TORQUE WRENCH 63000

MANUAL
 Gates Closed Gates Open Side View

TORQUE WRENCH 63000

• Makeup Torque : 63,000 ft. lbs.
• Breakout Torque : 75,000 ft. lbs.
• Normal Operating PSI : 2,000 PSI
• Hydraulic Power Requirements : 38-45
GPM and 5-15 GPM from 1,500 to 2,000
PSI
• Weight : 2,250 lbs.
• Vertical Travel : 72 in.
• Cycle Time @ 40 GPM
• Clamp Both Jaws : 2.5 sec.
Clamp Upper Jaw : 1.25 sec.
Torquing 34 Deg : 2.0 sec.

Benefits
• Extends life of drillpipe
• Eliminates need of manual tongs
• Precise accurate torque with each
connection
• Safer to operate over manual tongs
• Easy to install

TW-63000 MANUAL PAGE 1 OF 35

 DESCRIPTION

INTRODUCTION TORQUE WRENCH BODY - The torque wrench body

consists of two segments, upper and lower
This manual provides installation, operation, and (Figure 2). Each segment has two opposing jaws
maintenance procedures for the OPI Torque Wrench with die holders, one fixed on the gate and one
Assembly, TW-63000, part number 16500. movable on the clamping piston. The gate on each
segment swings open on a hinge pin to allow the
The torque wrench (TW-63000) is a hydraulically wrench to swing onto a tool joint. The jaws are
operated tool used in places of tongs to make up or equipped with spring loaded buttons to center the
break out tool joints. During makeup the correct wrench around the pipe connection.
torque for the tubular goods being run can be held to
precise limits, with accurate repeatability.

DESCRIPTION

The TW-63000 torque wrench consists of an upper

and lower gripping body, and a vertical positioning
system (Figure 1).

Figure 2 . TW-63000 Body

The two segments of the torque wrench are

connected by two torque cylinders. A torque
cylinder mounted on each body is connected to the
other body with a rod end clevis and pin. These two
torque cylinders provide the rotation of the two body
segments which produces the torque on the tool
joint.

UPPER AND LOWER CLAMP CONTROLS (1 and 2,

Figure 4) - The clamp control valve, located on the
left side of the upper body, is divided into two
segments. The upper half controls the upper
clamping cylinder and the lower half controls the
lower clamping cylinder. The valve is a three-
position (in-neutral-out) valve detented in the in and
out positions. Pulling the lower clamping valve
control level all the way out will clamp the lower
clamp on the tool joint box. Pushing the lower
clamping valve control level all the way in will
release the clamp from the tool joint box. The upper
clamping valve control lever performs the same
functions on the tool joint pin.

Figure 1 . TW-63000 Torque Wrench

TW-63000 MANUAL PAGE 2 OF 35

DUMP VALVE (3, Figure 4) - The dump valve is a hydraulic line to the lifting cylinder, control the
two-position, normally closed valve located on the speed of the TW-63000 travel. Rotating the handles
left torque cylinder. It is mechanically actuated when clockwise will reduce the flow to reduce speed. The
the cylinder is fully retracted, and reduces the lower valve controls the down speed and the upper
pressure on the torque gauge to near zero. A loss of valve controls the up speed.
pressure on the torque gauge indicates that the TW-
63000 has rotated to the limit of its 34-degree travel.

TORQUE MAKEUP/BREAKOUT CONTROL (5,

Figure 4) - The torque makeup/breakout valve is
spring centered, located on the right side of the TW-
63000 and has a spherical knob. Pulling the knob
provides makeup torque until either the preset torque
is reached or the cylinders reach the end of their
stroke. Pulling the knob before clamping on the tool
joint pin will cock the TW-63000 for breakout.
Clamp the pin and push the torque knob in to break
out.

PRESSURE REDUCING VALVE (7, Figure 4) - The

pressure reducing valve (PRV) adjusts the torque
applied by the TW-63000. The PRV is located on
the right side of the back guard and is manually
adjusted.

SUPPLY PRESSURE GAUGE (6, Figure 4) - The

supply pressure gauge is a 0-3000 psi direct reading
gauge located on the right side of the TW-63000
behind the torque handle. This gauge provides an
indication of inlet system pressure from the
hydraulic power supply.

VERTICAL POSITIONING SYSTEM - The TW-

63000 lower body segment is attached to the vertical
position hanger. Using a double sheave arrangement
and a 2-1/2 inch diameter hydraulic cylinder with a
3-foot stroke, the system provides a total of 6 feet
vertical travel (Figure 3). The vertical positioning
system is suspended from a hanger plate by two wire
rope assemblies reeved through the sheaves.

