Installation Manual: 13-5/8" 5K X 11" 10K Casing Spool Assembly

Document Number: OM-00005
Revision: 0 INTERNATIONAL W.L.L
Installation Manual
13-5/8“ 5K x 11“ 10K Casing Spool Assembly
Contents
1 Installation procedure ........................................................................................................................... 3
1.1 13-5/8“ 5k x 11“ 10k casing spool.................................................................................................... 3
1.2 Test BOP ......................................................................................................................................... 5
1.3 Run Wear Bushing .......................................................................................................................... 6
1.4 Retrieve Wear Bushing .................................................................................................................... 7
1.5 Installation 7“ casing and slip hanger .............................................................................................. 8
2 Bill of Material ........................................................................................................................................ 9
Written By: J. Timmer Page 1 of 9

Approved By: L.Vyrva
Abstract
This document outlines the installation procedure of the 13-5/8“ 5K x 11“ 10K
casing spool assembly
Legal notice
The information contained in this report is of proprietary nature. It may not be
copied, duplicated or otherwise communicated without written authorization from
ITAG International W.L.L
Symbols and conventions

The following words and symbols found throughout this manual mark special
messages to alert the operator of specific information concerning of the personnel,
the product or the process.
THE TEXT SET OFF IN THIS MANNER PROVIDES WARNING NOTICE THAT FAILURE TO
FOLLOW THESE DIRECTIONS IN THIS WARNING CAN RESULT IN BODILY HARM OR
LOSS OF LIFE AND/OR EXTENSIVE DAMAGE TO EQUIPMENT
The text set off in this manner provides warning notice that failure to
follow these directions in this CAUTION can result in damage to
equipment
The text set off in this manner present clarifying information or specific
instructions pertinent to the immediate instruction
The text set off in this manner is used to identify possible environmental
impact of an action taken or equipment/material used

1 Installation procedure
1.1 13-5/8“ 5k x 11“ 10k casing spool
1. After successful installation of the 13 3/8’’ Casing rough cut the casing approximately
300 from starter head top flange connection
2. Remove excess pipe and install base plate foundation.
3. Measure 145mm from starter head top flange.
4. Carefully cut excess material with split ring cold casing cutter or grinding machine
5. Bevel and de-burr pipe with a 45 degree angle, remove all sharp edges
6. Carefully pick up casing spool assembly and grease seals lightly

7. Carefully install casing spool over casing stub. Make sure the casing spool is hanging
completely straight to avoid damaging of the seals
8. After successful installation of the casing spool on starter head locate the test port on
the bottom portion of the casing spool and install test fitting and test pump.
9. Pressure test 80% of the casing collapse as instructed by the drilling supervisor.
10. After satisfactory test remove test hose and fitting and re-install blind plug
11. Make up flange connection. Torque bolts to 2.146 ft-lbs
12. Install drilling riser and BOP section

1.2 Test BOP
After make-up of the BOP/Riser and periodically during the drilling of the
hole for the next casing string, the BOP stack (connections and rams) will
need to be tested.
NOTE:
Previously used BOP Testers must be inspected for damage due to wear.
NOTE:
1. Make up the BOP stack using a spare BX-158 Ring Gasket.
2. Examine the Test Plug/Combination tool and verify the following:

• O-ring seal is in place and undamaged
• All threads are clean and undamaged
3. Make up a joint of drill pipe to the top of the Tool.
4. Wipe the seal of the Tool with a light coat of oil.
5. Open the annulus valve of the Starter head assembly.
6. Slowly lower the Test Plug through the BOP and riser until it lands on the load shoulder in
the Starter Head.
7. Close the BOP rams on the drill pipe and test to 10,000 psi maximum.
8. Monitor the annulus valve for signs of pressure.
9. After a satisfactory test, close the annulus valve, release the test pressure and open the
rams.
10. Remove as much fluid from the BOP stack as possible per rig procedure.
11. Retrieve the Test Plug slowly to avoid damage to the seal.
It may be necessary to open the annulus valve when starting to retrieve

the Test Plug to relieve any vacuum that may occur.
NOTE:

12. Clean, grease and store the Tool as required.
13. Repeat this procedure as required during drilling operations.
1.3 Run Wear Bushing
1. Examine the 11 " Wear Bushing and combination tool. Verify the following:
• Bore is clean and in good condition

• J-slots are clean and unobstructed
• Stop lugs are locked securely in place
• External diameter is clean and undamaged.
2. Orientate the Wear Bushing with the J-slots up.
3. Orientate the Combination Tool with the lift lugs at the bottom and make up a joint of drill
pipe to the top.
4. Lower the Combination Tool into the Wear Bushing and rotate the Tool 1/4 turn clockwise
until it stops in the J-slots.
5. Lightly grease wear bushing outer O-rings
6. Slowly lower the Tool/ Wear Bushing Assembly through the BOP stack and into the Starter
head, until it lands on the load shoulder.

