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    42in Branch Reinforment Cal

    Uploaded by

    Dhakshina K
    This spreadsheet checks branch pipe connections in accordance with clause 304.3 of the ASME B31.3 code. It calculates reinforcement areas and checks for sufficient reinforcement where a branch connects to a header pipe. Input values such as pipe dimensions, material properties, and weld sizes are entered in yellow cells. The spreadsheet then performs calculations to check for adequate reinforcement in accordance with code requirements. Warnings are displayed if reinforcement is insufficient or not fully contained within the required zone.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    42in Branch Reinforment Cal

    Uploaded by

    Dhakshina K
    107 views10 pages
    This spreadsheet checks branch pipe connections in accordance with clause 304.3 of the ASME B31.3 code. It calculates reinforcement areas and checks for sufficient reinforcement where a branch connects to a header pipe. Input values such as pipe dimensions, material properties, and weld sizes are entered in yellow cells. The spreadsheet then performs calculations to check for adequate reinforcement in accordance with code requirements. Warnings are displayed if reinforcement is insufficient or not fully contained within the required zone.

    Original Description:

    42in branch reinforment

    Original Title

    42in branch reinforment cal.xls

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    XLS, PDF, TXT or read online from Scribd

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    This spreadsheet checks branch pipe connections in accordance with clause 304.3 of the ASME B31.3 code. It calculates reinforcement areas and checks for sufficient reinforcement where a branch connects to a header pipe. Input values such as pipe dimensions, material properties, and weld sizes are entered in yellow cells. The spreadsheet then performs calculations to check for adequate reinforcement in accordance with code requirements. Warnings are displayed if reinforcement is insufficient or not fully contained within the required zone.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    107 views10 pages

    42in Branch Reinforment Cal

    Uploaded by

    Dhakshina K
    This spreadsheet checks branch pipe connections in accordance with clause 304.3 of the ASME B31.3 code. It calculates reinforcement areas and checks for sufficient reinforcement where a branch connects to a header pipe. Input values such as pipe dimensions, material properties, and weld sizes are entered in yellow cells. The spreadsheet then performs calculations to check for adequate reinforcement in accordance with code requirements. Warnings are displayed if reinforcement is insufficient or not fully contained within the required zone.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 10
    At a glance
    Powered by AI
    The document discusses calculations for branch reinforcements in accordance with ASME B31.3 1993. It provides calculations to check if branch connections have sufficient reinforcement.

    The document is used to check branch connections in pipelines to ensure they have adequate reinforcement in accordance with the ASME B31.3 1993 code. It provides calculations and checks various parameters to determine if the connection meets code requirements.

    Parameters like nominal pipe diameters, wall thicknesses, design pressure, material properties, branch angle, and corrosion allowances are used as inputs. Calculations are then performed to determine required and available reinforcement areas.

    A

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    Re-Checked by C.E.Smith 3-4-2002. Now acceptable.


    BRANCH REINFORCEMENT IN ACCORDANCE WITH ASME B31.3 1993

    H
    Branch rev 3

    This spreadsheet checks branch connections in accordance with clause 304.3 of the code.
    Where the connection had pad reinforcement, the calculation includes the pad and pad to header weld areas, but only
    the areas within the width of the reinforcement zone. The calculation assumes that the pad and all welds fall within the
    height of the rein
    Where no pad is used, the pad thickness, pad width, and pad to header weld should be input as 0.
    Complete all yellow shaded areas of spreadsheet .
    The original of this spreadsheet is write protected and may not be overwritten. Therefore the new calculation button must
    be used to create a new calculation. A new filename must be entered at the prompt.

