Inst Manual Outdoor252 450C
Inst Manual Outdoor252 450C
Inst Manual Outdoor252 450C
ENGLISH
INSTALLATION MANUAL
DIGITAL SCROLL CENTRAL AIR CONDITIONER (OUTDOOR UNIT) YDS SYSTEM R410A
For correct installation, read this manual before starting installation. Only trained and qualified service personnel should install, repair or service air conditioning equipment. Users should not install the air conditioner by themselves. All pictures are only sketches. If there is any difference between pictures in this manual and the actual shape of the air conditioner you purchased, the actual shape shall prevail.
PRECAUTIONS
1. This installation manual is for the outdoor unit. 2. Refer to the indoor unit installation manual for indoor parts installation. 3. Please read the power source unit installation manual to install the power source unit . 4. Please refer to the refrigerant distributor installation manual to install the refrigerant distributor.
INSTALLATION LOCATION
1. Please keep away from the following place, or malfunction of the machine may be caused: There is combustible gas leakage. There is much oil (including engine oil) ingredient. There is salty air surrounding(near the coast) There is caustic gas (the sulfide) existing in the air (near a hotspring). A place the heat air expelled out from the outdoor unit can reach your neighbor's window. A place that the noise interferes your neighbors every day life. A place that is too weak to bear the weight of the unit. Uneven place. Insufficient ventilation place. Near a private power station or high frequency equipment. A place with strong electromagnetic interference. 2. The insulation of the metal parts of the building and the air conditioner should comply with the regulation of National Electric Standard.
CAUTION
Qty. Outline 1 1 2 1 1 1 1 2
This manual
Function
(Given to users) (Given to users) (Given to users) Spare Dialling For airtight test Pipe connecting
90
elbow
Chassis
1. Leave enough space for maintenance (see following picture) and install power unit on the side of outdoor unit. Refer to power unit installation manual. 2. Keep the modules in one system at the same level.
(Air-out )
INSTALLATION SPACE
5. If through the front, please remove the clapboard at corresponding place first.
CAUTION
(Air-in )
(Air-in )
To prevent the inside of piping from oxidizing when welding, it is necessary to charge nitrogen, or oxide may block the circulation.
Mode
Mode
1000mm
100mm~ 500mm
1000mm
Outdoor unit planform 2. When there is obstacle above the outdoor unit:
A B
Front view
Side view
A A
A B C
45
300mm
2 3
1000mm
B B
D Airflow deflector
Front view
Front view
Outdoor unit
1
Pipe between outdoor unit and the first branch (Main pipe) Refer to Number 1 in picture below Size of main pipe connecting multi-modules Number 2 in picture below Pipe between branches Number 3 in picture below
1 2 3 3 2 2 2 2 2 3 3
NOTE: The top of any pile around the outdoor unit should at least 800mm below the top of unit. If not, please install mechanical air discharge equipment.
REFRIGERANT PIPE
Outdoor unit
2
1. Refrigerant piping connection is inside the outdoor 3 3 3 unit, please remove the front clapboard. 2. The piping can be led through the down-left of the Outdoor unit 3 outdoor unit or the soleplate gap. 1 2 2 2 2 3 3 3 3 3. When through the front, piping is led by wiring from the panel, then connect branch pipes towards left or right. 4. When through the soleplate gap, install the branch <Module installation chart> Single module pipe towards left, right or back.
NOTE: No connection with gas and oil balance pipes for single module.
Liquid pipe
(Flaring nut)
NOTE: Pipe size of model 8HP, 10HP and 12HP: liquid side 12.7, gas side 25.4. Pipe size of model 14HP and 16HP: liquid side 15.88, gas side 35.0. No connection with gas balance pipes for single module.
Gas pipe
(Table2) Pipe size and connection of single modult and Branch joint
YDMH-252C35B YDMH-280C35B YDMH-335C35B YDMH-400C35B YDMH-450C35B
Branch joint YDSA/RD101 YDSA/RD101 YDSA/RD101 YDSA/RD102 YDSA/RD102
Note: the distance between a outdoor unit and the other which is farthest from it is less than 90 meters.The main pipe may be the smaller level. Two modules 18 ca pacity
Gas/liquid side
YDSA/RD102
YDSA/RD01
ca pacity 32
Gas/liquid side
YDSA/RD103
S ee following c hart for s ize of T-s haped pipes Z connecting with gas pipe.
