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    Aluminum Die Casting Guide

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    Andrei Todea
    Aluminum die castings are lightweight yet withstand high operating temperatures. They offer strength, rigidity, corrosion resistance and heat dissipation advantages for mechanical designers. Aluminum die cast alloys are fully recyclable and are derived from recycled aluminum scrap, providing an environmental advantage over primary aluminum alloys. Dynacast is a global aluminum die caster that manufactures precision components using various die casting technologies to serve industries such as automotive, electronics and telecommunications.

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    Aluminum Die Casting Guide

    Uploaded by

    Andrei Todea
    375 views2 pages
    Aluminum die castings are lightweight yet withstand high operating temperatures. They offer strength, rigidity, corrosion resistance and heat dissipation advantages for mechanical designers. Aluminum die cast alloys are fully recyclable and are derived from recycled aluminum scrap, providing an environmental advantage over primary aluminum alloys. Dynacast is a global aluminum die caster that manufactures precision components using various die casting technologies to serve industries such as automotive, electronics and telecommunications.

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    Aluminum die castings are lightweight yet withstand high operating temperatures. They offer strength, rigidity, corrosion resistance and heat dissipation advantages for mechanical designers. Aluminum die cast alloys are fully recyclable and are derived from recycled aluminum scrap, providing an environmental advantage over primary aluminum alloys. Dynacast is a global aluminum die caster that manufactures precision components using various die casting technologies to serve industries such as automotive, electronics and telecommunications.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    375 views2 pages

    Aluminum Die Casting Guide

    Uploaded by

    Andrei Todea
    Aluminum die castings are lightweight yet withstand high operating temperatures. They offer strength, rigidity, corrosion resistance and heat dissipation advantages for mechanical designers. Aluminum die cast alloys are fully recyclable and are derived from recycled aluminum scrap, providing an environmental advantage over primary aluminum alloys. Dynacast is a global aluminum die caster that manufactures precision components using various die casting technologies to serve industries such as automotive, electronics and telecommunications.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    Al

    ALUMINUM SOLUTIONS
    TAKES THE HEAT

    Ideal for harsh environments, aluminum die castings are lightweight, yet withstand the highest operating temperatures of all the die cast alloys. Its strength, rigidity, corrosive resistance and heat dissipating properties offer significant advantages to mechanical designers. Fully recyclable aluminum die cast alloys are secondary alloys 100% derived from primary aluminum scrap, an environmental advantage over primary aluminum alloys for machining, which have to be mined and extracted from ore.
    Telecommunications & Computing In telecoms and computing they are used in a broad range of networking and infrastructure equipment, most importantly RF filter boxes and various housings into which heat sinks are often designed as an integral component. Handheld Devices In handheld devices, aluminum die cast shields and housings give EMI shielding, rigidity and durability with minimal additional weight. This is most important in electronic equipment where emission and interference suppression requirements are high. Automotive Aluminum die castings in vehicles significantly contribute to the weightsaving requirements needed to improve fuel economy. Our strength in automotive is in electronic applications, such as shields for telematic equipment and housings for sensors, where customers are looking for proven quality along with part-to-part consistency over high volume. In safety-critical occupant restraint systems, Dynacast is a leading supplier of airbag housings and retractor spools. Connectors Dynacast aluminum die castings are fundamental to the manufacture of heavyduty electronic connectors, where complex housings give excellent electrical performance and shielding properties, especially in high-temperature environments.

    seat belt retractor spool

    SOLUTIONS MADE SOLID

    Dynacast Aluminum Capabilities


    Dynacast operates aluminum die casting facilities globally. A fullservice die caster offering zinc and magnesium in addition to aluminum, Dynacast manufactures precision components utilizing proprietary multi-slide and conventional hot and cold chamber die casting technologies. Dynacasts knowledge, combined with structured project management methods, supports customers from concept, through rapid prototyping, tooling and pre-production stages, as well as full-scale manufacturing.
    Alloy Composition
    % Beryllium Copper Iron (max) Magnesium A380 3.0-4.0 1.3 0.1 (max) 0.5 (max) 7.5-9.5 3.0 0.5 0.35 (max) 0.5 (total) remainder 383 2.0-3.0 1.3 0.1 (max) 0.5 (max) 9.5-11.5 3.0 0.3 0.15 (max) 0.5 (total) remainder

    Aluminum Benefits
     Withstands high operating temperature  Outstanding corrosion resistance  Lightweight  Very good strength and hardness  Good stiffness and strength to weight ratio  E xcellent EMI shielding properties  E xcellent thermal conductivity  Good finishing characteristics  Fully recyclable  Aluminum die cast alloys are secondary alloys 100% derived from primary aluminum scrap

    Dynacast Die Casting Benefits


     O ver 70 years of experience
    assisting OEMs designing cost effective components

     High-volume production  Manufacture of complex net shapes  Consistent quality over high volumes  Value engineering achieves cost savings  Part consolidation eliminates operations  Proprietary thin-wall aluminum technology  Complex CNC machining of aluminum die castings available at all aluminum facilities

    413 1.0 (max) 2.0 0.1 .35 11.0-13.0 0.5 0.5 0.15 0.25 (total) remainder

    thin-walled component

    ALUMINUM

    Manganese Phosphorus Silicon Zinc (max) Nickel (max) Tin Titanium Others Aluminum

    airbag housing

    Alloy Characteristics
    A380 Pressure Tightness Resistance to Hot Cracking Machining Ease & Quality Electroplating Ease & Quality Anodizing (Appearance) Anodizing (Protection) Die Filling Capacity Anti-Soldering to the Die Corrosion Resistance Polishing Ease and Quality Oxide Protective Coating Strength at Elevated Temp.

    PERFORMANCE RATING: BEST LEAST

    383

    413

    tv lamp bracket

    heat sink

    International Headquarters Dynacast, Inc. 14045 Ballantyne Corporate Place, Suite 300, Charlotte, NC 28277 Phone: (+1) 704-927-2790 Fax: (+1) 704-927-2791

    Dynacast Europe Hfinger Strasse 24 D 78199 Brunlingen Germany Phone: (+49) 771-9208 Fax: (+49) 771-9208-100

    Dynacast Asia Pacific 6 Second Chin Bee Road Jurong Singapore, 618773 Phone: (+65) 6268-7644 Fax: (+65) 6265-1652

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