Instrumentation SENSYCON Hannover

Data Sheet

18-0.20 EN

TZID and TZID Ex d Intelligent Positioner

s Future-oriented design concept

Communication via HART protocol

s Meets the following regulations:

EMC regulation 89/336/EWG as of May 1989 EC regulation for the CE conformity mark

s High operational reliability

Permanent functional control with error messages and diagnosis of the operating status

s Wide operating temperature range

-40 to +85 C (-40 to +185 F), climate class GPF to DIN 40040

s Optimal matching to the operating conditions

Adaptation of the operating parameter is in part automatic (autostroke) and in part manual

s Robust in terms of construction and function

Aluminum or stainless steel case, protection IP 65 (NEMA 4x), immunity to shock and vibration, influence < 1 % at up to 10 g and 10...80 Hz, non-contact (inductive) position sensor

s Operating convenience
Easily understandable adjustment mode, adjustment via the built-in operator panel or remotely via the standardized IBIS Software or the Smart Vision Software

s Stable control loop

Self-adaptation and continuous output modulation (no pilot valves)

s Selectable choice of characteristic curves

Linear, equal percentage or customized with 20 reference points

s Easy to install
All connections on one side (right), separate termination chamber for electrical cables

s Approved explosion protection enabling worldwide use

CENELEC - FM - CSA and other approvals, intrinsically safe and pressure-proof

s Attachment to actuators according to the standard

Lateral attachment to linear actuators to DIN/IEC 534, attachment to rotary actuators to VDI/VDE 3845

s 4...20 mA input, two-wire

Supply voltage 9.8 V DC (10.8 V DC for intrinsically safe device), air supply is the only external energy supply required

s Low operating cost

Air consumption only 0.03 kg/h; investment cost thus recovered after a short operating period

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Construction and mode of operation The concept

The TZID positioner is an intelligent and electronically configurable device with communication capabilities. High-tech electronics are coupled with a robust and well-proven mechanical construction on the pneumatic side to obtain an optimal design of positioner: the SENSYCON concept from Hartmann & Braun. The functional heart of the TZID positioner is its CPU (see illustration below). The mechanical and pneumatic assembly groups only have secondary functions. The input signal (set point) and the position (actual value) are fed into the processor via A/D converter. An output signal is computed on the basis of the control deviation and a PD control algorithm. The signal is output to an I/P module via a D/A converter and is used for analog modulation of the I/P module. The I/P module provides for pneumatic, analog adjustment of a 3/3 way valve. The crosssectional area of the valve air ducts for filling the actuator with air or evacuating air from the actuator is changed in proportion with the adjustment. Continuous signal modulation yields optimal results in terms of precise and rapid control until reaching the set point and in terms of the adaptation to actuators of different sizes and different supply pressures. The I/P conversion is done with the same I/P module as used for the TEIP 11 signal converter. This well-proven module is already used in the field more than 500.000 times and has an unequaled immunity to shock and vibration. The TZID positioner has a two-wire 4...20 mA input. The energy needed to power the electronic component parts is derived from the input signal. Compressed air (1.4....6 bar) is the only external energy required. The TZID has a low consumption of less than 4 mA due to the two-wire circuitry, and of only 0.03 kg compressed air per hour. A rotating axis for determining the position is the only moving part of the TZID. An inductive, non-contact sensor converts the position into an electrical signal. As a result, the wear-rate is very low. The TZID positioner provides for maximum operational reliability. Adherence to the EMC regulation ensures immunity to EMF and RFI. The robust IP 65 (NEMA 4X) metal housing protects the TZID against harsh environments. Special functions for monitoring that the CPU works properly and that the control point is controlled correctly deliver an alarm message if an error occurs. The TZID positioner is designed for the operating temperature range of -40 to +85 C (-40 to +185 F).

LCI connector FSK ASIC 4 ... 20 mA 9.8 V A D Processor D A EEPROM

Analog feedback (optional module)

4 ... 20 mA

CPU

MIN

Pneumatic output

Digital feedback (optional module)

MAX Alarm/self-test

Inductive sensor
Air supply

I/P module

TZID schematic diagram

Attachment
The TZID can be attached to pneumatic actuators for linear (stroke) or rotary movement (angle of rotation), to actuators with spring return (single acting) or with double air action (double acting). The off-the shelf devices are designed for attachment conforming to the standard (lateral attachment to DIN/IEC 534 or attachment to rotary actuators to VDI/VDE 3845). Customized actuatorspecific versions for special attachment are available upon request. When mounting the positioner to an actuator, a rough balancing of the mechanical link for converting the stroke suffices. The wide usable range of the angle of rotation dispenses with the need for a time-consuming mechanical adjustment. The fine adjustment is done automatically through the autostroke. The air connections and the cable glands are located on the right hand side, making installation easy. NPT connections are provided for the air pipes, and screw terminals are available for connecting the electrical wires.

