Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

BOPC Parts Catalog Rev 090809

Download as pdf or txt
Download as pdf or txt
You are on page 1of 113
At a glance
Powered by AI
The document appears to be a parts catalog for BOP control systems.

The table of contents lists various components used in BOP control systems such as accumulators, regulators, valves, cylinders etc.

The document describes various types of valves used in BOP control systems such as control valves, solenoid valves, check valves etc.

BOPC Parts Catalog

BOPC, Inc.
Blow Out Preventer Controls International, Inc.
33526 Betka Rd., Waller, TX 77484
P.O. Box 11402, Spring, TX 77391-1402
Phone: 936-931-2496
Fax: 936-931-0202
bopcinc@aol.com
www.bopcinc.net

API LICENSE NO. 16D-0023 ISO 9001:2008 NO. 0039894


Parts for BOP Control Systems

With air and/or electric remote


operations for offshore and
land-based drilling rigs.

BOPC, Inc.
ii
TABLE OF CONTENTS

AIR JUNCTION BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2


HYDRAULIC JUNCTION BOXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CHARGING & GAUGING ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ACCUMULATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
HYDRAULIC PRESSURE REGULATOR MANUAL OPERATOR . . . . . . . . . . . . . . . . . . . . .9-11
HYDRAULIC PRESSURE REGULATOR AIR OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . .12-15
HYDRAULIC PRESSURE REGULATOR HYDRAULIC OPERATOR . . . . . . . . . . . . . . . . 16-18
HYDRAULIC PRESSURE REGULATOR HYDRAULIC OPERATOR
SUBPLATE MOUNTED VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
AIR REGULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20-22
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
AIR LUBRICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
AIR CONTROL VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-28
CROWN BLOCK SAVER COMPONETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29-34
HYDRAULIC CONTROL VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-44
SOLENOID VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-50
SHUTTLE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
PILOT OPERATED CHECK VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
RELIEF VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SAFETY HEADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
RUPTURE DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SUBSEA CONTROL VALVE – SPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-65
AIR CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
HYDRAULIC CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
FILTERS / SNUBBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
GAUGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
METERS AND COUNTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
PRESSURE TRANSMITTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71-72
PRESSURE SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75
TRANSDUCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
STRAINERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78-100
CHART RECORDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
PUSHBUTTONS – WEATHERPROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
PUSHBUTTONS – XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
INDICATING LIGHTS – XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
PUSHBUTTON / LIGHTS – INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105-106
SUBSEA POD PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107-108
PACKER SEALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
TEST HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110

BOPC, Inc.
iii
AIR JUNCTION BOXES
RECTANGULAR AIR JUNCTION BOXES

Item Description JG-12 Qty JG-16 Qty JG-24 Qty

Assy. Junction Box Assembly JI10-8400 JI10-8600 JI10-8700


1 Fixed Plate JI10-1101 1 JI10-1201 1 JI10-1301 1
2 Hose Plate JI10-0101 1 JI10-0201 1 JI10-0301 1
3 Gasket JI10-1303 1 JI10-1303 1 JI10-1303 1
4 Hose Fitting EB00-2100 12 EB00-2100 16 EB00-2100 24
5 Connector HB20-6200 1 HB20-7400 1 HB20-8300 1
6 Screw, Cover HE00-0008 4 HE00-0008 6 HE00-0008 8
7 Screw HE04-4016 6 HE04-4016 10 HE04-4016 14
8 Hose Cover JI10-0102 1 JI10-0202 1 JI10-0302 1

BOPC, Inc.
1
AIR JUNCTION BOXES
RECTANGULAR AIR JUNCTION BOXES

Item Description RA-12 Qty RA-24 Qty RA-31 Qty

Assy. Round Junction Box JI10-8100 JI10-8200 JI10-8300


1 Connector HB20-6200 1 HB20-8300 1 HJ9419 3
2 Hose Guard JI10-2102 1 JI10-2302 1 HJ9418 1
3 Bolt HE40-1016 1 HE40-1016 3 HE40-1016 3
4 Screw HE04-2016 3 HE04-2016 3 HE04-2016 3
5 Hose Fitting EB00-3200 12 EB00-3200 24 EB00-3200 31
6 Hose Plate JI10-2101 1 JI10-2301 1 JI10-2501 1
7 O-Ring HG17-2113 24 HG17-2113 48 HG17-2113 62
8 Seal Sub HH10-0100 12 HH10-0100 24 HH10-0100 31
9 Fixed Plate JI10-2201 1 JI10-2401 1 JI10-2601 1
10 Dowel Pin JI10-2402 2 JI10-2402 2 JI10-2402 2

BOPC, Inc.
2
HYDRAULIC JUNCTION BOXES
ROUND HYDRAULIC JUNCTION BOXES

Item Description RJC-44 Qty RJC-52 Qty


Assy Round Hydraulic Junction Box JI12-2300 JI12-2400
1 Fixed Plate JI12-1301 1 JI12-2401 1
2 O-Ring HG17-2218 1 HG17-2218 1
3 Back-Up Ring HH41-2218 1 HH41-2218 1
4 Seal Sub JI12-2301 1 JI12-1503 1
5 Removable Plate JI12-0301 1 JI12-2402 1
6 Ring-Snap HE98-1100 1 HE98-1100 1
7 Screw HE04-5068 4 HE04-5068 4
8 Nipple HC51-0210 86 HC51-0210 102
9 Quick Disconnect, Male HJ9635 43 HJ9635 51
10 Quick Disconnect, Female HJ9636 43 HJ9636 51
11 Tubing Connector (Not Shown) HA10-2610 43 HA10-2610 51
12 Hose Fitting Adaptor (Not Shown) HA75-5207 43 HA75-5207 51

BOPC, Inc.
3
CHARGING & GAUGING ASSEMBLIES

Item Part No. Description Qty


Assy. JI02-0100 Charging and Gauging Assembly for Standard 3000 PSI Accumulators
Assy. JI02-0900 Charging and Gauging Assembly for Recessed Top Loading Accumulators
Assy. JI02-0150 Charging and Gauging Assembly for 5000 PSI Accumulators
1 JI02-0112 Gauging Head Assembly 1
2 JI02-0105 Swivel Connector 1
3 JI02-0111 Hose End Fitting 1
4 JI02-0106 Hose Assembly, 11’, With End Fittings 1
5 HJ10-0200 Coupler 1
6* JI02-0108 Nut 1
7 JI02-0110 Gland 1
8 JI02-0101 Air Chuck 1
9** JI02-0102 Adaptor 1
10*** DJ02-4100 0-3000 PSI Gauge 1
11 JI02-0104 Tank Valve 1
12 JI02-0109 Bleeder Valve 1

Additional Accumulator Tools

13 JI02-0200 Valve Core Tool 1


14 JI02-0300 Bladder Pull Rod Assembly (5 Sections) 1
15 JI02-0400 Spanner Wrench 1

* Left Hand Nut, P/N JI02-0114


** Use Adaptor, P/N JI02-0113 for Recessed Top Loading Accumulators
*** Use P/N DJ02-4120 for 5000 PSI Bottle
Note: Item 1 Consists of Items: 8, 9, 10, 11, 12
Note: Consult Nitrogen Pre-charging Instructions Before Using Assembly
BOPC, Inc.
4
ACCUMULATORS
3000 PSI BLADDER TYPE, 1-1/4” NPT PORT (3” O.D.),
OIL SERVICE 1 QUART TO 15 GALLONS

Ite Description 1 Quart 1 Gallon 2-1/2 Gallon 5 Galloon 10 Gallon 11 Gallon 15 Gallon Qty
m
Assy Accumulator, 3000 PSI 1-
1/4”Port Bottom Loading, AJ00-4305 AJ00-4301 AJ00-4201 AJ00-4202 AJ00-4203 AJ00-9400 810775
Bladder Type ∆
Kit Port Assembly (Includes AJ00-4357 AJ00-4317 AJ00-3195 AJ00-3195 AJ00-3195 AJ00-3195 AJ00-3195
Plug and Poppet Assembly)
Kit Plug and Poppet Assembly AJ00-4358 AJ00-4318 AJ00-3196 AJ00-3196 AJ00-3196 AJ00-3196 AJ00-3196
1 Cap Plug AJ00-4356 AJ00-4316 HJ99-0001 HJ99-0001 HJ99-0001 HJ99-0001 HJ99-0001 1
2 Valve Guard AJ00-4355 AJ00-4315 AJ00-3101 AJ00-3101 AJ00-3101 AJ00-3101 AJ00-3101 1
3 Valve Cap AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 1
4 Valve Core AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 1
5 Valve Nut AJ00-4354 AJ00-4314 AJ00-3102 AJ00-3102 AJ00-3102 AJ00-3102 AJ00-3102 1
6 Nameplate AJ00-4370 AL00-4330 AJ00-9470 AJ00-9471 AJ00-9472 AJ00-9421 AJ00-9474 1
7 Shell AJ00-4350 AJ00-4310 AJ00-9450 AJ00-9451 AJ00-9452 AJ00-9401 AJ00-9454 1
8 Bladder Assembly AJ00-4351 AJ00-4311 HA7700 HA7800 HA7600 HA7100 HA7900 1
9* Ring, Anti-Extrusion AJ00-4364 AJ00-4324 AJ00-4105 AJ00-4105 AJ00-4105 AJ00-4105 AJ00-4105 1
10** Poppet AJ00-4361 AJ00-4321 AJ00-4103 AJ00-4103 AJ00-4103 AJ00-4103 AJ00-4103 1
11** Spring, Poppet AJ00-4366 AJ00-4326 AJ00-4104 AJ00-4104 AJ00-4104 AJ00-4104 AJ00-4104 1
12** Plug Body AJ00-4359 AJ00-4319 AJ00-3111 AJ00-3111 AJ00-3111 AJ00-3111 AJ00-3111 1
13** Piston Poppet AJ00-4362 AJ00-4322 AJ00-4108 AJ00-4108 AJ00-4108 AJ00-4108 AJ00-4108 1
14** Stop Nut Poppet AJ00-4365 AJ00-4325 AJ00-4111 AJ00-4111 AJ00-4111 AJ00-4111 AJ00-4111 1
15* Washer Back-up Ring AJ00-4369 AJ00-4329 AJ00-4106 AJ00-4106 AJ00-4106 AJ00-4106 AJ00-4106 1
16* O-Ring HG17-2224 HG17-2230 HG17-2338 HG17-2338 HG17-2338 HG17-2338 HG17-2338 1
17* Back-up Ring AJ00-4368 AJ00-4328 HH42-8338 HH42-8338 HH42-8338 HH42-8338 HH42-8338 1
18* Spacer AJ00-4363 AJ00-4323 AJ00-4107 AJ00-4107 AJ00-4107 AJ00-4107 AJ00-4107 1
19* Lock Nut Plug AJ00-4360 AJ00-3112 AJ00-4110 AJ00-4110 AJ00-4110 AJ00-4110 AJ00-4110 1
Dimensions: Length 11-3/8” 16-5/8” 21” 33-1/4” 54” 59-1/2” 77-1/2”
Diameter 4-1/2” 8-7/8” 8-7/8” 8-7/8” 8-7/8” 8-7/8” 8-7/8”
Weight 7 24 65 120 220 240 305

* Included In Port Assembly


** Included In Plug and Poppet Assembly
∆ 1 Quart Accumulator has 1” NPT Port Assembly

Note: Accumulators are also available for water service


Special Note: The 2-1/2 Gallon and larger Accumulators have a 1-1/4”
NPY Port Connection. The O.D. (outside dia.) of the
neck of the Plug Body (item no. 12) is 3”.
Caution: Please advise when ordering the Port Assy. Plug and
Poppet Assy., or item no 12 Plug Body, if you’re existing
bottles have a 2-3/8” neck O.D. and not the 3” O.D.
Reason: P/N’s for the 2-3/8” O.D. size will be different than the
ones shown above. They are not inter-changeable.

BOPC, Inc.
5
ACCUMULATORS
3000 PSI BLADDER TYPE, 2” NPT PORT (3” O.D.),
OIL SERVICE 2-1/2” TO 15 GALLON

Item Description 2-1/2 Gallon 5 Gallon 10 Gallon 11 Gallon 15 Gallon Qty


.
Assy. Accumulator, 3000 psi 2” Port Bottom AJ00-4100 AJ00-5100 AJ00-7100 AJ00-9100 AJ00-4205
Loading, Bladder Type
Kit Port Assembly (Includes Plug and AJ00-4195 AJ00-4195 AJ00-4195 AJ00-4195 AJ00-4195
Poppet Assembly)
Kit Plug and Poppet Assembly AJ00-4196 AJ00-4196 AJ00-4196 AJ00-4196 AJ00-4196
1 Cap Plug HJ99-0001 HJ99-0001 HJ99-0001 HJ99-0001 HJ99-0001 1
2 Valve Guard AJ00-3101 AJ00-3101 AJ00-3101 AJ00-3101 AJ00-3101 1
3 Valve Cap AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 AJ00-0105 1
4 Valve Core AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 AJ00-0106 1
5 Valve Nut AJ00-3102 AJ00-3102 AJ00-3102 AJ00-3102 AJ00-3102 1
6 Name Plate AJ00-9470 AJ00-9471 AJ00-9472 AJ00-9421 AJ00-9474 1
7 Shell AJ00-9450 AJ00-9451 AJ00-9452 AJ00-9401 AJ00-9454 1
8 Bladder Assembly AJ00-9460 AJ00-9461 AJ00-9462 AJ00-9463 AJ00-9464 1
9* Ring, Anti-Extrusion AJ00-4105 AJ00-4105 AJ00-4105 AJ00-4105 AJ00-4105 1
10** Poppet AJ00-4103 AJ00-4103 AJ00-4103 AJ00-4103 AJ00-4103 1
11** Spring, Poppet AJ00-4104 AJ00-4104 AJ00-4104 AJ00-4104 AJ00-4104 1
12** Plug Body AJ00-4109 AJ00-4109 AJ00-4109 AJ00-4109 AJ00-4109 1
13** Piston Poppet AJ00-4108 AJ00-4108 AJ00-4108 AJ00-4108 AJ00-4108 1
14** Stop Nut Poppet AJ00-4111 AJ00-4111 AJ00-4111 AJ00-4111 AJ00-4111 1
15* Washer Back-up Ring AJ00-4106 AJ00-4106 AJ00-4106 AJ00-4106 AJ00-4106 1
16* O-Ring HG17-2338 HG17-2338 HG17-2338 HG17-2338 HG17-2338 1
17* Back-up Ring HH41-8338 HH41-8338 HH41-8338 HH41-8338 HH41-8338 1
18* Spacer AJ00-4107 AJ00-4107 AJ00-4107 AJ00-4107 AJ00-4107 1
19* Lock Nut Plug AJ00-4110 AJ00-4110 AJ00-4110 AJ00-4110 AJ00-4110 1
Dimensions: Length 21” 33-1/4” 54” 59-1/2” 77-1/2”
Diameter 8-7/8” 8-7/8” 8-7/8” 8-7/8” 8-7/8”
Weight 65 120 220 240 305

* Included in Port Assembly


** Included in Plug and Poppet Assembly
NOTE: Accumulators area also Available for Water Service

BOPC, Inc.
6
ACCUMULATORS
3000 PSI BLADDER TYPE, 1-1/4” NPT PORT,
OIL SERVICE 11 GALLON

Item Description Part No. Qty


Kit* Port Assembly 1-1/4” (Includes AJ00-3195
Plug & Poppet Assembly)
1 Accumulator, 11 Gal., 3000psi, AJ05-7300
1-1/4” Port, Bladder Type,
Top Loading
2 Bag and Gas Valve Assembly AJ00-9463 1
3 Locknut AJ00-4100 2
4 Plug Body AJ00-4109 1
5 Anti-Extrusion Ring AJ00-4105 2
6 Metal Back-up AJ00-4106 2
7 O-Ring HG17-2338 2
8 Spacer AJ00-4107 2
9 Protective Cap AJ00-3101 1
10** Plug & Poppet Assembly AJ00-3196 1
11 Bleeder Plug HJ17-0200 1
12 Valve Cap AJ00-0105 1
13 Hex Jam Nut AJ00-3102 1
14 Poppet AJ00-4103 1
15 Spring AJ00-4104 1
16 O-Ring Back-up HH42-8338 2
17 Piston AJ05-7115 1
18 Stop Nut AJ00-4111 1
19 Name Plate N/A
20 Shell N/A

* Port Assembly Kit Includes (1) of each of items: 3, 4, 5, 6,


7, 8, 14, 15, 17, 18

** Plug and Poppet Assembly consists of items: 4, 14, 15, 17


:

Dimensions:
Dim. “A” – 59-1/2”
Dim. “B” – 53-1/2”
Diameter – 9-1/16”
Weight – 240 pounds

BOPC, Inc.
7
ACCUMULATORS
3000 PSI BLADDER TYPE, 1-1/4” NPT PORT,
OIL SERVICE 15 GALLON

Item Description Part No. Qty


Kit* Port Assembly 1-1/4” (Includes AJ00-3195
Plug & Poppet Assembly)
1 Accumulator, 15 Gal., 3000psi, HA6681
1-1/4” Port, Bladder Type,
Top Loading
2 Bag and Gas Valve Assembly AJ00-9463 1
3 Locknut AJ00-4100 2
4 Plug Body AJ00-4109 1
5 Anti-Extrusion Ring AJ00-4105 2
6 Metal Back-up AJ00-4106 2
7 O-Ring HG17-2338 2
8 Spacer AJ00-4107 2
9 Protective Cap AJ00-3101 1
10** Plug & Poppet Assembly AJ00-3196 1
11 Bleeder Plug HJ17-0200 1
12 Valve Cap AJ00-0105 1
13 Hex Jam Nut AJ00-3102 1
14 Poppet AJ00-4103 1
15 Spring AJ00-4104 1
16 O-Ring Back-up HH42-8338 2
17 Piston AJ05-7115 1
18 Stop Nut AJ00-4111 1
19 Name Plate N/A
20 Shell N/A

* Port Assembly Kit Includes (1) of each of items: 3, 4, 5, 6, 7, 8, 14,


15, 17, 18

** Plug and Poppet Assembly consists of items: 4, 14, 15, 17

Dimensions:
Dim. “A” – 77-1/2”
Dim. “B” – 71-1/2”
Diameter – 9-1/16”
Weight – 305 pounds

BOPC, Inc.
8
HYDRAULIC PRESSURE REGULATOR
MANUAL OPERATOR
1/8” FULL FLOW MANUAL REGULATOR

Item Description Part No. Qty


Assy. Regulator Valve AA10-0100
Kit Repair Kit AA10-0199
Kit Seal Kit AA10-0197
1 Handle AA10-0114 1
2 Set Screw AA10-0115 2
3 Adjusting Screw AA10-0116 1
4 Lock Handle AA10-0117 1
5 Sealing Plug AA10-0118 1
6 Ball AA10-0119 1
7 Guide Spring AA10-0120 1
8 Compression Spring AA10-0121 1
9 Compression Spring AA10-0122 1
10 Spring Plate AA10-0123 1
11 Adjustment Head AA10-0124 1
12 Adapter AA10-0125 1
13 Plunger Guide AA10-0106 1
14** O-Ring HG17-2016 1
15** Back-up Ring HH41-2020 2
16** O-Ring HG17-2020 1
17* Seal Container AA10-0111 1
18* Spring AA10-0109 2
19* Seal Cage, Outlet AA10-0126 1
20** O-Ring HG17-2013 2
21** O-Ring HG17-2112 4
22* Shear Seal Vent AA10-0107 2
23* Seal Cage, Inlet AA10-0127 1
24* Shear Seal Supply AA10-0110 2
25** O-Ring HG17-2010 6
26** Back-up Ring HH41-2010 2
27 Screw (old style reg. 28) HE26-2024 22
28 Flange AA10-0101 2
29** O-Ring HG17-2014 1
30 Outlet Flange AA10-0112 1
31** O-Ring HG17-2214 1
32 Lower Flange AA10-0105 1
33 Screw AA10-0113 4
34* Flow Plate AA10-0102 2
35 Pin AA10-0103 2
36** O-Ring HG17-2024 2
37 Body AA10-0104 1