ACTUATOR MANIFOLD ASSEMBLY - The actuator

manifold assembly is a double pilot check valve
used to prevent the TW-63000 from drifting
downward. The manifold also prevents a sudden
drop of the TW-63000 if the hydraulic power is shut
off.
Figure 3 . Vertical Positioning System
FLOW CONTROL VALVES (9, Figure 4) - A pair of
adjustable flow control valves, installed in the

TW-63000 MANUAL PAGE 3 OF 35

Index Control/Indicator Type Function
Detent valve, pull to clamp upper body, will stay
1 CLAMP TOP Valve lever
clamped until pushed (unclamped).
2 CLAMP BTM Valve lever Same as above; clamps lower body.
Actuated when left torque cylinder reaches full
3 Dump valve Normally closed valve
stroke, causes torque gauge to read near zero.
Valve lever (with cylindrical Controls height of TW-63000. Pull to raise, push to
4 LIFT
handle) lower. Movement stops when lever is released.
Controls application of torque. Pull for makeup
5 TORQUE Valve lever torque; pull, then push for breakout torque.
Torquing stops when lever is released.
Indicates pressure from hydraulic power supply.
6 Supply pressure gauge Pressure gauge (psi and bar)
Flow control is on power supply.
Presets torque for makeup. Equipped with a locking
7 TORQUE ADJUSTMENT Pressure reducing valve
knob, rotate outer knob to adjust torque.
Indicates torque being applied. Red target pointer
8 Torque gauge Bourdon tube pressure gauge
for verification. Zero adjust knob on back of case.
Control raising and lowering speed. Upper valve
9 Flow control valves (2) Inline flow control valve
controls raising the lower valve controls lowering.

Figure 4 . TW-63000 Controls and Indicators

TW-63000 MANUAL PAGE 4 OF 35

TORQUE GAUGE (8, Figure 4) - The torque gauge is THEORY OF OPERATION
located on the front face of the vertical positioning
system hanger and is direct reading to indicate The TW-63000 operates on a closed center hydraulic
makeup torque in foot-pounds and either kilogram system; that is, the spools in the direction control
meters or Newton meters. A damper is provided to valves do not allow the hydraulic fluid to return to
smooth severe fluctuations in the pressure. A red the reservoir when in the neutral position (Figure 5).
adjustable pointer assists torque gauge readings and
a zero adjust knob on the back of the gauge case The TW-63000 torquing capability is used after
allows the gauge to be set to 0 when no torque spinin during makeup operations or before spinout
pressure is applied. during breakout operations (Figure 5). For makeup,
with the gates open, the TW-63000 is pushed against
VERTICAL LIFT CONTROL (4, Figure 4) - The the drill stem at the tool joint level. The lower gate is
vertical lift control valve is located on the right side latched on the tool joint box and the lower body
of the TW-63000 above the torque control valve. clamp is actuated to provide a firm grip. The pin is
The lift control valve has a cylindrical handle. stabbed, spun in, upper gate latched, and the upper
Pulling out on the handle raises the TW-63000 and body clamp is actuated. Power is applied to the
pushing in lowers it. The valve is spring loaded to torque cylinders to rotate the upper body to a
the center position; when it is released, movement maximum of 34 degrees or until the preset torque
stops. valve is achieved. If the 34-degree travel limit is
reached, it will be necessary to take another bite and
torque again. For breakout, the gates are latched
around the tool joint and the lower jaw is clamped.
The upper body is torqued to full travel and the
upper jaw is clamped. The torque cylinders are
actuated to return the upper body to center, thereby
preparing the pipe stand for spinout.