Page 2 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Construction and mode of operation Matching to the operating conditions

Various parameters can be set to achieve optimal results in terms of precise valve control and operational reliability. During operation the parameters can be readjusted if required and will then be taken over by the positioner in on-line mode. Parameters for the current operation Parameters for diagnosing the operating condition Prior to preventive maintenance you can make a diagnosis using the following data:

s Counts for the individual control actions and the total

displacement of the valve (spindle). The values indicate the use of the valve. Limits can be defined for both counters. If the limits are exceeded, an alarm is generated.

s 4...20 mA signal, full or split range s Valve action

Direct: Reverse: Signal 4...20 mA/direction 0...100 % Signal 20...4 mA/direction 0...100 %

s Characteristic curve (stroke movement = f{positioning signal})

linear, equal percentage (1:25 or 1:50 or 25:1 or 50:1), or user-configurable with 20 reference points

s Dead band or sensitivity

(The controller optimizes itself automatically to the smallest possible deviation. Note that the factory setting of 0.3% has to be set to a bigger value only in case of very short strokes or high hysteresis values of the valve.)

s Stroke limiting
(A Min. (low) and a Max. (high) limit can be defined for the stroke or angle of rotation within the range of 0...100 % as required). IBIS window "Displacement meter"

s Shut-off value
(Underranging of the set value results in the positioner immediately setting the actuator to the closed position)

s Record of the current control operation in tabular form. The

defined signal and the controlled position are continuously listed with a high-resolution, adjustable cycle time of 40...160 msec.

s Time-out monitoring
(This function generates an alarm if the system is not able to drive the deviation into the dead band within the set time.)

s Record of the transfer function in tabular form. The controlled

position after a set point jump (position signal) is recorded with a high-resolution, adjustable cycle time of 40...160 msec. The values saved in tabular form can be exported as an EXCEL file and can then be converted into a graphic display.

s Adjusted speed for full stroke 100 %

(Stroke ramp, can be set independently for each direction.)

s Alarm limits for "Min." and "Max." positions

IBIS window "Setpoint jump"

IBIS window "Device data"

11.97

Page 3 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Construction and mode of operation Setting alarms and simulation values

Various alarm messages are available for monitoring the TZID during operation. Additionally, simulation values can be configured for testing during commissioning. Among the errors which may generate an alarm are: When using the TZID with plugged-in supplementary modules for analog or digital feedback there is also the possibility of simulation. Active simulation values are automatically deleted after 2 minutes. During this time period the TZIDs control function is disabled. The simulation values can only be activated via the communication port.

s Leakage in the actuator or the connecting pipe s Positioning signal < 4 or > 20 mA s Determined position is out of the range adjusted for the angle
of rotation

s Manual manipulation of CPU operation

(controller not active)

s Positioning time-out (time can be set) s Limit of stroke counter or displacement meter exceeded
(limits can be set during diagnosis) The alarm is indicated as an error code on the built-in operator panel and is reported via communication. If supplementary modules are plugged in, there is also the possibility of an alarm which is configurable in the direction of action. Additionally, you can set the respective parameters to define which of the messages are to be generated.

IBIS window "Simulation"

Adjustment s Displacement for full range 100 %

(stroke or angle of rotation)

s Actuator action
(direction of action with compressed air or spring action)

s Valve action
(Direction of action for opening or closing)

s Control parameters
Automatic adjustment of these parameters can be achieved by starting the "autostroke" function. Except for the valve action none of these parameters requires manual adjustment.

IBIS window "Options"

IBIS window "Adjustment"

Page 4 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Operation and communication General

The TZID positioner has a built-in operator panel with special adjustment capabilities tailored to commissioning. The full range of TZID functions can only be accessed via the communication port. On the built-in operator panel you can make any adjustment that is necessary to commission the positioner after attachment to the actuator. The panel is intuitively operable. Short instructions printed on the panel contain the required information. The full range of functions described above is available via the communication port. Communication is based on the HART protocol. Signals can be tapped either locally at the connector or frequency-modulated at any chosen point of the 4...20 mA signal transmission. Communication is done on line while the system is running, without impairing operation. New parameter settings become active immediately after being downloaded into the device, but have to be stored in the non-volatile memory with a special command. A special connector (LCI adapter or FSK modem), a standard offthe-shelf PC (which has to meet special hardware requirements), and a special software (IBIS or Smart Vision from Hartmann & Braun) are needed for communication.
TZID LCI

IBIS
Communication via LCI adapter
250 ohms

TZID

Source

LCI adapter as communication link

The LCI adapter is a connection solution which is both easy to install and cost-saving. On the TZID side a special connector (Local Communication Interface) is used. On the PC side, a double sub-D connector with a 9-pole and a 25-pole connector is used. The connector also accommodates an RS 232 interface converter for connection to the PC. The TZID can be configured without requiring that a positioning signal is present. The CPU is powered by the PC.

Tap at the 2 sockets on the TZID or at any chosen point of signal transmission between the TZID and the source.