319.0
Fo ur modules ca pacity
Liquid pipe 25
Gas pipe 54
Outdoor Unit (one or more outdoor units) Drop Height between Indoor unit and outdoor Unit H 70m
Note: the first branch pipe is according to the total ability of the outdoor unit, the others could not larger than it.
Table5 size and connection of branch pipes
28 ~ 45 (4-way cassette) 56 ~ 112 (4-way cassette) R410A
22 ~ 36 (duct type) / ceiling de floor 45 ~ 71 (duct type) / ceiling de floor
Indoor Unit
12,7 (Flaring nut) 16,0 (Flaring nut) 12,7 (Flaring nut) 16,0 (Flaring nut) 12,7 (Flaring nut)
6,35 (Flaring nut) 9,53 (Flaring nut) 6,35 (Flaring nut) 9,53 (Flaring nut) 6,35 (Flaring nut)
22 ~ 56 (wall mounted)
M a
N b
c 10
d 4 11
2# (5P )
e 12
f 13
g 14
h 15
8 i 16
7 (5P )
#
9 j 17
8 (5P )
#
18
9# (4P )
Remove Dirt or Water in the Piping Make sure there is no any dirt or water before connecting the piping to the outdoor units. Wash the piping with high pressure nitrogen, never use refrigerant of the outdoor unit. Airtight Test 1. C onnect piping on h i-pressur e sid e with hi-pressur e va lve. (For multi-modules pa ralle l con nection, please co nnec t gas and oil balan ce v alve s.) 2. W eld the p iping on l ow-press ure s ide with gauge joint. 3. C harge nitrogen from hi-pressur e va lve c ore a nd gauge jo int. 4. After airtight test, weld low-pressur e ba ll va lve a nd pip ing on low--pressur e sid e.
CAUTION
1. Pres sured n itrogen [3.8MP a (40kg /cm2) shou ld be u sed in the airtigh t test. 2. Do not c onnect piping on low- pressure s ide and low -pressure ball valve be fore charg ing nitrogen. 3. The airtigh t test should never use any ox ygen, f lammab le gas or po isonous gas. 4. W rap low-press ure va lve an d bala nce va lves w ith wet cloth while welding.
Gas balance valve Gas balance valve Low-pressure valve
1# (5P )
3# (5P )
4# (5P )
5# (5P )
6# (5P )
Hi-pressure valve
3). Subordinate indoor units of pipe 8 are 7#,8#,9#, totel HP is 5+5+4=14P 4).Subordinate indoor units of pipe 7 are 6#~9#, totel HP is 5+5+5+4=19P , model of branch joint h :YDSA/RD102 28P
Indoor unit and branch joint Gauge joint
5).Subordinate indoor units of pipe 6 are 5#~9#, totel HP is5+5+5+5+4=24P , model of branch joint g ::YDSA/RD102 .0/ .0/ .0/ , model of branch joint f ::YDSA/RD102 , model of branch joint e ::YDSA/RD102 , model of branch joint d ::YDSA/RD103 6).Subordinate indoor units of pipe 5 are 4#~9#, totel HP is5+5+5+5+5+4=29P
7).Subordinate indoor units of pipe 4are 3#~9#, totel HP is5+5+5+5+5+5+4=34P 8).Subordinate indoor units of pipe 3are 2#~9#, totel HP is5+5+5+5+5+5+5+4=39P 9).Pipe2 is the main pipe,the size of pipe2 and branchc refer to the outdoor unit. model of branch joint c ::YDSA/RD103
Note:Y type branch joint a,b must be the level laying ,otherwise can cause the cold intermediary assignment to be uneven!And multi-Taiwan parallel outdoor unit must be in the identical altitude.
