Kobe Welding Handbook 2004

Overall Index
Lists of Welding Consumables
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For Mild Steel and 490MPa High Tensile Strength Steel For Weather Proof Steel For 590-780MPa High Tensile Strength Steel and Low Temperature Steel For Heat-Resistant Low-Alloy Steel For Stainless Steel For Hardfacing For Cast Iron For Nickel-Based Alloy Highly Efficient Welding Processes Appendix
322 288 260 148 84
100
202
282
308
For your further information of welding consumable specifications, classifications, approvals and packages, please contact the nearest Kobelco office or sales representative.
Foreword
Note the following preliminary information on use of this welding handbook.
Abbreviations and marks with definitions

This welding handbook uses the following abbreviations and marks if necessary.
1. Standards for welding consumables are abbreviated as follows JIS: Japanese Industrial Standard AWS: American Welding Societys Standard EN: European Norm ASME: American Society of Mechanical Engineers Standard 2. Classifications for welding consumables are used in accordance with the following rules Welding consumables are classified in accordance with basically the mechanical and/or chemical requirements of the standards, excluding such requirements as size, length, marking and identification manners. For details please contact the nearest Kobelco office or sales representative. 3. The test conditions of mechanical properties and hardness are as follows (1) Unless otherwise specified, impact values are obtained with Charpy 2mm-V notch specimens. (2) Unless otherwise specified, tension test and hardness test are carried out at room temperature. (3) Unless otherwise specified, tension test and hardness test are carried out in the as-welded condition. (4) The gauge length of tensile specimens is 4 x D (where D is the diameter) for testing at room temperature. (5) Unless otherwise specified, postweld heat treatment is followed by furnace cooling. (6) Unless otherwise specified, the testing method is as per AWS standard. (7) All mechanical and chemical data are given separately as Example (one of the manufacturers laboratory test data) and Guaranty (the guaranty value as per AWS standard). Tensile strength and 0.2% offset strength are rounded as SI unit. 4. The weight per piece of covered electrode shows an approximate weight
Abbrev. and mark AC A AP AW Bal CR DBE DC DC-EN DC-EP Dia. EGW El Ext F FC FCW FCAW GD GMAW GS GTAW H HAZ HF HI HT Hv I PT IV L (L) MS NE
Definition Alternating current or Air cooling Ampere All positions As-welded Balance Cooling rate Distance between electrodes Direct current DC, electrode negative DC, electrode positive Diameter Electrogas arc welding Elongation Extension of wire Flat position Furnace cooling Flux-cored wire Flux Cored Arc Welding Groove design Gas Metal Arc Welding Groove size Gas Tungsten Arc Welding Horizontal position Heat-affected zone Horizontal fillet Heat input High tensile Hardness (Vickers) Interpass temperature Impact value Length Leading electrode Mild steel Number of electrode
Abbrev. and mark NL NR OD OQ OS OSW Pol Pre. H PT PWHT RA RC RG RT SAW SG SMAW SR SW (T) TIG TS Temp V VD VU WP WQ YP
Definition Number of layer Not required Outer diameter Oil quenching Offset strength One-side welding Polarity Preheat Plate thickness Postweld heat treatment Reduction of area Redrying conditions Root gap Room temperature Submerged arc welding Shielding gas Shielded metal arc welding Stress relief Solid wire Trailing electrode Tungsten inert gas Tensile strength Test temperature Voltage Vertical-down position Vertical-up position Welding position Water quenching Yield point Maximum Minimum
Warning and Caution in Welding

Pay your attention to the following warnings and cautions for your safety and health during welding and related operations
WARNING
Be sure to follow safety practices stated in the following in order to protect welders, operators and accompanied workers from a serious accident resulting in injury or death.
CAUTION
Fumes and gases generated during welding are dangerous to your health. Welding in confined spaces is dangerous because it can be a cause to suffocation by oxygen deficient.
Be sure to follow safety practices stated in the following when you use welding consumables. Be sure to follow safety practices stated in the instruction manual of welding equipment when you use it.
WARNING Electric shock can kill.
Do not touch live electrical parts (A covered electrode held with an electrode holder and a welding wire are electrically live). Wear dry, insulated gloves. Do not wear torn or wet gloves. Use an electric shock preventing device (e.g., open-circuit-voltage-reducing device) when welders or operators work in confined or high-level spaces. Use also a lifeline when welders or operators conduct welding at a high-level space. Follow safety practices stated in the instruction manual of welding machines before use. Do not use a welding machine the case or cover of which is removed. Welding cables must have an adequate size for the capacity expected. Welding cables must be kept in an appropriate condition and a damaged cable must be repaired or replaced with new one.
Keep your head out of the source of fumes or gases to prevent you from directly breathing high density fumes or gases. Use local exhaust ventilation, or wear respirators in order to prevent you from breathing fumes and toxic gases which cause toxication, poor health and suffocation by oxygen deficient. Use general ventilation during welding in a workshop. Particularly during welding in confined spaces, be sure to use adequate ventilation or respirators, and welding should be done at the presence of a trained supervisor. Do not conduct welding at where degreasing, solvent cleaning, spraying, or painting operations are carried out nearby. Welding work accompanied by these operations may cause generation of harmful gases. Use adequate ventilation or respirators with special attention during welding plated and coated steels. Use respirators, eye safety glasses and safety leather gloves when using welding fluxes in order to prevent you from flux dust.
CAUTION Arc rays can injure eyes and burn skin.
Wear hand shields with an adequate shade grade during welding operations and supervising the welding work. Select the correct shade grade for filter lenses and filter plates suitable for exact welding work by referring the standard JIS T81 41. Wear suitable protectors for protecting you from an arc ray; e.g., safety leather glove for welding, long sleeve shirt, foot cover, leather apron. Use, at need, shade curtains for welding by surrounding the welding areas in order to prevent accompanied workers from arc rays.
CAUTION Fire and explosion can take place.
CAUTION The tip of a welding wire and filler wire can injure eyes, faces, etc.
Never conduct welding at areas adjacent to highly inflammable materials. Remove combustibles so that spatters cannot ignite them. If combustibles cannot be removed, cover them with a noninflammable material. Do not weld vessels or pipes which contain combustibles or being sealed. Do not put a hot weldment close to combustibles right after welding finished. When welding ceilings, floors, walls, remove combustibles put at the other side of them. Any part of a welding wire, with exception of the potion appropriately extended from the tip of the torch, must be free from touching the electrical circuit of the base metal side. Fasten cable joints and seal them with an insulation tape. The cable of the base metal side should be connected as close as possible to the welding portion of the work. Prepare fire-extinguishing equipment at where welding is carried out, in order to cope with a possible accident.
When take off the tip of a wire fastened in the spool, be sure to hold the tip of the wire. When check the wire feeding condition, do not direct the welding torch to your face.
CAUTION Falling down or dropping welding consumables can injure you.
CAUTION Flying spatter and slag can injure eyes and cause skin burns. High temperature heat of welding can cause skin burns.
Wear safety shoes and pay your attention not to drop welding consumables on your body when carrying and handling them. Keep yourself in a correct posture not to cause a crick in your back while handling them. Follow the handling instructions shown on the surface of the pail pack wire packages when handle them. Pile up welding consumables in a correct way so as not to cause falling or dropping while they are stored or carried.
Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers, leather aprons, etc. Do not touch weldments while they are hot.
Lists of Welding Consumables

Welding Process SMAW Product Name ASME/AWS JIS Page Welding Process SMAW Z3211 D4313 Z3211 D4313 Z3211 D4303 Z3211 D4303 Z3211 D4303 Z3211 D4301 Z3211 D4301 Z3211 D4301 Z3211 D4301 Z3211 D4327 Z3211 D4316 Z3211 D4316 Z3212 D5016 Z3211 D4316 Z3212 D5016 Z3212 D5016 Z3212 D5316 Z3212 D5016 Z3212 D5016 Z3211 D4340 Z3212 D5000 Z3211 D4316 Z3212 D5016 Z3212 D5016 Z3212 D5316 Z3211 D4316 38 44 31 44 44 30 44 48 46 24 32 33 24 46 46 48 34 35 35 36 48 46 41 39 46 40 42 43 SAW GTAW GMAW FCAW Product Name LTB-50 MX-100T MXA-100 DW-200 MX-100 MX-100S MX-200 MX-200H MX-Z210 MXA-200 DW-100 DW-100E DW-100V DW-110 DW-50 DWA-50 DWA-51B MIX-50 MG-51T MIX-50S MG-50 MGS-50 MG-50D MG-50T NO65G TGS-51T TGS-50 PFH-45/US-43 MF-44/US-36 MF-53/US-36 G-50/US-36 G-60/US-36 G-80/US-36 MF-38A/US-36
Click brand names having page No.

ASME/AWS A5.18 E70C-6/6M A5.18 E70C-6M A5.20 E70T-1 A5.20 E70T-1 A5.20 E70T-1 A5.20 E70T-1 A5.20 E70T-1 A5.20 E70T-1 A5.20 E70T-1M A5.20 E71T-1 A5.20 E71T-9 A5.20 E71T-1 A5.20 E71T-1 A5.20 E71T-1/1M A5.20 E71T-1M A5.20 E71T-5MJ A5.18 ER70S-3 A5.18 ER70S-6 A5.18 ER70S-G A5.18 ER70S-G A5.18 ER70S-G A5.18 ER70S-2 A5.18 ER70S-6 A5.18 ER70S-G A5.17 F6A4-EL8 A5.17 F7A0-EH14 A5.17 F7A0-EH14 A5.17 F7A2-EH14 A5.17 F7A2-EH14 A5.17 F7A2-EH14, F6P2-EH14 A5.17 F7A4-EH14 JIS Z3212 D5003 Z3313 YFW-C50DM Z3313 YFW-A50DM Z3313 YFW-C50DR Z3313 YFW-C50DM Z3313 YFW-C50DM Z3313 YFW-C50DM Z3313 YFW-C50DM Z3313 YFW-C50DM Z3313 YFW-A50DM Z3313 YFW-C50DR Z3313 YFW-C502R Z3313 YFW-C50DR Z3313 YFW-C50DR Z3313 YFW-C50DR Z3313 YFW-A50DR Z3313 YFW-A502B Z3312 YGW16 Z3312 YGW12 Z3312 YGW15 Z3312 YGW11 Z3312 YGW16 Z3312 YGW12 Z3316 YGT50 Z3316 YGT50 Z3316 YGT50 Z3183 S422-S Z3183 S501-H Z3183 S501-H Z3183 S502-H Z3183 S502-H Z3183 S502-H Page 48 56 55 58 60 54 60 60 50 51 58 58 53 52 58 64 63 64 62 64 64 68 67 66 78 78 70 71 78 9
For Mild Steel and 490MPa High Tensile Strength Steel

KOBE-6010 B-33 RB-26 TB-24 TBI-24 ZERODE-44 B-10 B-14 B-17 Bl-14 ZERODE-27 LB-26 LB-47 LB-52 LB-52U LBM-52 LB-52A LB-57 LTB-52A LB-52-18 LB-52LT-18 LB-7018-1 ZERODE-43F ZERODE-50F LB-26V LB-52T LB-52V LB-78VS KOBE-7010S LB-76 KOBE-8010S LB-88VS LB-98VS LB-47A 8 A5.1 E6010 A5.1 E6013 A5.1 E6013 A5.1 E6013 A5.1 E6013 A5.1 E6013 A5.1 E6019 A5.1 E6019 A5.1 E6019 A5.1 E6019 A5.1 E6027 A5.1 E7016 A5.1 E7016 A5.1 E7016 A5.1 E7016 A5.1 E7016 A5.1 E7016 A5.1 E7016 A5.1 E7018 A5.1 E7018 A5.1 E7018-1 A5.1 E7018-1 A5.1 E7024 A5.1 E7024 A5.1 E7048 A5.1 E7048 A5.1 E7048 A5.1 E7048 A5.5 E7010-P1 A5.5 E7016-G A5.5 E8010-P1 A5.5 E8018-G A5.5 E9018-G -

Welding Process SAW Product Name PFH-55E/US-36 PFH-60A/US-43 AF-490/US-12K MF-300/US-36 MF-38/US-36 PFI-53ES/US-36L ASME AWS A5.17 F7A4-EH14 A5.17 F7A4-EL8 A5.17 F7A4-EM12K F6P6-EM12K A5.17 F7A6-EH14 F7P6-EH14 A5.17 F7A6-EH14 F7P6-EH14 JIS Z3183 S502-H Z3183 S502-H Z3183 S502-H Z3183 S502-H Page 80 80 76 74 72 FCAW A5.5 E7016-G A5.5 E7016-G A5.5 E8016-C3 A5.5 E8018-W2 A5.29 E81T1-W2 A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.23 F7A0-EG-G A5.23 F7A2-EG-G A5.23 F7A2-EG-G A5.23 F8A0-EG-G A5.23 F8A2-EG-G A5.23 F8A4-EW-W Z3214 DA5016G Z3214 DA5016W Z3214 DA5816W Z3320 YFA-58W Z3320 YFA-50W Z3315 YGA-50W Z3315 YGA-58W Z3183 S501-AW Z3183 S502-AW Z3183 S502-AW Z3183 S581-AW Z3183 S582-AW 86 86 86 86 88 88 90 90 92 94 94 94 96 96 96 GMAW Welding Process SMAW Product Name LB-62U LB-62UL LB-62D LB-65L LB-106 LB-116 LB-80UL LB-88LT MX-55LF DWA-55ESR DW-55E DWA-55E MXA-55T DW-55L DW-55LSR DW-62L DWA-55L DWA-55LSR DWA-62L DWA-65L DWA-81Ni1 MGS-50LT MGS-1N MGS-3N MG-60 MGT-1NS 112 106 109 108 104 11 GTAW MGS-63B MG-70 MGS-70 MG-80 MGS-80 MGS-88A TGS-3N TGS-1N TGS-60A ASME AWS A5.5 E9016-G A5.5 E9016-G A5.5 E9018-G A5.5 E8016-C1 A5.5 E10016-G A5.5 E11016-G A5.5 E11016-G A5.5 E11016-G A5.20 E70T-9J A5.20 E71T-12MJ A5.20 E71T-9J A5.20 E71T-9MJ A5.28 E80C-G A5.29 E81T1-K2 A5.29 E81T1-K2 A5.29 E91T1-Ni2J A5.29 E81T1-K2M A5.29 E81T1-Ni1M A5.29 E91T1-G A5.29 E91T1-K2MJ A5.29 E81T1-Ni1MJ A5.18 ER70S-G A5.28 ER70S-G A5.28 ER70S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER90S-G A5.28 ER100S-G A5.28 ER100S-G A5.28 ER110S-G A5.28 ER110S-G A5.28 ER120S-G A5.28 ER70S-G A5.28 ER70S-G A5.28 ER80S-G JIS Z3212 D5816 Z3212 D5816 Z3212 D5816 Z3212 D7016 Z3212 D8016 Z3212 D8016 Z3212 D8016 Z3313 YFL-C506R Z3313 YFL-C504R Z3313 YFL-A504R Z3313 YFL-A506M Z3313 YFL-C506R Z3313 YFL-C506R Z3313 YFL-A506R Z3313 YFL-A506R Z3325 YGL1-6AAP) Z3325 YGL2-6AP) Z3325 YGL3-10GP Z3312 YGW21 Z3312 YGW23 Z3316 YGT62 Page 24 105 112 112 112 112 112 110 124 124 114 115 124 117 119 121 118 120 122 123 116 130 130 130 126 101 126 126 126 128 128 128 134 134 132
For Weather Proof Steel

SMAW LBW-52 LBW-52B LBW-588 LBW-62G FCAW DW-588 DW-50W GMAW MGW-50TB MGW-588 GTAW SAW TGS-588 MF-53/USW-52B MF-38/USW-52B MF-38A/USW-52B MF-63/USW-62B MF-38/USW-62B MF-38/USW-588
For 590-780MPa High Tensile Steel and Low Temperature Steel

SMAW NB-3J NBA-52V LB-52NS NB-3N NBA-52F LB-62L NB-2 NB-1SJ LB-62 LB-62N 10 A5.5 E7016-C2L A5.5 E7016-G A5.5 E7016-G A5.5 E7016-G A5.5 E7018-G A5.5 E8016-C1 A5.5 E8016-C1 A5.5 E8016-G A5.5 E9016-G A5.5 E9016-G Z3241 DL5016-10AP3 Z3212 D5016 Z3212 D5016 Z3241 DL5016-10P3 Z3212 D5026 Z3241 DL5016-6AP2 Z3241 DL5016-6AP1 Z3212 D5816 Z3212 D5816

Welding Process GTAW Product Name TGS-62 TGS-80AM SAW MF-38/US-49A PFH-55S/US-49A PFH-55LT/US-36 PFH-55AS/US-36J PFH-203/US-203E MF-38A/US-A4 MF-38/US-A4 MF-38A/US-49 MF-38/US-49 PFH-55S/US-255 MF-38/US-40 MF-38/US-70 PFH-80AS/US-80LT PFH-80AK/US-80BN PFH-80AK/US-80LT ASME AWS A5.28 ER80S-G A5.28 ER110S-G A5.17 F7A6-EH14 F7P6-EH14 A5.17 F7A6-EH14 F7P6-EH14 A5.17 F7A8-EH14 A5.17 F7P8-EH14 A5.23 F7P15-ENi3-Ni3 A5.23 F8A4-EA4-A4 A5.23 F8A4-EA4-A4 F8P6-EA4-A4 A5.23 F8A4-EG-A4 A5.23 F8A4-EG-A4 F8P6-EG-A4 A5.23 F9A5-EG-G F8P5-EG-G A5.23 F9A6-EA3-A3 F8P6-EA3-A3 A5.23 F10A6-EG-G A5.23 F11A10-EG-G A5.23 F11A4-EG-G A5.23 F12A10-EG-G JIS Z3316 YGT60 Z3316 YGT80 Z3183 S584-H Z3183 S584-H Z3183 S584-H Z3183 S584-H Z3183 S624-H1 Z3183 S704-H1 Z3183 S804-H4 Page 132 132 144 100 142 143 144 138 136 139 141 144 140 GMAW FCAW Welding Process SMAW Product Name CMA-106 CMA-106N CMA-106ND CM-96B9 BL-96 CM-9Cb CMB-108 CM-2CW CMA-106H CMA-106HD DW-81B2 DWA-81B2 DW-91B3 DWA-91B3 MGS-5CM MGS-9CM MGS-56 MGS-1CM MGS-M MGS-9Cb MGS-2CM MG-1CM A5.1 E7016 A5.5 E10016-G A5.5 E7015-B2L A5.5 E7016-A1 A5.5 E8013-G A5.5 E8015-B3L A5.5 E8016-B1 A5.5 E8016-B2 A5.5 E8016-B2 A5.5 E8016-B2 A5.5 E8016-B6 A5.5 E8016-B8 A5.5 E8018-B2 Z3212 D5016 Z3223 DT2315 Z3223 DT1216 Z3223 DT2415 Z3223 DT2316 Z3223 DT2316 Z3223 DT2516 Z3223 DT2616 Z3223 DT2318 148 162 162 148 162 148 152 152 153 164 158 162 13 GTAW MG-CM MG-M MGT-1CM MGT-M MG-2CM MGS-63S MGT-2CM MGS-2CMS TGS-5CM TGS-9CM TGS-1CML TGS-2CML ASME AWS A5.5 E9016-B3 A5.5 E9016-B3 A5.5 E9016-B3 A5.5 E9016-B9 A5.5 E9016-G A5.5 E9016-G A5.5 E9018-B3 A5.29 E81T1-B2/B2M A5.29 E81T1-B2M A5.29 E91T1-B3/B3M A5.29 E91T1-B3M A5.28 ER80S-B6 A5.28 ER80S-B8 A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER90S-G A5.28 ER90S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER90S-G A5.28 ER90S-G A5.28 ER90S-G A5.28 ER90S-G A5.28 ER80S-B6 A5.28 ER80S-B8 A5.28 ER80S-G A5.28 ER80S-G JIS Z3223 DT2416 Z3223 DT2416 Z3223 DT2418 Z3317 YG5CM-A Z3317 YG1CM-A Z3317 YGM-A Z3317 YG2CM-A Z3317 YG1CM-C Z3317 YGCM-C Z3317 YGM-C Z3317 YG1CM-A Z3317 YGM-A Z3317 YG2CM-C Z3317 YG2CM-A Z3317 YG2CM-A Z3316 YGT5CM Z3316 YGT1CML Z3316 YGT2CML Page 154 154 155 160 148 159 162 164 156 157 166 167 168 169 172 172 170 170 170 172 170 149 149 149 149 149 182 179 174 176
For Heat-Resistant Low-Alloy Steel

SMAW BL-76 BL-106 CMB-95 CMA-76 CMB-83 CMB-105 CMB-86 CMA-96 CMA-96MB CMA-96MBD CM-5 CM-9 CMB-98 12

Welding Process GTAW Product Name TGS-56 TGS-1CM TGS-M TGS-80B2 TGS-90B3 TGS-90B9 TGS-2CM TGS-9Cb TGS-2CMH TGS-2CW TGS-CM SAW PF-200S/US-502 MF-29A/US-511 PF-200/US-511N PF-200D/US-511ND MF-29A/US-521 MF-38/US-A4 MF-38/US-49 MF-38/US-40 PF-200/US-521S PF-200D/US-521S MF-27/US-56B PF-200/US-56B MF-29AX/US-63S PF-200/US-63S PF-200S/US-9Cb PF-500/US-521H PF-500D/US-521HD ASME AWS A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-B2 A5.28 ER90S-B3 A5.28 ER90S-B9 A5.28 ER90S-G A5.28 ER90S-G A5.23 F7P2-EG-B6 A5.23 F7PZ-EG-B2 A5.23 F8P2-EG-B2 A5.23 F8P2-EG-B2 A5.23 F8P2-EG-B3 A5.23 F8P6-EA4-A4 F8A4-EA4-A4 A5.23 F8P6-EG-A4 F8A4-EG-A4 A5.23 F8P6-EA3-A3 F9A6-EA3-A3 A5.23 F9P2-EG-B3 A5.23 F9P2-EG-B3 A5.23 F9P4-EG-G A5.23 F9P4-EG-G A5.23 F10P2-EG-G A5.23 F10P2-EG-G A5.23 F10PZ-EG-G JIS Z3316 YGT1CM Z3316 YGTM Z3316 YGT2CM Z3183 S502-5CM Z3183 S641-1CM Z3183 S642-1CM Z3183 S571-2CM Z3183 S584-H Z3183 S624-H1 Z3183 S642-2CM Z3183 S642-MN Z3183 S642-MN Z3183 S642-MN Z3183 S642-MN Page 182 174 182 175 177 181 176 180 178 182 149 198 198 188 189 198 186 184 FCAW 187 190 191 196 196 149 194 192 193 Welding Process SMAW Product Name NC-38L NC-39 NC-39L NC-39MoL NC-30 NC-32 NC-36 NC-36L NC-36LT NC-317L NC-318 NC-37 NC-37L CR-40 CR-40Cb CR-43Cb CR-43CbS NC-316MF NC-329M DW-329A DW-329AP DW-308H DW-308L DW-308LT DW-308LH DW-308LP DW-308 DW-309MoL DW-309MoLP DW-309L DW-309LP A5.4 E16-8-2-16 A5.4 E308-16 A5.4 E308H-16 A5.4 E308L-16 Z3221 D16-8-2-16 Z3221 D308-16 Z3221 D308-16 Z3221 D308L-16 210 218 218 15 DW-309 DW-309LH DW-310 ASME AWS A5.4 E308L-16 A5.4 E309-16 A5.4 E309L-16 A5.4 E309MoL-16 A5.4 E310-16 A5.4 E312-16 A5.4 E316-16 A5.4 E316L-16 A5.4 E316L-16 A5.4 E317L-16 A5.4 E318-16 A5.4 E347-16 A5.4 E347-16 A5.4 E410-16 A5.22 E2209T0-1/4 A5.22 E2209T1-1/4 A5.22 E308HT1-1/4 A5.22 E308LT0-1/4 A5.22 E308LT0-1/4 A5.22 E308LT1-1/4 A5.22 E308LT1-1/4 A5.22 E308T0-1/4 A5.22 E309LMoT0-1/4 A5.22 E309LMoT1-1/4 A5.22 E309LT0-1/4 A5.22 E309LT1-1/4 A5.22 E309T0-1/4 A5.22 E309LT1-1/4 A5.22 E310T0-1/4 JIS Z3221 D308L-16 Z3221 D309-16 Z3221 D309L-16 Z3221 D309MoL-16 Z3221 D310-16 Z3221 D312-16 Z3221 D316-16 Z3221 D316L-16 Z3221 D316L-16 Z3221 D317L-16 Z3221 D318-16 Z3221 D347-16 Z3221 D347L-16 Z3221 D410-16 Z3221 D410Nb-16 Z3221 D430Nb-16 Z3323 YF308C Z3323 YF308LC Z3323 YF308LC Z3323 YF308LC Z3323 YF308LC Z3323 YF308C Z3323 YF309MoLC Z3323 YF309MoLC Z3323 YF309LC Z3323 YF309LC Z3323 YF309C Z3323 YF309LC Page 211 212 213 214 202 202 215 216 218 218 220 220 222 222 222 222 220 220 235 236 238 225 242 238 226 224 230 231 228 229 227 238 242
For Stainless Steel

SMAW NC-16H NC-38 NC-38H NC-38LT 14

Welding Process FCAW Product Name DW-312 DW-316L DW-316LT DW-316LH DW-316LP DW-316 DW-316H DW-317L DW-347 DW-347H TGX-308L TGX-309L TGX-316L TGX-347 DW-410Cb DW-430CbS MXA-135N MXA-410NM MXA-430M GMAW MGS-308 MGS-308LS MGS-309 MGS-309LS MGS-316LS MGS-347S MGS-430M GTAW TGS-308 TGS-308L TGS-309 TGS-309L TGS-309MoL TGS-310 TGS-316 TGS-316L 16 ASME AWS A5.22 E312T0-1 A5.22 E316LT0-1/4 A5.22 E316LT1-1/4 A5.22 E316LT1-1/4 A5.22 E316LT1-1/4 A5.22 E316T0-1/4 A5.22 E316T1-1/4 A5.22 E317LT0-1/4 A5.22 E347T0-1/4 A5.22 E347T1-1/4 A5.22 R308LT1-5 A5.22 R309LT1-5 A5.22 R316LT1-5 A5.22 R347T1-5 A5.9 ER308 A5.9 ER308LSi A5.9 ER309 A5.9 ER309LSi A5.9 ER316LSi A5.9 ER347Si A5.9 ER308 A5.9 ER308L A5.9 ER309 A5.9 ER309L A5.9 ER309LMo A5.9 ER310 A5.9 ER316 A5.9 ER316L Z3323 YF316LC Z3323 YF316LC Z3323 YF316LC Z3323 YF316LC Z3323 YF316C Z3323 YF316C Z3323 YF317LC Z3323 YF347C Z3323 YF347C Z3321 Y308 Z3321 Y308LSi Z3321 Y309 Z3321 Y309Si Z3321 Y316LSi Z3321 Y347Si Z3321 Y308 Z3321 Y308L Z3321 Y309 Z3321 Y309L Z3321 Y309Mo Z3321 Y310 Z3321 Y316 Z3321 Y316L JIS Page 242 233 244 240 234 232 240 244 244 240 250 251 252 253 203 203 246 246 246 248 248 248 248 248 203 203 254 254 254 254 254 203 254 254 SAW Welding Process GTAW Product Name TGS-317L TGS-347 TGS-410 TGS-310MF NO4051 TGS-329E TGS-410Cb PFS-1/US-308 PFS-1/US-308L PFS-1LT/US-308L PFS-1/US-309 PFS-1/US-309L PFS-1M/US-316 PFS-1M/US-316L PFS-1/US-317L PFS-1/US-347 PFS-4M/US-410 ASME AWS A5.9 ER317L A5.9 ER347 A5.9 ER410 A5.9 ER308 A5.9 ER308L A5.9 ER308L A5.9 ER309 A5.9 ER309L A5.9 ER316 A5.9 ER316L A5.9 ER317L A5.9 ER347 JIS Z3321 Y317L Z3321 Y347 Z3321 Y410 Z3324 S308 Z3324 S308L Z3324 S308L Z3324 S309 Z3324 S309L Z3324 S316 Z3324 S316L Z3324 S317L Z3324 S347 Z3324 SSG Page 256 256 256 256 256 256 256 203 203 203 203 203 203 203 203 203 203
For Hardfacing
SMAW HF-240 HF-260 HF-330 HF-350 HF-450 HF-500 HF-600 HF-650 HF-700 HF-800K HF-950 HF-11 HF-12 HF-13 HF-16 HF-30 Z3251 DF2A-250-R Z3251 DF2A-300-B Z3251 DF2A-350-R Z3251 DF2A-400-B Z3251 DF2A-450-B Z3251 DF2B-500-B Z3251 DF2B-600-B Z3251 DF3C-600-B Z3251 DF3C-600-B Z3251 DF3C-700-B Z3251 DFMA-250-B Z3251 DF3C-500-B Z3251 DF4A-450-B Z3251 DFME-300-B Z3251 DFCrA-700-B 264 264 264 264 266 266 266 266 268 268 268 270 270 270 270 270
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Welding Process FCAW Product Name DWH-250 DWH-350 DWH-450 DWH-600 DWH-700 DWH-800 DWH-11 DWH-16 DWH-30 DWH-30MV SAW G-50/USH-250N G-50/USH-350N G-50/USH-400N G-50/USH-450N G-50/USH-500N MF-30/USH-550N MF-30/USH-600N ASME AWS JIS Z3326 YF2A-C-250 Z3326 YF2A-C-350 Z3326 YF3B-C-450 Z3326 YF3B-C-600 Z3326 YF3B-C-700 Z3326 YF3B-C-800 Z3326 YFMA-C-250 Z3326 YFME-C-300 Z3326 YFCrA-C-700 Z3326 YFCrA-C-800 Page 272 272 272 272 272 272 274 274 274 274 276 276 276 276 278 278 278 H-SAW MF-33H/US-36 MF-33H/US-49 CIA-1 CIA-2 CIA-3 CIA-5 A5.15 ENi-Ci A5.15 ENiFe-Ci A5.15 Est Z3252 DFCNi Z3252 DFCNiFe Z3252 DFCFe 284 284 284 284 EAW MF-33H/US-49A LB-116 LB-80EM EGW RF FAB SAW Welding Process GTAW Product Name TGS-70NCb TGS-N625 TGS-709S PFN-3/US-709S PFN-4/US-709S ASME AWS A5.14 ERNiCr-3 A5.14 ERNiCrMo-3 A5.14 ERNiMo-8 A5.14 ERNiMo-8 A5.14 ERNiMo-8 JIS Z3334 YNiCr-3 Z3334 YNiCrMo-3 Z3332 YGT9Ni-2 Z3333 FS9Ni-F/YS9Ni Z3333 FS9Ni-H/YS9Ni Page 302 302 302 304 304
Highly Efficient Welding Processes

FCB PFI-50/PFI-50R/US-43 PFI-55E/PFI-50R/US-36 PFH-55E/RF-1/US-36 MF-38/RR-2/US-36 MF-38/RR-2/US-49 PFI-52E/RR-2/US-36 DWS-43G DWS-1LG DWS-60G A5.26 EG70T-2 A5.17 F7A6-EH14 F7P6-EH14 A5.23 F8A6-EG-A4 F8P6-EG-A4 A5.17 F7A6-EH14 F7P6-EH14 A5.5 E11016-G Z3319 YFEG-22C Z3319 YFEG-32C Z3183 S502-H Z3183 S624-H1 Z3212 D8016 Z3212 D8000 308 308 310 312 312 312 314 314 314 316 316 316 318 318
For Cast Iron

SMAW
For Nickel-Based Alloy

SMAW NIC-70A NIC-703D NIC-70E NIC-70S NIC-1S NIC-625 FCAW DWN-70S DWN-82 DWN-625 DWN-625M GMAW MGS-70NCb A5.11 ENiCrFe-1 A5.11 ENiCrFe-3 A5.11 ENiCrFe-9 A5.11 ENiCrFe-9 A5.11 ENiMo-8 A5.14 ERNiCr-3 Z3224 DNiCrFe-1J-16 Z3224 DNiCrFe-3-15 Z3225 D9Ni-1 Z3225 D9Ni-1 Z3225 D9Ni-2 Z3334 YNiCr-3 294 294 292 292 292 294 296 296 298 298 300
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Use the bookmark or click list marks below for details.

Welding Consumables and Proper Welding Conditions for

Shielded Metal Arc Welding (SMAW) Flux Cored Arc Welding (FCAW) Gas Metal Arc Welding (GMAW) Gas Tungsten Arc Welding GTAW) Submerged Arc Welding (SAW)
Shielded Metal Arc Welding

(1)
A guide for selecting the type of welding consumable Type of covering per AWS standard High titania E6013 Weldability Crack resistant X-ray soundness Impact value Usability Suitability for particular welding positions Bead appearance Penetration Spatter Slag removal Travel speed Suitability for thin metal F F, HF VU VD OH F F, HF V, OH Low hydrogen E7016 (4) Ilmenite
(2)
Tips for better welding results Lime titania

(3)
High cellulose E6010
E6019
E6013
Ironpowder ironoxide E6027 -
Ironpowder titania E7024
(1) Slag and fumes on tack weld beads absorb moisture; therefore, they must be removed right after tack welding to prevent adverse effects on the subsequent main welding. (2) When wind velocity is more than 3m/sec in field welding, use a wind screen, or nitrogen in the wind decreases impact value and X-ray soundness of the weld. (3) In welding medium and heavy thick mild steels by using non-low-hydrogen electrodes, keep the work at appropriate preheat and interpass temperature to remove diffusible hydrogen and thereby prevent cracking in the weld. (4) In order to get better impact values, it is effective to lay each weld layer as thin as possible. (5) Many brands of covered electrodes can be used with both AC and DC power sources. Low-hydrogen type electrodes, however, should be tested on mechanical properties beforehand, because DC current causes a little lower strength of the weld metal. (6) Low-hydrogen type electrodes are more suitable for surface finishing and repair welding of gas shielded metal arc and self-shielded metal arc welded deposits in order to prevent pits and blowholes. How to keep covered electrodes in good condition (1) Store covered electrodes in a warehouse where the humidity is low. (2) Low-hydrogen type electrodes should be stored in an oven (100-150C) placed near the welding area after re-drying was finished so that welders can take out the electrodes little by little. This manner is good for preventing the electrodes from moisture pick up and thereby decrease the diffusible hydrogen content of the weld metal. (3) A change of the color of the flux coating to become darker, much more spatter, stronger arc, and irregular slag-covering are signs that the electrodes picked up moisture excessively. In such a case, re-drying is effective even for non-low-hydrogen electrodes to improve usability and X-ray soundness. But excessive drying for long hours at high temperatures deteriorates X-ray soundness of the weld metal. (4) Welders should bring an appropriate amount of electrodes for half-a-day use at sites in order to prevent electrodes from excessive moisture pick up.
Note (1) : Excellent, : Good, : Fair F: Flat butt welding, F, HF: Flat and horizontal fillet welding, VU: Vertical-up welding, VD: Vertical-down welding, OH: Overhead welding, V, OH: Vertical and overhead welding (2) The ilmenite type corresponds to the iron-oxide titania potassium type per the AWS standard. (3) The lime titania type is not specified by the AWS standard, but exact brands fall in the range of AWS E6013. (4) Some low-hydrogen electrodes classified as E7048 are suitable exclusively for vertical-down welding.
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A guide for selecting filler metals for API grade pipes and comparison of welding procedures With high cellulose electrodes API 5L pipe grade Welding pass
(1)
Tips for better welding results 1) Sizes and tolerances of welding grooves In one-side butt welding of pipes, it is important to make sound root pass welds without incomplete joint penetration and other discontinuities. For this, it is essential to prepare welding grooves suitable for individual welding procedures. Refer to the recommended sizes and tolerances of the grooves shown in the table below. Welding consumable High cellulose electrodes Welding process Downhill welding Recommendation and tolerance Recommendatiion Tolerance Recommendatiion Tolerance Recommendatiion Tolerance Groove angle (deg.) 60-70 50-75 60-80 (70-80) 55-90 60-80 55-90 Root face (mm) 1.2-2.4 (1.2-2.0) 0.8-2.4 0.4-2.0 0.4-2.4 1.2-2.0 1.0-2.0 Root gap (mm) 1.2-2.0 0.8-2.4 2.0-3.2 (2.0-2.6) 1.6-3.6 2.6-3.4 (2.6-3.2) 2.5-3.5 Misalignment (mm) 0.8 1.6 1.6 (0.8) 2.0 0.6 1.0
With low hydrogen electrodes Downhill welding process
Downhill welding process
Uphill welding process
With only low hydrogen electrodes
With a combination of high cellulose and low hydrogen electrodes KOBE-6010 KOBE-7010S
A25 A, B X42 X46 X52
Root Hot Filler and cap Root Hot Filler and cap Root Hot Filler and cap Root Hot Filler and cap KOBE-6010 KOBE-7010S
LB-52U LB-47 LB-52 LBM-52 LB-52-18 LB-52U LB-52 LBM-52 LB-52-18 LB-52U LB-52 LBM-52 LB-52-18 LB-52U LB-57 LB-62 LB-62D LB-62U LB-62 LB-62D LB-62U LB-65D LB-78VS LB-78VS
LB-78VS KOBE-6010 KOBE-7010S LB-78VS LB-78VS LB-88VS KOBE-6010 KOBE-7010S LB-78VS LB-88VS KOBE-7010S KOBE-8010S LB-88VS LB-88VS KOBE-7010S KOBE-8010S LB-88VS KOBE-7010S KOBE-8010S LB-98VS
X56
KOBE-6010 KOBE-7010S KOBE-7010S KOBE-6010 KOBE-7010S KOBE-7010S KOBE-8010S KOBE-7010S KOBE-8010S KOBE-8010S KOBE-7010S KOBE-8010S KOBE-8010S -
Low hydrogen electrodes
Uphill welding
Downhill welding
Note: Recommended ranges in parentheses are suitable for small diameter tubes with an approximate thickness of 7mm or less. 2) How to proceed root pass welding (1) Downhill welding should be started at the 11 to 1 oclock position of a pipe, whereas uphill welding should be started at the 5 to 7 oclock position in common procedures. However, welding should be started at where there is a narrower root opening. (2) It is recommended to strike an arc on the groove face and transfer the arc to the root of the groove, maintaining the arc in stable condition. (3) Joint penetration can be adjusted by controlling the shape of a keyhole molten crater by adjusting welding current, electrode holding angle, the extent of sticking an electrode into the root opening, and weaving width. Control the penetration more strictly particularly at the 12 oclock position where reverse side bead extrusion tends to be excessive and the 6 oclock position that tends to cause a concave reverse side beads. (4) Before joining beads particularly with low hydrogen electrodes, the end of the preceding bead should be tapered by grinding. (5) After the completion of root pass welding, remove slag and unacceptable portion of beads, and shape the beads along the entire circumference of the pipe by grinding. Particularly, where the weld surfaces contain deep undercut, the shaping should be conducted more carefully.
X60
X65
LB-88VS
Root X70 Hot Filler and cap Root X80 Hot Filler and cap Weldability Stability of root pass Weld soundness Crack resistance Welding efficiency Groove size tolerance Note (1) : Excellent, : Fair,
LB-98VS
: Inferior
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Flux Cored Arc Welding

Types and features of flux-cored wires There are two types of flux cored wires: DW series rutile type and MX series metal type. Both DW and MX series include a variety of wires that use either CO2 or Ar-CO2 admixture shielding gas. The following paragraphs describe essential characteristics of both types of flux-cored wires to provide users with a useful guide. DW series: DW series is the most popular type of flux-cored wire, most of which contains rutile flux. This series offers excellent weldability with good arc stability and very low spatter generation. With CO2 or Ar-CO2 admixture shielding gas, DW wires show good slag removability and smooth, glossy bead appearance. Because of high deposition rates, highly efficient welding can be conducted. DW series includes those suitable for out-of-position welding and those suitable for horizontal fillet welding for a variety of applications. MX series: MX series is metal type flux-cored wire. Due to high deposition rates, highly efficient welding can be conducted. MX wires offer excellent weldability with good arc stability and low spatter generation. With some brands of wires, the amount of slag is as little as in gas metal arc welding with solid wires; therefore, multi-pass welding can continuously be conducted without removing the slag on each pass. A variety of MX wires are available to cover wide applications of thin plate, medium and thick plate, and primer-coated plates. Deposition rate: Compared at the same welding current, the deposition rates of flux-cored wires are higher by 50 - 60% relative to stick electrodes and 10 - 20% higher than solid wires. Spatter generation in use of flux-cored wires is much lower than in use of solid wires. Tips for better welding results In addition to the tips for gas metal arc welding with solid wires, the following tips especially for flux-cored wires are essential to use the excellent features of the wires. (1) Because the wire is softer than solid wire, do not excessively tighten the pressure roller of the wire feeder so as not to cause the deformation of the wire. (2) In flat butt welding, backhand technique is better for stable penetration. In horizontal and overhead fillet welding, forehand technique is better for flat bead appearance. (3) In vertical down fillet welding, the first layer run should be straight and keep the welding speed faster to avoid slag inclusions and to get better penetration. For the 2nd and subsequent layers, remove the slag of preceding beads and avoid weaving. (4) In one-side welding, welding parameter should carefully be selected to prevent welding defects such as hot cracking. (5) In horizontal fillet welding of primer-coated plates, porosity defects such as pit and gas hole are apt to occur; therefore, the selection of proper wires and welding parameters suitable for welding primer-coated plates are essential. Figure 1 shows the relationship between welding speed and the number of pits occurred in the weld metal. Figure 2 shows proper welding speeds related to fillet leg lengths.
Num ber of pits (pcs/500m m L)
Type of primer: inorganic zinc primer Coating thickness: 25m Leg length: 5.0 mm (60 cm/min)
Flux-cored wire (Rutile type)
Solid wire
MX-200
Welding speed (cm/min) Fig. 1 Porosity resistance to primer
Leg length of horizontal fillet (m m )
MX-200 1.2 mm
Welding speed (cm/min) Fig. 2 Horizontal fillet leg length vs. welding speed
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Gas Metal Arc Welding, Gas Tungsten Arc Welding, Submerged Arc Welding

Tips for better welding results in Gas Metal Arc Welding (1) Use a CO2 shielding gas corresponding to ANSI/AWS A5.32/A5.32M SG-C or an equivalent CO2 gas purified for welding. (2) Control the mixing ratio of Ar and CO2 in an Ar-CO2 admixture shielding gas because fluctuation of the mixing ratio affects the usability of a solid wire. (3) Adjust the shielding gas flow rate in the 20 to 25 l/min range. (4) Use a wind screen in welding in a windy area because a strong wind causes blowholes. (5) Use a proper ventilation system at where general ventilation is inadequate. (6) Keep the tip-to-work distance at around 15 mm with welding currents less than 250A and at around 20 to 25 mm with welding currents over 250A. (7) The use of an excessively low arc voltage may generate a large sound in spray arc welding with an Ar-CO2 shielding gas. In such a case increase the arc voltage to prevent blowholes. (8) Torch angle, welding speed, wire diameter, and welding current markedly affect bead appearance and penetration; therefore, adjust such welding parameters according to the application. Tips for better welding results in Gas Tungsten Arc Welding (1) Welding power source: Use the DC-EN connection with the constant current or drooping characteristic DC power source in general applications. (2) Shielding gas: Use an argon gas with a high purity equivalent to that of JIS K1105, in order to prevent pits and blowholes in the weld metal and decrease consumption of the tip of a tungsten electrode. When the length of the Ar gas piping is long, use metal pipes or Teflon tubes to prevent porosity in the weld metal, because moisture can permeates into the Ar gas through the wall of a rubber hose and thereby causes porosity. Adjust the shielding gas flow rate in the 12-18 l/min range. (3) Tungsten electrode: A 1-2% thoriated tungsten electrode is suitable. The tip of the tungsten electrode must be kept sharp in order to maintain the arc stable. (4) Tungsten electrode extension length and arc length: In order to keep the shielding of molten weld pool in good condition, the extension of a tungsten electrode from shielding nozzle should be approx. 5 mm. Maintain the arc length at 1-3 mm. The use of an excessively long arc length can deteriorate the shielding effect and causes undercut. (5) Cleaning of welding groove: Because the quality of gas tungsten arc welds is markedly affected by dirt on groove surfaces, scale, rust, water and oil must be removed before welding because they can cause pits, blowholes and unstable arcs. (6) Wind protection and ventilation: Use a wind screen in a windy site to maintain the shielding gas in good condition. Use an appropriate ventilation system where welding is carried out in a confined area to prevent welders from oxygen deficiency. Tips for better welding results in Submerged Arc Welding (1) Accuracy of groove sizes: The accuracy of root gap and groove angle affects the quality of welds much more than with other welding processes; where the accuracy is poor, burn-through, lack of penetration, excessive or insufficient reinforcement can occur. (2) Surface of groove: Rust and oil in the groove must be removed before welding to prevent pits and blowholes. (3) Distribution and circulation of flux: Where a flux is supplied excessively on the base plate, the bead appearance becomes irregular particularly in use of melted fluxes. In case where a flux is used repetitively by means of a circulation system, the flux can be contaminated with scale and dust and its grain size distribution can be varied; therefore, add new flux occasionally to maintain good performances of the flux. (4) Grain size of flux: A few gain sizes of a certain brand of melt flux are available. The most proper size depends on welding currents to be used. The use of high currents with a coarse grain size flux can deteriorates bead appearance; in contrast, the use of low currents with a fine grain size flux can cause pock marks because of poor degassing. (5) Welding condition and penetration: Submerged arc welding can use a wide range of parameters such as wire diameter, welding current, arc voltage and welding speed; however, erroneous setting of the parameter causes burn-through, and insufficient or excessive penetration and reinforcement. The bead shape can be affected by the travel angle of a wire; that is, where the wire is leaned to the direction of welding (backhand welding), the bead shape becomes narrower with comparatively deep penetration. In contrast, where the wire is leaned to the opposite direction of welding (forehand welding), the bead shape becomes wider with shallower penetration. A guide for selecting welding consumables for pipe welding 1. Welding consumables for straight pipe seam welding API pipe grade X42, X46 X52, X56 X60 Flux Wire MF-38 US-36 or US-49 MF-100N US-36 or US-40 Application General applications Low temperature applications
2. Welding consumables for spiral pipe welding API pipe grade X42, X46 X52, X56 X60, X65 X70 Flux Wire G-50 US-36 or US-40 G-60 US-36 or US-40 MF-100N US-36 or US-40 Application General applications High speed welding Low temperature applications
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B-14
Ilmenite type covered electrode for mild steel Classification: ASME / AWS A5.1 E6019 EN499 E352RA JIS Z3211 D4301 Features : Suitable for butt and fillet welding of thin and middle-thick plates (up to 20mm) Excellent usability Redrying conditions: 70~100x0.5~1h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.10 0.05~0.13 YP (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB 3 Packages Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Length (mm) 350 400 450 450 450 Weight per pack(kg) 5 5 5 5 5 Weight per carton(kg) 20 20 20 20 20 Weight per piece(g) 20 35 62 94 141 LR 3m NV 3 BV 3 NK KMW3 Others CR AC AC, DC-EP, DC-EN 410 330 2.6mm 55~90A 45~75A Si 0.10 0.05~0.25 TS (MPa) 460 410 3.2mm 85~140 60~120 Mn 0.43 0.25~0.65 El (%) 32 22 4.0mm 130~190A 100~160A P 0.015 0.030 IV (J) -18: 82 -1827 5.0mm 180~260A 135~210A 6.0mm 240~310A S 0.007 0.025 Welding Positions:
OH H VU HF F
RB-26
High titania type covered electrode for mild steel Classification : ASME / AWS A 5.1 E6013 EN499 E350R JIS Z3211 D4313 Features : Suitable for butt and fillet welding of thin plates Excellent usability in all positions including vertical downward Redrying Conditions: 70~100x0.5~1h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.05~0.12 YP (MPa) Example Guaranty Dia. F, HF, H, VD VU, OH Polarity Example Guaranty Approvals AB 2 Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Length (mm) 300 350 350 400 400 Weight per pack (kg) 2 5 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 10 19 29 53 81 31 LR 2m NK KMW2 AC AC, DC-EP, DC-EN 450 330 2.0mm 30~65 30~65 Si 0.30 0.15~0.45 TS (MPa) 510 410 2.6mm 45~95A 45~95A Mn 0.37 0.25~0.65 El (%) 25 17 3.2mm 60~125A 60~125A 4.0mm 105~170A 100~150A 5.0mm 150~220A 125~190A P 0.012 0.030 S 0.010 0.025 Welding Positions:
OH H VD VU HF F
Mechanical properties of all-weld metal as per AWS
Recommended welding parameters
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LB-52
Low hydrogen type covered electrode for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.1 E7016 EN499 E423B JIS Z3212 D5016 Features: Suitable for butt and fillet welding of heavy structures Excellent mechanical properties Redrying Conditions: 300~350Cx0.5~1 h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.05~0.10 0.2%OS (MPa) 500 420 Guaranty 400 350 Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB 3H10,3Y,3Y400 Packages Dia. (mm) 2.6 3.2 4.0 5.0 6.0 32 Length (mm) 350 350 400 450 450 Weight per pack (kg) 5 5 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 20 31 54 97 137 LR 3m,3Ym(H15) NV 3YH10 NK KMW53HH AC AC, DC-EP 2.6mm 55~85A 50~80A Si 0.60 0.75 TS (MPa) 570 520 480 460 3.2mm 90~130 80~120 Mn 0.94 1.60 El (%) 32 33 22 25 4.0mm 130~180A 110~170A Welding Positions
OH H VU HF F
LB-52U
Low hydrogen type covered electrode for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.1 E7016 EN499 E422B JIS Z3211 D4316 Features : Suitable for one side welding of pipes Extremely good arc stability in one side welding with relatively low current Redrying Conditions: 300~350x0.5~1 h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.05~0.10 0.2%OS (MPa) Example Guaranty Dia. 5.0mm 180~240A 150~200A 6.0mm 210~310A F, HF, H VU, OH Root pass Polarity Example Guaranty Approvals AB 3H10,3Y Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 350 400 400 400 Weight per pack (kg) 5 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 20 35 53 82 33 LR 3m,3Ym(H15) NV 3YH10 BV 3,3YHH NK KMW53HH AC AC, DC-EP 480 400 2.6mm 60~90A 50~80A 30~80A Si 0.64 0.75 TS (MPa) 560 480 3.2mm 90~130 80~120 60~110 Mn 0.86 1.60 El (%) 31 22 4.0mm 130~180A 110~170A 90~140A Welding Positions
OH H VU HF F
P 0.011 0.020 IV (J) -29:120 -29:150 -2927 -2927
S 0.006 0.020 PWHT (xh) AW 6201 AW 62015x1
P 0.012 0.020 IV (J) -29: 80 -2927 5.0mm 180~240A 150~200A 130~180A
S 0.008 0.020
Example
Root pass: DC-EN is also suitable.
LB-52-18
Iron powder low hydrogen type covered electrode for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.1 E7018 EN499 E423B JIS Z3212 D5016 Features : Suitable for butt and fillet welding of heavy structure Good performance by DC-EP current Redrying Conditions: 300~350x0.5~1 h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.07 0.05~0.10 Si 0.59 0.75 Mn 0.97 1.60 P 0.013 0.020 S 0.007 0.020 Welding Positions:
OH H VU HF F
LB-7018-1 LB-52LT-18
Iron powder low hydrogen type covered electrode for mild steel and 490MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.1 E7018-1 Features: Suitable for butt and fillet welding of structures for low temperature service steel LB-52LT-18: Excellent impact value after PWHT Redrying Conditions: 350~400x1 h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS

LB-7018-1 LB-52LT-18 Example Guaranty Example Guaranty C 0.06 0.15 0.07 0.10 0.2%OS (MPa) 483 400 490 470 400 400 2.6mm 60~90A 50~80A DC-EP AC, DC-EP Length Weight per (mm) pack (kg) (LB-7018-1) (LB-52LT-18) 350 350 * 5 350 4.0 400 450 5.0 450 350 450 * 450 450 5 5 5 5 5 3.2mm 90~130 80~120 Si 0.36 0.75 0.34 0.75 Mn 1.48 1.60 1.54 1.60 TS (MPa) 565 480 580 560 480 480 P 0.011 0.035 0.009 0.020 El (%) 32 22 32 32 22 22 4.0mm 130~180A 110~170A S 0.003 0.035 0.005 0.020 Ti 0.025 0.022 B 0.0035 0.0032
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 500 420 400 350 Recommended welding parameters Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB 3H10,3Y Packages Dia. (mm) 2.6 3.2 4.0 5.0 34 Length (mm) 350 400 450 450 Weight per pack(kg) 5 5 5 5 Weight per carton(kg) 20 20 20 20 Weight per piece(g) 24 41 69 106 AC AC, DC-EP LR 3m,3Ym(H15) NV 3YH10 NK KMW53HH 2.6mm 65~95A 60~90A 3.2mm 90~130 80~120 4.0mm 130~190A 110~170A 5.0mm 190~250A 165~210A TS (MPa) 560 520 480 460 El (%) 31 32 22 25 IV (J) -29:110 -29:140 -2927 -2927 PWHT (xh) AW 620x1 AW 62015x 1