* Included in Repair Kit Dimensions:


** Included in Seal Kit Height – 28-11/16”
Width – 9”
Depth – 9”
Weight: 28 pounds
BOPC, Inc.
9
HYDRAULIC PRESSURE REGULATOR
MANUAL OPERATOR
3/4” FULL FLOW MANUAL REGULATOR
Item Description Part No. Qty
Assy. Regulator Valve AA10-2100
Kit Repair Kit AA10-2199
(Contains Seal Kit)
Kit Seal Kit AA10-2197
1 Handle AA10-0114 1
2 Set Screw AA10-0115 2
3 Adjusting Screw AA10-0116 1
4 Lock Handle AA10-0117 1
5 Sealing Plug AA10-0118 1
6 Ball AA10-0119 1
7 Guide Spring AA10-0120 1
8 Compression Spring AA10-2117 1
9 Compression Spring AA10-2118 1
10 Spring Plate AA10-0124 1
11 Adjustment Head AA10-2119 1
12 Screw HE26-2024 32
13 Plunger Guide AA10-2101 1
14** O-Ring HG17-2228 2
15** Back-up Ring HH42-2016 1
16** O-Ring HG17-2016 1
17 Plunger AA10-2102 1
18 Pin Retainer AA10-2113 1
19 Seal Container AA10-2106 1
20 Pin AA10-2112 1
21* Wave Spring AA10-2122 1
22** Back-up Ring HH41-2017 2
23** O-Ring HG17-2017 2
24* Seal Ring AA10-2121 2
25* Spring AA10-2108 2
26** Back-up Ring HH41-2020 4
27** O-Ring HG17-2020 4
28* Seal Ring AA10-2104 4
29* Screw (Qty. 5 in R.K.) AA10-2114 4
30 Flange, Blind AA10-2110 1
31* Flow Plate, Blind AA10-2109 1
32** O-Ring HG17-2220 1
33 Flange, 1” Pipe AA10-2111 1
34 Screw AA10-2116 6
35 Plug AA10-2115 2
36 Flange, Lower AA10-2120 1
37 Body AA10-2107 1
38** O-Ring HG17-2145 2 Dimensions:
39* Flow Port AA10-2105 1 Height – 22”
40 Flange AA10-2103 1 Width – 6-7/8”
41** O-Ring (Not Shown) HG17-2026 1 Depth – 5-1/4”
42** O-Ring (Not Shown) HG17-2018 1 Weight: 48 pounds
* Included in Repair Kit
** Included in Seal Kit
BOPC, Inc.
10
HYDRAULIC PRESSURE REGULATOR
MANUAL OPERATOR
1” FULL FLOW MANUAL REGULATOR
Item Description Part No. Qty
Assy. Regulator Valve AA10-3100
Kit Repair Kit AA10-3199
(Contains Seal Kit)
Kit Seal Kit AA10-3197
1 Nut HE80-1600 2
2 Handle Cover AA10-3115 1
3 Handle AA10-3116 1
4 Screw Adjusting AA10-0116 1
5 Lock, Handle AA10-3114 1
6 Sealing, Plug AA10-0118 1
7 Screw HE26-2024 28
8 Adjusting Head AA10-0123 1
9 Ball AA10-0119 1
10 Spring Guide AA10-0120 1
11 Spring Compression AA10-0121 1
12 Spring AA10-3113 1
13 Spring Plate AA10-0124 1
14 Screw HE26-2020 1
15 Hanger Guide AA10-3102 1
16** O-Ring HG17-2224 1
17 Piston AA10-3120 1
18** Back-Up Ring HH41-2117 2
19** O-Ring HG17-2117 1
20** O-Ring HG17-2014 1
21** O-Ring HG17-2121 1
22* Valve Cage AA10-3112 1
23* Wave Spring AA10-3110 2
24** O-Ring HG17-2020 4
25* Seal Ring, Vent AA10-3111 2
26 Seal Container AA10-3107 1
27* Spring AA10-2108 1
28** Back-Up Ring HH41-2020 2
29* Seal Ring, Supply AA10-2104 2
30 Flange, Blind AA10-3109 1
31 Flange, 1” Pipe AA10-3104 3
32 Flange, 1-1/2” Pipe AA10-3106 1
33** O-Ring HG17-2226 1
34 Body AA10-3101 1
35 Flange, Lower AA10-3108 1
36* Flow Plate Supply AA10-3105 2
37** O-Ring HG17-2010 8
38** O-Ring HG17-2018 4
39 Pin AA10-0103 4 Dimensions:
40** O-Ring HG17-2225 4 Height – 21”
41* Flow Plate Vent AA10-3103 2 Width – 6-7/8”
42* Screw (Qty. 1 in R.K.) HE06-9112 8 Depth – 7”
Weight: 69 pounds
* Included in Repair Kit
** Included in Seal Kit
BOPC, Inc.
11
HYDRAULIC PRESSURE REGULATOR
AIR OPERATOR
1/8” FULL FLOW

Item Description Part No. Qty.


Assy. Regulator Valve AA11-0100
Kit Repair Kit AA10-0199
(Contains Seal Kit)
Kit Seal Kit AA10-0197
1 Screw HE00-2012 12
2 Diaphragm Cover, Top AA11-0102 1
3 Diaphragm AA11-0105 1
4 Plate, Diaphragm AA11-0106 1
5 Spring AA11-0107 1
6 Screw AA11-0104 6
7 Cover, Retainer AA11-0109 1
8 Diaphragm Cover, Bottom AA11-0103 1
9 Nut HE80-1200 12
10 Guide, Plunger AA10-0106 1
11** O-Ring HG17-2026 1
12** Back-Up Ring HH41-2020 2
13** O-Ring HG17-2020 1
14* Seal Container AA10-0111 1
15* Spring AA10-0109 2
16* Seal Cage, Outlet AA10-0126 1
17** O-Ring HG17-2013 2
18** O-Ring HG17-2012 4
19* Shear Seal, Vent AA10-0107 2
20* Seal Cage, Inlet AA10-0127 1
21* Shear Seal, Supply AA10-0110 2
22** O-Ring HG17-2010 6
23** Back-Up Ring HH41-2010 2
24 Screw (Old Style Requires 24) HE26-2024 18
25 Flange AA10-0101 2
26 O-Ring HG17-2014 1
(Not Required on New Style)
27 Flange, Outlet AA10-0112 1
(Not Required on New Style)
28 Screw AA10-0108 4
29* Flow Port AA10-0102 2
30 Pin AA10-0103 2
31* Flow Plate AA10-0102 2 Dimensions:
32 Body AA10-0104 Height – 8-11/16”
Width – 9”
Depth – 9”
* Included in Repair Kit
Weight: 28 pounds
** Included in Seal Kit

BOPC, Inc.
12
HYDRAULIC PRESSURE REGULATOR
AIR OPERATOR
3/4” FULL FLOW

Item Description Part No. Qty.


Assy. Regulator Valve AA11-2100
Kit Repair Kit AA10-2199
(Contains Seal Kit)
Kit Seal Kit AA10-2197
1 Screw AA11-2111 16
2 Diaphragm Cover, Top AA11-2105 1
3 Diaphragm AA11-2101 1
4 Plate, Diaphragm AA11-2107 1
5 Screw AA11-2110 1
6 Spacer AA11-2108 1
7 Diaphragm Cover, Bottom AA11-2106 1
8 Nut HE80-1200 16
9 Adapter AA11-2109 1
10* Screw (Qty. 5 in R.K.) AA10-2114 5
11 Screw HE26-2024 32
12** O-Ring HG17-2230 1
13** O-Ring HG17-2228 2
14 Guide, Plunger AA11-2102 1
15** Back-Up Ring HH41-2222 2
16** O-Ring HG17-2222 1
17 Plunger AA11-2103 1
18 Seal Container AA11-2104 1
19 Pin AA11-2112 1
20* Wave Spring AA10-2122 1
21** Back-Up Ring HH41-2017 2
22** O-Ring HG17-2017 2
23* Seal Ring AA10-2121 2
24* Spring AA10-2108 2
25** Back-Up Ring HH41-2020 4
26* O-Ring HG17-2020 4
27* Seal Ring AA10-2104 4
28 Flange, Blind AA10-2110 1
29* Flow Port, Blank AA10-2109 1
30** O-Ring HG17-2220 1
31 Flange, 1” Pipe AA10-2111 1
32 Screw AA10-2116 6
33 Plug AA10-2115 2
34 Flange, Lower AA10-2120 1
35 Body AA10-2107 1
36** O-Ring HG17-2145 2
37* Flow Plate AA10-2105 1
38 Flange AA10-2103 1 Dimensions:
39** O-Ring (Not Shown) HG17-2026 1 Height – 14-7/32“
40** O-Ring (Not Shown) HG17-2018 1 Width – 13-1/8”
Depth – 13-1/8”
* Included in Repair Kit Weight: 67 pounds
** Included in Seal Kit
BOPC, Inc.
13
HYDRAULIC PRESSURE REGULATOR
AIR OPERATOR
1” FULL FLOW
Item Description Part No. Qty
Assy. Regulator Valve AA11-3100
Kit Repair Kit AA10-3199
(Contains Seal Kit)
Kit Seal Kit AA10-3197
1 Screw HE40-1016 16
2 Diaphragm Cover, Top AA11-2105 1
3 Diaphragm AA11-2101 1
4 Screw HE04-0012 1
5 Plate, Diaphragm AA11-2107 1
6 Screw HE04-2012 4
7 Diaphragm Cover, Bottom AA11-2106 1
8 Nut HE08-1200 16
9 Screw HE26-2056 1
10 Spacer AA11-3105 1
11 Screw HE26-2016 4
12 Adapter AA11-3101 1
13 Piston AA11-3108 1
14** Back-Up Ring HH41-2218 2
15** O-Ring HG17-2218 1
16 Cylinder AA11-3110 1
17** O-Ring HG17-2226 2
18** O-Ring HG17-2224 2
19** O-Ring HG17-2014 1
20** O-Ring HG17-2121 1
21* Valve Cage AA10-3112 1
22* Wave Spring AA10-3110 2
23** O-Ring HG17-2020 4
24* Seal Ring, Vent AA10-3111 2
25 Seal Container AA11-3109 1
26* Spring AA10-2108 1
27** Back-Up Ring HH41-2020 2
28* Seal Ring, Supply AA10-2104 2
29 Flange, Blind AA10-3109 1
30 Flange, 1” Pipe AA10-3104 3
31 Screw HE26-2024 24
32 Flange, 1-1/2” Pipe AA10-3106 1
33 Body AA10-3101 1
34 Flange, Lower AA10-3108 1
35* Flow Plate, Supply AA10-3105 2
36** O-Ring HG17-2010 8
37** O-Ring HG17-2018 4
38 Pin AA10-0103 4 Dimensions:
39** O-Ring HG17-2225 4 Height – 15-7/16”
40* Flow Plate, Vent AA10-3103 2 Width – 13-1/8”
41* Screw (Qty. 1 in R.K.) HE06-9112 8 Depth – 13-1/8”
Weight: 90 pounds
* Included in Repair Kit
** Included in Seal Kit
BOPC, Inc.
14
HYDRAULIC PRESSURE REGULATOR
AIR OPERATOR
1-1/2” FULL FLOW

Item Description Part No. Qty


Assy. Regulator Valve AA11-4100
Kit Repair Kit AA10-4199
(Contains Seal Kit)
Kit Seal Kit AA10-4197
1 Screw AA11-3104 18
2 Diaphragm Cover, Top AA12-4101 1
3 Diaphragm AA11-4103 1
4 Screw AA10-2114 9
5 Plate, Diaphragm AA11-4104 1
6 Screw HE26-2056 1
7 Spacer AA11-4113 1
8 Diaphragm Cover, Bottom AA11-4102 1
9 Nut HE801200 18
10** O-Ring HG17-2230 1
11 Guide Plunger AA11-4106 1
12** Back-Up Ring HH41-2223 1
13** O-Ring HG17-2223 1
14 Plunger AA11-4105 1
15** O-Ring HG17-2013 1
16 Seal Container AA11-4112 1
17* Cage, Valve AA10-3112 1
18** O-Ring HG17-2121 1
19* Wave Spring AA10-3110 2
20** O-Ring HG17-2020 6
21* Seal Ring, Vent AA10-3111 2
22* Spring AA10-2108 2
23** Back-Up Ring HH41-2020 4
24* Seal Ring Supply AA10-2104 4
25* Flow Port, Vent AA11-4110 2
26** O-Ring HG17-2145 4
27 Screw HE26-2024 48
28 Flange AA11-4109 4
29** O-Ring HG17-2026 4
30* Flow Port, Supply AA11-4111 2
31** O-Ring HG17-2226 1
32 Flange, 1-1/2” Pipe AA11-4108 1
33** O-Ring HG17-2228 1
34 Flange, Lower AA10-2120 1
35 Body AA11-4107 1
36 Screw (Not Shown) AA11-3102 8
Dimensions:
* Included in Repair Kit Height – 17-1/8”
** Included in Seal Kit Width – 16-7/8”
Depth – 16-7/8”
Weight: 106 pounds

BOPC, Inc.
15
HYDRAULIC PRESSURE REGULATOR
HYDRAULIC OPERATOR
3/4” FULL FLOW

Item Description Part No. Qty


Assy. Regulator Valve AA12-2100
Kit Repair Kit AA10-2199
(Contains Seal Kit)
Kit Seal Kit AA10-2197
1 Screw HE26-2024 32
2 Hydraulic Head AA12-2102 1
3** O-Ring HG17-2230 1
4** O-Ring HG17-2228 2
5 Guide, Plunger AA11-2102 1
6** Back-Up Ring HH41-2222 2
7** O-Ring HG17-2222 1
8 Plunger AA11-2103 1
9 Seal Container AA11-2104 1
10 Pin AA11-2112 1
11* Wave Spring AA10-2122 1
12** Back-Up Ring HH41-2017 2
13** O-Ring HG17-2017 2
14* Seal Ring AA10-2121 2
15* Spring AA10-2108 2
16** Back-Up Ring HH41-2020 4
17** O-Ring HG17-2020 4
18* Seal Ring AA10-2104 4
19* Screw (Qty. 5 in R.K.) AA10-2114 4
20 Flange, Blank AA10-2110 1
21* Flow Port, Blank AA10-2109 1
22** O-Ring HG17-2220 1
23 Flange, 1” Pipe AA10-2111 1
24 Screw AA10-0115 6
25 Plug AA10-2115 2
26 Flange, Lower Aa10-2120 1
27 Body AA10-2107 1
28** O-Ring HG17-2026 2
29 Flow Port AA10-2105 1
30 Flange AA10-2103 1
31** O-Ring (Not Shown) HG17-2026 1
32** O-Ring (Not Shown) HG17-2018 1
* Included in Repair Kit
** Included in Seal Kit
Dimensions:
Height – 9”
Width – 6-7/8”
Depth – 5-1/4”
Weight: 41 pounds

BOPC, Inc.
16
HYDRAULIC PRESSURE REGULATOR
HYDRAULIC OPERATOR
1” FULL FLOW

Item Description Part No. Qty


Assy. Regulator Valve AA12-3100
Kit Repair Kit AA10-3199
(Contains Seal Kit)
Kit Seal Kit AA10-3197
1 Screw HE26-2032 4
2 Hydraulic Head AA12-3101 1
3 Cylinder AA11-3110 1
4** O-Ring HG17-2226 2
5** O-Ring HG17-2224 2
6 Screw HE26-2020 1
7 Piston AA12-3103 1
8** Back-Up Ring HH41-2218 2
9** O-Ring HG17-2218 1
10** O-Ring HG17-2014 1
11 Seal Container AA11-3109 1
12** O-Ring HG17-2121 1
13* Valve Cage AA10-3112 1
14* Wave Spring AA10-3110 2
15** O-Ring HG17-2020 4
16* Seal Ring, Vent AA10-3111 2
17* Spring AA10-2108 1
18** Back-Up Ring HH41-2020 2
19* Seal Ring, Supply AA10-2104 2
20 Flange, Blind AA10-3109 1
21 Flange, 1” Pipe AA10-3104 3
22 Screw HE26-2024 24
23 Flange, 1-1/2” Pipe AA10-3106 1
24 Body AA10-3101 1
25 Flange, Lower AA10-3108 1
26* Flow Plate, Supply AA10-3105 2
27** O-Ring HG17-2010 8
28** O-Ring HG17-2018 4
29 Pin AA10-0103 4
30** O-Ring HG17-2225 4
31* Flow Plate, Vent AA10-3103 2
32* Screw (Qty. 1 in R.K.) HE06-9112 8
* Included in Repair Kit
** Included in Seal Kit
Dimensions:
Height – 9-1/2”
Width – 7-1/2”
Depth – 5-1/2”
Weight: 61 pounds

BOPC, Inc.
17
HYDRAULIC PRESSURE REGULATOR
HYDRAULIC OPERATOR
1-1/2” FULL FLOW

Item Description Part No. Qty


Assy. Regulator Valve AA12-4100
Kit Repair Kit AA12-4199
(Contains Seal Kit)
Kit Seal Kit AA12-4197
1 Screw AA12-4102 8
2 Hydraulic Head AA12-4101 1
3** O-Ring HG17-2229 1
4** O-Ring HG17-2230 1
5 Guide, Plunger AA11-4106 1
6 Screw AA10-2116 1
7** Back-Up Ring HH41-2223 2
8** O-Ring HG17-2223 1
9 Plunger AA11-4105 1
10** O-Ring HG17-2013 1
11 Seal Container AA11-4112 1
12* Cage, Valve AA10-3112 1
13** Ò-Ring HG17-2121 1
14* Wave Spring AA10-3110 2
15** O-Ring HG17-2020 6
16* Seal Ring, Vent AA10-3111 2
17* Spring AA10-2108 2
18** Back-Up Ring HH41-2020 4
19* Seal Ring, Supply AA10-2104 4
20* Flow Port, Vent AA11-4110 2
21** O-Ring HG17-2145 4
22 Screw HE26-2024 48
23 Flange AA11-4109 4
24** O-Ring HG17-2026 4
25* Flow Port, Supply AA11-4111 2
26** O-Ring HG17-2226 1
27 Flange, 1-1/2” Pipe AA11-4108 1
28** O-Ring HG17-2228 1
29 Flange, Lower AA10-2120 1
30 Screw AA11-2110 8
31 Body AA11-4107 1