FSK modem

250 ohms

TZID

TET 128

Source

FSK modem as communication link

The FSK modem allows digital frequency-modulated communication (Frequency Shift Keying). The digital signal "0" corresponds to 2.2 kHz, the digital signal "1" to 1.2 kHz. Tapping is possible at any chosen point of 4...20 mA transmission, i.e. directly on site at the TZID or in any remote place, e.g. at a PLC in the control room. Frequency-modulated communication requires a circuit with a resistance of at least 250 ohms. The FSK modem is available with or without electrical isolation. In conjunction with a special isolating amplifier - e.g. TET 128, Contrans I or Contrans_remote - the model with electrical isolation is suitable for connection to a bus. Communication is also possible with a TZID with explosion protection, provided that the modem itself is placed outside the hazardous area. If these capabilities are not required, you can also use the cost-saving modem without electrical isolation (FSK Modem II). For details and technical data refer to data sheets 15-6.97 EN (FSK Modem) and 18-0.31 EN (FSK Modem II).

FSK modem Tap at any chosen point of signal transmission between the isolating amplifier TET 128 and the source. (TET 128 is HART compatible)

TZID

4...20 mA TET 128

4...20 mA

Source

TZID

4...20 mA TET 128

4...20 mA

Source

FSK bus with isolating amplifier TET 128 with FSK connection. (max. 100 nodes)

FSK modem

IBIS
Communication via Hart protocol and FSK modem 11.97 Page 5 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Software IBIS Software

The IBIS (Intelligent Broadcasting and Information System) Software is a windows-type graphical user interface with userfriendly and intuitively operable standardized windows. IBIS offers comfortable functions for configuring, monitoring and testing intelligent field and control room instruments. You can install and call up IBIS in different languages, select the communication interface as required, and protect access with a password. IBIS is controlled via mouse or keyboard. Contextsensitive on-line help can be called up for all menu items by pressing the < F1 > key. Further details are available upon request.

Smart Vision Software

The Smart Vision software has the same "look" as "WINDOWS", i.e. it has similar intuitively operable windows, and commands can be entered in the same way. Everybody who is familiar with "WINDOWS" can easily work with Smart Vision as well. Therefore, you have to refer to the users guides only every now and then. The Smart Vision communication software can be used with all HART compatible devices from Hartmann & Braun and from Bailey-Fischer & Porter. Due to its open structure Smart Vision allows communication with other devices as well. Defined commands can be realized easily by using available tools and without requiring major efforts. Smart Vision enables:

Hardware requirements
Computer Operating system RAM PC/Notebook for DOS or WINDOWS, (IBM compatible) 386 or higher Microsoft DOS 3.2 or higher Microsoft WINDOWS 3.1 or higher at least 640 Kbytes (580 Kbytes free) for DOS at least 4 Mbytes for WINDOWS CGA, EGA, VGA or Hercules for DOS VGA for WINDOWS at least. 2.5 Mbytes free memory 3 1/2", 1.44 Mbytes Monochrome, color or LCD

s Configuration or setting of parameters of the devices s Display of measured values,

digitally, as bargraph display or as trend display (curve)

s Diagnosis and retrieval of status messages s Storage of data, e.g. of configuration data of the device s Data output, e.g. to the printer s Planning and administration of TAGs
Further details are available upon request.

Graphics card Hard disk Disk drive Monitor Interface

Hardware requirements
Computer Operating system PC/Notebook for WINDOWS (IBM compatible) 486 or higher Microsoft WINDOWS 3.1 or higher Microsoft WINDOWS 95 or WINDOWS NT at least 2 Mbytes of free memory at least 500 Kbytes of free memory 3 1/2" (1.44 MB) or CD ROM RS 232 C for communication

RS 232 C for communication CENTRONICS for printer (optional) Hard disk RAM Disk drive Interface

Typical IBIS window Typical Smart Vision window

Page 6 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Technical data
Input Signal range Nominal range 4...20 mA Split ranges configurable between 20 and 100 % Two-wire circuitry Supply voltage 9.8 VDC without explosion protection 9.8 VDC with Ex d approval 10.8 VDC for intrinsically safe device 490 ohms at 20 mA and 9.8 VDC 540 ohms at 20 mA and 10.8 VDC Transmission data and influences Effective direction (output signal or pressure in actuator) Rising: Falling: Valve action Direct: Reverse: Rising signal 4...20 mA Rising pressure y1 in actuator Rising signal 4...20 mA Falling pressure y1 in actuator Signal 4..20 mA = position 0..100 % Signal 20..4 mA = position 0..100 %

Resistance Output Signal range 0...6 bar (0...90 psi)