IV (J) -60: 85 -4527 -60:130 -60:140 -4527 -4527 5.0mm 180~240A PWHT (xh) AW AW AW 6201 AW 62015x1
LB-7018-1 LB-52LT-18
Example Guaranty Example Guaranty

Dia. F, HF, H VU, OH
Polarity
Example Guaranty
Packages
Dia. (mm) 2.6 3.2 Weight per carton (kg) 20 20 20 20 20 20 Weight per piece (g) (LB-7018-1) 23 35 61 69 106 (LB-52LT-18) 20 35 39 68 105
* : Special use for root pass
35
ZERODE-43F
Iron-powder titania type covered electrode for mild steel and 490MPa high tensile strength steel Welding Positions: Packages Dia. (mm) 4.0
HF F
Classification: ASME / AWS A5.1 E7024 EN499 E350RR JIS Z3211 D4340 Features: Suitable for flat and horizontal fillet welding Good welding usability in manual and gravity welding Redrying Conditions: 70~100x0.5~1 h
Length (mm) 450 550 550 700 550 700 550 700 550 700 550 700 550 700
Weight per pack(kg) 5 10 10 10 10 10 10 10 10 10 10 10 10 10
Weight per carton(kg) 20 20 20 20 20 20 20 20 20 20 20 20 20 20
Weight per piece(g) 81 99 129 164 150 191 184 234 208 264 235 299 259 330
4.5 5.0
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.07 0.05~0.12 Si 0.48 0.90 Mn 0.72 1.25 P 0.020 0.030 S 0.009 0.030
5.5 6.0
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 480 400 TS (MPa) 540 480 El (%) 29 17
6.4 7.0
Recommended welding parameters Dia. F, HF Polarity Example Guaranty Approvals AB 3 LR 3m,3G NK KMW3 AC AC, DC-EP, DC-EN 4.0mm 140~ 190A 4.5mm 170~ 220 5.0mm 200~ 250A 5.5mm 220~ 270A 6.0mm 250~ 300A 6.4mm 270~ 320 7.0mm 300~ 350A
36
37
KOBE-6010
High cellulose type covered electrode for pipe welding (up to API-X52) Classification: ASME / AWS A5.1 E6010 EN499 E350C Features: Suitable for butt welding of pipes Excellent usability in vertical downward welding Welding Positions:
OH H VD VU F
KOBE-7010S
High cellulose type covered electrode for pipe welding (API-X52 to X60) Classification: ASME / AWS A5.5 E7010-P1 EN499 E420C Features : Suitable for butt welding of pipes Excellent usability in vertical downward welding
H
Welding Positions:
OH VD VU F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.12 0.05~0.20 0.2%OS (MPa) Example Guaranty Dia. F, H VD VU, OH Polarity Example Guaranty Packages Dia. (mm) 2.4 3.2 4.0 4.8 Length (mm) 300 350 350 350 Weight per pack(kg) 2 5 5 5 Weight per carton(kg) 20 20 20 20 Weight per piece(g) 13 27 40 58 DC-EP DC-EP 430 330 2.4mm 40~75A 40~75A 40~75A Si 0.15 0.40 TS (MPa) 510 410 3.2mm 70~130 70~130 70~130 Mn 0.51 0.30~0.80 El (%) 27 22 4.0mm 90~180A 90~180A 90~180A P 0.009 0.030 IV (J) -29: 63 -2927 4.8mm 140~225A 140~225A 140~225A S 0.008 0.025
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.14 0.20 Si 0.10 0.60 Mn 1.01 1.20 P 0.012 0.03 S 0.007 0.03
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, H VD VU, OH Polarity Example Guaranty Packages Dia. (mm) 2.4 3.2 4.0 4.8 Length (mm) 300 350 350 350 Weight per pack(kg) 2 5 5 5 Weight per carton(kg) 20 20 20 20 Weight per piece(g) 13 26 40 58 DC-EP DC-EP 470 410 2.4mm 40~70A 40~70A 40~70A TS (MPa) 570 480 3.2mm 60~120 70~120 60~120 El (%) 30 22 4.0mm 90~170A 100~170A 80~160A IV (J) -29: 61 -2927 4.8mm 130~210A 150~210A 120~200A
38
39
KOBE-8010S
High cellulose type covered electrode for pipe welding (API-X60 to X70) Classification: ASME / AWS A5.5 E8010-P1 EN499 E460ZC Features: Suitable for butt welding of pipes Excellent usability in vertical downward welding Welding Positions:
OH H VD VU F
LB-78VS
Extra low hydrogen type covered electrode for pipe welding (up to API-X60) Classification: ASME / AWS A5.1 E7048 EN499 E422B Features : Suitable for butt welding of pipes Excellent usability in vertical downward welding Good mechanical properties Redrying Conditions: 350~400x1 h Welding Positions:
OH H VD
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.15 0.20 Si 0.12 0.60 Mn 1.05 1.20 P 0.012 0.03 S 0.006 0.03 Mo 0.27 0.50
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.06 0.05~0.10 Si 0.56 0.90 Mn 1.18 1.60 P 0.012 0.020 S 0.005 0.020
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 520 460 TS (MPa) 620 550 El (%) 28 19 IV (J) -29: 54 -2927
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 490 400 TS (MPa) 580 480 El (%) 30 22 IV (J) -29:100 -2927
Recommended welding parameters Dia. F, H VD VU, OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 4.8 40 Length (mm) 350 350 350 Weight per pack(kg) 5 5 5 Weight per carton(kg) 20 20 20 Weight per piece(g) 26 40 58 DC-EP DC-EP 3.2mm 60~120 70~120 60~120 4.0mm 90~170A 100~170A 80~160A 4.8mm 130~210A 150~210A 120~200A
Recommended welding parameters Dia. (mm) F, VD, H OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 Length (mm) 350 400 Weight per pack(kg) 5 5 Weight per carton(kg) 20 20 Weight per piece(g) 33 56 AC AC, DC-EP 3.2mm 80~140 80~120 4.0mm 130~210A 110~160A
41
LB-88VS
Extra low hydrogen type covered electrode for pipe welding (API-X60 to X70) Classification: ASME / AWS A5.5 E8018-G EN499 E462ZB Features : Suitable for butt welding of pipes Excellent usability in vertical downward welding Good mechanical properties Redrying Conditions: 350~400x1 h Welding Positions:
OH H VD
LB-98VS
Extra low hydrogen type covered electrode for pipe welding (API-X80) Classification: ASME / AWS A5.5 E9018-G EN499 E502ZB Features : Suitable for butt welding of pipes Excellent usability in vertical downward welding Good mechanical properties Redrying Conditions: 350~400x1 h Welding Positions:
OH H VD
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.06 0.05~0.10 Si 0.55 0.30~0.75 Mn 1.20 1.00~1.40 P 0.012 0.020 S 0.006 0.020 Ni 0.53 0.40~0.80 Mo 0.12 0.05~0.30
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.06 0.05~ 0.10 Si 0.61 0.30~ 0.75 Mn 1.27 1.00~ 1.50 P 0.013 0.020 S 0.004 0.020 Ni 1.17 0.90~ 1.40 Mo 0.18 0.10~ 0.40
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 510 460 TS (MPa) 620 550 El (%) 30 19 IV (J) -18:120 -
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 560 530 TS (MPa) 660 620 El (%) 30 17 IV (J) -18:130 -
Recommended welding parameters Dia. (mm) F, VD, H OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 4.5 Length (mm) 350 400 400 Weight per pack(kg) 5 5 5 Weight per carton(kg) 20 20 20 Weight per piece(g) 31 56 68 AC AC, DC-EP 3.2mm 80~140 80~120 4.0mm 130~200A 110~160A 4.5mm 160~250A 130~190A
Recommended welding parameters Dia. (mm) F, VD, H OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 4.5 Length (mm) 350 400 400 Weight per pack(kg) 5 5 5 Weigh per carton(kg) 20 20 20 Weight per piece(g) 31 56 67 AC AC, DC-EP 3.2mm 80~140 80~120 4.0mm 130~200A 110~160A 4.5mm 160~250A 130~190A
42
43
Covered Electrodes for Mild Steel

Brand name ASME AWS class. Type of covering Pol. Features WP Chemical composition of all-weld metal (%) C Si Mn P S Mechanical properties of all-weld metal YP TS El IV (MPa) (MPa) (%) (J) Ex 400 450 30 -18: 68 -18 27 -18: 80 -18 27 0: 110
B-10
A5.1 E6019
Ilmenite
AC DC-EP DC-EN
Suitable for butt and fillet welding of thin and thick plates (up to 20mm) Better usability RC: 70~100x0.5~1h
F HF H VU OH
Ex
0.10
0.09
0.39
0.016
0.008
Gt
0.05~ 0.13
0.05~ 0.25
0.25~ 0.65
0.030
0.025
Gt
330
410
22
B-17
A5.1 E6019
Ilmenite
AC DC-EP DC-EN
Suitable for butt and fillet welding of thin and thick plate (up to 20mm) Good mechanical properties RC: 70~100x0.5~1h
F HF H VU OH
Ex
0.09
0.08
0.60
0.012
0.006
Ex
420
470
31
Gt
0.05~ 0.13
0.05~ 0.25
0.50~ 0.90
0.030
0.025
Gt
330
410
22
ZERODE-44
A5.1 E6013
Lime titania
AC DC-EP DC-EN
Typical lime titania type electrode RC: 70~100x0.5~1h
F HF H VU OH F HF H VU OH
Ex
0.08
0.14
0.34
0.014
0.009
Ex
410
460
32
Gt
0.12
0.05~ 0.45 0.30 0.20~ 0.50
0.20~ 0.60 0.33 0.10~ 0.65
0.030
0.025
Gt
330
410
17
B-33
A5.1 E6013
High titania
AC DC-EP DC-EN
Excellent usability in the flat and horizontal positions RC: 70~100x0.5~1h
Ex
0.08 0.05~ 0.12
0.013
0.009
Ex
430
480
25
Gt
0.030
0.025
Gt
330
410
17
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Approvals B-17 ZERODE-44 AB, LR, NV, BV, NK, GL, CR AB, LR, NV, NK Diameter and Length (mm) Dia. B-10 B-17 ZERODE-44 B-33 2.0 300 300 2.6 350 350 350 350 3.2 350 350 350 350 4.0 400 400 450 400 5.0 400 400 450 400 6.0 450 450 450 450
44
45
Covered Electrodes for Mild Steel and 490MPa High Tensile Strength Steel
Brand name ASME AWS class. A5.1 E7016 Type of covering Chemical composition of all-weld metal (%) C Ex Gt Ex Gt Ex 0.08 0.05~ 0.10 0.08 0.05~ 0.10 0.08 0.05~ 0.10 Si 0.50 0.75 0.57 0.75 0.47 Mn 0.97 1.60 1.12 1.60 0.94 P 0.013 S 0.007 Mo Ex Gt Ex Gt Ex Mechanical properties of all-weld metal YP TS El IV (MPa) (MPa) (%) (J) 480 550 33 -29:100 410 400 340 500 430 400 370 450 500 480 450 580 530 480 480 540 34 22 25 31 33 22 25 32 -29:130 -2927 -2927 -29:120 -29:150 -2927 -2927 -29:110
Pol.
Features Low hydrogen type containing iron powder RC: 300~350 x0.5~1h Better impact value RC: 350~400x1h
WP F HF H VU OH F HF H VU OH F HF H VU VD OH
PWHT (Cxh) AW 6201 AW 62015x1 AW 6201 AW 62015x1 AW
LB-26
Low hydrogen
AC DC-EP
0.020 0.020 0.012 0.005
LB-52A
A5.1 E7016
Low hydrogen
AC DC-EP
0.020 0.020 0.012 0.007
LB-52T
A5.1 E7048
Low hydrogen
AC DC-EP
Low hydrogen type for tack welding RC: 300~350 x0.5~1h
Gt
0.90
1.60
0.020 0.020
Gt
400 530
480 610 540 480 500 600
22 31 32 22 25 29
-2927 -29:100 -29:130 -2927 -2927 -29:110
AW AW 620x10 AW 62015x10 AW
LB-57
A5.1 E7016
Low hydrogen
AC DC-EP
Suitable for butt and fillet welding of 520MPa high tensile steel RC: 350~400x1h Suitable for butt and fillet welding of 520MPa high tensile steel RC: 300~350 x0.5~1h
F HF H VU OH
Ex
0.08
0.64
0.85
0.011
0.006
0.17
Ex 470
Gt
0.05~0. 10
400 0.75 1.60 0.020 0.020 0.30 Gt 400 0.58 0.30~ 0.75 1.30 1.00~ 1.50 0.013 0.007 Ex 510
LB-76
A5.5 E7016G
Low hydrogen
AC DC-EP
F HF H VU OH
Ex
0.08 0.05~ 0.10
Gt
0.020 0.020
Gt
390
480
25
AW
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Approvals LB-26 LB-52A LB-52T AB, LR, NV, BV, NK, CR NK AB, LR, NV, BV, NK, CR Diameter and Length (mm) Dia. LB-26 LB-52A LB-52T LB-57 LB-76 2.6 350 350 3.2 350 350 350 350 350 4.0 400 400 400 400 400 5.0 450 450 450 450 450 6.0 450 450 450 450
46
47
Covered Electrodes for Mild Steel and 490MPa High Tensile Strength Steel
Brand name ASME AWS class. A5.1 E6027 Type of covering Iron powder iron oxide Iron powder titania Lime titania Pol. Features Suitable for horizontal and fillet welding RC: 70~100x0.5~1h Suitable for horizontal and fillet welding RC: 70~100x0.5~1h Suitable for horizontal and fillet welding RC: 70~100x0.5~1h WP Ex Gt Ex Gt Ex Gt Chemical composition of all-weld metal (%) C 0.07 0.05~ 0.12 0.06 0.03~ 0.10 0.07 0.10 Si 0.41 0.20~ 0.80 0.42 0.90 0.39 0.10~ 0.70 0.35 0.75 Mn 0.69 0.20~ 1.00 0.82 1.25 0.94 0.60~ 1.25 1.03 1.60 P 0.018 0.030 0.017 0.030 0.017 0.030 0.014 0.025 S 0.010 0.030 0.008 0.030 0.009 0.025 0.008 0.025 Ex Gt Ex Gt Ex Gt Ex Gt Mechanical properties of all-weld metal YP TS El IV (MPa) (MPa) (%) (J) 440 330 470 400 480 390 480 400 500 410 540 480 530 490 550 480 30 22 28 17 29 20 30 22 -29: 41 -2927 0: 74 047 -29: 75 -2927
ZERODE-27
AC DC-EP DC-EN AC DC-EP DC-EN AC DC-EP DC-EN
F HF
ZERODE-50F
A5.1 E7024
F HF
LTB-50
F HF
Suitable for horizontal Ex 0.07 and fillet welding Low Iron powder low A5.1 AC F LTB-52A hydrohydrogen type E7018 DC-EP HF gen Gt 0.11 RC: 300~350 x0.5~1h Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Approvals ZERODE-27 ZERODE-50F LTB-50 LTB-52A AB, LR, NV, BV, NK, CR AB, NK AB, LR, NV, BV, NK, CR AB, LR, NV, BV, NK
Diameter and length (mm) Dia. 4.0 ZERODE-27 550 ZERODE-50F 550 450 LTB-50 450 LTB-52A 4.5 450 550 700 450 550 700 5.0 450 550 700 550 700 450 550 700 550 700 5.5 450 550 700 900 450 550 700 900 6.0 700 900 550 700 450 550 700 900 550 700 6.4 700 900 450 550 700 900 550 700 7.0 900 450 550 700 900 550 700 8.0 450 550 700 900 450 550 700 900
48
49
DW-100
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.20 E71T-1 EN 758 T 42 0 P C 1 H10 JIS Z3313 YFW-C50DR Features: Suitable for butt and fillet welding in all positions including vertical downward Soft and stable arc, less fume and spattering, smooth bead appearance, and good slag removal Shielding gas: CO2 Polarity: DC-EP Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.18 0.2%OS (MPa) Example Guaranty Dia. F HF H VU, OH VD Approvals AB 2SA, 2Y400SA(H10) Packages Dia. (mm) 1.2 Type Spool Spool Spool Pack Weight (kg) 12.5 15 20 250 Dia. (mm) 1.4 Type Spool Spool Spool Pack Pack Weight (kg) 12.5 15 20 250 350 Dia. (mm) 1.6 Type Spool Spool Pack Weight 12.5 20 350 LR 2S,2YS(H10) NV YMS(H10) BV SA2M HH, SA2YM HH NK KSW52Y40G (C)H10 Others GL, CCS, CR, KR 510 400 1.2mm 120~300A 120~300A 120~280A 120~260A 200~300A Si 0.45 0.90 TS (MPa) 570 490 1.4mm 150~400A 150~350A 150~320A 150~270A 220~300A Mn 1.35 1.75 El (%) 30 22 1.6mm 180~450A 180~400A 180~350A 180~280A 250~300A P 0.013 0.03 IV (J) -18: 85 -1827 S 0.009 0.03 Welding positions:
OH H VD VU HF F
DW-100E
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.20 E71T-9 EN 758 T 42 2 P C 1 H10 JIS Z3313 YFW-C502R Features: Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -29 Shielding gas: CO2 Polarity: DC-EP Welding lpositions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS (shielding gas: CO2) C Example Guaranty 0.05 0.18 0.2%OS (MPa) Example Guaranty Dia. F HF H VU, OH Approvals AB 3SA, 3Y400SA(H10) Packages Dia. (mm) 1.2 Type Spool Spool Spool LR 3S,3YS(H10) NV YMS BV SA3, 3YM NK KSW53G Others GL, CCS 510 400 1.2mm 120~300A 120~300A 120~280A 120~250A Si 0.43 0.90 TS (MPa) 570 480 1.4mm 150~400A 150~350A 150~320A 150~250A Mn 1.28 1.75 El (%) 29 22 P 0.013 0.03 IV (J) -29: 100 -2927 S 0.008 0.03 Ni 0.38 0.50
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2)
Weight (kg) 12.5 15 20
Dia. (mm) 1.4
Type Spool Spool
Weight (kg) 12.5 15
50
51
DWA-50
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.20 E71T-1M EN 758 T 42 2 P M 1 H5 JIS Z3313 YFW-A50DR Features : Suitable for butt and fillet welding in all position including vertical downward Excellent usability with soft and stable arc, less fume and spattering, good bead appearance and smooth slag removal Shielding gas: Ar-CO2 mixture Polarity: DC-EP Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.18 0.2%OS (MPa) Example Guaranty Dia. F HF H Approvals AB 3SA,3YSA(H5) Packages Dia. (mm) 1.2 Type Spool Spool Spool Pack 1.6 52 Spool Weight (kg) 12.5 15 20 350 12.5 LR 3S,3YS(H5) NV YS(H5),MG BV SA3YM HHH NK KSW52G(M2) Others GL, TV, U(ic), DB 510 400 1.2mm 120~300A 120~300A 120~280A Si 0.48 0.90 TS (MPa) 570 490 1.6mm 180~450A 180~400A 180~350A Mn 1.22 1.75 El (%) 30 22 Dia. VU, OH VD P 0.013 0.03 IV (J) -18: 110 -1827 1.2mm 120~260A 200~300A 1.6mm 180~280A 250~300A S 0.009 0.03 Welding positions:
OH H VD VU HF F
DW-50
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.20 E71T-1/1M EN 758 T 42 2 P C/M 1 H5 Features : Suitable for butt and fillet welding in all positions including vertical downward Excellent usability with soft and stable arc, less fume and spattering, good bead appearance and smooth slag removal Applicable for ship class E-grade plates Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VD VU HF F
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Guaranty 0.04 0.18 0.2%OS (MPa) Example Guaranty Dia. F HF H VU, OH VD Approvals AB 3S,3YS(H5) Packages Dia. (mm) 1.2 Type Spool Spool Spool Pack Weight (kg) 5 15 20 250 53 Dia. (mm) 1.6 Type Spool Spool Pack Weight (kg) 15 20 350 LR 3S,3YS(H5) NV YMS(H5) Others GL 510 400 1.2mm 120~300A 120~300A 120~280A 120~270A 200~300A Si 0.67 0.90 TS (MPa) 582 490 1.6mm 180~450A 180~400A 180~400A 180~280A 250~300A Mn 1.29 1.75 El (%) 31 22 P 0.011 0.03 IV (J) -18: 108 -1827 S 0.008 0.03
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2)
MX-200
Metal type flux cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.20 E70T-1 EN 758 T 42 0 R C 3 H5 JIS Z3313 YFW-C50DM Features : Suitable for flat and horizontal fillet welding Excellent porosity resistibility to inorganic zinc primer Shielding gas: CO2 Polarity: DC-EP Welding positions:
MXA-100
Metal cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.18 E70C-6M EN 758 T 42 4 M M 3 H5 JIS Z3313 YFW-A50DM Features : Suitable for butt and fillet welding Better arc stability and wider optimum current range for spray transfer arc with less spattering than solid wire Shielding gas: Ar-CO2 mixture Polarity: DC-EP Chemical composition of all-weld metal (%) as per AWS P 0.013 0.03 IV (J) -18: 55 -1827 Example Guaranty Dia. F HF, H Approvals LR 2S,2YS(H5) NV YMS(H5) BV SA2YM HHH NK KSW52Y40G (C)H5 Others GL, CCS, CR, KR LR 3S,4YS(H5) Packages Dia. (mm) 1.2 1.4 1.6 Type Spool Pack Spool Pack Spool Pack Weight (kg) 20 350 20 350 20 350 NV YMS(H5) BV SA4YM HHH Others GL, TV, U(ic), DB S 0.009 0.03 Example Guaranty C 0.05 0.18 Si 0.63 0.90 Mn 1.58 1.75 P 0.017 0.03 S 0.011 0.03 Welding positions:
H
HF
HF
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.06 0.18 0.2%OS (MPa) Example Guaranty Dia. F HF Approvals AB 2SA,2Y400SA (H5) Packages Dia. (mm) 1.2 Type Spool Spool Spool Pack Weight (kg) 12.5 15 20 250 Dia. (mm) 1.4 Type Spool Spool Spool Pack Pack Weight (kg) 12.5 15 20 250 350 Dia. (mm) 1.6 Type Spool Spool Pack Weight (kg) 15 20 350 530 400 1.2mm 150~300A 180~300A Si 0.50 0.90 TS (MPa) 590 490 1.4mm 170~400A 200~350A Mn 1.40 1.75 El (%) 29 22 1.6mm 200~450A 270~400A
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 450 400 1.2mm 150~350A 150~300A TS (MPa) 550 483 1.4mm 200~450A 200~400A El (%) 33 22 1.6mm 250~500A 250~450A IV (J) -40: 71 -4027
54
55
MX-100T
Metal cored wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.18 E70C-6C/6M EN 758 T 42 2 M C/M 1 H5 JIS Z3313 YFW-C50DM Features : Suitable for butt and fillet welding in all positions for thin plates (e.g., 0.8mm) Excellent arc stability in low current range (50~180A) for short circuiting welding in all positions Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Packages Dia. (mm) 1.2 1.4 Type Spool Pack Spool Pack Weight (kg) 20 250 20 250
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Guaranty 0.08 0.18 Si 0.49 0.90 Mn 1.53 1.75 P 0.013 0.03 S 0.015 0.03
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty 480 400 TS (MPa) 560 490 El (%) 31 22 IV (J) -29: 62 -2927
Recommended welding parameters Dia. F, HF, H VU, OH Approvals AB 3SA,3YSA(H5) LR 3S,3YS(H5) NV YMS(H5) BV SA3YM HHH Others GL, CR, TV, U(ic) 1.2mm 50~300A 50~180A 1.4mm 80~400A 70~180A
56
57
Flux cored Wires for Mild Steel and 490MPa High Tensile Strength Steel
ASME AWS class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features Suitable for butt and fillet welding in all positions including vertical downward Excellent performance especially in vertical upward Suitable for butt and fillet welding in all positions including vertical downward Excellent performance especially in flat and horizontal fillet WP C Si Mn P S Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 490 TS (MPa) 580 El (%) 30 IV (J) -18: 50
Brand name
DW-100V
A5.20 E71T-1
Rutile
CO2
DC-EP
F HF H VD VU OH F HF H VD VU OH
Ex
0.05
0.60
1.35
0.010
0.009
Gt
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
Ex
0.06
0.50
1.25
0.012
0.009
Ex
470
560
31
-18: 55
DW-110
A5.20 E71T-1
Rutile
CO2
DC-EP
Gt
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
DW-200
A5.20 E70T-1
Rutile
CO2
DC-EP
Suitable for flat and horizontal fillet welding A large leg length of about 9mm in horizontal fillet
Ex F HF Gt
0.06
0.48
1.50
0.012
0.010
Ex
490
560
28
-18: 60
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
DWA-51B
A5.20 E71T5MJ
Basic
ArCO2
DC-EN
Suitable for butt and fillet welding in all positions
F HF H VU OH
Ex
0.07
0.45
1.40
0.014
0.009
Ex
480
570
30
-40: 95
Gt
0.18
0.90
1.75
0.03
0.03
Gt
400
480
22
-4027
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals DW-100V DW-200 DWA-51B AB, LR, NV, BV, GL, NK AB, LR, NV, BV, NK LR, NV, BV, GL, TV, U(ic), DB Diameter (mm) DW-100V DW-110 DW-200 DWA-51B 1.2, 1.4 1.2, 1.4, 1.6 1.2, 1.4 1.2, 1.6
58
59
Flux Cored Wires for Mild Steel and 490MPa High Tensile Strength Steel
ASME AWS class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 510 TS (MPa) 580 El (%) 30 IV (J) -18: 50
Brand name
Ex MX-100 A5.20 E70T-1 Metal CO2 DC-EP Suitable for butt and fillet welding F HF H Gt
0.06
0.62
1.35
0.014
0.011
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
MX-200H
A5.20 E70T-1
Metal
CO2
DC-EP
Suitable for horizontal fillet welding by high speed tandem method (150cm/min) Excellent porosity resistibility to inorganic zinc primer
Ex F HF Gt
0.06
0.55
1.55
0.015
0.008
Ex
500
600
27
-18: 90
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
Ex MXA-200 A5.20 E70T-1M Metal ArCO2 DC-EP Suitable for flat and horizontal fillet welding Excellent porosity resistibility to inorganic zinc primer F HF Gt
0.05
0.56
1.52
0.010
0.009
Ex
520
590
29
-18: 67
0.18
0.90
1.75
0.03
0.03
Gt
400
490
22
-1827
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals MX-100 MX-200H MXA-200 AB, LR, NV, CR, BV, NK AB, LR, NV, BV, NK, CR, KR LR, NV, GL Diameter (mm) MX-100 MX-200H MXA-200 1.2, 1.4, 1.6, 2.0 1.4, 1.6 1.2, 1.4, 1.6
60
61
Gas Metal Arc Welding
MG-50
Solid wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.18 ER70S-G JIS Z3312 YGW11 Features : Suitable for flat, horizontal and horizontal fillet welding Higher currents are recommended Shielding gas: CO2 Polarity: DC-EP Chemical composition of wire (%) as per AWS C Example 0.04 Si Mn P S Cu 0.23 0.50 Al 0.01 0.10 Ti+Zr 0.22 0.30 0.73 1.64 0.010 0.010 0.55~ 1.40~ Guaranty 0.15 0.030 0.030 1.10 1.90 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F H Approvals AB 3SA,3YSA Packages Dia. (mm) 1.0 1.2 Type Spool Spool Spool Spool Pack Weight (kg) 20 10 15 20 250 1.6 20 Dia. (mm) 1.4 Type Spool Spool Spool Pack Spool Spool Weight (kg) 10 15 20 250 20 20 LR 3S,3YS(H15) BV SA3M,3YM NV YMS NK KSW53G Others GL, CR, KR 490 420 400 1.0mm 50~220A 50~200A TS (MPa) 570 530 480 1.2mm 100~350A 100~300A El (%) 30 34 22 1.4mm 150~450A 150~350A Welding positions:
MG-51T
Solid wire for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.18 ER70S-6 JIS Z3312 YGW12 Features : Suitable for butt and fillet welding in all positions Higher currents can be applied in vertical and overhead positions Suitable for pipe welding in all positions Shielding gas: CO2 Polarity: DC-EP Welding positions:
OH H VU HF F
HF
Chemical composition of wire (%) as per AWS (Shielding gas: CO2) C Example Guaranty Si Mn P S 0.012 0.030 Cu 0.24 0.50 0.10 0.88 1.56 0.011 0.06~ 0.80~ 1.40~ 0.025 0.15 1.10 1.85 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F VU OH Approvals AB 3SA,3YSA Packages Dia. (mm) 0.9 1.0 Type Spool Pack Spool Weight (kg) 20 250 20 Dia. (mm) 1.2 Type Spool Pack Weight (kg) 20 250 LR 3S,3YS(H15) BV SA3,3YM NV YMS NK KSW53G(C) 470 520 400 0.9mm 50~200A 50~140A 50~120A TS (MPa) 560 600 480 1.0mm 50~220A 50~140A 50~120A El (%) 32 31 22 1.2mm 80~350A 50~160A 50~140A
IV (J) -18: 100 -18: 110 -1827 1.6mm 200~550A 200~400A
PWHT (xh) AW 625x1 AW
IV (J) -29: 70 -29: 90 -2927
Shielding gas CO2 80%Ar-20%CO2 CO2
62
63
Solid Wires for Mild Steel and 490MPa High Tensile Strength Steel
Chemical composition of wire (%) SG Pol. Features WP C Si Mn P S Cu Mechanical properties of all-weld metal PWHT YP TS El IV (Cxh) (MPa) (MPa) (%) (J) & SG 460 MG-50T CO2 DCEP Suitable for butt and fillet welding in all positions Suitable for lower currents F HF H VU OH Ex 0.06 0.75 1.34 0.011 0.011 0.24 Ex 360 Gt Ex Gt 0.15 0.10 0.06~ 0.15 0.07 0.15 0.55~ 1.10 0.55 0.45~ 0.70 0.57 0.401.00 1.25~ 1.90 1.11 0.90~ 1.40 1.17 1.001.60 0.030 0.012 0.025 0.030 0.011 0.030 0.50 0.24 0.50 Gt Ex Gt 400 440 400 490 480 540 480 34 22 32 22 540 31 -18: 100 -18: 110 -18: 27 -18: 170 -18 27 -18: 170 -18 27 -29: 180 -29: 190 -29 27 -29: 180 -29: 200 -29 27 AW 625x2 AW AW AW
Brand name
ASME AWS Class
MIX-50
A5.18 ER70S -3
80%Ar20%CO2
DCEP
Suitable for butt and fillet welding in all positions Suitable for lower currents Suitable for butt and fillet welding in all positions Suitable for higher currents
MIX-50S
A5.18 ER70S -G
Ex Gt
0.010 0.030
0.013 0.030
0.24 0.50
Ex Gt
470 400 450
550 480 570 520 480 590 540 480
32 22 28 32 22 33 33 22
AW AW AW 80%Ar20%CO2 620x1 80%Ar20%CO2 AW AW 98%Ar-2%O2 620x1 98%Ar-2%O2 AW
80%Ar20%CO2
DCEP
Ex Ar5~20% CO2 Ar2~5%O2 Ex DCEP Suitable for butt and fillet welding in all positions F HF H VU OH Gt 0.12 0.501.00 1.201.60 0.025 0.025 0.50 Gt Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals MG-50T MIX-50 MIX-50S AB, LR, NV, BV, NK, CR, KR AB, NK AB, LR, NV, NK, GL Diameter. (mm) MG-50T MIX-50 0.8, 0.9, 1.0, 1.2, 1.4, 1.6 0.9, 1.0, 1.2 MIX-50S MGS-50 0.11 0.72 1.41 0.010 0.011 0.24 Gt 370 400 490 Ex 400 400
MGS-50
A5.18 ER70S -G
0.9, 1.0, 1.2, 1.4, 1.6 0.8, 0.9, 1.0, 1.2, 1.4, 1.6
64
65
Gas Tungsten Arc Welding
TGS-50
TIG welding rod and wire for mild steel, 490MPa high tensile strength steel and aluminium-killed steel for low temperature service Classification: ASME / AWS A5.18 ER70S-G JIS Z3316 YGT50 Features: Good impact value at low temperatures Shielding Gas: Ar Polarity: DC-EN Chemical composition of rod and wire (%) as per AWS C Example 0.10 Si 0.74 Mn P S Cu 0.24 0.50 Al 0.01 0.15 Ti 0.01 0.15 Zr 0.01 0.12 1.40 0.009 0.010 1.00~ Guaranty 0.12 0.95 0.025 0.025 1.50 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Approvals AB 3*,3Y* Packages Dia. (mm) 0.8 1.2 Type spool spool spool tube 1.6 2.0 2.4 3.2 spool tube tube tube tube Weight (kg) 10 10 20 5 10 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 1,000 Weight per piece (g) 9 16 25 35 63 LR 3Ym(H15) NV YM BV SA3YM NK KSW53G Others GL, CR, KR 480 380 400 TS (MPa) 580 500 480 El (%) 33 36 22
TGS-51T
TIG welding rod and wire for mild steel, 490MPa high tensile strength steel and aluminium-killed steel for low temperature service Classification: ASME / AWS A5.18 ER70S-6 JIS Z3316 YGT50 Features: Its tensile strength after long time PWHT is high enough for 490MPa Shielding Gas: Ar Polarity: DC-EN
Chemical composition of rod and wire (%) as per AWS C Example Guaranty 0.10 0.07~ 0.15 Si 0.89 0.80~ 1.00 Mn 1.56 1.40~ 1.85 P 0.010 S 0.011 Cu 0.23 0.50 Al 0.01 0.15 Ti 0.01 0.15 Zr 0.01 0.12
0.025 0.025
IV (J) -29: 180 -29: 230 -2927
PWHT (xh) AW 625x8 AW
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Approvals Others TV Packages dia. (mm) 0.8 1.2 1.6 2.0 2.4 3.2 Type spool spool tube tube tube tube Weight (kg) 10 10 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight/ piece(g) 16 25 35 63 510 420 400 TS (MPa) 610 550 480 El (%) 32 35 22 IV (J) -29: 210 -29: 160 -2927 PWHT (xh) AW 625x24 AW
66
67
NO65G
TIG welding rod and wire for mild steel and 490 MPa high tensile strength steel Classification: ASME / AWS A5.18 ER70S-2 JIS Z3316 YGT50 Features: Suitable for root pass welding of pipes Shielding Gas: Ar Polarity: DC-EN
Chemical composition of rod and wire (%) as per AWS C Example Guaranty 0.04 0.07 Si 0.54 0.40~ 0.70 Mn 1.25 0.90~ 1.40 P 0.007 0.025 S 0.014 0.030 Cu 0.25 0.50 Al 0.07 0.05~ 0.15 Ti 0.08 0.05~ 0.15 Zr 0.04 0.02~ 0.12
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Packages dia. (mm) 0.9 1.2 1.6 2.0 2.4 3.2 Type spool tube spool tube tube tube tube Weight (kg) 10 5 20 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 1,000 Weight per piece(g) 9 16 25 35 63 560 520 400 TS (MPa) 620 600 480 El (%) 28 30 22 IV (J) -29: 200 -29: 160 -2927 PWHT (xh) AW 625x8 AW
68
Submerged Arc Welding
G-50 US-36
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.17 F7A2-EH14 JIS Z3183 S502-H Features : Suitable for butt and fillet welding of thin plates at high speeds DC-EP (CP type power source) is better for sheet metal of 4mm or thinner Redrying conditions of flux: 150~350x1h
G-60 US-36
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel Classification: ASME / AWS A5.17 F7A2-EH14 JIS Z3183 S502-H Features: Suitable for butt and fillet welding of thin or medium plate at high speeds Redrying conditions of flux: 150~350x1h Chemical composition of wire (%) as per AWS C Si 0.03 0.10 Si 0.27 TS (MPa) 560 480~660 Mn 1.95 1.70~2.20 Mn 1.34 El (%) 27 22 P 0.013 0.030 S 0.005 0.030 P 0.016 IV (J) -29: 40 -2927 Cu 0.11 0.35 S 0.015 PWHT (xh) AW AW
Chemical composition of wire (%) as per AWS C Example Guaranty 0.12 0.10~0.20 C Example 0.12 Si 0.03 0.10 Mn 1.95 1.70~2.20 Si 0.20 P 0.013 0.030 Mn 1.36 S 0.005 0.030 P 0.013 Cu 0.11 0.35
Example Guaranty
0.12 0.10~0.20 C
Chemical composition of weld metal (%) as per AWS Example 0.10 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Approvals AB Single 1T LR 1T NV T Flux Dia. (mm) 1.6 2.0 2.4 3.2 4.0 4.8 6.4 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25,76,150 10,20 25,76,150 25,75,150 25,75,150 25,78,159 71 Mesh size 12x65 12x150 Type can can Weight (kg) 25 25 BV A1T NK KAW1TM Others CR AC AC 460 400
Chemical composition of weld metal (%) as per AWS S 0.013
Mechanical properties of weld metal as per AWS
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 1.6 2.0 2.4 3.2 4.0 4.8 6.4 70 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25,76,150 10,20 25,76,150 25,75,150 25,75,150 25,78,159 Flux Mesh size 8x48 12x65 12x150 20xD Type can can can can Weight (kg) 25 25 25 25 AC AC Packages Wire 440 400 TS (MPa) 540 480~660 El (%) 29 22 IV (J) -29: 40 -2927 PWHT (xh) AW AW
MF-38 US-36
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel Classification : ASME / AWS A5.17 F7A6-EH14 F7P6-EH14 JIS Z3183 S502-H Features : Suitable for butt and flat fillet welding of medium or heavy thick plate Excellent mechanical properties of weld metal by multi-pass welding Redrying conditions of flux: 150~350x1h Packages Wire Dia. (mm) 1.6 Chemical composition of wire (%) as per AWS C Example Guaranty 0.12 0.10~0.20 Si 0.03 0.10 Mn 1.95 1.70~2.20 P 0.013 0.030 S 0.005 0.030 Cu 0.11 0.35 2.0 2.4 3.2 4.0 4.8 P 0.018 S 0.011 6.4 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25,76,150 10,20 25,76,150 25,75,150 25,75,150 25,78,159 Flux Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25
Chemical composition of weld metal (%) as per AWS C Example 0.09 Si 0.32 Mn 1.63
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty 490 420 400 400 Polarity Example Guaranty Approvals AB Single 2T,2YT 3M,3YM LR 2T,2YT 3YM NV YT (YM) BV A2,2YT 3,3YM NK KAW52T 53M Others GL, CR, KR AC AC TS (MPa) 570 530 480~660 480~660 El (%) 30 31 22 22 IV (J) -51: 59 -51: 64 -5127 -5127 PWHT (xh) AW 620x1 AW 62015x1
72
73
MF-300 US-36
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel Classification : ASME / AWS A5.17 F7A6-EH14 F7P6-EH14 JIS Z3183 S502-H Features : Suitable for butt and flat fillet welding of medium or heavy thick plate Excellent slag removal and good mechanical properties Redrying conditions of flux: 150~350x1h Packages Wire Dia. (mm) 1.6 2.0 Chemical composition of wire (%) as per AWS C Example Guaranty 0.12 0.10~0.20 Si 0.03 0.10 Mn 1.95 1.70~2.20 P 0.013 0.030 S 0.005 0.030 Cu 0.11 0.35 3.2 4.0 4.8 Chemical composition of weld metal (%) as per AWS C Example 0.12 Si 0.27 Mn 1.32 P 0.015 S 0.009 6.4 2.4 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25,76,150 10,20 25,76,150 25,75,150 25,75,150 25,78,159 Flux Mesh size 20x200 20xD Type can can Weight (kg) 25 25
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty 470 410 400 400 Polarity Example Guaranty Approvals AB Single 2T,2YT,3M,3YM LR 2T,2YT,3YM NV YT(YM) AC AC TS (MPa) 570 520 480~660 480~660 El (%) 30 31 22 22 IV (J) -51: 90 -51: 82 -5127 -5127 PWHT (xh) AW 620x1 AW 62015x1
74
75
AF-490 US-12K
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel Classification : ASME / AWS A5.17 F7A4-EM12K F6P6-EM12K EN S42 4 AB S2Si Features : Suitable for butt and fillet welding Excellent mechanical properties of weld metal by multi-pass welding Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS C Example Guaranty 0.11 0.05~0.15 C Example 0.05 Si 0.20 0.10~0.35 Si 0.52 Mn 0.96 0.80~1.25 Mn 1.61 P 0.007 0.030 S 0.012 0.030 P 0.009 Cu 0.10 0.35 S 0.004
Chemical composition of weld metal (%) as per AWS
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type paper bag Weight (kg) 25 DC-EP DC-EP 430 380 400 330 TS (MPa) 530 500 480~660 410~550 El (%) 37 36 22 22 IV (J) -40: 106 -51: 133 -4027 -5127 PWHT (xh) AW 620x1 AW 62015x1
76
SAW Flux and Wire Combinations for Mild Steel and 490MPa High Tensile Strength Steel
Brand name ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex Suitable for butt and flat fillet welding of medium or heavy thick plate Good Mechanical properties in multi-pass welding RC: 150~350x1h Wire-Gt 0.12 0.10~ 0.20 Si 0.03 0.10 Mn 1.95 1.70~ 2.20 P 0.013 0.030 S 0.005 0.030 Ex Mechanical properties of weld metal 0.2%OS TS El PWHT IV(J) (MPa) (MPa) (%) (Cxh) -29: 410 520 29 AW 43 360 400 Weld-Ex 0.13 0.21 1.07 0.014 0.016 Gt 330 Suitable for fillet welding for both single and multiple electrodes procedures Excellent bead appearance and slag removal RC: 150~350x1h Suitable for butt welding Excellent bead appearance with high currents Maximum 5 passes are recommended in multi-pass welding RC: 200~300x1h Wire-Ex Wire-Gt Weld-Ex Wire-Ex Wire-Gt Weld-Ex 0.12 0.10~ 0.20 0.05 0.07 0.10 0.07 0.03 0.10 0.67 0.01 0.07 0.53 1.95 1.70~ 2.20 1.61 0.44 0.25~ 0.60 1.30 0.013 0.030 0.016 0.015 0.030 0.015 0.005 Ex 0.030 0.009 0.008 Ex 0.030 0.006 Gt 330 410~ 550 22 400 510 29 Gt 400 480~ 660 22 430 510 29 -18: 40 -18 27 -40: 87 -40 27 AW 410~ 550 22 -29 27 62015 x1 500 480~ 660 35 22 -29: 82 -29 27 620 x1 AW
Pol.
Features
G-80 US-36
A5.17 F7A2-EH14 F6P2-EH14
Fused
AC
MF-53 US-36
A5.17 F7A0-EH14
Fused
AC
AW
AW
PFH-45 US-43
A5.17 F6A4-EL8
Bonded
AC
AW
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Approvals G-80 US-36 MF-53 US-36 PFH-45 US-43 AB, LR, NV, BV, NK, KR AB, LR, NV, NK AB, LR, BV, NV, NK, GL, CR Diameter of wire (mm) US-36 1.6, 2.0, 2.4, 3.2, 4.0, 4.8, 6.4 US-43 2.4, 3.2, 4.0, 4.8, 6.4 Mesh size of flux G-80 MF-53 PFH-45 12x65, 12x200, 20x200, 32x200, 20xD 8x48 10x48
78
79
SAW Flux and Wire Combinations for Mild Steel and 490MPa High Tensile Strength Steel
Type of flux Chemical composition (%) Pol. Features C Wire-Ex Wire-Gt 0.07 0.10 Si 0.01 0.07 Mn 0.44 0.25~ 0.60 0.92 P 0.015 0.030 S 0.008 0.030 Mo Ex 480~ 660 460 540 28 -40: 90 AW Mechanical properties of weld metal 0.2%OS (MPa) TS (MPa) El (%) IV (J) PWHT
Brand name
ASME AWS Class.
PFH-60A US-43
A5.17 F7A4 -EL8
Bonded
AC
Suitable for single or multi-layer butt welding Excellent bead appearance with high currents Weld passes should be limited to 3 or 4 RC: 200~300x1h
Weld-Ex
0.07
0.14
0.014
0.006
0.22
Gt
400
22
-40 27
AW
PFH-55E US-36
A5.17 F7A4 -EH14
Bonded
AC
Suitable for single-pass-on-both-sides or multi-layer butt welding Good bead appearance and excellent impact value RC: 200~300x1h
Wire-Ex Wire-Gt
0.12 0.10~ 0.20 0.09
0.03 0.10
1.95 1.70~ 2.20 1.23
0.013 0.030
0.005 0.030
Ex 480~ 660 460 530 32
-40: 118
AW
Weld-Ex
0.21
0.015
0.007
Gt
400
22
-40 27
AW
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Approvals PFH-60A US-43 PFH-55E US-36 AB, LR, NV, BV, NK, GL, CR AB, LR, NV, BV, NK, GL, CR Diameter of wire (mm) US-43 US-36 PFH-60A PFH-55E 2.4, 3.2, 4.0, 4.8, 6.4 1.6, 2.0, 2.4, 3.2, 4.0, 4.8, 6.4 10x48 10x48
Mesh size of flux
80
81


Shielded Metal Arc Welding, Flux Cored Arc Welding, Gas Metal Arc Welding, Gas Tungsten Arc Welding, Submerged Arc Welding

A guide for selecting welding consumables Table 1 shows suitable welding consumables for shielded metal arc welding (SMAW), flux cored arc welding (FCAW), gas metal arc welding (GMAW), gas tungsten arc welding (GTAW) and submerged arc welding (SAW) of weather proof steels. Table 1 Welding consumables for weather proof steel Steel grade ASTM A709 Gr.36 JIS G3114 SMA400P SMA400W SMA490P SMA490W SMAW FCAW GMAW GTAW SAW LBW-52B
(1)
Tips for better welding results In addition to the tips for mild steel and 490MPa high tensile strength steel, the following notes should be taken into consideration in welding weather proof steels. (1) Remove rust and dirt from welding grooves to prevent pits and blowholes in the weld metal. (2) Use an appropriate welding procedure taking into account the requirements for the mechanical properties of the weldment, because heat input, interpass temperature and plate thickness affect the cooling rate of welds and, where the cooling rate is excessively low, the tensile strength and notch toughness of the weld decrease. (3) Use appropriate preheating according to the type of base metal and the thickness of the work to prevent cold cracking in the weld. Table 2 shows the minimum preheat temperatures used in general applications. Table 2 Minimum preheat temperatures (C) for general uses for several steel grades and thicknesses Steel grade (See Table 1) Type of welding joint Groove Fillet Welding process Plate thickness (mm) 25 max Over 25 Over 38 Up to 38 Up to 50 50 50 50 50 100 100 50 100 50 100 50 100 50
ASTM A588 A709 Gr.50W A242 LBW-588 LBW-62G DW-588 MGW-588 (F, H, HF) TGS-588 MF-38 USW-588
JIS G3114 SMA570P SMA570W
LBW-62G MGW-588 (F, H, HF) MF-38 USW-62B MF-63 USW-62B (HF)
DW-50W MGW-50TB TGS-588 MF-38 USW-52B MF-38A USW-52B MF-53 USW-52B (HF) Note (1) F, H, and HF designate suitable welding position.
A709 Gr.36 SMA400P SMA400W A588 A709 Gr.50W A242 SMA490P SMA490W SMA570P SMA570W
SMAW FCAW, GMAW, GTAW, SAW SMAW FCAW, GMAW, GTAW, SAW SMAW SAW, GMAW
Groove Fillet
Groove Fillet
(4) For welding a high-phosphorous weather proof steel (e.g., A242), use lower welding currents and slower welding speeds to prevent hot cracking.
84
85
Shielding Metal Arc Welding
Covered Electrodes for Weather Proof Steel

ASME AWS Class. Type of covering Chemical composition of all-weld metal (%) C Ex 0.07 Si 0.48 Mn 0.82 P 0.010 S 0.005 Cu 0.31 Ni 0.33 Cr Mechanical properties of all-weld metal 0.2%OS TS El IV (MPa) (MPa) (%) (J) Ex 490 550 31 -29: 130
Brand name
Pol.
Features Suitable for butt and fillet welding of weather proof steel (with painting) RC: 300~350 x0.5~1h Suitable for butt and fillet welding of weather proof steel (without painting) RC: 350~400 x1h Suitable for butt and fillet welding of ASTM A588 and A242 steel RC: 350~400 x1h Suitable for butt and fillet welding of 570MPa class weather proof steel Applicable for ASTM A588 and A242 steel RC: 350~400 x1h
WP
LBW-52
A5.5 E7016 -G
Low hydrogen
AC DCEP
F HF H VU OH
Gt
0.12
0.90
0.30~ 1.40
0.040 0.030
0.20~ 0.60
0.25~ 0.70
Gt
390
480
25
LBW-52B
A5.5 E7016 -G
Low hydrogen
AC DCEP
F HF H VU OH
Ex
0.05
0.54
0.63
0.010
0.004
0.38
0.20
0.59
Ex
480
570
29
-29: 140
Gt
0.12
0.90
0.30~ 1.40
0.040 0.030
0.30~ 0.70
0.05~ 0.70
0.45~ 0.75
Gt
390
480
25
LBW-588
A5.5 E8016 -C3
Low hydrogen
AC DCEP
F HF H VU OH
Ex
0.07
0.57
1.10 0.40~ 1.25
0.010
0.007
1.06 0.80~ 1.10
Ex
520 470~ 550
600
30
-40: 120 -40 27 -18: 160
Gt
0.12
0.80
0.03
0.03
Gt
550
24
LBW-62G
A5.5 E8018 -W2
Low hydrogen
AC DCEP
F HF H VU OH
Ex
0.07
0.58
1.02
0.009
0.004
0.35
0.49
0.57
Ex
540
640
29
Gt
0.12
0.35~ 0.80
0.50~ 1.30
0.03
0.03
0.30~ 0.75
0.40~ 0.80
0.45~ 0.70
Gt
460
550
19
-18 27
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Diameter and Length (mm) Dia. LBW-52 LBW-52B LBW-588 LBW-62G 2.6 350 300 350 3.2 350 350 350 350 4.0 400 400 400 400 5.0 450 450 400 450
86
87
Flux Cored Wires for Weather Proof Steel

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Cu Cr Ni Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 510 TS (MPa) 590 El (%) 27 IV (J) 0: 140
Brand name
DW-50W
Rutile
CO2
DCEP
Suitable for butt and fillet welding in all positions Applicable for weather proof steel which is used normally without painting Suitable for butt and fillet welding in all positions Applicable for A588 steel which is used normally without painting
F HF H VU OH
Ex
0.06
0.35
1.06
0.013
0.008
0.39
0.54
0.38
Gt
0.12
0.90
0.50~ 1.60
0.03
0.03
0.30~ 0.60
0.45~ 0.75
0.05~ 0.70
Gt
390
490
20
0 47
DW-588
A5.29 E81T1 -W2
Rutile
CO2
DCEP
F HF H VU OH
Ex
0.04
0.55
1.14
0.012
0.010
0.41
0.52
0.48
Ex
550
620
27
-29: 60
Gt
0.12
0.35~ 0.80
0.50~ 1.30
0.03
0.03
0.30~ 0.75
0.45~ 0.70
0.40~ 0.80
Gt
470
550~ 690
19
-29 27
Note: Welding tests are as per AWS.
Ex: Example, Gt: Guaranty Diameter (mm) DW-50W DW-588 1.2, 1.4, 1.6 1.2
88
89
Solid wires for Weather Proof Steel