* Included In Repair Kit


** Included in Seal Kit

Dimensions:
Height – 12-9/16”
Width – 6-7/8”
Depth – 5-1/4”
Weight: 85 pounds

BOPC, Inc.
18
HYDRAULIC PRESSURE REGULATOR
HYDRAULIC OPERATOR
SUBPLATE MOUNTED VALVE

Item Description Part No. Qty


Assy. Hdy. Pressure Regulator AA12-3200
Kit Repair Kit AA12-3299
(Contains Seal Kit)
Kit Seal Kit AA12-3297
1 Socket Head Cap Screw HE06-3029 8
2 Hydraulic Head AA12-3203 1
3 Cylinder AA11-3110 1
4** O-Ring AA10-4230 1
5** O-Ring AA12-3204 2
6 Body AA12-3205 1
7 Flange AA12-3206 2
8 Hex Bolt AF30-0510 16
9** O-Ring AA10-0510 2
10** O-Ring AA12-3207 2
11* Socket Head Cap Screw HE06-9112 8
12* Vent Flow Port AA10-3103 2
13 Blind Flange AA12-3208 2
14* Hydro-Seal Plate AA12-3209 2
15** O-Ring AA12-3210 4
16 Lower Flange AA12-3211 1
17 Socket Head Cap Screw HE06-3022 8
18 Socket Head Cap Screw HE06-3003 1
19 Piston AA12-3103 1
20** Back-Up Ring AA11-3111 2
21** O-Ring AA12-3213 1
22** O-Ring AA10-4222 1
23 Seal Container AA12-3214 1
24** O-Ring AA12-3215 2
25* Cage AA10-3112 1
26* Dump Seal AA10-3111 2
27* Spring Washer AA10-3110 2
28** O-Ring AA12-3216 1
29* Hydro-Seal AA12-3201 2
30* Spring AA10-2108 1
31** Back-Up Ring AA12-3217 2
32** O-Ring AA12-3218 2
33** O-Ring – Not Shown AA12-3219 1
34** O-Ring – Not Shown AA12-3220 2
35 Hex Bolt – Not Shown AA12-3321 4
36 Mounting Plate – Not Shown AA12-3222 1
37 O-Ring AA12-3223 8
38 O-Ring AA12-3224 2
* Included in Repair Kit
** Included in Seal Kit

BOPC, Inc.
19
AIR REGULATOR

Description Part No. Repair Kit


¼” Air Regulator, Panel AA53-1100 AA53-1199
Mount, 0-125 PSI
¼” Air Regulator, Panel AA53-1200 AA53-1199
Mount, 0-125 PSI with
Gauge and Bracket
¼” Air Regulator, Panel AA53-1500 AA53-1199
Mount, 0-125 PSI with
Gauge
¼” Air Regulator, Panel AA53-1700 AA53-1199
Mount, 0-250 PSI with
Gauge

BOPC, Inc.
20
AIR REGULATOR

Description Part No. Repair Kit


3/8” Air Regulator, with AA73-2100 AA73-3199
Gauge, 0-125 PSI
½” Air Regulator, with AA73-3100 AA73-3199
Gauge, 0-125 PSI
1” Air Regulator, with AA53-1500 AA53-1199
Gauge, 0-125 PSI

BOPC, Inc.
21
AIR REGULATOR

Description Part No. Repair Kit


¼” Air Regulator, with AA60-1100 AA60-1199
Gauge, 0-30 PSI

BOPC, Inc.
22
AIR FILTER

Element Bowl Seal Kit


Part No. Description (50 Micron) Part No. Part No.
Part No.
BF20-0100 Filter, Air, ¼”, Metal BF20-0101 BF20-0102 BF20-0197
Bowl, Manual Drain
BF20-3300 Filter, Air, ½”, Metal HJ5536 HJ5535 HJ5540
Bowl with Sight
Glass, Auto Drain
BF20-3600 Filter, Air, 1”, Metal HJ5539 HJ5538 HJ5537
Bowl with Sight
Glass, Auto Drain

BOPC, Inc.
23
AIR LUBRICATOR

Description Part No. Repair Kit


¼” Air Lubricator, Metal HA0257 HA1643
Bowl w/Sight Gauge
½” Air Lubricator, Metal BG04-0500 BG04-0599
Bowl w/ Sight Glass
1” Air Lubricator, Metal HA0261 HA1642
Bowl w/ Sight Gauge

BOPC, Inc.
24
AIR CONTROL VALVES
¼” THREE-WAY, 150 PSI AIR CONTROL VALVE

Item Description Part No. Qty


Assy. ¼” Three-Way Air Valve AB22-0100
Kit Major Repair Kit AB22-0199
(Includes Cartridge Repair
Kit)
Kit Cartridge Repair Kit HA4798
1 Knob AB22-0101 1
2 Handle AB22-0125 1
3 Hub Handle AB22-0121 1
4 Name Plate AB22-0122 1
5 Washer HE75-0300 1
6 Screw HE17-5000 1
7 Shaft Handle AB22-0126 1
8 Washer AB22-0105 2
9 Spacer AB22-0127 2
10 Cam Housing AB22-0108 1
11 Retaining Ring AB22-0106 1
12 Arbor, Spring AB22-0104 2
13 Handle Return Spring AB22-0107 1
14 Cam AB22-0120 1
15 Screw HE17-5500 2
16 Washer HE17-1000 2
17 Flange, Valve Retaining AB22-0117 1
18** O-Ring HG17-2115 1
19* Guide, Plunger AB22-0116 1
20** O-Ring HG17-2010 1
21* Plunger AB22-0114 1
22** Spring, Valve AB22-0112 1
23** Seat, Valve AB22-0111 1
24 O-Ring HG17-2115 1
25 Supply Valve Assembly AB22-0102 1
26 Body AB22-0109 1
27 Screw (Not Shown) HE17-4000 2

* Included in Major Repair Kit


** Included in Cartridge Repair Kit

BOPC, Inc.
25
AIR CONTROL VALVES
¼” FOUR-WAY, 150 PSI AIR CONTROL VALVE

Item Description Part No. Qty


Assy. ¼” Four-Way Air Valve AB40-0100
Kit Repair Kit AB40-0199
1 Nut, Mounting Adapter AB40-0122 8
2 Tie Rod AB40-0107 4
3 Cage, Spring AB40-0104 1
4 Roll Pin N/A
5 Sleeve, Retainer AB40-0113 2
6 Stop N/A 2
7* Stem N/A 1
8 Retainer, Spring N/A 2
9* Spring AB40-0101 2
10 Cover (“B” End) N/A 1
11 Packing Ring N/A 4
12* Retainer AB40-0102 6
13 Body Segment N/A 3
14 Cover (“C” End) N/A 1
15 Pin, Cotter AJ11-0106 2
16 Link N/A 2
17 Pin N/A 1
18 Pin AB40-0108 1
19 Adapter, Mounting N/A 1
20 Roll Pin AB40-0110 1
21 Lever AB40-0119 1
22 Knob AB40-0121 1
* Included in Major Repair Kit
Note: N/A = Not Available. Must Replace Valve

BOPC, Inc.
26
AIR CONTROL VALVES
PART NO. AB42-0100 – ¼” FOUR-WAY, THREE POSITION, SPRING CENTERED
250 PSI, PANEL-MOUNT
(NO REPAIR KIT AVAILABLE, MUST REPLACE VALVE

AB42-0100

BOPC, Inc.
27
AIR CONTROL VALVES
PART NO. HJ7054, VALVE, AIR, ½” 4-WAY, 3 POSITION, 150 PSI, SPRING CENTERED
LEVER OPERATED AND DOUBLE PILOT OPERATOR
REPAIR KIT PART NO. AB50-0199

P/N HJ7054
Repair Kit AB50-0199

BOPC, Inc.
28
CROWN BLOCK SAVER COMPONENTS
THREE-WAY RESET AIR VALVE FOR CBS-ST

Item Description Part No. Qty


Assy. ½” 3-Way Air Valve AB50-0100
Kit Repair Kit AB50-0199
1 Screw HE10-3050 4
4 Ball AB50-0107 6
5* O-Ring HG17-2212 3
(Qty. 2 in R.K.)
8 Washer AB50-0119 1
9* O-Ring HG17-2215 2
13* O-Ring HG17-2214 1
14* O-Ring HG19-2113 3
17 Tumbler Cap AB50-0101 1
18 Screw AB50-0103 3
19 Screw AB50-0108 2
20 Tumbler AB50-0102 1
21 Pin AB50-0104 1
22 Clamp AB50-0106 1
23 Handle AB50-0105 1
24 Ball (Handle) AB50-0107 1
* Included in Repair Kit
Note: Items 2, 3, 6, 7, 10, 12, 15 & 16 are
not sold separately – Must Replace Valve.

BOPC, Inc.
29
CROWN BLOCK SAVER COMPONENTS
AIR RELAY VALVE FOR CBS’S

Item Description Part No. Qty


Assy. ½” Air Relay AB90-0100
Valve
Kit Repair Kit AB90-0199
1 Screw AB90-0113 3
2 Lock Washer AB90-0114 3
3 Cover AB90-0112 1
4 Stop Nut AB90-0108 2
5 Washer AB90-0107 2
6 Upper Piston AN90-0102 1
7* O-Ring HG17-2222 1
8* Seal AB90-0103 1
9 Stem AB09-0104 1
10* Gasket AB90-0111 1
11 Set Screw HE25-2000 1
12** Body N/A 1
13 Lower Piston AB90-0105 1
14* Seal AB90-0106 1
15 Spring AB90-0109 1
16* O-Ring HG17-2243 1
17 Piston Cap AB90-0110 1

* Included in Repair Kit


** Not Sold Separately

BOPC, Inc.
30
CROWN BLOCK SAVER COMPONENTS
“SHORT” TOGGLE VALVE ASSEMBLY

Item Description Part No. Qty


Assy. Toggle Valve HJ5042
(AG60-1100)
Kit Repair Kit HJ5084
(AG60-1199)
1 Body AG60-1101 1
2* Cartridge Repair Kit HA4798 1
3* Spring AG60-1103 1
4* Stem Guide AG60-1104 1
5* O-Ring HG17-2011 1
6* O-Ring HG17-2116 1
7* Snap Ring AG60-1105 1
8* Stem AG60-1311 1
9 Ball Guide AG60-1312 1
10 Cap AG60-1313 1
11 Ball & Arm Assembly AG60-1109 1
12 Hex Nut HE89-4020 1
13 Arm AG60-1111 1
14▲ Base Plate AG60-1112 1
15* Spacer HA4801 1
16* O-Ring HG37-2115 1
17 Screw HE22-3004 2
* Included in Repair Kit
▲ Included as part of #1Body

BOPC, Inc.
31
CROWN BLOCK SAVER COMPONENTS
LONG TOGGLE VALVE F/CBS-LT

Item Description Part No. Qty


Assy. Long Toggle Valve AG60-1200
Kit Repair Kit AG60-1299
1 Screw HE00-4016 2
2* O-Ring HG17-2220 1
3 Screw (Part of #14) - -
4* Spring AG60-1206 1
5* O-Ring HG17-2214 1
6* Sleeve AG60-1205 1
7* Ball AG60-1207 1
8 Screw HE22-3004 1
9 Lock Nut AC20-5111 1
10 Sleeve AG60-1202 1
11 Ball and Stem AG60-1203 1
12 Cap AG60-1211 1
13 Housing AG60-1213 1
14* Stem Assembly AG60-1212 1
15** Body - -
16* Seal AG60-1210 1
17 Nut AG60-1204 1
* Included in Repair Kit
** Not Sold Separately
Must Replace Complete Valve

BOPC, Inc.
32
CROWN BLOCK SAVER COMPONENTS
RETRACTABLE TOGGLE VALVE FOR CBS-RT2

Item Description Part No. Qty


Assy. Retractable Toggle Valve AG60-1400
Kit Repair Kit AG60-1499
1 Base Plate AG60-1404 1
2 Bolt, Hex Head HE42-3000 2
3* Screw HE22-3004 3
4* Dust Cover AG60-1309 1
5 Piston AG60-1403 1
6* O-Ring HG17-2326 1
7 Piston HSG AG60-1401 1
8* O-Ring HA2962 1
9 Spring AG60-1306 1
10 Spring Retainer Plate AG601405 1
11* Retainer Ring AG60-1411 1
12* O-Ring HG17-2116 1
13 Valve Body AG60-1402 1
14* Cartridge Repair Kit HA4798 1
15* Spring AG60-1103 1
16* Stem Guide AG60-1104 1
17* O-Ring HG17-2011 1
18* Stem AG60-1311 1
19* Ring AG60-1105 1
20 Ball Guide AG60-1312 1
21 Cap AG60-1313 1
22 Ball and Arm AG60-1109 1
23 Nut, Lk, Hex HE89-4020 1
24 Arm AG60-1111 1
25* Spacer HA4801 1
26* O-Ring HG37-2115 6
27 Screw HE06-0007 1
28 Piston Carrier Plate AG60-1410 1
29 Guide Rod Piston Rtn AG60-1408 1
30 Collar AG60-1409 1
31 Toggle Valve Carrier Plate AG60-1406 1
32 Spacer AG60-1407 1

* Included in Repair Kit

BOPC, Inc.
33
CROWN BLOCK SAVER COMPONENTS
AIR CYLINDER ASSEMBLY FOR CBS’S

Item Description Pat No. Qty


Assy. Air Cylinder, 4” HA2416
Bore, 12” Stroke
Kit Repair Kit HJ5083
1 Nut BJ00-3113 2
2 Bracket Mounting BJ00-3114 1
3 Bolt HE00-5022 2
4 Nut HE80-1200 12
5 Lock washer HE75-1200 12
6 Cap, Rear BJ00-3102 1
7* Gasket BJ00-3103 2
8* O-Ring HJ5048 1
9 Rod BJ00-3109 6
10 Piston Assembly BJ00-3105 1
11 Cylinder BJ00-3104 4
12 Cap, Front BJ00-3106 1
13* O-Ring HJ5049 2
14** Bushing BJ00-3110 1
15 Oiler BJ00-3107 1
16 Clevis BJ00-3111 1
17 Lock Nut (Not Shown) BJ00-3116 1
18 Jam Nut (Not Shown) BJ00-3115 1

* Included in Repair Kit


** Not Available. It is molded into item #12

BOPC, Inc.
34
HYDRAULIC CONTROL VALVES
3000 PSI HYDRAULIC, FOUR-WAY, THREE POSITION
SHEAR-SEAL, SELECTOR TYPE CONTROL VALVE

Size Part No.


¼” AC30-0100
½ ÄC30-2100
1” AC30-4100
1-1/2” AC30-5100

Item Description ¼” Qty ½” Qty 1” Qty 1-1/2” Qty


Kit Repair Kit, Major AC30-0199 AC30-2199 AC304199 AC30-5199
Kit Repair Kit, Minor AC30-0198 AC30-2198 AC30-4198 AC30-5198
(Also in Major R.K.)
Kit Seal Kit (Included in AC20-0197 AC20-2197 AC20-4197 AC20-5197
Repair Kit)
1 Lock washer AC20-0124 4 HE75-1200 4 AC30-4122 4 AC20-5110 4
2 Nut AC20-0125 4 AC20-2116 4 AC20-4123 4 AC20-5111 4
3 Body AC20-0123 1 AC20-2110 1 AC20-4121 1 AC20-5109 1
4 Dowel Pin AC20-0122 2 AC20-2109 2 AC20-4120 2 AC20-4120 2
5** Washer AC20-0121 3 AC20-2108 3 AC20-4119 3 AC20-5108 3
6** Back-up Ring HH41-2011 3 HH41-2112 6 HH41-2117 6 HH41-2219 6
7** O-Ring HG17-2011 3 HG17-2112 3 HG17-2117 3 HG17-2219 3
8** Shear Seal Seat AC20-0120 3 AC20-2107 3 AC20-4118 3 AC20-5107 3
9* Rotor AC30-0102 1 AC30-2102 1 AC30-4101 1 AC30-5101 1
10 Shaft AC20-0118 1 AC20-2106 1 AC20-4116 1 AC20-5105 1
11** O-Ring HG17-2112 1 HG17-2210 1 HG17-2212 1 HG17-2212 1
12** O-Ring N/A N/A HG17-2115 1 HG17-2115 1
13* Thrust Washer AC20-0114 1 AC20-2117 2 AC20-4113 2 AC20-5103 2
14* Ball Bearing AC20-0115 17 AC20-0108 20 AC20-4114 26 AC20-5104 22
15** O-Ring HG19-2224 1 HG19-2231 1 HG19-2243 1 HG19-2258 1
16 Retainer, Ball AC30-0116 1 N/A AC20-4125 1 AC20-5125 1
17 Housing AC20-0113 1 AC20-2111 1 AC20-4112 1 AC20-5102 1
18 Stop Pin AC20-0110 1 AC20-2114 1 AC20-4110 1 AC20-4110 1
19 Spring, Detent AC20-0109 1 AC90-0107 1 AC20-4109 1 AC20-4109 1
20 Ball, Detent AC20-0108 1 AC20-0108 1 AC20-4108 1 AC20-4108 1
21 Screw AC20-0112 4 AC20-2105 4 AC20-4111 4 AC20-5101 4
22 Disc, Detent AC20-0107 1 AC20-2112 1 AC20-4107 1 AC20-4107 1
23 Retaining Ring AC20-0117 1 AC20-2118 1 AC20-4115 1 AC20-4115 1
24 Handle Spacer AC20-0106 1 AC20-2101 1 AC20-4106 1 AC20-4106 1
25 Washer, Shaft AC20-0102 1 AC20-2104 1 AC20-4102 1 AC20-4102 1
26 Nut, Shaft AC20-0101 1 AC20-2102 1 AC20-4101 1 AC20-4101 1
27 Handle, (Not Shown) AC20-0103 1 AC30-2101 1 AC20-4103 1 AC20-4103 1
28 Grip (Not Shown) AC20-0105 1 AC20-2103 1 AC20-4105 1 AC20-4105 1

* Included in Repair Kit


** Included in Seal Kit
SPEACIAL NOTE: Minor Repair Kit
consists of the Seal Kit and Rotor only
BOPC, Inc.
35
BOPC, Inc.
36
HYDRAULIC CONTROL VALVES
3000 PSI HYDRAULIC, FOUR-WAY, THREE POSITION
SHEAR-SEAL, MANIPULATOR TYPE CONTROL VALVE

Size Part No.