Characteristic curve (stroke movement = f{signal}) linear, equal percentage 1:25 or 1:50 or 25:1 or 50:1, or user-configurable with 20 reference points Characteristic deviation < 0.5 % Dead band (sensitivity) Adjustable from 0.3...10 % Resolution (A/D conversion) > 8000 steps Sample rate 20 msec Influence of ambient temperature < 0.5 % for every 10 K Influence of vibration < 1 % up to 10 g and 20...80 Hz Seismic requirements Meets requirements of DIN/IEC 68-3-3 class III for strong and strongest earthquakes Influence of mounting position Not measurable EMC Meets EMC regulation 89/336/EWG as of May 1989 CE mark Meets the EC regulation for the CE conformity mark Communication port Connector for LCI adapter (standard) FSU module for frequency-modulated tapping (optional) Environmental capabilities Climate class GPF to DIN 40040 Ambient temperature -40 to +85 C (-40 to +185 F) for operation, storage and transport

Air capacity At supply pressure of 1.4 bar (20 psi) 5.5 kg/h = 4.5 Nm3/h = 2.5 scfm At supply pressure of 6 bar (90 psi) 13 kg/h = 11 Nm3/h = 6.5 scfm (Booster for increase of capacity available on request) Action Single or double, air is evacuated from actuator or actuator is blocked in case of (electrical) power failure Shut off value Setable to 0...20 % of positioning signal (if the value falls below the set value, the positioner immediately sets the actuator to the closed position) Stroke movement Angle of rotation 60 nominal range for attachment to linear actuators in accordance with DIN/IEC 534 120 nominal range for attachment to rotary actuators in accordance with VDI/VDE 3845 Used range is 20...100 % of nominal range Adjusted speed Can be adjusted separately for each direction as a 0...200 second ramp Time-out monitoring Range 0...200 sec (Monitoring parameter for deviation control in the dead band) Stroke limiting Min. and max. limits, setable between 0 and 100 % of the stroke Air supply Instrument air Free of oil, water and dust in accordance with DIN/IEC 770 Supply pressure 1.4...6 bar (20...90 psi) Caution: Do not exceed the max. working pressure of the actuator! Air consumption < 0.03 kg/h (independent of supply pressure)

11.97

Page 7 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Technical data
Explosion protection CENELEC EEx ia IIC T4/T5/T6, PTB No. Ex-94.C.2133 X EEx d IIC T4/T5/T6, BVS No. 96.D.2008 X BRITISH Standards 6941:1988 Ex N IIC T6, Certificate SCS No: Ex95Y4126X FM Intrinsically Safe Nonincendive Explosion Proof CL I-II-III, Div 1, Grp A-B-C-D-E-F-G CL I-II-III, Div 2, Grp A-B-C-D-E-F-G CL I-II-III, Div 1, Grp B-C-D-E-F-G Case Material Aluminum, protection IP 65 (NEMA 4X) Surface varnished black, RAL 9005, matt, with thick film epoxy resin electro-dipcoat Stainless steel 1.4581, protection IP 65 (NEMA 4X) Electrical connections Screw terminals, internal, for 2.5 mm2 Cable entry Threaded holes Pg. 13.5 or 1/2-14 NPT or M 20 x 1.5 (depending on model and order) For TZID models "standard", "intrinsically safe" or "Ex N IIC" with Pg. 13.5 thread the PG 13.5 cable glands are delivered with the device. For TZID model Ex d with thread M 20 x 1.5 the EEx d IIC cable glands are delivered only upon special request (conformity certificate INEX 88B.103.748). Pneumatic connections Threaded holes G 1/4 or 1/4-18 NPT Weight 2.9 kg (TZID, main catalog number 18341, with aluminum case) 5.6 kg (TZID , main catalog number 18341, with stainless steel case) 5.8 kg (TZID Ex d, main catalog number 18342, with aluminum case) Mounting position As required

CSA (under preparation)

Options
Supplementary module for analog feedback Signal range 4...20 mA (split ranges configurable) Two-wire circuitry, power supply 10...30 V DC Standard or intrinsically safe version Valve action direct or reverse (as configured) Characteristic deviation < 1 % (Whether the module is to be used for alarm reporting and whether the output is to be modulated to 3.5 or 21.5 mA can be configured). Supplementary module for digital feedback 3 switches for current circuits in accordance with DIN 19234 Control voltage 8...25 V DC Control current < 1.2 mA = switching state logical "0" Control current > 2.1 mA = switching state logical "1" Direction of action: normally logical "0" or logical "1" (as configured) 1 switch for alarms 2 switches for position (adjustable between 0 and 100 %)
1) 2)

Mechanical kit for digital position feedback 2 slot-type initiators for current circuits in accordance with DIN 19234 Control voltage 5...25 V DC Control current < 1 mA = switching state logical "0" Control current > 3 mA = switching state logical "1" Standard or intrinsically safe version1) For min. or max. position Limits adjustable between 0 and 100 % (Function independent of the software and electronics of the positioner) Direction of action (logical state): Slot-type initiator < min. SJ2-SN (NC) SJ2-S1N (NO) 2) 0 1 Position > min. 1 0 < max. 1 0 > max. 0 1

Standard or intrinsically safe version Switch assignment: CENELEC EEx ia IIC T1...T6, PTB No. Ex-83/2022 X Lower limit of operating temperature range: - 25 C