Figure 5 . Functional Schematic

TW-63000 MANUAL PAGE 5 OF 35

SPECIFICATIONS

Table A
Specifications

English Metric
Weight (including hanger) 2,250 lb 1.219 kg
Size range (tool joint diameter) 2-7/8 thru 8-1/2 in. 73 thru 216 mm
Makeup torque 63,000 ft-lb 83.428 N.m
Breakout torque 75,000 ft-lb 101.700 N.m
Normal operating pressure 2000 psi 13,79 MPa
Hydraulic power requirements 38-45 GPM to 1500 psi and 8,6 to 10,2m3/h to 10,33 MPa and 1,1
(Close center systems) 5-15 GPM from 1500 to 2000 psi to 3,3 m3/h from 10,33 to 13,79 MPa
Vertical positioning system
Stroke (vertical travel) 72 in. 1,83m
Rate of travel 2-in./sec 50 mm/sec
Cycle time (@ 40 GPM)
Clamping both jaws 2.5 sec maz
Clamping upper jaw 1.25 sec max
Torquing 34 degrees 2.0 sec max

* ADD 6.25 in. FOR OPEN GATE

Figure 6 . Outline Drawing

TW-63000 MANUAL PAGE 6 OF 35

 INSTALLATION

Table B . Power Supply Requirements

English Metric
Power Requirements 38 to 45 GPM to 1500 psi and 5 8, 6-10, 2 m3/h to 10,33 MPa and 1,1 to
Closed-Center Hydraulic System to 15 GPM from 1500 to 2000 psi 3,3 m3/h from 10,33 to 13,79 MPa
Filtration 25 micron 25 micron
Maximum oil temp 180 deg F 82 deg C
Fluid recommendations Petroleum based industrial hydraulic fluid with additives which provide
oxidation inhibition, anti-rust, anti-foam, deaerating and anti-wear properties
are recommended. The fluid viscosity should be 150-225 SSU (SAE 10W) at
100 deg F (37,9 deg C) with a viscosity index of 90 minimum.

LOCATION. Rig-up location of the TW-63000 is CONNECTING POWER SUPPLY

dependent upon the type of rig and other equipment
being used. Figure 7 shows two typical rig floor a. Unwind the 1-inch pressure hose and 1-1/4-inch
layouts and the most desirable locations for return hose and hoist them onto the derrick floor.
installation of the TW-63000. As a general rule, the
TW-63000 should be placed on the opposite side of b. Route the hydraulic hoses through the derrick
the rotary table from the set-back zone. This will floor. Tie off the hoses with enough slack so as
facilitate handling the stands and allow a straight not to interfere with TW-63000 operation.
swing from pick up to stabbing.
c. Check hydraulic hoses and TW-63000 quick-
HANGING THE TW-63000. The TW-63000 is disconnects for mud or sand and clean as
suspended from a cable as high in the derrick as necessary before attempting connection.
possible. The longer the cable, the easier the TW-
63000 can be swung into position for operation. Use CAUTION
5/8-inch cable long enough to reach from the attach The 1-inch and 1-1/4-inch self-sealing quick-
point in the derrick to a point to suspend the hanger disconnects must be fastened together until
plate 13 feet, 9 inches off the rig floor (Figure 12). fully shouldered. If only partially closed, the
internal self-sealing valves will be partially
a. Attach cable to derrick girt at selected height. open or not open at all. This will cause a
severe pressure drop to occur through the
CAUTION quick-disconnects causing oil to overheat and
Do not drag TW-63000 onto rig floor. Use a the hydraulic power supply to overload.
hoist to lift it into position to avoid damage
to the equipment. d. Connect hoses to quick-disconnects mounted
on back of TW-63000.
b. Lift TW-63000 onto rig floor and place opposite
the set-back zone across the rotary table. Distance e. Connect other ends of hoses to hydraulic
to drill pipe should be 2 to 2-1/2 feet. power supply.

Note
Allow clearance for elevator to work with
torque wrench. Adequate space is required
for elevator latching and unlatching.

c. With the lift cylinder fully retracted, and the TW-

63000 resting on the floor, hang the hanger plate
on the cable 13 feet, 9 inches above the floor.

TW-63000 MANUAL PAGE 7 OF 35

CHECKING OPERATION

a. Check the reservoir of the hydraulic power c. Cycle clamping cylinders, torque cylinders,
supply for sufficient fluid, and then start up. and vertical position cylinder several times to
Hydraulic oil must be clean. verify their proper operation and force any
trapped air from the system.
b. Check entire system for leaks, tighten as
required. d. Recheck fluid level of hydraulic power
supply and top up if necessary.