¼” AC20-0100
½” AC20-2100
1” AC20-4100
1-1/2” AC20-5100

Item Description ¼” Qty ½” Qty 1” Qty 1-1/2” Qty


Kit Repair Kit, Major AC30-0199 AC30-2199 AC30-4199 AC30-5199
Kit Repair Kit, Minor AC30-0198 AC30-2198 AC30-4198 AC30-5198
(Also in Major R.K.)
Kit Seal Kit (Included in AC20-0197 AC20-2197 AC20-4197 AC20-5197
Repair Kit)
1 Lock washer AC20-0124 4 HE75-1200 4 AC30-4122 4 AC20-5110 4
2 Nut AC20-0125 4 AC20-2116 4 AC20-4123 4 AC20-5111 4
3 Body AC20-0123 1 AC20-2110 1 AC20-4121 1 AC20-5109 1
4 Dowel Pin AC20-0122 2 AC20-2109 2 AC20-4120 2 AC20-4120 2
5** Washer AC20-0121 3 AC20-2108 3 AC20-4119 3 AC20-5108 3
6** Back-up Ring HH41-2011 3 HH41-2112 6 HH41-2117 6 HH41-2219 6
7** O-Ring HG17-2011 3 HG17-2112 3 HG17-2117 3 HG17-2219 3
8** Shear Seal Seat AC20-0120 3 AC20-2107 3 AC20-4118 3 AC20-5107 3
9* Rotor AC30-0119 1 AC20-2121 1 AC20-4117 1 AC20-5106 1
10 Shaft AC20-0118 1 AC20-2106 1 AC20-4116 1 AC20-5105 1
11** O-Ring HG17-2112 1 HG17-2210 1 HG17-2212 1 HG17-2212 1
12** O-Ring N/A N/A HG17-2115 1 HG17-2115 1
13* Thrust Washer AC20-0114 1 AC20-2117 2 AC20-4113 2 AC20-5103 2
14* Ball Bearing AC20-0115 17 AC20-0108 20 AC20-4114 26 AC20-5104 22
15** O-Ring HG19-2224 1 HG19-2231 1 HG19-2243 1 HG19-2258 1
16 Retainer, Ball AC30-0116 1 N/A AC20-4125 1 AC20-5125 1
17 Housing AC20-0113 1 AC20-2111 1 AC20-4112 1 AC20-5102 1
18 Stop Pin AC20-0110 1 AC20-2114 1 AC20-4110 1 AC20-4110 1
19 Spring, Detent AC20-0109 1 AC90-0107 1 AC20-4109 1 AC20-4109 1
20 Ball, Detent AC20-0108 1 AC20-0108 1 AC20-4108 1 AC20-4108 1
21 Screw AC20-0112 4 AC20-2105 4 AC20-4111 4 AC20-5101 4
22 Disc, Detent AC20-0107 1 AC20-2112 1 AC20-4107 1 AC20-4107 1
23 Retaining Ring AC20-0117 1 AC20-2118 1 AC20-4115 1 AC20-4115 1
24 Handle Spacer AC20-0106 1 AC20-2101 1 AC20-4106 1 AC20-4106 1
25 Washer, Shaft AC20-0102 1 AC20-2104 1 AC20-4102 1 AC20-4102 1
26 Nut, Shaft AC20-0101 1 AC20-2102 1 AC20-4101 1 AC20-4101 1
27 Handle, (Not Shown) AC20-0103 1 AC30-2101 1 AC20-4103 1 AC20-4103 1
28 Grip (Not Shown) AC20-0105 1 AC20-2103 1 AC20-4105 1 AC20-4105 1

* Included in Repair Kit


** Included in Seal Kit
SPEACIAL NOTE: Minor Repair Kit
consists of the Seal Kit and Rotor only

BOPC, Inc.
37
BOPC, Inc.
38
HYDRAULIC CONTROL VALVES
3000 PSI HYDRAULIC, FOUR-WAY, THREE POSITION
SHEAR-SEAL, BYPASS TYPE CONTROL VALVE

Size Part No.


½ ÄC90-1200
1” AC90-1100

Item Description ½” Qty 1” Qty


Kit Repair Kit, Major AC90-1299 AC90-1199
Kit Repair Kit, Minor ÀC90-1298 AC90-1198
(Also in Major Repair Kit)
Kit Seal Kit (Included in Repair AC20-2197 AC20-4197
Kit)
1 Lock washer HE75-1200 4 AC20-4122 4
2 Nut AC20-2116 4 AC20-4123 4
3 Body AC20-2110 1 AC20-4121 1
4 Dowel Pin AC20-2109 2 AC20-4120 2
5** Washer AC20-2108 3 AC20-4119 3
6** Back-Up Ring HH41-2112 6 HH41-2117 6
7** O-Ring HG17-2112 3 HG17-2117 3
8** Shear Seal Seat AC20-2107 3 AC20-4118 3
9* Rotor AC90-1201 11 AC90-1101 11
10 Shaft AC20-2106 1 AC20-4116 1
11** O-Ring HG17-2210 1 HG17-2212 1
12** O-Ring N/A HG17-2115 1
13* Thrust Washer AC20-2117 2 AC20-4113 2
14* Ball Bearing AC20-0108 20 AC20-4114 26
15** O-Ring HG19-2231 1 HG19-2243 1
16 Retainer, Ball N/A AC20-4125 1
17 Housing AC20-2111 1 AC20-4112 1
18 Stop Pin AC20-2114 1 AC20-4110 1
19 Spring, Detent AC90-0107 1 AC20-4109 1
20 Ball, Detent AC20-0108 1 AC20-4108 1
21 Screw AC20-2105 4 AC20-4111 4
22 Disc, Detent AC20-2112 1 AC20-4107 1
23 Retaining Ring AC20-2118 1 AC20-4115 1
24 Handle Spacer AC20-2101 1 AC20-4106 1
25 Washer, Shaft AC20-2104 1 AC20-4102 1
26 Nut, Shaft AC20-2102 1 AC20-4101 1
27 Handle (Not Shown) AC30-2101 1 AC20-4103 1
28 Grip (Not Shown) AC20-2103 1 AC20-4105 1
* Included in Repair Kit, Major
** Included in Seal Kit
Special Note: Minor Repair Kit Consists of the Seal Kit and Rotor only

BOPC, Inc.
39
BOPC, Inc.
40
HYDRAULIC CONTROL VALVES
5000 PSI HYDRAULIC, FOUR-WAY, THREE POSITION
SHEAR-SEAL, SELECTOR TYPE CONTROL VALVE

Size Part No.


1” HA0491

Item Description 1” Qty


Kit Repair Kit (Includes Seals) HA0908
1 Lock washer AC20-4122 4
2 Nut AC20-4123 4
3 Body AC20-4121 1
4 Dowel Pin AC20-4120 1
5* Washer AC20-4119 3
6* Back-Up Ring HH41-2117 6
7* O-Ring HG17-2117 3
8* Shear Seal Seat HA7498 3
9* Rotor AC30-4101 1
10 Shaft AC20-4116 1
11* O-Ring HG17-2212 1
12* O-Ring HG17-2115 1
13* Thrust Washer ÀC20-4113 2
14* Ball Bearing AC20-4114 26
15* O-Ring HG19-2243 1
16 Retainer, Ball AC20-4125 1
17 Housing AC20-4112 1
18 Stop Pin AC20-4110 1
19 Spring, Detent AC20-4109 1
20 Ball, Detent AC20-4108 1
21 Screw AC20-4111 4
22 Disc, Detent AC20-4107 1
23 Retaining Ring AC20-4115 1
24 Handle Spacer AC20-4106 1
25 Washer, Shaft AC20-4102 1
26 Nut, Shaft AC20-4101 1
27 Handle (Not Shown) AC20-4103 1
28 Grip (Not Shown) AC204105 1
* Included in Repair Kit

BOPC, Inc.
41
BOPC, Inc.
42
HYDRAULIC CONTROL VALVES
5000 PSI HYDRAULIC, FOUR-WAY, THREE POSITION
SHEAR-SEAL, BYPASS TYPE CONTROL VALVE

Size Part No.


1” HA1726

Item Description 1” Qty


Kit Repair Kit (Includes Seals) HA7497
1 Lock washer AC20-4122 4
2 Nut AC20-4123 4
3 Body AC20-4121 1
4 Dowel Pin AC20-4120 1
5* Washer AC20-4119 3
6* Back-Up Ring HH41-2117 6
7* O-Ring HG17-2117 3
8* Shear Seal Seat HA7498 3
9* Rotor AC90-1101 1
10 Shaft AC20-4116 1
11* O-Ring HG17-2212 1
12* O-Ring HG17-2115 1
13* Thrust Washer ÀC20-4113 2
14* Ball Bearing AC20-4114 26
15* O-Ring HG19-2243 1
16 Retainer, Ball AC20-4125 1
17 Housing AC20-4112 1
18 Stop Pin AC20-4110 1
19 Spring, Detent AC20-4109 1
20 Ball, Detent AC20-4108 1
21 Screw AC20-4111 4
22 Disc, Detent AC20-4107 1
23 Retaining Ring AC20-4115 1
24 Handle Spacer AC20-4106 1
25 Washer, Shaft AC20-4102 1
26 Nut, Shaft AC20-4101 1
27 Handle (Not Shown) AC20-4103 1
28 Grip (Not Shown) AC204105 1

* Included in Repair Kit

BOPC, Inc.
43
BOPC, Inc.
44
SOLENOID VALVES

SOLENOID VALVE WITH COIL

Description Part No.


24 VDC AD01-0300
120 VDC AD01-0200
120 VAC 50/60 Hz AD00-0200

REPLACEMENT COILS
Description Part No.
24 VDC AD01-0301
120 VDC AD01-0201
120 VAC AD00-0201
NOTE: Valves 2 position, 3-way normally closed, piped exhaust.
Valves will accept any of the above coils.

ELECTRO-PNEUMATIC SOLENOID VALVES


Description Part No.
120 VAC AD00-0200
120 VDC AD01-0200
24 VDC AD01-0300
Manifold, 10 Station AD20-0201
Manifold, 6 Station AD20-0204

HYDRAULIC SOLENOID VALVES, 4 WAY


Description Part No.
115 VAC, Spool Type AD10-1000
28 VDC, Spool Type AD10-1300
120 VAC, Shear Seal Type AD10-1400
110 VDC, Shear Seal Type AD10-2100
Manifold, 9 Station AD10-1002
Manifold, 4 Station AD10-1201

BOPC, Inc.
45
VALVES

GLOBE VALVES Globe Valve

Description Part No.


Globe Valve, ½” FPT AE00-0100
Globe Valve, ¾” FPT AE00-0200
Globe Valve, 3/8” FPT AE00-0300
Globe Valve, 1” FPT AE00-1100
Globe Valve,2” FPT AE00-1200
Globe Valve, 1-1/4” FPT AE00-2100
Globe Valve, 1-1/2” FPT AE00-3100

BALL VALVES HI-PRESSURE

Description Part No.


½” CS 7,300 PSI HA8306
½” SS 6,000 PSI HA8110
¾” SS 6,000 PSI HA8111
1” CS 6,000 PSI HA8308
1” SS 6,000 PSI HA8098
1-1/4” CS 6,000 PSI HC0345
1-1/2” CS 6,000 PSI HA8631
1-1/2” SS 6,000 PSI HB4984

BOPC, Inc.
46
VALVES

10,000 PSI Needle Valve


10,000 PSI NEEDLE VALVES

Description Part No.


Needle Valve, 3/8” FPT AE22-1100
Needle Valve, ½” FPT AE22-2100
Needle Valve, ¾” FPT AE22-3100
Needle Valve, 1” FPT AE22-4100
Needle Valve, 1/4” FPT AE22-5100
Needle Valve, 1/2” FPT AE22-7100
Needle Valve, 1/8” FPT AE22-8100

6,000 PSI NEEDLE VALVE

Description Part No.


Needle Valve 6000 PSI AE22-6100
½” FPT, S.S.

5,000 PSI NEEDLE VALVES

Description Part No.


Needle Valve, ¼” Tube, S.S. AE22-1200
Needle Valve, ¼” Tube, Brass AE22-1300
Needle Valve, ¼” Tube S.S. AE22-1400
Needle Valve, 3/8” Tube, S.S. AE22-1500

BOPC, Inc.
47
VALVES
20,000 / 30,000 PSI NEEDLE VALVES

Description Part No.


Needle Valve, 9/16” HP AE23-5001
Tubing, 20,000 PSI
Needle Valve, 9/16” HP AE24-5001
Tubing, 30,000 PSI

BOPC, Inc.
48
VALVES

CHECK VALVE, 5,000 PSI


Description Part No.
Valve Check Poppet, Inline 1/8” NPT Port AF01-0100
Valve Check Poppet, Inline ¼” NPT Port AF01-0150
Valve Check Poppet, Inline 3/8” NPT Port AF01-0300
Valve Check Poppet, Inline ½” NPT Port AF01-1100
Valve Check Poppet, Inline ¾” NPT Port AF01-2100
Valve Check Poppet, Inline 1” NPT Port AF01-3100
Valve Check Poppet, Inline 1-1/4” NPT Port AF01-4100
Valve Check Poppet, Inline 1-1/2” NPT Port AF01-5100
Valve Check Poppet, Inline 2” NPT Port AF01-6100

CHECK VALVES, 5,000 PSI


Description Part No.
Check Valve, Poppet, ¼” AF01-0160
NPT Port, 5000 PSI
Check Valve, Poppet, 1” AF01-3110
NPT Port, 5000 PSI

BOPC, Inc.
49
VALVES

CHECK VALVE, 10,000 PSI

Description Part No.


Valve Check Poppet, Inline ½” NPT Port AF02-1100
Valve Check Poppet, Inline ¾” NPT Port AF02-2100
Valve Check Poppet, Inline 1” NPT Port AF02-3100
Valve Check Poppet, Inline 3/8” NPT Port AF02-8100
Valve Check Poppet, Inline ¼” NPT Port AF02-9100

Description Part No.


Check Valve, 9/16” H.P. Tubing, 20,000 PSI AF44-1001
Check Valve, 9/16” H.P. Tubing, 60,000 PSI AF45-2001

BOPC, Inc.
50
Shuttle Valves
Item Description ¾” Qty. 1” Qty. 1 ½” Qty
Assy. Shuttle Valve AG10-3100 AG10-4100 AG10-5100
Kit Repair Kit AG10-3199 AG10-4199 AG10-5199
Kit Seal Kit AG10-3197 AG10-4197 AG10-5197
1 Housing AG10-3101 1 AF30-0101 1 AG10-5101 1
2 Flange AG10-3102 3 AF30-0102 3 AG10-5102 3
3 Screw AA10-2116 12 AF30-0103 12 AA10-0108 24
4** O-Ring HG17-2220 3 HG17-2226 3 HG17-2228 3
5* Spacer AG10-3103 2 AG10-4101 2 AG10-5103 2
6** O-Ring HG40-0210 2 HD70-0214 2 HG17-2222 2
7* Shuttle AG10-3104 1 AG10-4102 1 AG10-5104 1
8* Cage AG10-3105 2 AG10-4103 2 AG10-5105 2

BOPC, Inc.
51
PILOT OPERATED CHECK VALVES

Item Description Part No.


1 1” Pilot Operated Check Valve 3000 PSI AF30-0100
2 Repair Kit AF30-0199

Item Description Part No.


1 ¼” Pilot Operated Check Valve 3,000 PSI AF30-0200
2 ½” Pilot Operated Check Valve 3,000 PSI AF30-0250
3 1” Pilot Operated Check Valve 3,000 PSI AF30-0400
4 1” Pilot Operated Check Valve 6,000 PSI HA0327

Item Description Part No.


1 ¾” Pilot Operated Check Valve 5,000 PSI AF30-0300
2 Repair Kit HJ9386
3 Seal Kit HJ9387

Item Description Part No.


1 1-1/2” Pilot Operated Check Valve 5,000 PSI AF30-0500
2 Repair Kit AF30-0599
3 Seal Kit AF30-0597

Item Description Part No.


1 ½” Pilot Operated Check Valve 10,000 PSI HJ5979

BOPC, Inc.
52
RELIEF VALVES

Item Description Part No. Qty


Assy. 1,200 PSI Relief Valve AG00-8900
Assy. 1,750 PSI Relief Valve AG00-8200
Assy. 2,500 PSI Relief Valve AG00-8400
Assy. 3,300 PSI Relief Valve AG00-8500
Assy. 5,500 PSI Relief Valve AG00-8700
Kit Repair Kit AG00-8999
For 1,200 Relief Valve
Kit Repair Kit AG00-8299
For 1,750 Relief Valve
Kit Repair Kit AG00-8499
For 2,500 Relief Valve
Kit Repair Kit AG00-8599
For 3,300 Relief Valve
Kit Repair Kit AG00-8799
For 5,500 Relief Valve
1 Thread Cap AG00-8901 1
2 Locknut AG00-8903 1
3 Adjusting Screw AG00-8902 1
4 Spring Rest AG00-8905 1
5* Spring - 1
For 1,200 PSI AG00-8906
Relief Valve (Red)
For 1,750 PSI AG00-8206
Relief Valve (Blue)
For 2,500 PSI AG00-8406
Relief Valve (Green)
For 3,300 PSI AG00-8506
Relief Valve (White)
For 5,500 PSI AG00-8705
Relief Valve (Orange)
6 Body AG00-8904 1
7* Guide AG00-8907 1
8* Poppet ** 1
9* O-Ring HG17-2122 1 Part No. Replaces
10 Seal Cap Assembly ** 1 AG00-8100 Relief Valve, 2750 PSI
AG00-8200 Relief Valve, 1750 PSI AG00-1100
* Included in Repair Kit AF00-8400 Relief Valve, 2500 PSI AG00-5100
** Not Sold Separately AG00-8500 Relief Valve, 3300 PSI AG00-2100
AG00-8600 Relief Valve, 4000 PSI AG00-2200
AG00-8700 Relief Valve, 5500 PSI AG00-3100
AG00-8800 Relief Valve, 6500 PSI AG00-4100
AG00-8900 Relief Valve, 1200 PSI AG00-0100

BOPC, Inc.
53
SAFETY HEADS

Description Part No.


20,000 PSI Safety Head AG00-9200
60,000 PSI Safety Head AG00-9202

BOPC, Inc.
54
RUPTURE DISC

Part No. Pressure Rating


AG00-9208 15,000 PSI
AG00-9210 12,500 PSI
AG00-9211 17,500 PSI
AG00-9212 22,500 PSI
AG00-9213 32,500 PSI
AG00-9214 16,500 PSI
AG00-9215 20,000 PSI

BOPC, Inc.
55
SUBSEA CONTROL VALVE - SPM

PART NO. AG20-0100 – ¾” SPM VALVE


Item Description Part No. Qty
Assy. ¾” Sub-Plate Mtd. AG20-0100
Control Valve
Assy. ¾” Sub-Plate Mtd. Control AG20-0200
Valve with Long Spacer
Assy. ¾” Individual Pocket Only AG20-0220
Kit Repair Kit AG20-0199
Kit Repair Kit for Valve AG20-0299
with Long Spacer
Kit* Seal Kit AG20-0197
Kit* Seal Kit for Valve AG20-0297
with Long Spacer
1 Housing Plug AG20-0101 1
2* O-Ring HG17-2214 2
3 Spring AG20-0102 1
4 Spring Housing AG20-0103 1
5 Spring Plate Assembly For: 1
Standard ¾” Valve AG20-0104
¾” Valve w/ Long Spacer AG20-0202
6 Spring Pin AG20-0105 2
7* O-Ring HG17-2016 1
8** Top Seal for Standard AG20-0106 1
¾” Valve
Top Seal for Valve AG20-0203
with Long Spacer
9 Spacer AG20-0107 1
10 Upper Cage AG20-0108 1
11 Lower Cage AG20-0109 1
12** Bottom Seal AG20-0110 1
13** O-Ring HG17-2233 4
14 Piston AG20-0111 1
15** O-Ring HG19-2218 1
16* O-Ring HG17-2210 1
17* Retaining Ring AG20-0112 2
18** O-Ring HG19-2214 2
19* Spindle, Valve AG20-0113 1
20 Individual Pocket for SPM AG20-0220 1
with Long Spacer
Kit Tool Kit AG20-0189
Tool Pull Tool for Bottom Seal AG20-0190
Tool Snap Ring Tool AG20-0191
Tool Pull Tool for Valve AG20-0192

* Included in Repair Kit


** Included in Seal Kit

BOPC, Inc.
56
SUBSEA CONTROL VALVE - SPM

PART NO. AG20-8800 – ¾” SPM VALVE DUMMY ASSEMBLY

Item Description Part No. Qty


1 O-Ring HG17-2223 1
2 Plug, ¾” Dummy SPM Valve AG20-8801 1
3 ¾” SPM Valve Cap AG21-8802 1

PART NO. AG20-8900 – ¾” SPM VALVE DUMMY FOR


“CAPTURED VENT”

Item Description Part No. Qty


1 Cap, ¾” SPM, Long Style AG20-8802 1
2 Plug, ¾” SPM, Captured Vent AG20-8901 1
3 O-Ring HG17-2223 4

PART NO. AG23-0300 – ¾” SPM VALVE DUMMY ASSEMBLY


WITH STRAIGHT THRU PORT

Item Description Part No. Qty


1 O-Ring HG17-2223 2
2 Plug, ¾” SPM Dummy AG23-0302 1
w/ Straight thru Port
3 Cap, ¾” SPM Dummy AG23-0301 1
w/ Straight thru Port
4 O-Ring HG17-2218 1