ASME AWS Class. Chemical composition of wire (%) C Si Mn P S Cr Ni Cu Mechanical properties of all-weld metal 0.2%OS (MPa) 450 F HF H VU OH Ex 0.03 0.77 1.39 0.012 0.010 0.61 0.19 0.45 Ex 480 0.30~ 1.20 0.70~ 1.80 0.50~ 0.80 0.05~ 0.70 0.30~ 0.60 400 Gt 400 520 F HF H VU OH Ex 0.03 0.75 1.37 0.008 0.010 0.66 0.58 0.49 Ex 570 0.30~ 1.20 0.70~ 1.80 0.50~ 0.80 0.05~ 0.70 0.30~ 0.60 470 Gt 470 550 19 650 550 26 19 550 610 19 27 580 550 29 19 TS (MPa) 560 El (%) 30 IV (J) 0: 110 -18: 120 0 47 -18 27 -5: 110 -18: 120 - 5 47 -18 27 SG CO2 80%Ar20%CO2 CO2 80%Ar20%CO2 CO2 80%Ar20%CO2 CO2 80%Ar20%CO2
Brand name
SG
Pol.
Features
WP
MGW-50TB
A5.28 ER80S -G
CO2 80%Ar20%CO2
DCEP
Applicable for weatherproof steel which is used normally without painting Lower currents are suitable
Gt
0.15
0.030 0.030
MGW-588
A5.28 ER80S -G
CO2 80%Ar20%CO2
DCEP
Applicable for A588 steel which is used normally without painting Higher currents are suitable
Gt
0.15
0.030 0.030
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) MGW-50TB MGW-588 0.9, 1.0, 1.2 1.2, 1.4
90
91
TIG Welding Rod and Wire for Weather Proof Steel

ASME AWS Class. Chemical composition of rod and wire (%) C Si Mn P S Cr Ni Cu Mechanical properties of all-weld metal YP TS EL IV (MPa) (MPa) (%) (J) -29: 270
Brand Name
SG
Pol.
Features
Ex TGS-588 A5.28 ER80S -G Ar DCEN Applicable for A588 steel which is used normally without painting Gt
0.10
0.27
0.60
0.007
0.009
0.66
0.65
0.42
Ex
470
570
33
0.12
0.20~ 0.90
1.50
0.025
0.025
0.45~ 0.75
0.40~ 0.80
0.30~ 0.75
Gt
400
550
10
-29 27
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) TGS-588 2.0, 2.4
92
93
SAW Flux and Wire Combinations for Weather Proof Steel

ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex MF-38 USW-52B A5.23 F7A2 -EG-G Suitable for butt and flat fillet welding (without painting) Good impact value RC: 150~350x1h 0.10 Si 0.03 Mn 1.51 1.20~ 1.80 1.48 P 0.010 S 0.008 Cu 0.36 0.30~ 0.55 0.35 Cr 0.62 0.50~ 0.80 0.51 Ni 0.14 Ex Wire-Gt 0.15 0.10 0.025 0.025 0.10~ 0.25 0.14 Gt 400 480~ 660 22 490 590 25 -29: 76 Mechanical properties of weld metal 0.2%OS (MPa) TS (MPa) El (%) IV (J)
Brand name
Pol.
Features
Fused
AC
Weld-Ex
0.05
0.32
0.017
0.005
-29 27
MF-38A USW-52B
A5.23 F7A2 -EG-G
Fused
AC
Suitable for butt and flat fillet welding (without painting) Pockmarks hardly occur RC: 150~350x1h
Wire-Ex Wire-Gt Weld-Ex Wire-Ex Wire-Gt Weld-Ex
0.10 0.15 0.06 0.10 0.15 0.05
0.03 0.10 0.39 0.03 0.10 0.58
1.51 1.20~ 1.80 1.36 1.51 1.20~ 1.80 1.35
0.010
0.008
0.36 0.30~ 0.55 0.36 0.36 0.30~ 0.55 0.36
0.62 0.50~ 0.80 0.54 0.62 0.50~ 0.80 0.59
0.14 Ex 480 570 26 0.10~ 0.25 0.15 0.14 Ex 430 530 23 0.10~ 0.25 0.18 Gt 400 480~ 660 22 -18: 35 Gt 400 480~ 660 22 -29: 59
0.025 0.025 0.018 0.010 0.006 0.008
-29 27
MF-53 USW-52B
A5.23 F7A0 -EG-G
Fused
AC
Suitable for fillet welding (without painting) Excellent bead appearance and good slag removal RC: 150~350x1h
0.025 0.025 0.009 0.007
-18 27
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Diameter of wire (mm) USW-52B 1.6, 2.0, 2.4, 3.2, 4.0, 4.8
Mesh size of flux MF-38 MF-38A MF-53 12x65, 20x200, 20xD 12x65, 20x200, 20xD 8x48
94
95
SAW Flux and Wire Combinations for Weather Proof Steel

ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex Wire-Gt Weld-Ex Wire-Ex Wire-Gt Weld-Ex Wire-Ex Suitable for butt and flat fillet welding of ASTM A588 steel RC: 150~350x1h Wire-Gt Weld-Ex Weld-Gt 0.09 0.15 0.05 0.09 0.15 0.05 0.10 0.12 0.08 0.12 Si 0.03 0.10 0.32 0.03 0.10 0.52 0.30 0.20~ 0.35 0.35 0.80 Mn 1.54 1.20~ 1.80 1.53 1.54 1.20~ 1.80 1.36 0.61 0.35~ 0.65 1.06 0.50~ 1.60 P 0.011 S 0.009 Cu 0.38 0.30~ 0.55 0.33 0.38 0.30~ 0.55 0.31 0.40 0.30~ 0.80 0.37 0.30~ 0.75 Cr 0.66 0.50~ 0.80 0.59 0.66 0.50~ 0.80 0.49 0.60 0.50~ 0.80 0.53 0.45~ 0.70 Ni 0.18 0.10~ 0.25 0.18 0.18 Ex 0.025 0.025 0.013 0.011 0.009 0.009 0.10~ 0.25 0.12 0.65 Ex MF-38 USW-588 A5.23 A8A4 -EW-W 0.025 0.030 0.016 0.010 0.40~ 0.80 0.48 Gt 0.035 0.030 0.40~ 0.80 470 550~ 690 20 -40 27 Fused AC 480 600 28 -40: 64 Gt 470 550~ 690 20 510 600 22 -18: 31 Ex 540 620 25 -29: 67 Mechanical properties of weld metal 0.2%OS (MPa) TS (MPa) El (%) IV (J)
Brand name
Pol.
Features
MF-38 USW-62B
A5.23 F8A2 -EG-G
Fused
AC
Suitable for butt and flat fillet welding (without painting) Good mechanical properties RC: 150~350x1h
0.025 0.025 0.02 0.011 0.006 0.009
Gt
470
550~ 690
20
-29 27
MF-63 USW-62B
A5.23 F8A0 -EG-G
Fused
AC
Suitable for fillet welding (without painting) Good usability in flat and horizontal fillet welding RC: 150~350x1h
-18 27
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal, Weld-Gt: Guaranty of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Diameter of wire (mm) USW-62B USW-588 Mesh size of flux MF-38 MF-63 12x65, 20x200, 20xD 8x48 1.6, 2.0, 2.4, 3.2, 4.0, 4.8 1.6, 2.4, 3.2, 4.0, 4.8
96
97

For 590-780MPa High Tensile Strength Steel and Low Temperature Steel

A guide for selecting welding consumables TS YS IV SMAW -20C -40C -60C FCAW, GMAW -20C -30C -40C -60C
(2) (1)
490MPa 350MPa 35J LB-52 (AC, DC-EP, SR) LB-52A (AC, DC-EP, SR) LB-7018-1 (DC-EP) LB-52LT-18 (DC-EP, SR) NB-1SJ (AC, DC-EP, SR) LB-52NS (AC, DC-EP, SR)) DW-100E (100%CO2) MGS-50 (Ar-20%CO2, SR) DW-55E (100%CO2) DWA-55E (Ar-20%CO2) DWA-55ESR (Ar-20%CO2, SR) DW-55L (100%CO2) DWA-55L (Ar-20%CO2) MGS-50LT (Ar-20%CO2, SR) TGS-50 (SR) TGS-51T (SR) TGS-1MT TGS-1N
520MPa 400MPa 40J LB-57 (AC, DC-EP, SR) NB-1SJ (AC, DC-EP, SR) LB-52NS (AC)
550MPa 420MPa 42J LB-62UL (AC, DC-EP, SR) LB-62 (AC, DC-EP, SR) NB-1SJ (AC, SR) LB-62L (AC, DC-EP, SR)
610MPa 500MPa 50J LB-62UL (AC, DC-EP, SR) LB-62 (AC, DC-EP, SR) LB-65L (DC-EP, SR) LB-62L (AC, SR)
670MPa 550MPa 55J LB-106 (AC, DC-EP) LBY-75 (AC)
770MPa 690MPa 69J LB-80UL (AC) LB-88LT (AC)
DW-55L (100%CO2) DWA-55L (Ar-20%CO2) MGT-1NS (Ar-20%CO2) DWA-81Ni1 (Ar-20%CO2) DW-55LSR (100%CO2, SR) DWA-55LSR (Ar-20%CO2, SR) MGS-50LT (Ar-20%CO2) TGS-62 (SR) TGS-60A (SR) TGS-60A (SR) DW-55LSR (100%CO2) DWA-55LSR (Ar-20%CO2)
DWA-65L (Ar-20%CO2) MGT-1NS (Ar-20%CO2)
MGS-70 (Ar-20%CO2)
MGS-80 (Ar-20%CO2)
MGS-88A (Ar-20%CO2) DW-62L (100% CO2) DWA-62L (Ar-20%CO2)
GTAW -20C -40C -60C SAW -20C -40C
(3)
TGS-62 (SR) TGS-60A (SR) TGS-60A (SR)
TGS-62 (SR) TGS-60A (SR) TGS-80AM (SR) TGS-60A (SR)
MF-300 US-36 (AC, SR)
MF-300 US-49A (AC, SR) PFH-55S US-49A (AC, SR) PFH-55S US-49A (AC, SR) PFH-80AK US-56B (DC-EP)
MF-300 US-40 (AC) PFH-55S US-40 (AC) PFH-80AK US-56B (AC, DC-EP) PFH-80AK US-56B (AC) PFH-55S/US-2N (AC, SR)
-60C
PFH-55AS US-36J (DC-EP, SR) PFH-55LT US-36 (AC, SR)
PFH-80AK US-255 (AC)
PFH-80AS US-80LT (DC-EP) PFH-80AK US-80LT (AC)
PFH-55AS US-36J (DC-EP) PFH-55LT US-36J PFH-55LT US-36 (AC) (AC) PFH-55LT US-36J (AC, SR)
Note (1) Welding consumables shown with SR are suitable for the as-welded and PWHT conditions. (2) DW-XXX and DWA-XXX are flux-cored wires. MGS-XXX and MGT-XXX are solid wires. (3) In one-side welding, back shielding is recommended. (4) To prevent cold cracks or to assure mechanical properties of weld metals, preheating and interpass temperatures must be controlled as per an appropriate welding procedure spec. 100 101
Tips for better welding results Common to individual welding processes (1) Use an appropriate welding procedure taking into account the requirements for the mechanical properties of the weldment, because heat input, Interpass temperature and plate thickness affect the cooling rate of welds and, where the cooling rate is excessively low, the tensile strength and notch toughness of the weld decrease. (2) Use appropriate preheat and Interpass temperatures to prevent cold cracking assisted by the diffusible hydrogen in welds. Suitable preheat and Interpass temperatures vary depending upon welding process, plate thickness, and kind of steel plate. In general, higher tensile strength steels need higher preheat and interpass temperatures. (3) Select appropriate welding consumables and welding conditions carefully particularly in cases where the weld metal dilution by the base metal is large, because the chemical composition of the weld metal can markedly be affected by the base metal chemical composition and thereby the properties of the weld metal can be varied. (4) Confirm the applicability of postweld heat treatment for welding consumables before use, because some welding consumables can provide good notch toughness only in the as-welded condition and some welding consumables can provide sufficient notch toughness in the postweld heat treated conditions. (5) Confirm the suitable electric current characteristics for welding consumables before use, because each welding consumable is designed to provide the highest performances with specific type of electric current (AC, DC, or both) and polarity (DC-EP, DC-EN, or both). Therefore, when a welding consumable designed for AC is used in DC or in opposite case, there are possibilities to deteriorate the properties of the weld metal and usability. (6) Some welding consumable can be used by both AC and DC-EP; however, the use of DC-EP causes a little decrease in strength of the weld metal. SMAW (1) Low-hydrogen type electrodes should be stored in an oven (100-150C) placed near the welding area after re-drying was finished. Take out minimize amounts of electrodes needed for a certain work from the oven. This manner is to keep the diffusible hydrogen content of the weld metal in a low level. (2) Use the backstep technique directly in the welding groove or strike an arc on a scrap plate before transferring the arc into the groove to prevent cracking. (3) Keep the arc length as short as possible to maintain good shielding by the coating flux decomposed gases during welding. The use of a long arc can cause a decrease of impact value of the weld metal caused by the nitrogen in the atmosphere and, where the arc length is excessive, blowholes can occur in the weld metal. Use a wind screen in windy areas. (4) Refer to the tips for Mild Steel and 490MPa High Tensile Strength Steel for other notes. 102 103 FCAW, GMAW, and GTAW (1) Use suitable shielding gas for each welding wire because the composition of a shielding gas can affect the mechanical properties of the weld metal. (2) Use a wind screen in windy areas to maintain the shielding gas in good condition. Insufficient or irregular shielding gas can cause weld defects. (3) Refer to the tips for welding Mild Steel and 490MPa High Tensile Strength Steel for other notes. SAW (1) Remove rust, oil, grease, and water in the welding groove beforehand because such dirt can cause weld defects like pits and blowholes. (2) Select suitable steel plates and welding consumables carefully taking into account the dilution of weld metal by the base metal. Submerged arc welding characterizes deeper penetration and thus larger dilution; therefore, the properties of the weld metal can markedly be varied by the chemical composition of the base metal. Especially in the single-pass-on-both-side welding, the dilution ratio becomes as large as about 60% and thus the properties of the weld metal is considerably affected by the chemical composition of the base metal. (3) Refer to the tips for Mild Steel and 490MPa High Tensile Strength Steel for other notes.
LB-62
Extra low hydrogen and moisture resistant type covered electrode for 550 to 610MPa high tensile strength steel Classification: ASME / AWS A5.5 E9016-G EN499 E503ZB JIS Z3212 D5816 Features: Suitable for butt and fillet welding Redrying Conditions: 350~400x1h Chemical composition of all-weld metal (%) as per AWS C Example 0.07 Si Mn P S 0.005 0.020 Ni 0.63 0.40~ 0.75 IV (J) -18: 150 5.0mm 180~240A 150~200A 6.0mm 250~310A Mo 0.26 0.20~ 0.40 0.61 1.15 0.011 0.40~ 0.75~ Guaranty 0.09 0.020 0.75 1.35 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB 3YQ500(H10) Packages Dia. (mm) 2.6 3.2 4.0 5.0 6.0 104 Length (mm) 300 350 400 400 450 Weight per pack (kg) 2 5 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 17 30 55 85 140 LR 3m,3Ym(H15) NV 3YH10 BV 3,3YHH NK KMW3Y50H10 Others CR AC AC, DC-EP 550 530 2.6mm 55~85A 50~80A TS (MPa) 650 620 3.2mm 90~130 80~115 El (%) 30 17 4.0mm 130~180A 110~170A Welding Positions:
OH H VU HF F
LB-62UL
Ultra low hydrogen and moisture resistant type covered electrode for 550 to 610MPa high tensile strength steel Classification: ASME / AWS A5.5 E9016-G EN499 E503ZB JIS Z3212 D5816 Features : Suitable for butt and fillet welding Ultra low hydrogen type with excellent crack resistibility Redrying Conditions: 350~430x1h Chemical composition of all-weld metal (%) as per AWS C Example 0.07 Si Mn P S 0.006 0.020 Ni 0.65 0.45~ 0.80 Mo 0.25 0.20~ 0.40 0.63 1.13 0.010 0.40~ 0.75~ Guaranty 0.09 0.020 0.75 1.35 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 550 530 3.2mm F, HF, H VU, OH Polarity Example Guaranty Approvals Others CCS Packages Dia. (mm) 3.2 4.0 5.0 6.0 Length (mm) 350 400 400 450 Weight per pack(kg) 5 5 5 5 Weight per carton(kg) 20 20 20 20 Weight per piece(g) 31 55 85 140 105 AC AC, DC-EP 90~130 80~115 TS (MPa) 650 620 4.0mm 130~180A 110~170A El (%) 30 17 5.0mm 180~240A 150~200A Welding Positions:
OH H VU HF F
IV (J) -18: 160 6.0mm 250~310A -
LB-52NS
Extra low hydrogen type covered electrode for mild steel and 490MPa high tensile strength steel for low temperature service Classification : ASME / AWS A5.5 E7016-G JIS Z3212 D5016 Features : Suitable for butt and fillet welding Good CTOD properties at temperatures down to -30 Better impact values at temperatures down to -60 Redrying Conditions: 350~400x1h Welding Positions:
OH H VU HF F
Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 300 350 400 450 450 Weight per pack(kg) 2 5 5 5 5 Weight per carton(kg) 20 20 20 20 20 Weight per piece(g) 17 31 55 97 140
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.10 Si 0.40 0.30~ 0.90 Mn 1.38 1.00~ 1.60 P 0.012 0.020 S 0.007 0.020 Ni 0.48 0.30~ 0.70 Ti 0.023 0.005~ 0.035 B 0.0021 0.0005~ 0.0045
6.0
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 490 470 390 390 TS (MPa) 580 570 480 480 El (%) 29 31 25 25 IV (J) -60: 130 -60: 120 -6027 -6027 PWHT (xh) AW 620x1 AW 62015x1
Recommended welding parameters 2.6mm F, HF,H VU, OH Polarity Example Guaranty Approvals AB 3H10,3Y,MG LR 5Y40m(H15) NV 5YH10,NV2-4L,4-4L BV 4Y40MHH,MG NK KMWL3HH AC AC, DC-EP 55~85A 50~80A 3.2mm 90~130 80~120 4.0mm 130~180A 110~170A 5.0mm 180~240A 150~200A 6.0mm 250~310A -
106
107
NB-1SJ
Extra low hydrogen type covered electrode for490 to 550MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.5 E8016-G JIS Z3241 DL5016-6AP1 Features : Suitable for butt and fillet welding of low temperature steel Good CTOD properties at temperatures down to -45 Good impact values at temperatures down to -80 AC current is recommended for 550MPa HT class steel Redrying Conditions: 350~400x1h Welding Positions:
OH H VU HF F
LB-62L
Extra low hydrogen and moisture resistant type covered electrode for 550 to 610MPa high tensile strength steel for low tenperature service Classification: ASME / AWS A5.5 E8016-C1 Features : Suitable for butt and fillet welding Good CTOD properties at temperatures down to -10 Better impact values at temperatures down to -60 AC current is recommended for 570 to 610MPa class steel Redrying Conditions: 350~400x1h Chemical composition of all-weld metal (%) as per AWS Ni 1.33 1.10~ 1.70 IV (J) -80: 127 -80: 130 -6027 -6027 Ti 0.020 0.005~ 0.035 B 0.0018 0.0005~ 0.0045 PWHT (xh) AW 620x1 AW 62015x1 Example Guaranty C Example Si Mn P S Ni 2.10 2.00~ 2.75 Mo 0.13 Ti 0.022 B 0.0016 0.07 0.34 0.97 0.012 0.005 Guaranty 0.10 0.60 1.20 0.03 0.03 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 540 530 460 460 3.2mm F, HF, H VU, OH Polarity BV 4Y40MHH, MG Weight per piece (g) 31 55 97 NK KMW5Y42H10 Example Guaranty Packages Dia. (mm) 3.2 4.0 5.0 Length (mm) 350 400 450 Weight per pack(kg) 5 5 5 Weight per carton (kg) 20 20 20 Weight per piece (g) 31 55 97 AC AC, DC-EP 90~130 80~120 TS (MPa) 650 640 550 550 4.0mm 130~180A 100~170A El (%) 27 28 19 19 5.0mm 180~240A Approvals AB 5YQ500(H10) Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example 0.08 Si Mn P S 0.004 0.020 0.31 1.32 0.007 0.15~ 1.10~ Guaranty 0.10 0.020 0.50 1.70 Mechanical properties of all-weld metal as AWS 0.2%OS (MPa) Example Guaranty 520 490 460 460 3.2mm F, HF, H VU, OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 5.0 Length (mm) 350 400 450 Weight per pack (kg) 5 5 5 Weight per carton (kg) 20 20 20 AC AC 90~130 80~120 TS (MPa) 610 580 550 550 4.0mm 130~180A 110~170A Approvals LR 5Y40m(H15) NV 5YH10,NV2-4L, 4-4L El (%) 29 29 19 19 5.0mm 180~240A 150~200A
IV (J) -60: 130 -60: 120 -6027 -6027
PWHT (xh) AW 608x1 AW 60515x1
108
109
LB-88LT
Ultra low hydrogen and moisture resistant type covered electrode for 780MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.5 E11016-G JIS Z3212 D8016 Features : Suitable for butt and fillet welding Good impact values at temperatures down to -80 Ultra low hydrogen type with excellent crack resistibility Redrying Conditions: 350~430x1h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.04 0.09 0.2%OS (MPa) Example Guaranty 750 670 3.2mm F, HF, H VU, OH Polarity Example Guaranty Approvals NV 5Y69H5 Packages Dia. (mm) 3.2 4.0 5.0 Length (mm) 350 400 400 Weight per pack (kg) 5 5 5 Weight per carton (kg) 20 20 20 Weight per piece (g) 30 54 87 AC AC 90~130 80~115 Si 0.58 0.40~0.75 Mn 1.81 1.40~2.00 P 0.012 0.020 El (%) 20 15 5.0mm 180~240A S 0.006 0.020 IV (J) -80: 63 -8027 Ni 2.62 2.10~2.80 Mo 0.73 0.50~0.80 Welding Positions:
OH H VU HF F
Mechanical properties of all-weld metal as per AWS TS (MPa) 840 760 4.0mm 130~180A 100~170A
110
Covered Electrodes for 590-780MPa High Tensile Strength Steel and Low Temperature Steel
Type of covering Low hydrogen Low hydrogen Low hydrogen Chemical composition of all-weld metal (%) Pol. Features Suitable for 550 to 610MPa high tensile strength steel RC: 350~400x1h WP C DCEP F HF H VU OH F Suitable for 610MPa high HF tensile strength steel H RC: 350~400x1h VU OH F Suitable for 690MPa high HF tensile strength steel H RC: 350~400x1h VU OH F Suitable for 780MPa high HF tensile strength steel H VU RC: 350~400x1h OH Suitable for 780MPa high tensile strength steel Ultra low hydrogen type RC: 350~430x1h F HF H VU OH Ex Gt Ex Gt Ex Gt Ex Gt Ex Gt 0.06 0.09 0.06 0.10 0.08 0.09 0.08 0.09 0.08 0.09 Si 0.61 0.40~ 0.75 0.33 0.60 0.61 0.40~ 0.75 0.63 0.40~ 0.75 0.52 0.35~ 0.70 Mn 1.28 0.80~ 1.40 1.09 1.20 1.40 1.20~ 1.70 1.50 1.20~ 1.70 1.50 1.30~ 1.80 P 0.011 0.020 0.008 0.03 0.010 0.020 0.010 0.020 0.009 0.020 S 0.005 0.020 0.002 0.03 0.005 0.020 0.006 0.020 0.006 0.020 Ni 0.57 0.45~ 0.85 2.55 2.00~ 2.75 1.50 1.20~ 1.70 1.83 1.50~ 2.10 1.90 1.70~ 2.10 Cr 0.22 0.10~ 0.30 0.28 0.20~ 0.40 0.28 0.10~ 0.40 Mo 0.25 0.20~ 0.35 0.13 0.19 0.10~ 0.30 0.43 0.35~ 0.55 0.43 0.25~ 0.55 Ex Gt Ex Gt Ex Gt Ex Gt Ex Gt Mechanical properties of all-weld metal 0.2%OS (MPa) 570 530 560 460 660 600 730 670 710 670 470 A5.5 E7016 -C2L Low hydrogen F HF Suitable for 3.5%Ni steel H RC: 350~400x1h VU OH Ex 0.04 0.26 0.66 0.006 0.003 3.44 Ex 440 3.00~ 3.75 390 Gt 390 480 25 530 480 35 25 TS (MPa) 660 620 660 550 760 690 830 760 820 760 560 El (%) 29 17 29 19 25 16 24 15 25 15 31 IV (J) -20: 170 -20 27 -60: 130 -60 27 -20: 110 -20 27 -20: 110 -20 27 -20: 110 -20 27 -85: 170 -100: 140 -101 27 -101 27
Brand name
ASME AWS Class. A5.5 E9018 -G A5.5 E8016 -C1 A5.5 E10016 -G
PWHT (Cxh) AW AW AW AW AW AW AW AW AW AW AW 605 x1 AW 60515 x1
LB-62D
LB-65L
DCEP
LB-106
AC
LB-116
A5.5 E11016 -G
Low hydrogen
AC
LB-80UL
A5.5 E11016 -G
Low hydrogen
AC
NB-3J
AC
Gt
0.05
0.50
1.25
0.03
0.03
Note: Welding tests are as per AWS. Ex: Example (polarity: AC, DC-EP for LB-62D), Gt: Guaranty (polarity: as specified above) Approvals
LB-106 LB-116 LB-80UL AB, NK, CR AB, NV, NK NK, CCS
Diameter and Length (mm)

Dia. LB-62D LB-65L LB-106 LB-116 LB-80UL NB-3J 2.6 300 3.2 350 350 350 350 350 4.0 400 400 400 400 400 400 5.0 400 400 400 400 -
112
113
DW-55E
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.20 E71T-9J EN 758 T 42 4 P C 1 H5 JIS Z3313 YFL-C504R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -40 Shielding gas: CO2 Polarity: DC-EP Welding positions:
OH H VU HF F
DWA-55E
Rutile type flux cored wire for mild steel and 490MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.20 E71T-9MJ EN 758 T42 4 P M 1 H5 JIS Z3313 YFL-C504R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -40 Shielding gas: 80%Ar+20%CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.18 0.2%OS (MPa) Example Guaranty 540 400 Si 0.40 0.90 TS (MPa) 590 480 Mn 1.42 1.75 El (%) 29 22 P 0.012 0.03 S 0.010 0.03 IV (J) -40: 80 -4027 Ni 0.41 0.50
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.18 Si 0.54 0.90 Mn 1.31 1.75 P 0.013 0.03 S 0.009 0.03 Ni 0.34 0.50
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 540 400 TS (MPa) 600 480 El (%) 28 22 IV (J) -40: 100 -4027
Recommended welding parameters Dia. F HF H VU, OH Approvals AB 3SA, 3Y400SA(H5) Packages Dia. (mm) 1.2 Type Spool Spool Spool Weight (kg) 12.5 15 20 Dia. (mm) 1.4 Type Spool Spool Weight (kg) 15 20 LR 4Y40S(H5) NV YMS(H5) BV SA3,SA3YM (HHH) NK KSW54Y40G (C)H5 Others GL, CR 1.2mm 150~300A 150~300A 150~280A 150~250A 1.4mm 150~400A 150~350A 150~300A 150~250A
Recommended welding parameters Dia. F HF H VU, OH Approvals AB 4Y400SA(H5) Packages Dia. (mm) 1.2 Type Spool Spool Weight (kg) 12.5 15 LR 4Y40S(H5) NV YMS(H5) BV SA3YM(HHH) Others GL, TV, U(ic) 1.2mm 150~300A 150~300A 150~280A 150~250A
114
115
DWA-81Ni1
Rutile type flux cored wire for mild steel and 490-550MPa high tensile strength steel for low temperature service Classification : ASME / AWS A5.29 E81T1-Ni1MJ EN 758 T46 6 1Ni P M 2 H5 Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 Shielding gas: 80%Ar-20%CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
DW-55L
Rutile type flux cored wire for mild steel and 490-550MPa high tensile strength steel for low temperature service Classification : ASME / AWS A5.29 E81T1-K2 EN 758 T46 6 1.5Ni P C 1 H5 JIS Z3313 YFL-C506R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 Shielding gas : CO2 Polarity : DC-EP Chemical composition of all-weld metal (%) as per AWS Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.12 0.2%OS (MPa) Example Guaranty 517 470 Si 0.32 0.80 Mn 1.26 1.50 TS (MPa) 582 550~690 P 0.006 0.03 El (%) 29 19 S 0.006 0.03 IV (J) -60: 142 -6027 Example Guaranty Ni 0.95 0.80~1.10 Example
C 0.04
Si 0.38
Mn
P 0.010 0.03
S 0.008 0.03
Ni 1.40 1.00~ 2.00
1.32 0.50~ Guaranty 0.15 0.80 1.75 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 550 470 TS (MPa) 620 550~690 El (%) 27
IV (J) -60: 70 -6027
22
Recommended welding parameters Dia. F HF H VU, OH Approvals AB 5YQ420SA(H5) 4Y400SA(H5) Packages Dia. (mm) 1.2 LR 5Y42(H5) NV 5Y42MS(H5) 1.2mm 150~300A 150~300A 150~280A 150~250A
Recommended welding parameters Dia. F HF H VU, OH Approvals AB 3SA,3YSA, MG Packages LR 5Y40S(H15) NV YMS(H10), NV2-4,4-4 BV SA3YM(HH),MG NK KSWL3G(C) Others GL, CCS, KR 1.2mm 150~300A 150~300A 150~280A 150~250A 1.4mm 150~400A 150~350A 150~300A 150~250A
Type Spool
Weight (kg) 15
Dia. (mm) 1.2
Type Spool Spool Spool
Weight (kg) 12.5 15 20
Dia. (mm) 1.4
Type Spool Spool
Weight (kg) 12.5 15
116
117
DWA-55L
Rutile type flux cored wire for mild steel and 490-550MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E81T1-K2M EN 758 T46 6 1.5Ni P M 1 H5 JIS Z3313 YFL-A506R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 Shielding gas: 80%Ar-20%CO2 mixture Polarity: DC-EP Welding positions:
OH H
DW-55LSR
Rutile type flux cored wire for mild steel and 490-550MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E81T1-K2 EN 758 T46 6 1.5Ni P C 1 H5 JIS Z3313 YFL-C506R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 in the as-welded and PWHT conditions Shielding gas: CO2 Polarity: DC-EP Chemical composition of all-weld metal (%) as per AWS P 0.009 0.03 El (%) 28 22 S 0.008 0.03 IV (J) -60: 70 -6027 Guaranty Example Ni 1.44 1.00~2.00 Example Guaranty C 0.04 0.15 Si 0.36 0.80 Mn 1.37 0.50~1.75 P 0.008 0.03 S 0.008 0.03 Ni 1.40 1.00~2.00 Welding positions:
OH H VU HF F
VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.03 0.15 Si 0.48 0.80 0.2%OS (MPa) Example Guaranty 540 470 Mn 1.25 0.50~1.75 TS (MPa) 600 550~690
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 550 460 470 TS (MPa) 585 560 550~690 El (%) 28 33 22 IV (J) -60: 100 -60: 80 -6027 PWHT (Cxh) AW 620X1 AW
Recommended welding parameters Dia. F HF H VU, OH Approvals AB 3SA,3YSA, MG Packages Dia. (mm) 1.2 Type Spool Weight (kg) 15 LR 5Y46S(H5) NV Y46MS(H5), NV2-4,4-4 1.2mm 150~300A 150~300A 150~280A 150~250A
Recommended welding parameters Dia. F HF H VU, OH Approvals LR 5Y42S, 5Y42srS(H10), MG Packages Dia. (mm) 1.2 Type Spool Spool Weight (kg) 12.5 15 NV Y42MS(H10), MG NV2-4L, 4-4L BV SA4Y40M(HH), MG NK KSW5Y42G(C)H10, MG 1.2mm 150~300A 150~300A 150~280A 150~250A
118
119
DWA-55LSR
Rutile type flux cored wire for mild steel and 490-550MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E81T1-Ni1M EN 758 T46 6 Z P M 1 H5 JIS Z3313 YFL-A506R Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 in the as-welded and PWHT conditions Shielding gas: 80%Ar-20%CO2 mixture Polarity: DC-EP Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.12 Si 0.33 0.80 Mn 1.32 1.50 P 0.009 0.03 S 0.008 0.03 Ni 0.90 0.801.10 Welding positions
OH H VU HF F
DW-62L
Rutile type flux cored wire for 550-620 MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E91T1-Ni2J EN 758 T50 6 Z P C 2 H5 Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60 Excellent CTOD value at low temperatures down to -40 Shielding gas: CO2 Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.06 0.12 Si 0.29 0.80 Mn 1.23 1.50 P 0.007 0.03 S 0.008 0.03 Ni 2.5 1.75~2.75
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F HF H VU, OH Approvals AB 5YQ420SA(H5) Packages Dia. (mm) 1.2 Type Spool Weight (kg) 15 LR 5Y42S(H5) NV Y42MS(H5), NV2-4L,4-4L 510 450 470 1.2mm 150~300A 150~300A 150~280A 150~250A TS (MPa) 570 530 550~690 El (%) 29 33 22 IV (J) -60: 120 -60: 70 -6027 PWHT (xh) AW 620x2 AW
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 577 540 TS (MPa) 649 620~760 El (%) 25 17 IV (J) -60: 93 -6027 PWHT (xh) AW AW
Recommended welding parameters Dia. F HF H VU, OH Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 1.2mm 150~300A 150~300A 150~280A 150~250A
120
121
DWA-62L
Rutile type flux cored wire for mild steel and 550-620MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E91T1-GM EN 758 T50 6 Z P M 2 H5 Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -60C Excellent CTOD value at low temperatures down to -40C Shielding gas: 80%Ar-20%CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
DWA-65L
Rutile type flux cored wire for 550-620MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.29 E91T1-K2MJ EN 12535 T55 4 Z P M 2 H5 Features : Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -40 Shielding gas: 80%Ar-20%CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.07 0.12 Si 0.32 0.80 Mn 1.33 1.50 P 0.007 0.03 S 0.011 0.03 Ni 2.1 1.75~2.75
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.05 0.15 Si 0.32 0.80 Mn 1.18 0.50 1.75 P 0.009 0.03 S 0.008 0.03 Ni 1.78 1.00~ 2.00 0.11 0.35
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 561 540 TS (MPa) 641 620~760 El (%) 27 17 IV (J) -60: 82 -6027 Example Guaranty Recommended welding parameters Dia. F HF H VU, OH Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 Packages Dia. (mm) 1.2 Type Spool Weight (kg) 15 1.2mm 150~300A 150~300A 150~280A 150~250A Recommended welding parameters Dia. F HF H VU, OH 1.2mm 150~300A 150~300A 150~280A 150~250A Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 600 540 TS (MPa) 660 620~760 El (%) 25 17 IV (J) -40: 80 -4027
122
123
Flux Cored Wires for Low Temperature Steel

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features Suitable for butt and fillet welding in all positions Excellent impact value at low temperatures down to -40 in the as-welded and PWHT conditions WP C Si Mn P S Ni Mechanical properties of all-weld metal 0.2%OS (MPa) 500 F HF H VU OH Ex 0.05 0.50 1.40 0.013 0.007 0.40 Ex 470 560 480~ 620 31 TS (MPa) 580 El (%) 30 IV (J) -40: 130 -40: 96 -40 27 PWHT (Cxh) AW 620x3
Brand name
DWA-55ESR
A5.20 E71T -12MJ
Rutile
80%Ar20%CO2
DCEP
Gt
0.15
0.90
1.60
0.03
0.03
0.50
Gt
400
22
AW
MX-55LF
A5.20 E70T -9J
Metal
CO2
DCEP
Suitable for flat and horizontal fillet welding Excellent porosity resistibility to F inorganic zinc primer HF Excellent impact value at low temperatures down to -60 Suitable for butt and fillet welding in all positions with a short circuit arc Excellent impact value at low temperatures down to -60
Ex
0.05
0.44
1.42
0.012
0.007
0.34
Ex
540
590
29
-60: 58
Gt
0.15
0.80
1.75
0.03
0.03
0.50
Gt
400
490
22
-60 27
MXA-55T
A5.28 E80C -G
Metal
80%Ar20%CO2
DCEP
F HF H VU OH
Ex
0.05
0.34
1.40
0.013
0.018
1.42
Ex
540
600
29
-60: 90
Gt
0.15
0.80
0.50~ 1.75
0.03
0.03
1.00~ 2.00
Gt
470
550~ 690
19
-40 50
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals DWA-55ESR MX-55LF MXA-55T AB AB, LR, NV, BV, NK LR, NV, BV Diameter (mm) DWA-55ESR MX-55LF MXA-55T 1.1 1.2, 1.4, 1.6 1.2, 1.4
124
125
Solid wires Wiresfor for550 590-690MPa High Tensile Strength Steel and Low Temperature Steel Solid to 690MPa High Tensile Strength Steel
Chemical composition of wire (%) SG Pol. Features WP C Si Mn P S Ni Cr Mo Cu Mechanical properties of all-weld metal PWHT 0.2%OS TS El IV (CX h) (MPa) (MPa) (%) (J) & SG -18: 590 670 28 AW 90 -18: 570 660 29 620X5 80 470 550 19 -18 27 AW
Brand name
ASME AWS Class.
MG-60
A5.28 ER80S -G
CO2
DCEP
Suitable for flat, horizontal and horizontal fillet welding
Ex F HF H Gt
0.04
0.85
1.95
0.007
0.010
Al: 0.01
Ti+Zr: 0.20
0.32
0.23
Ex
0.12
0.60~ 1.00
1.65~ 2.15
0.025 0.025
Al: 0.10
Ti+Zr: 0.30
0.20~ 0.50
0.50
Gt
MGS-63B
A5.28 ER90S -G
Ar5~25% CO2
DCEP
Suitable for 550 to 610MPa high tensile strength steel
F HF H VU OH
Ex
0.09
0.69
1.36
0.004
0.007
0.05
0.45
0.28
0.21
Ex
580
660
29
-18: 150
AW 80%Ar20%CO2 AW 80%Ar20%CO2
Gt
0.12
0.40~ 0.90
1.00~ 1.50
0.025 0.025
0.20
0.20~ 0.60
0.20~ 0.50
0.50
Gt
490
620
19
-18 27
MG-70
A5.28 ER100S -G
CO2
DCEP
Suitable for 690MPa high tensile strength steel
Ex F HF H Gt
0.08
0.78
2.00
0.008
0.007
1.05
0.03
0.64
0.23
Ex
610
720
26
-18: 90
AW
0.12
0.50~ 1.00
1.70~ 2.30
0.030 0.030
0.70~ 1.50
0.30
0.40~ 0.90
0.35
Gt
550
690
16
-18 27
AW
MGS-70
A5.28 ER100S -G
Ar5~25% CO2
DCEP
F HF H VU OH
Ex
0.08
0.47
1.41
0.006
0.008
2.02
0.17
0.39
0.21
Ex
650
720
25
-40: 100
AW 80%Ar20%CO2 AW 80%Ar20%CO2
Gt
0.11
0.30~ 0.80
0.90~ 1.60
0.030 0.030
1.50~ 2.50
0.30
0.20~ 0.60
0.50
Gt
550
690
16
-40 27
Note: Welding tests are as pert AWS . Ex: Example, Gt: Guaranty Diameter (mm) MG-60 MGS-63B 0.9, 1.2, 1.4, 1.6 1.2, 1.6 MG-70 MGS-70 1.2, 1.6 1.2
126
127
Solid wires for 780MPa High Tensile Strength Steel and Low Temperature Steel
ASME AWS Class. Chemical composition of wire (%) C Si Mn P S Ni Cr Mo Cu Mechanical properties of all-weld metal 0.2%OS TS El IV PWHT (MPa) (MPa) (%) (J) & SG Ex 680 800 22 -18: 85 AW
Brand name
SG
Pol.
Features
WP
MG-80
A5.28 ER110S -G
CO2
DCEP
Ex F HF H Gt
0.08
0.67
1.88
0.008
0.009
2.16
0.65
0.23
0.12
0.40~ 0.90
1.60~ 2.20
0.030 0.030
1.80~ 2.60
0.40~ 0.35 0.90
Gt
590
760
15
-18 27
AW
MGS-80
A5.28 ER110S -G
Ar5~25% CO2
DCEP
F HF H VU OH
Ex
0.08
0.46
1.37
0.007
0.002
2.64
0.19
0.50
0.22
Ex
770
850
20
-40: 80
AW 80%Ar20%CO2 AW 80%Ar20%CO2 AW 80%Ar20%CO2 AW 80%Ar20%CO2
Gt
0.12
0.30~ 0.60
1.10~ 1.60
0.030 0.030
2.40~ 3.00
0.10~ 0.40
0.30~ 0.35 0.70
Gt
665
760
15
-40 27
MGS-88A
A5.28 ER120S -G
80%Ar20% CO2
DCEP
Suitable for 780MPa high tensile strength steel for low temperature service
F HF H VU OH
Ex
0.06
0.50
1.59
0.005
0.005
3.56
0.78
0.18
Ex
770
880
22
-80: 78 -60 27
Gt
0.09
0.30~ 0.70
1.30~ 1.70
0.020 0.020
3.20~ 3.80
0.60~ 0.50 0.90
Gt
690
830
15
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals MGS-80 AB, NV, NK, GL Diameter (mm) MG-80 MGS-80 MGS-88A 1.2, 1.6 1.2, 1.6 1.2
128
129
Solid wires for Low Temperature Steel

Chemical composition of wire (%) SG Pol. Features WP C Si Mn P S Ni Others Cu Mechanical properties of all-weld metal PWHT 0.2%OS TS El IV (Cxh) (MPa) (MPa) (%) (J) & SG 470 0.22 Ex 440 510 35 -60: 88 -60 27 -60 27 -60: 140 620 x1 AW 620 15 x1 620 x1 80%Ar20%CO2 620 15 x1 80%Ar20%CO2 620 x1 95%Ar5%CO2 620 15 x1 95%Ar5%CO2 540 33 -60: 110 AW
Brand name
ASME AWS Class.
MGS-50LT
A5.18 ER70S -G
80%Ar20% CO2
DCEP
Suitable for 400 to 490 high tensile strength steel for low temperature service Ti-B type weld metal
Ex F HF H VU OH Gt
0.09
0.39
1.91
0.006
0.003
0.03
Ti: 0.08 B: 0.006 Ti: 0.04~ 0.12 B: 0.003~ 0.010 Mo: 0.21
400 0.40 Gt 400
480
22
0.03~ 0.10
0.30~ 0.50
1.50~ 2.10
0.015 0.015
0.50
480
22
MGS-1N
A5.28 ER70S -G
Ar5~20% CO2
DCEP
Suitable for low temperature steel
F HF H VU OH
Ex
0.04
0.43
1.30
0.005
0.006
1.76
0.21
Ex
410
520
32
Gt
0.07
0.20~ 0.60
1.00~ 1.60
0.020 0.020
1.50~ 2.00
Mo 0.40
0.50
Gt
360
480
22
-60 27
MGS-3N
A5.28 ER70S -G
Ar5~20% CO2
DCEP
Suitable for 3.5% Ni steel
F HF H VU OH
Ex
0.03
0.26
1.18
0.007
0.003
4.14
Mo: 0.22
0.22
Ex
470
570
32
-101: 130
Gt
0.07
0.50
1.00~ 1.50
0.020 0.020
3.80~ 4.50
Mo 0.40
0.50
Gt
360
480
16
-105 27
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals MGS-50LT AB, LR, NV, NK Diameter (mm) MGS-50LT MGS-1N MGS-3N 1.2, 1.6 1.2, 1.6 1.2, 1.6
130
131
TIG Welding Rods and Wires for 590-780MPa High Tensile Strength Steel and Low Temperature Steel
Brand Name ASME AWS Class. Chemical composition of rod and wire (%) C Si Mn P S Ni Mo Others Cu Mechanical properties of all-weld metal YP TS EL IV PWHT (MPa) (MPa) (%) (J) (Cxh) -20: 480 630 28 AW 180 620 -20: 530 640 26 x1 98 -20 420 550 18 AW 27 -20 62015 420 550 18 x1 27 -45: 590 670 28 AW 180 585 -45: 590 660 30 x15 280 -60 420 550 18 AW 27 -60 60015 420 550 18 x1 27 -60: 760 880 23 AW 240 665 760 15 -60 27 AW
SG
Pol.
Features
TGS-62
A5.28 ER80S -G
Ar
DCEN
Ex
0.08
0.74
1.38
0.007
0.009
0.02
0.51
0.12
Ex
Gt
0.10
0.30~ 0.85
1.15~ 1.65
0.020
0.020
0.60
0.25~ 0.65
0.50
Gt
TGS-60A
A5.28 ER80S -G
Ar
DCEN
Ex
0.09
0.05
1.36
0.007
0.007
1.00
0.58
0.12
Ex
Gt
0.12
0.20
1.00~ 1.60 1.24 0.90~ 1.40
0.025
0.025
0.60~ 1.20 2.89 2.60~ 3.20
0.30~ 0.65 0.69 0.40~ 0.90
Cr: 0.36 Cr: 0.10~ 0.60
0.50
Gt
TGS-80AM
A5.28 ER110S -G
Ar
DCEN
Ex Gt
0.09 0.12
0.11 0.20
0.006 0.025
0.008 0.025
0.21 0.50
Ex Gt
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) TGS-62 TGS-60A TGS-80AM 1.2, 1.6, 2.0, 2.4 1.2, 1.6, 2.0, 2.4 1.2, 1.6, 2.0, 2.4
132
133
TIG Welding Rods and Wires for Low Temperature Steel

ASME AWS Class. Chemical composition of rod and wire (%) C Si Mn P S Ni Mo Cu Mechanical properties of all-weld metal YP TS EL IV (MPa) (MPa) (%) (J) -60: 460 540 33 200 -60: 390 450 35 250 -60 360 480 24 27 -60 27 -101: 510 580 30 69 -101: 490 570 31 78 -105 360 480 24 27 -105 360 480 24 27
Brand Name
SG
Pol.
Features
PWHT (Cxh) AW 620 x1 AW 62015 x1 AW 620 x1 AW 62015 x1
Ex TGS-1N A5.28 ER70S -G Ar DCEN Suitable for low temperature steel Gt
0.05
0.31
1.07
0.005
0.007
0.82
0.15
0.12
Ex
0.09
0.60
0.70~ 1.30
0.025
0.025
0.60~ 1.00
0.30
0.40
Gt
Ex TGS-3N A5.28 ER70S -G Ar DC- Suitable for EN 3.5% Ni steel Gt Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals TGS-1N LR, NV, BV, NK
0.04
0.36
0.89
0.004
0.007
3.48
0.15
0.11
Ex
0.06
0.60
0.60~ 1.10
0.020
0.020
3.20~ 3.90
0.30
0.50
Gt
Diameter (mm) TGS-1N TGS-3N 1.6, 2.0, 2.4 1.6, 2.0, 2.4
134
135
MF-38 US-49
SAW flux and wire combination for 550 to 590MPa high tensile strength steel Classification: ASME / AWS A5.23 F8A4-EG-A4 F8P6-EG-A4 JIS Z3183 S584-H Features : Suitable for butt and fillet welding Applicable for 0.5%Mo steel Redrying conditions of flux: 150~350x1h Packages Wire Dia. (mm) 1.6 2.0 Chemical composition of wire (%) as per AWS C Example Guaranty 0.09 0.07~ 0.12 Si 0.03 0.05 Mn 1.58 1.25~ 1.80 P 0.014 0.025 S 0.013 0.025 Mo 0.52 0.45~ 0.60 Cu 0.10 0.35 3.2 4.0 4.8 6.4 S 0.014 0.030 Mo 0.53 0.40~ 0.65 Cu 0.35 2.4 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25 10,20 25,76 25, 75 25,75 25
Flux Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25
Chemical composition of weld metal (%) as per AWS C Example Guaranty 0.10 0.15 Si 0.37 0.80 Mn 1.35 1.60 P 0.014 0.030
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty 520 510 470 470 Polarity Example Guaranty Approvals AB Single 3YTM LR 3T,3YM,3YT NV YTM BV A3YTM NK KAW3Y46TMH10 AC AC TS (MPa) 640 600 550~690 550~690 El (%) 28 29 20 20 IV (J) -40: 37 -51: 40 -4027 -5127 PWHT (xh) AW 600x3 AW 62015x1
136
137
MF-38 US-A4
SAW flux and wire combination for 550 to 590MPa high tensile strength steel Classification : ASME / AWS A5.23 F8A4-EA4-A4 F8P6-EA4-A4 JIS Z3183 S584-H Features : Suitable for butt and fillet welding Applicable for 0.5%Mo steel Redrying conditions of flux: 150~350x1h
MF-38 US-40
SAW flux and wire combination for 550 to 610MPa high tensile strength steel Classification : ASME / AWS A5.23 F9A6-EA3-A3 F8P6-EA3-A3 JIS Z3183 S624-H1 Features : Suitable for butt and fillet welding Applicable for 0.5%Mo steel Redrying conditions of flux: 150~350x1h Chemical composition of wire (%) as per AWS
Chemical composition of wire (%) as per AWS C Example Si Mn P S 0.014 0.025 Mo 0.52 0.45~ 0.65 Mo 0.52 0.40~ 0.65 Cu 0.10 0.35 0.09 0.04 1.59 0.010 0.05~ 1.20~ Guaranty 0.20 0.025 0.15 1.70 Chemical composition of weld metal (%) as per AWS C Example Guaranty 0.10 0.15 Si 0.39 0.80 Mn 1.35 1.60 P 0.013 0.030
C Example
Si
Mn
S 0.010 0.025
Mo 0.52 0.45~ 0.65 Mo 0.45 0.40~0.65
Cu 0.12 0.35
0.13 0.04 1.80 0.008 0.05~ 1.65~ Guaranty 0.20 0.025 0.17 2.20 Chemical composition of weld metal (%) as per AWS C Si 0.34 0.80 Mn 1.58 2.10 P 0.017 0.030 Example Guaranty 0.08 0.15
S 0.009 0.030
Cu 0.12 0.35
S 0.013 0.030
Cu 0.11 0.35
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Flux Type spool coil coil coil coil coil Weight (kg) 20 25 25,75,150 25,75 25,75,150 25 139 Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25 Dia. (mm) AC AC Single 580 560 540 470 TS (MPa) 670 630 620~760 550~690 El (%) 28 29 17 20 Approvals AB MG NK KAW3Y50MH10 IV (J) -51: 51 -51: 58 -5127 -5127 PWHT (xh) AW 620X1 AW 62015x1
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25 AC AC 520 510 470 470 TS (MPa) 640 600 550~690 550~690 El (%) 28 29 20 20 IV (J) -40: 37 -51: 40 -4027 -5127 PWHT (xh) AW 620x1 AW 62015x1
2.0 2.4 3.2 4.0 4.8 6.4
138
PFH-80AK US-80LT
SAW flux and wire combination for 780MPa high tensile strength steel Classification: ASME / AWS A5.23 F12A10-EG-G Features : Suitable for butt and flat fillet welding of heavy duty structures AC current is only applicable Excellent impact value at low temperatures down to -80 Redrying conditions of flux: 250~350x1h Chemical composition of wire (%) as per AWS C Example 0.12 Guaranty 0.15 Si 0.15 0.25 Mn P S Ni 2.75 2.40~ 2.90 Ni 2.45 2.10~ 2.90 IV (J) -73: 90 -7327 Mo 0.77 0.60~ 0.90 Mo 0.74 0.50~ 1.00 Cu 0.10 0.40 2.03 0.007 0.002 1.75~ 0.015 0.015 2.25 Chemical composition of weld metal (%) as per AWS C Example 0.08 Si 0.28 Mn P S 0.004 0.030 1.65 0.009 1.20~ Guaranty 0.12 0.80 0.030 2.20 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Approvals NV Single Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 VY69M AC AC 760 750 TS (MPa) 840 830~970
PFH-80AS US-80LT
SAW flux and wire combination for 780MPa high tensile strength steel Classification: ASME / AWS A5.23 F11A10-EG-G Features : Suitable for butt and flat fillet welding of heavy duty structures DC-EP current is only applicable Excellent impact value at low temperatures down to -80 Redrying conditions of flux: 250~350x1h Chemical composition of wire (%) as per AWS C Example 0.12 Si 0.15 Mn P S Ni 2.75 2.40~ 2.90 Ni 2.42 2.10~ 2.90 IV (J) -73: 83 -7327 Mo 0.77 0.60~ 0.90 Mo 0.73 0.50~ 1.00 Cu 0.10 0.40 2.03 0.007 0.002 1.75~ Guaranty 0.15 0.25 0.015 0.015 2.25 Chemical composition of weld metal (%) as per AWS C Example 0.06 Si 0.51 Mn P S 0.002 0.030 1.64 0.011 1.20~ Guaranty 0.12 0.80 0.030 2.20 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty DC-EP DC-EP 740 680 TS (MPa) 860 760~900
Cu 0.12 0.35
Cu 0.11 0.35
El (%) 22 14
PWHT AW AW
El (%) 23 15
PWHT AW AW
Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20
140
141
PFH-55LT US-36
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.17 F7A8-EH14, F7P8-EH14 Features : Suitable for butt welding of structures for low temperature service AC current is only applicable Excellent impact value at low temperatures down to -60 and CTOD at temperatures down to -50 Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS C Example Guaranty 0.12 0.10~0.18 C Example 0.08 Si 0.03 0.05 Si 0.19 Mn 1.95 1.70~2.20 Mn 1.42 P 0.013 P 0.013 0.030 S 0.005 S 0.008 0.030 Ti 0.02 Cu 0.08 0.30 B 0.004
PFH-55AS US-36J
SAW flux and wire combination for mild steel and 490MPa high tensile strength steel for low temperature service Classification: ASME / AWS A5.17 F7A8-EH14, F7P8-EH14 Features : Suitable for butt welding of structures for low temperature service DC-EP current is only applicable Excellent impact value at low temperatures down to -60 and CTOD at temperatures down to -20 Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS C Example Guaranty 0.13 0.10~0.18 C Example 0.07 Si 0.01 0.05 Si 0.23 Mn 2.00 1.70~2.20 Mn 1.42 P 0.009 P 0.012 0.030 S 0.004 S 0.007 0.030 Ti 0.02 Cu 0.08 0.30 B 0.004
Mechanical properties of weld metal as per AWS 0.2%OS MPa Example Guaranty Polarity Example Guaranty Approvals AB Single Tandem Packages Wire Dia. (mm) 3.2 4.0 4.8 142 Type coil coil coil Weight (kg) 25,76,150 25,75,150 25,75,150 Flux Mesh size 10x48 Type can Weight (kg) 20 3M,3YM,MG 4YM,MG LR 5Y40M(H5) NV YM,NV2-4,4-4 YM BV A4YM,MG NK KAWL3M AC AC 489 461 400 400 TS Mpa 555 539 480~660 480~660 El % 34 34 22 22 IV J -62: 180 -62: 160 -6227 -6227 PWHT (xh)rs AW 623x1 AW 62015x1
Mechanical properties of weld metal as per AWS 0.2%OS MPa Example Guaranty Polarity Example Guaranty Approvals AB Single Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 143 Flux Mesh size 10x48 Type can Weight (kg) 20 5Y400H5 LR 5Y40MH5 DC-EP DC-EP 485 432 400 400 TS Mpa 555 532 480~660 480~660 El % 33 31 22 22 IV J -62: 170 -62: 180 -6227 -6227 PWHT (xh) AW 620x1 AW 62015x1
SAW Flux and Wire Combinations for Low Temperature Steel and 780MPa High Tensile Strength Steel
ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex Wire-Gt 0.12 0.10~ 0.18 Si 0.02 0.10 Mn 1.99 1.70~ 2.20 P 0.005 0.025 S 0.002 0.025 Mo 0.27 0.20~ 0.35 Cr or Ni Ex 490 400 Weld-Ex 0.09 0.40 1.63 0.019 0.013 0.21 Gt 400 Wire-Ex Wire-Gt Weld-Ex Weld-Gt Wire-Ex Wire-Gt Weld-Ex Weld-Gt 0.10 0.13 0.07 0.12 0.06 0.13 0.04 0.12 0.13 0.30 0.30 0.80 0.18 0.05~ 0.30 0.21 0.80 2.59 2.10~ 2.80 2.01 1.50~ 2.50 0.98 0.60~ 1.20 0.73 1.60 0.013 0.020 0.007 0.020 0.007 0.020 0.008 0.030 0.002 0.020 0.004 0.020 0.005 0.020 0.004 0.025 0.88 0.70~ 1.05 0.85 0.60~ 1.20 Cr: 0.78 Cr: 0.70~ 0.90 Cr: 0.79 Cr: 0.50~ 1.00 Ni: 3.48 Ni: 3.10~ 3.80 Ni: 3.35 Ni: 2.80~ 3.80 480~ 660 22 590 480~ 660 30 22 Mechanical properties of weld metal 0.2%OS TS El IV PWHT (MPa) (MPa) (%) (J) (Cxh) 540 620 28 -51: 50 -51: 60 -51 27 -51 27 AW 620 x1 AW 620 15 x1
Brand name
Pol.
Features Suitable for multi-layer butt welding of structures for low temperature service Excellent impact value at temperatures down to -40 RC: 150~350x1h Suitable for butt and flat fillet welding of heavy structures Bead appearance and slag removal are excellent RC: 250~350x1h Suitable for multi-layer butt welding of 3.5% Ni steel Excellent impact value at temperatures down to -100 after PWHT RC: 200~300x1h
MF-38 US-49A
A5.17 F7A6 -EH14 F7P6 -EH14
Fused
AC
Ex
720
820
24
-40: 80
AW
PFH-80AK US-80BN
A5.23 F11A4 -EG-G
Bonded
AC
Gt
680
760~ 900
15
-40 27
AW
Ex
440
530
34
PFH-203 US-203E
A5.23 F7P15 -ENi3 -Ni3
-101: 130
610 x1
Bonded
AC
Gt
400
480~ 660
22
-101 27
620 15 x1
Note: Welding tests as per AWS, Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal, Weld-Gt: Guaranty of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Approvals MF-38 US-49A AB, LR, TV Diameter of wire (mm) US-49A US-80BN US-203E 2.4, 3.2, 4.0, 4.8 3.2, 4.0, 4.8 4.0 Mesh size of flux MF-38 PFH-80AK PFH-203 12x65, 20x200, 20xD 10x48 10x48
144
145