Figure 7 . Typical Rig Layouts

TW-63000 MANUAL PAGE 8 OF 35

TW-63000 MANUAL
Figure 8 . TW-63000 Installation

PAGE 9 OF 35
 Figure 8 . TW-63000 Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

1 165613 SLEEVE, threaded --------------------------------------------------- 2

2&3 - JAW ASSY (see Figure 10 & 12 for breakdown)
4 165614 SPACER, Jaw --------------------------------------------------------- 4
5 165327 JAW ASSY, Piston (see Figure 10 for breakdown)-------------- 2
6 165328 KEY -------------------------------------------------------------------- 2
7 51604-28 PIN, Roll --------------------------------------------------------------- 4
8 165600 PIN, Hinge------------------------------------------------------------- 4
9 165605 FITTING, Grease ---------------------------------------------------- 12
10 165610 GATE, Modified------------------------------------------------------ 2
11 165612 SPRING, Torsion ----------------------------------------------------- 2
12 165615 LATCH ---------------------------------------------------------------- 2
13 165620 STOP, Latch----------------------------------------------------------- 2
14 51403-16-S PIN, Cotter------------------------------------------------------------- 2
15 165628 PIN, Clevis ------------------------------------------------------------ 2
16 165630 BLOCK, Pillow ------------------------------------------------------- 4
17 51212-16 PIN, Dowel ------------------------------------------------------------ 4
18 165287 CYLINDER, Torque Hydraulic (see Figure 11 for breakdown) ----- 2
19 165632 BOLT, Drilled hd ----------------------------------------------------- 4
20 51110 LOCKWASHER------------------------------------------------------ 4
21 - CYLINDER, Clamp Hydraulic (see Figure 9 for breakdown) ------------ 2
22 165205 BODY, Upper and Lower ------------------------------------------- 2

TW-63000 MANUAL PAGE 10 OF 35

 Figure 9. Clamp Hydraulic Cylinder Installation

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- - CYLINDER, Clamp Hydraulic------------------------------------------ 1

1 165312 HEAD, Cylinder ------------------------------------------------------ 1
2 165317 RING, Cylinder Head ------------------------------------------------ 2
3 165329 PISTON ---------------------------------------------------------------- 1
4 165412 RING, Scraper -------------------------------------------------------- 1

TW-63000 MANUAL PAGE 11 OF 35

 LOWER PISTON JAW

Figure 10 . Upper Gate, Lower Gate, and Piston Jaw Assemblies Installation

TW-63000 MANUAL PAGE 12 OF 35

 Figure 10 . Upper Gate, Lower Gate, and Piston Jaw Assemblies Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

1 - JAW ASSY, Upper Gate (See Figure 10)------------------------------ 1

2 - JAW ASSY, Lower Gate (See Figure 10) ----------------------------- 1
3 165327 JAW ASSY, Piston ------------------------------------------------------- 1
4 50008-8-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
5 50908-C LOCKWASHER------------------------------------------------------ 2
6 165332 RETAINER, Die------------------------------------------------------ 1
7 165337 SPACER, Die --------------------------------------------------------- 2
8 165336 DIE, Tong-------------------------------------------------------------- 2
9 50006-6-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
10 50906-C LOCKWASHER------------------------------------------------------ 2
11 165338 RETAINER, Die------------------------------------------------------ 1
12 165341 PIN, Spring Retainer ------------------------------------------------- 2
13 165343 SPRING, Helical, Long (for Gate Jaws)--------------------------- 6
13A 165344 SPRING, Helical, Short (for Piston Jaws)------------------------- 6
14 165346 BUTTON, Spring Retainer, Long (for Gate Jaws) --------------- 6
14A 165347 BUTTON, Spring Retainer, Short (for Piston Jaws) ------------- 6
15 165349 ROD, Threaded ------------------------------------------------------- 1
16 50008-8-C9 SCREW, Hex hd Cap ------------------------------------------------ 2
17 50908-C LOCKWASHER------------------------------------------------------ 2

TW-63000 MANUAL PAGE 13 OF 35

 Figure 11 . Hydraulic Torque Cylinder Installation

TW-63000 MANUAL PAGE 14 OF 35

 Figure 11 . Hydraulic Torque Cylinder Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 165287 CYLINDER ASSY, Torque --------------------------------------------- 1

1 50706-4-S D SETSCREW, Soc hd ------------------------------------------------- 1
2 165285 SLUG, Locking ------------------------------------------------------- 1
3 165289 CLEVIS, Cylinder Assy --------------------------------------------- 1
4-16 165287-1 Seal Kit ------------------------------------------------------------ 1
4 CAP ----------------------------------------------------------- 1
5 O-RING ------------------------------------------------------ 1
6 O-RING ------------------------------------------------------ 1
7 RING, Backup ----------------------------------------------- 1
8 PIN, Roll ----------------------------------------------------- 1
9 NUT, Hex ---------------------------------------------------- 1
10 SEAL, Piston ------------------------------------------------ 2
11 O-RING ------------------------------------------------------ 1
12 PISTON ------------------------------------------------------ 1
13 ROD ---------------------------------------------------------- 1
14 BUSHING --------------------------------------------------- 1
15 SEAL, Trunnion --------------------------------------------- 1
16 WIPER, Rod ------------------------------------------------- 1
17 165291 BARREL, Hydraulic Cylinder --------------------------------- 1