BOPC, Inc.
57
SUBSEA CONTROL VALVE - SPM
PART NO. AG20-0300 – ¾” SPM VALVE WITH CAPTURED VENT

Item Description Part No. Qty


Kit Repair Kit AG20-0399
Kit* Seal Kit AG20-0397
1 Housing Plug AG20-0101 1
2** O-Ring HG17-2216 1
3 Spring AG20-0102 1
4 Spring Housing AG20-0103 1
5 Not Used **
6 Spring Plate Assembly AG20-0202 1
7 Not Used **
8** O-Ring HG17-2016 1
9** Top Seal HA1879 1
10 Vent Cage HJ7631 1
11 Upper Cage AG20-0108 1
12 Lower Cage AG20-0109 1
13** Bottom Seal AG20-0110 1
14** O-Ring HG17-2223 5
15 Piston AG20-0111 1
16** O-Ring HG19-2218 1
17** Retaining Ring AG20-0112 2
18** O-Ring HG17-2210 1
19** O-Ring HG19-2214 2
20* Spindle Valve AG20-0113 1
* Included in Repair Kit - (Includes Seal Kit)
** Included in Seal Kit

BOPC, Inc.
58
SUBSEA CONTROL VALVE - SPM
PART NO. AG21-0100 – 1” SUBPLATE MOUNTED

Item Description Part No. Qty


Assy. Sub plate Mounted AG21-0100
Control Valve
Kit Repair Kit AG21-0499
(Control Seal Kit)
Kit Seal Kit AG21-0197
1 Housing AG21-0101 1
2 Large Spring AG21-0116 1
and Arbor Assembly
3 Small Spring AG21-0103 1
(Not Part of Assembly)
4 Cover AG21-0105 1
5** O-Ring HG17-2014 1
6 Cylinder AG21-0106 1
7** O-Ring HG19-2223 1
8 Piston AG21-0108 1
9** Seal AG21-0107 1
10** O-Ring HG19-2129 1
11 Cage AG21-0109 1
12** O-Ring HG19-2229 6
13* Seal Sleeve AG21-0110 1
14* Cotter Pin AG21-0112 1
15* Nut AG21-0111 2
16** O-Ring HG19-2012 2
17* Back-Up Ring HH41-2012 1
18* Retaining Ring AG21-0114 1
19* Piston Rod AG21-0113 1
Kit Complete Tool Kit AG21-0189
Tool Spanner Wrench AG21-0190
Tool Pull Tool for Bottom AG21-0191
Seal
Tool Tool for Nut HJ5268
Tool Cotter Pin Tool AG21-0193
Tool Valve Pull Tool AG21-0194
Tool Retainer Ring Tool AG21-0195
* Included in Repair Kit (Includes Seal Kit)
** Included in Seal Kit

BOPC, Inc.
59
SUBSEA CONTROL VALVE - SPM
PART NO. AG21-0900 – 1” SPM VALVE

Item Description Part No. Qty


Kit Repair Kit AG21-0999
Kit* Seal Kit AG21-0997
1 Cap Spring 1” SPM AG21-0901 1
Valve S.S.
2 Spring AG21-0902 1
3 Spring AG21-0103 1
4 Arbor AG21-0903 1
5 Cover AG21-0105 1
6** O-Ring B-N, 70, HG17-2014 1
.489 ID x .070 W
7 Cylinder AG21-0106 1
8** O-Ring B-N, 70 HG17-2223 1
1.609 ID x .139 W
9** Seal AG21-0107 2
10 Piston 1-7/8” AG21-0108 1
11 Cage AG21-0109 1
12** O-Ring B-N, 70 HG17-2228 6
2.234 ID x .139 W
13* Seal Sleeve AG21-0110 1
14** O-Ring Buna – N, 70 Duro HG17-2012 2
15** O-Ring Buna – N, 70 Duro HG17-2129 1
16* Nut AG21-0111 1
17* Cotter Pin HA5010 1
18** Back-Up Ring, Spiral Teflon HH41-2012 2
19* Piston Rod AG21-0113 1
20* Retaining Ring AG21-0114 1
21 Valve Body AG21-0115 1

* Included in Repair Kit


** Included in Seal Kit

BOPC, Inc.
60
SUBSEA CONTROL VALVE - SPM

PART NO. AG21-1100 – 1” SPM VALVE DOUBLING ACTING

Item Description Part No. Qty


Kit Repair Kit (Includes Seal Kit) AG21-1199
Kit* Seal Kit AG21-1197
1 Cap AG21-1301 1
2** O-Ring HG17-2112 1
3 Cage AG21-1109 1
4* Spool AG21-1108 1
5* Piston Rod AG21-1107 1
6 Piston Housing AG21-1106 1
7** O-Ring HG17-2228 6
8 Piston Rod Housing AG21-1104 1
9** Seal AG21-0107 1
10 Piston AG21-1103 1
11* Spool Retainer AG21-1101 1
12* Screw HE25-7007 1
13* Piston Retainer AG21-1102 1
14* Retainer Ring AG21-1111 1
15** T-Ring HG51-0012 1
16** T-Ring HG50-0022 1
17** T-Ring HG51-0009 1
18** T-Ring HG51-0024 1

* Included in Repair Kit


** Included in Seal Kit

PART NO. AG21-9699 – 1” SPM VALVE DUMMY ASSEMBLY

Item Description Part No. Qty


1 1” SPM Dummy AG21-9900 1
2 1” SPM Valve Cap AG21-9901 1
3 O-Ring HG17-2228 1

BOPC, Inc.
61
SUBSEA CONTROL VALVE - SPM

PART NO. AG21-1600 – 1” SPM VALVE DOUBLE PILOT

Item Description Part No. Qty


Kit Repair Kit AG21-1699
Kit* Seal Kit AG21-1697
1 SPM Valve Retainer HB8427 1
2 Retainer Ring. HB8426 1
3* Piston Rod HJ5307 1
4** O-Ring HG19-2228 6
5 Cylinder AG21-0402 1
6** O-Ring HG19-2218 1
7** Back-Up Ring HH41-2218 2
8** O-Ring HG19-2012 1
9** Back-Up Ring HH41-2012 2
10 Piston AG21-0108 1
11* Nut S.S. AG21-0111 1
12 Cage AG21-0109 1
13* Seal Sleeve HJ5304 1
14* Cotter Pin AG21-0112 1
15** Seal AG21-0107 2
16 Nameplate - 1

* Included in Repair Kit


** Included in Seal Kit

BOPC, Inc.
62
SUBSEA CONTROL VALVE - SPM
PART NO. AG23-0100 – 1 ½” SPM VALVE
Item Description Part No. Qty
Kit Repair Kit AG23-0199
Kit* Seal Kit AG23-0197
1 Spring Housing AG23-0101 1
2 Spring 2-7/8” OD GJ10-0700 1
3 Spring 1-7/8” OD GJ10-0600 1
4 Spring Retainer Plate AG23-0110 1
5 Set Screw AG23-0112 3
6 Piston Rod Housing AG23-0104 1
7** T-Seal HG51-0012 2
8** T-Seal HG51-0018 1
9** O-Ring HG17-2236 6
10 Piston Housing AG23-0102 1
11* Piston Rod AG23-0103 1
12** O-Ring AH17-2115 1
13 Piston AG23-0109 1
14** T-Seals HG50-2115 1
15* Piston Retaining Ring AG23-0111 1
16* Retainer Ring AG23-0120 1
17** Lower Seal AG23-0107 2
18 Cage AG23-0105 1
19* Hex Nut, 9/16” x 18 UNF, HE84-0800 1
SS, Self Locking
20** T-Seals HG51-0029 1
21* Spool AG23-0106 1
22 Tool Kit AG23-0196 1

* Included in Repair Kit


** Included in Seal Kit
Note: Seal Kit is Included in Repair Kit

BOPC, Inc.
63
SUBSEA CONTROL VALVE - SPM

PART NO. 806862 – 1 ½” SPM VALVE DUMMY


FOR “CAPTURED VENT”
Item Description Part No. Qty
1 Cap 1-1/2” Dummy Plug, Balanced Stem AG21-0122 1
2 Dummy for 1-1/2” SPM with Captured Vent HJ6834 1
3 O-Ring HG17-2236 3

PART NO. AG21-0130 – 1 ½” SPM VALVE


DUMMY ASSEMBLY
Item Description Part No. Qty
1 Cap Dummy Plug AG21-0122 1
2 Dummy Plug AG21-0124 1
3 O-Ring HG17-2236 1

PART NO. 806861 – 1 ½” SPM VALVE DUMMY


WITH STRAIGHT THRU TO FUNCTION
Item Description Part No. Qty
1 Cap 1-1/2” Straight thru Dummy Plug HJ6821 1
2 Dummy with Straight thru HJ6819 1
3 O-Ring HG17-2236 2
4 O-Ring HG17-2228 1

PART NO. 806860 – 1 ½” SPM VALVE DUMMY


WITH STRAIGHT THRU SUPPLY
Item Description Part No. Qty
1 Cap – 1-1/2” Straight thru Dummy Plug HJ6821 1
2 Dummy with Straight thru to Supply HJ6820 1
3 O-Ring HG17-2236 2
4 O-Ring HG17-2228 1

BOPC, Inc.
64
SUBSEA CONTROL VALVE - SPM

PART NO. AG23-0200 – 1 ½” SPM VALVE


BI-DIRECTIONAL 5000 PSI
Item Description Part No. Qty
Kit Repair Kit AG23-0299
Kit* Seal Kit AG23-0297
1 Spring Housing AG23-0101 1
2 Spring 2-7/8” OD GJ10-0700 1
3 Spring 1-7/8” OD GJ10-0600 1
4 Spring Retainer Plate AG23-0110 1
5 Set Screw AG23-0112 3
6 Piston Rod Housing AG23-0206 1
7** T-Seal AG23-0115 2
8** T-Seal AG23-0117 1
9** O-Ring HG17-2236 6
10 Piston Housing AG23-0102 1
11* Piston Ring AG23-0207 1
12** O-Ring HG17-2115 1
13 Piston AG23-0109 1
14** T-Seals AG23-0119 1
15* Piston Retaining Ring AG23-0111 1
16* Retainer Ring AG23-0120 1
17** Lower Seal AG23-0107 2
18 Cage AG23-0202 1
19* Hex Nut, 9/16” x 18 UNF, HE84-0800 1
SS Self Locking
20** T-Seals AG23-0123 1
21* Spool AG23-0201 1

* Included in Repair Kit


** Included in Seal Kit

BOPC, Inc.
65
AIRAIR CYLINDERS
CYLINDER
2 POSITION AIR CYLINDER – 200 PSI WORKING PRESSURE

ITEM QTY DESCRIPTION 2” BORE 3” BORE 4” BORE


Air Cylinder with Clevis Assembly BJ00-0100 BJ00-1100 BJ00-2100
Clevis BJ00-0110 BJ00-1110 BJ00-2110
Repair Kit BJ00-0199 BJ00-1199 HJ5083
1 4 Lock Washer (4” Bore, Qty. 6) HE75-1200 HE75-1200 HE75-1200
2 4 Nut (4” Bore, Qty. 6) HE80-1200 HE80-1200 HE80-1200
3 1 End Cap BJ00-0102 BJ00-1102 BJ00-2102
4* 2 Gasket BJ00-0103 BJ00-1103 BJ00-2103
5 1 Barrel BJ00-0104 BJ00-1104 BJ00-2104
6* 1 O-Ring HG17-2326 HG17-2334 HG17-2342
7 1 Piston BJ00-0107 BJ00-1107 BJ00-2107
8 1 Rod BJ00-0115 BJ00-1115 BJ00-2115
9* 1 O-Ring (4” Bore, Qty. 2) HG17-2112 HG17-2114 HG17-2214
10 1 Front Cap BJ00-0105 BJ00-1105 BJ00-2105
11 1 Bearing BJ00-0106 BJ00-1106 BJ00-2106
12 1 Locknut HE86-1200 HE86-1400 HE86-1600
13 1 Clevis BJ00-0110 BJ00-1110 BJ00-2110
14 1 Pin BJ00-0111 BJ00-1111 BJ00-2111
15 1 Retainer BJ00-0109 BJ00-1109 BJ00-2109
16 4 Bolt (4” Bore, Qty. 6) HE40-1072 HE40-1072 HE00-2080
17 1 Grease Fitting (Not Shown) HA99-0200 Not Required HA99-0200
18 1 Oiler (Not Shown) BJ00-1120 Not Required Not Required

*Included in Repair Kit


NOTE: Items 7 & 8 and 10 & 11 sold only as one unit.

BOPC, Inc.
66
66
HYDRAULIC CYLINDERS
PART NO. BJ10-0500 – 3000 HYDRAULIC CYLINDER
Item Description Part No. Qty
Assy. Hyd. Cylinder, 1-1/2” Bore, 2-1/8” Stroke with Clevis Assy. BJ10-0500
Kit Seal Kit BJ10-0597
1 Pivot Pin BJ10-0516 1
2 Cotter Pin BJ10-0502 2
3 Nut, Tie Rod HE89-1010 4
4 End Cap BJ10-0503 1
5 Tie Rod BJ10-0504 4
6** Back-Up O-Ring HH41-2128 2
7** O-Ring HG17-2128 2
8 Nut Piston HE89-1020 1
9 Piston BJ10-0505 1
10** Seal Piston BJ10-0506 2
11** O-Ring, Teflon BJ10-0507 1
12** O-Ring HG17-2110 1
13 Rod BJ10-0508 1
14 Cylinder BJ10-0509 1
15 Front Cap BJ10-0510 1
16 Front Bearing BJ10-0511 1
17 Shaft Seal Packing Cup BJ10-0512 1
18 Shaft Seal Rod Packing BJ10-0513 1
19 Rod Wiper BJ10-0514 1
20 Bearing Retaining Plate BJ10-0515 1
21 Lock Washer HE75-1200 4
22 Screw HE28-1016 4
23 Clevis Assy. (Not Shown) BJ00-1110 1
** Included in Seal Kit

BOPC, Inc.
67
FILTERS / SNUBBERS

HIGH PRESSURE DISCHARGE FILTERS


Description Filter Element
½” NPT, 10 Micron BF33-1100 BF34-1210
1” NPT, 40 Micron BF33-2600 BF34-2200
2” NPT, 40 Micron BF33-3100 BF34-4200

Description Filter Element


½” NPT, 10 Micron HB1025 HB1026
1” NPT, 25 Micron HA7468 HA7469
1-1/2” NPT, 25 Micron HA9051 HA9368

LOW PRESSURE SUCTION FILTERS


Description Part No.
Filter with 3” SAE Flange BF33-5100
Element Only BF34-5100
Diffuser Screen BF33-5101
End Plate with Ind. BF33-5302
O-Ring for Flange HG17-2237
Cover Assembly BF33-5302
Housing Seal BF34-5001
Stem O-Ring HJ9959
O-Ring Retainer HJ9958
Colorator Cover BF33-5201

SNUBBERS
Description Part No.
¼” MPT x ¼” FPT Oil 303 SS AG30-0100
½” MPT x ½” FPT Oil 303 SS AG30-1100
¼” MPT x ¼” FPT Water 303 Stainless Steel Grade E AG31-0100
¼” Male Tube x ¼” MPT 316 SS Grade D HA5310
¼” Tube x ½” FPT 316 SS Grade D HA5391
¼” Tube x ¼” Tube Union Swagelok Grade E 316 SS HA5726
¼” Tube x ¼” MPT Grade E )water, light oil) 316 SS HA5801
¼” Tube x ¼” MPT Grade E 316 SS HA7013
¼” MPT x ¼” MPT Oriface AG40-0100

BOPC, Inc.
68
GAUGES

PANEL MOUNT GAUGES NON-LIQUID


FILLED 6” FACE
Description Part No.
0-3000 PSI/0-210 Kg/cm2 DJ32-3100
0-6000 PSI/0-420 Kg/cm2 DJ33-3100
0-10,000 PSI/0-700 Kg/cm2 DJ34-3100

PANAL MOUNT GAUGES LIQUID


FILLED 6” FACE
Description Part No.
0-3000 PSI Glycerin Filled DJ82-4500
0-6000 PSI Glycerin Filled DJ82-4600
0-10,000 PSI Glycerin Filled DJ82-4700

AIR RECEIVER GUAGES NON-LIQUID


FILLED 4 ½” FACE
Description Part No.
0-300 PSI/0-21 Kg/cm2 Direct Reading DJ20-1100
*0-3000 PSI/0-210 Kg/cm2 Receiver Gauge DJ60-2100
*0-6000 PSI/0-420 Kg/cm2 Receiver Gauge DJ60-2100
*0-10,000 PSI/0-700 Kg/cm2 Receiver Gauge DJ60-3100
* Receiver Gauges Receive 3-15 PSI Signal
From Pressure Transmitter

LIQUID FILLED RECEIVER GAUGES – 4” FACE


Description Part No.
0-300 PSI Glycerin Filled DJ82-4400
0-3000 PSI Glycerin Filled HJ7900
0-6000 PSI Glycerin Filled HJ7901
0-10,000 PSI Glycerin Filled HJ7902

HIGH PRESSURE GAUGES – 6” FACE


Description Part No.
0-20,000 PSI HA0673
0-30,000 PSI HA0878
0-50,000 PSI DJ31-1100

BOPC, Inc.
69
METERS AND COUNTERS

ELECTRIC METERS
2 ½” FACE
Description Part No.
Meter Calibration Board FC32-0100
Meter 2-1/2” 0-300 PSI DA02-0500
Meter 2-1/2” 0-1000 PSI DA00-0300
Meter 2-1/2” 0-3000 PSI DA00-0100
Meter 2-1/2” 0-6000 PSI DA01-0100
Meter 2-1/2” 0-10,000 PSI DA02-0100

ELECTRIC METERS
3 ½” FACE
Description Part No.
Meter Calibration Board HA0338
Meter 3-1/2” 0-300 PSI HA0977
Meter 3-1/2” 0-3000 PSI HA0978
Meter 3-1/2” 0-6000 PSI HA0979
Meter 3-1/2” 0-10,000 PSI HA4045

ELECTRIC METERS
4 ½” FACE
Description Part No.
0-300 PSI HJ8545
0-1000 PSI HJ8546
0-3000 PSI HJ8547
0-6000 PSI HJ8548

FLOWMETER COUNTER
Description Part No.
Counter 115 VDC with Pushbutton Reset DB10-0100
Counter 120 VAC with Reset DB10-0600