Page 8 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Accessories
Attachment material Attachment kit for linear actuators, stroke 10...85 mm (lateral attachment meets DIN/IEC 534 or Namur) Lever 170 mm for linear actuators, stroke 10...150 mm Attachment bracket for rotary actuators 90 Attachment to VDI/VDE 3845, dimensions A/B = 80/20 mm = 80/30 mm = 130/30 mm = 130/50 mm Attachment kit for actuator-specific attachment available on request Pressure gauges for supply pressure and output pressure Plastic or stainless steel case, 40 mm Supply pressure range Output pressure range or 0...10 bar/0...140 psi 0...10 bar/0...140 psi 0.....4 bar/0.....60 psi Filter regulator with attachment material All metal version, brass, varnished black Bronze filter element, 40 m, with condensate drain Max. pre-pressure 16 bar, output pressure adjustable to 1.4...6 bar PC adapter for communication LCI adapter for connector on TZID FSK modem for frequency-modulated tapping Software IBIS for TZID/DOS IBIS for TZID/WINDOWS Smart Vision (standard 1) Smart Vision (standard 1)
1)

3 1/2" disk 3 1/2" disk 3 1/2" disk as CD ROM

Version for Hart protocol

Isolating amplifier for signal range 0/4...20 mA TET 128 or Contrans I or Contrans_remote (see separate data sheets for details)

With connection block and attachment material for the TZID Connection block made of aluminum with black varnish or of stainless steel

Pressure gauge block

Positioner TZID with attached pressure gauge block and filter regulator (if not otherwise agreed, the pressure gauge block and the filter regulator are delivered as separate units for self-assembly)

Filter regulator

Pressure gauge 40mm

Positioner TZID Ex d with screwed-in pressure gauges and attached filter regulator (if not otherwise agreed, the pressure gauges and the filter regulator are delivered as separate units for self-assembly)

Filter regulator

11.97

Page 9 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Ordering information for TZID models "standard", "intrinsically safe" or "Ex N"
Intelligent positioner Sensycon TZID Electro-pneumatic, configurable Display and operating panel Signal input 4...20 mA, two-wire Case material Aluminum, varnished, protection IP 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Stainless steel 1.4581, protection IP 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S Communication port and attachment With plug connector for LCI adapter Attachment to linear actuators to DIN/IEC 534, stroke 10...85 mm . . . . . . . . Attachment to rotary actuators 90 to VDI/VDE 3845 (for aluminum case) . Attachment to rotary actuators 90 to VDI/VDE 3845 (for stainless steel case) Actuator-specific attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . With plug connector for LCI adapter and FSU module for frequency-modulated tapping Attachment to linear actuators to DIN/IEC 534, stroke 10...85 mm . . . . . . . . Attachment to rotary actuators 90 to VDI/VDE 3845 (for aluminum case) . Attachment to rotary actuators 90 to VDI/VDE 3845 (for stainless steel case) Actuator-specific attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explosion protection Without . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CENELEC EEx ia IIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CENELEC EEx ia IIC, for flammable gas (with aluminum case) . . . . . . . . . . . . . . . . CENELEC EEx ia IIC, for flammable gas (with stainless steel case) . . . . . . . . . . . . FM intrinsically safe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BRITISH Standards Ex N IIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Explosion protection approval upon special agreement . . . . . . . . . . . . . . . . . . . . . . Controller output/safe position Single acting Air is evacuated from actuator in case of electrical power failure . . . . . . . . . 1 Actuator is blocked in case of electrical power failure . . . . . . . . . . . . . . . . . . 2 Double acting Air is evacuated from actuator in case of electrical power failure . . . . . . . . . 4 Actuator is blocked in case of electrical power failure . . . . . . . . . . . . . . . . . . 5 Connections Cable: Thread Pg. 13.5 Cable: Thread 1/2-14 NPT Cable: Thread Pg. 13.5
1

Catalog number

1 2 3 see application data sheets 5 6 7 see application data sheets

0 1 2 5 3 4 on request

Air pipe: Thread G 1/4 . . . . . . . . . . . . . . . . . . 1 Air pipe: Thread 1/4-18 NPT . . . . . . . . . . . . . 2 1) Air pipe: Thread 1/4-18 NPT . . . . . . . . . . . . . 3