Piping
L1+L2+L3+L4+L5+L6 +a+b+c+d+e+f+g+h+i L1+L3+L4+L5+L6+i L3+L4+L5+L6+i
30HP
350m 500m
Piping (farthest from the first line pipe branch) Equivalent Length (l) Indoor-Outdoor Unit Outdoor Unit Up Drop Height(H) Outdoor Unit Down Indoor Unit to Indoor Unit Drop Height(h)
Drop Height
A 12 12 A 16 A 28 A 34 A 48 A
22.0 / 9.53
16 28 34 48 64
28.6 / 12.7 35.0 / 15.9 38.0 / 19.0 42.0 / 22.0 45.0 / 22.0
First branch
Indoor Unit
QUERY DESCRIPTION
Sw4 query instructions:
Display content Normal display Normal display Note
load output
Reserved Reserved load output Transformer output load output Electric expansion valve drive port Electric expansion valve drive port Communication between indoor/outdoor units, RS-485 signal Current protector, used for No.2 fixed compressor(Reserved) Current protector, used for No.1 fixed compressor Current protector, used for Digital Scroll compressor T4 sensor port T3 sensor port Low pressure detect port High pressure detect port communication between outdoor units, RS-485 signal Reserved Reserved Reserved Reserved No.2Fixed compressor discharge temperature detect port
ADDR of outdoor unit Cap. of outdoor unit Qty. of outdoor unit Total cap. of outdoor units Cap. REQT. of indoor units Cap. REQT. of main unit (after correction) Running mode Actual running cap. of outdoor unit Fan speed T2 average T3 pipe temp T4 ambient temp Discharge temp, inverter compressor Discharge temp, No.1 fixed compressor Discharge temp, No.2 fixed compressor Current, inverter compressor Current, No.1 fixed compressor Current, No.2 fixed compressor Opening degree, electronic expansion valve A Opening degree, electronic expansion valve B Qty. of indoor unit The last error or protection code
Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value Actual value 8 Actual value 8 Actual value No protection or error, display 00 End of query
Normal display: Display qty. of indoor units which communicate with outdoor unit on standby mode. In case of cap. requirement, display running frequency of compressor. Running mode: OFF: 0--OFF,1--FAN, 2-- COOL, 3-- HEAT, 4-- Constraint cool Fan speed: 0--OFF, 1-- LOW, 2--HIGH PWV opening: pulse count=displayed value 8 Sw1, Sw2: network ADDR setting switch Sw3: constraint cool button Sw4: query button Sw5:Set lock mode switch The outdoor unit of 8Hp, 10Hp and 12Hp exclude the part in broken line circle and relevant wiring (including the wiring with CT2 current inductor and HEAT2) on nameplate.
Please establish the address of indoor and outdoor unit before debugging!!! High-voltage in the electrically controlled box, do not move if not professional!!!
Address dial of outdoor unit The address dial of outdoor unit is shown below: when outdoor unit is on,namely examines outdoor scheme quantity, and determines the main unit or auxiliary unit according to outdoor unit address. Address 0: outdoor main unit; Address 1: outdoor auxiliary unit; Address 2: outdoor auxiliary unit; Address 3: outdoor auxiliary unit; Address higher than 3: ineffective address, error occurs.
Pattern locking
Distance between ground bolt is shown below: (Note: Outdoor units in the same system should be located in the same level.)
Outdoor unit
2209550178
Outdoor Address dial switch
(Table 2)
Wiring place
Low-pressure switch Hi-pressue switch Electronic expansion valve Middle terminal Middle terminal Pipe temp sensor Outdoor temp sensor
discharge temperature sensor, Digital compressor(indoor) discharge temperature sensor, Digital compressor(outdoor)
Capacity setting
Address setting
Mode locking
Discharge temp sensor, fixed compressor Current inductor Power transformer Solenoid valve
Crankcase heater
Outdoor unit COMM error Phase protection COMM error with indoor unit
Qty of outdoor unit decreases Qty of outdoor unit increases Hi-pressure protection Low-pressure protection Compressor cur. Protection Compressor discharge temp protection Outdoor condenser hi temp protection Current protection, No.1 fixed compressor Current protection, No.2 fixed compressor
Connect outdoor
Connect indoor
(Reserved)
Note: S elect po wer cor d for the se ve models separa tely a ccording to rele vant sta ndard.