BOPC, Inc.
70
PRESSURE TRANSMITTERS
HYDRAULIC TO AIR PRESSURE TRANSMITTERS – 3,000, 6,000 AND 10,000 PSI

Item Description Part No. Qty


Assy. 0-3000 PSI Transmitter BA00-0100
Assy. 0-6000 PSI Transmitter BA00-0100
Assy. 0-10,000 PSI Transmitter BA00-2100
Kit Repair Kit BA00-0199
Kit Tubing Kit BA00-0142
Kit Conversion Kit from Old Style BA00-0196
PT360 to New Styles
1*** Cover BA00-0101 1
2*** Screw BA00-0106 2
3*** Nut, Locking BA00-0105 3
4*** Nut, Scan BA00-0104 1
5*** Screw BA00-0102 1
7* Flexure N/A 1
8* Tubing N/A 2
9*** Screw BA00-0102 3
10*** Nut BA00-0109 1
11* Safety Disc N/A 1
12*** Nut BA00-0121 2
13*** Link, Dash Dot BA00-0116 1
14*** Body Assembly BA00-0110 1
15** Tubing N/A 2
16** Clamps N/A 4
17*** Dash Dot & Bracket with Screw BA00-0117 1
(includes 18 &19)
18 Lock Washer N/A 1
19 Nut N/A 1
20* Gasket N/A 1
21*** Base Plate BA00-0124 2
22*** Adapter BA00-0126 2
23* Filter N/A 1
24*** Bracket, Transmitter Mt. BA00-0125 4
25*** Screw BA00-0128 4
26*** Washer BA00-0129 2
27*** Screw BA00-0130 1
28*** Clamp BA00-0123 2
29*** Screw Cover BA00-0131 1
30 Bourdon Assembly
For 0-3000 PSI BA00-0132
For 0-6000 PSI BA00-1101
For 0-10,000 PSI BA00-2101
31* Gasket, Relay N/A 2
32* Screw N/A 2
33* Washer N/A 2
34* Relay N/A 1
35** Clamp N/A 4
36*** Clamping Plate BA00-0111 1
37*** Nut BA00-0114 1
38*** Zero Adjust Assembly BA00-0115 1
39*** Bracket & Stud N/A 1
40* Manifold (Relay) N/A 1
41 3-15 PSI Regulator Required AA60-1100 1

* Included and Sold only in Repair Kit


** Included and Sold only in Tubing Kit
*** Are not Stock Items – May not be available as separate items.

BOPC, Inc.
71
Dimensions:
Height – 7”
Width – 6-7/8”
Depth – 5”
Weight: 8 Pounds
BOPC, Inc.
72
PRESSURE SWITHCES
HYDRO-ELECTRIC PRESSURE SWITCH

Item Description Part No. Qty


Assy. Hydro-Electric Pressure Switch BB00-0100
Kit Repair Kit BB00-0199
1 Housing, Explosion Proof BB00-0123 1
2 Retainer Extension BB00-1027 1
3 Screw Extension BB00-0126 1
4 Spring BB00-0141 1
5 Adjusting Fitting BB00-0125 1
6 Access Screw BB00-0124 1
7* Screw HE27-2004 2
8* Insulator, Limit Switch BB00-0106 1
9* Screw HE19-1014 2
10* Lock washer HE75-0100 2
11* Nut HE80-0100 2
12* Limit Switch Assy. BB00-0107 1
13 Adjusting Screw BB00-0116 1
14* Bracket, Limit Switch BB00-0110 1
15* Bracket, Clamp BB00-0104 1
16* Overload Spring BB00-0115 1
17* Bracket Assembly BB00-0102 1
18 Screw HE27-2006 1
19 Lock washer HE75-0200 3
20 Stop Plate BB00-0128 1
21 Nut HE80-0200 2
22 Mounting Bracket BB00-0133 1
23 Insulator BB00-0140 1
24 Terminal Block BB00-0119 1
25 Screw HE27-2010 2
26 Cover, Explosion Proof BB00-0134 1
27 Screw HE27-3006 2
28 Lock washer HE75-0300 2
29* Bracket, Contact BB00-0113 1
30* Screw HE27-1004 2
31 Lock washer HE75-0500 2
32 Retaining Nut BB00-0142 1
33 Gasket BB00-0132 1
34* Bourdon Tube Kit BB00-0101 1
35* Screw HE27-4010 2
36 Set Screw HE20-5008 2
37 Seal BB00-0121 1
38 Pressure Fittings BB00-0120 1
39* Surge Dampener BB00-0112 1

BOPC, Inc.
73
Dimensions:
Height – 8-5/8”
Width – 6-1/2”
Depth – 4-3/8”
Weight: 6 Pounds

BOPC, Inc.
74
PRESSURE SWITCHES
HYDRO-PNEUMATIC PRESSURE SWITCH

Item Description Part No. Qty 1


9
Assy. Hydro-Pneumatic Pressure BB50-0100 2
10
Switch 3000 PSI
Assy. Hydro-Pneumatic Pressure BB50-0200
Switch 5000 PSI 11
Assy. Hydro-Pneumatic Pressure BB50-0300
3
Switch 1500 PSI
Kit Repair Kit BB50-0199 12
1* O-Ring HG17-2111 1
2* Back-Up Ring HH41-2111 1 13
3 Rod BB50-0113 1 4 14
4* O-Ring HG17-2012 1
15
5 Fluid Inlet Body BB50-0115 1 5
6 Spring Retainer BB50-0114 1 16
7 Spring 6 17
For 3000 PSI BB50-0112 18
19
For 5000 PSI BB50-0201
For 1500 PSI BB50-0301 20
8 Sleeve BB50-0111 1 7
9 Adjustment Nut BB50-0110 1 21

10 Stop BB50-0109 1 22
11 Male Threaded Insert BB50-0116 1
12 Inlet Body BB50-0108 1
13 Spacer BB50-0107 1
14* O-Ring HG17-2012 1
15 Sleeve BB50-0106 1
16* Seal BB50-0101 1 8
17 Retainer BB50-0103 1
18 Lock Washer HE75-1200 1
19 Cap Screw BB50-0102 1
20* O-Ring HG17-2225 1
21 Outlet Body BB50-0105 1
22 Cap Screw HE04-2012 1

* Included in Repair Kit

BOPC, Inc.
75
TRANSDUCER ASSEMBLY
TRANSDUCER PR ASSEMBLY WITH O-RING TRANSDUCER PR ASSEMBLY WITH O-RING
P/N HA5473 P/N HA5474

Description Part No. Description Part No.


XMTR, PR, 0-300 HA5253 XMTR, PR, 0-3000 HA5254
Snubber, ¼” HA5310 Snubber, ¼” HA5310
O-Ring, Buna HA5311 O-Ring, Buna HA5311

TRANSDUCER ASSEMBLY WITH O-RING TRANSDUCER ASSEMBLY 0-1000 PSI


P/N HA5475 P/N HA6349

Description Part No. Description Part No.


XMTR, PR, 0-6000 HA5255 XMTR, PR, 0-1000 HA6348
Snubber, ¼” HA5310 Snubber, ¼” HA5310
O-Ring, Buna HA5311 O-Ring, Buna HA5311

TRANSDUCER ASSEMBLY WITH O-RING TRANSDUCER ASSEMBLY WITH O-RING


P/N HA7612 P/N HA6349

Description Part No. Description Part No.


XMTR, PR, 0-10,000 HA7408 XMTR, PR, 0-5000 HA7969
Snubber, ¼” HA5310 Snubber, ¼ HA5310
O-Ring, Buna HA5311 O-Ring, Buna HA5311

TRANSDUCER ASSEMBLY WITH O-RING TRANSDUCER ASSEMBLY WITH O-RING


P/N HA9577 P/N HA9891

Description Part No. Description Part No.


XMTR, PR, 0-1500 HA9576 XMTR, PR, 0-2000 HA9890
Snubber, ¼ HA5310 Snubber, ¼” HA5310
O-Ring, Buna HA5311 O-Ring, Buna HA5311

TRANSDUCER ASSEMBLY WITH O-RING


HB1065

Description Part No.


XMTR, PR, 0-500 HB1064
Snubber, ¼” HA5310
O-Ring, Buna HA5311

BOPC, Inc.
76
STRAINERS

Y-TYPE STRAINER

Description Part No. Description Part No.


Strainer, Y-Type, ½” FPT BF00-0100 Screen Only, Y-Type, ½” FPT BF00-0101
Strainer, Y-Type, ¾” FPT BF00-1100 Screen Only, Y-Type, ¾” FPT BF00-1101
Strainer, Y-Type, 1” FPT BF00-2100 Screen Only, Y-Type, 1 “ FPT BF00-2101
Strainer, Y-Type, 1-1/2” FPT BF00-3100 Screen Only, Y-Type, 1-1/2” FPT BF00-3101
Strainer, Y-Type, 2” FPT BF00-4100 Screen Only, Y-Type, 2” FPT BF00-4101
Strainer, Y-Type, 2-1/2” FPT BF00-5100 Screen Only, Y-Type, 2-1/2” FPT BF00-5101
Strainer, Y-Type, 1-1/2” FPT, 3000 PSI BF00-6100
Bonnet Sub-Assy. w/Element BF00-6101

T-TYPE STRAINER

Description Part No.


Strainer T-Type. 6000 PSI BF10-0100
Element BF10-0101
O-Ring HG17-2218

BOPC, Inc.
77
PUMPS
PART NO. CJ03-5000 – TRIPLEX, 3000 PSI MAX. PRESSURE, 16MM PLUNGER

Description Part No.


Complete Repair Kit (Includes 2 Each Valve Kits & 1 each Seal Kit CJ03-5099
Valve Kit (2 Each Per Pump Required) HJ7181
Seal Kit (Includes V-Packing Kit) HJ7182
V-Packing Kit HJ7183

BOPC, Inc.
78
PUMPS
OLD T-SERIES TRIPLEX PUMPS
5 TO 20 HOURSEPOWER

Item Description ¾” Plunger 7/8” Plunger 1” Plunger Qty


Assy. Reciprocating Pump CJ01-3100 CJ01-4100 CJ01-5100**
Kit Repair Kit CJ01-3199 CJ01-4199 CJ01-5199
1 Pipe Plug HJ07-1800 HJ07-1800 HJ07-1800 1
2 Fluid Cylinder CJ01-3105 CJ01-3105 CJ01-3105 1
3* Valve Seat (Not Shown) CJ00-2123 CJ00-2123 CJ00-2123 6
4* Valve CJ00-2122 CJ00-2122 CJ00-2122 6
5* Spring Valve CJ00-2124 CJ00-2124 CJ00-2124 6
6* Gasket Discharge Valve CJ00-2128 CJ00-2128 CJ00-2128 3
7 Stop Discharge Valve CJ00-2127 CJ00-2127 CJ00-2127 3
8 Cover Discharge Valve CJ01-3106 CJ01-3106 CJ01-3106 1
9 Nut HE81-1600 HE81-1600 HE81-1600 18
10 Stud CJ01-3112 CJ01-3112 CJ01-3112 8
11 Stop, Suction Valve CJ00-2126 CJ00-2126 CJ00-2126 3
12* Gasket Stuffing Box CJ00-2129 CJ00-2129 CJ00-2129 3
13 Stuffing Box CJ00-3101 CJ00-3101 CJ00-3101 3
14 Throat Bushing CJ00-3104 CJ01-4102 CJ01-5102 3
15* Packing (Not Shown) CJ00-3106 CJ01-4104 CJ01-5104 3
16 Gland Follower CJ00-3103 CJ01-4101 CJ01-5101 3
17 Stuffing Box Gland CJ00-3102 CJ00-3102 CJ00-3102 3
18 Plunger CJ00-3105 CJ00-3105 CJ00-3105 3
19 Coupling Nut Plunger CJ00-2110 CJ00-2110 CJ00-2110 3
20 Retaining Ring Plunger CJ00-2109 CJ00-2109 CJ00-2109 3
21 Deflector Crosshead Stud CJ00-2108 CJ00-2108 CJ00-2108 3
22 Screw CJ01-3114 CJ01-3114 CJ01-3114 6
23 Seal Cap Crosshead Style CJ00-2113 CJ00-2113 CJ00-2113 3
24 Gasket Crosshead Seal Cap CJ00-2116 CJ00-2116 CJ00-2116 3
25* Seal Crosshead Stud CJ00-2118 CJ00-2118 CJ00-2118 6
26 Flange Stuffing Box CJ00-2125 CJ00-2125 CJ00-2125 1
27 Stud CJ01-3113 CJ01-3113 CJ01-3113 10
28 Thumb Screw CJ00-2150 CJ00-2150 CJ00-2150 2
29 Cover Plunger CJ00-3107 CJ00-3107 CJ00-3107 1
30 Screw HE40-1011 HE40-1011 HE40-1011 8
31 Crankshaft Frame Cap Outboard CJ00-2111 CJ00-2111 CJ00-2111 1
32 Gasket Crankshaft Frame Cap CJ00-2137 CJ00-2137 CJ00-2137 2
33 Bearing Race CJ00-2140 CJ00-2140 CJ00-2140 2
34 Bearing Crankshaft CJ00-2104 CJ00-2104 CJ00-2104 2
35 Plug HJ17-0300 HJ17-0300 HJ17-0300 1
36 Breather Crankcase CJ00-2119 CJ00-2119 CJ00-2119 1
37 Plug HJ17-0500 HJ17-0500 HJ17-0500 1
38 Crosshead CJ00-2105 CJ00-2105 CJ00-2105 3
39 Spring Pin CJ00-2106 CJ00-2106 CJ00-2106 3
40 Crosshead Pin CJ00-2107 CJ00-2107 CJ00-2107 3
41 Crosshead Rod Assembly CJ00-2102 CJ00-2102 CJ00-2102 3
42 Screw HE40-1009 HE40-1009 HE40-1009 10
43 Plug HJ17-0200 HJ17-0200 HJ17-0200 1
44 Cover Crankcase CJ01-3103 CJ01-3103 CJ01-3103 1
45 Gasket Crankcase Cover CJ01-3104 CJ01-3104 CJ01-3104 1
46 Crankshaft CJ01-3102 CJ01-3102 CJ01-3102 1
47 Seal Crankshaft CJ00-2117 CJ00-2117 CJ00-2117 1
48 Crankshaft Frame Cap Inboard CJ00-2112 CJ00-2112 CJ00-2112 1
49 Power Frame CJ00-2102 CJ00-2102 CJ00-2102 1
50 Pin CJ00-3111 CJ00-3111 CJ00-3111 2
51 Cylinder Tie Stud CJ01-3117 CJ01-3117 CJ01-3117 2
WEIGHT 345 Pounds 345 Pounds 345 Pounds
* Included in Repair Kit
** NOTE: Pump no longer available on units – For direct replacement & parts
BOPC, Inc.
79
PUMPS

OLD T-SERIES TRIPLEX PUMPS


5 TO 20 HORSEPOWER

BOPC, Inc.
80
PUMPS
NEW SERIES TRIPLEX PUMPS
20 TO 25 HORSEPOWER

Item Description 20 HP 25 HP Qty


7/8” Plunger 1” Plunger
Assy. Reciprocating Pump CJ04-0050 CJ04-0100
Kit Repair Kit CJ04-0059 CJ04-0199
1 Pipe Plug, 1-1/2” HJ07-1800 HJ07-1800 1
2 Fluid Cylinder CJ01-3105 CJ01-3105 1
3* Valve Seat (Not Shown) CJ00-2123 CJ00-2123 6
4* Valve, Suction / Discharge CJ00-2122 CJ00-2122 6
5* Spring, Valve CJ00-2124 CJ00-2124 6
6* O-Ring HG17-2223 HG17-2223 3
7 Stop, Discharge Valve CJ04-2127 CJ04-2127 3
8 Cover, Discharge Valve CJ01-3106 CJ01-3106 1
9 Nut, 5/8-18 Hex HE81-1600 HE81-1600 18
10 Screw, Cap, 5/8”-18x1-34” CJ01-3112 CJ01-3112 8
11 Stop, Suction Valve CJ01-2126 CJ01-2126 3
12* Gasket, Stuffing Box O-Ring HG17-2223 HG17-2223 3
13 Stuffing Box HA7883 HA7883 3
14 Throat Bushing CJ01-4102 CJ01-5102 3
15* Packing (Not Shown) HA7885 HA7886 3
16 Gland Follower CJ01-4101 CJ01-5101 3
17 Stuffing Box Gland CJ00-3102 CJ00-3102 3
18* Plunger CJ00-4103 CJ01-5103 3
19 Coupling Nut, Plunger CJ00-2110 CJ00-2110 3
20* Retaining Ring, Plunger CJ00-2109 CJ00-2109 3
21 Deflector, Crosshead Stud CJ00-2108 CJ002108 3
22 Screw, Cap, Hex, 3/8” -16 x ¾” HE00-2012 HE00-2012 6
23 Seal Cap, Crosshead Style HA7881 HA7881 3
24 Gasket, Crosshead Seal Cap CJ00-2116 CJ002116 3
25* Seal, Crosshead Stud CJ00-2118 CJ00-2118 6
26 Flange, Stuffing Box CJ01-3107 CJ01-3107 1
27 Screw, Cap, 5/8” – 18 x 2-1/4” CJ00-3113 CJ00-3113 10
28 Thumb Screw CJ00-2150 CJ00-2150 2
29 Cover, Plunger CJ01-3110 CJ01-3110 1
30 Bolt, Hex Head, 3/8” – 16 x 1” HE40-1011 HE40-1011 8
31 Crankshaft Frame Cap, Outboard CJ00-2111 CJ00-2111 1
32 Gasket, Crankshaft Frame Cap CJ00-2137 CJ00-2137 2
33 Bearing Race CJ00-2140 CJ00-2140 2
34 Bearing Crankshaft CJ00-2104 CJ00-2104 2
35 Plug, ½” HJ17-0400 HJ17-0400 1
36 Breather, Crankshaft HA7877 HA7877 1
37 Plug, ¾” HJ17-0500 HJ17-0500 1
38 Crosshead HA7879 HA7879 3
39 Spring Pin CJ00-2106 CJ00-2106 3
40 Crosshead Pin HA7880 HA7880 3
41 Connecting Rod Assembly HA7878 HA7878 3
42 Bolt, Hex Head, 3/8” – 16 x ½” HE40-1009 HE40-1009 10
43 Plug, 3/8” HJ17-0300 HJ17-0300 1
44 Cover, Crankcase HA7882 HA7882 1
45 Gasket, Crankcase Cover CJ01-3104 CJ01-3104 1
46 Crankcase CJ01-3102 CJ01-3102 1
47 Seal, Crankcase CJ00-2117 CJ00-2117 1
48 Crankcase Frame Cap-Inboard CJ00-2112 CJ00-2112 1
49 Power frame HA7876 HA7876 1
50 Pin CJ01-3111 CJ01-3111 2
51 Cylinder Tie Stud CJ01-3117 CJ01-3117 2
* Included in Repair Kit

BOPC, Inc.
81
PUMPS
NEW SERIES TRIPLEX PUMPS
20 TO 25 HORSEPOWER

Dimensions:
Height – 13-1/8”
Width – 17-1/16”
Depth – 33-3/4”
Weight: 600 and 635 Pounds
BOPC, Inc.
82
PUMPS
OLD SERIES TRIPLEX PUMPS
30 AND 60 HORSEPOWER