Measure landing point for future reference of the casing hanger.
NOTE:
7. Remove the Tool from the Wear Bushing by rotating the drill pipe clockwise 1/4 turn and lift
straight up.
8. Drill as required.
1.4 Retrieve Wear Bushing
1. Make up the Running & Retrieving Tool to the drill pipe with the lift lugs down.
2. Slowly lower the Running & Retrieving Tool into the Wear Bushing.
3. Rotate the Running & Retrieving Tool clockwise until the drill pipe drops approximately 2".
This indicates the lugs have aligned with the Wear Bushing slots.
4. Rotate the Tool clockwise 1/4 turn to fully engage the lugs in the Wear Bushing.
5. Slowly retrieve the Wear Bushing and remove it and the Running & Retrieving Tool from the
drill string.
6. Clean, grease and store the Running & Retrieving Tool and Wear Bushing.

1.5 Installation 7“ casing and slip hanger
1. After successful installation and cementing of the 7’’ casing lift drilling riser and BOP
stack approx. 1 meter and install 2 support plates on top of the starter head.
2. Split the slip hanger assembly and re-install around the pipe on top the support
plates. Make sure all the seals are clean and undamaged, grease lightly
3. Over pull casing string with 10 metric tons and hold in tension.
4. Carefully measure the centralisation of the pipe. The pipe has to be properly
centralised for successful installation of the slip hanger.
5. Use 2 chain hoists with slings from 2 fixed points to pull the pipe to well center.
6. After successfully centering of the pipe remove support plates by pulling

simultaneously from 2 sides to drop the slips.
7. Slack of all casing weight
8. Rough cut casing approx. 500mm above flange and remove excess pipe, drilling
riser and BOP stack
9. Continue next section operations.

2 Bill of Material
No. Part Name Specification Qty Weight Total Remark

(kg) (Kg)
1 Casing Spool 11“ 10K x 13-5/8“ 5K 1 926.04 926.04
x 2-1/16“ 10K
2 Casing Hanger, Slip 11“ x 7“ 1 35.09 35.09
Type
3 Gate Valve 2-1/16“ 10K 2 135.20 270.39
4 Ring Gasket BX-152 4 0.19 0.764
5 Ring Gasket BX-158 1 4.31 4.31
6 Stud with two Nuts For 2-1/16“ 10K 16/32 0.52 8.33
7 Stud with two Nuts For 11“ 10K 16/32 6.76 108.21
8 Blind Flange 2-1/16“ 10K x ½“ 2 12.30 24.61
NPT
9 Plug with External Hex ½“ NPT 1 0.10 0.10
10 Needle Valve, Angle NVA-10K 1 0.71 0.71
Type
11 Pressure Gauge OD = 4.5“ 1 3.09 3.09


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Document Number: OM-00005

Revision: 0 INTERNATIONAL W.L.L

2 Bill of Material ........................................................................................................................................ 9

Written By: J. Timmer Page 1 of 9

Symbols and conventions

Written By: J. Timmer Page 2 of 9

2. Remove excess pipe and install base plate foundation.

3. Measure 145mm from starter head top flange.

6. Carefully pick up casing spool assembly and grease seals lightly

Written By: J. Timmer Page 3 of 9

11. Make up flange connection. Torque bolts to 2.146 ft-lbs

12. Install drilling riser and BOP section

Written By: J. Timmer Page 4 of 9

1.2 Test BOP

1. Make up the BOP stack using a spare BX-158 Ring Gasket.

2. Examine the Test Plug/Combination tool and verify the following:

3. Make up a joint of drill pipe to the top of the Tool.

4. Wipe the seal of the Tool with a light coat of oil.

5. Open the annulus valve of the Starter head assembly.

8. Monitor the annulus valve for signs of pressure.

It may be necessary to open the annulus valve when starting to retrieve

Written By: J. Timmer Page 5 of 9

12. Clean, grease and store the Tool as required.

13. Repeat this procedure as required during drilling operations.

1.3 Run Wear Bushing

• Bore is clean and in good condition

2. Orientate the Wear Bushing with the J-slots up.

5. Lightly grease wear bushing outer O-rings

Written By: J. Timmer Page 6 of 9

Measure landing point for future reference of the casing hanger.

1.4 Retrieve Wear Bushing

Written By: J. Timmer Page 7 of 9

1.5 Installation 7“ casing and slip hanger

6. After successfully centering of the pipe remove support plates by pulling

7. Slack of all casing weight

9. Continue next section operations.

Written By: J. Timmer Page 8 of 9

No. Part Name Specification Qty Weight Total Remark

Written By: J. Timmer Page 9 of 9

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