A guide for selecting welding consumables Steel type Mn-Mo Mn-Mo-Ni Plate ASTM ASME steel grade Pipe Tube SMAW BL-96 BL-106 FCAW GMAW MGS-56 MGS-63S MGS-M MG-M MG-CM GTAW SAW MF-27/US-56B PF-200/US-56B PF-200/US-63S MF-38/US-40 MF-38/US-49 MF-38/US-A4 MF-29A/US-511 PF-200/US-511N PF-200D/US-511ND MF-29A/US-521 PF-200/US-521S PF-200D/US-521S PF-500/US-521H PF-500D/US-521HD PFH-80AK/US-2CW
A302Gr.B,C,D A533Type A,B,C,D
TGS-56
0.5Mo
A204Gr.A,B,C
A209Gr.T1 A335Gr.P1 A213Gr.T2 A335Gr.P2
CMA-76 CMB-83 CMB-86 CMA-96 CMA-96MB CMA-96MBD CMB-95 CMB-98 CMA-106 CMA-106N CMA-106ND CMB-105 CMB-108 CMA-106H CMA-106HD CM-2CW
TGS-M
0.5Cr-0.5Mo
A387Gr.2 Cl.1,2
TGS-CM TGS-1CM TGS-1CML TGS-80B2 TGS-2CM TGS-2CML TGS-90B3 TGS-2CMH TGS-2CW
1Cr-0.5Mo 1.25Cr-0.5Mo
A387Gr.12 Cl.1,2 A387Gr.11 Cl.1,2
A213Gr.T11,12 A335Gr.P11,12
DW-81B2 DWA-81B2
MGS-1CM MG-1CM
2.25Cr-1Mo
A387Gr.22 Cl.1,2
A213Gr.T22 A335Gr.P22
DW-91B3 DWA-91B3
MGS-2CM MGS-2CMS MG-2CM MGS-2CW
2.25Cr-1Mo-V Low C 2.25Cr-W-V-Nb 5Cr-0.5Mo
A542Type D Cl.4a A832Gr.22V -
SA213Gr.T23 SA335Gr.P23 A213Gr.T5 A335Gr.P5 A213Gr.T9 A335Gr.P9 A213Gr.T91 A335Gr.P91 A213Gr.T92 A335Gr.P92 SA213Gr.T122 SA335Gr.P122
A387Gr.5 Cl.1,2
CM-5
MGS-5CM
TGS-5CM
PF-200S/US-502
9Cr-1Mo
A387Gr.9 Cl.1,2
CM-9 CM-9Cb CM-96B9 CR-12S
MGS-9CM MGS-9Cb
TGS-9CM TGS-9Cb TGS-90B9 TGS-12CRS
PF-200S/US-9Cb
9Cr-1Mo-V-Nb
A387Gr.91 Cl.2
9Cr-W-V-Nb 12Cr-W-V-Nb
MGS-12CRS
PF-200S/US-12CRS
148
149
Tips for better welding results for individual welding processes SMAW (1) Remove scale, rust, oil, grease, water, and other dirt from welding grooves beforehand to prevent defects such as porosity and cracking in the weld metal. (2) Use welding currents in the recommended range because the use of excessively high currents can cause imperfections such as poor X-ray soundness, much undercuts, much spatter, and hot cracking. (3) With low-hydrogen type electrodes, keep the arc length as short as possible to prevent porosity caused by nitrogen in the atmosphere. Limit the weaving width within two and a half times the diameter of the electrode. When striking an arc in the welding groove directly, use the backstep technique or strike an arc on a scrap plate before welding the groove to prevent blowholes in the arc starting bead. (4) Use preheating and interpass temperatures in the recommended range as shown in Table 1 in order to prevent the occurrence of cold cracks. (5) Use proper postweld heat treatment (PWHT) temperatures to ensure good mechanical properties of the weld. The use of an excessively high temperature can damage the weld causing inadequate tensile strength and impact value of the weld. In contrast, the use of an excessively low temperature can cause poor ductility and impact toughness of the weld in addition to inadequate stress relieving. The recommended ranges of PWHT temperatures are shown in Table 1. Hold weldments at PWHT temperatures for appropriate time according to the thickness of the base metal to ensure the quality of the weld. (6) Control heat input in predetermined ranges because heat input can markedly affect the crack resistibility and mechanical properties of the weld. Table 1 Recommended temperatures for preheating and interpass control and PWHT Type of steel Mn-Mo-Ni steel 0.5Mo and 0.5Cr-0.5Mo steel 1Cr-0.5Mo and 1.25Cr-0.5Mo steel 2.25Cr-1Mo steel 5Cr-0.5Mo and 9Cr-1Mo steel Preheating and interpass temperature (C) 150-250 100-250 150-300 200-350 250-350 PWHT temperature (C) 590-650 620-680 650-700 680-730 710-780 FCAW, GMAW (1) Use DC-EP polarity. (2) Use and appropriate shielded gas flow rate as shown in Table 2 for recommendation. (3) In spray arc welding with a shielding gas of Ar/O2 or Ar/5-20%CO2 admixture, short circuiting noise may occur when the arc voltage is excessively low. In such a case, keep the arc length about 4-5 mm in order to prevent blowholes in the weld metal. (4) Refer to (1), (4), (5), (6) of the tips for SMAW. Table 2 Recommended shielding gas flow rate Flow rate (liter/min) 20-25 Nozzle standoff (mm) 20 Max wind velocity (m/sec) 2
GTAW (1) Use DC-EN polarity. (2) Use an appropriate shield gas flow rates as shown in Table 3. (3) Use back-shielding to ensure good reverse bead appearance and prevent the occurrence of porosity in the weld metal for low-alloy steels containing Cr over 1.25%. (4) Refer to (1), (4), (5), (6) of the tips for SMAW. Table 3 Recommended shielding gas flow rate Flow rate (liter/min) 10-15 Max. wind velocity (m/sec) 1
SAW (1) Control flux supply at an appropriate flux-burden height. The flux-burden height can affect the appearance of beads and X-ray soundness. The most appropriate height varies depending on flux mesh size, shape of welding groove and other welding conditions; however, single electrode welding commonly use 25-35 mm while tandem welding generally use 30-45 mm. (2) Use lower currents and slower speeds for root pass welding of thick plates to prevent cracking. (3) Refer to (1), (4), (5), (6) of the tips for SMAW.
150
151
CMA-96 CMA-96MB
Low hydrogen type covered electrode for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.5 E8016-B2 JIS Z3223 DT2316 Features : Suitable for butt and fillet welding Applied for ASTM A387 Gr.11, Gr.12 and equivalents CMA-96MB: Lower tensile strength and higher impact value Redrying Conditions: 325~375x1h Chemical composition of all-weld metal (%) as per AWS
C CMA-96 CMA-96MB Example Guaranty Example Guaranty Si Mn P S Cr Mo
CMA-96MBD
Low hydrogen type covered electrode for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.5 E8016-B2 Features : Suitable for butt and fillet welding Applicable for ASTM A387 Gr.11, Gr.12 and equivalents DC current is recommended Lower tensile strength and higher impact value Redrying Conditions: 325~375x1h Chemical composition of all-weld metal (%) as per AWS C Example Si Mn P S 0.004 0.03 Cr 1.29 1.00~ 1.50 IV (J) -20: 174 -40: 78* 5.0mm 185~235A Mo 0.57 0.40~ 0.65 PWHT (xh) 690x1 690x1 69015x1 6.0mm 240~300A 0.004 0.03
0.003 0.03 El (%)
Welding Positions:
OH H VU HF F
Welding Positions
OH H VU HF F
0.06 0.05~0.12
0.06 0.05~0.12 Temp. ( )
0.38 0.60
0.45 0.60 0.2%OS (MPa)
0.72 0.90
0.74 0.90 TS (MPa)
0.008 0.03
0.007 0.03
1.31 1.00~1.50
1.30 1.00~1.50 IV (J)
0.54 0.40~0.65
0.54 0.40~0.65 PWHT (xh)
0.06 0.37 0.76 0.006 0.05~ Guaranty 0.60 0.90 0.03 0.12 Mechanical properties of all-weld metal as per AWS Temp. () Example Guaranty Dia. F VU, OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 5.0 6.0 DC-EP DC-EP Length (mm) 350 400 400 400 Weight per pack (kg) 5 5 5 5 RT 450 RT 3.2mm 80~120 75~110 0.2%OS (MPa) 515 394 460 TS (MPa) 617 484 550 4.0mm 125~175A 100~160A El (%) 27 19
CMA-96
Example Guaranty
RT 450 RT RT 450 RT
570 460 460

490 360 460
650 520 550

590 450 550
26 21 19
30 24 19
0: 210 -18: 200 -18: 170* -
690x1 690x1 69015x1

690x1 690x1 69015x1
19
CMA-96MB
Example Guaranty
* 690x1+Step Cooling

Dia. F VU, OH 2.6mm 55~85A 50~80A Example Guaranty LR MG(E8016-B2) 3.2mm 80~120 75~110 AC AC, DC-EP NV H10, NV1Cr0.5Mo 4.0mm 125~175A 100~160A CMA-96MB
* 690x1+Step Cooling 5.0mm 185~235A Example Guaranty NK MG(E8016-B2) 6.0mm 240~300A AC AC Others TV
Polarity
CMA-96
Approvals (only for CMA-96)

AB MG(E8016-B2) BV MG(E8016-B2)
Weight per carton (kg) 20 20 20 20
Weight per piece (g) 30 54 84 120
Packages
Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Length (mm) 300 350 400 400 400 Weight per pack (kg) 2 5 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) (CMA-96) 17 29 53 82 122 (CMA-96MB) 17 30 54 84 120
152
153
CMA-106 CMA-106N
Low hydrogen type covered electrode for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.5 E9016-B3 JIS Z3223 DT2416 Features : Suitable for butt and fillet welding Applied for ASTM A387 Gr.22 and equivalents CMA-106N: Lower tensile strength, higher impact value and less sensitive to temper embrittlement Redrying Conditions: 325~375x1h Chemical composition of all-weld metal (%) as per AWS
C CMA-106 CMA-106N Si Mn P S Cr Mo
CMA-106ND
Low hydrogen type covered electrode for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.5 E9016-B3 Features : Suitable for butt and fillet welding Applicable for ASTM A387 Gr.22 and equivalents DC current is recommended Lower tensile strength, higher impact value and less sensitive to temper embrittlement Redrying Conditions: 325~375x1h Chemical composition of all-weld metal (%) as per AWS 0.004 0.03
0.002 0.03 El (%)
Welding Positions:
Welding Positions:
OH H VU HF F
H VU HF F
Example 0.07 Guaranty 0.05~0.12

Example Guaranty 0.11 0.05~0.12 Temp. ( )
0.34 0.60
0.33 0.60 0.2%OS (MPa)
0.61 0.90
0.81 0.90
0.006 0.03
0.005 0.03
2.10 0.96 2.00~2.50 0.90~1.20

2.28 2.00~2.50 IV (J) 0.98 0.90~1.20 PWHT (xh)
C Example
Si
Mn
S 0.002 0.03
Cr 2.41 2.00~ 2.50 IV (J) -40: 151 -60: 109* -
Mo 1.04 0.90~ 1.20 PWHT (xh) 690x8 690x8 69015x1 6.0mm 240~300A -

TS (MPa)
0.11 0.32 0.84 0.004 0.05~ Guaranty 0.60 0.90 0.03 0.12 Mechanical properties of all-weld metal as per AWS Temp. () Example Guaranty Dia. F VU, OH Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 5.0 6.0 Length (mm) 350 400 400 400 Weight per pack (kg) 5 5 5 5 RT 450 RT 3.2mm 90~130 75~115 DC-EP DC-EP 0.2%OS (MPa) 501 402 530 TS (MPa) 635 483 620 4.0mm 140~190A 100~160A
CMA-106
Example Guaranty
RT 450 RT
RT 450 RT
630 520 530

510 430 530 3.2mm 90~130 75~115 AC AC, DC-EP
730 580 620

650 510 620 4.0mm 140~190A 100~160A CMA-106N
22 17 17
28 20 17
0: 120 -29: 120 -29: 108* -
690x1 690x1 69015x1

690x8 690x8 69015x1 6.0mm 240~300A AC AC
El (%) 26 19 17 5.0mm 190~240A -
CMA-106N
Example Guaranty
*690x8 +Step Cooling

Dia. F VU, OH 2.6mm 55~85A 50~80A Example Guaranty
*690x8 +Step Cooling 5.0mm 190~240A Example Guaranty
Polarity
CMA-106
Approvals (only for CMA-106) AB MG(E9016-B3) Packages

Dia. (mm) 2.6 3.2 4.0 5.0 6.0 Length (mm) 300 350 400 400 400 Weight per pack (kg) 2 5 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) (CMA-106) 17 30 55 85 121 (CMA-106N) 18 31 55 86 122
LR MG(E9016-B3)
NV H10, NV2.25Cr1Mo
BV MG(E9016-B3)
NK MG(E9016-B3)
Others TV
Weight per carton (kg) 20 20 20 20
Weight per piece (g) 31 55 86 122
154
155
CMA-106H
Low hydrogen type covered electrode for 2.25%Cr-1%Mo-V heat resistant steel Features : Suitable for butt and fillet welding Applied for ASTM A336 Gr F22V and equivalents Excellent tensile strength at high temperatures and good creep rupture strength Redrying Conditions: 325~375x1h Welding Positions:
CMA-106HD
Low hydrogen type covered electrode for 2.25%Cr-1%Mo-V heat resistant steel Features : Suitable for butt and fillet welding Applicable for ASTM A336 Gr F22V and equivalents Excellent tensile strength at high temperatures and good creep rupture strength by DC-EP current Redrying Conditions: 325~375x1h Welding Positions:
H VU HF F
H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.05~ 0.12 Si 0.31 0.20~ 0.50 Mn 1.18 0.50~ 1.30 P 0.004 S 0.001 Cr 2.42 2.00~ 2.60 Mo 1.01 0.90~ 1.20 V 0.29 0.20~ 0.40 Nb 0.017 0.010~ 0.040
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.050.15 Si 0.24 0.200.50 Mn 1.12 0.501.30 P 0.005 S 0.002 Cr 2.48 2.002.60 Mo 1.05 0.901.20 V 0.27 0.200.40 Nb 0.012 0.0100.040
0.015 0.015
0.015 0.015
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 612 420 TS (MPa) 713 590 El (%) 23 18 IV (J) -18: 147 PWHT (xh) 705x7 70515x8
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 520 420 TS (MPa) 636 590 El (%) 24 18 IV (J) -30: 130 PWHT (xh) *1 70515x8
*1: 705x 8h for impact test, 705x 26h for tensile test Recommended welding parameters Dia. F VU Polarity Example Guaranty Packages Dia. (mm) 3.2 4.0 5.0 Length (mm) 350 400 400 Weight per pack (kg) 5 5 5 Weight per carton (kg) 20 20 20 Weight per piece (g) 32 56 87 Packages Dia. (mm) 3.2 4.0 5.0 Length (mm) 350 400 400 Weight per pack(kg) 5 5 5 Weight per carton(kg) 20 20 20 Weight per piece(g) 32 56 87 AC AC Polarity Example Guaranty DC-EP DC-EP 3.2mm 90~130A 75~115A 4.0mm 140~190A 100~160A 5.0mm 190~240A Recommended welding parameters Dia. F VU 3.2mm 90~130A 75~115A 4.0mm 140~190A 100~160A 5.0mm 190~240A -
156
157
CM-9
Low hydrogen type covered electrode for 9%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.5 E8016-B8 JIS Z3223 DT2616 Feature : Suitable for butt and fillet welding Applied for ASTM A387 Gr.9 and equivalents Redrying Conditions: 325~375x1h Welding Positions:
OH H VU HF F
CM-9Cb
Low hydrogen type covered electrode for 9%Cr-1%Mo-Nb-V heat resistant steel Classification: ASME / AWS A5.5 E9016-G Features : Suitable for butt and fillet welding Applicable for ASTM A387 Gr.91 and equivalents Excellent creep rupture strength Good performance by AC current Redrying Conditions: 325~375x1h Chemical composition of all-weld metal (%) as per AWS S 0.004 0.03 Cr 9.56 8.0~ 10.5 Mo 1.03 0.85~ 1.20 Example C 0.06 Si 0.31 Mn 1.51 P 0.006 S 0.003 Ni 0.94 Cr 9.11 8.00~ 10.50 Mo 1.06 0.80~ 1.20 Nb 0.03 0.15 V 0.18 0.50 Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.05~ 0.10 Si 0.40 0.90 Mn 0.68 1.0 P 0.007 0.03
Guaranty 0.12 0.60 2.00 0.025 0.025 1.00 Mechanical properties of all-weld metal as per AWS
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 510 460 TS (MPa) 680 550 El (%) 26 19 IV (J) 0: 110 PWHT (xh) 740x10 74015x1
0.2%OS (MPa) Example Guaranty 600 530
TS (MPa) 750 620
El (%) 25 17
IV (J) 0: 81 -
PWHT (xh) 750x5 74015x1
Recommended welding parameters 2.6mm F VU, OH Polarity Example Guaranty Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 300 350 400 400 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 18 30 55 85 AC AC, DC-EP 55~85A 50~80A 3.2mm 75~115 70~110 4.0mm 120~160A 90~150A 5.0mm 160~220A -
Recommended welding parameters Dia. F VU, OH Polarity Example Guaranty Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 300 350 400 400 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 18 31 55 85 AC AC, DC-EP 2.6mm 55~85A 50~80A 3.2mm 75~115 70~110 4.0mm 120~160A 90~150A 5.0mm 160~220A -
158
159
CM-96B9
Low hydrogen type covered electrode for 9%Cr-1%Mo-Nb-V heat resistant steel Classification: ASME / AWS A5.5 E9016-B9 Features : Suitable for butt and fillet welding Applied for ASTM A387 Gr.91 and equivalents Excellent creep rupture strength Good performance by DC-EP current Redrying Conditions: 325~375x1h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.11 0.08~ 0.13 Si 0.20 Mn 1.17 P 0.005 S 0.001 Ni 0.86 1.0 Cr 9.21 8.0~ 10.5 Mo 0.99 0.85~ 1.20 Nb 0.04 0.02~ 0.10 V 0.23 0.15~ 0.30
0.30 1.25 0.01 0.01
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 754 530 TS (MPa) 850 620 El (%) 20 17 IV (J) 0: 30 PWHT (xh) 740x1 74015x1
Recommendable welding parameters Dia. F VU, OH Polarity Example Guaranty Packages Dia. (mm) 2.6 3.2 4.0 5.0 160 Length (mm) 300 350 400 400 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 18 31 55 85 DC-EP DC-EP 2.6mm 55~85A 50~80A 3.2mm 75~115A 70~110A 4.0mm 120~160A 90~150A 5.0mm 160~220A -
Covered electrodes Electrodes for heat Heat-Resistant Low-Alloy Steel Covered resistant steel
ASME AWS Class. A5.5 E7016 -A1 Type of covering Low hydrogen Chemical composition of all-weld metal (%) Pol. AC DCEP Features WP F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH C Ex Gt Ex 0.06 0.12 0.03 Si 0.49 0.60 0.87 Mn 0.79 0.90 0.71 P 0.006 0.03 0.005 S 0.002 0.03 0.004 Cr 1.20 1.00~ 1.50 1.29 1.00~ 1.50 2.14 2.00~ 2.50 2.14 2.00~ 2.50 Mo 0.49 0.40~ 0.65 0.49 0.40~ 0.65 0.52 0.40~ 0.65 0.95 0.90~ 1.20 0.95 0.90~ 1.20 Ex Gt Ex Mechanical properties of all-weld metal 0.2%OS (MPa) 550 390 470 TS (MPa) 630 480 580 El (%) 29 25 29 IV (J) 0: 210 0: 78 0: 66 0: 79 0: 106 PWHT (Cxh) 620x1 62015 x1 690x1 69015 x1 690x1 69015 x1 690x1 69015 x1 690x1 69015 x1
Brand name
CMA-76
Suitable for 0.5%Mo steel RC: 325~375x1h Suitable for 1~1.25%Cr-0.5%Mo steel DC-EP is only applicable. RC: 325~375x1h Iron powder low hydrogen type for 1~1.25%Cr-0.5%Mo steel RC: 325~375x1h Suitable for 2.25%Cr-1%Mo steel DC-EP is only applicable RC: 325~375x1h Iron powder low hydrogen type for 2.25%Cr-1%Mo steel RC: 325~375x1h
CMB-95
A5.5 E7015 -B2L
Low hydrogen
DCEP
Gt
0.05
1.00
0.90
0.03
0.03
Gt
390
520
19
CMB-98
A5.5 E8018 -B2
Low hydrogen
AC DCEP
Ex
0.07 0.05~ 0.12 0.03
0.68
0.75
0.012
0.006
Ex
590
690
26
Gt
0.80
0.90
0.03
0.03
Gt
460
550
19
CMB-105
A5.5 E8015 -B3L
Low hydrogen
Ex
0.85
0.87
0.006
0.004
Ex
550
650
25
DCEP
Gt
0.05
1.00
0.90
0.03
0.03
Gt
460
550
17
CMB-108
A5.5 E9018B3
Low hydrogen
AC DCEP
Ex Gt
0.07 0.05~ 0.12
0.68 0.80
0.70 0.90
0.012 0.03
0.007 0.03
Ex Gt
610 530
720 620
23 17
Note: Welding tests are as per AWS. Ex: Example (polarity: AC, except DC-EP for CMB-95/-105), Gt: Guaranty (polarity: As specified above) Approvals CMB-98 LR Diameter and Length (mm) Dia. CMA-76 CMB-95 CMB-98 CMB-105 CMB-108 2.6 300 300 300 300 300 3.2 350 350 400 350 400 4.0 400 400 450 400 450 5.0 400 400 450 400 450 6.0 400 450 -
162
163
Covered Electrodes for Heat-Resistant Low-Alloy Steel

Type of covering Chemical composition of all-weld metal (%) Pol. Features WP C Si Mn P S Cr Mo Others Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 400 TS (MPa) 560 El (%) 33 IV (J) 0: 150 PWHT (Cxh) 750x8
Brand name
ASME AWS Class.
CM-5
A5.5 E8016 -B6
Low hydrogen
AC DCEP
Suitable for 5%Cr-0.5%Mo steel RC: 325~ 375x1h
F HF H VU OH
Ex
0.08
0.36
0.52
0.008
0.002
5.39
0.58
Gt
0.05~ 0.10
0.90
1.0
0.03
0.03
4.0~ 6.0
0.45~ 0.65
W: 1.60 V: 0.22 Nb: 0.02 W: 1.00~ 2.00 V: 0.15~ 0.30 Nb: 0.01~ 0.08
Gt
460
550
19
74015 x1
Ex AC DCEP Suitable for T23 tubes and P23 pipes RC: 325~ 375x1h F HF H VU OH Gt
0.05
0.28
0.73
0.007
0.005
2.25
0.09
Ex
565
652
20
0: 105
715x2
CM-2CW
Low hydrogen
0.15
0.60
0.10~ 1.60
0.020
0.010
1.90~ 2.60
0.05~ 0.85
Gt
300
510
17
71515 x2
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: As specified above) Diameter and Length (mm) Dia. CM-5 CM-2CW 2.6 300 300 3.2 350 350 4.0 400 400 5.0 400 6.0 400 -
164
165
DW-81B2
Rutile type flux cored wire for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.29 E81T1-B2/B2M Features : Suitable for butt and fillet welding in all positions Applicable for ASTM A387 Gr.11, Gr.12 and equivalents Shielding gas: CO2 or 75~85%Ar-Bal. CO2 mixture Polarity: DC-EP Welding Positions:
OH H VU HF F
DWA-81B2
Rutile Type flux cored wire for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.29 E81T1-B2M Features : Suitable for butt and fillet welding in all positions Applicable for ASTM A387 Gr.11, Gr.12 and equivalents Higher impact value compared with DW-81B2 Shielding gas: 75~85%Ar-Bal. CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: 80%Ar+20%CO2) C Example Si Mn P S Cr Mo 0.51 0.40~ 0.65 Mo 0.05 0.61 0.60 0.008 0.013 1.29 0.05~ 1.00~ Guaranty 0.80 1.25 0.030 0.030 0.12 1.50 Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Si Mn P S Cr
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: 80%Ar+20%CO2) C Example Guaranty 0.05 0.050.12 Si 0.55 0.80 Mn 0.97 1.25 P 0.006 0.03 S 0.012 0.03 Cr 1.34 1.001.50 Mo 0.49 0.400.65
0.06 0.46 0.46 0.008 0.009 1.23 0.48 0.05~ 1.00~ 0.40~ Guaranty 0.80 1.25 0.030 0.030 0.12 1.50 0.65 Mechanical properties of all-weld metal as per AWS (Shielding gas: 80%Ar+20%CO2) 0.2%OS (MPa) Example Guaranty 591 470 0.2%OS (MPa) Example Guaranty Dia. HF VU, OH Packages Dia. (mm) 1.2 1.6 Type Spool Spool Weight (kg) 12.5 12.5 549 470 1.2mm 230~300A 190~260A TS (MPa) 670 550~690 TS (MPa) 633 550~690 1.6mm 280~350A 230~300A El (%) 24 19 El (%) 25 19 Approvals LR MG Others CWB PWHT (xh) 690x1 69015x1 PWHT (xh) 690x1 69015x1
Mechanical properties of all-weld metal as per AWS (Shielding gas: 80%Ar+20%CO2) 0.2%OS (MPa) Example Guaranty 575 470 TS (MPa) 655 550-690 El (%) 25 19 IV (J) -18: 67 PWHT (xh) 690x1 69015x1
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) Recommended welding parameters Dia. HF VU, OH 1.2mm 220~270A 200~250A
Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5
166
167
DW-91B3
Rutile type flux cored wire for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.29 E91T1-B3/B3M Features : Suitable for butt and fillet welding in all position Applied for ASTM A387 Gr.22 and equivalents Shielding gas: CO2 or 75~85%Ar-Bal. CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
DWA-91B3
Rutile Type flux cored wire for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.29 E91T1-B3M Features : Suitable for butt and fillet welding in out-of-position Applicable for ASTM A387 Gr.22 and equivalents Higher impact value compared with DW-91B3 Shielding gas: 75~85%Ar-Bal. CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: 80%Ar+20%CO2) C Example Si Mn P S Cr Mo 0.97 0.90~ 1.20 Mo Mechanical properties of all-weld metal as per AWS (Shielding gas: 80%Ar+20%CO2) 0.2%OS (MPa) Example Guaranty 615 540 TS (MPa) 705 620-760 El (%) 21 17 IV (J) -18: 96 PWHT (x h) 690x1 69015x1 Chemical composition of all-weld metal (%) as per AWS (Shielding gas: 80%Ar+20%CO2) C Example Guaranty 0.07 0.050.12 Si 0.35 0.80 Mn 0.85 1.25 P 0.007 0.03 S 0.010 0.03 Cr 2.29 2.002.50 Mo 1.00 0.901.20 0.05 0.62 0.59 0.008 0.010 2.25 0.05~ 2.00~ Guaranty 0.80 1.25 0.030 0.030 0.12 2.50 Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Si Mn P S Cr
0.06 0.47 0.50 0.010 0.009 2.16 0.97 0.05~ 2.00~ 0.90~ Guaranty 0.80 1.25 0.030 0.030 0.12 2.50 1.20 Mechanical properties of all-weld metal as per AWS (Shielding gas: 80%Ar+20%CO2) 0.2%OS (MPa) Example Guaranty 633 540 0.2%OS (MPa) Example Guaranty Dia. HF VU, OH Packages Dia. (mm) 1.2 1.6 168 Type Spool Spool Weight (kg) 12.5 12.5 602 540 1.2mm 230~300A 190~260A TS (MPa) 723 620~760 TS (MPa) 690 620~760 1.6mm 280~350A 230~300A El (%) 21 17 El (%) 20 17 PWHT (x h) 690x1 69015x1 PWHT (xh) 690x1 69015x1 Approvals Others CWB
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) Recommended welding parameters Dia. HF VU, OH 1.2mm 220~270A 200~250A
Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5
169
Solid Wires for Heat -Resistant Low-Alloy Steel

Chemical composition of wire (%) SG Pol. Features WP C Ex Gt 0.08 0.10 Si 0.41 0.30~ 0.90 Mn 1.50 1.00~ 1.60 P 0.006 0.020 S 0.007 0.020 Ni 0.89 0.50~ 1.00 Cr Mo 0.34 Cu 0.17 Ex Gt Mechanical properties of all-weld metal 0.2%OS (MPa) 500 470 520 DCEP Suitable for 0.5%Mo steel F HF H VU OH Ex 0.07 0.59 1.10 0.006 0.009 0.55 0.17 Ex 480 0.15 0.30~ 0.90 0.60~ 1.60 0.025 0.025 0.40~ 0.40 0.65 Gt 470 570 DCEP Suitalbe for 1~1.25%Cr0.5%Mo steel F HF H VU OH Ex 0.09 0.55 1.15 0.007 0.009 1.45 0.55 0.18 Ex 420 Gt 0.15 0.30~ 0.90 0.60~ 1.50 0.025 0.025 1.00~ 1.60 0.40~ 0.40 0.65 Gt 470 550 DCEP Suitable for 2.25%Cr1%Mo steel F HF H VU OH Ex 0.08 0.56 1.07 0.005 0.009 2.35 1.11 0.17 Ex. 430 Gt 0.15 0.20~ 0.90 0.40~ 1.40 0.025 0.025 2.10~ 2.70 0.90~ 0.40 1.20 Gt 540 570 620 30 17 540 550 670 28 19 26 580 550 680 28 19 22 TS (MPa) 590 550 610 El (%) 29 19 25 IV (J) -40: 69 0: 98 0: 160 0: 69 0: 170 0: 110 0: 140 PWHT (Cxh) & SG 620x40 80%Ar20%CO2 62015x1 80%Ar20%CO2 AW 80%Ar20%CO2 620x1 80%Ar20%CO2 AW 80%Ar20%CO2 620x1 80%Ar20%CO2 650x10 80%Ar20%CO2 62015x1 80%Ar20%CO2 680x1 80%Ar20%CO2 690x15 80%Ar20%CO2 69015x1 80%Ar20%CO2
Brand name
ASME AWS Class.
MGS-56
A5.28 ER80S -G
Ar5~20% CO2
DCEP
Suitable for Mn-Mo and Mn-Mo-Ni steel
F HF H VU OH
0.20~ 0.35 0.60
MGS-M
A5.28 ER80S -G
Ar2~5% O2 Ar5~20% CO2 Ar2~5% O2 Ar5~20% CO2 Ar2~5% O2 Ar5~20% CO2
Gt
MGS-1CM
A5.28 ER80S -G
MGS-2CM
A5.28 ER90S -G
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals MGS-1CM AB, BV, TV Diameter (mm) MGS-56 MGS-M MGS-1CM MGS-2CM 1.2 0.8, 0.9, 1.0, 1.2, 1.6 0.8, 0.9, 1.0, 1.2, 1.4, 1.6 0.8, 0.9, 1.0, 1.2, 1.4, 1.6
170
171
Solid Wires for Heat-Resistant Low-Alloy Steel

Chemical composition of wire (%) SG Ar2~5% O2 Ar5~20% CO2 Ar2~5% O2 Ar5~20% CO2 Pol. Features WP C Ex 0.08 Si 0.40 Mn 0.53 0.40~ 0.70 0.52 0.40~ 0.70 P 0.011 S 0.010 Ni 0.08 Cr 5.52 4.50~ 6.00 8.99 8.00~ 10.5 Mo 0.55 0.45~ 0.65 1.00 0.8~ 1.2 Cu 0.18 Nb V Ex Mechanical properties of all-weld metal 0.2%OS TS El (MPa) (MPa) (%) 480 640 26 IV (J) 0: 78 0: 130 PWHT (Cxh) & SG 700x2 98%Ar2%O2 74515 x1 98%Ar2%O2 720x2 98%Ar2%O2 74515 x1 98%Ar2%O2 740x8 95%Ar5%CO2 74515 x1 95%Ar5%CO2
Brand name
ASME AWS Class.
MGS-5CM
A5.28 ER80S -B6
DCEP
Suitable for 5%Cr0.5%Mo steel
Gt
0.10
0.50
0.025
0.025
0.6
0.35
Gt
470
550 17
MGS-9CM
S5.28 ER80S -B8
DCEP
Suitable for 9%Cr1%Mo steel
Ex
0.07
0.40
0.007
0.008
0.02
0.17
Ex
480
640
24
Gt
0.10
0.50
0.025
0.025
0.5
0.35
Gt
470
550 17
A5.28 MGS-9Cb ER90S -G
Ar5% CO2
DCEP
Suitable for 9%Cr1%MoNb-V steel
F HF H VU OH
Ex
0.08
0.35
1.59
0.007
0.008
0.45
8.79
0.88
0.16
0.02
0.17
Ex
570
700
27
0: 98
Gt
0.12
0.70
2.20
0.020
0.020 1.00
8.00~ 10.00
0.80~ 1.20
0.35
0.10 0.50
Gt
410
620 16
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) MGS-5CM MGS-9CM MGS-9Cb 1.2, 1.6 1.2 0.8, 1.0, 1.2, 1.6
172
173
TGS-1CM TGS-1CML
TIG welding rod and wire for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.28 ER80S-G JIS Z3316 YGT1CM: TGS-1CM JIS Z3316 YGT1CML: TGS-1CML Features : Applied for ASTM A387 Gr.11, Gr.12 and equivalents TGS-1CML: Lower carbon content Shielding Gas: Ar Polarity: DC-EN Chemical composition of rod and wire (%) as per AWS
C TGS-1CM Ex. Guar. TGS-1CML Ex. Guar. 0.08 0.05~ 0.12 0.03 0.05 Si 0.52 0.70 0.50 0.70 Mn 1.10 0.60~ 1.20 1.13 1.30 P 0.007 0.025 0.005 0.025 S 0.009 0.025 0.009 0.025 Cr 1.40 1.00~ 1.50 1.40 1.00~ 1.50 Mo 0.55 0.40~ 0.65 0.49 0.40~ 0.65 IV (J) 0: 270 0: 300 NK MG(E8016-B2) Ni 0.02 0.20 0.04 0.20 Cu 0.11 0.35 0.12 0.35
TGS-80B2
TIG welding rod and wire for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.28 ER80S-B2 Features: Applicable for ASTM A213 Gr.11 and equivalents Shielding Gas: Ar Polarity: DC-EN
Chemical composition of rod and wire (%) as per AWS C Example Guaranty 0.11 0.07~ 0.12 Si 0.50 0.40~ 0.70 Mn 0.67 0.40~ 0.70 P 0.004 S 0.004 Cr 1.40 1.20~ 1.50 Mo 0.55 0.40~ 0.65 Ni 0.01 0.25 Cu 0.15 0.35
0.025 0.025
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Packages Dia. (mm) 1.0 1.2 1.6 2.0 2.4 3.2 Type spool spool tube tube tube tube Weight (kg) 10 10 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight per piece (g) 16 25 35 63 490 470 TS (MPa) 625 550 El (%) 32 19 IV (J) -20: 246 PWHT (x h) 620x1 62015x1

0.2%OS (MPa) TGS-1CM Example Guaranty TGS-1CML Example Guaranty AB MG LR MG(ER80S-G) 540 470 480 470 NV MG TS (MPa) 630 550 580 550 El (%) 28 19 31 19 PWHT (x h) 690x1 62015x1 620x1 AW Others KR, TV
Approvals (only for TGS-1CM)

BV MG(ER80S-G)
Packages
Dia. (mm) 0.8 1.0 1.2 Type spool spool tube spool spool 1.6 tube spool spool 2.0 2.4 3.2 tube tube tube Weight (kg) 10 10 5 10 20 5 10 20 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 1,000 Weight per piece (g) (TGS-1CM) (TGS-1CML) 9 16 25 35 63 16 25 35 63
174
175
TGS-2CM TGS-2CML
TIG welding rod and wire for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.28 ER90S-G: TGS-2CM ER80S-G: TGS-2CML JIS Z3316 YGT2CM: TGS-2CM JIS Z3316 YGT2CML: TGS-2CML Features : Applied for ASTM A387 Gr.22 and equivalents TGS-2CML: Lower carbon content Shielding Gas: Ar Polarity: DC-EN Chemical composition of rod and wire (%) as per AWS C TGS-2CM Ex. Guar. TGS-2CML Ex. Guar. 0.11 0.05~ 0.13 0.03 0.05 Si 0.36 0.70 0.50 0.70 Mn 0.75 0.50~ 1.20 1.14 1.30 P 0.004 S 0.008 Cr 2.29 2.00~ 2.50 2.33 2.10~ 2.60 El (%) 28 17 28 19 Others KR, TV Weight per piece (g)
(TGS-2CM) 9 16 25 35 63 (TGS-2CML) 16 25 35 -
TGS-90B3
TIG welding rod and wire for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.28 ER90S-B3 Features: Applied for ASTM A387 Gr.22 and equivalents Shielding Gas: Ar Polarity: DC-EN
Chemical composition of rod and wire (%) as per AWS Mo 1.07 0.90~ 1.20 1.09 0.90~ 1.20 IV (J) 0: 250 0: 250 Ni 0.05 Cu 0.12 C Example Guaranty 0.11 0.07~ 0.12 Si 0.64 0.40~ 0.70 Mn 0.67 0.40~ 0.70 P 0.006 S 0.006 Cr 2.44 2.30~ 2.70 Mo 1.09 0.90~ 1.20 Ni 0.01 0.25 Cu 0.14 0.35
0.025 0.025 0.007 0.009
0.20 0.35 0.03 0.12
0.025 0.025
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Packages Dia. (mm) 1.0 1.2 1.6 2.0 2.4 3.2 Type spool spool tube tube tube tube Weight (kg) 10 10 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight per piece (g) 16 25 35 63 596 540 TS (MPa) 725 620 El (%) 27 17 IV (J) -20: 237 PWHT (x h) 690x1 69015x1
0.025 0.025
0.20 0.35
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) TGS-2CM TGS-2CML Example Guaranty Example Guaranty AB MG Packages Dia. (mm)
0.8 1.0 1.2 1.6 2.0 2.4 3.2
TS (MPa) 720 620 630 550 BV
PWHT (x h) 690x1 69015x1 690x1 69015x1
610 540 520 470 NV MG
Approvals (only for TGS-2CM) MG(ER90S-G)
Type
spool spool spool tube spool tube tube tube tube
Weight (kg)
10 10 10 5 10 5 5 5 5
Length (mm)
1,000 1,000 1,000 1,000 1,000
176
177
TGS-2CMH
TIG welding rod and wire for 2.25%Cr-1%Mo-V heat resistant steel Features : Applicable for ASTM A336 Gr. F22V and equivalents Excellent tensile strength at high temperatures and good creep rupture strength Shielding Gas: Ar Polarity: DC-EN Chemical composition of rod and wire (%) as per AWS C Example Guaranty Example Guaranty 0.12 0.10~0.13 Mo 1.06 0.90~1.20 Si 0.16 0.70 V 0.28 0.20~0.40 Mn 0.43 0.20~0.70 Nb 0.037 0.015~0.040 P 0.005 0.025 Ni 0.01 0.20 S 0.008 0.025 Cu 0.11 0.35 Cr 2.31 2.00~2.50
TGS-9CM
TIG welding rod and wire for 9%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.28 ER80S-B8 Features: Applied for ASTM A387 Gr.9 and equivalents Shielding Gas: Ar Polarity: DC-EN Chemical composition of rod and wire (%) as per AWS C Example Guaranty Example Guaranty 0.07 0.10 Mo 1.00 0.8~1.2 Si 0.39 0.50 Ni 0.18 0.50 Mn 0.52 0.400.70 Cu 0.12 0.35 P 0.006 0.025 S 0.009 0.025 Cr 8.98 8.00~10.5
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 623 420 TS (MPa) 730 590 El (%) 22 18 IV (J) -18: 300 PWHT (x h) 705x7 70515x8
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 410 470 TS (MPa) 590 550 El (%) 32 17 IV (J) 0: 220 PWHT (x h) 750x2 74515x1
Packages Dia. (mm) 1.2 1.6 2.0 2.4 Type tube tube tube tube Weight (kg) 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight per piece (g) 9 16 25 35
Packages Dia. (mm) 1.2 1.6 2.0 2.4 3.2 Type spool tube tube tube tube Weight (kg) 20 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight per piece (g) 16 25 35 63
178
179
TGS-9Cb
TIG welding rod and wire for 9%Cr-1%Mo-Nb-V heat resistant steel Classification: ASME / AWS A5.28 ER90S-G Features : Applied for ASTM A387 Gr.91 and equivalents Excellent creep rupture strength Shielding Gas: Ar Polarity: DC-EN
TGS-90B9
TIG welding rod and wire for 9%Cr-1%Mo-Nb-V heat resistant steel Classification: ASME / AWS A5.28 ER90S-B9 Features : Applied for ASTM A387 Gr.91 and equivalents Excellent creep rupture strength Shielding Gas: Ar Polarity: DC-EN
Chemical composition of rod and wire (%) as per AWS C Example Guaranty Example Guaranty 0.08 0.12 Mo 0.90 0.85~1.20 Si 0.16 0.60 Ni 0.71 0.80 Mn 1.01 1.20 Nb 0.04 0.02~0.12 P 0.006 0.020 V 0.18 0.10~0.35 S 0.005 0.010 Cu 0.15 0.35 Cr 9.01 8.00~10.00
Chemical composition of rod and wire (%) as per AWS C Example Guaranty Example Guaranty 0.12 0.07~0.13 Cr 9.14 8.00~9.50 Si 0.17 0.15~0.30 Mo 0.91 0.80~1.10 Mn 1.04 1.25 Ni 0.93 1.00 P 0.007 0.010 V 0.16 0.15~0.25 S 0.005 0.010 Al 0.04 Cu 0.10 0.20
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Packages Dia. (mm) 0.8 1.0 1.2 1.6 2.0 2.4 3.2 Type spool spool spool spool tube tube tube tube Weight (kg) 10 10 10 10 5 5 5 5 Length (mm) 1,000 1,000 1,000 1,000 Weight per piece (g) 16 25 35 63 700 410 TS (MPa) 780 620 El (%) 24 16 IV (J) 0: 240 PWHT (x h) 740x8 74515x1
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Packages Dia. (mm) 1.2 1.6 2.0 2.4 Type spool spool tube tube tube Weight (kg) 10 20 5 5 5 Length (mm) 1,000 1,000 1,000 Weight per piece(g) 16 25 35 756 410 TS (MPa) 851 620 El (%) 23 16 IV (J) 0: 172 PWHT (x h) 745x1 74515x1
180
181
TIG Welding Rods and Wires for Heat-Resistant Low-Alloy Steel