) with protection FM intrinsically safe exclusively use these connections

Supplementary modules Without . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 0 Supplementary module for analog feedback, signal range 4....20 mA, two-wire Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 Intrinsically safe CENELEC or FM or BRITISH Standards Ex N IIC . . . . . . . . . . . . . 2 0 Supplementary module for digital feedback, for min. and max. position and for alarms Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0 Intrinsically safe CENELEC or FM or BRITISH Standards Ex N IIC . . . . . . . . . . . . . 6 0 Mechanical kit for digital feedback, for min. and max. position With slot-type initiators SJ2 - SN (NC or logical 1) Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1 Intrinsically safe CENELEC or BRITISH Standards Ex N IIC . . . . . . . . . . . . 8 2 2) With slot-type initiators SJ2 - S1N (NO or logical 0) Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 3 Intrinsically safe CENELEC or BRITISH Standards Ex N IIC . . . . . . . . . . . . 8 4 2) Page 10 of 18 11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Ordering information for TZID models "standard", "intrinsically safe" or "Ex N" (continued)
Supplementary modules (continued from previous page) Supplementary module for analog feedback, signal range 4...20 mA, two-wire combined with mechanical kit for digital feedback, for min. and max. position With slot-type initiators SJ2 - SN (NC or logical 1) Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 Intrinsically safe CENELEC or BRITISH Standards Ex N IIC . . . . . . . . . . . . 2 2 2) With slot-type initiators SJ2 - S1N (NO or logical 0) Without explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 Intrinsically safe CENELEC or BRITISH Standards Ex N IIC . . . . . . . . . . . . 2 4 2)
2

) No FM approval for slot-type initiators

Ready for addition of supplementary modules for analog or digital feedback . . . . . . . . . . . . 9 0 Labeling (language) German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . As specified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design (varnish/coding) Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 As specified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . upon request 1 2 3 upon request

Catalog No.

Accessories for TZID models "standard", "intrinsically safe" or "Ex N"

Attachment material and cost Attachment kit for linear actuators, stroke 10...85 mm (lateral attachment to DIN/IEC 534 or Namur) for aluminum case for stainless steel case Catalog number 0319601 7959054

Lever 170 mm for stroke 10....150 mm (Lever for linear actuators with a stroke > 85 mm has to be ordered separately) for aluminum case for stainless steel case Attachment bracket for rotary actuator 90 (to VDI/VDE 3845) Dimensions A/B 80/20 mm A/B A/B A/B 80/30 mm 130/30 mm 130/50 mm for aluminum case for stainless steel case for aluminum case for stainless steel case for aluminum case for stainless steel case for aluminum case for stainless steel case

0319602 7959055 0319603 7959056 0319604 7959057 0319605 7959058 0319606 7959059 see application data sheets 0319628 0319629 0319630

Attachment kit for actuator-specific attachment Attachment cost including pneumatic tubing of TZID/actuator1) with plastic tube with copper pipe with stainless steel pipe
1

) Only for attachment to linear actuators in accordance with DIN/IEC 534 or to rotary actuators in accordance with VDI/VDE 3845. The attachment cost is a separate item which has to be added to the cost of the needed attachment material.

11.97

Page 11 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Accessories for TZID models "standard", "intrinsically safe" or "Ex N" (continued)
Pressure gauge block Pressure gauge block with pressure gauge 40 mm, inclusive of attachments For TZID with single-acting output (with 1 pressure gauge for air supply and 1 pressure gauge for output pressure) Connectors G 1/4, supply air pressure range 0...10 bar/0...140 psi Output pressure range 0....4 bar/0....60 psi aluminum version2) stainless steel version 3) Output pressure range 0...10 bar/0...140 psi aluminum version2) stainless steel version 3) Connectors 1/4-18 NPT, supply air pressure range 0...10 bar/0...140 psi Output pressure range 0....4 bar/0....60 psi aluminum version2) stainless steel version 3) Output pressure range 0...10 bar/0...140 psi aluminum version2) stainless steel version 3) For TZID with double-acting output (with 1 pressure gauge for air supply and 2 pressure gauges for output pressure) Connections G 1/4, supply air pressure range 0...10 bar/0...140 psi Output pressure range 0....4 bar/0....60 psi aluminum version2) stainless steel version 3) Output pressure range 0...10 bar/0...140 psi aluminum version2) stainless steel version 3) Connections 1/4-18 NPT, supply air pressure range, 0...10 bar/0...140 psi Output pressure range 0....4 bar/0....60 psi aluminum version2) stainless steel version 3) Output pressure range 0...10 bar/0...140 psi aluminum version2) stainless steel version 3)
2) Aluminum version:

Catalog number

7959060 7959066 7959061 7959042 7959064 7959067 7959030 7959045

7959062 7959068 7959063 7959043 7959065 7959069 7959031 7959046

Aluminum pressure gauge block, varnished black (like case) pressure gauges with black plastic case Pressure gauge block made of stainless steel 1.4571 pressure gauges with stainless steel case

3)

Stainless steel version:

(The pressure gauge blocks are delivered as separate units for self-assembly)

Filter regulator Brass filter regulator, varnished black inclusive of material for attachment to pressure gauge block Connections
4) 4)

Catalog number

G 1/4 1/4-18 NPT

7959048 7959049

Stainless steel filter regulator not available

(The filter regulators are delivered as separate units for self-assembly)

PC adapter for communication port and software for graphical user interface LCI adapter Standard FSK modem FSK Modem II IBIS for TZID/DOS IBIS for TZID/WINDOWS Smart Vision (Standard 5) Smart Vision (Standard 5)
5)

Catalog number 0319621

(with electrical isolation) (without electrical isolation) as 3 1/2" disk as 3 1/2" disk as 3 1/2" disk as CD-ROM

