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    NCR

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    seafoodshrimps
    1. A non-conformance report was filed after metal fragments were detected in frozen shrimp that had been shipped. 2. An investigation found that the likely source of contamination was during re-packing of the product, when the sealed pouches could have broken, allowing metal fragments in. 3. Corrective actions included amending packing procedures to require all re-packed products to go through metal detection again to eliminate any chances of contamination during re-packing.

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    NCR

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    1. A non-conformance report was filed after metal fragments were detected in frozen shrimp that had been shipped. 2. An investigation found that the likely source of contamination was during re-packing of the product, when the sealed pouches could have broken, allowing metal fragments in. 3. Corrective actions included amending packing procedures to require all re-packed products to go through metal detection again to eliminate any chances of contamination during re-packing.

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    1. A non-conformance report was filed after metal fragments were detected in frozen shrimp that had been shipped. 2. An investigation found that the likely source of contamination was during re-packing of the product, when the sealed pouches could have broken, allowing metal fragments in. 3. Corrective actions included amending packing procedures to require all re-packed products to go through metal detection again to eliminate any chances of contamination during re-packing.

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    Download as DOC, PDF, TXT or read online from Scribd
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    167 views2 pages

    NCR

    Uploaded by

    seafoodshrimps
    1. A non-conformance report was filed after metal fragments were detected in frozen shrimp that had been shipped. 2. An investigation found that the likely source of contamination was during re-packing of the product, when the sealed pouches could have broken, allowing metal fragments in. 3. Corrective actions included amending packing procedures to require all re-packed products to go through metal detection again to eliminate any chances of contamination during re-packing.

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    BLUEPARK SEA FOODS PVT LTD.

    , PAMARRU
    NON CONFORMANCE REPORT (NCR) FMT/QC/039 Report No: 1/2013-14 Area: PACKING Internal audit No: Customer complaint form Review and analysis of Second party Audit Third party Audit

    Applicable standards/ Documents: a. SOP/007/Revision No.08 - Processing, Freezing, Packing and Storage b. SOP/010/Revision No.08 - Procedure for handling equipment Metal Detector. c. SOP/033/Revision No.08 - Procedure of CCP Monitoring d. SOP/059/Revision No. 08 - Metal Control 2. Description of Non conformance: Detection of Metal fragments in Raw Frozen Vannamei P&D IQF Shrimps 10X1 Kgs Brand DESIRE Quantity Shipped 26/30 100 M/cs The Metal fragment- Identified in Picture is round, looks to be a rust piece from Ferrous/Galvanized Utensils. Analysis of Non- Conformance/ Source of contamination :The HACCP team has conducted a thorough Investigation and Risk Analysis in the Implementation procedure of SOP/008-10-33-59/Revision 008 in the processing establishment on 09.06.2013 to find out any system failures in the procedure implementation and found to be adequate. The document review of :- The Processing documents pertaining to the Non-conformity product Dated 17.03.2013 was verified for the Possible reasons. a. The Product was processed on 17.03.2013 from Raw Material source AP-II-2008 (02230) P/1, Raw material, Pre-processing, Processing, IQF Register and Metal Detector were found meeting the standards. b. Packing and Monitoring record FMT/QC/086-B shows the product is packed in white master Carton in plain Pouch with provision to keep Header card after Metal Detection. Reason for Non-conformity Delay in final packing The Product will be kept in plain pouch which has two portions already sealed making two compartments one for the product and one for the Header card. The Product will be kept in one part that will be sealed and Passed for Metal detection. During re-packing has final lot the header cart will be kept another part and sealed. The HACCP Team has identified this step may be the possible source for the metal fragments in the product. Though the product was already in the sealed part of the pouch, the possible chance of breakage of pouch while repacking and the chances of such contamination can be eliminated by this step completely. Quality Assurance Manager : Date : 11.06.2013 HACCP Team Leader : Date : 11.06.2013

    BLUEPARK SEA FOODS PVT LTD., PAMARRU


    NON CONFORMANCE REPORT (NCR) FMT/QC/039 Report No: 1/2013-14 Corrective Action : The re-packing or Final packing step may be the possible source for the said non-conformity; The HACCP team has amended the procedure for packing under SOP/007/Revision-08 to have compulsory metal detection step for all the products re-packed. As per this procedure even the finally sealed pouch after metal detection will be subjected for Metal detection along with all other repacking products. Though the product was already in the sealed part of the pouch, the possible chance of breakage of pouch while repacking or any Mishandling of the worker and any such chances of contamination can be completely eliminated by this step. HACCP Team Leader : 3. Follow up: x Satisfactory NCR Closed Remarks: As all the product re-packed was completely checked for Metal detection and there will not be any further handling of the product, the chances of non-conformity will be completely eliminated. The Picture of re-packing enclosed. Not Satisfactory New NCR No Implementation date: 11.06.2013

    Signature of HACCP Team Leader

    Date: 11.06.2013

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