Item Description 1 – ¼” Plunger 1 – 3/8” Plunger Qty


Assy. Triplex Pump CJ02-2100** CJ03-1100
Kit Repair Kit CJ02-2199 CJ03-1199
1 Nut See Note 2 HA6283 24
2 Cylinder Head CJ02-2126 CJ02-2126 3
3 Stud See Note 2 CJ03-2127 24
4 Cylinder Head Extension N/A CJ03-1127 3
5* Valve Cover Gasket CJ02-2125 CJ03-1125 6
6* Valve Spring CJ02-2122 CJ03-1122 6
7* Valve CJ02-2120 CJ03-1120 6
8* Valve Seat (Not Shown) CJ02-2121 CJ03-1121 6
9 Fluid Cylinder CJ02-2118 CJ03-1117 6
10 Discharge Valve Stop N/A CJ03-1119 1
11 Discharge Valve Cover CJ02-2119 CJ03-1118 3
12* Stuffing Box Gasket CJ02-2124 CJ03-1124 3
13 Stuffing Box Throat Bushing CJ02-2130 CJ03-1131 3
14 Stuffing Box CJ02-2127 CJ03-1128 3
15 Stuffing Box Flange CJ02-2123 CJ03-1123 1
16* Packing CJ02-2132 CJ03-1133 3
17 Gland Follower CJ02-2129 CC03-1130 3
18* Plunger CJ02-2131 CJ03-1132 3
19 Stuffing Box Gland CJ02-2128 CJ03-1129 3
20 Crosshead Stub Deflector CJ02-2108 CJ02-2108 3
21* Crosshead Stub Seal CJ02-2118 CJ03-1110 6
22 Crosshead Stub Seal Cap CJ02-2113 CJ03-1113 3
23 Crosshead Stub Seal Gasket CJ02-2116 CJ03-2116 3
24 Screw CJ01-3114 CJ01-3114 6
25* Nut See Note 1 IA6283 8
26* Nut See Note 1 HA6284 4
27 Stud See Note 2 HA7910 8
28 Stud See Note 2 HA7911 4
29 Screw HE40-1011 HE40-1011 12
30 Crankshaft Frame Cap-Outboard CJ02-2111 CJ03-1111 1
31 Shim-Outboard See Note 3 HA7913 6
32 Bearing CJ02-2104 CJ03-1104 2
33 Race, Bearing CJ01-2140 CJ03-1140 2
34 Crankcase Breather CJ06-2119 CJ00-2119 1
35 Power Frame CJ02-2101 CJ03-1101 1
36 Plug HJ17-0500 HJ17-0500 3
37 Crosshead Assembly CJ02-2196 CJ03-1105 3
38 Connecting Rod Assembly CJ02-2102 CJ03-1102 3
39 Crankcase Gasket CJ02-2115 CJ03-1115 1
40 Crankcase Cover CJ02-2114 CJ03-1114 1
41 Screw HE40-1009 HE40-1009 12
42 Crankcase CJ02-2103 CJ03-1103 1
43 Shim-Inboard See Note 3 HA7912 3
44 Crankcase Oil Seal CJ02-2117 CJ03-1116 1
45 Crankcase Frame Cap-Inboard CJ02-2112 CJ03-1112 1
46 Sight Glass CJ02-2141 CJ03-1135 1
47 Crosshead Pin CJ02-0106 CJ03-1106 3

* Included in Repair Kit


** Pump No Longer Available in New Units. For Direct Replacement & Parts Only
Note 1: Available Only in Repair Kit
Note 2: Available Only With Assembly Dimensions:
Height – 14-3/8”
Width – 25-1/2”
Depth – 39-11/16”
Weight: 1020 Pounds
BOPC, Inc.
83
PUMPS
OLD SERIES TRIPLEX PUMPS
30 AND 60 HORSEPOWER

BOPC, Inc.
84
PUMPS
NEW T-SERIES TRIPLEX PUMPS
30, 40 AND 50 HOURSEPOWER
Item Description 30 HP 40 HP 50 HP Qty
1” Plunger 1-1/8” 1-1/4”
Plunger Plunger
Assy. Triplex Pump CJ02-00100 CJ03-1200 CJ03-1300
Kit Repair Kit CJ02-0199 CJ03-1299 CJ03-1399
1 Nut HA6285 HA6283 HA6283 24
2 Cylinder Head CJ02-2126 CJ02-2126 CJ02-2126 3
3 Stud HA7904 HA7908 HA7909 24
4 Cylinder Head Extension HA7818 HA7840 CJ03-1127 3
5* Valve Cover Gasket HA7817 HA7839 HA7849 6
6* Valve Spring CJ02-2122 CJ03-1122 CJ03-1122 6
7* Valve CJ02-2120 HA7834 CJ03-1120 6
8* Valve Seat (Not Shown) CJ02-2121 HA7833 CJ03-1121 6
9 Fluid Cylinder CJ02-2118 HA7827 CJ03-1117 1
10 Discharge Valve Stop HA7814 HA7837 CJ03-1119 3
11 Discharge Valve Cover HA7799 HA7838 CJ03-1118 3
12* Stuffing Box Gasket CJ02-2124 HA7843 CJ03-1124 3
13 Stuffing Box Throat Bushing CJ02-2130 HA7844 HA7852 3
14 Stuffing Box CJ02-2127 HA7842 CJ03-1128 3
15 Stuffing Box Flange CJ02-2123 HA7841 3003-1123 1
16* Packing HA9821 HA7848 HA7855 3
17 Gland Follower HA7819 HA7845 HA7853 3
18* Plunger HA7820 HA7847 HA7854 3
19 Stuffing Box Gland CJ02-2128 HA7846 CJ03-1129 3
20 Crosshead Stub Deflector CJ02-2108 CJ03-1108 CJ03-1108 3
21* Crosshead Stub Seal CJ02-2118 HA7825 HA7825 6
22 Crosshead Stub Seal Cap CJ02-2113 CJ03-1113 CJ03-1113 3
23 Crosshead Stub Seal Gasket CJ02-2116 HA7826 HA7826 3
24 Screw CJ01-3114 CJ01-3114 CJ01-3114 6
25* Nut HA6284 HA6283 HA6283 8
26* Nut HA6286 HA6284 HA6284 4
27 Stud CJ01-3113 HA7910 HA7910 8
28 Stud HA7905 HA7911 HA7911 4
29 Screw HE40-1011 HA7824 HA7824 12
30 Crankshaft Frame Cap-Outboard CJ02-2111 CJ03-1111 CJ03-1111 1
31* Shim-Outboard HA7906 HA7913 HA7913 6
32 Bearing CJ02-2104 CJ03-1104 CJ03-1104 2
33 Race, Bearing CJ01-2140 CJ03-1140 CJ03-1140 2
34 Crankcase CJ06-2119 HA7822 HA7822 1
35 Power Frame CJ02-2101 CJ03-1101 CJ03-1101 1
36 Plug HJ17-0500 CJ03-0500 CJ03-0500 3
37 Crosshead Assembly CJ02-2196 CJ03-1105 CJ03-1105 3
38 Connecting Rod Assembly CJ02-2102 HA7823 HA7823 3
39 Crankcase Gasket CJ02-2115 CJ03-1115 CJ03-1115 1
40 Crankcase Cover CJ02-2114 CJ03-0114 CJ03-0114 1
41 Screw HE40-1009 HE40-1009 HE40-1009 12
42 Crankshaft CJ02-2103 CJ03-1103 CJ03-1103 1
43* Shim-Inboard HA7907 HA7912 HA7912 3
44 Crankcase Oil Seal CJ02-2117 CJ03-1116 `CJ03-1116 1
45 Crankcase Frame Cap-Inboard CJ02-2112 CJ03-1112 CJ03-1112 1
46 Sight Glass CJ02-2141 CJ03-1135 CJ03-1135 1
47 Crosshead Pin CJ02-0106 TBD TBD 3

* Included in Repair Kit


Dimensions:
Height – 14-11/16”
Width – 25-1/2”
Depth – 38-1/4”
Weight: 1020 Pounds

BOPC, Inc.
85
PUMPS
NEW T-SERIES TRIPLEX PUMPS
30, 40 AND 50 HORSEPOWER

BOPC, Inc.
86
PUMPS
PART NO. CJ12-1100 – OPERATED PUMP, 60:1 RATIO
7-3/8” DIA AIR MOTOR
Item Description Part No. Qty
Assy. Air Operated Hydraulic Pump CJ12-1100
Assy. Air Motor, 7-38” Diameter Assembly CJ22-0100
Assy. Fluid End Assembly CJ32-0100
Kit Complete Repair Kit (Contains Air Motor and Fluid Repair Kit) CJ12-1199
Kit Air Motor Repair Kit CJ22-0199
Kit Fluid End Repair Kit CJ32-0199
1 Air Line CJ22-0111 1
2 Adapter CJ22-0104 2
3 Nut CJ22-0119 2
4 Trip Spring Retainer CJ22-0117 2
5* O-Ring HG17-2115 2
6* Trip Spring CJ22-0120 2
7* Ball CJ22-0116 2
8 Cylinder Head CJ22-0101 1
9 Bolt CJ22-0118 2
10 Bolt CJ22-0125 6
11 Adapter Exhaust Plate CJ22-0122 2
12 Exhaust Plate CJ22-0121 2
13 Nut CJ22-0112 10
14* Valve Sleeve CJ22-0102 1
15* O-Ring HG17-2133 5
16* Stop Nut CJ22-0114 1
17* Upper Valve Keeper CJ22-0115 1
18* Air Valve CJ22-0103 1
19* O-Ring HG57-2125 2
20* Lower Valve Keeper CJ22-0123 1
21* O-Ring HG17-2011 1
22 Bushing CJ22-0105 1
23* Retainer Spring CJ22-0124 1
24* Gasket CJ22-0106 2
25* Cylinder CJ22-0110 1
26* Valve Rod Assembly CJ22-0126 1
27 Piston Nut CJ22-0107 1
28 Piston Nut Washer CJ22-0108 1
29 Piston CJ22-0109 1
30* Valve Trip Collar CJ22-0127 1
31* O-Ring HG17-2440 1
32 Piston Rod CJ22-0113 1
33* O-Ring HG17-2216 1
34 Motor Base CJ22-0128 1
35 Connecting Rod CJ32-0118 1
36 Coupling Nut CJ32-0120 1
37 Jam Nut CJ32-0119 1
38 Plunger Rod CJ32-0103 1
39** Spring Retainer CJ32-0107 1
40** Upper Packing Spring CJ32-0104 1
41** Leather Packing Set CJ32-0117 1
42** Piston Ball CJ32-0108 1
43 Piston Seat CJ32-0109 1
* Included in Air Motor Repair Kit
44 Pump Block CJ32-0106 1 ** Included in Fluid End Repair Kit
45** Leather Packing Set CJ32-0115 1
46** Lower Packing Spring CJ32-0116 1
47** Gasket CJ32-0121 1 Dimensions:
48 Pump CJ32-0114 1
49** O-Ring HG17-2030 1
Height – 34”
50** Pump Tube Gasket CJ32-0110 2 Width – 12-1/4”
51 Ball Stop CJ32-0113 1 Depth – 8”
52** Foot Valve Ball CJ22-0116 1 Weight – 42 Pounds
53 Foot Valve CJ32-0111 1
54 Stanchion Washer CJ32-0102 2
55 Stanchion CJ32-0102 2
56 Stanchion Nut CJ32-0105 2
BOPC, Inc.
87
PUMPS
PART NO. CJ12-1100 – OPERATED PUMP, 60:1 RATIO
7-3/8” DIA AIR MOTOR

BOPC, Inc.
88
PUMPS
PART NO. CJ12-1900 – AIR OPERATED PUMP
60:1 RATIO, 6-3/8” DIA. AIR MOTOR

Item Description Part No.


Assy. Air Operated Hydraulic Pump CJ12-1900
Kit Complete Repair Kit CJ12-1999
Consists of the following:
Kit Air Motor Seal Kit HB0911
Kit Hydraulic Section Seal Kit HB0913
Kit Air Cycling Valve Seal Kit HA5086

Dimensions:
Height – 14”
Width – 9-1/2”
Depth – 8-1/2”
Weight – 35 Pounds

BOPC, Inc.
89
PUMPS
PART NO. CJ12-2100 – AIR OPERATED PUMP
60:1 RATIO, 8-1/2” DIA. AIR MOTOR

Item Description Part No. Qty


Assy. Air Operated Hydraulic Pump CJ12-2100
Assy. Air Motor, 8-1/2” Diameter Assy. CJ23-0100
Assy. Fluid End Assembly CJ33-0100
Kit Complete Repair Kit (Contains Air Motor & Fluid End Repair Kit) CJ12-2199
Kit Air Motor Repair Kit CJ23-0199
Kit Fluid End Repair Kit CJ33-0199
1 Air Line CJ22-0111 2
2 Adapter CJ22-0104 4
3 Nut CJ22-0119 2
4 Trip Spring Retainer CJ22-0117 2
5* O-Ring HG17-2115 2
6* Trip Spring CJ22-0120 2
7* Ball CJ23-0108 2
8 Cylinder Head CJ23-0102 1
9 Bolt CJ22-0118 2
10 Bolt CJ22-0125 8
11 Adapter Exhaust Plate CJ22-0122 2
12 Exhaust Plate CJ22-0121 2
13 Nut CJ22-0112 10
14* Valve Sleeve CJ22-0102 1
15* O-Ring HG17-2133 5
16 Stop Nut CJ22-0114 1
17 Upper Valve Keeper CJ22-0115 1
18* Air Valve CJ22-0103 1
19* O-Ring HG57-2125 2
20* Lower Valve Keeper CJ23-0109 1
21* O-Ring HG17-2011 1
22 Bushing CJ22-0105 1
23* Gasket CJ23-0103 2
24* Retainer Ring CJ22-0124 1
25* Cylinder CJ23-0106 1
26* Valve Rod Assembly CJ23-0112 1
27 Piston Nut CJ22-0107 1
28 Piston Nut Washer CJ23-0104 1
29 Piston CJ23-0105 1
30 Valve Trip Collar CJ22-0127 1
31* O-Ring HG17-2445 1
32 Piston Rod CJ22-0113 1
33* O-Ring HG17-2216 1
34 Motor Base CJ23-0113 1
35 Connecting Rod N/A 1
36 Coupling Nut CJ32-0120 1
37 Jam Nut HE85-1600 1
38 Plunger Rod CJ33-0101 1
39** Washer, Piston CJ33-0104 1
40** Lower Packing Spring CJ33-0109 1
41** Packing Set CJ33-0108 2
42** Ball CJ32-0108 1
43 Piston Body Assembly CJ33-0105 1
44 Lower Pump Block CJ33-0103 1
45** Upper Packing Spring CJ33-0102 1 Dimensions:
46** Washer CJ33-0110 1
47** O-Ring HG17-2137 2
Height – 35-1/4”
48 Pump Tube CJ33-0111 1 Width – 18”
49** Ball Stop CJ33-0113 1 Depth – 10”
50** Ball CJ33-0106 1 Weight – 65 Pounds
51 Foot Valve Assembly CJ33-0107 1
52 Stanchion Washer CJ32-0101 6
53 Stanchion CJ32-0102 2
54 Stanchion Nut CJ32-0105 2

BOPC, Inc.
* Included in Air Motor Repair Kit

90
PUMPS
PART NO. CJ12-2100 – AIR OPERATED PUMP
60:1 RATIO, 8-1/2” DIA. AIR MOTOR

BOPC, Inc.
91
PUMPS
PART NO. CJ12-0100 – AIR OPERATED PUMP
60:1 RATIO, 8” DIA. AIR MOTOR

Item Description Part No. Qty Item Description Part No. Qty
Assy. Air Operated Hydraulic Pump CJ12-0100 48 Hub X 1
Assy. Air Motor, 8” Diameter X 49* O-Ring HG17-2028 1
Assy. Fluid End X 50 Stop Nut CJ20-0116 1
Kit Complete Repair Kit (Contains CJ12-0199 51* O-Ring HG17-2019 1
Air Motor Fluid End) 52* Piston CJ21-0125 1
Kit Air Motor Repair Kit CJ21-0299 52-A* Piston O-Ring (Not Shown) 1
Kit Fluid End Repair Kit CJ31-0199 53 Nut X 1
1 Screw HE00-4026 2 54 Piston Rod CJ21-0126 1
2 Screw HE00-4026 2 55* O-Ring HG17-2264 2
3 Plug HJ07-1300 1 56* Cylinder CJ21-0141 1
4 Screw CJ21-0149 1 57* Quad Ring HH77-4213 1
5 Cover X 1 58 Tie Rod X 8
6* Bumper CJ21-0147 1 59 Clip CJ31-0107 2
7 Stop Nut HE89-1010 1 60** Clip CJ31-0107 2
8* Carrier Assembly CJ21-0152 1 61 Coupling CJ31-0106 1
9* Shuttle X 1 62 Cap X 1
10* Toggle CJ21-0133 2 63** Bearing X 1
11* O-Ring HG17-2024 2 64** Female Support Ring CJ31-0103 1
12* Spring CJ21-0143 2 65** Packing Rod CJ31-0105 4
13* Washer CJ21-0144 2 66** Male Support Ring CJ31-0104 1
14* Valve CJ21-0136 1 67** Washer CJ31-0110 1
15 Screw HE27-2008 6 68 Piston Rod CJ31-0111 1
16 Lock washer HE75-0200 8 69** Washer CJ31-0112 1
17 Spring X 2 70** Spring Washer CJ31-0113 1
18 Clamp X 4 71** Male Support Ring CJ31-0114 1
19 Washer HE70-0200 4 72** Packing Ring CJ31-0115 4
20 Screw HE27-2010 4 73** Female Support Ring CJ31-0116 1
21* Valve CJ21-0154 1 74 Nut X 3
22 Bumper CJ21-0134 1 75 Stud CJ31-0125 3
23 Elbow HA21-0100 2 76 Spring CJ31-0122 1
24 Crossover Tube CJ21-0142 1 77** Ball CJ31-0101 1
25 Screw HD90-2020 4 78** Valve Seat CJ31-0119 1
26 Lock washer HE75-1200 12 79 Cylinder Assembly CJ31-0118 1
27 Tube X 1 80 Lock washer HE75-1600 3
28* O-Ring HG17-2017 2 81 Nut HE81-1700 3
29 Screw HE04-2019 8 82** O-Ring HG40-2138 1
30 Valve Body X 2 83 Washer CJ31-0123 1
31 Plug HJ36-0200 2 84 Spring Kit CJ31-0133 1
32* O-Ring HG17-2018 4 85** Ball CJ31-0102 1
33 Body X 2 86** Valve Seat CJ31-0120 1
34* Bushing CJ21-0130 2 87 Pin CJ31-0117 2
35* Plunger CJ20-0108 2 88 Adapter Assembly CJ31-0130
36 Spring CJ21-0131 2 (Not Shown)
37 Washer CJ21-0117 2
38 Spring X 2
39 Screw X 2 Dimensions:
40* O-Ring HG17-2013 4 Height – 38-3/4”
41 Tube X 1 Diameter – 10-1/2”
42 Cylinder Head Assembly X 1 Weight – 100 Pounds
43 Bearing CJ21-0135 1
44* Quad Ring HH77-4114 1
45 Washer CJ21-0148 1
46* Retaining Ring CJ21-0111 1
47* Trip Rod Assembly CJ21-0127 1

* Included in Air Motor Repair Kit


** Included in Fluid End Repair Kit
X = Item no longer available separately
BOPC, Inc.
92
PUMPS
PART NO. CJ12-0100 – AIR OPERATED PUMP
60:1 RATIO, 8” DIA. AIR MOTOR