YDMH-252C35B YDMH-335C35B YDMH-450C35B YDMH-280C35B YDMH-400C35B
I n s nowy a rea s, f aci lities s hould be in sta lled to p revent sn ow. (S ee the ch art below)(defective f aci lities m ay cau se malfunction.) Pl eas e lift the b rac ket higher an d insta ll s now sh ed at the air i nlet and a ir outlet.
Sn ow sh ed for a ir inlet Snow shed for air outlet
Note: T he w iring diameter a nd the length in the table indica te the c ondition that the voltage dropping range is within 2 %. If the length exceeds t he ab ove figure, plea se se lect the wire diameter a ccording to re levant s tandard.
Outdoor unit power supply 380V 3N~ 50Hz Leakage Manual protector switch
Sn ow sh ed for a ir inlet
Outdoor unit
ELECTRIC WIRING
CAUTION
Please select power supply for indoor unit and outdoor unit separately. The power supply should have speci ed branch circuit with leakage protector and manual switch. The power s upply, lea kage pr otector and manual o f all the indoor units connecting to the sam e ou tdoor unit sho uld be u niversal . (Pl eas e se t all the indoor unit power supply of one sy stem into the sam e cir cuit.) Please pu t the conne ctive wiring system be tween indoor unit and outdo or unit with refrigeran t piping system tog ether. It is su ggested to use 2 -core shield ed wire as s ignal wire between indoor and outdoor units, mu lti-core wire is una vailab le. Pleas e com ply with relevant Natio nal E lectric Stan dard. Pow er w iring sho uld be do ne b y profess ional ele ctrician.
Outdoor unit
Outdoor unit
GND GND
Branch box
GND
b
GND GND Outdoor unit GND
POWER WIRING <Outdoor unit> Separate Power Supply (without power facility) (See table below) Item Model
YDMH-252C35B YDMH-280C35B YDMH-335C35B YDMH-400C35B YDMH-450C35B
P ower supply
Min. Power wire diameter mm2 Wiring of mental and synthetic resin
Manual switch (A) Le akage Grounding Capacity Fu se protector Size Size wire
16 16 60 80 50 70
100mA 0. 1s ec or less
25 (46) 380V 3N~ 16(29) 35 (78) 50Hz 25 (46) 380V 3N~ 16(29) 35 (78) 50Hz
Powe r wiring re fer to the m ain w ire (a ) con necting to branc h box and the wiring (b) be tween bra nch box a nd power faci lities. Plea se se lect the w ire diameter ac cording to the following re quirement. (1) Di amete r of m ain wire (a) Depen ds on the total horsepo wer o f outdoor unit and following table. E.g In syste m:(5H p 1unit+8Hp 1unit+10Hp 1unit) Total H p=23H p ( Table ) siz e of w ire=70 mm 2( within 50m) (2) W iring(b) between branch box a nd power eq uipment Depends on the n umber o f com bined outdoor unit. If fewer than 5, th e dia meter is t he s ame as t hat of ma in wire ( a); if more than6, there will be 2 el ectric co ntrol boxes, a nd the diameter of w iring depends on the total horse power o f outdoor units connecting to each elec tric c ontrol box and following table. Select wire diameter ( ) (table) (unit :mm)
2
Total Hp
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
<20m 10 10 16 25 25 25 25 35 35 35 35 50 50 50 50
<50m 25 25 25 35 35 35 35 70 70 70 70 70 70 70 70
Total Hp
38 40 42 44 46 48 50 52 54 56 58 60 62 64
<20m 70 70 70 70 70 70 95 95 95 95 95 95 95 95
Indoor power supply Single-phase 220V~ 50Hz Leakage protector Manual switch Branch box
Indoor unit
10
11
12
13
14
CAUTION
1. Set refrigerant piping system, signal wires between indoor-indoor unit, and that between outdoor-outdoor unit into one system. 2. Please do not put the signal wire and power wire in the same wire tube; keep distance between the two tubes. (Current capacity of power supply: less than 10A--300mm, Select the capacity of manual switch and fuse of the branch box. less than 50A--500mm.) (1) See following table when without power facilities, 3. Make sure to set address of outdoor unit in case of parallel depends on the outdoor unit it connecting to. multi-outdoor units. (2) See table below when there is power facility, depends on the total horsepower. Signal wire of indoor/outdoor unit adopts 2-core shielded wire ( 0.75mm2 )which has polarity, please connect it correctly. Signal wire of indoor/outdoor units
(auxil unit) (auxil unit) (auxil unit)
Total horsepower, capacity of manual switch and fuse(table below) Manual Fuse(A) Total Hp Manual Fuse(A) Total Hp switch (A) switch (A)
10~14 15~18 19~28 100 100 150 75 100 150 29~36 37~47 48~50 200 300 300 200 250 300
(All shield terminals of shield wires connect to COMM terminal E) Signal wire between outdoor units To closed end of shield wire
Group control
Manual switch (A) Leakage Grounding Capacity Fuse protector Size Size wire
2.5 30m 3.5 1.6mm 30 50m 15
20A 30mA 0.1sec or less
(Open)
Test running Please follow the gist for test running control box cover.
