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    Ultra Mag en

    Uploaded by

    Admir Talic
    UltraMag‘s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Ultra Mag en

    Uploaded by

    Admir Talic
    145 views8 pages
    UltraMag‘s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires

    Original Title

    Ultra mag En

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    © Attribution Non-Commercial (BY-NC)

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    UltraMag‘s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    145 views8 pages

    Ultra Mag en

    Uploaded by

    Admir Talic
    UltraMag‘s production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    UltraMag

    a quality wire for consistent performance and reliability

    Gas Metal Arc Welding Wire

    UltraMag

    UltraMags production process is guaranteed to meet the highest international industrial standards and is supported by technological resources established from a long experience of producing welding wires. UltraMag is manufactured under ISO 9002 accreditation (UNI EN 29000/ISO 9002 QUALITY MANAGEMENT SYSTEM) UltraMags production process is monitored by a Quality Assurance Manual which meets the following standards: -UNI en ISO 8402/94 (quality terminology) -UNI en ISO 9002/94 (quality assurance)

    UltraMag approvals
    Lloyds Register of Shipping American Bureau of Shipping Canadian Welding Bureau Bureau Veritas Controlas Det Norske Veritas SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 CF S6 (copper free) - CO2 CF S6 - CO2 SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 SG2 (CF 14 -16) - C1 SG2 (CF 14 -16) - M21 SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 TV Deutsche Bahn Germanischer Lloyd R.I.N.A. SG2 SG3 (CF 14 -16 - 18 - 18L) - M33 SG2 SG3 (CF 14 -16 - 18 - 18L) - M21 SG2 SG3 (CF 14 -16 - 18 - 18L) - M2 - M3 - C1 SG2 SG3 (CF 14 -16 - 18 - 18L) - M2 - M3 - C1 SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 SG2 (CF 14 -16) - CO2 SG2 (CF 14 -16) - M21 UDT SG2 SG3 (CF 14 -16 - 18 - 18L) - M33 SG2 SG3 (CF 14 -16 - 18 - 18L) - M21

    UltraMag

    Controlled pay off device tested up to 80 m/min for feeding even on high speed welding applications.

    Helix Max

    Torsion Angle Max


    360 10m h Max 25 mm Max 360/10m

    Straightness Max Diameter (mm) 0,60 0,80 0,90 1,00 1,20 1,40 1,60 Tolerances (mm) +0,01 0,02 +0,01 0,03 +0,01 0,03 +0,01 0,03 +0,01 0,03 +0,01 0,03 +0,01 0,04

    10 m

    Max 250 mm

    Classification (Din 8559)

    Wire diameter (mm) 0,60 0,80 0,90 1,00 1,20 1,40 1,60 0,60 0,80 0,90 1,00 1,20 1,40 1,60 0,60 0,80 0,90 1,00 1,20 1,40 1,60

    Strength (N/mm2) 1250-1450 1200-1400 1150-1350 1100-1300 1050-1250 1000-1200 950-1150 1300-1500 1250-1450 1200-1400 1150-1350 1100-1300 1050-1250 1000-1200 1350-1550 1300-1500 1250-1450 1200-1400 1200-1400 1150-1350 1050-1250

    Cast (mm)

    Helix (mm)

    SG1

    SG2

    700 - 1300

    25 max.

    SG3

    Quality control procedures


    Control of chemical composition of green rod Control of copper content Control of roundness (constant diameter)
    Lincoln wires are quality control tested to meet only the highest specifications

    Control of cast and helix (diameter and pitch of the unreeled wire) Full weldability tests are performed

    Chemical analysis of the wires in accordance with the following standards: EN 440/94 DIN 8559/84 AWS A5.18/93

    Element % C Si Mn P S Cu Ni Cr Mo V Al Ti+Zr G2Si 0,06-0,14 0,50-0,80 0,90-1,30 <=0,025 <=0,025 <=0,35 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15

    EN 440 G3Si 0,06-0,14 0,70-1,00 1,30-1,60 <=0,025 <=0,025 <=0,35 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15 G4Si 0,06-0,14 0,80-1,20 1,60-1,90 <=0,025 <=0,025 <=0,35 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15 SG1 0,06-0,12 0,50-0,70 1,00-1,30 <=0,025 <=0,025 <=0,30 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15

    DIN 8559 SG2 0,06-0,13 0,70-1,00 1,30-1,60 <=0,025 <=0,025 <=0,30 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15 SG3 0,06-0,13 0,80-1,20 1,60-1,90 <=0,025 <=0,025 <=0,30 <=0,15 <=0,15 <=0,15 <=0,03 <=0,02 <=0,15 ER70S-3 0,06-0,15 0,45-0,75 0,90-1,40 <=0,025 <=0,035 <=0,50

    AWS A5.18 ER70S-4 0,07-0,15 0,65-0,85 1,00-1,50 <=0,025 <=0,035 <=0,50 ER70S-6 0,06-0,15 0,80-1,15 1,40-1,85 <=0,025 <=0,035 <=0,50

    Available in AccutrakLe Cube


    New packaging aimed to supply torsion free welding wire.
    A sturdiness never achieved before
    External octagonal frame Internal circular frame Triangular reinforcement at each corner Waterresistant packaging Attached pallet

    Exceptional manoeuvrability
    The use of an attached pallet allows lifting and positioning by a variety of means. Even in confined areas Accutrack Le Cube, with its exceptional stability, can be manoeuvred quickly and safely into the required position.