BOPC, Inc.
93
PUMPS
PART NO. CJ11-0100 AIR OPERATED PUMP
NOMINAL 50:1 RATIO, 6” DIA. AIR MOTOR

Item Description Part No. Qty Item Description Part No. Qty
Assy. Air Operated Hydraulic Pump CJ11-0100 42 Tie Rod CJ20-0109 5
Assy. Air Motor 6” Diameter CJ20-0100 43* O-Ring HG17-2256 2
Assy. Fluid End CJ30-0100 44 Screw CJ20-0102 2
Kit Complete Repair Kit (Contains Air CJ11-0199 45 Cylinder Head and Assembly CJ20-0137 1
Motor & Fluid end Repair Kita) 46* Packing CJ30-0103 1
Kit Air Motor Repair Kit CJ20-0199 47* O-Ring HG17-2133 1
Kit Fluid End Repair Kit CJ30-0199 48 Adapter CJ30-0108 1
1 Plug HJ07-1300 1 49 Plug HJ37-1400 1
2 Plug and Insert Assembly CJ20-0139 1 50 Screw CJ21-0102 3
3* O-Ring HG17-2129 1 51** Gasket CJ30-0101 3
4* Nut CJ20-0131 1 52 Bushing CJ30-0107 3
5 Set Screw CJ20-0128 2 53 Rod/Tube CJ30-0126 2
6 Valve Body CJ20-0132 1 54** O-Ring HG40-2014 1
7 Plug CJ20-0105 1 55** Clip CJ30-0118 2
8* Gasket CJ20-0123 2 56 Rod/Tube CJ30-0126 1
9* Toggle CJ20-0111 2 57 Coupling Nut CJ30-0105 1
10* Plunger CJ20-0108 2 58 Screw CJ30-0111 1
11* Spring CJ20-0126 2 59 Pump Body CJ30-0110 1
12 Cylinder CJ20-0122 2 60** Washer CJ30-0113 3
13 Washer CJ21-0117 2 61** Back-Up Ring Female CJ30-0119 1
14 Spring CJ20-0127 2 62** Packing CJ30-0120 5
15 Cap CJ20-0124 2 63** Male Support Ring CJ30-0104 1
16 Nut CJ20-0104 5 64** Gasket CJ30-0109 2
17* Gasket CJ20-0114 1 65 Spacer CJ30-0112 1
18* Stop Valve CJ20-0115 2 66 Rod and Pin Assembly CJ30-0128 1
19* Slide Valve and Seat Assembly CJ20-0116 1 67** Ring, Bearing CJ30-0123 2
20* Guide, Valve CJ20-0130 2 68** Packing CJ30-0122 4
21 Lock Washer HE75-1150 4 69** Ring, Female Adapter CJ30-0121 2
22* Screw CJ20-0117 4 70** Ball CJ30-0124 1
23* Shuttle CJ20-0118 1 71** O-Ring HG40-2015 1
24* O-Ring HG17-2146 1 72** Valve Body CJ30-0115 1
25 Adapter CJ20-0112 1 73 Cylinder CJ30-0116 1
26 Lock Washer HE75-1200 4 74** Gasket CJ30-0117 2
27 Screw CJ20-0106 4 75** Ball Stop CJ30-0114 1
28* Packing Block CJ20-0138 1 76** Ball CJ30-0106 1
29* Washer CJ20-0119 1 77** Foot Valve Body CJ30-0125 1
30* Retainer Ring CJ20-0103 1 78 Nut, Adapter (Not Shown) CJ30-0129 1
31* Trip Rod CJ20-0133 1 79** O-Ring, Adapter (Not Shown) HG27-2330 1
32 Retainer Piston CJ20-0120 1 80 Body, Adapter (Not Shown) CJ30-0130 1
33* O-Ring HG17-2016 1 81 Adapter Assembly (Not Shown) CJ30-0131 1
34 Nut CJ20-0121 1
35 Washer, Piston CJ20-0136 2
36* Packing, Piston CJ20-0135 1
37 Nut, Piston CJ20-0110 1
38 Rod, Piston CJ20-0129 1
39* Cylinder CJ20-0134 1
40* O-Ring HG17-2114 2
41 Tube CJ20-0107 1

* Included in Air Motor Repair Kit


** Included in Fluid End Repair Kit

BOPC, Inc.
94
PUMPS
PART NO. CJ11-0100 AIR OPERATED PUMP
NOMINAL 50:1 RATIO, 6” DIA. AIR MOTOR

BOPC, Inc.
95
PUMPS
T AND M SERIES – AIR OPERATED TEST PUMPS

Item Description Part No. Qty


Assy. 20,000 PSI Test Pump CJ15-0300
Assy. Fluid End Only CJ35-0200
Kit Repair Kit, Fluid End Only CJ35-0299
(20,000 and 30,000 PSI)
Kit Repair Kit, Air Motor CJ22-0199
1 Air Motor Assembly CJ22-0100 1
for 20,000 PSI Test Pump
2* Rod CJ35-0202 1
3 Coupling Nut CJ32-0120 1
4* Packing Gland Nut CJ35-0203 1
5 Body CJ35-0201 1
6* Packing CJ35-1110 1
7* Rod Sleeve CJ35-1112 1
8* O-Ring HG17-2216 1
9* Plug CJ35-0208 1
10 Stanchion Washer CJ32-0101 6
11 Stanchion CJ32-0102 2
12 Stanchion Nut CJ35-1105 2
13* Spacer CJ35-1109 1

* Included in Repair Kit Part No. CJ15-0300


Dimensions:
Height – 31-1/4”
Width – 12-1/4”
Depth – 8”
Weight – 75 Pounds

BOPC, Inc.
96
PUMPS
T AND M SERIES – AIR OPERATED TEST PUMPS

Item Description Part No. Qty


Assy. 30,000 PSI Test Pump CJ15-1200
Assy. Fluid End Only CJ35-0200
Kit Repair Kit, Fluid End Only CJ35-0299
(20,000 and 30,000 PSI)
Kit Repair Kit, Air Motor CJ23-0199
1 Air Motor Assembly for CJ23-0100 1
30,000 PSI Test Pump
2* Rod CJ35-0202 1
3 Coupling Nut CJ32-0120 1
4* Packing Gland Nut CJ35-0203 1
5 Body CJ35-0201 1
6* Packing CJ35-1110 1
7* Rod Sleeve CJ35-1112 1
8* O-Ring HG17-2216 1
9* Plug CJ35-0208 1
10 Stanchion Washer CJ32-0101 6
11 Stanchion CJ32-0102 2
12 Stanchion Nut CJ32-0105 2
13* Spacer CJ35-1109 1

* Included in Repair Kit Part No. CJ15-1200


Dimensions:
Height – 31-1/4”
Width – 18”
Depth – 10”
Weight – 80 Pounds

BOPC, Inc.
97
Air Operated Hydraulic Pump
CLOSE-COUPLED (43:1 RATIO)
Item Included in Included in Included in Description Part No. Qty.
Complete Pump Air Motor
Repair Kit Repair Kit Repair Kit
Kit Complete Repair Kit II-33210
Kit Fluid End Repair Kit II-33212
Kit Air Motor Repair Kit II-33211
1 Lock washer, Spring, ¼” CC-00402 8
2 Lock washer, Spring, ½” CC-00403 8
3 Lock washer, Spring, 7/16” CC-00404 4
4 Screw, Hex head Cap, 3/8-16x1” CC-00405 4
5 Lock washer, Spring, 3/8” CC-00406 5
6 Screw, Hex head, Cap, 1/4 –20x1/2” CC-00407 8
7 Screw, Hex head, Cap, 1/2 –13x1” CC-00408 8
8 Screw, Hex head, Cap, 7/16 –14x3” CC-00409 4
9 Screw, Flathead, Machine, No. 10-24x1/2” CC-00410 8
10 • • Ball, Outlet Check CC-00451 1
11 Plug, Pipe, Socket Head, ¾” NPT CC-00411 1
12 • • Ball, Inlet Check CC-00452 1
13 • • O-Ring EJ-03031 1
14 • • Spring, Valve CC-00453 1
15 • • O-Ring CC-00454 1
16 • • Gasket CC-00412 1
17 • • O-Ring EJ-01146 2
18 Lift Ring CC-00414 1
19 • • Gasket CC-00415 1
20 • • Washer, Back-Up CC-00416 1
21 • • Spring, Compression CC-00417 2
22 • • Washer CC-00418 2
23 • • Pad CC-00419 2
24 • • O-Ring, Piston EJ-01313 1
25 • • Housing, Air Valve CC-00421 1
26 Retainer, Detent Spring CC-00422 2
27 • • Guide, Spring CC-00423 2
28 • • Spring, Compression CC-00424 2
29 • • Grommet CC-00425 1
30 • • Valve, Air Detector CC-00426 2
31 • • Gasket, Air Manifold CC-00427 2
32 • • Seal, Valve Plate CC-00428 2
33 Manifold, Air CC-00429 2
34 Cylinder, Air Motor CC-00413 1
35 Housing, Detent CC-00420 1
36 • • Plunger, Detent CC-00430 2
37 • • Plate, Valve CC-00431 2
38 • • Roller CC-00432 2
39 • • Axle, Detent CC-00433 2
40 Shield, Air Motor CC-00434 1
41 • • Pin CC-00455 1
42 • • Guide, Ball CC-00456 1
43 • • V-Packing CC-00435 1
Continued on next page

BOPC, Inc.
98
44 Adapter, outlet ¾ NPT (f) x 1 1/16 – 12 UN CC-00457 1
45 • • Gland, Packing CC-00458 1
46 • • Washer, Back-Up CC-00459 1
47 • • Packing, V-Shape CC-00460 5
48 Nut, Cylinder Coupling CC-00461 1
49 • • Gland, Packing Male CC-00462 1
50 Cylinder, Pump CC-00463 1
51 Base, Air Motor CC-00436 1
52 • • Housing Hub `CC-00437 1
53 • • Nut, Trip Rod CC-00438 1
54 • • Housing, Intake CC-00464 1
55 • • Bearing, Base CC-00465 1
56 • • Housing, Piston and Valve Seat CC-00466 1
57 • Assy. CC-00439 1
58 • • Bearing CC-00440 1
59 Screw, 6-32x1/4” CC-00441 4
60 Nameplate CC-00442 1

BOPC, Inc.
99
Air Operated Hydraulic Pump
CLOSE-COUPLED (43:1 RATIO)

BOPC, Inc.
100
CHART RECORDERS

Description Part No.


Recorder, 0-15,000 PSI, 12” 8-Day Clock, 24 Hour / 96 Min. Rotation DB30-3000
Recorder, 0-30,000 PSI, 12”, 8-Day Clock, 24 Hour / 96 Min. Rotation DB30-0400
Chart, Dual, 15K / 30K DB30-0181

BOPC, Inc.
101
PUSHBUTTONS - WEATHERPROOF
PART NO. FB31-0100
Part No. Description Qty
* Lack Ring 1
* Retaining Ring 1
* Gasket 1
* Housing 1
FB10-1100 Button, Black 1

WEATHERPROOF PUSHBUTTON
WITHOUT LENS
Part No. Description Qty
FB00-5010 28 Volt
FB00-5001 120 Volt
FB40-2010 Bulb, 28V Slide 1
FB40-2000 Bulb, 120V Slide
* Screw 1
* Element 1
* Lock Ring 1
* Retaining Ring 1
* Gasket 1
* Housing 1
Lens, w/o Engraving 1
FB10-1100 Button, Black
FB10-4100 Red
FB10-4200 Green
FB10-4300 Amber
FB10-4400 Blue

WEATHERPROOF PUSHBUTTON /
LIGHT WITHOUT CONTACT BLOCK
PART NO. FB31-0200, FB31-1200
Part No. Description Qty
FB31-1200 28 Volt
FB31-0200 120 Volt
FB40-2010 Bulb, 28V Slide 1
FB40-2000 Bulb, 120V Slide
* Element 1
* Lock Ring 1
* Retaining Ring 1
* Gasket 1
* Housing 1
Lens 1
FB10-2100 Black, Blank
FB10-2200 Black, Engraved “Close”
FB10-2300 Black, Engraved “Open”
FB10-3100 Red, Blank
FB10-3101 Green, Blank
FB10-3102 Amber, Blank
FB10-3103 Blue, Blank

BOPC, Inc.
* Items not sold separately

102
PUSHBUTTONS - XP

PART NO.: FB01-0100, PUSHBUTTON, EXPLOSION-PROOF, LONG ASSEMBLY


FB01-0150, PUSHBUTTON, EXPLOSION-PROOF, SHORT ASSEMBLY
HA8203, CLOSE-UP PLUG FOR OPERATOR BLANKING, ¾” NPSM

Item Description Part No. Qty


Assy. Explosion-proof Pushbutton
1 Button Element * 1
2 Retaining Ring * 2
3 Collar * 1

BOPC, Inc.
103
INDICATING LIGHTS – XP
LONG SERIES EXPLOSION-PROOF INDICATING LIGHT ASSEMBLIES

28 VOLT ASSEMBLIES 120 VOLT ASSEMBLIES

Part No. Lens Base Part No. Lens Base


HA6577 Red Candelabra FB02-1100 Red Candelabra
HA6576 Green Candelabra FB02-2100 Green Candelabra
HA6575 Blue Candelabra FB02-3100 Blue Candelabra
HA6574 Amber Candelabra FB02-4100 Amber Candelabra
HA6856 Red Slide FB02-1200 Red Slide
HA9855 Green Slide FB02-1300 Green Slide
HA6854 Blue Slide HA7431 Blue Slide
HA6853 Amber Slide HA7430 Amber Slide

PARTS PARTS

Description Part No. Description Part No.


Bulb, 28V Candelabra FB40-1200 Bulb, 120V Candelabra FB40-1000
Bulb, 28V Slide FB40-2010 Bulb, 120V Slide FB40-2000
Lens, Red FB10-0400 Lens, Red FB10-0400
Lens, Green FB10-0500 Lens, Green FB10-0500
Lens, Blue FB10-0600 Lens, Blue FB10-0600
Lens, Amber FB10-0700 Lens, Amber FB10-0700

BOPC, Inc.
104
PUSHBUTTON / LIGHTS - INDICATORS

DIVISION II EXPLOSION-PROOF INDICATOR LIGHT ASSEMBLIES

120 VAC ASSEMBLIES

Part No. Lens


FB00-4140 Red
FB00-4150 Green
FB00-4160 Amber
FB00-4170 Blue
FB00-4180 Clear

DIVISION II EXPLOSION-PROOF INDICATOR LIGHT ASSEMBLIES

120 VAC TRANSFORMER

Part No. Lens


HA0483 Red
FB00-4100 Amber
FB00-4110 Green

BOPC, Inc.
105
PUSHBUTTON / LIGHTS - INDICATORS
LONG SERIES EXPLOSION-PROOF INDICATING
PUSHBUTTON / LIGHT ASSEMBLIES

28 VOLT ASSEMBLIES 120 VOLT ASSEMBLIES

Part No. Lens Base Part No. Lens Base


HA6581 Red Slide FB00-1100 Red Slide
HA6580 Green Slide FB00-1200 Green Slide
HA6579 Blue Slide FB00-1700 Blue Slide
HA6578 Amber Slide FB00-1300 Amber Slide
FB00-1800 Clear Slide

PARTS PARTS

Description Part No. Description Part No.


Bulb, 28V Slide FB40-2010 Bulb, 120V Slide FB40-2000
Lens, Red FB00-1101 Lens, Red FB00-1101
Lens, Green FB00-1201 Lens, Green FB00-1201
Lens, Blue FB00-1301 Lens, Blue FB00-1301
Lens, Amber FB00-1701 Lens, Amber FB00-1701

Not Included: FB30-0500 Contact Block 1 N.O. 1. N.C.


FB30-0200 Contact Block 2 N.O.
FB30-0100 Contact Block 1 N.O.

BOPC, Inc.
106
SUBSEA POD PARTS
RETRIEVABLE HYDRAULIC CONTROL POD LATCH

Item Description Part No. Qty


Assy.* Pod Latch JA50-1206
Kit Seal Kit JA50-1297
1 Latch Housing JA50-1032 1
2 Latch Rod JA50-1024 1
3 Latch Housing Cap JA50-1101 1
4 Latch Rod Clevis JA50-1106 1
5 Latch Dog JA50-1063 1
6 Latch Piston JA50-1100 1
7 Latch Pivot Pin JA50-1058 3
8 Support Block JA50-1830 1
9 Pod Latch Linkage JA50-1062 1
10 Latch Bottom Plate JA50-1066 1
11 Piston Retaining Ring JA50-1064 2
12 Pod Latch Linkage Pin JA50-1065 2
13 Tube Fitting HA11-0660 2
14 Screw, Hex Head HE02-4010 4
15 Screw, Hex Head HE02-6025 6
16 Retaining Ring JA59-0050 1
17 Set Screw HE22-5007 4
18** Seal, Polypak HH60-0200 2
19** Seal, Polypak HH60-0300 3
20** O-Ring HG17-2345 1
21** O-Ring HG17-2324 1

BOPC, Inc.
107
SUBSEA POD PARTS
Item Description Part No. Qty
Assy. Pod Latch for 32 and 42 Line Pods JA55-0100
Kit Seal Kit
1 Lifting Eye JA55-0115
2 Rod JA55-0101 1
3 Body JA55-0114 1
4 Nose JA55-0113 1
5 Stop JA55-0111 1
6 Dog JA55-0108 2
7 Pin JA55-0109 2
8 Link, Male JA55-0106 1
9 Link, Female JA55-0107 1
10 Pin JA55-0105 3
11** O-Ring HG17-2342 2
12** O-Ring HG17-2326 1
13** Back-Up Ring (Not Shown) HH41-2342 2
14** Back-Up Ring (Not Shown) HH42-2326 1
15 Piston (Not Shown) JA55-0102 1
16 Lock Ring (Not Shown) JA55-0103 1
17 Retainer Ring (Not Shown) JA55-0104 1
18 Set Screw, Pin (Not Shown) JA55-0110 2
19 Alignment Pin (Not Shown) JA55-0112 2
20 Shim, Set (not Shown) JA55-0117 1
21** O-Ring (Not Shown) HG17-2344 1
22** O-Ring (Not Shown) HG17-2437 1
23** Back-Up Ring (Not Shown) HH42-8342 2
* Included in Seal Kit

BOPC, Inc.
108
PACKER SEALS

Description Part No.


Packer Seal, 8” Radius, Male 51-90002B
Packer Seal, 11-5/8” Radius, Upper Female 51-90003B

BOPC, Inc.
109
TEST HOSES
Part No. Description
EA24-2001 Hose Assembly, Hydraulic 7,500 PSI Max, Working Pressure ½”
ID, 50’ OAL with ½” NPT Male Fittings each end.
EA24-2002 Hose assembly, Hydraulic, 11,250 PSI Max, Working Pressure ¼”
ID, 50’ OAL with ¼” NPT Male Fitting Each End
EA24-2003 Hose assembly, Hydraulic, 10,000 PSI Max, Working pressure
3/8” ID, 50’ OAL with 3/8” NPT Male Fittings each end.
EA24-4000 Chart Recorder Hose Assembly, ¼” ID, With Type M 9/16–18
Swivel Ends, 20,000 PSI W.P.
EB20-0200 Quick Coupling Assembly ¼” NPT on Non-Checking Male Type
M 9/16–18 Checking Female, 20,000 PSI W.P.
EB20-0300 Quick Coupling Assembly 3/8” NPT on Non-Checking Male Type
M 9/16–18 Checking Female, 20,000 PSI W.P.
EB20-0400 Adapter (Hose to Test Unit) 9/16 MP Autoclave X Type M 9/16–
18 For Hose End.
EB20-0500 Adapter, Type M 9/16–18 x ½” NPT
EB20-0600 Quick Disconnect Assembly Type M 9/16–18 x 9/16 HP, 30,000
PSI W.P.
HA1910-50 Hose Assembly, Hydraulic 10,000 PSI Max, Working Pressure ¼”
ID 50’ OAL with Type M 9/16–18 Swivel Ends.
HA1915-50 Hose Assembly, Hydraulic 15,000 PSI Max Working Pressure ¼”
ID 50’OAL with Type M 9/16–18 Swivel Ends. (1) EB20-0200
QD Assembly and (1) EB20-0400 Adapter.
HA1915-50 Hose Assembly, Hydraulic 20,000 PSI Max Working Pressure ¼”
ID 50’ OAL with Type M 9/16–18 Swivel Ends. (1) EB20-0200
QD assembly and (1) EB20-0500 Adapter.
HA1930-50 Hose Assembly, Hydraulic 30,000 PSI Max Working Pressure .17”
ID 50’ OAL with Type M 9/16-18 Swivel Ends, (1) EB20-0600
QD Assembly and (1) EB20-0500 Adapter.

BOPC, Inc.
110

You might also like