ASME AWS Class. A5.28 ER80S -G A5.28 ER80S -G A5.28 ER80S -B6 Chemical composition of rod and wire (%) C Ex Gt Ex Gt Ex Gt 0.10 0.12 0.08 0.05~ 0.12 0.09 0.10 Si 0.41 0.20~ 0.60 0.54 0.80 0.41 0.50 Mn 1.59 1.20~ 1.80 1.04 1.50 0.49 0.40~ 0.70 0.45 P 0.007 0.025 0.004 0.025 0.006 0.025 S 0.007 0.025 0.007 0.025 0.009 0.025 Ni 0.66 0.40~ 0.80 0.02 0.20 0.04 0.60 Cr 5.44 4.50~ 6.00 2.32 Mo 0.50 0.40~ 0.60 0.53 0.40~ 0.65 0.55 0.45~ 0.65 0.52 Others Cu: 0.11 Cu0.35 Cu: 0.12 Cu0.35 Cu: 0.12 Cu0.35 Cu: 0.10 V: 0.33 Nb: 0.031 W: 1.22 Al: Cu0.40 V: 0.15~ 0.40 Nb: 0.01~ 0.08 W:1.00~ 2.00 Al0.03 Mechanical properties of all-weld metal 0.2%OS TS EL IV PWHT (MPa) (MPa) (%) (J) (Cxh) -12: Ex 520 590 31 620x1 290 62015 Gt 470 550 19 x1 0: Ex 500 580 32 620x1 280 Gt Ex Gt 470 480 470 550 600 550 19 26 17 0: 280 0: 205 AW 750x2 74515 x1 715x2
Brand Name
SG
Pol. DCEN
Features Suitable for Mn-Mo and Mn-Mo-Ni steel Suitable for 0.5%Mo steel Suitable for 5%Cr0.5%Mo steel
TGS-56
Ar
TGS-M
Ar
DCEN
TGS-5CM
Ar
DCEN
Ex Suitable for SA213Gr. T23 tubes and SA335Gr. P23 pipes
0.04
0.41
0.005
0.004
Ex
467
578
31
TGS-2CW
Ar
DCEN
Gt
0.15
0.60
0.10~ 1.60
0.020
0.010
1.90~ 2.60
0.05~ 0.85
Gt
300
510
20
71515 x2
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals TGS-56 TV Diameter (mm) TGS-56 TGS-M 1.2, 1.6, 2.0, 2.4, 3.2 0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 3.2 TGS-5CM TGS-2CW 1.2, 2.0, 2.4, 3.2 0.8, 1.0, 1.2, 1.6, 2.0, 2.4
182
183
MF-38 US-49
SAW flux and wire combination for 0.5%Mo heat resistant steel Classification : ASME / AWS A5.23 F8P6-EG-A4 F8A4-EG-A4 JIS Z3183 S584-H Features : Suitable for single or multi-pass butt welding of 0.5%Mo steel Good mechanical properties of multi-layer weld metal in the as-welded and PWHT conditions Redrying conditions of flux: 150~350x1h Chemical composition of wire (%) as per AWS C Example Guaranty 0.09 0.07~ 0.12 Si 0.03 0.05 Mn 1.58 1.25~ 1.80 P 0.014 0.025 S 0.013 0.025 Mo 0.52 0.45~ 0.60 Cu 0.10 0.35
Packages Wire Dia. (mm) 1.6 2.0 2.4 3.2 4.0 4.8 S Mo 0.53 0.40~0.65 Cu 0.35 6.4 Type spool spool coil spool coil coil coil coil Weight (kg) 10,20 10,20 25 10,20 25,76 25, 75 25,75 25
Flux Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25
Chemical composition of weld metal (%) as per AWS C Example Guaranty 0.10 0.15 Si 0.37 0.80 Mn 1.35 1.60 P 0.014 0.030 0.014 0.030
Mechanical properties of weld metal (AC) as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Approvals AB Single 3YTM LR 3T,3YM,3YT NV YTM BV A3YTM NK KAW3Y46TMH10 AC AC 510 470 TS (MPa) 600 550~690 El (%) 29 20 IV (J) -51: 40 -5127 PWHT (xh) 600x3 62015x1
184
185
MF-38 US-A4
SAW flux and wire combination for 0.5%Mo heat resistant steel Classification : ASME / AWS A5.23 F8P6-EA4-A4 F8A4-EA4-A4 JIS Z3183 S584-H Features : Suitable for single or multi-pass butt welding of 0.5%Mo steel Good mechanical properties in multi-layer welding in the as-welded and PWHT conditions Redrying conditions of flux: 150~350x1h Chemical composition of wire (%) as per AWS C Example Si Mn P S 0.014 0.025 Mo 0.52 0.45~ 0.65 Mo 0.52 0.40~0.65 Cu 0.10 0.35
MF-38 US-40
SAW flux and wire combination for 0.5%Mo heat resistant steel Classification : ASME / AWS A5.23 F8P6-EA3-A3 F9A6-EA3-A3 JIS Z3183 S624-H1 Features : Suitable for single or multi-pass butt welding of 0.5%Mo steel Good mechanical properties in multi-layer welding in the as-welded and PWHT conditions Redrying conditions of flux: 150~350x1h Chemical composition of wire (%) as per AWS C Example Guaranty 0.13 0.05~0.17 C Cu 0.11 0.35 Example Guaranty 0.08 0.15 Si 0.04 0.20 Si 0.34 0.80 Mn 1.80 1.65~2.20 Mn 1.58 2.10 P 0.008 0.025 P 0.017 0.030 S 0.010 0.025 S 0.009 0.030 Mo 0.52 0.45~0.65 Mo 0.45 0.40~0.65 Cu 0.12 0.35 Cu 0.12 0.35
0.09 0.04 1.59 0.010 0.05~ 1.20~ Guaranty 0.20 0.025 0.15 1.70 Chemical composition of weld metal (%) as per AWS C Example Guaranty 0.10 0.15 Si 0.39 0.80 Mn 1.35 1.60 P 0.013 0.030
S 0.013 0.030
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example AC AC Single Guaranty Packages Wire Flux Dia. (mm) 2.0 2.4 3.2 4.0 4.8 6.4 Type spool coil coil coil coil coil Weight (kg) 20 25 25,75,150 25,75 25,75,150 25 Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25 560 470 TS (MPa) 630 550~690 Approvals AB MG NK KAW3Y50MH10 El (%) 29 20 IV (J) -51: 58 -5127 PWHT (xh) 620X1 62015x1
Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 12x65 20x200 20xD Type can can can Weight (kg) 25 25 25 AC AC 510 470 TS (MPa) 600 550~690 El (%) 29 20 IV (J) -51: 40 -5127 PWHT (xh) 620x1 62015x1
186
187
PF-200 US-511N
SAW flux and wire combination for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.23 F8P2-EG-B2 JIS Z3183 S642-1CM Features : Suitable for multi-pass butt welding of 1~1.25%Cr-0.5%Mo steel AC current is recommended Excellent notch toughness Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS C Example 0.13 Si 0.11 Mn P S Cr 1.50 1.25~ 1.80 Cr 1.43 1.00~ 1.50 IV (J) -29: 120 -2927 Mo 0.53 0.40~ 0.65 Mo 0.54 0.40~ 0.65 Cu 0.14 0.25 0.70 0.005 0.002 0.50~ Guaranty 0.15 0.30 0.015 0.015 1.00 Chemical composition of weld metal (%) as per AWS C Example Si Mn P S 0.002 0.030 0.10 0.10 0.74 0.007 0.05~ Guaranty 0.80 1.20 0.030 0.15 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 AC AC 450 470 TS (MPa) 560 550~690
PF-200D US-511ND
SAW flux and wire combination for 1~1.25%Cr-0.5%Mo heat resistant steel Classification: ASME / AWS A5.23 F8P2-EG-B2 Features : Suitable for multi-pass butt welding of 1~1.25%Cr-0.5%Mo steel DC current is recommended Redrying conditions of flux: 200~300x1h
Chemical composition of wire (%) as per AWS C Example 0.13 Si 0.09 Mn P S Cr 1.49 1.25~ 1.80 Cr 1.39 1.00~ 1.50 IV (J) -29: 116 -2927 Mo 0.56 0.40~ 0.65 Mo 0.56 0.40~ 0.65 Cu 0.10 0.25 0.92 0.005 0.003 0.50~ Guaranty 0.15 0.30 0.015 0.015 1.00 Chemical composition of weld metal (%) as per AWS C Example Guaranty Si Mn P S 0.003 0.030 0.08 0.21 0.82 0.007 0.05~ 0.80 1.20 0.030 0.15 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 Type coil coil Weight (kg) 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 DC-EP DC-EP 477 470 TS (MPa) 589 550~690
Cu 0.14 0.35
Cu 0.09 0.35
El (%) 31 20
PWHT (xh) 690x8 69015x1
El (%) 27 20
PWHT (xh) 690x4 69015x1
188
189
PF-200 US-521S
SAW flux and wire combination for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.23 F9P2-EG-B3 JIS Z3183 S642-2CM Features : Suitable for multi-pass butt welding of 2.25%Cr-1%Mo steel AC current is recommended Excellent notch toughness Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS C Example Si Mn P S Cr 2.45 2.20~ 2.70 Cr 2.34 2.00~ 2.50 IV (J) -29: 150 -2927 Mo 1.05 0.90~ 1.20 Mo 1.04 0.90~ 1.20 Cu 0.12 0.30 0.16 0.14 1.00 0.005 0.002 0.08~ 0.80~ Guaranty 0.25 0.012 0.012 0.18 1.20 Chemical composition of weld metal (%) as per AWS C Example Si Mn P S 0.001 0.030 0.12 0.10 0.82 0.008 0.05~ Guaranty 0.80 1.20 0.030 0.15 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 AC AC 470 540 TS (MPa) 610 620~760
PF-200D US-521S
SAW flux and wire combination for 2.25%Cr-1%Mo heat resistant steel Classification: ASME / AWS A5.23 F9P2-EG-B3 Features : Suitable for multi-pass butt welding of 2.25%Cr-1%Mo steel DC current is recommended Redrying conditions of flux: 200~300x1h
Chemical composition of wire (%) as per AWS C Example Si Mn P S Cr 2.44 2.20~ 2.70 Cr 2.41 2.00~ 2.50 IV (J) -29: 164 -2927 Mo 1.07 0.90~ 1.20 Mo 1.07 0.90~ 1.20 Cu 0.13 0.30 0.17 0.14 0.96 0.004 0.002 0.08~ 0.80~ Guaranty 0.25 0.012 0.012 0.18 1.20 Chemical composition of weld metal (%) as per AWS C Example Si Mn P S 0.003 0.030 0.09 0.16 0.81 0.006 0.05~ Guaranty 0.80 1.20 0.030 0.15 Mechanical properties of weld metal as per AWS 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 3.2 4.0 4.8 Type coil coil coil Weight (kg) 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 DC-EP DC-EP 507 540 TS (MPa) 621 620~760 El (%) 26 17
Cu 0.12 0.35
Cu 0.13 0.35
El (%) 27 17
PWHT (xh) 690x8 69015x1
PWHT (xh) 690x6 69015x1
190
191
PF-500 US-521H
SAW flux and wire combination for 2.25%Cr-1%Mo-V heat resistant steel Features : Suitable for multi-pass butt welding of ASTM A336 Gr. F22V and equivalents AC current is recommended Excellent tensile strength at high temperatures and good creep rupture strength Redrying conditions of flux: 200~300x1h
PF-500D / US-521HD
SAW flux and wire combination for 2.25%Cr-1%Mo-V heat resistant steel Features : Suitable for multi-pass butt welding Applicable for ASTM A336 Gr F22V and equivalents Excellent tensile strength at high temperatures and good creep rupture strength by DC-EP current Redrying conditions of flux: 200~300x1h Chemical composition of wire (%) as per AWS Mn 1.27 0.30~1.40 V 0.39 0.25~0.45 Mn 1.16 0.50~1.30 V 0.35 0.20~0.40 El (%) 26 16 P 0.004 0.025 Nb 0.02 0.010~0.040 P 0.006 0.015 Nb 0.015 0.010~0.040 IV (J) -18:150 PWHT (xh) 705x7 70515x8 S 0.002 0.025 Cu 0.12 0.30 S 0.001 0.015 C Example Guaranty Example Guaranty 0.16 0.18 Cr 2.54 2.00-2.65 C Example Guaranty Example Guaranty 0.07 0.05-0.15 Cr 2.44 2.00-2.60 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Flux Packages Wire Mesh size 10x48 Type can Weight (kg) 20 Dia. (mm) 4.0 Type coil Weight (kg) 25 Flux Mesh size 10x48 Type can Weight (kg) 20 DC-EP DC-EP 518 420 Si 0.21 0.25 Mo 1.03 0.90-1.20 Si 0.17 0.05-0.35 Mo 1.03 0.90-1.20 TS (MPa) 634 590 Mn 1.30 0.30-1.40 V 0.38 0.25-0.45 Mn 1.26 0.50-1.30 V 0.34 0.20-0.40 El (%) 26 18 IV (J) -30:106 P 0.003 0.025 Nb 0.022 0.010-0.040 P 0.007 0.015 Nb 0.011 0.010-0.040 PWHT (xh) *1 70515x8 S 0.001 0.025 Cu 0.11 0.30 S 0.001 0.015 Cu 0.10 -
Chemical composition of wire (%) as per AWS C Example Guaranty Example Guaranty 0.13 0.18 Cr 2.55 2.00~2.65 C Example Guaranty Example Guaranty 0.08 0.05~0.15 Cr 2.53 2.00~2.60 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty Packages Wire Dia. (mm) 4.0 Type coil Weight (kg) 25 AC AC 620 420 Si 0.20 0.25 Mo 0.98 0.90~1.20 Si 0.13 0.05~0.35 Mo 1.03 0.90~1.20 TS (MPa) 710 590~760
*1: 705x 8h for impact test, 705x 26h for tensile test
192
193
PF-200S US-9Cb
SAW flux and wire combination for 9%Cr-1%Mo-Nb-V heat resistant steel Classification: ASME / AWS A5.23 F10PZ-EG-G Features : Suitable for multi-pass butt welding of 9%Cr-1%Mo-Nb-V steel AC current is recommended Excellent creep rupture strength Redrying conditions of flux: 200~300x1h
Chemical composition of wire (%) as per AWS C Example Guaranty Example Guaranty 0.08 0.14 Cr 8.91 8.00~10.50 C Example Guaranty Example Guaranty 0.06 0.12 Cr 8.31 8.00~10.50 0.2%OS (MPa) Example Guaranty Polarity Example Guaranty AC AC 580 610 Si 0.13 0.30 Mo 0.90 0.80~1.20 Si 0.12 0.60 Mo 0.88 0.80~1.20 TS (MPa) 710 690~830 Packages Wire Dia. (mm) 1.6 2.4 3.2 4.0 Type spool coil coil coil Weight (kg) 20 25 25 25 Flux Mesh size 10x48 Type can Weight (kg) 20 Mn 1.73 2.00 Nb 0.05 0.10 Mn 1.58 2.00 Nb 0.03 0.15 El (%) 24 16 P 0.007 0.020 V 0.23 0.50 P 0.008 0.025 V 0.21 0.50 IV (J) 0: 68 S 0.005 0.020 Ni 0.60 1.00 S 0.004 0.025 Ni 0.55 1.00 PWHT (xh) 740x8 74515x1
194
SAW Flux and Wire Combinations for Heat-Resistant Low-Alloy Steel

ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex Suitable for multi-layer butt welding of Mn-Mo and Mn-Mo-Ni steels RC: 150~350x1h Wire-Gt Weld-Ex Weld-Gt Wire-Ex Suitable for multi-layer butt welding of Mn-Mo and Mn-Mo-Ni steels RC: 200~300x1h Wire-Gt Weld-Ex Weld-Gt 0.10 0.15 0.08 0.12 0.10 0.15 0.08 0.12 Si 0.14 0.35 0.28 0.50 0.14 0.35 0.11 0.50 Mn 1.62 1.40~ 2.20 1.05 0.90~ 1.80 1.62 1.40~ 2.20 1.33 0.90~ 1.80 P 0.005 0.018 0.009 0.020 0.007 0.018 0.007 0.020 S 0.003 0.018 0.002 0.020 0.003 0.018 0.003 0.020 Mo 0.47 0.40~ 0.70 0.45 0.40~ 0.70 0.47 0.40~ 0.70 0.43 0.40~ 0.70 Others Ni: 0.84 Cu: 0.08 Ni: 0.70~1.20 Cu0.30 Ni: 0.87 Cu: 0.08 Gt Ni: 0.70~1.20 Cu0.30 Ni: 0.84 Cu: 0.08 Ex Ni: 0.70~1.20 Cu0.30 Ni: 0.83 Cu: 0.08 Gt Ni: 0.70~1.20 Cu0.30 540 490 580 30 540 Ex 480 560 32 Mechanical properties of weld metal 0.2%OS TS El IV PWHT (MPa) (MPa) (%) (J) (Cxh) -40: 85 635 x26
Brand name
Pol.
Features
MF-27 US-56B
A5.23 F9P4 -EG-G
Fused
AC
620~ 760
17
-40 27
62015 x1
-40: 182
620 x11
PF-200 US-56B
A5.23 F9P4 -EG-G
Bonded
AC
620~ 760
17
-40 27
62015 x1
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC)
Weld-Ex: Example of weld metal, Weld-Gt: Guaranty of weld metal
Approvals MF-27 US-56B TV
Diameter of wire (mm) US-56B 3.2, 4.0, 4.8
Mesh size of flux MF-27 PF-200 48xD 10x48
196
197
SAW Flux and Wire Combination for Heat -Resistant Low-Alloy Steel
ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex Wire-Gt Weld-Ex Weld-Gt Wire-Ex MF-29A US-521 A5.23 F8P2 -EG-B3 Fused AC Suitable for multi-layer butt welding of 2.25%Cr-1%Mo steel RC: 150~350x1h Wire-Gt Weld-Ex Weld-Gt Wire-Ex PF-200S US-502 A5.23 F7P2 -EG-B6 Suitable for multi-layer butt welding of 5%Cr-0.5%Mo steel RC: 200~300x1h Wire-Gt Weld-Ex Weld-Gt 0.12 0.05~ 0.14 0.09 0.05~ 0.15 0.07 0.14 0.09 0.05~ 0.15 0.07 0.15 0.06 0.12 Si 0.17 0.35 0.25 0.80 0.16 0.35 0.17 0.80 0.18 0.35 0.21 0.80 Mn 0.61 0.35~ 0.85 0.78 1.20 0.61 0.30~ 0.85 0.79 1.20 0.50 0.30~ 0.85 0.78 1.20 P 0.004 S 0.003 Cu 0.12 0.30 0.12 0.35 0.12 0.30 0.12 0.35 0.12 0.30 0.12 0.35 Cr 1.48 1.30~ 1.75 1.32 1.00~ 1.50 2.52 2.35~ 2.80 2.38 2.00~ 2.50 5.50 4.80~ 6.00 5.25 4.50~ 6.00 Mo 0.52 0.40~ 0.65 0.52 0.40~ 0.65 1.05 0.90~ 1.20 1.02 0.90~ 1.20 0.55 0.40~ 0.65 0.55 0.40~ 0.65 Gt 400 Ex 460 590 32 Gt 470 Ex 480 600 24 Gt 400 Ex 440 580 28 Mechanical properties of weld metal 0.2%OS TS El IV PWHT (MPa) (MPa) (%) (J) (Cxh) 20: 28 650 x20 69015 x1 690 x10
Brand name
Pol.
Features
MF-29A US-511
A5.23 F7PZ -EG-B2
Fused
AC
Suitable for multi-layer butt welding of 1~1.25%Cr-0.5%Mo steels RC: 150~350x1h
0.020 0.020 0.008 0.003
0.030 0.030 0.008 0.003
480~ 660
22
0.025 0.025 0.011 0.002
-29: 68
0.030 0.030 0.008 0.002
550~ 690
20
-29: 69015 x1 27 -29: 133
720x1
0.025 0.025 0.012 0.002
Bonded
AC
0.030 0.030
480~ 660
22
-29 27
74515 x1
Note: Welding tests are as per AWS. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal, Weld-Gt: Guaranty of weld metal Ex: Example of weld metal (polarity: AC), Gt: Guaranty of weld metal (polarity: AC) Diameter of wire (mm) US-511 US-521 US-502 1.2, 1.6, 2.4, 3.2, 4.0, 4.8, 6.4 1.6, 2.4, 3.2, 4.0, 4.8 3.2, 4.0, 4.8 Mesh size of flux MF-29A PF-200S 48XD 10x48
198
199

For Stainless Steel

For Stainless Steel

A guide for selecting welding consumables Steel type 304 304L 304H 304N2 Key note for application General Cryogenic temperatures Low carbon 0.04% max. High temperature service and solution treatment High temperatures General Dissimilar-metal joints High temperature service and solution treatment 316 316L 316LN 316H 317L 347 321 310S 312 410 405, 409 409, 430, 436 410L General Cryogenic temperatures Low carbon (0.04% max.) High temperature service and solution treatment Low carbon (0.04% max.) High temperatures Urea Low carbon (0.04% max.) General Low carbon High temperatures General High temperatures General General Duplex stainless General Overlaying in cladding Underlaying in cladding Low carbon martensite Car exhaust system NC-36 NC-36LT NC-36L NC-36, NC-36L NC-316MF NC-317L NC-37 NC-37L NC-37 NC-37 NC-30 NC-32 NC-329M CR-40 CR-40Cb CR-43Cb CR-43CbS DW-317L DW-347 MGS-347S DW-347H DW-347 DW-347H DW-310 DW-312 DW-329A DW-329AP MGS-410 DW-410Cb DW-430CbS MXA-135N MXA-410NM MXA-430M PFS-1 US-347 TGS-310 TGS-329E TGS-410 TGS-410Cb PFS-4M US-410 SMAW NC-38 NC-38LT NC-38L NC-38, NC-38L NC-38H NC-39 NC-39L NC-39MoL FCAW DW-308 DW-308LP DW-308LT DW-308L DW-308LP DW-308LH DW-308H DW-308N2 DW-309 DW-309L DW-309MoL DW-309LP DW-309MoLP DW-309LH DW-316 DW-316LP DW-316LT DW-316L DW-316LP DW-316LH DW-317L DW-316H GMAW MGS-308 MGS-308LS GTAW TGS-308 TGS-308L TGS-308L TGX-308L SAW PFS-1 US-308 PFS-1LT US-308L PFS-1 US308L
MGS-309 MGS-309LS
TGS-309 TGS-309L TGX-309L
PFS-1 US-309 PFS-1 US-309L
TGS-316 MGS-316LS TGS-316L TGS-316L TGX-316L
PFS-1M US-316 (single pass) PFS-1 US-316 (multi-pass) PFS-1M US-316L (single pass) PFS-1 US-316L (multi-pass)
N04051 TGS-310MF TGS-317L TGS-347 TGX-347
PFS-1 US-317L PFS-1 US-347
MGS-430M
202
203
Shielded Metal Arc Welding, Flux Cored Arc Welding, Gas Metal Arc Welding, Gas Tungsten Arc Welding
For Stainless Steel

Tips for better welding results for individual welding processes SMAW (1) Use proper welding currents because the use of an excessive current causes overheating electrodes and thereby welding usability and weld metal mechanical properties can be deteriorated. (2) Keep the arc as short as possible. (3) Control the weaving width of electrode within two and a half times the diameter of the electrode. FCAW 1. Features: (1) DW stainless flux-cored wires are cost-effective wires because of high welding efficiency with the deposition rate 2-4 times as high as those of stick electrodes as shown in Fig. 1 and deposition efficiency of about 90%. (2) DW stainless wires offer a wider range of current and voltage in comparison with solid wire as shown in Fig. 2, which facilitates easier application for both semi-automatic and automatic welding. (3) DW stainless series has excellent usability and weldability with stable arc, low spatter, good slag removal, smooth bead appearance, and high X-ray soundness. 2. Notes on usage (1) Welding power source: Use a DC power source with constant voltage and the polarity DC-EP. Inverter-type welding power sources can also be used. When the use of a certain pulsed arc power source causes much spatter, use the wire with ordinary currents, turning off the pulse switch. (2) Shielding gas: Use CO2 for shielding gas for general applications. Ar-CO2 mixtures with 20-50% CO2 can also be used, but compared with CO2, porosity (pit and blowhole) is apt to occur. The proper flow rate of shielding gas is 20-25 litter/min. (3) Wire extension: Keep the wire extension at about 15 mm for 0.9-mm wire and 15-20 mm for 1.2- and 1.6-mm wire. The use of a shorter wire extension may cause pit and worm-tracking porosity. The wire extension in welding with an Ar-CO2 mixture should be 5 mm longer than in use of CO2. (4) Protection against wind: When wind velocity at the vicinity of an arc is more than 1 m/sec., blowhole is apt to occur, and dissolution of nitrogen into the weld metal may deteriorate slag removal and decrease the ferrite content of the weld metal, thereby causing hot cracking. To prevent these problems, use an adequate shielding gas flow rate and a windscreen. (5) Welding fumes: Flux-cored wires generate much more welding fumes in terms of the amount of fumes at unit time in comparison with that of covered electrodes. To protect welders from harmful welding fumes, be sure to use a local ventilator and an appropriate respirator. (6) Storage of wire: Once a DW stainless wire picked up moisture, it cannot be dried at high temperatures, unlike covered electrodes. If a DW wire was left in a wire feeder in a high-temperature high-humidity atmosphere in summer season, a wet environment in rainy season or a dewfall environment at night in winter season, the use of it may cause pit and worm-tracking porosity due to moisture pick up. Once a wire was unpacked, the wire should be kept in an area of low humidity, taking appropriate preventive measures against dewfall water and dust.
140
40
120
mm
DW wire, 1.6mm (CO2 )
mm
D e p o s itio n R a t e ( g /m in )
e 1 .2
100 80 60 40 20 0
DW 9m m
w ir
wi
re
1 .6
36 A r c V o lt a g e ( V ) DW wire, 0.9mm (CO 2)
DW
DW
IG
wi
re
1.
6m
32
28
MIG wire, 1.2mm (Ar+2%O2 ) DW wire, 1.2mm (CO2 )
wi
re
0.
Cov
e red
tr o e le c
.0 m de 4
24
20
100
200
300
400
50
100 150
200 250 300

W elding Current (A )
350 400
W elding Current (A)
Fig. 1 Deposition rate as a function of welding current
Fig. 2 Proper ranges of welding current and arc voltage
204
205
For Stainless Steel

3. Applications (1) Butt welding: Applicable plate thicknesses are 2 mm or larger with a 1.2mm wire and 5 mm or larger with a 1.6mm wire in flat position. P-series wires enable to weld thin plates with 3-4 mm thickness in vertical position. One-side welding can be applied for similar-shape grooves in flat, horizontal and vertical positions by using a backing material of FBB-3 (T size). In this case, the root opening should be about 3-4 mm to obtain good reverse beads. (2) Horizontal fillet welding: Proper welding speeds are approximately 30-70 cm/min in horizontal fillet welding. With a 309 type wire, dissimilar-metal welding of stainless steel to carbon steel can be done in the same welding condition as used for welding stainless steels. However to secure the ferrite content of weld metal, welding currents should be 200A or lower and welding speeds should be 40 cm/mm or slower with a 1.2mm wire. (3) Overlaying and joining of clad steels: The 1st layer of overlaying onto carbon steel should be welded with a 309 (or 309MoL) type wire by the half lapping method. In case where the dilution by the base metal is excessive, the ferrite content of the weld metal decreases and thereby hot cracking may occur. Therefore, it is important to use appropriate welding conditions to control the dilution particularly for the first layer. In order to obtain the proper dilution ratio, welding currents should be 200A or lower and welding speeds should be 20-40 cm/min with a 1.2mm wire. With a 1.6mm wire, use welding currents in the 200-250 range and welding speeds in the 20-30 cm/min range. Refer to Fig. 3.
1.2mm 1.6mm
GMAW (1) Polarity: DC-EP is suitable. (2) Shielding gas: 98% Ar-2%O2 mixture is recommended for general applications. Proper gas flow rates range in 20-25 I/min. Ar-CO2 mixture is not suitable for low carbon stainless steel (Type 304L) because the carbon content of deposited metal increases. (3) Arc length: GMAW of stainless steel generally uses the spray arc transfer mode due to lower spatter generation. Adjust arc voltage so that arc length becomes 4-6 mm. When arc length is excessively short, blowholes are apt to occur. Inversely, when arc length is excessively long, the wetting of deposited metal on the base metal becomes poor. (4) Protection against wind: GMAW is likely to be influenced by wind and thereby blowholes may occur. Use a windscreen to protect the arcing area against wind when the wind velocity near the arc is 0.5m/sec or more. (5) Pulsed arc welding: In pulsed arc welding, a stable spray arc can be obtained even with low welding currents. Pulsed arc is suitable for overlaying, welding of thin plates and vertical welding. GTAW (1) Polarity: DC-EN is suitable. (2) Shielding gas: Argon gas is mainly used for shielding. Suitable flow rates of shielding gas are in the range of 7-15 I/min. at 100-200A of welding current and 12-20 I/min. at 200-300A in manual GTAW. (3) Torch: Two types of GTAW torches are available. One has a gas lens, another has no gas lens. A torch with a gas lens provides better shielding effect preventing the weld bead from oxidation since the gas lens can provide a regular gas flow. (4) Tungsten electrode extension: Proper tungsten electrode extensions are generally in the range of 4-5 mm. In the case where shielding effect tends to be lower as in welding corner joint, tungsten extension is recommended to be 2-3 mm. In welding of deep groove joints, tungsten extension should be longer as 5-6 mm. (5) Arc length: Proper arc lengths are in the range of 1-3 mm. When it is excessively long, the shielding effect becomes poor. (6) One-side welding without backing materials: In the case of one-side welding without backing materials, adopt back shielding in order to prevent oxidization of the penetration bead. However, with a flux-cored filler rod for GTAW, sound penetration bead can be obtained without back shielding. (7) Fully austenitic type filler wires: With a fully austenitic type filler wire (e.g., TGS-310, TGS-310MF), use lower welding currents and welding speeds to prevent hot cracking.
30
Welding speed 40cm/min D ilu tio n (% )

Proper dilution for 1st layer
40 30 20 10 0 Proper dilution for 1st layer
Welding speed 40cm/min 30cm/min 20cm/min
Dilu tio n (% )
30cm/min 20cm/min
20
10
150
200
200
250
300
Welding current (A)
Welding current (A)
Fig. 3 Dilution ratios as a function of welding currents
206
207
For Stainless Steel

Ferrite content measuring methods for austenitic stainless steel weld metal Method Ferrite Indicator: Ferrite Scope: Magne Gage: Structure Diagram: Principle of measuring ferrite content Comparing the magnetic attraction between a standard ferrite percent insert and a test specimen Measuring a change of magnetic induction affected by the ferrite content of a test specimen Measuring the pull off force necessary to detach a standard permanent magnet from a test specimen Calculating Ni equivalent and Cr equivalent of the chemical composition of a test specimen and reading the crossing point of the two equivalents in a structure diagram. Three structure diagrams are available: Schaeffler diagram, Delong diagram and WRC diagram. See Figs. 1, 2 and 3. Calculating the area percentage of ferrite in the microstructure of a test specimen, by using a optical microscope Fig. 3 WRC Diagram Fig. 1 Schaeffler Diagram Fig. 2 Delong Diagram
Point Counting:
208
209
NC-38
Lime titania type covered electrode for 18%Cr-8%Ni stainless steel Classification: ASME / AWS A5.4 E308-16 JIS Z3221 D308-16 Features : Applicable for 304 type steel Suitable for butt and fillet welding Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
NC-38L
Lime titania type covered electrode for low carbon 18%Cr -8%Ni stainless steel Classification: ASME / AWS A5.4 E308L-16 JIS Z3221 D308L-16 Features : Applicable for 304L type steel Suitable for butt and fillet welding Lower carbon content than NC-38 Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.07 0.08 Si 0.35 0.90 Mn 1.69 0.5~2.5 P 0.023 0.04 S 0.002 0.03 Ni 9.58 9.0~11.0 Cr 20.49 18.0~21.0
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.034 0.04 Si 0.33 0.90 Mn 1.43 0.5~2.5 TS (MPa) 580 520 2.6mm 50~85 45~80 P 0.022 0.04 El (%) 48 35 3.2mm 70~115A 65~110A S 0.006 0.03 Ni 9.57 9.0~11.0 IV (J) 0: 78 4.0mm 95~145A 85~135A 5.0mm 135~180A Cr 20.07 18.0~21.0
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB MG(E308-16) Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 210 Length (mm) 250 300 350 350 350 Weight per pack (kg) 2 2 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 11 20 36 54 80 NV 308 NK KD308 AC AC, DC-EP 410 2.0mm 25~55A 20~50A TS (MPa) 600 550 2.6mm 50~85 45~80 El (%) 46 35 3.2mm 70~115A 65~110A IV (J) 0: 74 4.0mm 95~145A 85~135A 5.0mm 135~180A -
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals LR 304L m(Chem.) Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Length (mm) 250 300 350 350 350 Weight per pack (kg) 2 2 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 9 18 33 51 79 211 NK KD308L AC AC, DC-EP 410 2.0mm 25~55A 20~50A
NC-39
Lime titania type covered electrode for 22%Cr-12%Ni stainless steel and dissimilar metals Classification: ASME / AWS A5.4 E309-16 JIS Z3221 D309-16 Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels in stainless steel weld metal overlaying Redrying Conditions: 150~200x0.5~1h Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.08 0.15 Si 0.53 0.90 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB MG(E309-16) Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Length (mm) 250 300 350 350 350 Weight per pack (kg) 2 2 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 9 20 35 51 78 LR SS/CMn m(Chem.) NV 309,MG BV MG(E309-16) NK KD309 Others CCS AC AC, DC-EP 410 2.0mm 25~55A 20~50A Mn 1.50 0.5~2.5 TS (MPa) 590 550 2.6mm 50~85 45~80 P 0.020 0.04 El (%) 39 30 3.2mm 70~115A 65~110A S 0.003 0.03 Ni 12.72 12.0~14.0 IV (J) 0: 62 4.0mm 95~145A 85~135A 5.0mm 135~180A Cr 23.97 22.0~25.0 Welding Positions:
OH H VU HF F
NC-39L
Lime titania type covered electrode for dissimilar metals Classification: ASME / AWS A5.4 E309L-16 JIS Z3221 D309L-16 Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels in stainless steel weld metal overlaying Lower carbon content than NC-39 Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.030 0.04 Si 0.60 0.90 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals NV 309L,MG Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 300 350 350 350 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 19 34 55 85 BV MG(E309L-16) NK KD309L Others TV AC AC, DC-EP 410 2.0mm 25~55A 20~50A Mn 1.50 0.5~2.5 TS (MPa) 560 520 2.6mm 50~85 45~80 P 0.020 0.04 El (%) 42 30 3.2mm 70~115A 65~110A S 0.005 0.03 Ni 12.50 12.0~14.0 IV (J) 0: 67 4.0mm 95~145A 85~135A 5.0mm 135~180A Cr 23.13 22.0~25.0
212
213
NC-39MoL
Lime titania type covered electrode for dissimilar metals Classification: ASME / AWS A5.4 E309MoL-16 JIS Z3221 D309MoL-16 Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels in stainless steel weld metal overlaying Lower carbon content than NC-39 Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
NC-36
Lime titania type covered electrode for 18%Cr-12%Ni-2%Mo stainless steel Classification: ASME / AWS A5.4 E316-16 JIS Z3221 D316-16 Features : Applicable for 316 type steel Suitable for butt and fillet welding Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example 0.029 Si 0.51 Mn P S Ni 12.65 12.0~ 14.0 Cr 23.08 22.0~ 25.0 IV (J) 0: 65 5.0mm 135~180A Mo 2.29 2.0~ 3.0 1.28 0.024 0.005 0.5~ Guaranty 0.04 0.90 0.04 0.03 2.5 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB MG Packages Dia. (mm) 2.6 3.2 4.0 5.0 Length (mm) 300 350 350 350 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece(g) 19 33 54 85 NK KD309Mo AC AC, DC-EP 450 2.6mm 50~85 45~80 TS (MPa) 630 520 3.2mm 70~115A 65~110A El (%) 41 30 4.0mm 95~145A 85~135A
Chemical composition of all-weld metal (%) as per AWS C Example 0.06 Si 0.32 Mn P S Ni 11.79 11.0~ 14.0 IV (J) 0: 80 4.0mm 95~145A 85~135A 5.0mm 135~180A Cr 19.17 17.0~ 20.0 Mo 2.25 2.0~ 3.0 1.33 0.022 0.004 0.5~ Guaranty 0.08 0.90 0.04 0.03 2.5 Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals NK KD316 Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 Length (mm) 250 300 350 350 350 Weight per pack (kg) 2 2 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 10 19 33 51 78 215 AC AC, DC-EP 410 2.0mm 25~55A 20~50A TS (MPa) 570 520 2.6mm 50~85 45~80 El (%) 46 30 3.2mm 70~115A 65~110A
214
NC-36L
Lime titania type covered electrode for low carbon 18%Cr-12%Ni-2%Mo stainless steel Classification : ASME / AWS A5.4 E316L-16 JIS Z3221 D316L-16 Features : Applicable for 316L type steel Suitable for butt and fillet welding Lower carbon content than NC-36 Redrying Conditions: 150~200x0.5~1h Welding Positions:
OH H VU HF F
Chemical composition of all-weld metal (%) / as per AWS C Example 0.023 Si 0.57 Mn P S 0.003 0.03 Ni 12.17 11.0~ 14.0 IV (J) 0: 83 4.0mm 95~145A 85~135A 5.0mm 135~180A Cr 18.68 17.0~ 20.0 Mo 2.20 2.0~ 3.0 1.56 0.025 0.5~ Guaranty 0.04 0.90 0.04 2.5 Mechanical properties of all-weld metal / as per AWS 0.2%OS (MPa) Example Guaranty Dia. F, HF, H VU, OH Polarity Example Guaranty Approvals AB MG(E316-16) Packages Dia. (mm) 2.0 2.6 3.2 4.0 5.0 216 Length (mm) 250 300 350 350 350 Weight per pack (kg) 2 2 5 5 5 Weight per carton (kg) 20 20 20 20 20 Weight per piece (g) 10 19 34 51 78 LR 316L m(Chem.) NV 316L,MG BV MG(E316-16) NK KD316L AC AC, DC-EP 420 2.0mm 25~55A 20~50A TS (MPa) 580 485 2.6mm 50~85 45~80
El (%) 45 30 3.2mm 70~115A 65~110A
Covered Electrodes for Stainless Steel

ASME AWS Class. Type of covering Chemical composition of all-weld metal (%) Pol. Features WP C Ex 0.034 Si 0.38 Mn 2.12 0.5~ 2.5 1.95 0.5~ 2.5 2.02 P 0.022 S 0.002 Ni 10.89 9.0~ 11.0 9.50 9.0~ 11.0 13.06 Cr 18.36 18.0~ 21.0 19.50 18.0~ 21.0 17.28 Mo Ex Mechanical properties of all-weld metal 0.2%OS (MPa) 370 TS (MPa) 540 El (%) 51 IV (J) -196: 52 -196 34 0: 79 -196: 40 -196 27 -
Brand name
NC-38LT
A5.4 E308L -16
AC Lime titania DCEP
Suitable for 18%Cr-8%Ni stainless steel for cryogenic temperature service RC: 150~200x 0.5~1h
F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH
Gt
0.04
0.90
0.04
0.03
0.75
Gt
520
35
NC-38H
A5.4 E308H -16
Suitable for 18%Cr-8%Ni stainless steel for elevated temperature service RC: 150~200x 0.5~1h
Ex
0.061 0.04~ 0.08 0.030
0.45
0.020
0.002
Ex
403
572
48
Gt
0.90
0.04
0.03
Gt
550
35
NC-36LT
A5.4 E316L -16
Suitable for 18%Cr-12%Ni2%Mo stainless steel for cryogenic temperature service RC: 150~200x 0.5~1h
Ex
0.52
0.021
0.003
2.25
Ex
390
530
44
Gt
0.04
0.90
0.5~ 2.5 1.17 0.5~ 2.5
0.04
0.03
11.0~ 14.0 13.28 12.0~ 14.0
17.0~ 20.0 19.11 18.0~ 21.0
2.0~ 3.0 3.50 3.0~ 4.0
Gt
485
30
NC-317L
A5.4 E317L -16
Suitalbe for low carbon 19%Cr-13%Ni-3%Mo stainless steel RC: 150~200x 0.5~1h
Ex
0.030
0.50
0.027
0.004
Ex
440
600
39
Gt
0.04
0.90
0.04
0.03
Gt
520
30
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Approvals NC-38LT NC-36LT LR, NV, NK NK Diameter and Length (mm) Dia. NC-38LT NC-38H NC-36LT NC-317L 2.6 300 300 300 300 3.2 350 350 350 350 4.0 350 350 350 350 5.0 350 350 350 -
218
219

ASME AWS Class. Type of covering Chemical composition of all-weld metal (%) Pol. Features WP C Si Mn P S Ni Cr Others Nb : 0.67 8xC%~ 1.00 Nb: 0.52 8xC%~ 1.00 Mo: 2.85 Mo: 2.20~ 3.00 Mo: 3.25 N: 0.16 Mo: 2.50~ 4.00 Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 470 TS (MPa) 670 El (%) 34 IV (J) -
Brand name
NC-37
A5.4 E347 -16
NC-37L
A5.4 E347 -16
Suitable for 18%Cr-8%Ni-Nb stailess steel RC: 150~200 x0.5~1h
F HF H VU OH
Ex
0.060
0.60
1.66
0.018
0.002
9.82
20.22
Gt
0.08
0.90
0.5~ 2.5
0.04
0.03
9.0~ 11.0
18.0~ 21.0
Gt
520
30
F HF H VU OH
Ex
0.035
0.58
2.33
0.022
0.004
9.42
18.80
Ex
420
600
45
Gt
0.04
0.90
0.5~ 2.5
0.04
0.03
9.0~ 11.0
18.0~ 21.0
Gt
520
30
AC NC-316MF Lime titania DCEP
Suitable for modified stainless steel for urea plant in cryogenic temperature service RC: 150~200 x0.5~1h Suitable for duplex stainless steel RC: 150~200 x0.5~1h
F HF H VU OH
Ex
0.037
0.33
5.39
0.014
0.002
17.13
18.80
Ex
370
520
44
-257: 70
Gt
0.04
0.90
4.00~ 7.00
0.030
0.020
15.00~ 18.00
17.00~ 19.50
Gt
480
35
AC NC-329M Lime titania DCEP
F HF H VU OH
Ex
0.030
0.71
0.62 0.50~ 2.50
0.013
0.002
9.44 8.00~ 10.00
24.51 23.00~ 25.00
Ex
640
860
28
0: 70 -
Gt
0.04
0.90
0.040
0.030
Gt
620
18
Note: Welding tests are as per AWS. Approvals NC-37L TV
Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Diameter and Length (mm) Dia. NC-37 NC-37L NC-316MF NC-329M 2.6 250 300 300 3.2 300 350 350 350 4.0 350 350 350 350 5.0 350 350 350 -
220
221

ASME AWS Class. Type of covering Chemical composition of all-weld metal (%) Pol. Features WP C Ex 0.08 Si 0.47 Mn 0.28 P 0.020 S 0.006 Cr 12.83 11.0~ 13.5 13.18 11.00~ 14.00 17.24 15.00~ 18.00 15.41 14.50~ 17.00 Nb Ex Mechanical properties of all-weld metal 0.2%OS (MPa) 290 TS (MPa) 510 El (%) 33 IV (J) 850x 2 See note * 0.81 0.50~ 1.50 0.80 0.70~ 1.00 0.97 0.50~ 1.50 Gt Ex Gt Ex Gt Ex Gt 270 290 300 450 500 450 520 480 600 480 20 35 20 33 20 26 16 850x 2 See note * 0: 75 770x 2 See note * PWHT (Cxh)
Brand name
CR-40
A5.4 E410 -16
AC Lime titania DCEP AC
Suitable for 13%Cr martensite stainless steel RC: 300~350 x 0.5~1h Suitable for 13%Cr martensite and 13%Cr ferrite stainless steel RC: 300~350 x 0.5~1h Suitbable for 17%Cr stainless steel RC: 300~350 x 0.5~1h Applicable for underlaying only RC: 300~350 x 0.5~1h
F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH
Gt Ex Gt Ex Gt Ex Gt
0.12 0.09 0.12 0.09 0.10 0.05 0.08
0.90 0.40 0.90 0.46 0.90 0.36 0.90
1.0 0.42 1.00 0.40 1.00 0.39 1.00
0.04 0.018 0.040 0.020 0.040 0.016 0.040
0.03 0.002 0.030 0.002 0.030 0.003 0.030
CR-40Cb
Low hydrogen
DCEP
CR-43Cb
Low hydrogen
AC DCEP
770x 2 See note *
CR-43CbS
Low hydrogen
AC DCEP
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) *Cooing procedure in PWHT: Furnace cooling from 850 or 770C to 600C, followed by air cooling. Diameter and Length (mm) Dia. CR-40 CR-40Cb CR-43Cb CR-43CbS 2.6 300 300 300 300 3.2 350 350 350 350 4.0 400 400 400 400 5.0 400 400 400 400
222
223
DW-308
Rutile type flux cored wire for 18%Cr-8%Ni stainless steel Classification: ASME / AWS A5.22 E308T0-1 /4 EN 12073 T Z 19 9 R C/M 3 JIS Z3323 YF308C Features : Applicable for 304 type steel Suitable for flat and horizontal fillet welding Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
DW-308L
Rutile type flux cored wire for low carbon 18%Cr-8%Ni stainless steel Classification: ASME / AWS A5.22 E308LT0-1/4 EN 12073 T 19 9 L R C/M 3 JIS Z3323 YF308LC Features: Applied for 304L type steel Suitable for flat and horizontal fillet welding Lower carbon content than DW-308 Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
HF
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.050 Si 0.57 Mn P S Ni Cr Mo 0.02 0.50 Cu 0.03 0.50 1.52 0.020 0.009 9.68 19.72 0.50~ 9.00~ 18.00~ Guaranty 0.08 1.00 0.040 0.030 2.50 11.00 21.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H Approvals NK KW308G(C) Packages Dia. (mm) 0.9 1.2 1.6 Type Spool Spool Spool Weight (kg) 5, 12.5 12.5 12.5 Others CWB 390 0.9mm 80~150A 90~130A TS (MPa) 570 550 1.2mm 130~270A 150~220A El (%) 41 35 1.6mm 190~340A 220~270A IV (J) 0: 39 -
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.027 Si 0.56 Mn P S Ni Cr Mo 0.02 0.50 Cu 0.03 0.50 1.49 0.019 0.008 10.02 19.53 0.50~ 9.00~ 18.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 11.00 21.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H Approvals AB MG Packages Dia. (mm) 0.9 1.2 1.6 Type Spool Spool Spool Weight (kg) 5, 12.5 12.5 12.5 LR 304L S (Chem. Cryo.) NV 308LMS NK KW308LG(C) Others CWB, TV 370 0.9mm 80~150A 90~130A TS (MPa) 550 520 1.2mm 130~270A 150~220A El (%) 42 35 1.6mm 190~340A 220~270A IV (J) 0: 41 -
224
225
DW-308LP
Rutile type flux cored wire for low carbon 18%Cr-8%Ni stainless steel Classification: ASME / AWS A5.22 E308LT1-1/4 EN 12073 T 19 9 L P C/M 1 JIS Z3323 YF308LC Features: Applicable for 304 and 304L type steel Suitable for butt and fillet welding in all positions including vertical downward Lower carbon content than DW-308 Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VD VU HF F
DW-309
Rutile type flux cored wire for dissimilar metals Classification: ASME / AWS A5.22 E309T0-1/4 EN 12073 T Z 23 12 R C/M 3 JIS A3323 YF309C Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.027 Si 0.55 Mn P S Ni Cr Mo 0.02 0.50 Cu 0.03 0.50 1.51 0.022 0.010 9.89 19.45 0.50~ 9.00~ 18.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 11.00 21.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H VU Approvals AB MG Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 LR 304LMS (Chem. Cryo.) NK KW308LG (C) Others KR, CWB 380 1.2mm 130~270A 150~220A 130~220A TS (MPa) 550 520 Dia. OH VD El (%) 45 35 1.2mm 150~200A 150~200A IV (J) 0: 57 -
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Guaranty 0.035 0.10 Si 0.58 1.00 Mn 1.22 0.50~ 2.50 P 0.021 S 0.009 Ni 12.48 12.00~ 14.00 Cr 24.03 22.00~ 25.00 Mo 0.03 0.50 Cu 0.02 0.50
0.040 0.030
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty 450 TS (MPa) 590 550 El (%) 32 30 IV (J) 0: 33 -
Recommended welding parameters Dia. F, HF H Packages Dia. (mm) 1.2 1.6 Type Spool Spool Weight (kg) 12.5 12.5 1.2mm 130~270A 150~220A 1.6mm 190~340A 220~270A
VD position: multi-pass welding is not recommended.
226
227
DW-309L
Rutile type flux cored wire for dissimilar metals Classification: ASME / AWS A5.22 E309LT0-1/4 EN 12073 T 23 12 L R C/M 3 JIS Z3323 YF309LC Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Lower carbon content than DW-309 Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
DW-309LP
Rutile type flux cored wire for dissimilar metals Classification: ASME / AWS A5.22 E309LT1-1/4 EN 12073 T 23 12 L P C/M 1 JIS Z3323 YF309LC Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Lower carbon content than DW-309 Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VD VU HF F
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.028 Si 0.61 Mn P S Ni Cr 0.05 0.50 0.03 0.50 1.24 0.019 0.010 12.58 24.17 0.50~ 12.00~ 22.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 14.00 25.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H Approvals AB MG Packages Dia. (mm) 0.9 1.2 1.6 Type Spool Spool Spool Weight (kg) 5, 12.5 12.5 12.5 LR SS/CMn S (Chem.) NV 309LMS BV MG NK KW309LG(C) (base on KW309) Others CWB 450 0.9mm 80~150A 90~130A TS (MPa) 580 520 1.2mm 130~270A 150~220A El (%) 33 30 1.6mm 190~340A 220~270A
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.027 Si 0.56 Mn P S Ni Cr 0.04 0.50 0.06 0.50 1.21 0.023 0.009 12.45 23.55 0.50~ 12.00~ 22.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 14.00 25.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H VU Approvals LR SS/CMn MS (Chem.,Cryo) Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 NV 309L NK KW309LG(C) Others CWB 430 1.2mm 130~270A 150~220A 130~220A TS (MPa) 570 520 Dia. OH VD El (%) 38 30 1.2mm 150~200A 150~200A
VD position: multi-pass welding is not recommended.
228
229
DW-309MoL
Rutile type flux cored wire for dissimilar metals Classification: ASME / AWS A5.22 E309LMoT0-1/4 EN 12073 T 23 12 2 L R C/M 3 JIS Z3323 YF309MoLC Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
DW-309MoLP
Rutile type flux cored wire for dissimilar metals Classification: ASME / AWS A5.22 E309LMoT1-1/4 EN 12073 T 23 12 2 L P C/M 1 JIS Z3323 YF309MoLC Features : Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VD VU HF F
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.027 Si 0.61 Mn P S Ni Cr Mo 2.37 2.00~ 3.00 Cu 0.03 0.50 1.18 0.019 0.009 12.60 23.20 0.50~ 12.00~ 22.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 14.00 25.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H Approvals AB MG Packages Dia. (mm) 0.9 1.2 1.6 Type Spool Spool Spool Weight (kg) 5, 12.5 12.5 12.5 LR SS/CMn S (Chem.) NV 309MoLMS BV MG NK MG Others TV 540 0.9mm 80~150A 90~130A TS (MPa) 720 520 1.2mm 130~270A 150~220A El (%) 30 25 1.6mm 190~340A 220~270A
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.025 Si 0.62 Mn P S Ni Cr Mo 2.21 2.00~ 3.00 Cu 0.05 0.50 0.81 0.020 0.010 12.44 22.60 0.50~ 12.00~ 22.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 14.00 25.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H VU Approvals LR SS/CMn S (Chem.) Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 NV 309MoLMS BV MG 540 1.2mm 130~270A 150~220A 130~220A TS (MPa) 699 520 Dia. OH VD El (%) 30 25 1.2mm 150~200A 150~200A
VD position: multi-pass welding is not recommended
230
231
DW-316
Rutile type flux cored wire for 18%Cr-12%Ni-2%Mo stainless steel Classification: ASME / AWS A5.22 E316T0-1/4 EN 12073 T Z 19 12 2 R C/M 3 JIS Z3323 YF316C Features : Applicable for 316 type steel Suitable for flat and horizontal fillet welding Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
DW-316L
Rutile type flux cored wire for low carbon 18%Cr-12%Ni-2%Mo stainless steel Classification: ASME / AWS A5.22 E316LT0-1/4 EN 12073 T 19 12 3 L R C/M 3 JIS Z3323 YF316LC Features : Applicable for 316L type steel Suitable for flat and horizontal fillet welding Lower carbon content than DW-316 Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
HF
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example Guaranty 0.043 0.080 Si 0.59 1.00 Mn 1.50 0.50~ 2.50 P 0.021 S 0.010 Ni 12.04 11.00~ 14.00 Cr 19.30 17.00~ 20.00 Mo 2.31 2.00~ 3.00 Cu 0.03 0.50
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.026 Si 0.59 Mn P S Ni Cr Mo 2.54 2.00~ 3.00 Cu 0.06 0.50 1.43 0.020 0.010 12.02 18.95 0.50~ 11.00~ 17.00~ Guaranty 0.040 1.00 0.040 0.030 2.50 14.00 20.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. 380 0.9mm 80~150A 90~130A LR 316L S (Chem.) TS (MPa) 540 485 1.2mm 130~270A 150~220A NV 316LMS El (%) 41 30 1.6mm 190~340A 220~270A BV MG NK KW316LG(C) Others CWB,TV IV (J) 0: 44 -
0.040 0.030
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty 390 TS (MPa) 555 550 El (%) 40 30 IV (J) 0: 42 -
Recommended welding parameters F, HF
Recommended welding parameters Dia. F, HF H Packages Dia. (mm) 1.2 1.6 Type Spool Spool Weight (kg) 12.5 12.5 0.9mm 80~150A 90~130A 1.2mm 130~270A 150~220A 1.6mm 190~340A 220~270A
H Approvals AB MG Packages Dia. (mm) 0.9 1.2 1.6
Type Spool Spool Spool
Weight (kg) 5, 12.5 12.5 12.5
232
233
DW-316LP
Rutile type flux cored wire for low carbon 18%Cr-12%Ni-2%Mo stainless steel Classification: ASME / AWS A5.22 E316LT1-1/4 EN 12073 T 19 12 3 L C/M 1 JIS Z3323 YF316LC Features : Applicable for 316 and 316L type steel Suitable for butt and fillet welding in all positions including vertical downward Lower carbon content than DW-316 Shielding gas : CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VD VU HF F
DW-329A
Rutile type flux cored wire for duplex stainless steel Classification: ASME / AWS A5.22 E2209T0-1/4 EN 12073 T 22 9 3 N L R C/M 3 Features : Applied for SUS329J3L and ASTM S31803 steel Suitable for flat and horizontal fillet welding Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
HF
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.028 Guaranty 0.040 Si 0.60 1.00 Mn P S Ni Cr 18.35 17.00~ 20.00 Mo 2.68 2.00~ 3.00 1.50 0.021 0.008 12.65 0.50~ 11.00~ 0.040 0.030 2.50 14.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty Dia. F, HF H VU Approvals NV 316L Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 NK KW316LG(C) Others CWB 370 1.2mm 130~270A 150~220A 130~220A TS (MPa) 540 485 Dia. OH VD El (%) 43 30 1.2mm 150~200A 150~200A IV (J) 0: 54 -
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.030 Si 0.58 Mn P S Ni Cr Mo N 0.12 0.08~ 0.20 Cu 0.01 0.50 1.12 0.018 0.008 9.34 22.91 3.08 0.50~ 8.00~ 22.00~ 2.50~ 0.040 0.030 2.00 10.00 24.00 4.00 Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) Guaranty 0.040 1.00 0.2%OS (MPa) Example Guaranty Dia. F, HF H Approvals Others TV Packages Dia. (mm) 1.2 1.6 Type Spool Spool Weight (kg) 12.5 12.5 610 1.2mm 130~250A 150~220A TS (MPa) 810 690 1.6mm 200~300A 220~250A El (%) 29 20 IV (J) -20: 42 -
VD position: multi-pass welding is not recommendable.
234
235
DW-329AP
Rutile type flux cored wire for duplex stainless steel Classification: ASME / AWS A5.22 E2209T1-1/4 EN 12073 T 22 9 3 N L P C/M 1 Features : Applicable for SUS329J3L and ASTM S31803 steel Suitable for butt and fillet welding in all positions Shielding gas: CO2 or Ar-CO2 mixture Polarity: DC-EP Welding positions:
OH H VU HF F
Chemical composition of all-weld metal (%) as per AWS (Shielding gas: CO2) C Example 0.027 Si 0.58 Mn 0.78 0.50~ 2.00 P 0.019 0.025 S 0.008 Ni Cr Mo N 0.14 0.08~ 0.20 Cu 0.02 0.50 9.42 23.34 3.42 8.00~ 22.00~ 2.50~ 0.020 10.00 24.00 4.00
Guaranty 0.040 1.00
Mechanical properties of all-weld metal as per AWS (Shielding gas: CO2) 0.2%OS (MPa) Example Guaranty 620 500 TS (MPa) 830 700 El (%) 29 20 IV (J) -20: 45 -
Recommended welding parameters Dia. F, HF H VU OH Approvals Others CWB Packages Dia. (mm) 1.2 Type Spool Weight (kg) 12.5 1.2mm 130~250A 150~220A 130~220A 160~190A
236
Flux Cored Wires for Stainless Steel (Bi free type)