    Safe transport
    The square design with triangular reinforcements allows stacking up to three high for convenient storage and transport.

    Total product protection


    Accutrack Le Cubes unique design and water resistant construction guarantees its integrity under all conditions. The internal AL/PE plastic wrapping is vacuum sealed to provide total protection of the product during transportation and storage. Impermeable insulating pallet covering.

    Minimum storage
    100 kg: mm 570 x 570 x 345 250 kg: mm 570 x 570 x 645 400 kg: mm 730 x 730 x 645

    Easily disposable packaging


    Easily folded 100% recycable

    Available in 250 and 400 kg Accutrakdrums


    Accutrak drums contain a patented pay-off device and, via the plastic dome and flexible conduit, may be connected directly to the welding station. The resultant smooth and efficient feeding enables substantial cost savings to be made by up grading to Accutrak drums.

    Easy identification
    Accutrak drums are easy to identify regarding grade and diameter because of labels placed inside and outside the drums.

    Packaging
    Designed to prevent contamination and resist to possible rust formation. Each drum contains deseccant.

    Window
    A slot window allows continuous monitoring of wire consumption.

    Shipment storage
    Standard pallets contain 4 drums. Pallets for sea containers contain 2 drums only.

    Handling
    Galvanised steel handles are provided for ease of manipulation.

    Productivity
    The drums reduce change-over and downtime costs. The following comparison table (based on welding stations using approx 6.000 kg each month) explains how it is possible to save over 85% of downtime just by switching to drums.

    Ruggedness
    Drums are manufactured to resist shock and rough handling.

    A) Monthly welding station consumption (kg) B) Package weight (kg) C) Nr of package changes (A/B) D) Package change time (min.) E) Total downtime hours for package changes (CxD/60) Total time saving (%) Total hours saved

    15 kg spool 6000 15 400 4 26,7

    250 kg drum 6000 250 24 10 4 85% 22,7 hrs

    400 kg drum 6000 400 15 10 2,5 91% 24,2 hrs

    Downtime costs

    If the cost per hour including overhead is 40 , savings can be substantial.

    2.000 1.000 500 100 15 kg spool 250 kg drum 400 kg drum

    Available in metal and plastic spools


    Whatever your need, Lincoln has a packaging option that offers a perfect fit. Smaller packaging options include Coils and Spools, in quantities from 1 kg. to 20 kg. Our Spools do not require an adapter.

    D 200 Spools
    kg 1

    D 300 Spools
    kg 20

    K 300 type
    kg 15/18

    D 300 antishock Spools


    kg 15/18

    K 300 with 52 mm mounting


    kg 15

    Oslo Andebu

    *
    Glasgow Dublin Lidkopig Arhus

    * Sheffield * Nijmegen *
    Paris Rouen Metz Brussels Essen Warsaw

    Prague

    Lyon Bilbao Madrid Lisbon Barcelona Valencia Sevilla

    Budapest

    * Milan * Genova
    Bucharest

    * Arezzo * Istanbul

    Sicily *

    Belgium: Lincoln Smitweld Belgium Tel: +32 2 377 00 71 Fax: +32 2 378 18 77 France: Lincoln Electric France SA Tel: +33 232 11 40 40 Fax: +33 232 11 40 11 Germany: Lincoln Smitweld G.m.b.H Tel: +49 201 896 280 Fax: +49 201 896 2831

    Great Britain: Lincoln Electric (UK) Ltd. Tel: +44 114 287 2401 Fax: +44 114 287 2582 Italy: Lincoln Electric Italia, SRL Tel: +39 010 837 911 Fax: +39 010 837 9150 C.I.F.E. Tel: +39 0575 515 11 Fax: +39 0575 511 333 The Netherlands Lincoln Smitweld B.V. Tel: +31 24 352 29 11 Fax: +31 24 352 22 00

    Denmark: Lincoln Electric Nordic Tel: +45 86 26 51 00 Fax: +45 86 26 51 50 Norway: Lincoln Electric Norge AS Tel: +47 23 377 400 Fax: +47 22 720 580 Spain: Lincoln KD, Sa Tel: +34 93 685 9600 Fax: +34 93 685 9610

    Sweden: Lincoln Electric Sverige AB Tel: +46 510 22 045 Fax: +46 510 62 791 Turkey: A.S. Kaynak Tel: +90 216 377 30 90 Fax: +90 216 377 00 00 Other countries Lincoln Electric Europe B.V. Tel: +31 24 352 29 27 Fax: +31 24 352 29 29

    Distributed by:

    LINCOLN ELECTRIC EUROPE


    UltraMag JULY 2000 NOTE: We are constantly improving our products. The Lincoln Electric Company therefore reserves the right to make changes in specifications without notice.

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