0319622 0319237 0319623 0319625 7957755 7957756

Version for Hart protocol

11.97

Page 12 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Ordering information for TZID model "Ex d", pressure proof

Intelligent positioner Sensycon TZID Ex d Electro-pneumatic, configurable Display and operating panel Signal input 4...20 mA, two-wire Case material Aluminum, varnished, protection IP 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Communication port and attachment With plug connector for LCI adapter Attachment to linear actuators to DIN/IEC 534, stroke 10...85 mm . . . . . . . . 1 Attachment to rotary actuators 90 to VDI/VDE 3845 . . . . . . . . . . . . . . . . . . 2 Actuator-specific attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see application data sheets With plug connector for LCI adapter and FSU module for frequency-modulated tapping Attachment to linear actuators to DIN/IEC 534, stroke 10...85 mm . . . . . . . . 5 Attachment to rotary actuators 90 to VDI/VDE 3845 . . . . . . . . . . . . . . . . . . 6 Actuator-specific attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see application data sheets Explosion protection CENELEC EEx d IIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FM explosion proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Explosion protection approval upon special agreement . . . . . . . . . . . . . . . . . . . . . . on request Controller output/safe position Single acting Air is evacuated from actuator in case of electrical power failure . . . . . . . . . 1 Actuator is blocked in case of electrical power failure . . . . . . . . . . . . . . . . . . 2 Double acting Air is evacuated from actuator in case of electrical power failure . . . . . . . . . 4 Actuator is blocked in case of electrical power failure . . . . . . . . . . . . . . . . . . 5 Connections Cable: Thread M20x1.5 Cable: Thread -14 NPT
1

Catalog number

Air pipe: Thread G 1/4 . . . . . . . . . . . . . . . . . . . . . . . 1 Air pipe: Thread 1/4-18 NPT . . . . . . . . . . . . . . . . . . 2 1)

) With protection "FM explosion proof" exclusively use these connections

Supplementary modules Without . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 0 Supplementary module for analog feedback, signal range 4....20 mA, two-wire . . . . . . . . . . . . . . . . . . . 2 0 digital feedback, for min. and max. position and for alarms . . . . . . . . . . . . . . 6 0 Mechanical kit for digital feedback, for min. and max. position with slot-type initiators SJ2 - SN (NC or logical 1) . . . . . . . . . . . . . . . . . . . . . 8 2 with slot-type initiators SJ2 - S1N (NO or logical 0) . . . . . . . . . . . . . . . . . . . 8 4 Supplementary module for analog feedback, signal range 4...20 mA, two-wire, combined with mechanical kit for digital feedback, for min. and max. position with slot-type initiators SJ2 - SN (NC or logical 1) . . . . . . . . . . . . . . . . . . . . . 2 2 with slot-type initiators SJ2 - S1N (NO or logical 0) . . . . . . . . . . . . . . . . . . . 2 4 Ready for addition of supplementary modules for analog or digital feedback . . . . . . 9 0

Page 13 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Ordering information for TZID model "Ex d", pressure proof (continued)
Labeling (language) German . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 French . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 As specified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . upon request Design (varnish/coding) Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 As specified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . upon request

Catalog No.

Page14 of18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Accessories for TZID model "Ex d", pressure proof

Attachment material and cost Attachment kit for linear actuators, stroke 10...85 mm (lateral attachment to DIN/IEC 534 or Namur) Lever 170 mm for stroke 10....150 mm (Lever for linear actuators with a stroke > 85 mm has to be ordered separately) Attachment bracket for rotary actuator 90 (to VDI/VDE 3845) Dimensions A/B 80/20 mm A/B 80/30 mm A/B 130/30 mm A/B 130/50 mm Attachment kit for actuator-specific attachment Attachment cost including pneumatic tubing of TZID/actuator1) with plastic tube with copper pipe with stainless steel pipe
1)

Catalog number 0319601 0319602

0319603 0319604 0319605 0319606 see application data sheets 0319628 0319629 0319630

Only for attachment to linear actuators in accordance with DIN/IEC 534 or to rotary actuators in accordance with VDI/VDE 3845.

The attachment cost is a separate item which has to be added to the cost of the needed attachment material.

Cable gland Ex d Cable gland EEx d IIC, brass, nickel-plated Threaded stem M 20x1,5, cable 9...11 mm (The cable gland is delivered as a separate unit for self-assembly)

Catalog number 0319343

Pressure gauge Pressure gauge 40 mm, black plastic case, for supply pressure and operating pressure For TZID Ex d with single-acting output (2 pressure gauges, 1 for supply pressure and 1 for output pressure) Supply pressure range 0...10 bar/0...140 psi and output pressure range 0.....4 bar/0.....60 psi and output pressure range 0...10 bar/0....140 psi For TZID Ex d with double-acting output (3 pressure gauges, 1 for supply pressure and 2 for output pressure) Supply pressure range 0...10 bar/0...140 psi and output pressure range 0.....4 bar/0.....60 psi and output pressure range 0...10 bar/0....140 psi (The pressure gauges are delivered as separate units for self-assembly)