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Ni Cr Others Bi: tr. Bi 0.001 Bi: tr. Bi 0.001 Bi: tr. Bi 0.001 Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 370 TS (MPa) 560 El (%) 48 IV (J) 0: 71 CO2 Gt 0.040~ 0.080 1.00 0.50~ 2.50 0.040 0.030 9.00~ 11.00 18.00~ 21.00 Gt 550 35 SG
Brand name
DW-308H
A5.22 E308H T1-1/4
CO2 Rutile ArCO2
Suitable for 18%Cr-8%Ni DCstainless steel for EP high temperature service Suitable for 18%Cr-8%Ni stainless steel with DChigh temperature EP heat treatment such as solution treatment
F HF H VU OH
Ex
0.060
0.42
1.50
0.020
0.007
9.62
18.68
A5.22 DW-308LH E308L T1-1/4
CO2 Rutile ArCO2
F HF H VU OH
0.026
0.41
1.35
0.021
0.005
10.20
18.70
Ex
360
540
52
0: 76 CO2
Gt
0.040
1.00
0.50~ 2.50
0.040 0.030
9.00~ 11.00
18.00~ 21.00
Gt
520
35
Suitable for dissimilar metal F CO2 joint and A5.22 HF DC- underlaying on H DW-309LH E309L Rutile Ar- EP ferritic steels for T1-1/4 VU CO2 overlaying OH stainless steel weld metals Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals DW-308H CWB
Ex
0.029
0.41
1.25
0.021
0.008
12.61
23.79
Ex
380
590
36
CO2
Gt
0.040
1.00
0.50~ 2.50
0.040 0.030
12.00~ 14.00
22.00~ 25.00
Gt
520
30
Diameter (mm) DW-308H DW-308LH DW-309LH 1.2, 1.6 1.2, 1.6 1.2, 1.6
238
239
Flux Cored Wires for Stainless Steel (Bi free type)

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Ni Cr Others Mo: 2.40 Bi: tr. Mo: 2.00~ 3.00 Bi 0.001 Mo: 2.45 Bi: tr. Mo: 2.00~ 3.00 Bi 0.001 Nb: 0.57 Bi: tr. Nb: 8xC~ 1.00 Bi 0.001 Mechanical properties of all-weld metal 0.2%OS (MPa) TS (MPa) El (%) IV (J) 0: 68 CO2 Gt 550 30 SG
Brand name
DW-316H
A5.22 E316 T1-1/4
CO2 Rutile ArCO2
Suitable for 18%Cr-12%NiDC- 2%Mo stainless EP steel for high temperature service
F HF H VU OH
Ex
0.050
0.38
1.10
0.019
0.006
11.60
18.75
Ex
390
570
41
Gt
0.08
1.00
0.50~ 2.50
0.040 0.030
11.00~ 17.00~ 14.00 20.00
DW-316LH
A5.22 E316L T1-1/4
CO2 Rutile ArCO2
Suitable for 18%Cr-12%Ni2%Mo stainless DC- steel with high EP temperature heat treatment such as solution treatment
F HF H VU OH
Ex
0.023
0.45
1.08
0.020
0.007
11.94
18.47
Ex
390
540
44
0: 66 CO2
Gt
0.040
1.00
0.50~ 2.50
0.040 0.030
11.00~ 17.00~ 14.00 20.00
Gt
490
35
DW-347H
A5.22 E347 T1-1/4
CO2 Rutile ArCO2
Suitable for 18%Cr-8%Ni-Nb and 18%CrDC8%Ni-Ti stainless EP steel for high temperature service
F HF H VU OH
Ex
0.027
0.38
1.18
0.018
0.008
10.20
18.87
Ex
420
600
43
0: 80 CO2
Gt
0.08
1.00
0.50~ 2.50
0.040 0.030
9.00~ 11.00
18.00~ 21.00
Gt
550
30
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) DW-316H DW-316LH DW-347H 1.2, 1.6 1.2, 1.6 1.2, 1.6
240
241
Flux Cored Wires for Stainless steel

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Ni Cr Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 380 TS (MPa) 530 El (%) 51 IV (J) -196: 39 CO2 Gt 0.040 1.00 0.50~ 2.50 2.10 0.50~ 2.50 0.040 0.030 9.00~ 11.00 20.36 20.00~ 22.00 18.00~ 21.00 25.50 25.00~ 28.00 Gt 520 35 -196 27 0: 68 CO2 Gt 0.20 1.00 0.040 0.030 Gt 550 30 SG
Brand name
DW-308LT
A5.22 E308L T0-1/4
CO2 Rutile ArCO2
DCEP
Suitable for 18%Cr-8%Ni stainless steel for low temperature service
Ex F HF
0.026
0.45
2.37
0.023
0.009
10.30
18.60
DW-310
A5.22 E310 T0-1/4
CO2 Rutile ArCO2
DCEP
Suitable for 25%Cr-20%Ni stainless steel
Ex F HF
0.18
0.58
0.016
0.005
Ex
420
620
33
Suitable for dissimilar-metal joint and A5.22 DCunderlaying on DW-312 E312 Rutile CO2 EP ferritic steels for T0-1 overlaying stainless steel weld metals Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals DW-308LT DW-312 LR,NV,NK CWB
Ex F HF Gt
0.11
0.53
1.62
0.019
0.009
10.23
28.44
Ex
600
720
23
CO2
0.15
1.00
0.50~ 2.50
0.040 0.030
8.00~ 10.50
28.00~ 32.00
Gt
660
22
Diameter (mm) DW-308LT DW-310 DW-312 1.2 1.2 1.2
242
243
Flux Cored Wires for Stainless Steel

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Features WP C Si Mn P S Ni Cr Others Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 405 TS (MPa) 537 El (%) 44 IV (J) -196: 40 CO2 Gt 0.040 1.00 0.50~ 0.040 0.030 2.50 11.00~ 14.00 17.00~ 20.00 Mo: 2.00~ 3.00 Mo: 3.35 Mo: 3.00~ 4.00 Nb: 0.58 Nb: 8xC~ 1.00 Gt 490 35 -196 27 0: 43 CO2 Gt 520 20 SG
Brand name
DW-316LT
A5.22 E316L T1-1/4
CO2 Rutile ArCO2
DCEP
Suitable for 18%Cr-12%Ni2%Mo stainless steel for low temperature service Suitable for 18%Cr-12%Ni2%Mo-N and 19%Cr-13%Ni3%Mo stainless steel
F HF H VU OH
Ex
0.027
0.41
1.20
0.021
0.008
12.39
17.62
2.21
DW-317L
A5.22 E317L T0-1/4
CO2 Rutile ArCO2
Ex F HF Gt
0.025
0.59
1.10
0.020
0.010
13.01
19.81
Ex
380
590
37
DCEP
0.040
1.00
0.50~ 0.040 0.030 2.50
12.00~ 14.00
18.00~ 21.00
DW-347
A5.22 E347 T0-1/4
CO2 Rutile ArCO2
DCEP
Suitable for 18%Cr-8%NiNb and18%Cr8%Ni-Ti stainless steel
Ex F HF Gt
0.026
0.41
1.48
0.018
0.008
10.46
18.66
Ex
390
550
43
0: 49 CO2
0.08
1.00
0.50~ 0.040 0.030 2.50
9.00~ 11.00
18.00~ 21.00
Gt
520
30
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals DW-316LT DW-347 AB, LR, BV, KR CWB Diameter (mm) DW-316LT DW-317L DW-347 1.2 1.2, 1.6 1.2, 1.6
244
245
Flux Cored Wires for Stainless Steel

ASME AWS Class. Type of cored flux Chemical composition of all-weld metal (%) SG Pol. Featires WP C Si Mn P S Ni Cr Others Mo: 0.46 Mo: 0.40~ 0.70 Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 870 TS (MPa) 920 El (%) 20 IV (J) 0: 64 PWHT (Cxh) 600 x1 AC 595~ 620 x1 590 x10 FC 580~ 600 x10
Brand name
MXA-410NM
Metal
ArCO2
DCEP
Suitable for 13%Cr-Ni type stainless steel Preheat (100) must be done depending on thickness of base metal
Ex F HF Gt
0.020
0.57
0.45
0.019
0.006
4.25
12.25
0.060
1.00
1.00
0.040 0.030
4.00~ 11.00~ 5.00 12.50
Gt
540
760
15
MXA-135N
Metal
ArCO2
DCEP
Suitable for 13%Cr-Ni type stainless steel Preheat (100) must be done depending on thickness of base metal
Ex F HF Gt
0.015
0.58
0.44
0.018
0.006
5.02
12.88
0.02
Ex
810
880
21
0: 55
0.040
1.00
1.00
0.030 0.025
4.60~ 11.50~ 5.40 13.50
Mo 0.50
Gt
540
740
17
MXA-430M
Metal
ArCO2
DCEP
Suitable for 17%Cr and 13% Cr type stainless steel Applied for thin plate in short circuiting welding
F HF
Ex
0.047
0.40
0.14
0.008
0.017
0.08
17.0
Nb: 0.75
Ex
390
540
26
AW
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) MXA-410NM MXA-430M MXA-135N 1.2, 1.6 1.2, 1.4 1.2, 1.4, 1.6
246
247
Solid Wires for Stainless Steel

Chemical composition of wire (%) C F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH F HF H VU OH Ex 0.04 Si 0.43 0.30~ 0.65 0.79 0.65~ 1.00 0.46 0.30~ 0.65 0.84 0.65~ 1.00 0.79 0.65~ 1.00 Mn 1.70 1.00~ 2.50 1.91 1.00~ 2.50 1.97 1.00~ 2.50 1.85 1.00~ 2.50 1.97 1.00~ 2.50 P 0.022 S 0.003 Ni 9.68 9.00~ 11.00 9.86 9.00~ 11.00 13.66 12.00~ 14.00 13.28 12.00~ 14.00 12.25 11.00~ 14.00 Cr 19.89 Mo 0.08 Cu 0.11 Ex Gt Ex Gt Ex Gt Ex Gt Ex Gt 0.08 0.017 0.030 0.05 0.12 0.020 0.030 0.017 0.030 0.030 0.030 0.021 0.001 19.50~ 0.75 0.75 22.00 19.78 0.04 0.04 Ex 400 580 42 -196: 59 410 600 40 -196: 49 Mechanical properties of all-weld metal 0.2%OS TS El IV (MPa) (MPa) (%) (J)
Brand name
ASME AWS Class.
SG
Pol.
Features
WP
MGS-308
A5.9 ER308
98%Ar2%O2
DCEP
Suitable for 18%Cr-8%Ni stainless steel
MGS-308LS
A5.9 ER308LSi
98%Ar2%O2
Suitable for DC- low carbon EP 18%Cr-8%Ni stainless steel Suitable for dissimilar-metal joint DC- and underlaying on EP ferritic steels for overlaying stainless steel weld metals Suitable for dissimilar-metal joint DC- and underlaying on EP ferritic steels for overlaying stainless steel weld metals DCEP Suitable for low carbon 18%Cr-12%Ni-2%Mo stainless steel
0.030 0.030 0.021 0.002
19.50~ 0.75 0.75 22.00 23.29 0.03 0.03
MGS-309
A5.9 ER309
98%Ar2%O2
0.030 0.030 0.021 0.003
23.00~ 0.75 0.75 25.00 23.57 0.03 0.03
Ex
430
610
39
MGS-309LS
A5.9 ER309LSi
98%Ar2%O2
0.030 0.030 0.019 0.002
23.00~ 0.75 0.75 25.00 19.35 18.00~ 20.00 2.36 0.12
Ex
410
570
40
0: 88
MGS-316LS
A5.9 ER316LSi
98%Ar2%O2
0.030 0.030
2.00~ 0.75 3.00
Ex
380
550
41
-196: 39
Note; Welding tests are as per AWS. Ex: Example, Gt: Guaranty Diameter (mm) MGS-308 MGS-308LS MGS-309 MGS-309LS MGS-316LS 1.2 0.8, 1.0, 1.2 1.2, 1.6 1.0, 1.2 1.2
248
249
One-side TIG Welding
TGX-308L
Flux cored filler rod for low carbon 18%Cr-8%Ni stainless steel Classification: ASME / AWS A5.22 R308LT1-5 Features : Applicable for 304 and 304L type steels Suitable for root pass in one-side TIG welding without back shielding Shielding gas: Ar Polarity: DC-EN Welding positions:
OH H VD VU HF F
TGX-309L
Flux cored filler rod for dissimilar metals Classification: ASME / AWS A5.22 R309LT1-5 Features : Suitable for root pass in one-side TIG welding without back shielding Applicable for dissimilar-metal joint of austenitic stainless steels and ferritic steels Shielding gas: Ar Polarity: DC-EN Welding positions:
OH H VD VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.018 0.03 Si 0.80 1.20 Mn 1.66 0.50~ 2.50 P 0.023 S 0.005 Ni 10.31 9.00~ 11.00 Cr 19.62 18.00~ 21.00 Mo 0.02 0.50 0.03 0.50
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.017 0.03 Si 0.81 1.20 Mn 1.52 0.50~ 2.50 P 0.022 S 0.006 Ni 12.62 12.00~ 14.00 Cr 24.26 22.00~ 25.00 Mo 0.02 0.50 0.03 0.50
0.040 0.030
0.040 0.030
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 450 TS (MPa) 620 520 El (%) 47 35 IV (J) -196: 60 -
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 530 TS (MPa) 680 520 El (%) 32 30
Recommended welding parameters Plate thickness 3~5mm 6~9mm 10mm Packages Dia. (mm) 2.2 Type tube Weight (kg) 5 Length (mm) 1,000 Weight per piece (g) 25 Welding current 80~ 90A 90~105A 90~110A
Recommended welding parameters Plate thickness 3~5mm 6~9mm 10mm Packages Dia. (mm) 2.2 Type tube Weight (kg) 5 Length (mm) 1,000 Weight per piece (g) 25 Welding current 80~ 90A 90~105A 90~110A
250
251
TGX-316L
Flux cored filler rod for low carbon 18%Cr-12%Ni-2%Mo stainless steel Classification: ASME / AWS A5.22 R316LT1-5 Features : Applicable for 316 and 316L type steels Suitable for root pass in one-side TIG welding without back shielding Shielding gas: Ar Polarity: DC-EN Welding positions:
OH H VD VU HF F
TGX-347
Flux cored filler rod for 18%Cr-8%Ni-Nb and 18%Cr-8Ni-Ti stainless steel Classification: ASME / AWS A5.22 R347T1-5 Features : Applicable for 347 and 321 type steels Suitable for root pass in one-side TIG welding without back shielding Shielding gas: Ar Polarity: DC-EN Welding positions:
OH H VD VU HF F
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty 0.016 0.03 Si 0.87 1.20 Mn 1.55 0.50~ 2.50 P 0.023 S 0.004 Ni 12.47 11.00~ 14.00 Cr 18.89 17.00~ 20.00 Mo 2.32 2.00~ 3.00 0.03 0.50
Chemical composition of all-weld metal (%) as per AWS C Example Guaranty Example IV (J) 0: 110 Example Guaranty Guaranty 0.020 0.08 Ni 10.21 9.00~11.00 Si 0.80 1.20 Cr 19.09 18.00~21.00 Mn 1.60 0.50~2.50 Nb+Ta 0.66 8xC%~1.0 P 0.021 0.040 Mo 0.02 0.50 S 0.004 0.030 0.03 0.50
0.040 0.030
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) Example Guaranty 440 TS (MPa) 600 485 El (%) 38 30
Mechanical properties of all-weld metal as per AWS 0.2%OS (MPa) 460 TS (MPa) 630 520 El (%) 48 30 IV (J) 0: 130 -
Recommended welding parameters Plate thickness Welding current
Recommended welding parameters 3~5mm 6~9mm 10mm Packages Dia. (mm) 2.2 Type tube Weight (kg) 5 Length (mm) 1,000 Weight per piece (g) 25 80~ 90A 90~105A 90~110A Plate thickness 3~5mm 6~9mm 10mm Packages Dia. (mm) 2.2 Type tube Weight (kg) 5 Length (mm) 1,000 Weight per piece (g) 25 Welding current 80~ 90A 90~105A 90~110A
252
253
Filler Rods and Wires for Stainless Steel

ASME AWS Class. A5.9 ER308 Mechanical properties of all-weld metal 0.2%OS TS EL (MPa) (MPa) (%) Ex 0.75 0.05 0.75 0.03 0.75 0.03 0.75 0.07 Ex 0.75 0.07 Ex Gt Ex 0.12 0.016 0.30~ 0.65 0.41 0.30~ 0.65 0.43 0.30~ 0.65 0.42 0.30~ 0.65 0.41 0.30~ 0.65 1.00~ 2.50 1.84 1.00~ 2.50 1.76 1.00~ 2.50 1.71 1.00~ 2.50 1.74 1.00~ 2.50 0.030 0.030 0.019 0.002 12.00~ 14.00 13.68 12.00~ 14.00 13.54 12.00~ 14.00 12.25 11.00~ 14.00 12.29 11.00~ 14.00 23.00~ 25.00 23.28 23.00~ 25.00 23.35 23.00~ 25.00 19.39 18.00~ 20.00 19.22 18.00~ 20.00 0.75 0.04 Ex Gt 0.030 0.030 0.030 0.75 0.75 410 570 38 0: 110 410 580 39 420 590 45 410 580 42
Brand Name
SG
Pol.
Features C Si 0.46 0.30~ 0.65 0.43 0.30~ 0.65 0.45
Chemical composition of rod and wire (%) Mn 1.89 1.00~ 2.50 1.86 1.00~ 2.50 1.85 P 0.024 S 0.001 Ni 9.69 9.00~ 11.00 9.95 9.00~ 11.00 13.58 Cr 20.00 19.50~ 22.00 19.85 19.50~ 22.00 23.37 Mo 0.05 Cu 0.07
IV (J) -196: 39
TGS-308
Ar
DCEN
Suitable for 18%Cr-8%Ni stainless steel Suitable for low carbon 18%Cr-8%Ni stainless steel Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Suitable for dissimilar-metal joint and underlaying on ferritic steels for overlaying stainless steel weld metals Suitable for 18%Cr-12%Ni2%Mo stainless steel Suitable for low carbon 18%Cr-12%Ni-2%Mo stainless steel
Ex Gt Ex Gt Ex
0.05 0.08 0.013 0.030 0.05
0.030 0.030 0.023 0.002
TGS-308L
A5.9 ER308L
Ar
DCEN
0.030 0.030 0.025 0.001
-196: 78
TGS-309
A5.9 ER309
Ar
DCEN
0: 150
TGS-309L
A5.9 ER309L
Ar
DCEN
Ex
0.016
0.016
0.005
2.19 2.00~ 3.00 2.15 2.00~ 3.00 2.19 2.00~ 3.00
0.05 Ex 440 590 36 -
TGS-309MoL
A5.9 ER309LMo
Ar
DCEN
Gt Ex Gt Ex Gt
0.030 0.04 0.08 0.014 0.030
0.030 0.030 0.026 0.001
0.75 0.11 Ex 0.75 0.11 Ex 0.75 390 550 43 390 570 42 -196: 29
TGS-316
A5.9 ER316
Ar
DCEN
0.030 0.030 0.023 0.002
TGS-316L
A5.9 ER316L
Ar
DCEN
0.030 0.030
-196: 49
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals TGS-308 TGS-308L AB, NV, NK AB, LR, NV, NK, CCS TGS-309 TGS-316L NV, NK AB, LR, NV, NK, CCS Diameter (mm) TGS-308 TGS-308L TGS-309 254 1.0, 1.2, 1.6, 2.0, 2.4, 3.2 1.0, 1.2, 1.6, 2.0, 2.4, 3.2 1.0, 1.2, 1.6, 2.0, 2.4, 3.2 TGS-309L TGS-316 TGS-316L 1.2, 1.6, 2.0, 2.4, 3.2 1.2, 1.6, 2.0, 2.4, 3.2 1.0, 1.2, 1.6, 2.0, 2.4, 3.2 255
Filler Rods and Wires for Stainless Steel

ASME AWS Class. Chemical composition of rod and wire (%) C DCEN Suitable for low carbon 18%Cr-12%Ni-2%Mo-N and low carbon 19%Cr-13%Ni-3%Mo stainless steel Suitable for 18%Cr-8%NiNb and 18%Cr-8%Ni-Ti stainless steel Suitable for 25%Cr-22%Ni-2%Mo stainless steel of urea plant Suitable for modified 316 stainless steel of urea plant Ex Gt Ex Gt Ex Gt Ex Gt Ex TGS-329E Ar DCEN Suitable for duplex stainless steel Gt Ex Gt Ex Gt 0.010 0.030 0.05 0.08 0.009 0.02 0.005 0.045 0.011 0.030 0.10 0.12 0.09 0.12 Si 0.38 0.30~ 0.65 0.43 0.30~ 0.65 0.03 0.50 0.16 1.00 0.48 0.65 0.34 0.50 0.41 0.50 Mn 1.80 1.00~ 2.50 2.29 1.00~ 2.50 4.87 3.00~ 5.00 6.10 4.00~ 7.00 0.81 0.50~ 2.50 0.49 0.60 0.47 0.60 P 0.007 S 0.001 Ni 13.11 Cr 18.76 Mo 3.49 3.00~ 4.00 0.06 0.75 2.27 1.90~ 2.70 2.56 2.20~ 3.00 3.13 2.50~ 4.00 0.50 0.75 0.05 0.75 Cu 0.03 0.75 0.07 Nb Ex 0.66 Ex 460 630 40 410 570 39 Mechanical properties of all-weld metal 0.2%OS TS EL IV (MPa) (MPa) (%) (J) 0: 98
Brand Name
SG
Pol.
Features
TGS-317L
A5.9 Ar ER317L
13.00~ 18.50~ 0.030 0.030 15.00 20.50 0.020 0.003 9.85 9.00~ 11.00 22.52 19.51 19.00~ 21.50 25.33
TGS-347
A5.9 ER347
Ar
DCEN
0.030 0.030 0.005 0.002
10xC~ 0.75 1.00 N: 0.15 N: 0.08~ 0.20 0.01 0.75 0.03 0.75 -
0: 88
TGS-310MF
Ar
DCEN
0.030 0.020 0.011 0.004
21.00~ 24.00~ 23.00 26.00 16.29 18.24
Ex Ex Ex 0.89 0.70~ 1.10 Ex
480
630
40
NO4051
Ar
DCEN
14.00~ 17.00~ 0.030 0.020 18.00 19.50 0.011 0.001 7.11 6.00~ 8.00 0.41 25.46 24.00~ 26.00 12.83 11.50~ 13.50 11.68 11.50~ 13.50
360
490
41
-257: 99
660
810
34
0.030 0.030 0.008 0.006
0: 170
TGS-410
A5.9 ER410
Ar
DCEN
Suitable for 13%Cr stainless steel
Ex
0.030 0.030 0.60 0.016 0.004 0.10
310 530 37 (PWHT : 850x 2h, AC)
20: 210
TGS-410Cb
Ar
DCEN
Suitable for 13%Cr and 13%Cr-Al stainless steel
270
540
23
0.030 0.030 0.60
20: 39
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals TGS-317L LR Diameter (mm) TGS-317L TGS-347 TGS-310MF NO4051 256 2.0, 2.4 1.2, 1.6, 2.0, 2.4, 3.2 1.6, 2.4 1.2, 1.6, 2.4 257 TGS-329E TGS-410 TGS-410Cb 2.0, 2.4 1.6, 2.0, 2.4 0.8, 1.2, 1.6, 2.0, 2.4, 3.2

For Hardfacing

Shielded Metal Arc Welding (SMAW) Flux Cored Arc Welding (FCAW) Gas Metal Arc Welding (GMAW) Submerged Arc Welding (SAW)
Shielded Metal Arc Welding, Flux Cored Arc Welding, Gas Metal Arc Welding, Submerged Arc Welding
For Hardfacing
A guide for selecting welding consumables Weld metal microstructure and main alloying elements determine the performances of welding consumables for hardfacing as summarized in Table 1. In addition, PF-200S/US-63B is good for reclamation of mill rolls. Table 1 Welding consumables and their characteristics Weld metal microstructure and alloying formula Pearlite Hv Features Type of wear
(1)
SMAW HF-240 HF-260 HF-330 HF-350 HF-450 HF-500 HF-600 HF-650 HF-700 HF-800K HF-13
FCAW
GMAW
SAW
MTM ABR HTW CAV COR HRT IMP 200400 Good crack resistance Good machinability DWH-250 DWH-350 MG-250 MG-350 G-50 USH-250N G-50 USH-350N G-50 USH-400N G-50 USH-450N G-50 USH-500N MF-30 USH-550N MF-30 USH-600N
Martensite
350800
Good wear resistance
DWH-450 DWH-600 DWH-700 DWH-800
13%Cr stainless steel type
350500
Good resistance to oxidation, heat and corrosion Good wear resistance High toughness and good wear resistance
Semi-Austenite
500700 150500 200400 600800 8001200
HF-12
13%Mn High Mn Austenite 16%Mn16%Cr
High toughness and good impact wear resistance High work hardenability High hardness at high temperatures High toughness Excellent erosion resistance Good resistance to corrosion and heat
HF-11
DWH-11
HF-16
DWH-16
High Cr-Fe
HF-30
DWH-30 DWH-30MV -
Tungsten carbide type
Excellent resistance to heavy abrasion
HF-950
Note (1) MTM: Metal-to-metal wear, ABR: Abrasion, HTW: High temp. wear, CAV: Cavitation, COR; Corrosion wear, HRT: Heat resistance, IMP: Impact wear : Excellent resistance, :Good resistance, : Slightly inferior, : Inferior, -: Not used for general application 260 261
Shielded Metal Arc Welding, Flux Cored Arc Welding, Gas Metal Arc Welding
For Hardfacing
Tips for better welding results Common to individual welding processes Important points in hardfacing are to obtain sufficient hardness and to minimize cracking. In order to achieve them, proper selection of welding consumables and proper welding procedures mentioned below are necessary. 1) Preparation of base metal: Rust, oil and soil attached on the base metal may cause blowholes. Cracks in the base metal may cause cracking of the weld metal; therefore, they must be removed completely beforehand. 2) Preheat and interpass temperature: In order to minimize cracking, control of preheat and interpass temperature is a key technique. Table 1 shows a rule of thumb for proper preheat and interpass temperatures in relation to the carbon equivalent of the base metal. In practice, size of work, type of welding consumable and method of hardfacing should be taken into consideration to determine the most appropriate temperatures. Table 1 A rule of thumb for preheat and interpass temperature in relation to base metal carbon equivalents Preheat and interpass Carbon Type of steel (1) temperature (C) equivalent Less than 0.3 100 max. 0.3-0.4 100 min. 0.4-0.5 150 min. Carbon steel and 0.5-0.6 200 min. Low alloy steel 0.6-0.7 250 min. 0.7-0.8 300 min. Over 0.8 350 min. Use no preheat and cool High-Mn steel (13%Mn steel) each weld pass with water Use no preheat and control the interpass temperature Austenitic stainless steel 150 or lower High alloy steel (e.g., High-Cr steel) 400 min. 4) Postweld heat treatment: Postweld heat treatment (PWHT) at 550-750C is effective to prevent cold cracking and distortion in service, and to improve properties of the welds. It is important to set the PWHT conditions taking into account that the hardness of the weld is normally decreased by PWHT. 5) Underlaying: Underlaying is effective to prevent cracking in welds where low-alloy steel having high hardenability is hardfaced or where high-hardness weld metal is deposited on carbon steel. For underlaying, mild steel type welding consumables or austenitic stainless steel type welding consumables should be used. 6) Penetration: In hardfacing, the properties of the weld metal will considerably be affected by welding penetration into the base metal, because the chemical composition of the welding consumable is generally very different from those of the base metal. In order to use sufficiently the desired properties of the welding consumable, welding penetration must be controlled by using an appropriate welding procedure, for instance, multi-layer welding. 7) Welding distortion: Intermittent and symmetrical welding sequences are effective to minimize welding distortion. Restraint of the work is also effective to minimize welding distortion. SMAW 1) Control the arc length as short as possible. 2) Use the backstep method for arc starting to prevent blowholes. 3) Control the weaving width less than 3-4 times the diameter of a covered electrode. 4) Re-dry covered electrodes before use. FCAW, GMAW 1) Control shielding gas flow rates within 20-25 I/mm for general applications. Note that poor shielding due to low flow rates and wind can cause blowholes and pits in the weld metal. 2) Refer to proper currents for individual wire sizes as shown in Table 2. Table 2 Proper welding currents Diameter Type of wire (mm) 1.2 DWH series 1.6 1.2 MG series 1.6
Note (1) Carbon equivalent = C + Mn/6 + Si/24 + Cr/5 + Mo/4 + Ni/15 3) Immediate postweld heating: Heating the weldment at 300-350C for 10-30 minutes just after welding was finished is effective to prevent cold cracking. Control the temperature carefully, or the hardness of the weld will be decreased by excessive heating.
Polarity DC-EP DC-EP DC-EP DC-EP
Welding current (A) 120-360 200-420 120-320 200-420
262
263
Covered Electrodes for Hardfacing

Chemical composition of overlay weld metal (%) C Si Mn Cr PWHT AW Ex 0.09 0.58 0.58 0.81 Ex 900,OQ 350 Hardness of weld metal Hv 240 150 Pre. H & IPT
Brand name
Nominal hardness
Type of covering
Pol.
Features
WP
HF-240
Hv 240
Titania
AC DC-EP
Hardfacing of gears and wheels RC: 70~100x0.5~1h
F V OH
HF-260
Hv 260
Low hydrogen
AC DC-EP
Hardfacing of shafts, crane wheels and couplings RC: 300~350x0.5~1h
AW F Ex 0.17 0.69 1.81 Ex 900,OQ
271 150 395
HF-330
Hv 330
Titania
AC DC-EP
Hardfacing of keys and clutch lugs RC: 70~100x0.5~1h
AW F Ex 0.10 0.69 0.86 2.29 Ex -
340 150 -
HF-350
Hv 350
Low hydrogen
AC DC-EP
Hardfacing of upper rollers and sprockets of bulldozers RC: 300~350x0.5~1h
AW F V OH Ex 0.25 0.49 1.38 1.16 Ex 850,OQ
366 150 510
Note: Welding tests are as per Kobe Steels Standard. Ex: Example (polarity: AC) Diameter and Length (mm) Dia. HF-240 HF-260 HF-330 HF-350 2.6 300 300 3.2 350 350 350 350 4.0 400 400 400 400 5.0 400 400 400 400 6.0 450 450 450 450
264
265

Chemical composition of overlay weld metal (%) C Si Mn Cr Mo V W Hardness of weld metal PWHT Pre. H Hv (Cxh) & IPT AW F Ex 0.20 1.30 0.31 2.54 0.60 0.23 Ex 5506 443 456 150
Brand name
Nominal hardness
Type of covering
Pol.
Features
WP
HF-450
Hv 450
Low hydrogen
AC DC-EP
Hardfacing of idlers, rollers and truck links of bulldozers RC: 300~350x0.5~1h
HF-500
Hv 500
Low hydrogen
AC DC-EP
Hardfacing of idlers and truck links of bulldozers RC: 300~350x0.5~1h
Ex
0.45
1.37
0.91
0.98
0.28
Ex
AW
517
150
HF-600
Hv 600
Low hydrogen
AC DC-EP
Hardfacing of lower rollers and bucket edges RC: 300~350x0.5~1h
Ex
0.48
0.77
2.58
2.50
Ex
AW
595
200
AW HF-650 Hv 650 Low hydrogen AC DC-EP Hardfacing of tamping dies and mixer blades RC: 300~350x0.5~1h F Ex 0.67 0.90 0.87 4.91 1.17 0.55 1.42 Ex 600x1, AC Note: Welding tests are as per Kobe Steels Standard. Ex: Example (polarity: AC) Diameter and Length (mm) Dia. HF-450 HF-500 HF-600 HF-650 2.6 300 300 3.2 350 350 350 4.0 400 400 400 400 5.0 400 400 400 400 6.0 450 450 450 450
634 200 580
266
267

Chemical composition of overlay weld metal (%) C Si Mn Cr Mo W B Hardness of weld metal PWHT Pre. H, & Hv (Cxh) IPT AW F Ex 0.62 0.80 0.78 5.12 2.21 Ex 600x1, AC AW F Ex 0.80 1.65 1.24 3.82 2.42 0.29 Ex 600x1, AC 535 485 736 200 654 200
Brand name
Nominal hardness
Type of covering
Pol.
Features
WP
HF-700
Hv 700
Low hydrogen
AC DC-EP
Hardfacing of cutter knives and casings RC: 300~350x0.5~1h
HF-800K
Hv 800
Low hydrogen
AC DC-EP
Hardfacing of cutter knives and casings RC: 300~350x0.5~1h Hardfacing of shovel teeth and cutter knives RC: 150~200x0.5~1h
HF-950
Hv 950
Graphite
AC DC-EP
Ex
3.5
0.1
2.6
26
Ex
AW
930
300
Note: Welding tests are as per Kobe Steel's Standard. Ex: Example (polarity: AC) Diameter and Length (mm) Dia. HF-700 HF-800K HF-950 3.2 350 4.0 400 400 400 5.0 400 400 400 6.0 450 450
268
269

Chemical composition of overlay weld metal (%) C Si Mn Cr Mo V Ni Hardness of weld metal PWHT Hv (Cxh) Ex AW 266
Brand name
Nominal hardness
Type of covering Low hydrogen
Pol.
Features Hardfacing of crusher hammers and crusher jaws RC: 150~200x0.5~1h Hardfacing of ripper teeth, impellers and breakers RC: 300~350x0.5~1h Hardfacing of valve seats and agitator propellers RC: 300~350x0.5~1h Hardfacing of hot shears and hot dies RC: 150~200x0.5~1h Hardfacing of crusher rotors and liners RC: 300~350x0.5~1h
WP
HF-11
Hv 250
AC DC-EP
Ex
0.82
0.39
13.88
HF-12
Hv 500
Low hydrogen
AC DC-EP
AW F Ex 0.72 0.89 1.17 7.30 1.12 Ex 5002 AW F Ex 0.13 0.50 0.74 12.97 0.97 0.99 Ex 7501
532 630 420 260
HF-13
Hv 450
Low hydrogen
AC DC-EP
HF-16
Hv 300
Low hydrogen
AC DC-EP
Ex
0.71
0.48
14.59
15.33
1.85
0.42
2.20
Ex
AW
306
HF-30
Hv 700
Low hydrogen
AC DC-EP
Ex
5.00
0.42
1.23
30.5
Ex
AW
770
Note: Welding tests are as per Kobe Steel's Standard. Ex: Example (polarity: AC) Diameter and Length (mm) Dia. HF-11 HF-12 HF-13 HF-16 HF-30 2.6 300 3.2 350 350 350 300 4.0 400 400 400 350 400 5.0 400 400 400 350 450 6.0 450 450 -
270
271
Flux Cored Wires for Hardfacing

Type of cored flux Rutile Chemical composition of overlay weld metal (%) SG Pol. Features Suitable for metal-to-metal wear parts and underlaying for hardfacing and repair Suitable for metal-to-metal wear and light abrasion parts Suitable for metal-to-metal wear and abrasion parts WP C Si Mn Cr Mo Others Hardness of weld metal PWHT (Cxh) AW Ex 0.09 0.49 1.30 1.02 0.40 Ex 600x2 AW Ex 0.13 0.64 1.70 0.48 0.53 Ex 600x2 AW Ex 0.15 0.57 1.40 3.70 0.47 V: 0.25 Ex 600x2 AW Ex 0.45 0.48 0.97 4.31 0.51 Ex 600x2 V: 0.54 W: 1.21 AW Ex 600x2 AW Ex 600x2 612 605 772 250 398 673 250 384 574 200 297 431 150 270 370 150 Hv 269 150 Pre. H, & IPT
Brand name
Nominal hardness
DWH-250
Hv 250
CO2
DC-EP
F HF
DWH-350
Hv 350
Rutile
CO2
DC-EP
F HF
DWH-450
Hv 450
Rutile
CO2
DC-EP
F HF
DWH-600
Hv 600
Rutile
CO2
DC-EP
Suitable for abrasion parts
F HF
DWH-700
Hv 700
Rutile
CO2
DC-EP
Suitable for abrasion parts
F HF
Ex
0.57
0.73
1.05
5.40
1.01
DWH-800
Hv 800
Metal
CO2
DC-EP
Suitable for heavy abrasion parts
F HF
Ex
1.10
0.68
1.83
4.22
W: 2.26 B:0.54
Note: Welding tests are as per Kobe Steels Standard. Ex: Example Diameter (mm) DWH-250 DWH-350 DWH-450 DWH-600 DWH-700 DWH-800 1.2, 1.6 1.2, 1.6 1.2, 1.6 1.2, 1.6 1.2, 1.6 1.2, 1.6
272
273
Flux Cored Wires for Hardfacing

Type of cored flux Chemical composition of overlay weld metal (%) SG Pol. Features Suitable for abrasion accompanied by heavy impact parts and repair welding of 13%-Mn cast steel Suitable for high temperature wear, impact wear and cavitation parts such as hot shear bytes, hot saws, and hydraulic power water turbines Suitable for heavy abrasive parts such as crushers and hoppers WP C Si Mn Cr Mo Others Hardness of weld metal PWHT Hv Pre. H, & IPT
Brand name
Nominal hardness
DWH-11
Hv 250
Metal
Ar-CO2
DC-EP
F HF
Ex
0.84
0.68
14.17
Ex
AW
233
DWH-16
Hv 300
Metal
Ar-CO2
DC-EP
F HF
Ex
0.60
0.51
16.76
16.21
1.49
V: 0.49
Ex
AW
278
150
DWH-30
Hv 700
Metal
CO2
DC-EP
F HF
Ex
2.92
1.16
0.16
24.06
B:0.3
Ex
AW
755
250
DWH-30MV
Hv 800
Metal
CO2
DC-EP
Suitable for heavy abrasive and high temperature wear parts such as liners, screws, and crushers
F HF
Ex
5.03
2.39
0.19
21.60
0.94
B:0.28 V: 2.61
Ex
AW
821
200
Note: Welding tests are as per Kobe Steel's Standard. Ex: Example Diameter (mm) DWH-11 DWH-16 DWH-30 DWH-30MV 1.6 1.2 1.2, 1.6 1.2, 1.6
274
275
Flux and Wire Combinations for Hardfacing

Type of flux Chemical composition of overlay weld metal (%) C Si Mn Cr Mo V Hardness of weld metal PWHT Hv (Cxh)
Brand name
Nominal hardness
Pol.
Features
G-50 USH-250N
Hv 250
Fused
AC
Suitable for hardfacing of wheels and rollers and for underlaying of idlers and rollers RC: 150~350x1h Suitable for hardfacing of idlers and links of tractors and shovels, rollers for steel mills, and tires ,and hutches RC: 150~350x1h Suitable for hardfacing of idlers and links of tractors and shovels, rollers for steel mills, and tires RC: 150~350x1h Suitable for hardfacing of rollers and idlers of tractors and shovels, rollers for steel mills, and bells for blast furnaces RC: 150~350x1h
Weld-Ex
0.06
0.60
1.82
0.62
Ex
AW
267
G-50 USH-350N
Hv 350
Fused
AC
Weld-Ex
0.10
0.63
1.95
1.10
0.52
Ex
AW
361
G-50 USH-400N
Hv 400
Fused
AC
Weld-Ex
0.13
0.65
2.02
2.21
0.36
0.17
Ex
AW
409
AW Weld-Ex 0.19 0.72 2.22 2.69 0.60 0.31 Ex 600x 5
453
G-50 USH-450N
Hv 450
Fused
AC
431
Note: Welding tests are as per Kobe Steel's Standard, Wire-Ex: Example of wire, Weld-Ex: Example of weld metal, Ex: Example of weld metal (polarity: AC) Diameter of wire (mm) USH-250N USH-350N USH-400N USH-450N 3.2 3.2 3.2, 4.0 3.2, 4.0 Mesh size of flux G-50 8x48
276
277
Flux and Wire Combinations for Hardfacing

Type of flux Chemical composition of overlay weld metal (%) C Si Mn Cr Mo W V Hardness of weld metal PWHT Hv (Cxh) AW Weld-Ex 0.22 0.85 2.26 2.85 1.10 1.45 0.32 Ex 600x2 506 509
Brand name
Nominal hardness
Pol.
Features
G-50 USH-500N
Hv 500
Fused
AC
Suitable for hardfacing of rollers and idlers of tractors and shovels, rollers for steel mills, and bells for blast furnaces RC: 150~350x1h
MF-30 USH-550N
Hv 550
Fused
AC
Suitable for hardfacing of rollers for steel mills, and bells for blast furnaces RC: 150~350x1h
AW Weld-Ex 0.34 0.58 2.12 6.72 3.75 Ex 600x2
540
503
MF-30 USH-600N
Hv 600
Fused
AC
Suitable for hardfacing of rollers for steel mills, and crusher cones RC: 150~350x1h
AW Weld-Ex 0.38 0.63 2.19 6.96 3.72 Ex 600x2
596
570
Note: Welding tests are as per Kobe Steel's Standard. Wire-Ex: Example of wire, Weld-Ex: Example of weld metal, Ex: Example of weld metal (polarity: AC) Diameter USH-500N USH-550N USH-600N of wire (mm) 3.2 3.2 3.2 Mesh size of flux G-50 MF-30 8x48 12x65
278
279

For Cast Iron

Shielded Metal Arc Welding (SMAW)
For Cast Iron
A guide for selecting welding consumables Table 1 shows covered electrodes for shielded metal arc welding of cast irons in conjunction with weldability, usability, color matching, and machinability. Table 1 Welding consumables for cast irons Brand name Preheat temperature () Wettability with base metal : Inferior
(1)
Color matching with base metal
Joint efficiency
X-ray soundness
Machinability of weld metal
Machinability of HAZ
CIA-1 100-300 CIA-2 150-350 CIA-3 350-400 CIA-5 100-250 Note (1) : Good, : Better,
Tips for better welding results 1) Preparation for base metal: (1) When cast irons have impregnated oil, the base metal must be heated at 400C to burn off the oil before welding. Other contaminants should also be removed off before welding. (2) To repair a defect, it must be removed completely by machining or grinding (arc air gouging is not suitable for cast irons) before welding. The welding groove should have a round bottom for better fusion. Where a crack defect seems to be propagated by machining or grinding, make stop-holes at both ends of the crack. 2) Welding procedure: (1) The most appropriate preheating temperature depends on the size and thickness of the work; however, Table 1 can be a rule of thumb. (2) Stringer welding with the maximum bead length of about 50 mm is recommended to prevent overheat, distortion and cracking. (3) Peening is needed to minimize residual stresses. Just after one bead was laid, it must be peened with a hammer to the extent that the ripple of the bead disappears. (4) Comparatively small conical groove should be welded in the spiral sequence from the bottom of the groove to the surface of the base metal. Backstep, symmetrical or intermittent sequence is recommended for a long welding line to prevent cracking. The buttering method, in which the surface of the groove is cladded first and the filling passes are laid later, is recommended for a deep groove.
282
Covered Electrodes for Cast Iron

ASME AWS Class. Mechanical properties of all-weld metal TS El (MPa) (%)
Brand name
Type of covering
Pol.
Features Suitable for repairing and joining various kinds of cast irons Excellent welding usability and machinability RC: 70~100x0.5~1h Suitable for repairing and joining various kinds of cast irons Crack resistibility is excellent RC: 70~100x0.5~1h Suitable for repairing and joining various kinds of cast irons Hardenability of the fusion zone is larger than with Ni-bearing electrodes RC: 300~350x0.5~1h
WP C Si 0.11 1.00 0.31 2.50
Chemical composition of all-weld metal (%) Mn 0.57 1.00 1.96 2.50 P 0.002 0.040 0.004 0.040 S 0.001 0.030 0.001 0.030 Ni Bal. 92.0 54.8 45.0~ 60.0 Fe 1.71 5.00 Bal. Bal. Others -
AC CIA-1 A5.15 ENi-Cl Graphite DCEP
Ex F Gt Ex F Gt
0.99 1.80 1.15 2.00
Ex Ex -
480
AC CIA-2 A5.15 ENiFe-Cl Graphite DCEP
520
AC CIA-3 A5.15 ESt Low hydrogen DCEP
Ex F Gt
0.04
0.50
0.48
0.006
0.002
Bal.
Ex 490 33
0.15
1.00
0.80
0.030
0.020
Bal.
V: 10.3 Cr: 1.3 V: 8.00~ 11.50 Cr: 2.00
Ex AC CIA-5 Low hydrogen DCEP Suitable for repairing and joining various kinds of cast irons RC: 300~350x0.5~1h F Gt
0.05
0.89
0.03
0.009
0.006
Bal.
Ex
540
34
0.15
1.50
0.50
0.030
0.030
Bal.
Note: Welding tests are as per AWS. Ex: Example (polarity: AC), Gt: Guaranty (polarity: as specified above) Diameter and Length (mm) Dia. CIA-1 CIA-2 CIA-3 CIA-5 2.6 300 300 3.2 350 300 350 350 4.0 350 350 400 400 5.0 350 -
284
285

For 9%Ni Steel and Nickel-Based Alloy

Shielded Metal Arc Welding (SMAW) Flux Cored Arc Welding (FCAW) Gas Metal Arc Welding (GMAW) Gas Tungsten Arc Welding (GTAW) Submerged Arc Welding (SAW)
For 9%Ni Steel For welding of 9%Ni steel, Ni-base alloys such as Ni-Cr alloy (e.g., Inconel) and Ni-Mo alloy (e.g., Hastelloy) welding consumables are commonly used to obtain sufficient notch toughness at cryogenic temperatures. 9%Ni steel is used for storage tanks for liquefied natural gas (LNG), liquefied oxygen and liquefied nitrogen, and LNG carriers. In the construction of such cryogenic temperature service equipment, automatic gas tungsten arc welding and submerged arc welding are often used to ensure consistent weld quality, as shown in Fig. 1. FCAW, GMAW (1) Use Ar-CO2 mixtures with 20-25%CO2 for shielding gas. The gas flow rates should be 20-25 l/min. (2) Refer to Pages 205 and 207 of the stainless steel article about power source, wire extension, protection against wind and welding fumes, and storage of welding wires. GTAW
Automatic GTAW for knackle plates
(1) Use multi-pass welding because the use of single-pass welding may cause a decrease of weld metal strength affected by the dilution from the base metal. SAW (1) Re-dry fluxes by 200-300C for 1 hour before use. (2) Use multi-pass welding because the use of single-pass welding may cause a decrease of weld metal strength affected by the dilution from the base metal.
SAW or automatic GTAW for horizontal joins of side plates Automatic GTAW for vertical joints of side plates
Fig. 1 Typical applications of automatic welding processes for a LNG storage tank
One-side automatic GTAW for bottom plates
Tips for better welding results Common to individual welding processes (1) Remove scale, rust, and other dirt from welding grooves beforehand by grinding or other appropriate means. (2) Use no preheat and control interpass temperatures at 150C or lower. (3) Minimize welding currents and welding speeds to prevent hot cracking. (4) Use no magnetic power crane because 9%Ni steel is likely to be magnetized. SMAW (1) Re-dry covered electrodes by 200-250C for 30-60 minutes before use. (2) Keep the arc length as short as possible.
288
289
For Ni-base alloy Typical Ni-base alloys for welding are Ni-Cr alloy (e.g., Inconel) and Ni-Fe-Cr alloys (e.g., Incoloy). Ni-base welding consumables are used for joining these Ni-base alloys and dissimilar-metal joints consisting of Ni-base alloy and low alloy steel, stainless steel and low alloy steel, and the like. Tips for better welding results for individual welding processes SMAW (1) Use proper welding currents because the use of an excessive welding current causes electrode-burn and thereby usability and weld metal properties can be deteriorated. (2) Use no preheating for welding matching Ni-base alloys. Control interpass temperatures at 150C or lower. (3) Use the backstep technique when an arc is struck in the welding groove, or strike an arc on a piece of metal outside the groove to prevent the occurrence of blowholes at the arc starting area of a bead. (4) Keep the arc length as short as possible. (5) Use flat-position welding as much as possible because vertical or overhead welding requires higher welding skill. (6) Minimize welding currents and speeds to prevent hot cracking. FCAW (1) Use Ar-CO2 mixtures with 20-25%CO2 for shielding gas. The gas flow rates should be 20-25 l/min. (2) Refer to Pages 205 of the stainless steel article about power source, wire extension, protection against wind and welding fumes, and storage of welding wires. GMAW (1) Pulsed arc welding with the spray droplet transfer mode using low currents is most appropriate, although conventional gas metal arc welding power sources can be used. DC-EP polarity is suitable. (2) Argon gas shielding with gas flow rates in the 25-30 l/min range is suitable. Ar-He mixture gases are also suitable. (3) Use no preheating and control interpass temperatures at 150C or lower. (4) Minimize welding currents and speeds to prevent hot cracking. GTAW (1) Use DC-EN polarity. (2) Argon gas shielding with gas flow rates in the 10-15 l/min range is suitable where welding currents are within 100-200A. In one-side welding, back shielding is needed to avoid oxidation of the back side bead. (3) Control the arc length at approximately 2-3 mm because the use of an excessive arc length may cause lack of shielding, thereby causing blowholes. (4) Use no preheating and control interpass temperatures at 150C or lower. (5) Minimize welding currents and speeds to prevent hot cracking.
290
291
Covered Electrodes for 9%Ni steel

ASME AWS Class. Type of covering Low hydrogen Chemical composition of all-weld metal (%) Pol. Features WP C Si Mn Ni Cr Nb Fe Mo Others W: 0.6 W 1.5 W: 2.9 W: 2.0~ 4.0 Mechanical properties of all-weld metal 0.2%OS (MPa) Ex 430 TS (MPa) 680 El (%) 41 IV (J) -196: 67 -196: 83 -196: 56 -
Brand name
NIC-70S
A5.11 ENiCrFe -9
AC
Suitable for 9% Ni steel RC: 200~250x 0.5~1h
F HF H VU OH F HF H VU OH F HF H VU OH
Ex
0.09
0.26
2.26 1.00~ 4.50 0.28
67.60
13.90 12.00~ 17.00 1.90 0.50~ 3.50 12.70 12.00~ 17.00
1.70 0.50~ 3.00 -
9.80
3.70 2.50~ 5.50 18.60 17.00~ 20.00 3.20 2.50~ 5.50
Gt
0.15
0.75
55.00
12.00
Gt
650
25
NIC-1S
A5.11 ENiMo -8
Low hydrogen
AC
Ex
0.03
0.49
68.60
6.80
Ex
440
730
48
Gt
0.10
0.75
1.50
60.00
10.00
Gt
650
25
NIC-70E
A5.11 ENiCrFe -9
Low hydrogen
AC
Ex
0.09
0.22
2.58 1.00~ 4.50
72.30
2.40 0.50~ 3.00
6.50
Ex
430
690
40
Gt
0.15
0.75
55.00
12.00
Gt
650
25
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty (polarity: AC) Diameter and Length (mm) Dia. NIC-70S NIC-1S NIC-70E 2.6 3.2 300 300 350 4.0 350 350 400 5.0 350 350 -
292
293
Covered Electrodes for Nickel-Based Alloy

ASME AWS Class. Type of covering Chemical composition of all-weld metal (%) Pol. Features WP C Si Mn Ni Cr Nb Fe Mo Others Mechanical properties of all-weld metal 0.2%OS (MPa) TS (MPa) El (%) IV (J)
Brand name
NIC-70A
A5.11 ENiCrFe -1
Low hydrogen
AC
Suitable for Inconel and dissimilar- metal joints such as Inconel to low alloy steel, and stainless steel to low alloy steel AC is only applicable RC: 200~250x 0.5~1h
Ex F HF H VU OH Gt
0.04
0.25
2.84
70.66
14.75
1.94
9.24
Co: 0.03
Ex
380
610
44
-196: 93
0.08
0.75
3.50
62.00
13.00~ 17.00
1.50~ 4.00
11.00
Co 0.12
Gt
550
30
NIC-703D
A5.11 ENiCrFe -3
Low hydrogen
Suitable for Inconel and dissimilar metal joints such as Inconel to low DCalloy steel, and stainless EP steel to low alloy steel DC-EP is only applicable RC: 200~250x 0.5~1h
Ex F HF H VU OH
0.06
0.34
6.55
69.40
13.21
2.00
7.90
Ti: 0.01
Co: 0.03
Ex
360
620
45
-196: 110
Gt
0.10
1.0
5.00~ 9.50
59.00
13.00~ 17.00
1.00~ 2.50
10.00
Ti 1.00
Co 0.12
Gt
550
30
NIC-625
Low hydrogen
Suitable for Inconel 625, Incoloy 825, dissimilar-metal joints DC- and overlaying EP RC: 200~250x 0.5~1h AC
F HF H VU OH
Ex
0.04
0.32
0.67
61.10
21.65 20.00~ 23.00
3.41 3.15~ 4.15
3.66
8.70 8.00~ 10.00
Ex
420
760
47
Gt
0.10
0.75
1.00
55.0
7.00
Gt
690
30
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty (Polarity: as specified above) Diameter and Length (mm) Dia. NIC-70A NIC-703D NIC-625 2.6 250 3.2 300 300 300 4.0 350 350 350 5.0 350 350 350
294
295
Flux Cored Wires for 9%Ni steel and Nickel-Based Alloy

