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    Mozzle Repad Design Tool

    Uploaded by

    Siddiqui Muhammad Ashfaque
    This document is a nozzle and repad design tool from Pressure Vessel Engineering Ltd. that calculates the required and actual areas for a nozzle attachment on a pressure vessel. It provides inputs for the shell, nozzle, and reinforcement materials and dimensions. It then calculates the minimum required nozzle wall thickness, area replacement, and verifies the actual area is greater than the required area. The tool is intended for educational use only and does not check all code requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Mozzle Repad Design Tool

    Uploaded by

    Siddiqui Muhammad Ashfaque
    95 views2 pages
    This document is a nozzle and repad design tool from Pressure Vessel Engineering Ltd. that calculates the required and actual areas for a nozzle attachment on a pressure vessel. It provides inputs for the shell, nozzle, and reinforcement materials and dimensions. It then calculates the minimum required nozzle wall thickness, area replacement, and verifies the actual area is greater than the required area. The tool is intended for educational use only and does not check all code requirements.

    Original Description:

    Mozzle Repad Design Tool

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    © © All Rights Reserved

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    XLS, PDF, TXT or read online from Scribd

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    This document is a nozzle and repad design tool from Pressure Vessel Engineering Ltd. that calculates the required and actual areas for a nozzle attachment on a pressure vessel. It provides inputs for the shell, nozzle, and reinforcement materials and dimensions. It then calculates the minimum required nozzle wall thickness, area replacement, and verifies the actual area is greater than the required area. The tool is intended for educational use only and does not check all code requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    95 views2 pages

    Mozzle Repad Design Tool

    Uploaded by

    Siddiqui Muhammad Ashfaque
    This document is a nozzle and repad design tool from Pressure Vessel Engineering Ltd. that calculates the required and actual areas for a nozzle attachment on a pressure vessel. It provides inputs for the shell, nozzle, and reinforcement materials and dimensions. It then calculates the minimum required nozzle wall thickness, area replacement, and verifies the actual area is greater than the required area. The tool is intended for educational use only and does not check all code requirements.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 2

    1

    2 Pressure Vessel Engineering Ltd.


    3 Finite Element Analysis  ASME Code Calculations
    4 Canadian Vessel Registration  Vessel Modeling and Drafting
    5

    6 Nozzle and Repad Design Tool ver E4.01 Page 1 of 2


    7 Nozzle Description

    8 Shell Inputs:
    9 SA-240 304 Material
    10 20,000 Sv [psi] - allowable stress
    11 1.00 E1 - efficiency of shell at nozzle
    12 24.000 Ds [in] - inside diameter of shell
    13 0.204 nt [in] - nominal shell wall thickness
    14 0.015 Treq [in] - required shell wall thickness
    15 0.015 sca [in] - shell corrosion allowance
    16 Nozzle Inputs:
    17 SA-312 304 Material
    18 20,000 Sn [psi] - allowable stress
    19 1.00 E - nozzle efficiency
    20 4.000 Do [in] - outside diameter of nozzle
    21 0.160 Nwall [in] - nominal wall thickness of nozzle
    22 1.000 Lp [in] - exterior projection of nozzle
    23 1.000 Ip [in] - interior projection of nozzle
    24 0.015 nca [in] - nozzle corrosion allowance
    25 12.5% UTP [%] - undertolerance allowance
    26 50.0 Pn [psi] - interior pressure

    27 Reinforcement:
    28 SA-240 304 Material
    29 20,000 Sp [psi] - allowable stress of repad
    30 0.250 te [in] - repad thickness
    31 6.000 Dp [in] - outside diameter
    32 0.200 Leg41 [in] - fillet size
    33 0.200 Leg42 [in] - fillet size
    34 0.200 Leg43 [in] - fillet size
    35 0.250 LegG [in] - depth of groove
    36 Variables:
    37 UT [in] = Nwall*UTP 0.16*0.1 = 0.020
    38 Rn [in] = Do/2 - (Nwall-nca) + UT 4/2 - (0.16-0.015) + 0.02 = 1.875
    39 ti [in] = Nwall-2*nca 0.16-2*0.015 = 0.130
    40 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(1-0.015,2.5*0.204,2.5*0.13) = 0.325
    41 tn [in] = Nwall-nca 0.16-0.015 = 0.145
    42 d [in] = Do-2*tn 4-2*0.145 = 3.710
    43 Required Thickness: UG-27(c)(1,2)
    44 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
    45 (50*1.875)/(20000*1 - 0.6*50)+0.015 = 0.020
    46 CheckTreqN = TreqN <= Nwall 0.02 <= 0.16 = Acceptable

    47 Minimum thickness per UG-45 [in] = Acceptable 0.078


    1 Area Replacement:
    2 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
    3 1*3.71*0.015*1+2*0.145*0.015*1*(1-1) = 0.056
    4 A1 [in^2] = max(d, 2*(nt+tn)) * (E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
    5 MAX(3.71, 2*(0.204+0.145)) * (1*0.204-1*0.015)-2*0.145*(1*0.204-1*0.015)*(1-1) = 0.701
    6 A2 [in^2] = min((tn-trnR)*fr2*min(5*nt,2*Lp),(tn-trnR)*(Min(2.5*tn+te,2*Lp)*fr2*2))
    7 MIN((0.145-0.005)*1*MIN(5*0.204,2*1),(0.145-0.005)*(MIN(2.5*0.145+0.25,2*1)*1*2)) = 0.143
    8 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
    9 MIN(5*0.204*0.13*1,5*0.13*0.13*1,2*0.325*0.13*1) = 0.085
    10 A5 [in^2] = (Dp-d-2*tn)*te*fr4 (6-3.71-2*0.145)*0.25*1 = 0.500
    11 A41 [in^2] = Leg41^2*fr3 0.2^2*1 = 0.040
    12 A42 [in^2] = Leg42^2*fr4 0.2^2*1 = 0.040
    13 A43 [in^2] = (Leg43-nca)^2*fr2 (0.2-0.015)^2*1 = 0.034
    14 Aa [in^2] = A1+A2+A3+A5+A41+A42+A43 ~~ actual area
    15 0.701+0.143+0.085+0.5+0.04+0.04+0.034 = 1.543
    16 CheckA = Aa >= Ar ~~ check area replacement 1.543 >= 0.056 = Acceptable
    17 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
    18 The required weld size is not checked on this sheet
    19 This sheet cannot be used to check for allowable exterior pressure loads.
    20 This sheet is for educational use only - use at your own risk.

    21 Pressure Vessel Engineering Ltd.


    22 120 Randall Drive, Suite B
    23 Waterloo, Ontario, Canada, N2V 1C6
    24 www.pveng.com (519) 880-9808

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