Catalog number

0319643 0319644

0319645 0319646

Filter regulator Brass filter regulator, varnished black inclusive of adapter for screwing to TZID Ex d Connections G 1/4 1/4-18 NPT

Catalog number

7959070 7959071

(The filter regulators are delivered as separate units for self-assembly)

PC adapter for communication port and software for graphical user interface LCI adapter Standard FSK modem FSK Modem II IBIS for TZID/DOS (or TZID Ex d) IBIS for TZID/WINDOWS (or TZID Ex d) Smart Vision (Standard 5) Smart Vision (Standard 5)
5)

Catalog number 0319621

(with electrical isolation) (without electrical isolation) as 3 1/2" disk as 3 1/2" disk as 3 1/2" disk as CD-ROM

0319622 0319237 0319623 0319625 7957755 7957756

Version for Hart -protocol Page 15 of 18

11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Terminal diagrams Terminal layout of TZID

SENSYCON
1.0 1.1 1.2 1.3

Bedienmodi
Regelbetrieb, adaptiv Regelbetrieb, fest Handbetrieb Schaltpunkte
+ + Kurz drcken Reset

Wechseln in Bedienebene

Gedrckt halten

3 2 1 1 low

0 3 2 Modus 1
2.0 2.1 2.2 2.3 Selbstabgleich Totzone Abgleich Wegsensor Nullpunkteinstellung

Reset

Gedrckt halten Sichern

Reset

Kurz drcken Abbruch Reset

2 high

Connector for LCI adapter

Terminal block 8-pole

2-mm jacks for FSK modem

Grounding terminal

Terminal layout of TZID Ex d

Connector for LCI adapter

Terminal block, 8-pole Grounding terminal

Assignment of 8-pole terminal block

12

11

32

31 12

11

Analog Grounding input 4 ... 20 mA

Analog output 4 ... 20 mA

Basic model

Analog Grounding input 4 ... 20 mA

Basic model with "analog feedback" module

42

41

52

51

44

45 12

11

42

41

52

51

32

31 12

11

Min. Max. Alarm limits

Alarm Self-test Stroke -time

Analog Grounding input 4 ... 20 mA

Min. Max. Alarm limits Analog output 4 ... 20 mA

Analog input Grounding 4 ... 20 mA

Basic model with "digital feedback" module Page 16 of 18

Basic model with "analog feedback" module and mechanical kit for "digital feedback" 11.97

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Dimensional drawings of TZID models "standard", "intrinsically safe" or "Ex n" Lateral attachment to DIN / IEC 534 Attachment to rotary actuator to VDI / VDE 3845

149

155

149

205

205

Front view
lever 100 long stroke 10...85 mm M8/15 deep M8/12 deep lever 170 long stroke 10...150 mm
20

Front view

M8/15 deep

M6

50

3
50

19 17

97

50

19 17

60

76

30

60 117
117 42

42

Rear view
205 180

Rear view
205 180

122

128

*) The dimensions A and B are dependent on the bracket size

67

A*)

Bottom view
M6/11 deep 12

Bottom view
M6/11 deep 12

50

Y2

68 34 Y1

50

Y2

B*)

25

155

Zul.

155

G 1/4 or 1/4 NPT PG 13,5 or 1/2 NPT 122 PG 13,5 or 1/2 NPT 128

Zul.

68 34 Y1

G 1/4 or 1/4 NPT

Side view (right)

Side view (right)

11.97

16

155

45

Page 17 of 18

TZID Intelligent Positioner

Data Sheet

18-0.20 EN

Dimensional drawings of TZID models "Ex d", pressure proof Lateral attachment to DIN / IEC 534 Attachment to rotary actuator to VDI / VDE 3845

106

162

106
97

97

Front view
Lever 100 mm long, stroke 10 ... 85 mm Lever 170 mm long, stroke 10 ... 150 mm 156 100
3 23 M8 / 12 deep M8/12 deep

Front view

M6

60

40

60

40

76

45

M8/12 deep
100

45

50

147

147

Rear view
260

Rear view
260

143

143

*) Dimensions A and B depend on the bracket size

Mounting level 1 (VDI/VDE 3845)

67

B*)

25

Mounting level 2 (VDI/VDE 3845)

156 A*)

Actuator

Bottom view
87 73
G 1/4 or 1/4 NPT

Bottom view
79
G 1/4 or 1/4 NPT

34

28

28

34

89

M20 x 1,5 or 1/2 NPT

79

M20 x 1,5 or 1/2 NPT

85 93

Side view (right)

Side view (right)

SENSYCON Hannover Hackethalstrae 7, D-30179 Hannover Phone (05 11) 6782- 0 Fax (05 11) 6782-406

Subject to technical changes

Printed in the Fed. Rep. of Germany

10/18-0.20 EN 11.97 Han

89

16

97

162
45