ASME AWS Class. Type of cored flux Mechanical properties of all-weld metal SG Pol. Features WP C Ex ArCO2 DCEP F HF Gt 0.046 0.15 Cr Ex Gt 16.84 13.00~ 22.00 C 0.038 0.10 Cr Ex Gt Note: Welding tests are as per Kobe Steel's Standard. Ex: Example, Gt: Guaranty Diameter (mm) DWN-70S DWN-82 1.2 1.2 21.21 18.00~ 22.00 Chemical composition of all-weld metal (%) Si 0.20 0.75 Mo 10.22 12.00 Si 0.23 0.50 Cu 0.01 0.50 Mn 5.91 8.00 Cu 0.01 Mn 3.40 2.50~ 3.50 Fe 1.51 3.00 P 0.003 0.020 Fe 1.88 15.00 P 0.002 0.030 Nb+Ta 2.30 2.00~ 3.00 S 0.002 0.015 Nb 2.02 4.00 S 0.005 0.015 Ti 0.31 0.75 Gt 560 30 Ni 70.65 67.00 Ex 380 650 46 0: 128 Gt 650 25 Ni 62.61 55.00 Ex 425 716 46 -196: 106 0.2%OS (MPa) TS (MPa) El (%) IV (J)
Brand name
DWN-70S
Rutile
Suitable for 9% Ni steel
Ex ArCO2 DCEP Suitable for Inconel and dissimilar-metal joints such as Inconel to low alloy steel and stainless steel to low alloy steel F HF Gt
DWN-82
Rutile
296
297
Flux Cored Wires for Nickel-Based Alloy

ASME AWS Class. Type of cored flux Mechanical properties of all-weld metal SG Pol. Features WP C Ex Gt F HF Ex Gt 0.028 0.10 Cr 21.43 20.00~ 23.00 C Ex Suitable for super stainless steels, dissimilar-metal joints and overlaying Gt F HF Ex Gt Note: Welding tests are as per Kobe Steel's Standard. Ex: Example, Gt: Guaranty Diameter (mm) DWN-625 DWN-625M 1.2 1.2 0.021 0.10 Cr 21.20 20.00~ 23.00 Chemical composition of all-weld metal (%) Si 0.31 0.75 Mo 9.21 8.00~ 10.00 Si 0.60 0.75 Mo 9.94 8.00~ 11.00 Mn 0.88 1.00 Cu 0.01 0.50 Mn 2.61 2.00~ 3.50 Cu 0.01 0.50 P 0.004 0.030 Fe 4.84 7.00 P 0.004 0.030 Fe 3.02 7.00 S 0.004 0.020 Nb+Ta 3.42 3.15~ 4.15 S 0.004 0.020 Nb+Ta 1.98 1.50~ 3.00 Gt 690 25 Ni 60.81 55.00 Ex 460 730 42 0: 68 Gt 690 25 Ni 59.07 55.00 Ex 470 750 44 0: 57 0.2%OS (MPa) TS (MPa) El (%) IV (J)
Brand name
DWN-625
Rutile
ArCO2
DCEP
Suitable for Inconel 625, dissimilar-metal joints and overlaying
DWN-625M
Rutile
ArCO2
DCEP
298
299
Solid Wire for Nickel-Based Alloy

Mechanical properties of all-weld metal 0.2%OS TS El (MPa) (MPa) (%) S 0.002 Ni 72.01 -196C: 140
Brand name
ASME AWS Class.
SG
Pol.
Features
WP C Ex F HF H VU OH 0.03
Chemical composition of wire (%) Si 0.22 Mn 3.05 2.50~ 3.50 Fe 1.73 P 0.003
IV (J)
Ex
370
660
41
MGS-70NCb
A5.14 ERNiCr -3
Ar
Inconel 82 type filler wire DC- Suitable for Inconel, Incoloy, EP dissimilar-metal joints and overlaying on carbon steel
Gt
0.10 Cr
0.50 Ti 0.28
0.030 Nb+Ta 2.63 2.00~ 3.00
0.015 Cu 0.01
67.0
Ex
20.01 18.00~ 22.00
Gt
550
30
Gt Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty
0.75
3.00
0.50
Diameter (mm) MGS-70NCb 0.8, 1.2, 1.6
300
301
Filler Rods and Wires for 9%Ni Steel and Nickel-Based Alloy
ASME AWS Class. Mechanical properties of all-weld metal 0.2%OS TS EL IV (MPa) (MPa) (%) (J) Ni 69.81 60.0 Ex 460 730 47 -196: 160
Brand Name
SG
Pol.
Features C Ex 0.017 0.10 Cr Ex Gt 1.97 0.5~ 3.5 C Ex 0.022 0.10 Cr Ex Gt 19.87 18.00~ 22.00 C Ex 0.010 0.10 Cr Ex Gt 21.85 20.00~ 23.00
Chemical composition of rod and wire (%) Si 0.02 0.50 Mo 19.07 18.0~ 21.0 Si 0.20 0.50 Nb+Ta 2.50 2.00~ 3.00 Si 0.08 0.50 Mo 8.95 8.00~ 10.00 Mn 0.02 1.0 W 2.99 2.0~ 4.0 Mn 2.99 2.5~ 3.5 Ti 0.30 0.75 Mn 0.05 0.50 Nb+Ta 3.55 3.15~ 4.15 P 0.001 0.015 Fe 5.56 10.0 P 0.002 0.030 Fe 1.65 3.00 P 0.002 0.020 Al 0.21 0.40 S 0.001 0.015 Cu 0.01 0.50 S 0.001 0.015 Cu 0.01 0.50 S 0.001 0.015 Ti 0.21 0.40 Ni 63.58 58.0 Fe 1.44 5.00 Cu 0.02 0.50 Ni 72.39 67.0
TGS-709S
A5.14 ERNiMo -8
Ar
DCEN
Gt Suitable for 9% Ni steel
Gt
650
30
TGS-70NCb
A5.14 ERNiCr -3
Ar
DCEN
Suitable for Inconel and Incoloy, dissimilar-metal joints and overlaying
Gt
Ex
370
680
40
-196: 150
TGS-N625
A5.14 ERNiCrMo -3
Ar
DCEN
Suitable for Inconel 625, dissimilar-metal joints and overlaying
Gt
Ex
480
770
41
Note: Welding tests are as per AWS. Ex: Example, Gt: Guaranty Approvals TGS-709S NK Diameter (mm) TGS-709S TGS-70NCb TGS-N625 1.2, 1.6, 2.0, 2.4 0.8, 0.9, 1.0, 1.2, 1.6, 2.0, 2.4, 3.2, 4.0 1.6, 2.4
302
303
Flux and Wire Combinations for 9%Ni Steel

ASME AWS Class. Type of flux Chemical composition (%) C Wire-Ex PFN-3 US-709S A5.14 ERNiMo -8 AC Bonded DCEP Hastelloy type consumables Suitable for flat welding of 9%Ni steel RC: 200~300x1h Wire-Gt 0.02 0.10 Si 0.01 0.50 Mn 0.01 1.0 Ni Bal. 60.0 Cr 2.0 0.5~ 3.5 1.6 Mo 19.1 18.0~ 21.0 16.6 W 2.9 2.0~ 4.0 2.5 Fe 5.5 Ex 10.0 400 690 44 -196: 80 Mechanical properties of weld metal 0.2%OS TS El IV (MPa) (MPa) (%) (J)
Brand name
Pol.
Features
Weld-Ex
0.03
0.12
1.70
64.1
14.7
Gt
650
30
Wire-Ex PFN-4 US-709S A5.14 ERNiMo -8 DCEP Hastelloy type consumables Suitable for horizontal and horizontal fillet welding of 9%Ni steel RC: 200~300x1h
0.02
0.01
0.01
Bal.
2.0 0.5~ 3.5 1.7
19.1 18.0~ 21.0 17.2
2.9 2.0~ 4.0 2.7
5.5 Ex 410 680 43 -196: 70
Bonded
Wire-Gt
0.10
0.50
1.0
60.0
10.0
Weld-Ex
0.03
0.74
0.58
64.0
14.9
Gt
650
30
Note: Welding tests are as per Kobe Steel's Standard. Wire-Ex: Example of wire, Wire-Gt: Guaranty of wire, Weld-Ex: Example of weld metal Ex: Example of weld metal (polarity: AC) Approvals PFN-4 / US-709S NK Diameter of wire (mm) US-709S 1.6, 2.4 Mesh size of flux PFN-3 PFN-4 12x48 12x65
304
305

FCB Process RF Process FAB Process Electrogas Arc Welding Horizontal Submerged Arc Welding Enclosed Arc Welding
FCB Process
Principles: FCB is an automatic one-side submerged arc welding process by which a uniform reverse side bead can be obtained. Welding is conducted from the surface side of the welding groove after supplying the backing flux, MF-1R or PFI-50R, on the copper backing and pushing up the copper backing to the reverse side of the groove by the pressurized air hose. Approvals : PFI-50 US-43 PFI-50R Number of wires Two Three AB LR 3A, 3YA 3A, 3YA NV YM YM BV A3, 3YM A3, 3YM NK Others GL, CCS, CR CCS
Flux Slag
: Subject to satisfactory procedure test by user Approvals: PFI-55E US-36 PFI-50R
Weld metal Slag Backing flux Air Copper backing Air hose
Number of wires Two Three Four
AB 3*,3Y* 3*,3Y*
LR 3A, 3YA 3A, 3YA 3Y40A
NV Y Y Y
BV A3YM A3YM A3YM
NK KAW53 KAW53 KAW53Y40SP
Others CCS CCS CCS
: Subject to satisfactory procedure test by user Packages Wire: US-43, US-36 Flux: PFI-45, PFI-50, PFI-55E Type coil coil coil 6.4 coil coil coil Weight (kg) 25 75 150 25 78 159 Flux: PFI-50R, MF-1R Mesh size 10x65 Type can Weight (kg) 20 Mesh size 10x48 Type can Weight (kg) 20 Dia. (mm) 4.8
Features: The combination of the backing flux and copper plate provides better contact onto the reverse side of the groove, which can accommodate a fluctuation of root gap and wide welding conditions to ensure consistent reverse bead without excessive melt through. Applications: Plate-to-plate butt welding for shipbuilding Welding consumables Type of steel General TMCP Flux PFI-50 PFI-55E Wire US-43 US-36 Backing flux PFI-50R or MF-1R PFI-50R or MF-1R Remarks MF-1R is more suitable for thin plate with thickness 20 mm or less.
Note: Redrying conditions of flux: 200~300x1h (Backing fluxes must not be dried by heating)
308
309
RF Process
Principles: RF is an automatic one-side submerged arc welding process by which a uniform reverse side bead can be obtained. Welding is conducted from the surface side of the welding groove after supplying the backing flux, RF-1, which contains thermosetting resin, on the underlaying flux contained in the flux bag placed in the backing case and pushing up the fluxes onto the reverse side of the groove by the pressurized air hose. Approvals: PFH-55E / US-36 / RF-1 Number of wires Two AB LR 2A, 2YA NV Y(M) BV A2M, 2YM NK
: Subject to satisfactory procedure test by user

Flux Slag
Packages Wire: US-36 Dia. (mm) 4.8 Type coil coil coil 6.4 coil coil coil Weight (kg) 25 75 150 25 78 159 Flux: RF-1 Mesh size 32xD Type can Weight (kg) 25 Flux: PFH-55E Mesh size 10x48 Type can Weight (kg) 20
Weld metal
Backing flux: RF-1 Underlaying flux: No. 1296
Backing case Flux bag Air hose
Features: (1) RF-1, a fine particle flux, can accommodate much more distortion in the reverse side of the groove, joint misalignment and dissimilar-thickness transition of the joint to maintain good contact onto the reverse side of the groove, which offers higher suitability for thinner plates. (2) RF-1 turns to be a brick by the heat of welding, maintaining close contact onto the reverse side of the groove and thereby assures a uniform reverse bead. (3) With a multiple-wire welding machine, one-layer completion welding can be done for steel plates with a thickness of up to approximately 25 mm. Applications: Plate-to-plate butt welding for steel structures, ships and bridges, and butt and seam welding of pipes Welding consumables Type of steel Mild steel, 490-MPa HT steel Flux PFH-55E Wire US-36 Backing flux RF-1
Note: Redrying conditions of flux; 200~300x1h (RF-1 must not be dried by heating)
310
311
FAB Process
Principles: FAB is a simplified one-side welding process in which a flexible backing material, FAB-1, is used. The structure of FAB-1 is as shown in the sketch below. It consists of glass fiber tapes for forming a reverse side bead, a solid flux for controlling reverse side bead protrusion, a refractory, a corrugated cardboard pad, a cover film and double-side adhesive tapes. FAB-1 is attached onto the reverse side of the groove with the adhesive tapes and fixed with an aluminum plate and magnetic clamps. Approvals: PFI-52E US-36 RR-2 FAB-1 Number of wires Single Tandem
Wi re
Double-side adhesive tape Groove Glass fiber tape
600 Solid flux Refractory
AB 3*, 3Y*
LR 3A, 3YA 3A, 3YA
NV Y Y
BV A3YM A3YM
NK KAW53 KAW53
Others GL, CR GL, CR
: Subject to satisfactory procedure test by user

Fl ux Fi l l er m ateri al
Cover film
Approvals: MF-38 US-36 RR-2 FAB-1 Number of wires Single Packages Wire: US-36 US-49 Dia. (mm) 4.8 Type coil coil coil 6.4 coil coil coil Weight (kg) 25 75 150 25 78 159 Flux: MF-38 Mesh size 12x65 Type can Weight (kg) 20 Flux: PFI-52E Mesh size 10x48 Type can Weight (kg) 20 AB 3* LR 3A NV M BV A3M NK KAW3
15
55 Corrugated cardboard pad FAB-1
Base m etal M agnet cl am p
FAB-1 Support for backi ng m ateri al
Features: (1) FAB features good flexibility to assure smooth contact onto the reverse side of the groove to accommodate much more joint misalignment, distortion and dissimilar-thickness transition of the joint. FAB is also suitable for a joint having a curvature on its reverse side. (2) Consistent reverse side beads can be obtained due to a wider tolerance in welding conditions. Applications: Curved shell plates, deck plates, bottom plates, tank top plates of ships, steel deck plates of bridges, and other one-side welding applications Welding consumables Type of steel Mild steel Flux MF-38 PFI-52E MF-38 PFI-52E Wire US-36 US-36 US-49 US-36 Metal powder RR-2 RR-2 RR-2 RR-2 Backing material FAB-1 FAB-1 FAB-1 FAB-1
Backing materials: FAB-1 Applicable type of joint Standard joint Transition joint Mismatch joint Length (mm) 600 600 600 Pieces per carton 30 25 30
490MPa HT steel
Note: Redrying conditions of flux: PFI-52E: 200~300x1h, MF-38: 150~350x1h (FAB-1 and RR-2 must not be dried by heating)
312
313
Electrogas Arc Welding

Principles: Electrogas arc welding (EGW) is vertical-up butt welding. SEGARC is an automatic vertical welding process suitable for EGW. This process uses SEG-2Z equipment with the combination of a small diameter flux-cored wire, a sliding copper shoe on the front side of a joint, and a fixed backing on the reverse side of a joint. Example of chemical composition of weld metal (%) Brand name DWS-43G DWS-1LG
Fixed backing: water-cooled copper plate or KL-4
C 0.08 0.05 0.08
Si 0.35 0.25 0.32
Mn 1.63 1.60 1.67
P 0.014 0.009 0.010
S 0.010 0.007 0.008
Ni 0.02 1.40 0.71
Mo 0.17 0.13 0.25
Ti 0.02 0.05 0.03
DWS-60G
Welding wire CO 2 gas
Example of mechanical properties of weld metal Brand name DWS-43G DWS-1LG DWS-60G 0.2%OS (MPa) 470 500 520 TS (MPa) 600 615 650 El (%) 27 25 26 IV (J) -20: 62 -60:100 -20: 65
Molten metal
Sliding copper shoe Cooling water
Weld metal
Features: (1) High deposition rates (e.g., 180g/min at 380A) provide high welding efficiency. (2) Lightweight, compact-size equipment makes it easy to set up. (3) Wire extension can be controlled constant against varied welding conditions. (4) Welding line can be located either on the left side (Standard) or, by re-assembling, the right side of the tracking rail. (4) With the oscillator (Option), one-pass completion welding can be conducted for plates with a thickness of 32 mm max. (5) The carriage can be detached at any place of the tracking rail. Applications: (1) Side shells, bulkheads, hoppers of bulk carriers in shipbuilding (2) Box girder webs and I-plate girder webs in bridge construction (3) Press flame, storage tanks, large diameter pipes, and other vertical welding lines Welding consumables and equipments Type of steel Mild steel & 490MPa HT steel Mild steel & 490MPa HT steel for low temperature service 550 to 610MPa HT steel Wire DWS-43G DWS-1LG DWS-60G Backing material KL-4 KL-4 KL-4 Shielding gas CO2 CO2 CO2 Equipment SEG-2Z SEG-2Z SEG-2Z Polarity DC-EP DC-EP DC-EP
Approvals: DWS-43G (Backing: KL-4) AB 3A*, 3YA* LR 2, 2Y1 NV Y, MG BV AV3, AV3Y NK KEW53G(C) Others GL, CCS, CR, KR
Approvals: DWS-1LG (Backing: KL-4) AB 3A*, 3YA*, 3Y400A* Packages Dia. (mm) 1.6 Type Spool Weight (kg) 20 LR 5Y40
2
NV Y, NV2-4L, 4-4L
NK KEW54Y40G(C), MG
Others GL
314
315
Horizontal Submerged Arc Welding

Principles: In horizontal submerged arc welding of butt joints, a welding wire is fed at a certain work angle into a granular flux that is sustained by an endless conveyer tracking along the lower part of a double bevel groove according to welding progress. This welding process was developed to improve welding efficiency to cope with increased storage capacity of cylindrical tanks. Example of mechanical properties of weld metal (DC-EP) Flux MF-33H MF-33H MF-33H Packages Wire US-36 US-49 US-49A 0.2%OS (MPa) 421 506 464 TS (MPa) 512 585 560 El (%) 33 27 30 -51:114 -51: -51: 40 46 IV (J) -20:128 -
Flux Contact tip and wire Endless flux convey er
Bas e metal
W eld metal
Features: (1) Good slag removal and glossy bead appearance (2) Good weld metal impact property (3) Insensitive to rust and dirt and excellent resistibility to pockmark and porosity (4) Good X-ray soundness (5) DC polarity is recommended for better fusion and bead shape Applications: Horizontal joints of side shells of cylindrical tanks Welding consumables Type of steel Mild steel & 490MPa HT steel 550 to 610MPa HT steel Mild steel & 490MPa HT steel for low temperature service Flux MF-33H MF-33H MF-33H Wire US-36 US-49 US-49A Polarity DC-EP DC-EP DC-EP
Wire: US-36, US-49, US-49A Dia. (mm) 3.2 4.8 Type coil coil coil coil Weight (kg) 25 75 25 78
Flux: MF-33H Mesh size 12x150 Type can Weight (kg) 25
Note: Redrying conditions of flux; 150~350x1h Example of chemical composition of weld metal (%) Flux MF-33H MF-33H MF-33H 316 Wire US-36 US-49 US-49A C 0.07 0.05 0.07 Si 0.18 0.17 0.24 Mn 1.48 1.28 1.47 (DC-EP) P 0.013 0.010 0.013 S 0.005 0.006 0.009 Mo 0.45 0.22 317
Enclosed Arc Welding

Principles: With the enclosed arc welding process, welding is continuously progressed in a square groove enclosed by joining components and cooling jigs, using low hydrogen type covered electrodes without removing the slag in the groove during welding.
Covered electrode
Example of mechanical properties of all-weld metal (AC) Brand name TS (MPa) 830 820 El (%) 24 24
Water cooling ho se
LB-116 LB-80EM
Packages of LB-116 Dia. (mm) 2.6 Length (mm) 300 350 400 400 Weight per pack (kg) 2 5 5 5 Weight per carton (kg) 20 20 20 20 Weight per piece (g) 17 30 54 86
Bo tto m copper backing Rail Side copper backing (Water-cooled)

Welding sequence
3.2 4.0 5.0
Features: (1) Simple, square groove can be used. (2) Highly efficient because it is no need to break the arc to remove slag during welding, a large diameter electrode can be used, and narrow groove can be used. Applications: Rails for rail roads and crane rails Welding consumables Place to be applied Bottom part of a rail Top part of a rail Welding sequence ,, Brand Name LB-116 LB-80EM Polarity AC, DC-EP AC, DC-EP Remarks Preheating temp: 400~500 Postweld heating temp: 650~710x 20 min
Packages of LB-80EM Dia. (mm) 4.0 5.0 6.0 Length (mm) 450 450 450 Weight per pack (kg) 5 5 5 Weight per carton (kg) 20 20 20 Weight per piece (g) 58 90 131
Note: Redrying conditions: 350~400x1h Example of chemical composition of all-weld metal (%) Brand name LB-116 LB-80EM 318 C 0.08 0.08 Si 0.63 0.69 Mn 1.50 1.93 P 0.010 0.010 S 0.006 0.006 (AC) Ni 1.83 Cr 0.28 0.52 Mo 0.43 0.38 319

Appendix
Conversions for SAW Flux Sizes Package Specifications for FCAW, GMAW and SAW Wires Conversions for Temperature, Tensile Stress, Impact Energy and Hardness AWS Classification System EN Classification System
Conversions for SAW Flux Sizes

The particle size of an individual Kobelco SAW flux is classified with two mesh numbers (e.g., 20 x 200) showing only the largest and the smallest particle size: 20 mesh designates the largest particle size and 200 mesh designates the smallest particle size contained in the bulk flux having specified uniform particle size distribution. These mesh numbers correspond to the largest and the smallest nominal metric sizes of flux particles as shown in Table 1.
Package Specifications for FCAW, GMAW and SAW Wires

FCAW and GMAW spooled wires Kind of wire Spool No. Outside diameter of barrel A (mm) 149 156 192 179 140 Outside diameter of flange B (mm) 225 270 280 280 280 Outside width of flange D (mm) 102 103 103 102 103 Inside diameter of flange E (mm) 52 52 52 52 52
Table 1 Conversions for SAW flux sizes Nominal metric size 2.36 mm 1.70 mm 1.40 mm 1.18 mm 850m 500m 425m 300m 212m 150m 106m 75m
(1) (2) (3)
Mesh size 8 10 12 14 20 32 36 48 65 100 150 200
Solid 10 kg Solid 20 kg FCW 12.5 kg FCW 15 kg FCW 20 kg
SP01 SP03 SP02 SP19 SP01
A B
D
SAW coiled wires Kind of wire 12.5 kg 25 kg (Except 4.8mm wire) 25 kg (4.8mm wire) 75 kg 150 kg (Except 6.4mm wire) 159 kg (6.4mm wire) Inside diameter A (mm) 305 310 310 640 640 640 Outside diameter B (mm) 375 410 405 750 825 835 Width D (mm) 64 82 77 115 115 115
Note : (1) Nominal metric size is as per JIS Z 8801 (Standard sieve). (2) Where the particle size of a certain flux is designated as 20 x D for example, this flux contains particles smaller than 75m. (3) Any SAW flux is specified to contain particles, by 70% or more in amount, within the designated maximum and minimum size range. Where a certain flux contains particles smaller than 75 m, this flux is specified to contain particles, by 60% or more in amount, within the maximum and minimum size (75m) range.
D
322 323
Package Specifications for FCAW and GMAW Wires

Arrow Pack 1. Principles: Arrow Pack is a pail-pack of large amounts of flux-cored wires and solid wires for gas shielded arc welding, in which the wire is spooled into the drum from its bottom to the top in coil by a unique way. The wire is spooled to be elastically twisted in the pail so that the wire can be pulled out straight without rotation of the pail. The wire makes good tracking on a welding seam. The use of Arrow Pack wires can reduce the downtime for changing wires when compared with conventional spooled wires, which is effective particularly for robotic welding and other automatic welding. 2. Package specifications: Solid wire Pack size dia. x height
(mm)
Conversions for Temperature
Wire size
(mm)
Weight (kg) 100 250 300 300 400
Suitable Arrow Hat AH-500 AH-500 AH-500 AH-600 AH-660
Wire size
(mm)
Flux-cored wire Weight Pack size dia. x height

(kg) (mm)
Suitable Arrow Hat AH-500 AH-660
0.8 0.9 1.0 1.4 1.2 1.4 1.6 1.4 1.6
510500 510820 510820 600820 660820
1.2 1.4 1.6
250 350
510820 660820
3. Arrangement of Arrow Pack

For Solid Wires
Conduit tube: AMT-C Conduit holder: AMT-H Straightener: AMT-K Arrow hat: AH-500 AH-600 AH-660 Band Wire feeder Conduit tube: AMT-C Conduit holder: AMT-H Conduit holder type straightener: AMT-KF (12F, 14F, 16F) Straightener: AMT-K AMT-KF (12H, 14H, 16H)
Welding torch
For Flux-Cored Wires
F -459.4 -440 -430 -420 -410 -400 -390 -380 -370 -360 -350 -340 -330 -320 -310 -300 -290 -280 -270 -260 -250 -240 -230 -220 -210 -200 -190 -180 -170 -160 -150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20
-273 -262 -257 -251 -246 -240 -234 -229 -223 -218 -212 -207 -201 -196 -190 -184 -179 -173 -168 -162 -157 -151 -146 -140 -134 -129 -123 -118 -112 -107 -101 -96 -90 -84 -79 -73 -68 -62 -57 -51 -45.6 -40.0 -34.4 -28.9
9 C + 32 5
F -10 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84
-23.3 -17.8 -16.7 -15.6 -14.4 -13.3 -12.2 -11.1 -10.0 -8.9 -7.8 -6.7 -5.6 -4.4 -3.3 -2.2 -1.1 0.0 1.1 2.2 3.3 4.4 5.6 6.7 7.8 8.9 10.0 11.1 12.2 13.3 14.4 15.6 16.7 17.8 18.9 20.0 21.1 22.2 23.3 24.4 25.6 26.7 27.8 28.9
5 9
F 86 88 90 92 94 96 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 172
30.0 31.1 32.2 33.3 34.4 35.6 36.7 37.8 38.9 40.0 41.1 42.2 43.3 44.4 45.6 46.7 47.8 48.9 50.0 51.1 52.2 53.3 54.4 55.6 56.7 57.8 58.9 60.0 61.1 62.2 63.3 64.4 65.6 66.7 67.8 68.9 70.0 71.1 72.2 73.3 74.4 75.6 76.7 77.8
F 174 176 178 180 182 184 186 188 190 192 194 196 198 200 202 204 206 208 210 212 214 216 218 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 370 380 390 400 410 420
78.9 80.0 81.1 82.2 83.3 84.4 85.6 86.7 87.8 88.9 90.0 91.1 92.2 93.3 94.4 95.6 96.7 97.8 98.9 100.0 101.1 102.2 103.3 104.4 110.0 115.6 121.1 126.7 132.2 137.8 143.3 148.9 154.4 160.0 165.6 171.1 176.7 182.2 187.8 193.3 198.9 204.4 210.0 215.6
F 430 440 450 460 470 480 490 500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 1020 1040 1060 1080 1100 1120 1140 1160 1180 1200 1220
221.1 226.7 232.2 237.8 243.3 248.9 254.4 260.0 271.1 282.2 293.3 304.4 315.6 326.7 337.8 348.9 360.0 371.1 382.2 393.3 404.4 415.6 426.7 437.8 448.9 460.0 471.1 482.2 493.3 504.4 515.6 527 538 549 560 571 582 593 604 616 627 638 649 660
F 1240 1260 1280 1300 1320 1340 1360 1380 1400 1420 1440 1460 1480 1500 1520 1540 1560 1580 1600 1620 1640 1660 1680 1700 1720 1740 1760 1780 1800 1820 1840 1860 1880 1900 1920 1940 1960 1980 2000
671 682 693 704 716 727 738 749 760 771 782 793 804 816 827 838 849 860 871 882 893 904 916 927 938 949 960 971 982 993 1004 1016 1027 1038 1049 1060 1071 1082 1093
Arrow hat: AH-500 AH-660 Band
F =
C =
(F - 32)
Welding torch Wire feeder
324
325
Conversions for Tensile Stress
Conversions for Impact Energy
ksi MPa (Extracted from ASTM E380) ksi 0 10 20 30 40 50 60 70 80 90 100 0 68.95 137.90 206.84 275.79 344.74 413.69 482.63 551.58 620.53 689.48 1 6.89 75.84 144.80 213.74 282.69 351.63 420.58 489.53 558.48 627.42 2 13.79 82.74 151.68 220.63 289.58 358.53 427.47 496.42 565.37 634.32 3 20.68 89.63 158.58 227.53 296.47 365.42 434.37 503.32 572.26 641.21 4 MPa 27.58 96.53 165.47 234.42 303.37 372.32 441.26 510.21 579.16 648.11 34.47 103.42 172.37 241.32 310.26 379.21 448.16 517.11 586.05 655.00 41.37 110.32 179.26 248.21 317.16 386.11 455.05 524.00 592.95 661.90 48.26 117.21 186.16 255.11 324.05 393.00 461.95 530.90 599.84 668.79 5 6 7
1 ksi = 6.89476 MPa 8 55.16 124.11 193.05 262.00 330.95 399.90 468.84 537.79 606.74 675.69 9 62.05 131.00 199.95 268.90 337.84 406.79 475.74 544.69 613.63 682.58
ft -lbf J (Extracted from BS350 Part 2) ft -lbf 0 10 20 30 40 50 60 70 80 90 100 0 13.56 27.12 40.67 54.23 67.79 81.35 94.91 108.47 122.02 135.58 1 1.36 14.91 28.47 42.03 55.59 69.15 82.70 96.26 109.82 123.38 2 2.71 16.27 29.83 43.39 56.94 70.50 84.06 97.62 111.18 124.74 3 4.07 17.63 31.18 44.74 58.30 71.86 85.42 98.97 112.53 126.09 4 J 5.42 18.98 32.54 46.10 59.66 73.21 86.77 100.33 113.89 127.45 6.78 20.34 33.90 47.45 61.01 74.57 88.13 101.69 115.25 128.80 8.13 21.69 35.25 48.81 62.37 75.93 89.48 103.04 116.60 130.16 9.49 23.05 36.61 50.17 63.72 77.28 90.84 104.40 117.96 131.51 5 6 7
1 ft -lbf = 1.35582 J 8 10.85 24.40 37.96 51.52 65.08 78.64 92.20 105.75 119.31 132.87 9 12.20 25.76 39.32 52.88 66.44 79.99 93.55 107.11 120.67 134.23
MPa ksi (Extracted from BS350 Part 2) MPa 0 10 20 30 40 50 60 70 80 90 100 0 1.450 2.901 4.351 5.802 7.252 8.702 10.153 11.603 13.053 14.504 1 0.145 1.595 3.046 4.496 5.947 7.397 8.847 10.298 11.748 13.198 2 0.290 1.740 3.191 4.641 6.092 7.542 8.992 10.443 11.893 13.344 3 0.435 1.886 3.336 4.786 6.237 7.687 9.137 10.588 12.038 13.489 4 ksi 0.580 2.031 3.481 4.931 6.382 7.832 9.282 10.733 12.183 13.634 0.725 2.176 3.626 5.076 6.527 7.977 9.427 10.878 12.328 13.779 0.870 2.321 3.771 5.221 6.672 8.122 9.572 11.023 12.473 13.924 5 6 7
1 MPa = 0.145038 ksi 8 1.160 2.611 4.061 5.511 6.962 8.412 9.863 11.313 12.763 14.214 9 1.305 2.756 4.206 5.656 7.107 8.557 10.008 11.458 12.908 14.359
J ft -lbf (Extracted from BS350 Part 2) J 0 10 20 30 40 50 60 70 80 90 100 0 7.376 14.751 22.127 29.503 36.878 44.254 51.629 59.005 66.381 73.756 1 0.738 8.113 15.489 22.864 30.240 37.616 44.991 52.367 59.743 67.118 2 1.475 8.851 16.226 23.602 30.978 38.353 45.729 53.105 60.480 67.856 3 2.213 9.588 16.964 24.340 31.715 39.091 46.466 53.842 61.218 68.593 4 ft - lbf 2.950 10.326 17.702 25.077 32.453 39.828 47.204 54.580 61.955 69.331 5 3.688 11.063 18.439 25.815 33.190 40.566 47.942 55.317 62.693 70.068 6 4.425 11.801 19.177 26.552 33.928 41.304 48.679 56.055 63.430 70.806 7 5.163 12.539 19.914 27.290 34.665 42.041 49.417 56.792 64.168 71.544
1 J = 0.737563 ft -lbf 8 5.901 13.276 20.652 28.027 35.403 42.779 50.154 57.530 64.906 72.281 9 6.638 14.014 21.389 28.765 36.141 43.516 50.892 58.267 65.643 73.019
1.015 2.466 3.916 5.366 6.817 8.267 9.718 11.168 12.618 14.069
326
327
Conversions for Hardness
Conversions for Hardness
Vickers Hardness (DPH) 940 920 900 880 860 840 820 800 780 760 740 720 700 690 680 670 660 650 640 630 620 610 600 590 580 570 560 550 540 530 520 510 500 490 480 470 460 450 440 430 420
Brinell hardness 10mm ball 3000kg load Tungsten Standard carbide ball ball 505 496 488 480 473 465 456 448 441 433 425 415 405 397 767 757 745 733 722 710 698 684 670 656 647 638 630 620 611 601 591 582 573 564 554 545 535 525 517 507 497 488 479 471 460 452 442 433 425 415 405 397
Rockwell hardness B-scale C-scale 68.0 67.5 67.0 66.4 65.9 65.3 64.7 64.0 63.3 62.5 61.8 61.0 60.1 59.7 59.2 58.8 58.3 57.8 57.3 56.8 56.3 55.7 55.2 54.7 54.1 53.6 53.0 52.3 51.7 51.1 50.5 49.8 49.1 48.4 47.7 46.9 46.1 45.3 44.5 43.6 42.7
Shore hardness 97 96 95 93 92 91 90 88 87 86 84 83 81 80 79 77 75 74 72 71 69 67 66 64 62 59 57
Tensile Strength MPa (approx.) 2095 2020 1981 1952 1912 1863 1824 1795 1755 1706 1657 1618 1569 1530 1500 1461 1412 1373
Vickers Hardness (DPH) 410 400 390 380 370 360 350 340 330 320 310 300 295 290 285 280 275 270 265 260 255 250 245 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 95 90 85
Brinell hardness 10mm ball 3000kg load Tungsten Standard carbide ball ball 388 379 369 360 350 341 331 322 313 303 294 284 280 275 270 265 261 256 252 247 243 238 233 228 219 209 200 190 181 171 162 152 143 133 124 114 105 95 90 86 81 388 379 369 360 350 341 331 322 313 303 294 284 280 275 270 265 261 256 252 247 243 238 233 228 219 209 200 190 181 171 162 152 143 133 124 114 105 95 90 86 81
Rockwell hardness B-scale (110.0) (109.0) (108.0) (107.0) (105.5) (104.5) (103.5) (102.0) (101.0) 99.5 98.1 96.7 95.0 93.4 91.5 89.5 87.1 85.0 81.7 78.7 75.0 71.2 66.7 62.3 56.2 52.0 48.0 41.0 C-scale 41.8 40.8 39.8 38.8 37.7 36.6 35.5 34.4 33.3 32.2 31.0 29.8 29.2 28.5 27.8 27.1 26.4 25.6 24.8 24.0 23.1 22.2 21.3 20.3 (18.0) (15.7) (13.4) (11.0) (8.5) (6.0) (3.0) (0.0) -
Shore hardness 55 52 50 47 45 42 41 40 38 37 36 34 33 32 30 29 28 26 25 24 22 21 20 -
Tensile Strength MPa (approx.) 1334 1285 1245 1206 1177 1128 1098 1069 1030 1010 981 951 941 922 902 892 873 853 843 824 804 794 775 765 736 696 667 637 608 579 549 520 490 451 431 392 -
Note: These conversions are excerpted from the relevant JIS and ASTM standards, which are based on the data of carbon steels. Therefore, weld metals may exhibit different conversions more or less particularly in the case of alloyed weld metals with higher hardness. 328 329
AWS A 5.1-1991
Carbon Steel Electrodes for Shielded Metal Arc Welding Classification system E Ex.E60 10 E70 16-1 H8 R
Classification
Welding position, type of covering, and related requirements

Min. elongation 2 (50.8mm) % 22 22 17 17 22 22 Not specified 22 17 22 22 22 17 22 22 22 24 Not specified -20(-29) 0(-18) -20(-29) -20(-29) 20(27) 20(27) 20(27) 50(67) 15(20) 15(20) 15(20) 40(54) -20(-29) 20(27) 15(20) Low hydrogen, iron powder Iron powder, titania High iron oxide, iron power Low hydrogen, iron powder Low hydrogen, iron powder F, V, OH, H H-Fil, F H-Fil, F H-Fil, F -20(-29) 20(27) 15(20) High iron oxide, iron power Iron power, titania Low hydrogen 0(-18) Impact value 2V Charpy Three out of five specimens
(3)
EDesignates covered electrodes All-weld metal tensile strength and related requirements
Classification 10 11 12 E 60 13 19 20 22(5) 27 14 15 16 18 E 70(6) 24 27 28 48 18M(4) Tensile strength (1) ksi 60 60 60 60 60 60 60 60 70 70 70 70 70 70 70 70 Note (2) MPa 414 414 414 414 414 414 414 414 482 482 482 482 482 482 482 482 482 48 58 58 58 58 58 58 58 58 5372(3) Yield strength0.2OS(1) ksi 48 48 48 48 48 48 MPa 331 331 331 331 331 331 Not specified 331 399 399 399 399 399 399 399 399 365496(3)
Type of covering
Welding position
(1)
Type of current
(2)
Temp. F(C) -20 (-29)
Min. average ft-lb(J) 20 (27) Not specified 20(27) Not specified
Min. each ft-lb(J) 15 (20) High cellulose F, V, OH, H DC(+) AC or DC(+) AC or DC() AC or DC() AC or DC() AC or DC() AC or DC() AC or DC() AC or DC() AC or DC() AC or DC() DC(+) AC or DC(+) AC or DC(+) AC or DC() AC or DC() AC or DC() AC or DC(+)
10 11 12 13 E 60 19 20 22 27 14 15 16 18 E 70 24 27 28 48 18M
High titania 15(20) Iron oxide titania High iron oxide
F, V, OH, H F, V, OH, H H-Fil, F F, H H-Fil, F F, V, OH, H F, V, OH, H
Not specified
Note:(1) Single values are minimum (2) Nominal 70ksi (482MPa) (3) For 3/32in.(2.4mm) electrodes, the maximum yield point is 77ksi (531MPa) (4) For mostly military applications (5) Only for single pass welding (6) Chemical composition requirements are specified for E70XX weld metal.
F,OH,H,V-down AC or DC(+) F, V, OH, H DC(+)
All five specimens (4)
Note:(1) Welding position:
F: Flat, H: Horizontal, H-Fil: Horizontal fillet, V-down: Vertical down V: Vertical, OH: Overhead (V and OH are applicable for 5/32 (4.0mm) or smaller electrodes as to E7014, E7015, E7016, E7018, E7018M, and for 3/16 (4.8mm) electrodes as to the other types of electrodes) (2) Type of current: DC()DC-EN, DC(+)DC-EP, DC()DC-EP or DC-EN (3) Among the five specimens, the highest and lowest values shall be discarded in computing the average value. Two of the three remaining values shall be 20ft-lb (27J) or higher. (4) All five values obtained shall be used in computing the average. Four of the five values shall be 50ft-lb (67J) or higher.
330
331
AWS A 5.5-1996
Specification for low temperature impact value (Option) Impact value2V Charpy Three out of five specimens Average, Each value, Temp. Min. Min. F(C) ft-lb(J) ft-lb(J) -50 (-46) 0 (-18) 20 (27) 20 (27) 15 (20) 15 (20)
Class.
Low-Alloy Steel Electrodes for Shielded Metal Arc Welding Classification system E Ex.E 70 16 A1 E 100 18 D2
Classification
Additional Designation
E 7016 E 7018 E 7024
EDesignates covered electrodes All-weld-metal tensile strength and (1) related requirements
TS, Min ksi MPa 480 520 550 620 690 760 830 70 75 80 90 100 110 120 El., Min (%) IV, Min. (2) ft-lb (J)
Type of covering, welding position, and related requirements

Class. Type of covering 10 11 13 15 16 18 20 27 High cellulose sodium High cellulose potassium High-titania potassium Low-hydrogen sodium Low-hydrogen potassium Low-hydrogen potassium, iron powder High-iron oxide High-iron oxide, iron powder 1. Welding position: 2. Type of current: Welding position F, V, OH, H F, V, OH, H F, V, OH, H F, V, OH, H H-Fil F H-Fil F Type of current DC(+) AC or DC(+) AC or DC() DC(+) AC or DC(+) AC or DC(+) AC or DC() AC or DC() AC or DC() AC or DC()
Specification for diffusible hydrogenOption Classification E 7018M E 7015 E 7016 E 7018 E 7028 E 7048 Additional Designation None H16, H8, or H4 Diffusible hydrogen content, Average ml(H2)/100g deposited metal, Max 4.0 16.0, 8.0, or 4.0, respectively
70 80 90 100 110 120
Av. 20 (27) Each 15 (20) 13-25 at specific according temperature to class. depending on classification
Note (1) PWHT is specified depending on classification. (2) Not specified for EXXX-A1, -BX, -BXL, and -G
Specification for absorbed moisture (Option) Electrode designation E 7015 E 7016 E 7016-1 E 7018 E 7018-1 E 7028 E 7048 E 7015 E 7016 E 7016-1 E 7018 E 7018-1 E 7028 E 7048 E 7018M Limit of moisture content (wt%), Max As-received As-exposed or conditioned Chemical composition of all-weld metal 0.6 Not specified
Class. C Mn Electrodes for C-Mo steel 0.60 A1 0.12 0.90 0.90 1.00 Si
Note:
F: Flat, V: Vertical, OH: Overhead, H-Fil: Horizontal fillet DC(+): DC-EP, DC(): DC-EN, DC():DC-EP or DC-EN
Chemical composition () P S Ni
Cr
Mo
Others
0.3
0.4
E 7010 E 7011 E 7020 E 7015 E 7016 E 7018 E 7027
0.40 0.60 0.80 0.40 (Continued) 0.03 0.03 0.400.65 -
Note: Single values are maximum.
0.1
0.4
332
333
Class.
C Mn Electrodes for Cr-Mo steel B1 B2 0.050.12 0.050.12 0.05 0.90 0.90
Si 0.60 0.80 0.60 0.80 1.00 0.60 0.80 1.00 0.60 0.80 1.00 0.80 1.00 0.300.60 0.90
Chemical composition (%) P S Ni
Cr 0.400.65 1.001.50 1.001.50 2.002.50 2.002.50 1.752.25 0.400.60 4.06.0 4.06.0 6.08.0 6.08.0 8.010.5 8.010.5
Mo 0.400.65 0.400.65 0.400.65 0.901.20 0.901.20 0.400.65 1.001.25 0.450.65 0.450.65 0.450.65 0.450.65 0.851.20 0.851.20
Others
Class.
C Mn Electrodes for Ni steel C1 0.12 1.25
Si 0.60 0.80 0.50 0.60 0.80 0.50
Chemical composition (%) P S Ni 2.002.75 2.002.75 3.003.75 3.003.75 0.801.10 0.801.10 1.102.00 6.007.25 0.801.10
Cr
Mo
Others
E 8016 E 8018 E 8016 E 8018 E 7015 E 7016 E 7018 E 9015 E 9016 E 9018 E 8015 E 8018 E 8015 E 8016 E 8015 E 8016 E 8018 E 8015 E 8016 E 8018 E 8015 E 8016 E 8018 E 8015 E 8016 E 8018 E 8015 E 8016 E 8018 E 8015 E 8016 E 8018 E 9015
0.03 0.03
0.03 0.03
B2L
0.90
0.03
0.03
B3
0.050.12 0.05 0.05 0.070.15 0.050.10
0.90
0.03
0.03
B3L B4L B5
0.90 0.90 0.400.70 1.0
0.03 0.03 0.03
0.03 0.03 0.03
V: 0.05 -
E 8016 E 8018 E 7015 E 7016 E 7018 E 8016 E 8018 E 7015 E 7016 E 7018 E 8016 E 8018 E 7018 E 8016 E 8018
0.03
0.03
C1L
0.05
1.25
0.03
0.03
C2
0.12
1.25
0.03
0.03
C2L
0.05
1.25 0.401.25 0.401.40 1.25
0.03
0.03
C3 C3L C4
0.12 0.08 0.10
0.80 0.50 0.60 0.80 0.50
0.03 0.03 0.03 0.03
0.03 0.03 0.03 0.03
0.15 0.15 -
0.35 0.35 -
V: 0.05 V: 0.05 -
B6
0.03
0.03
0.40
0.400.05 E 9015 C5L 1.00 Electrodes for Ni-Mo steel E 8018 NM1 0.10 0.801.25
B6L
0.05
1.0
0.90
0.03
0.03
0.40
0.60
0.02
0.02
0.10
0.400.65
V: 0.02 Cu: 0.10 Al: 0.05
Electrodes for Mn-Mo steel B7 0.050.10 1.0 0.90 0.03 0.03 0.40 E 8018 E 9018 E 9015 E10015 E10016 E10018 E 8016 E 8018 E 9018 D1 0.12 1.001.75 1.652.00 1.001.80 0.80 0.60 0.60 0.80 0.60 0.80 0.03 0.03 0.90 0.03 0.03 0.90 0.03 0.03 0.90 0.250.45 0.250.45 0.400.65 -
B7L
0.05
1.0
0.90
0.03
0.03
0.40
D2
0.15
B8
0.050.10
1.0
0.90
0.03
0.03
0.40
D3
0.12
B8L
0.05
1.0
0.90
0.03
0.03
0.40
V: 0.150.30 Cu: 0.25 Al: 0.04 Nb(Cb): 0.020.10 N:0.020.07 (Continued)
Note: Single values are maximum.
(Continued)
E 9016
B9
0.080.13
1.25
0.30
0.01
0.01
1.0
8.010.5
0.851.20
E 9018 Note: Single values are maximum.
334
335
AWS A5.4-1992
Stainless Steel Electrodes for Shielded Metal Arc Welding
Class. C Mn Chemical composition (%) Si P S Ni Electrodes for general low-alloy steel 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Cr Mo Others V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20 V0.10 Cu0.20
Classification system E Ex.E 308 15 E 309 L 16
EXX 10 EXX 11 EXX 13 EXX 15 G(1) EXX 16 EXX 18 E 7020 E 7027
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
E: Designates covered electrodes : All-weld metal chemical composition and related requirements
Chemical composition of all-weld metal% Class. C
E209 0.06 E219 0.06 E240 0.06 E307 0.04-0.14 E308 0.08 E308H 0.04-0.08 E308L 0.04 E308Mo 0.08 E308MoL 0.04 0.15 E309 E309L 0.04 0.12 E309Cb 0.12 E309Mo E309MoL 0.04 E310 0.08-0.20 E310H 0.35-0.45 0.12 E310Cb 0.12 E310Mo 0.15 E312 E316 0.08 E316H 0.04-0.08 0.04 E316L E317 0.08 E317L 0.04 E318 0.08 0.07 E320 0.03 E320LR E330 0.18-0.25 E330H 0.35-0.45 E347 0.08 0.13 E349 0.03 E383 0.03 E385
(1) (2)
Cr
20.5-24.0 19.0-21.5 17.0-19.0 18.0-21.5 18.0-21.0 18.0-21.0 18.0-21.0 18.0-21.0 18.0-21.0 22.0-25.0 22.0-25.0 22.0-25.0 22.0-25.0 22.0-25.0 25.0-28.0 25.0-28.0 25.0-28.0 25.0-28.0 28.0-32.0 17.0-20.0 17.0-20.0 17.0-20.0 18.0-21.0 18.0-21.0 17.0-20.0 19.0-21.0 19.0-21.0 14.0-17.0 14.0-17.0 18.0-21.0 18.0-21.0 26.5-29.0 19.5-21.5
Ni
Mo
Cb+Ta
0.70-1.00 0.70-1.00 6xC-1.00 8xC-1.00 8xC-0.40 8xC-1.00 0.75-1.20 -
Mn
4.0-7.0 8.0-10.0 10.5-13.5 3.30-4.75 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 1.0-2.5 1.0-2.5 1.0-2.5 1.0-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 1.50-2.50 1.0-2.5 1.0-2.5 0.5-2.5 0.5-2.5 0.5-2.5 1.0-2.5
Si
0.90 1.00 1.00 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.75 0.75 0.75 0.75 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.60 0.30 0.90 0.90 0.90 0.90 0.90 0.75
P
0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.020 0.04 0.04 0.04 0.04 0.02 0.03
S
0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Cu
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 3.0-4.0 3.0-4.0 0.75 0.75 0.75 0.75 0.6-1.5 1.2-2.0
Mechanical properties of all-weld metal (As-welded) TS, Min El., Min. ksi MPa (%)
100 90 100 85 80 80 75 80 75 80 75 80 80 75 80 90 80 80 95 75 75 70 80 75 80 80 75 75 90 75 100 75 75 690 620 690 590 550 550 520 550 520 550 520 550 550 520 550 620 550 550 660 520 520 490 550 520 550 550 520 520 620 520 690 520 520 15 15 15 30 35 35 35 35 35 30 30 30 30 30 30 10 25 30 22 30 30 30 30 30 25 30 30 25 10 30 25 30 30
Military-similar Electrodes E 9018 E 10018 M E 11018 E 12018 E 12018 M1 0.10 0.10 0.10 0.10 0.10 0.601.25 0.751.70 1.301.80 1.302.25 0.801.60 0.80 0.60 0.60 0.60 0.65 0.030 0.030 0.030 0.030 0.015 0.030 0.030 0.030 0.030 0.012 1.401.80 1.402.10 1.252.50 1.752.50 3.003.80 0.15 0.35 0.40 0.301.50 0.65 0.35 0.250.50 0.250.50 0.300.55 0.200.30 V: 0.05 V: 0.05 V: 0.05 V: 0.05 V: 0.05
Electrodes for pipeline E 7010 E 8010 P1 0.20 1.20 0.60 0.03 0.03 1.00 0.30 0.50 V: 0.10
Electrodes for weathering steel E7018 E8018 W1 W2 0.12 0.12 0.400.70 0.501.30 0.400.70 0.350.80 0.025 0.03 0.025 0.03 0.200.40 0.400.80 0.150.30 0.450.70 V: 0.08 Cu: 0.300.60 Cu: 0.300.75
Note: Single values are maximum. (1) The G group shall have the minimum of at least one of the elements listed in this table. The letters XX stand for various tensile strength levels of weld metal.
9.5-12.0 1.5-3.0 5.5-7.0 0.75 4.0-6.0 0.75 9.0-10.7 0.5-1.5 9.0-11.0 0.75 9.0-11.0 0.75 9.0-11.0 0.75 9.0-12.0 2.0-3.0 9.0-12.0 2.0-3.0 12.0-14.0 0.75 12.0-14.0 0.75 12.0-14.0 0.75 12.0-14.0 2.0-3.0 12.0-14.0 2.0-3.0 20.0-22.5 0.75 20.0-22.5 0.75 20.0-22.0 0.75 20.0-22.0 2.0-3.0 8.0-10.5 0.75 11.0-14.0 2.0-3.0 11.0-14.0 2.0-3.0 11.0-14.0 2.0-3.0 12.0-14.0 3.0-4.0 12.0-14.0 3.0-4.0 11.0-14.0 2.0-3.0 32.0-36.0 2.0-3.0 32.0-36.0 2.0-3.0 33.0-37.0 0.75 33.0-37.0 0.75 9.0-11.0 0.75 8.0-10.0 0.35-0.65 30.0-33.0 3.2-4.2 24.0-26.0 4.2-5.2
0.10-0.30 0.10-0.30 0.10-0.30 0.015 0.03 0.03 0.03 0.03 0.02 0.02 -
Note : (1) Single values are maximum. (2) The total of other elements, except iron, shall not present in excess of 0.50%.
(Continued)
336
337
(1) (2) Chemical composition of all-weld metal %
Class. C E410 E410NiMo E430 E502 E505 E630 E16-8-2 0.12 0.06 0.10 0.10 0.10 0.05 0.10 Cr 11.013.5 11.012.5 15.018.0 4.06.0 8.010.5 16.0016.75 14.516.5 Ni 0.7 4.05.0 0.6 0.4 0.4 4.55.0 7.59.5 Mo 0.75 0.400.70 0.75 0.450.65 0.851.20 0.75 1.02.0 Cb+Ta 0.150.30 Mn 1.0 1.0 1.0 1.0 1.0 0.250.75 0.52.5 Si P S Cu 0.75 0.75 0.75 0.75 0.75 3.254.00 0.75
Mechanical properties of all-weld metal (3) TS, Min ksi 65 110 65 60 60 135 80 El., Min. PWHT MPa (%) 450 760 450 420 420 930 550 20 15 20 20 20 7 35 a c d b b e None
: Type of current and welding position