CAUTION
50Hz
on electric
Note: The length in the table equals the value of power cord connecting parallel indoor units, indicating the condition that the voltage dropping range is within 2%. If the length exceeds the above figure, please select the wire diameter according to relevant standard.
1. Do not start test running until the outdoor unit has been connected to the power for 12hr. 2. Make sure to open all valves before test running. 3. Do not make forced running .(Or the protection device will not work, which is very dangerous.)
OA
Room Name E.g.: Indoor unit (A) of the first system on second floor is recorded as: 2F 1A.
a. Ventilation (Leakage detector alarming device should be installed in places easily keeping refrigerant)
peristome
Type
Size
2 0.75mm2 500m RVVP-0.75mmx 2
1. Signal wire of indoor/outdoor unit adopts 2-core shielded wire which has polarity. For least interference, the closed Calculate the critical thickness through following ends of shield wire should be connected continuously and steps, and take necessary actions. the shielding layer should be connected to the end E on 1. Calculate the sum of the charge volume (A[kg]) outdoor terminal block. Total refrigerant volume= refrigerant volume when 2. 5-core shield wire is used for wire controller (terminals delivered(13[kg])+superaddition A, B, C, D and E) 3 2. Calculate the indoor cubage (B[m ]) (as the 3. The controlling between indoor and outdoor units is minimum cubage) realized by RS485 communication, and the address is 3. Calculate the refrigerant thickness set while installation. A [ kg] 3 Critical thickness 0.3 [ kg/m ] B [ m3 ] Countermeasure against overhigh thickness CAUTION 1. Install mechanical ventilator to reduce the refrigerant Signal wire of indoor/outdoor unit and wiring thickness under critical level. (ventilate regularly) of wire controller belong to low voltage circuit, 2. Install leakage detector alarming device related to which should not contact power cord with high mechanical ventilator if you can not regularly voltage. ventilate.
1. Isolate all sources of electrical supply to the unit including any control system supplies switched by the unit. Ensure that all points of electrical and gas isolation are secured in the OFF position. The supply cables and gas pipework may then be disconnected and removed. For points of connection refer to unit installation instructions. 2. Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit. This refrigerant may then be re-used, if appropriate, or returned to the manufacturer for disposal.Under No circumstances should refrigerant be vented to atmosphere. Where appropriate, drain the refrigerant oil from each system into a suitable container and dispose of according to local laws and regulations governing disposal of oily wastes. 3. Packaged unit can generally be removed in one piece after disconnection as above. Any fixing down bolts should be removed and then unit lifted from position using the points provided and equipment of adequate lifting capacity. Reference MUST be made to the unit installation instructions for unit weight and correct methods of lifting. Note that any residual or spilt refrigerant oil should be mopped up and disposed of as described above. 4. After removal from position the unit parts may be disposed of according to local laws and regulations.
E-II-YDS-C-0907
ENGLISH