TW-63000 MANUAL PAGE 15 OF 35

 Figure 12 . Gate Jaws

TW-63000 MANUAL PAGE 16 OF 35

 Figure 13 . Vertical Positioning System Installation

TW-63000 MANUAL PAGE 17 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 165200 POSITIONING SYSTEM, Vertical (see Figure 13)

1 165210 SHACKLE, Chain --------------------------------------------------- 1
2 165220 PLATE, Hanger------------------------------------------------------- 1
3 165225 ROPE ASSY, Wire --------------------------------------------------- 2
4 53602-150 RING, Retaining ------------------------------------------------------ 2
5 51820 NUT, Hex self-locking----------------------------------------------- 4
6 165230 PIN ASSY, Outer sheave -------------------------------------------- 2
7 165235 PIN ASSY, Inner sheave -------------------------------------------- 2
8 165240 SHEAVE--------------------------------------------------------------- 6
9 165245 PLATE, Sheave guide------------------------------------------------ 2
10 165250 BLOCK, Sheave mounting ------------------------------------------ 1
11 165255 COVER, Torque wrench--------------------------------------------- 1
ATTACHING PARTS
50006-6 SCREW, Hex hd cap ------------------------------------------------- 4
50906 LOCKWASHER------------------------------------------------------ 4

165256 GAUGE ASSY, Torque --------------------------------------------- 1

ATTACHING PARTS
50006-6 SCREW, Hex hd cap ------------------------------------------------- 4
50906 LOCKWASHER------------------------------------------------------ 4

12 165750 GAUGE, Torque ------------------------------------------------- 1

ATTACHING PARTS
165753 SCREW, Flat hd-------------------------------------------------- 3

13 165755 BRACKET, Torque gauge mounting-------------------------- 1

165757 MANIFOLD ASSY, Actuator -------------------------------------- 1
ATTACHING PARTS
5006-14 SCREW, Hex hd cap ------------------------------------------------- 2
50906 LOCKWASHER------------------------------------------------------ 2

TW-63000 MANUAL PAGE 18 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

14 165760 MANIFOLD, Pilot check valve -------------------------------- 1

15 165762 VALVE, Flow control ----------------------------------------------- 2
16 165765 PLATE, Instruction (gate spacers) --------------------------------- 1
ATTACHING PARTS
53301-10-6 SCREW, Drive ------------------------------------------------------------ 4

17 165260 SCREW, Leveling ---------------------------------------------------- 2

18 50316-C NUT, Hex jam -------------------------------------------------------- 2
19 51404-12-S PIN, Cotter------------------------------------------------------------- 2
20 50816-N-C WASHER, Flat-------------------------------------------------------- 2
21 165265 PIN, Hinge------------------------------------------------------------- 1
22 51402-8-S PIN, Cotter------------------------------------------------------------- 2
23 50808-R-C WASHER, Flat-------------------------------------------------------- 1
24 56408-22 PIN, Clevis ------------------------------------------------------------ 1
25 50508-C NUT, Slotted hex ----------------------------------------------------- 1
26 50808-W-C WASHER, Wide flat ------------------------------------------------- 1
27 165270 EYEBOLT ------------------------------------------------------------ 1
28 165275 PLATE, Mounting (installed on torque wrench body)----------- 1
165280 CYLINDER, Lift ----------------------------------------------------- 1
ATTACHING PARTS
55208 NUT, Hex-------------------------------------------------------------- 4
50908 LOCKWASHER------------------------------------------------------ 4
29 55408 NUT, Hex -------------------------------------------------------- 4
30 165300 RETAINER, Bearing ------------------------------------------- 1
31 165305 BEARING, Rod ------------------------------------------------- 1
32 165308 ADAPTER, Packing -------------------------------------------- 1
33 165315 HEAD, Rod end ------------------------------------------------- 1
34 165316 ROD, Piston ------------------------------------------------------ 1
35 165321 BODY ------------------------------------------------------------- 1
36 165330 ROD, Tie --------------------------------------------------------- 4