Classification suffix -15 -25 -16 -17 -26 Type of current DC-EP DC-EP DC-EP or AC DC-EP or AC DC-EP or AC Welding position All positions HF All positions All positions HF
0.90 0.04 0.03 0.90 0.04 0.03 0.90 0.04 0.03 0.90 0.04 0.03 0.90 0.04 0.03 0.75 0.04 0.03 0.60 0.03 0.03
Chemical composition of all-weld metal%(1) (2) Class. C E7Cr E2209 E2553 0.10 0.04 0.06 Cr 6.08.0 21.523.5 24.027.0 Ni 0.4 8.510.5 6.58.5 Mo 0.450.65 2.53.5 2.93.9 Mn 1.0 0.52.0 0.51.5 Si 0.90 0.90 1.0 P 0.04 0.04 0.04 S 0.03 0.03 N Cu 0.75
Mechanical properties of all-weld metal (3) TS, Min ksi 60 100 110 MPa 420 690 760 El., Min. (%) 20 20 15 PWHT b None None
0.080.75 0.20 0.10- 1.50.03 0.25 2.5
Note: (1) Single values are maximum. (2) The total of other elements, except iron, shall not present in excess of 0.5%. (3) All-weld-metal mechanical properties are obtained after the following PWHT: a: Heat to 1350 to 1400F (730 to 760C), hold for one hour, furnace cool at a rate of 100F (55C) per hour to 600F (315C) and air cool to ambient. b: Heat to 1550 to 1600F (840 to 870C), hold for two hours, furnace cool at a rate not exceeding 100F (55C) per hour to 1100F (595C) and air cool to ambient. c: Heat to 1100 to 1150F (595 to 620C), hold for one hour, and air cool to ambient. d: Heat to 1400 to 1450F (760 to 790C), hold for two hours, furnace cool at a rate not exceeding 100F (55C) per hour to 1100F (595C) and air cool to ambient. e: Heat to 1875 to 1925F (1025 to 1050C), hold for one hour, and air cool to ambient, and then precipitation harden at 1135 to 1165F (610 to 630C), hold for four hours, and air cool to ambient.
338
339
AWS A5.11-1997
Nickel and Nickel Alloy Welding Electrodes for Shielded Metal Arc Welding Classification system E Ex.E NiCu-7
Wt % (1) Ni (2) Co 55.0 Bal Bal Bal Bal Bal Bal Bal 2.0 5.0 2.5 5.0 -
Class. ENiCrMo-6 ENiCrMo-7 ENiCrMo-9 Cu 0.25 Bal 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.31.3 0.50 0.50 1.52.5 0.50 0.50 0.50 0.50 Wt % (1) Ni (2) Co 92.0 62.069.0 62.0 62.0 59.0 60.0 Bal 55.0 55.0 Bal Bal Bal 60.0 62.0 Bal Bal Bal Bal 55.0 Bal Bal (3) (3)
C 0.10 0.015 0.02 0.02 0.03 0.03 0.02 0.02
Mn 2.04.0 1.5 1.0 1.0 1.5 2.2 1.0 1.0
Fe 10.0 3.0 18.021.0 2.06.0 13.017.0 5.0 1.5 5.0
P 0.03 0.04 0.04 0.03 0.04 0.03 0.015 0.02
S 0.02 0.03 0.03 0.015 0.02 0.02 0.01 0.02
Si 1.0 0.2 1.0 0.2 1.0 0.7 0.2 0.25
Cu 0.50 0.50 1.52.5 0.50 1.02.4 0.50 0.50
Al -
Ti 0.70 0.25
E: Designates covered electrodes : Chemical composition of all-weld metal

Class. ENi-1 ENiCu-7 ENiCrFe-1 ENiCrFe-2 ENiCrFe-3 ENiCrFe-4 ENiCrFe-7 ENiCrFe-9 ENiCrFe-10 ENiMo-1 ENiMo-3 ENiMo-7 ENiMo-8 ENiMo-9 ENiMo-10 C 0.10 0.15 0.08 0.10 0.10 0.20 0.05 0.15 0.20 0.07 0.12 0.02 0.10 0.10 0.02 Mn 0.75 4.0 3.5 1.03.5 5.09.5 1.03.5 5.0 1.04.5 1.03.5 1.0 1.0 1.75 1.5 1.5 2.0 0.32.5 1.02.0 1.0 1.0 1.0 1.0 Fe 0.75 2.5 11.0 12.0 10.0 12.0 7.012.0 12.0 12.0 4.07.0 4.07.0 2.25 10.0 7.0 1.03.0 5.0 18.021.0 17.020.0 7.0 4.07.0 4.07.0 P 0.03 0.02 0.03 0.03 0.03 0.03 0.03 0.02 0.02 0.04 0.04 0.04 0.02 0.02 0.04 0.03 0.04 0.04 0.03 0.04 0.04 S 0.02 0.015 0.015 0.02 0.015 0.02 0.015 0.015 0.015 0.03 0.03 0.03 0.015 0.015 0.03 0.015 0.03 0.03 0.02 0.03 0.03 Si 1.25 1.5 0.75 0.75 1.0 1.0 0.75 0.75 0.75 1.0 1.0 0.2 0.75 0.75 0.2 0.75 1.0 1.0 0.75 0.2 1.0 Al 1.0 0.75 0.50 Ti 1.04.0 1.0 1.0 0.50 Cr 13.017.0 13.017.0 13.017.0 13.017.0 28.031.5 12.017.0 13.017.0 1.0 2.55.5 1.0 0.53.5 1.03.0 21.026.0 21.023.5 20.523.0 20.023.0 14.516.5 14.516.5 Cb+Ta 1.54.0 (4) 0.53.0(4) 1.02.5(4) 1.03.5 1.02.5 0.53.0 1.03.5 1.0 1.752.50 3.154.15 Mo 0.52.5 1.03.5 0.5 2.55.5 1.03.5 26.030.0 23.027.0 26.030.0 17.020.0 18.022.0 27.032.0 8.010.0 5.57.5 8.010.0 8.010.0 15.017.0 15.017.0 V 0.60 0.60 0.35 0.35 W 1.5 1.53.5 1.0 1.0 1.0 2.04.0 2.04.0 3.0 1.0 0.21.0 3.04.5 3.04.5
ENiCrMo-10 ENiCrMo-11 ENiCrMo-12 ENiCrMo-13 ENiCrMo-14
Cr Cb+Ta Mo 12.00.55.017.0 2.0 9.0 14.014.018.0 17.0 21.06.00.5 23.5 8.0 20.012.522.5 14.5 28.00.34.031.5 1.5 6.0 20.51.08.822.5 2.8 10.0 22.015.024.0 16.5 19.015.023.0 17.0
V 0.35 -
W 1.02.0 0.5 1.5 2.53.5 1.54.0 3.04.4
(3)
Note : (1) Single values are maximum. The total of other elements shall not be in excess of 0.50%. (2) Includes incidental cobalt.
2.5 2.5 1.0 3.0 9.015.0 2.5 0.502.50

(3)
ENiCrCoMo 0.05-1 0.15 ENiCrMo-1 ENiCrMo-2 ENiCrMo-3 ENiCrMo-4 ENiCrMo-5 0.05 0.050.15 0.10 0.02 0.10
2.5 2.5
(Continued) Note : (1) Single values are maximum. The total of other elements shall not be in excess of 0.50%. (2) Includes incidental cobalt. (3) Cobalt0.12 maximum, when specified. (4) Tantalum0.30 maximum, when specified.
340
341
AWS A5.15-1990
Welding Electrodes and Rods for Cast Iron Classification system E Ex.E NiFe-CI
AWS A5.17-1997, A5.23-1997

A5.17: Carbon Steel Electrodes and Fluxes for Submerged Arc Welding A5.23: Low Alloy Steel Electrodes and Fluxes for Submerged Arc Welding F Ex.F 6 A 0 E H14 F 9 A2 EC M1 M1
F: Designates fluxes
All-weld metal tensile strength and related requirements (1) A5.17 A5.23 Code TS (ksi) 60-80 70-95 80-100 90-110 100-120 110-130 120-140 El., Min. (%) 22 22 20 17 16 15 14 Impact value of all-weld metal (1) A5.17 Temp. IV, Min. A5.23 (ft-lb) (F) Code Z 0 2 4 5 6 8 10 15 : Type of wire Designation As-welded PWHT Type Code A1 A2 A3 A3K A4 B1 B2 B2H B3 B5 B6 B6H B8 B9 Type Code Ni1 Ni1K Ni2 Ni3 Ni4 Ni5 F1 F2 F3 F4 F5 F6 M2 M3 M4 W G Type Code E EC Code A1 A2 A3 A4 B1 B2 B2H B3 B4 B5 B6 B6H B8 B9 Designation Solid wire Composite wire Type Code Ni1 Ni2 Ni3 Ni4 Ni5 F1 F2 F3 F4 F5 F6 M1 M2 M3 M4 M5 M6 W G Type 0 -20 -40 -50 -60 -80 -100 -150 Av. 20 Each 15
E: Designates covered electrodes : Chemical composition

Class. C 2.0 2.0 2.0 2.0 2.0 0.35 -0.55 0.35 -0.55 2.0 Mn 2.5 2.5 2.5 2.5 1014 2.3 2.3 3.05.0 0.60 Si 4.0 4.0 4.0 4.0 1.0 0.75 0.75 1.0 P Chemical composition (%) (1) S Fe Ni (2) 0.03 0.03 0.03 0.03 0.03 0.025 0.025 0.03 8.0 8.0 Bal Bal Bal 3.06.0 3.06.0 Bal 85 85 4560 4560 3545 5060 6070 4560 Mo Cu (3) 2.5 2.5 2.5 2.5 2.5 3545 2535 2.5 Al 1.0 1.03.0 1.0 1.03.0 1.0 1.0 Others 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
6 7 8 9 10 11 12
Chemical composition of all-weld metal ENi-CI ENi-CI-A ENiFe-CI ENiFe-CI-A ENiFeMn-CI ENiCu-A ENiCu-B ENiFeT3-CI
(4)
Note (1) PWHT is specified depending on classification for tension and impact testing. : Heat treatment Code A P Code
: Chemical composition of wire
: Chemical composition of weld metal
ESt
0.15
0.15
Chemical composition of core wire 0.04 0.04 Bal -
L8 L8K L12 M11K M12 M12K M13K M14K M15K H10K H11K H12K H14 1 G Low Mn type Mo type
Note : (1) Single values are maximum. (2) Nickel plus incidental cobalt. (3) Copper plus incidental silver. (4) No shielding gas shall be used for ENiFeT3-CI.
Ni type
Mo type
Ni type
Medium Mn type
Cr-Mo type
Other alloying type
Cr-Mo type
High Mn type
Other alloying type
Weld metal chemical composition of composite wires
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343
AWS A5.18-2001, A5.28-1996

A5.18: Carbon Steel Electrodes and Rods for Gas Shielded Metal Arc Welding A5.28: Low-Alloy Steel Electrodes and Rods for Gas Shielded Metal Arc Welding Classification system ER (or E)
: Chemical composition of wire or all-weld metal Class. ER 70 S E 90 C : Chemical composition of wire or all-weld metal (A 5.18) Class. ER 70 S ER 70 S ER 70 S ER 70 S ER 70 S Average 20 Each 15 at specific temperature depending on classification ER 70 S E 70 C E 70 C E 70 C E 70 C Suffix 2 3 4 6 7 G 3 6 G GS (1)
(2) (2)
(A 5.28) Type C-0.5Mo steel
A5.18: Ex.ER 70 S 2, E 70 C 3 M, E 70 C 3 M H16 A5.28: ER 80 S B2, E 80 C B2 H16 ER: Designates welding electrodes or rods. E: Designates welding electrodes
Suffix A1 D2 B2 B2L B2L B2 B3 B3L B3L B3 B6 B8 B9 Ni1 Ni1 Ni2 Ni2 Ni2 Ni3 Ni3 D2 D2 1 1 1 G (1)
Shielding gas Argon/1-5%O2 Argon/1-5%O2
: Diffusible hydrogen (Option) (A 5.28) Diffusible hydrogen Additional ml/100g deposited metal, Designation Max. H16 H8 H4 16.0 8.0 4.0 2.0
1.5Mn-0.5Mo steel
: All-weld metal tensile strength and related requirements (1) TS, Min. Code ksi 70 70 75 (A5.28) 80 90 100 110 120 MPa 480 515 (A5.28) 550 620 690 760 830 14-24 according to classification El., Min. (%)
ER 80 S ER 70 S Type E 70 C E 80 C ER 90 S
IV, (2) Min. (ft-lb)
Shielding gas
Argon/1-5%O2
1.25Cr-0.5Mo steel
H2
CO2
ER 80 S E 80 C E 90 C Carbon steel type ER 80 S ER 80 S ER 90 S ER 80 S E 80 C ER 80 S E 70 C E 80 C ER 80 S E 80 C ER 80 S
Argon/1-5%O2
2.25Cr-1Mo steel 5Cr-0.5Mo steel 9Cr-1Mo steel 9Cr-1Mo-0.2V steel
80 90 100 10 120
Argon/1-5%O2 Argon/1-5%O2 Argon/5%O2
75-80%Ar/ bal.CO2 or CO2
Note : (1) For single pass (2) As agreed upon between purchaser and supplier
Argon/1-5%O2
Ni steel
Note (1) PWHT is specified depending on classification. (2) Not required for Mo and Cr-Mo type filler wires. : Type of wire Code S C Designation Solid wire Composite wire : Type of shielding gas (A 5.18) Code C M Designation CO2 75-80%Ar-20-25%CO2 : Diffusible hydrogen (Option) (A 5.18) Diffusible hydrogen, ml/100g deposited metal Code Max. H16 H8 H4 16.0 8.0 4.0
CO2 Argon/1-5%O2 Argon/2%O2

(1)
ER 90 S ER 100 S ER 110 S ER 120 S ER xx S E xx C
Mn-Mo steel Other low alloy steels Not specified (2)
Note: (1) As agreed upon between purchaser and supplier
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345
AWS A5.20-1995, A5.29-1998

A5.20: Carbon Steel Electrodes for Flux Cored Arc Welding A5.29: Low Alloy Electrodes for Flux Cored Arc Welding Classification system
AWS A5.26-1997
Carbon and Low Alloy Steel Electrodes for Electrogas Welding Classification system EG Ex. EG 6 0 T (or S) 1
A 5.20 : E A 5.29 : E
T T
J HZ Ex. E 7 1
T 1 M J H8 E 8 1 T 1 B2 M J H8
EG: Designates electrogas welding electrodes T: Designates cored electrodes S: Designates solid electrodes : Tensile strength of all-weld metal Code 6 7 8 Tensile strength ksi 60-80 70-95 80-100 MPa 420-550 490-650 550-690 : Impact value of all-weld metal Code Z 0 2 0 (-18) -20 (-29) Impact value2V Charpy Temp.F(C) Not specified 20 (27) 20 (27) ft-lb(J)
J HZ Ex.
E: Designates electrodes : All-weld metal tensile strength and related requirements Code 6 7 8 9 10 11 12 TS ksi 60-80 70-90 80-100 90-110 100-120 110-130 120-140 MPa 410-550 480-620 550-690 620-760 690-830 760-900 830-970 Average 20 (27) Each 15 (20) at specific temperature depending on classification IV, Min. ft-lb (J)
(1)
T: Designates flux-cored electrodes : Performances Suffix (1) PerformancesType of flux,, Polarity, Application 1 2 3 4 5 6 7 8 9 10 11 MAG, Rutile type, Fillet weldingMulti-pass MAG, Rutile type, Fillet welding (Single pass Self-shielded, DC-EP, High welding speed Self-shielded, DC-EP, High deposition rate MAG, Lime type, High impact value, Good crack resistance Self-shielded, DC-EP, High impact value Self-shielded, DC-EN, High deposition rate Self-shielded, DC-EN, High deposition rate MAG, Rutile type, DC-EP, Small size: for all positions Self-shielded, DC-EN, High welding speed Self-shielded, DC-EN, Good usability MAG, Rutile type, DC-EP, High impact value Self-shielded, DC-EN, Root pass welding of pipes Self-shielded, DC-EN, All positions, High welding speed Not specified, For multiple-pass welding Not specified, For single-pass welding
: Chemical composition Class Suffix 1 2 3 EGXXS 5 6 D2 G Note : (1) Single values are maximum. Class. Suffix 1 1 2 2 Ni1 NM1 NM2 W G Shielding gas None None CO2 CO2 CO2 Ar-CO2 or CO2 CO2 CO2 Chemical composition of all-weld metal of composite wires (%) (1) P S Si Ni Cr Mo Cu V 0.03 0.03 0.03 0.03 0.03 0.02 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.50 0.50 0.90 0.90 0.50 0.30 0.30 0.30 0.30 0.20 0.20 0.20 0.20 0.35 0.35 0.35 0.35 0.30 0.400.65 0.100.35 0.35 0.35 0.35 0.35 0.35 0.35 0.35 0.300.75 0.08 0.08 0.08 0.08 0.05 0.05 C 0.070.19 0.07 0.060.15 0.070.19 0.060.15 0.070.12 Mn 0.901.40 0.901.40 0.901.40 0.901.40 1.401.85 1.602.10 S 0.035 0.035 0.035 0.035 0.035 0.035 Chemical composition of solid wire (%) (1) Si Ni Mo Cu Ti 0.300.35 0.025 0.50 0.050.400.35 0.025 0.15 0.70 0.450.35 0.025 0.75 0.300.35 0.025 0.60 0.800.35 0.025 1.15 0.400.500.35 0.15 0.025 0.60 0.80 Not specified P Zr 0.020.12 Al 0.050.15 0.500.90 Others 0.50 0.50 0.50 0.50 0.50 0.50
Note (1) PWHT is required depending on classification
: Welding position Code 0 1 Designation F, H-Fil All positions
: Shielding gas Suffix M None Designation 75-80%Ar / Bal. CO2 CO2 or Self-shield
12 13 14 G GS
: Chemical composition of all-weld metal (A 5.29) Suffix A1 B1 B1L B2 B2L B2H B3 B3L B3H B6 B6L B8 B8L Cr-Mo steel Type C-Mo steel Suffix Ni1 Ni2 Ni3 D1 D2 D3 K1 K2 K3 K4 K5 K6 K7 K8 K9 W2 G Mn-Mo steel Ni steel Type
Note: (1) A 5.29 designates 14567811 or G only.
C
(2)
Mn 1.7 1.7 2.0 2.0 1.01.8 1.02.0 1.12.1 0.501.3
Others 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
Option J Satisfies the minimum Charpy impact value 27J at 40C (A5.20) or at a test temperature of 11C lower (A5.29) than the specified temperature HZ Diffusible hydrogen
EG6XT EG7XT EG6XT EG7XT
(2)
(2)
(2)
Suffix H16 H8 Other low-alloy steels H4 None (1)
Diffusible hydrogen, Max. ml/100g deposited metal 16.0 8.0 4.0 8.0
EGXXT EGXXT EGXXT EGXXT EGXXT
0.10 0.12 0.12 0.12
Note (1) A 5.29 only
0.701.10 0.151.50.20 0.50 2.0 0.201.10.20 0.60 2.0 0.30- 0.400.450.80 0.80 0.70 Not specified
Note : (1) Single values are maximum. (2) .Composition range of carbon not specified for these classifications, but the amount shall be determined and reported.
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347
AWS A5.22-1995
Stainless Steel Electrodes for Flux Cored Arc Welding and Stainless Steel Flux-Cored Rods for Gas Tungsten Arc Welding Classification system E R T T Ex.E 308L Ex.R 308L T 1 1 T 1 5
E409 E410 E410NiMo E410NiTi E430 E502 E505 Class. Chemical composition of all-weld metal%(1) (2) Mechanical properties of all-weld metal (3)
C
0.10 0.12 0.06 0.04 0.10 0.10 0.10
Cr
10.5-13.5 11.0-13.5 11.0-12.5 11.0-12.0 15.0-18.0 4.0-6.0 8.0-10.5
Ni
0.60 0.60 4.0-5.0 3.6-4.5 0.60 0.40 0.40
Mo
0.5 0.5 0.40-0.70 0.5 0.5 0.45-0.65 0.85-1.20
Mn
0.80 1.2 1.0 0.70 1.2 1.2 1.2
Si
1.0 1.0 1.0 0.50 1.0 1.0 1.0
P
0.04 0.04 0.04 0.03 0.04 0.04 0.04
S
0.03 0.03 0.03 0.03 0.03 0.03 0.03
Cu
0.5 0.5 0.5 0.5 0.5 0.5 0.5
TS, Min ksi

65 75 110 110 65 60 60
MPa
450 520 760 760 450 415 415
El., Min. (%)

15 20 15 15 20 20 20
PWHT None (a) (b) (b) (c) (d) (d) (Continued)
E: Designates welding electrodes R: Designates welding rods T: Designates flux-core electrodes or rods : Weld metal chemical composition and related requirements (See A5.22 for self-shielded wires)
Chemical composition of all-weld metal% Class. C
E307 0.13 E308 0.08 E308H 0.04-0.08 E308L 0.04 E308Mo 0.08 E308LMo 0.04 0.10 E309 E309L 0.04 0.04 E309LCb 0.12 E309Mo E309LMo 0.04 E309LNiMo 0.04 E310 0.20 0.15 E312 E316 0.08 0.04 E316L E317L 0.04 E347 0.08 R308L 0.03 R309L 0.03 R316L 0.03 R347 0.08
(1) (2)
Cr
18.0-20.5 18.0-21.0 18.0-21.0 18.0-21.0 18.0-21.0 18.0-21.0 22.0-25.0 22.0-25.0 22.0-25.0 21.0-25.0 21.0-25.0 20.5-23.5 25.0-28.0 28.0-32.0 17.0-20.0 17.0-20.0 18.0-21.0 18.0-21.0 18.0-21.0 22.0-25.0 17.0-20.0 18.0-21.0
Ni
9.0-10.5 9.0-11.0 9.0-11.0 9.0-11.0 9.0-11.0 9.0-12.0 12.0-14.0 12.0-14.0 12.0-14.0 12.0-16.0 12.0-16.0 15.0-17.0 20.0-22.5 8.0-10.5 11.0-14.0 11.0-14.0 12.0-14.0 9.0-11.0 9.0-11.0 12.0-14.0 11.0-14.0 9.0-11.0
Mo
0.5-1.5 0.5 0.5 0.5 2.0-3.0 2.0-3.0 0.5 0.5 0.5 2.0-3.0 2.0-3.0 2.5-3.5 0.5 0.5 2.0-3.0 2.0-3.0 3.0-4.0 0.5 0.5 0.5 2.0-3.0 0.5
Cb+Ta
-
Mn
Si
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.2 1.2 1.2 1.2
P
0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04
S
0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03 0.03
Cu
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Mechanical properties of all-weld metal (As-welded) TS, Min El., Min. ksi MPa (%)
85 80 80 75 80 75 80 75 75 80 75 75 80 95 75 70 75 75 75 75 70 75 30 590 35 550 35 550 35 520 35 550 35 520 30 550 30 520 30 520 25 550 25 520 25 520 30 550 22 660 30 520 30 485 20 520 30 520 35 520 30 520 30 485 30 520 (Continued)
Chemical composition of all-weld metal%(1) (2) Class. C E2209 E2553 0.04 0.04 Cr Ni Mo 2.5-4.0 2.9-3.9 Mn 0.5-2.0 0.5-1.5 Si 1.0 0.75 P 0.04 0.04 S 0.03 0.03 N Cu
Mechanical properties (3) of all-weld metal TS, Min El., Min. PWHT (%) ksi MPa None 100 690 20 None 110 760 15
3.30-4.75 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.70-1.00 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 1.0-2.5 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 8xC-1.00 0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 8xC-1.00 0.5-2.5
21.0-24.0 7.5-10.0 24.0-27.0 8.5-10.5
0.08-0.20 0.5 0.10-0.20 1.5-2.5
Note: (1) Single values are maximum. (2) The total of other elements, except iron, shall not present in excess of 0.5%. (3) All-weld-metal mechanical properties are obtained after the following PWHT: a: Heated to 1350 to 1400F (732 to 760C), held for 1 hour, then furnace cooled to 600F (315C) at a rate not to exceed 100F (55C) per hour, then cooled in air to room temperature. b: Heated to 1100 to 1150F (593 to 621C), held for 1 hour, then cooled in air to room temperature. c: Heated to 1400 to 1450F (760 to 788C), held for 4 hours, then furnace cooled to 1100F (593C) at a rate not to exceed 100F (55C) per hour, then cooled in air to room temperature. d: Heated to 1550 to 1600F (840 to 870C), held for 2 hours, then furnace cooled to 1100F (595C) at a rate not to exceed 100F (55C) per hour, then cool in air to room temperature.
Position of welding
Code 0 1 Welding position Flat and horizontal All positions
External shielding medium and related requirements

Code 1 3 4 5 External shielding medium CO2 None (self-shielded) 75-80%Ar/bal. CO2 100%Argon Welding polarity DC-EP DC-EP DC-EP DC-EN Welding process FCAW FCAW FCAW GTAW
348
349
EN 499:1994
Covered Electrodes for Manual Metal Arc Welding of Non-Alloy and Fine-Grain Steels Classification system
EN499 : Type of covering Code A C R RR RC RA RB B Type of electrode covering Acid covering Cellulose covering Rutile covering Rutile thick covering Rutile-cellulosic covering Rutile-acid covering Rutile-basic covering Basic covering : Weld metal recovery and type of current (Option) Weld metal recovery Type of current Code (%) 1 105 AC, DC 2 105 DC 3 >105125 AC, DC 4 >105125 DC 5 >125160 AC, DC 6 >125160 DC 7 >160 AC, DC 8 >160 DC
Ex. EN499 E46 3 1Ni
B 5 4 H5
E: Designates covered electrodes for manual metal arc welding

: All-weld metal yield strength and related requirements Yield strength or 0.2% offset strength, Min. (N/mm2) 355 380 420 460 500 Tensile strength (N/mm2) 440-570 470-600 500-640 530-680 560-720 Elongation (L=5D) Min. () 22 20 20 20 18 : Chemical composition of all-weld metal Chemical composition (1) Code No symbol Mo MnMo Average 47 1Ni 2Ni 3Ni Mn1Ni 1NiMo Z Mn 2.0 1.4 >1.4-2.0 1.4 1.4 1.4 >1.4-2.0 1.4 Mo 0.3-0.6 0.3-0.6 0.3-0.6 () Ni 0.6-1.2 1.8-2.6 >2.6-3.8 0.6-1.2 0.6-1.2
Code
35 38 42 46 50
: Welding position (Option) Code 1 2 3 4 5 All positions All positions except vertical down Flat butt , flat fillet and Horizontal-vertical fillet Flat butt and fillet Vertical-down and those specified in the code 3 Designation
: Diffusible hydrogen (Option) Diffusible hydrogen, Max. Code ml/100g all-weld metal H5 H10 H15 5 10 15
: Impact value of all-weld metal Test Impact absorbed temp. energy Code Min. (J) (C) Z A 0 2 3 4 5 6 Not required +20 0 -20 -30 -40 -50 -60
Other elements as agreed
Note: (1) Single values are maximums. If not specified, Mo<0.2%, Ni<0.3%, Cr<0.2%, V<0.05%, Nb<0.05%, Cu<0.3%
350
351
EN 758:1997
Tubular Cored Electrodes for Gas Shielded or Self-Shielded Metal Arc Welding of Non-Alloy and Fine-Grain Steels Classification system
EN758-T : Type of cored flux Code R P B M V W Features Rutile, Slow-freezing slag Rutile, Fast-freezing slag Basic Metal powder Rutile of basic Fluorides BasicFluorides, Slow-freezing slag BasicFluorides Fast-freezing slag Other types Type of welding Shielding gas
Ex. EN758-T
46 3 1Ni B M 4 H5
T: Designates tubular cored electrodes for metal arc welding

: Yield strength and related requirements (a) Multiple-layer welding: Yield strength of all-weld metal Yield Tensile strength or strength 0.2% offset Code strength Min. (N/mm2) (N/mm2) 35 38 42 46 50 355 380 420 460 500 440570 470600 500640 530680 560720 Elongation (L=5D) Min. Code () 22 20 20 20 18 3T 4T 5T (b) Single pass welding: Yield strength of weld joint Yield strength of base metal Min. (N/mm2) 355 420 500 Tensile strength of weld joint Min. (N/mm2) 470 520 600
Single pass or multiple pass
Needed
Single pass : Welding position (Option) Single pass or multiple pass No need Code 1 2 3 4 Designation 5 Designation All positions All positions except vertical downward Flat butt and fillet, Horizontal fillet Flat butt and fillet Vertical downward and those specified in the code 3
Y Z
: Shielding gas : Impact value of all-weld metal or weld joint Impact absorbed Test energy temp. Code Min. (J) (C) Z A 0 2 3 4 5 6 Not required +20 0 -20 -30 -40 -50 -60 Average 47 Mo MnMo 1Ni 1.5Ni 2Ni 3Ni Mn1Ni 1NiMo Z : Chemical composition of all-weld metal Chemical composition (1) Code Mn 2.0 1.4 1.42.0 1.4 1.6 1.4 1.4 1.42.0 1.4 Ni 0.6-1.2 1.2-1.8 1.8-2.6 2.6-3.8 0.6-1.2 0.6-1.2 (%) Mo 0.3-0.6 0.3-0.6 0.3-0.6 C N CO2, Gases specified as C1 per EN 439 Self-shielded M Gas mixtures, Gases specified as M2 per EN 439 excepting He Code
: Diffusible hydrogen (Option) Code H5 H10 H15 Diffusible hydrogen, Max. ml/100g deposited metal 5 10 15
Other elements as agreed
Note: (1) Single values are maximum. Where no specification, Mo<0.2%, Ni<0.5%, Cr<0.2%, V<0.08%, Nb<0.05%, Cu<0.3%, and for self-shielded wires, Al<2.0%
352
353
EN 12535-2000
Tubular Cored Electrodes for Gas Shielded Metal Arc Welding of High Tensile Strength Steels Classification system
EN 12535 T
EN 12071-1999
Tubular Cored Electrodes for Gas Shielded Metal Arc Welding of Creep-Resisting Steels Classification system
EN 12071 T Ex. EN 12071 T CrMo1 B M 4 H5
Ex. EN 12535 T 55 5 Mn1,5Ni B M 4 H5 T

T: Designates tubular cored electrodes for gas shielded metal arc welding : All-weld metal yield strength and related requirements Yield point or Tensile Elongation 0.2% offset strength (L=5D) Code strength, Min. (N/mm2) (N/mm2) (%) 55 62 69 79 89 550 620 690 790 890 640-820 700-890 770-940 880-1080 940-1180 18 18 17 16 15 : Impact value of all-weld metal Code Absorbed energy of 47J, Three-specimen average, (1) Test temp. (C) Not specified +20 0 -20 -30 -40 -50 -60
T: Designates tubular cored electrodes for gas shielded metal arc welding : Chemical composition and mechanical properties : Type of flux of all-weld metal Chemical composition of all-weld metal Code Cr Mo MoL MoV CrMo1 CrMo1L CrMo2 CrMo2L CrMo5 Z 0.30-0.60 0.90-1.40 0.90-1.40 2.00-2.50 2.00-2.50 4.00-6.00 Chemical composition (%) Mo 0.40-0.65 0.40-0.65 0.50-0.80 0.40-0.65 0.40-0.65 0.90-1.30 0.90-1.30 0.40-0.70 V 0.25-0.45 B M Z P Code R Features Rutile, Slow-freezing slag
: Shielding gas Code Designation
Gas mixtures, M Gases specified as M2 per EN 439, excepting He
Z A 0 2 3 4 5 6
Rutile, Fast-freezing slag Basic Metal powder Other types C
CO2 Gases specified as C1 per EN 439
Note: (1) One value can be lower than 47J but shall be 32J or higher : Chemical composition of all-weld metal Code Z MnMo Mn1Ni Mn1, 5Ni Mn2, 5Ni 1NiMo 1, 5NiMo 2NiMo Mn1NiMo Mn2NiMo Mn2NiCrMo Mn2Ni1CrMo : Welding position Code 1 2 3 4 5 All positions All positions except vertical downward Flat butt and fillet, Horizontal fillet Flat butt and fillet Vertical downward and those in Code 3 H5 H10 Designation 1.4-2.0 1.4-2.0 1.1-1.8 1.1-2.0 1.4 1.4 1.4 1.4-2.0 1.4-2.0 1.4-2.0 1.4-2.0 Chemical composition (%) Mn Ni Cr
(1)
: Welding position (Opt.) Code 1 2 Designation All positions All positions except vertical downward Flat butt and fillet, Horizontal fillet 4 5 Flat butt and fillet Vertical downward and those in Code 3
: Diffusible hydrogen (Option) Diffusible hydrogen, Max. ml/100g deposited metal 5 10
: Type of flux Code Mo R P 0.3-0.6 0.3-0.6 0.3-0.7 0.3-0.7 0.3-0.7 0.3-0.7 0.3-0.6 0.3-0.6 : Diffusible hydrogen Code Diffusible hydrogen, Max. ml/100g deposited metal 5 10 : Shielding gas Code M C Designation Gas mixtures CO2 B M Z Features Rutile, Slow-freezing slag Rutile, Fast-freezing slag Basic Metal powder Others
Code
Elements as agreed
Elements as agreed 0.6-1.2 1.3-1.8 2.1-3.0 0.6-1.2 1.2-1.8 1.8-2.6 0.6-1.2 1.8-2.6 1.8-2.6 1.8-2.6 0.3-0.6 0.6-1.0
H5 H10
Mechanical properties of all-weld metal Proof strength, Min. Rp0.2 (N/mm2) Mo/MoL MoV CrMo1 CrMo1L CrMo2 CrMo2L CrMo5 355 355 355 355 400 400 400 Tensile strength, Min. Rm (N/mm2) 510 510 510 510 500 500 590 Elongatio n (L=5D) Min. A (%) 22 18 20 20 18 18 17 Absorbed energy Kv (J) 20C Average of three values, Min. (J) 47 47 47 47 47 47 47 Single value, Min. (J) 38 38 38 38 38 38 38 Heat treatment of all-weld metal Preheat and interpass temp. (C) 200 200-300 150-250 150-250 200-300 200-300 200-300 PWHT Temp. (1) (C) 570-620 690-730 660-700 660-700 690-750 690-750 730-760 Time (min) 6010 6010 6010 6010 6010 6010 6010
Code
Note: (1) Single values are maximum.
: Heat treatment: T: 560-600C1h, FC to 300C for mechanical tests of all-weld metal
Z Note (1) Cooling speed: 200C/1h max. to 300C by FC
Mechanical properties as agreed
354
355
EN 12073-1999
Tubular Cored Electrodes for Gas Shielded or Self-Shielded Metal Arc Welding of Stainless and Heat-Resisting Steels Classification system
EN 12073 T Ex. EN 12073 T 19 12 3L R M 4 : Type of flux Code T: Designates tubular cored electrodes for metal arc welding : chemical composition and mechanical properties of all-weld metal Chemical composition (%) Classification Cr Ni Mo Others Proof strength Min. Rp0.2 (N/mm ) Martensite/ferrite type 13 11.0-14.0 13 Ti 10.5-13.0 13 4 11.0-14.5 17 16.0-18.0 3.0-5.0 0.4-1.0 Ti (1) Nb (2) Nb (2) N: 0.08-0.20 N: 0.08-0.20 N: 0.08-0.20 250 250 500 300 320 350 320 350 350 450 300 350 400 320 350 450 350 350
2
: Shielding gas Features Rutile, Slow-freezing slag Rutile, Fast-freezing slag Metal powder Self-shielded Other types C N Code Designation Gas mixtures, Gases specified as M2 per EN 439, excepting He
R Tensile El. strength (L=5D) Min. Min. Rm A (N/mm ) 450 450 750 450 510 550 510 550 550 550 480 500 620 510 550 650 550 550
2
P PWHT M U Z
(3) (3) (4) (5)
CO2 Gases specified as C1 per EN 439 Self-shielded
15 15 15 15 30 25 25 25 25 20 25 25 20 25 25 15 25 20
: Welding position (Option) Code 1 2 3 4 5 Designation All positions All positions except vertical downward Flat butt and fillet, and horizontal fillet Flat butt and fillet Vertical downward and those in Code 3
Austenite type 19 9 L 18.0-21.0 9.0-11.0 19 9 Nb 18.0-21.0 9.0-11.0 19 12 3 L 17.0-20.0 10.0-13.0 19 12 3 Nb 17.0-20.0 10.0-13.0 19 13 4 N L 17.0-20.0 12.0-15.0 Austenite-ferrite high corrosion resistant type 22 9 3 N L 21.0-24.0 7.5-10.5 Full-austenite high corrosion resistant type 18 16 5 N L 17.0-20.0 15.5-19.0 Special type 18 8 Mn 17.0-20.0 7.0-10.0 20 10 3 19.5-22.0 9.0-11.0 23 12 L 22.0-25.0 11.0-14.0 23 12 2 L 22.0-25.0 11.0-14.0 29 9 27.0-31.0 8.0-12.0 Heat resistant type 22 12 H 25 20 20.0-23.0 23.0-27.0 10.0-13.0 18.0-22.0
2.5-3.0 2.5-3.0 3.0-4.5 2.5-4.0 3.5-5.0 2.0-4.0 2.0-3.0
None None None None None None None None None None None None None None
Note: (1) Ti :10C%-1.5% (2) Nb:8C%-1.1%: Nb can be replaced with Ta up to 20% (3) 840-870C2h heating, followed by FC to 600C and later AC (4) 580-620C2h heating, followed by AC (5) 760-790C2h heating, followed by FC to 600C and later AC
356
357
Use the bookmark or click the list mark below for details.
Alphabetical Index for Welding Consumables
Alphabetical Index for Welding Consumables

Note : (HT): For 550-590MPa HT steel (HR): For heat-resistant low-alloy steel SAW flux-wire combinations can be accessed from either flux or wire.
Click brand names below for details.
A AF-490/US-12K B B-10 B-14 B-17 B-33 C CIA-1 CIA-2 CIA-3 CIA-5 CM-2CW CM-5 CM-9 CM-96B9 CM-9Cb CMA-106 CMA-106H CMA-106HD CMA-106N CMA-106ND CMA-76 CMA-96 CMA-96MB CMA-96MBD CMB-105 CMB-108 CMB-95 CMB-98 CR-40 CR-40Cb CR-43Cb CR-43CbS D DW-100 DW-100E DW-100V 360 50 114 58 284 284 284 284 164 164 158 160 159 154 156 157 154 155 162 152 152 153 162 162 162 162 222 222 222 222 44 30 44 44 76
DW-110 DW-200 DW-308 DW-308H DW-308L DW-308LH DW-308LP DW-308LT DW-309 DW-309L DW-309LH DW-309LP DW-309MoL DW-309MoLP DW-310 DW-312 DW-316 DW-316H DW-316L DW-316LH DW-316LP DW-316LT DW-317L DW-329A DW-329AP DW-347 DW-347H DW-50 DW-50W DW-55E DW-55L DW-55LSR DW-588 DW-62L DW-81B2 DW-91B3 DWA-50 DWA-51B DWA-55E DWA-55ESR DWA-55L DWA-55LSR DWA-62L DWA-65L DWA-81B2
58 58 224 238 225 238 226 242 227 228 238 229 230 231 242 242 232 240 233 240 234 244 244 235 236 244 240 53 88 114 117 119 88 121 166 168 52 58 115 124 118 120 122 123 167
DWA-81Ni1 DWA-91B3 DWH-11 DWH-16 DWH-250 DWH-30 DWH-30MV DWH-350 DWH-450 DWH-600 DWH-700 DWH-800 DWN-625 DWN-625M DWN-70S DWN-82 DWS-1LG DWS-43G DWS-60G F FAB-1 DW-100E G G-50/US-36 G-50/USH-250N G-50/USH-350N G-50/USH-400N G-50/USH-450N G-50/USH-500N G-60/US-36 G-80/US-36 H HF-11 HF-12 HF-13 HF-16 HF-240 HF-260 HF-30
116 169 274 274 272 274 274 272 272 272 272 272 298 298 296 296 314 314 314
HF-330 HF-350 HF-450 HF-500 HF-600 HF-650 HF-700 HF-800K HF-950 K KOBE-6010 KOBE-7010S KOBE-8010S KL-4 L LB-106 LB-116 LB-116 LB-26 LB-52 LB-52-18 LB-52A LB-52LT-18 LB-52NS LB-52T LB-52U LB-57 LB-62 LB-62D LB-62L LB-62UL LB-65L LB-76 LB-7018-1 LB-78VS LB-80EM LB-80UL LB-88LT LB-88VS LB-98VS LBW-52
264 264 266 266 266 266 268 268 268
LBW-52B LBW-588 LBW-62G LTB-50 LTB-52A M MF-1R MF-27/US-56B MF-29A/US-511 MF-29A/US-521 MF-30/USH-550N MF-30/USH-600N MF-300/US-36 MF-33H/US-36 MF-33H/US-49 MF-33H/US-49A MF-38/US-36 MF-38/US-36 MF-38/US-40 (HT) MF-38/US-40 (HR) MF-38/US-49 (HT) MF-38/US-49 (HT) MF-38/US-49 (HR) MF-38/US-49A MF-38/US-A4 (HT) MF-38/US-A4 (HR) MF-38/USW-52B MF-38/USW-588 MF-38/USW-62B MF-38A/USW-52B MF-53/US-36 MF-53/USW-52B MF-63/USW-62B MG-50 MG-50T MG-51T MG-60 MG-70 MG-80 MGS-1CM MGS-1N MGS-2CM MGS-308
86 86 86 48 48
38 39 40 314
312 51
70 276 276 276 276 278 71 78
270 270 270 270 264 264 270
112 112 318 46 32 34 46 35 106 46 33 46 104 112 109 105 112 46 35 41 318 112 110 42 43 86
308 196 198 198 278 278 74 316 316 316 72 312 139 187 136 312 184 144 138 186 94 96 96 94 78 94 96 62 64 63 126 126 128 170 130 170 248
MGS-308LS MGS-309 MGS-309LS MGS-316LS MGS-3N MGS-50 MGS-50LT MGS-56 MGS-5CM MGS-63B MGS-70 MGS-70NCb MGS-80 MGS-88A MGS-9Cb MGS-9CM MGS-M MGW-50TB MGW-588 MIX-50 MIX-50S MX-100 MX-100T MX-200 MX-200H MX-55LF MXA-100 MXA-135N MXA-200 MXA-410NM MXA-430M MXA-55T N NB-1SJ NB-3J NC-30 NC-316MF NC-317L NC-329M NC-36 NC-36L NC-36LT NC-37
248 248 248 248 130 64 130 170 172 126 126 300 128 128 172 172 170 90 90 64 64 60 56 54 60 124 55 246 60 246 246 124
108 112 202 220 218 220 215 216 218 220 361
Click brand names below for details.
NC-37L NC-38 NC-38H NC-38L NC-38LT NC-39 NC-39L NC-39MoL NIC-1S NIC-625 NIC-703D NIC-70A NIC-70E NIC-70S NO4051 NO65G P PF-200/US-511N PF-200/US-521S PF-200/US-56B PF-200D/US-511ND PF-200D/US-521S PF-200S/US-502 PF-200S/US-9Cb PF-500/US-521H PF-500D/US-521HD PFH-203/US-203E PFH-45/US-43 PFH-55AS/US-36J PFH-55E/US-36 PFH-55E/US-36 PFH-55LT/US-36 PFH-60A/US-43 PFH-80AK/US-80BN PFH-80AK/US-80LT PFH-80AS/US-80LT PFI-50/US-43 PFI-50R PFI-52E/US-36 PFI-55E/US-36 PFN-3/US-709S PFN-4/US-709S
220 210 218 211 218 212 213 214 292 294 294 294 292 292 256 68
R RB-26 RF-1 RR-2 T 31 310 312
TGS-M TGS-N625 TGX-308L TGX-309L TGX-316L TGX-347 U
182 302 250 251 252 253
188 190 196 189 191 198 194 192 193 144 78 143 80 310 142 80 144 140 141 308 308 312 308 304 304
TGS-1CM TGS-1CML TGS-1N TGS-2CM TGS-2CMH TGS-2CML TGS-2CW TGS-308 TGS-308L TGS-309 TGS-309L TGS-309MoL TGS-310MF TGS-316 TGS-316L TGS-317L TGS-329E TGS-347 TGS-3N TGS-410 TGS-410Cb TGS-50 TGS-51T TGS-56 TGS-588 TGS-5CM TGS-60A TGS-62 TGS-709S TGS-70NCb TGS-80AM TGS-80B2 TGS-90B3 TGS-90B9 TGS-9Cb TGS-9CM
174 174 134 176 178 176 182 254 254 254 254 254 256 254 254 256 256 256 134 256 256 66 67 182 92 182 132 132 302 302 132 175 177 181 180 179
US-12K/AF-490 US-203E/PFH-203 US-36/G-50 US-36/G-60 US-36/G-80 US-36/MF-300 US-36/MF-33H US-36/MF-38 US-36/MF-38 US-36/MF-53 US-36/PFH-55E US-36/PFH-55E US-36/PFH-55LT US-36/PFI-52E US-36/PFI-55E US-36J/PFH-55AS US-40/MF-38 (HT) US-40/MF-38 (HR) US-43/PFH-45 US-43/PFH-60A US-43/PFI-50 US-49/MF-33H US-49/MF-38 (HT) US-49/MF-38 (HT) US-49/MF-38 (HR) US-49A/MF-33H US-49A/MF-38 US-502/PF-200S US-511/MF-29A US-511N/PF-200 US-511ND/PF-200D US-521/MF-29A US-521H/PF-500 US-521HD/PF-500D US-521S/PF-200
76 144 70 71 78 74 316 72 312 78 80 310 142 312 308 143 139 187 78 80 308 316 136 312 184 316 144 198 198 188 189 198 192 193 191
US-521S/PF-200D US-56B/MF-27 US-56B/PF-200 US-709S/PFN-3 US-709S/PFN-4 US-80BN/PFH-80AK US-80LT/PFH-80AK US-80LT/PFH-80AS US-9Cb/PF-200S US-A4/MF-38 (HT) US-A4/MF-38 (HR) USH-250N/G-50 USH-350N/G-50 USH-400N/G-50 USH-450N/G-50 USH-500N/G-50 USH-550N/MF-30 USH-600N/MF-30 USW-52B/MF-38 USW-52B/MF-38A USW-52B/MF-53 USW-588/MF-38 USW-62B/MF-38 USW-62B/MF-63 Z ZERODE-27 ZERODE-43F ZERODE-44 ZERODE-50F
191 196 196 304 304 144 140 141 194 138 186 276 276 276 276 278 278 278 94 94 94 96 96 96
48 36 44 48
362
363
KOBELCO Global Manufacturing and Sales Bases

JAPAN KOBE STEEL, LTD. WELDING COMPANY, International Operations Dept. 9-12, Kita-Shinagawa 5-chome, Shinagawa-ku, Tokyo, 141-8688 Japan Tel: (81) 3-5739-6331, Fax: (81 ) 3-5739-6960 SINGAPORE KOBE WELDING (SINGAPORE) PTE. LTD. 20, Pandan Avenue, Jurong, Singapore 609387, Republic of Singapore Tel: (65) 62-682711, Fax: (65) 62-641751
THAILAND EUROPE KOBELCO WELDING OF EUROPE B.V. Eisterweg 8, 6422 PN, Heerlen, The Netherlands Tel: (31) 45-547-1111 Fax: (31) 45-547-1 100 THAI-KOBE WELDING CO., LTD. 500, Soil, Bangpoo Industrial Estate, Sukhumvit Road, Praeksa, Samutprakarn 10280, Thailand Tel: (66) 2-324-0588 up to 91, Fax: (66) 2-324-0797 KOBE MIG WIRE (THAILAND) CO., LTD. 491, Soi 1, Bangpoo Industrial Estate, Sukhumvit Road, Praeksa, Samutprakarn 10280, Thailand TeI: (66) 2-324-0588 up to 91, Fax: (66) 2-324-0797
USA KOBELCO WELDING OF AMERICA INC. HOUSTON HEAD OFFICE 4755 Alpine, Suite, 250, Stafford, Texas 77477, USA Tel: (1) 281 240-5600, Fax: (1) 281 240-5625
MALAYSIA ST KOBE WELDING (MALAYSIA) SDN. BHD. Plot 502, Jalan Perusahaan Baru, Kawasan Perusahaan Prai, 13600 Prai, Malaysia Tel: (60) 4-3905792, Fax: (60) 4-3905827
KOREA KOBE WELDING OF KOREA CO., LTD. 21-14, Palryong-Dong, Changwon, Kyongnam, Republic of Korea Tel: (82) 55-292-6886, Fax: (82) 55-292-7786
INDONESIA PT. INTAN PERTIWI INDUSTRI (Technically-Collaborated Company) Jalan P Jayakarta 45, Block A/27, Jakarta 11110, Indonesia Tel: (62) 21-639-2608, Fax: (62) 21-649-6081
CHINA KOBE WELDING OF TANGSHAN CO., LTD. 196, Huoju Road, Tangshan, New & Hi-Tech Development Zone, Tangshan, Hebel, P. R. China, 063020 Tel: (86) 315-317-3829, Fax: (86) 315-320-8678
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Kobe Welding Handbook 2004

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Overall Index

Lists of Welding Consumables

Use the bookmark or click icons below for details.

Abbreviations and marks with definitions

Warning and Caution in Welding

WARNING Electric shock can kill.

CAUTION Arc rays can injure eyes and burn skin.

CAUTION Fire and explosion can take place.

CAUTION Falling down or dropping welding consumables can injure you.

Lists of Welding Consumables

Click brand names having page No.

For Mild Steel and 490MPa High Tensile Strength Steel

Click brand names having page No.

For Weather Proof Steel

For 590-780MPa High Tensile Steel and Low Temperature Steel

Click brand names having page No.

For Heat-Resistant Low-Alloy Steel

Click brand names having page No.

For Stainless Steel

Click brand names having page No.

Click brand names having page No.

Highly Efficient Welding Processes

For Cast Iron

For Nickel-Based Alloy

Use the bookmark or click list marks below for details.

Welding Consumables and Proper Welding Conditions for

Shielded Metal Arc Welding

For Mild Steel and 490MPa High Tensile Strength Steel

Tips for better welding results Lime titania

High cellulose E6010

Ironpowder ironoxide E6027 -

Ironpowder titania E7024

Shielded Metal Arc Welding

For Mild Steel and 490MPa High Tensile Strength Steel

With low hydrogen electrodes Downhill welding process

Downhill welding process

Uphill welding process

With only low hydrogen electrodes

A25 A, B X42 X46 X52

Low hydrogen electrodes

Flux Cored Arc Welding

For Mild Steel and 490MPa High Tensile Strength Steel

Num ber of pits (pcs/500m m L)

Flux-cored wire (Rutile type)

Welding speed (cm/min) Fig. 1 Porosity resistance to primer

Leg length of horizontal fillet (m m )

For Mild Steel and 490MPa High Tensile Strength Steel

Shielded Metal Arc Welding

Shielded Metal Arc Welding

Mechanical properties of all-weld metal as per AWS

Mechanical properties of all-weld metal as per AWS

Recommended welding parameters

Recommended welding parameters

Shielded Metal Arc Welding

Shielded Metal Arc Welding

P 0.011 0.020 IV (J) -29:120 -29:150 -2927 -2927

S 0.006 0.020 PWHT (xh) AW 6201 AW 62015x1

P 0.012 0.020 IV (J) -29: 80 -2927 5.0mm 180~240A 150~200A 130~180A

Mechanical properties of all-weld metal as per AWS