    New Calculation

    Print Calculation

    Goto top left of Calc

    26
    27

    JOB NO

    CALC BY

    28

    JOB TITLE

    CHECKED

    29

    CALC No

    APPROVED
    DATE

    30

    Click buttons using mouse against required Units as listed below:-

    31
    32

    Stress Units

    PSI

    Pressure Units

    PSI

    Length Units

    33

    MPA

    MPA

    34

    Kg/cm2

    Kg/cm2

    ins
    mm

    barg

    35
    36

    Units used

    37

    HEADER

    MPA

    barg

    mm
    BRANCH

    38
    39

    MATERIAL

    1.25 Cr A691

    MATERIAL

    P11

    40
    41

    ASME 31.3

    ASME B31.3

    42

    NOMENCLATURE

    NOMENCLATURE

    43
    44

    Dh

    OUTSIDE DIAMETER (mm)

    45

    T(bar)h

    NOMINAL HEADER THICKNESS (mm)

    46

    1066.8 Db
    38 T(bar)b
    0.789

    MILL TOLERANCE (%)

    47

    CORROSION ALLOWANCE (mm)

    48

    DESIGN PRESSURE (barg)

    49

    COEFFICIENT Y (Table 304.1.1)

    50

    BASIC ALLOWABLE STRESS (MPA)

    51

    LONGITUDINAL JOINT FACTOR

    52

    OUTSIDE DIAMETER (mm)

    323.9
    50

    NOMINAL BRANCH THICKNESS (mm)

    12.5

    MILL TOLERANCE (%)

    1 c

    CORROSION ALLOWANCE (mm)

    79.8
    0.4
    113 S
    1 E
    841

    TEMPERATURE (Deg F)

    BASIC ALLOWABLE STRESS (MPA)

    100.6
    1

    LONGITUDINAL JOINT FACTOR

    90

    BRANCH ANGLE (Deg)

    53
    54

    REINFORCEMENT AREAS

    55

    (Pad assumed to have same strength as Header)

    56

    Tr

    57

    PAD THICHNESS LESS UNDERTOL(mm)

    EFFECTIVE PAD AND WELD DETAILS (CALC)

    MINIMUM PAD WIDTH (mm)

    EFFECTIVE PAD WIDTH (mm)

    EFFECTIVE PAD HEIGHT(mm)

    58
    59

    WELD LEG LENGTHS (mm)

    60

    HEADER OR PAD TO BRANCH

    61

    PAD TO HEADER

    MINIMUM

    ACTUAL EFFECTIVE PAD TO HEADER WELD AREA (mm^2)

    0.3536
    0

    50 EFFECTIVE WELD TO BRANCH AREA (mm^2)


    TOTAL EFFECTIVE WELD AREA (mm^2)

    0
    2500
    2500

    62
    63
    64

    CALCULATIONS

    65
    66
    67

    th

    HEADER PRESSURE DESIGN THICKNESS (mm)

    36.6336064

    68

    tb

    BRANCH PRESSURE DESIGN THICKNESS (mm)

    12.451451

    69

    d1

    EFFECTIVE LENGTH REMOVED FROM HEADER AT BRANCH (mm)

    70

    d2

    HALF WIDTH OF REINFORCEMENT ZONE (mm)

    71

    L4

    HEIGHT OF REINFORCEMENT ZONE OUTSIDE OF RUN PIPE (mm)

    72

    A1

    REQUIRED AREA CORRECTED FOR ANGLE (mm^2)

    8733.45178

    73

    A2

    EXCESS AREA IN RUN PIPE (mm^2)

    15.8711356

    74

    A3

    EXCESS AREA IN BRANCH PIPE (mm^2)

    5559.81101

    75

    A4

    PAD AND WELD AREAS (mm^2)

    76

    A2+A3+A4

    REINFORCEMENT AREAS (mm^2)

    77

    (A2+A3+A4)-A1 EXCESS REINFORCEMENT (mm^2)

    238.4
    238.4
    91.75045

    2500
    8075.68215
    -657.769627

    78
    79
    80 File =\\vboxsrv\conversion_tmp\scratch_4\ 185860710.xls.ms_office.xls (Sheet1)
    81 WARNING - BRANCH CONNECTION DOES NOT HAVE SUFFICIENT REINFORCEMENT
    82 ALL REINFORCEMENT IS INSIDE WIDTH OF REINFORCEMENT ZONE
    83 ALL REINFORCEMENT IS INSIDE HEIGHT OF REINFORCEMENT ZONE

    HEADER TO PAD WELD IS ACCEPTABLE

    84 HEADER THICKNESS IS ACCEPTABLE.

    BRANCH ANGLE IS ACCEPTABLE.