TW-63000 MANUAL PAGE 19 OF 35

 Figure 13 . Vertical Positioning System Installation (con’t.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

37 165335 PISTON ----------------------------------------------------------- 1

38 50704-4 SETSCREW, Soc hd -------------------------------------------- 1
39 165350 RING, Piston ----------------------------------------------------- 4
40 165355 HEAD, Piston ---------------------------------------------------- 1
41 165366 NUT, Tie rod ----------------------------------------------------- 4
42-46 165380 KIT, Seal --------------------------------------------------------- 1
42 O-RING ------------------------------------------------------ 2
43 O-RING ------------------------------------------------------ 1
44 PACKING, Rod --------------------------------------------- 4
45 PACKING, Upper rod -------------------------------------- 1
46 SCRAPER, Rod --------------------------------------------- 1
47 165400 HANGER ------------------------------------------------------------- 1

TW-63000 MANUAL PAGE 20 OF 35

 Figure 14-A . Torque Wrench Assembly

TW-63000 MANUAL PAGE 21 OF 35

 Figure 14-B . Torque Wrench Assembly (cont’d.)

TW-63000 MANUAL PAGE 22 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

- 16510 WRENCH ASSY, Torque

1 165410 TUBE ASSY, Tee to RH valve ------------------------------------- 1
2 165415 TUBE ASSY, Direction control valve ----------------------------- 1
3 165418 TUBE ASSY, RH adapter plate tee to outlet---------------------- 1
4 56501-12-12S CONNECTOR, External pipe--------------------------------------- 2
5 56504-12-12S TEE, Union ------------------------------------------------------------ 1
6 165420 TUBE ASSY, Inlet to tee -------------------------------------------- 1
7 165423 TUBE ASSY, Tank--------------------------------------------------- 1
8 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
9 165425 HOSE ASSY, Torque wrench breakout --------------------------- 1
10 165430 HOSE ASSY, LH adaptor plate to dump valve------------------- 1
11 165432 TUBE ASSY, Tee to back plate ------------------------------------ 1
12 165435 TUBE ASSY, LH to RH adapter plate----------------------------- 1
13 56533-12-12S TEE, External pipe --------------------------------------------------- 1
14 56502-12-12S ELBOW, 45 deg external pipe -------------------------------------- 1
15 165437 HOSE ASSY, Back torque cylinder-------------------------------- 1
16 56533-8-8-S TEE, External pipe --------------------------------------------------- 1
17 56700-12-8-S REDUCER, Pipe------------------------------------------------------ 1
18 56502-12-8-S ELBOW, 45 deg external pipe -------------------------------------- 1
19 165431 HOSE ASSY, RH cylinder to PRV -------------------------------- 1
20 56506-12-8-S ELBOW, 90 deg external pipe -------------------------------------- 1
21 165433 HOSE ASSY, LH cylinder to PRV--------------------------------- 1
22 56533-8-8-S TEE, External pipe --------------------------------------------------- 1
23 56700-12-8-S REDUCER, Pipe------------------------------------------------------ 1
24 56506-12-8-S ELBOW, 90 deg external pipe -------------------------------------- 1
25 165436 HOSE ASSY, Dump valve return ---------------------------------- 1
26 56506-4-4-S ELBOW, 90 deg external pipe -------------------------------------- 1
27 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
28 165438 HOSE ASSY, Torque wrench clamp ------------------------------ 1
29 56501-8-8-S CONNECTOR, External pipe--------------------------------------- 1
30 165440 HOSE ASSY, Torque wrench rear clamp ------------------------- 1

TW-63000 MANUAL PAGE 23 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

31 56501-8-12-S CONNECTOR, External pipe--------------------------------------- 1

32 56522-12-12S ELBOW, 90 deg bulkhead ------------------------------------------ 1
33 165442 TUBE ASSY, Check valve back plate ----------------------------- 1
34 56547-12-S LOCKNUT, Bulkhead ----------------------------------------------- 1
35 165445 GAUGE, Pressure ---------------------------------------------------- 1
36 56700-12-4-S REDUCER, Pipe------------------------------------------------------ 1
37 56160-12-12S TEE, Pipe -------------------------------------------------------------- 1
38 165447 TUBE ASSY, Pressure gauge to direction valve ----------------- 1
39 165450 TUBE ASSY, Lower clamp ----------------------------------------- 1
40 56501-8-12-S CONNECTOR, External pipe--------------------------------------- 1
41 165452 HOSE ASSY, Tee to clamp ----------------------------------------- 1
42 56501-8-8-S CONNECTOR, External pipe--------------------------------------- 1
43 165455 VALVE ASSY, Spin/Torque --------------------------------------- 1
44 165460 VALVE ASSY, Clamp ---------------------------------------------- 1
50006-8-C5 SCREW, Hex head cap ---------------------------------------------- 6
50906-C LOCKWASHER, Regular------------------------------------------- 6

45 165930 ADAPTER, Valve ---------------------------------------------------- 2

ATTACHING PARTS
50006-10-C5 SCREW, Hex head cap ---------------------------------------------- 4
50906-C LOCKWASHER, Regular------------------------------------------- 4

46 51300-212-B O-RING ---------------------------------------------------------------- 2

47 165925 VALVE, Dump ------------------------------------------------------- 1
48 165927 LOCKTAB ------------------------------------------------------------ 1
49 56501-4-4-S CONNECTOR, External pipe--------------------------------------- 1
50 165928 BRACKET, Dump valve -------------------------------------------- 1
ATTACHING PARTS
50008-8-C5 SCREW, Hex head cap ---------------------------------------------- 2
50908-C LOCKWASHER, Regular------------------------------------------- 2

TW-63000 MANUAL PAGE 24 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

51 165920 STOP, Dump valve --------------------------------------------------- 1

ATTACHING PARTS
50008-8-C5 SCREW, Hex head cap ---------------------------------------------- 2
5090-C LOCKWASHER, Regular------------------------------------------- 2

52 165910 VALVE ASSY, Pressure reducing --------------------------------- 1

53 53001-12-C PLUG, External pipe--------------------------------------------- 1
54 56501-12-12S CONNECTOR, External pipe ---------------------------------- 1
55 56700-6-4-S REDUCER, External pipe -------------------------------------- 1
56 56501-4-4-S CONNECTOR, External pipe ---------------------------------- 1
57 56533-4-4-S TEE, External pipe ----------------------------------------------- 2
58 165915 VALVE, Pressure reducing ------------------------------------- 1
59 165905 STOP, Gate ------------------------------------------------------------ 1
ATTACHING PARTS
50012-14-C5 SCREW, Hex head --------------------------------------------------- 1
50912-C LOCKWASHER, Regular------------------------------------------- 1

60 165613 SLEEVE, Threaded -------------------------------------------------- 2

61 JAW ASSY, Upper gate (see Figure 10 for breakdown) -------- 1
62 JAW ASSY, Lower gate (see Figure 10 for breakdown)-------- 1
63 165614 SPACER, Jaw --------------------------------------------------------- 4
64 165327 JAW ASSY, Piston (see Figure 10 for breakdown)-------------- 2
65 165616 KEY ----------------------------------------------------------------- 2
66 51604-28 PIN, Roll --------------------------------------------------------------- 4
67 165621 PIN, Gate pivot ------------------------------------------------------- 4
68 165612 SPRING, Torsion ----------------------------------------------------- 2
69 165620 STOP, Latch----------------------------------------------------------- 2
70 165605 FITTING, Grease ---------------------------------------------------- 12
71 165615 LATCH ---------------------------------------------------------------- 2
72 165610 GATE ------------------------------------------------------------------ 2

TW-63000 MANUAL PAGE 25 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description Qty/Unit

73 51403-16-S PIN, Cotter------------------------------------------------------------- 2

74 165281 PIN, Clevis ------------------------------------------------------------ 2
75 165320 BLOCK, Pillow ------------------------------------------------------- 4
ATTACHING PARTS
50012-30-C8 SCREW, Hex head cap ---------------------------------------------- 8
50908-C LOCKWASHER, Regular------------------------------------------- 8

76 51212-16 PIN, Dowel ------------------------------------------------------------ 4

77 165287 CYLINDER ASSY --------------------------------------------------- 2
78 55907-20 FLANGE, Quick disconnect ---------------------------------------- 1
ATTACHING PARTS
50203-C NUT, Hex-------------------------------------------------------------- 5
50903-C LOCKWASHER, Regular------------------------------------------- 5
54810-5-C SCREW, Pan head cap----------------------------------------------- 5