    BRANCH THICKNESS IS ACCEPTABLE.

    85 HEADER GEOMETRY ACCEPTABLE FOR REQUIREMENTS OF B31.3 PARA. 304.3.1 b

    HEADER OR PAD TO BRANCH WELD IS ACCEPTABLE.

    86
    87
    88
    89
    90 =IF(2*N70<(O44/SIN(J52*PI()/180)+2*M57),N70-(O44/SIN(J52*PI()/180))/2,M57) EFFECTIVE PAD WIDTH (Ins)
    91 =IF(L37>0,M56,M56+L37)

    EFFECTIVE PAD HEIGHT(Ins)

    92 =L29

    EFFECTIVE PAD TO HEADER WELD AREA (In^2)

    93 =L39

    EFFECTIVE WELD TO BRANCH AREA (Ins^2)

    94 =O59+O60

    TOTAL EFFECTIVE WELD AREA (Ins^2)

    95
    96
    97 =M48*M44/(2*(M50*F51+M48*F49))

    th (ins)

    98 =M48*O44/(2*(O50*J51+M48*F49))

    tb (ins)

    99 =(O44+2*(-O45+O47+(O45*J46/100)))/SIN(J52*PI()/180)

    d1 (ins)

    100 =IF(N69>(M45-M45*F46/100-M47)+(O45-O45*J46/100-O47)+N69/2,N69,(M45-M45*F46/100-M47)+(O45-O45*J46/100-O47)+N69/2)

    d2 (ins)

    101 =IF(2.5*(M45-M45*F46/100-M47)<2.5*(O45-O45*J46/100-O47)+M56,2.5*(M45-M45*F46/100-M47),2.5*(O45-O45*J46/100-O47)+M56)

    L4 (ins)

    102 =N67*N69*(2-SIN(J52*PI()/180))

    A1 (ins^2)

    103

    =2*(M45-N67-M45*F46/100-M47)*(N70-N69/2)

    A2 (ins^2)

    104 =2*N71*(O45-O45*J46/100-O47-N68)/SIN(J52*PI()/180)

    A3 (ins^2)

    105 =2*M57*O58+O61

    A4(ins^2)

    106 =N73+N74+N75

    A2+A3+A4 (ins^2)

    107 =N76-N72
    108

    (A2+A3+A4)-A1 (ins^2)

    109 =IF(2*N70>(O44/SIN(J52*PI()/180)+2*M57),N70-((O44/SIN(J52*PI()/180))/2+M57),0)

    Calculates d2 beyond edge of pad (L27)

    110 =IF(L27>M61,M61,L27)

    check if J27> pad to header weld size (28)

    111
    112
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    =IF(L27>0,M61*M61-(M61-L28)*(M61-L28),0)

    If J27>0, calculate weld area of pad to header (L29)

    =N71-M56
    =IF(L37>M60,M60,L37)
    =IF(L37>0,M60^2-(M60-L38)^2,0)

    Calculates L4 beyond pad height (L37)


    Checks if J31>pad or header to branch weld (L38)
    If J31>0, calculate weld area of pad or header to branch (L39)

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    barg
    Mpa
    Kg/cm2
    PSI

    Conversion to PSI
    14.503776
    145.03776
    14.2238
    1

    26
    27

    3.00984252 Calculates d2 beyond edge of pad

    28

    0 check if J27> pad to header weld size

    29

    0 If J27>0, calculate weld area of pad to header

    30
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    3.612222441 Calculates L4 beyond pad height