54808-4-C SCREW, Pan head cap----------------------------------------------- 6

50902-C LOCKWASHER, Regular------------------------------------------- 6
79 165306 CONNECTOR, 1 inch ----------------------------------------------- 1
80 55907-16 FLANGE, Quick disconnect ---------------------------------------- 1
ATTACHING PARTS
81 165307 CONNECTOR, ¾ inch ---------------------------------------------- 1
82 165311 GUARD, Back -------------------------------------------------------- 1
83 165319 PLATE, Mounting---------------------------------------------------- 1
ATTACHING PARTS
84 165318 BOLT, Drilled head -------------------------------------------------- 2
85 51110-C LOCKWASHER, Hi Collar ----------------------------------------- 2
86 165322 BOLT, Drilled head -------------------------------------------------- 4
87 51108-C LOCKWASHER, Hi Collar ----------------------------------------- 4
88 165310 HEAD, Cylinder ------------------------------------------------------ 2

TW-63000 MANUAL PAGE 26 OF 35

 Figure 14-A & 14-B . Torque Wrench Assembly (cont’d.)

Index No. Part No. 1 .2 .3 .Description -------------------------------------------- Qty/Unit

89-94 165325-1 Sold as a Kit

89 - RING, Cylinder head------------------------------------------------- 2
90 - RING, Backup -------------------------------------------------------- 8
91 - O-Ring ----------------------------------------------------------------- 4
92 - RING, Backup -------------------------------------------------------- 4
93 - O-RING ---------------------------------------------------------------- 2
94 - RING, Scraper -------------------------------------------------------- 2
95 165325 PISTON ---------------------------------------------------------------- 2
96 53002-08-C PLUG, Pipe------------------------------------------------------------ 4
97 165381 NAMEPLATE -------------------------------------------------------- 1
ATTACHING PARTS
53301-10-6 SCREW, Drive-------------------------------------------------------- 4
98 165010 BODY ----------------------------------------------------------------- 2

TW-63000 MANUAL PAGE 27 OF 35

 Figure 15 . Hanging the TW-63000 with Tugger

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MAKEUP OPERATION. The makeup operation is
performed as outlined in Figures 16 through 18.

Figure 16 . Setting Box End in Lower Jaw

1. Align two body halves, swing TW-63000 onto 2. Position TW-63000 vertically so that top of box
tool join and close lower gate. centers between upper and lower clamping jaws.

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 Figure 17 . Stabbing Pin

1. With upper gate open, stab the pin of the

add-on stand into box.

2. Close upper gate.

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 Figure 18 . Spin-Up and Torque

1. After add-on stand is spun in, pull CLAMP 3. Push CLAMP TOP lever to release pin.
TOP and CLAMP BOTTOM handles.
4. Push TORQUE handle in and hold until
2. Pull TORQUE handle out and hold until upper body is in center position.
preset torque is reached, verify by reading
on torque gauge. 5. Push CLAMP BOTTOM lever to release
box.

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 Figure 19 . Completed Connection

1. Open both gates and swing TW-63000 out

of the way.

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 RESETTING TORQUE CYLINDER FOR
ADDITIONAL STROKE. If the torque gauge
reading suddenly drops to near zero before the
desired torque indication has been reached, the
cylinders have reached the end of their stroke.
Take another bite per Figure 20.

Figure 20 . Resetting Torque Cylinders

1. Push CLAMP TOP lever to release upper 5. Push CLAMP TOP lever to release upper
clamp grip on pin. clamp grip on pin.
2. Push TORQUE lever in and hold until upper 6. Push TORQUE lever in and hold until upper
body is in center position. body is in center position.
3. Pull CLAMP TOP lever to clamp on pin. 7. Push CLAMP BTM lever in to release box.
4. Pull TORQUE lever out and hold until
preset torque is reached, verify by reading
on the torque gauge.

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 BREAKOUT OPERATION. Refer to Figure 21.

Figure 21 . Breakout Operation

1. Swing TW-63000 onto tool joint and close 6. Push TORQUE lever and hold until upper
both gates. body stops rotating.
2. Adjust height as necessary to center joint 7. Push CLAMP TOP lever to release pin.
between upper and lower bodies.
Note
3. Pull CLAMP BOTTOM lever to grip box. Additional untorquing may be required
before spinning out. Repeat steps 4 thru 7 as
4. Pull TORQUE lever and hold until upper
necessary to enable spinout.
body stops rotating.
8. Spinout pin and rack the stand.
5. Pull CLAMP TOP lever to grip pin.
9. Push CLAMP BOTTOM lever to release box.

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 Air Tugger Assy P/N 165351

Valve Assy P/N 165360 Air Tugger Assy P/N 165351

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