    38

    1.968503937 Checks if J31>pad or header to branch weld

    39

    Wall Units :

    3.87500775 If J31>0, calculate weld area of pad or header to branch

    40

    code No

    41
    42

    Stress convertion factor

    43

    Pressure convertion factor

    Length convertion factor

    44

    Dh (ins)

    42

    Db (ins)

    12.7519685

    T(bar)h (ins) 1.496062992

    T(bar)b (ins) 1.968503937

    47

    c (ins) 0.039370079

    c (ins) 0.039370079

    48

    P (PSI) 1157.401325

    45
    46

    Do not over type cells U42 to U44. These code numbers relate to the u

    49
    50

    S (PSI) 16389.26688

    S (PSI) 14590.79866

    51
    52
    53
    54
    55
    56
    57

    Tr (ins)
    Min.Pad Width ins

    0 EFFECTIVE PAD WIDTH (Ins)

    0 EFFECTIVE PAD HEIGHT(Ins)

    58

    0 EFFECTIVE PAD TO HEADER WELD AREA (In^2)

    59
    60

    Weld to Branch ins

    1.968503937

    61

    Weld Pad/Head ins

    3.8750078 EFFECTIVE WELD TO BRANCH AREA (Ins^2)


    3.8750078 TOTAL EFFECTIVE WELD AREA (Ins^2)

    62
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    65

    Available Reinforcement Areas for Header to Pad welds and Pad

    66
    67

    1.44226797 th (ins)

    68

    0.490214605 tb (ins)

    Effect. Pad Outside Radius. X (in)

    69

    9.385826772 d1 (ins)

    Left Hand Pad to Header Weld Available Area (in 2)

    70

    9.385826772 d2 (ins)

    Right Hand Pad to Header Weld Available Area (in 2)

    71

    3.612222441 L4 (ins)

    Pad Available Area (in2)

    72

    13.53687733 A1 (ins^2)

    Reinforcement Limit less

    73

    0.024600309 A2 (ins^2)

    Effective Pad thickness. X1 (in)

    74

    8.617724307 A3 (ins^2)

    Pad to Branch Weld Available Area (in2)

    75

    3.87500775 A4(ins^2)

    (Based on conservative value of b =90o)

    Reinforcement Limit less

    9.3858268 =d2' (ins)

    76

    12.51733237 A2+A3+A4 (ins^2)

    77

    -1.01954496 (A2+A3+A4)-A1 (ins^2)

    78
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    83
    84
    85

    3.00984252

    3.612222441

    3.87500775

    K
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    1
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    Conversion to
    16PSI
    17
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    25

    mm
    in

    Conversion To ins
    0.039370079
    1

    AA

    AB

    AC

    AD

    AE

    AF

    AG

    AA

    AB

    AC

    26
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    31
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    37 mm

    0.039370079 in

    38
    39
    40 Factor

    Conversion to PSI

    Conversion To ins

    41
    42

    145.03776

    PSI

    43

    14.503776

    Mpa

    145.03776

    44

    0.039370079

    Kg/cm2

    45

    14.2238

    barg

    14.503776

    46

    U42 to U44. These code


    47 numbers relate to the units used in your work sheet.
    48
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    51
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    61
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    s for Header to Pad welds and65


    Pad
    66

    Reference - Pad to Header Welds

    67

    Angle "b" in radians

    68

    (If b<>90)Tanb

    69

    Tp/2Tanb = in

    70

    (If b<>90),Tp/2-X.tanb = in

    1.570796327
    -1
    0
    -1

    71
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    83
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    85

    (Lw-Tp/2)/Tanb = in

    in
    mm

    1
    0.039370079

    AD

    AE

    AF

    AG

    V
    86
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    AA

    AB

    AC

    AD

    AE

    AF

    AG

    AH

    AI

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