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    Metco 470AW 10-632

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    JSH100
    This document provides information on Metco 470AW Chromium-Iron-Nickel alloy electric arc wire, including its applications, typical properties, coating characteristics, and recommended spray parameters. The wire is self-bonding and can be used for bond coats and restoring carbon and alloy steels. Recommendations cover arc spraying with 200A and 350A systems.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Metco 470AW 10-632

    Uploaded by

    JSH100
    213 views8 pages
    This document provides information on Metco 470AW Chromium-Iron-Nickel alloy electric arc wire, including its applications, typical properties, coating characteristics, and recommended spray parameters. The wire is self-bonding and can be used for bond coats and restoring carbon and alloy steels. Recommendations cover arc spraying with 200A and 350A systems.

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    Thermal Spray Material

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    This document provides information on Metco 470AW Chromium-Iron-Nickel alloy electric arc wire, including its applications, typical properties, coating characteristics, and recommended spray parameters. The wire is self-bonding and can be used for bond coats and restoring carbon and alloy steels. Recommendations cover arc spraying with 200A and 350A systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    213 views8 pages

    Metco 470AW 10-632

    Uploaded by

    JSH100
    This document provides information on Metco 470AW Chromium-Iron-Nickel alloy electric arc wire, including its applications, typical properties, coating characteristics, and recommended spray parameters. The wire is self-bonding and can be used for bond coats and restoring carbon and alloy steels. Recommendations cover arc spraying with 200A and 350A systems.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Issued October 2000 Supersedes January 1997

    TM

    Metco 470AW Chromium-IronNickel Alloy Electric Arc Wire


    Technical Bulletin #10-632

    Metco 470AW Chromium-Iron-Nickel Arc Wire

    For Bond Coat Applications


    Metco 470AW is a special chromium-iron-nickel alloy which is especially developed for use as a self-bonding arc spray wire. Metco 470AW is self-bonding to annealed or hardened carbon steels, annealed or hardened alloy steels, stainless steels, aluminum, nickel, cast iron, titanium, kovar, columbium and tantalum. However, it is not self-bonding to copper based alloys or tungsten and cannot be used as a bond coat under fused coatings.

    Table of Contents
    Applications Typical Wire Properties Typical Coating Characteristics SmartArc (200 amps) Typical Coating Characteristics SmartArc (350 amps) Coating PhotoMicrographs SmartArc (200 amps) (100x) Coating PhotoMicrographs SmartArc (350 amps) (100x) Recommended Finishing Procedures Safety Recommendations Storage Requirements Recommended Parameters SmartArc (200 amps) Recommended Parameters SmartArc (350 amps)
    TM

    page 2 page 3 page 3 page 4 page 5 page 6 page 6 page 6 page 6 page 7 page 8

    Applications
    Metco 470AW coatings are recommended for use in the following applications: Bond Coatings Restoration of machinable carbon steels and corrosion resistant steels

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Typical Wire Properties


    Typical chemical composition (weight %) of Metco 470AW is as follows: Nickel: Iron: Chromium: Balance 25 15

    Wire diameter size available: 14 ga. (1.63 mm, 0.064 inches)

    Typical Coating Characteristics SmartArc (200 amps)


    Air Cap: Primary Air Pressure, psi: Secondary Air Pressure, psi: Surface Profile: As-Sprayed, micrometers Ra: microinches aa: Hardness: Superficial hardness, Rb: Microhardness, HV0.3: Bond Strength (ASTM C-633)1: C Grit Blasted Steel, MPa: psi: Ground Steel, MPa: psi: Density, g/cm3: Coating Thickness Limits: C Grit Blasted Steel, mm: 0.001 inches: Coating Weight: kg/m2/0.1mm: lb/ft2/0.001: Fine 35 0 Fine 60 0 Fan 35 25 Hi-Velocity 35 0

    13 - 18 525 - 725

    13 - 15 525 - 600

    15 - 20 575 - 800

    15 - 18 600 - 700

    90 - 95 175 - 250

    90 - 95 200 - 300

    90 - 95 175 - 275

    90 - 95 200 - 275

    >68.5 >10,000 >34.2 >5,000 7.1

    >68.5 >10,000 >34.2 >5,000 7.1

    >68.5 >10,000 >34.2 >5,000 7.1

    >68.5 >10,000 >34.2 >5,000 7.1

    1.9 75

    1.9 75

    1.9 75

    1.9 75

    0.71 0.04

    0.71 0.04

    0.71 0.04

    0.71 0.04

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Typical Coating Characteristics SmartArc (350 amps)


    Air Cap: Primary Air Pressure, psi: Secondary Air Pressure, psi: Surface Profile: As-Sprayed, micrometers Ra: microinches aa: Hardness: Superficial hardness, Rb: Microhardness, HV0.3: Bond Strength (ASTM C-633)1: C Grit Blasted Steel, MPa: psi: Ground, MPa: psi: Density, g/cm3: Coating Thickness Limits: C Grit Blasted Steel, mm: 0.001inches: Coating Weight: kg/m2/0.1mm: lb/ft2/0.001: Fine 35 0

    15 - 23 600 - 900

    90 - 95 200 - 300

    >68.5 >10,000 >34.2 >5,000 7.1

    1.3 50

    0.71 0.04

    Bond strength measured using Master Bond EP15 epoxy from Master Bond, Inc., Hackensack, NJ. Results may vary depending on the curing process and type of epoxy used to perform the bond test.
    1

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Coating PhotoMicrographs SmartArc (200 amps) (x100)

    100m Fig. 1 - SmartArc sprayed 470AW with Fine Air Cap at 2.4 bar (35 psi).

    100m Fig. 2 - SmartArc sprayed 470AW with Fine Air Cap at 4.1 bar (60 psi).

    100m Fig. 3 - Metco 470AW coatings sprayed with Fan Air Cap at 2.4 bar (35 psi) (primary) and 1.7 bar (25psi) (secondary) air pressure offer wider spray patterns.

    100m Fig. 4. SmartArc sprayed 470AW with High Velocity Air Cap at 2.4 bar (35 psi).

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Coating PhotoMicrographs SmartArc (350 amps) (x100)

    100m Fig. 5 - SmartArc 470AW coatings produced at high spray rates with Fine Air Cap at 2.4 bar (35 psi) and 350 Amps (x100).

    Recommended Finishing Procedures


    The recommended machining parameters for optimal coating are as follows: Tool Bit: Work Speed: Traverse Rate: Infeed: Lubricant: Kennametal K6 or equivalent 30 - 38 m/min. (100 - 125 SFPM) 0.076 mm/rev. (0.003 in./rev.) 0.076 mm/rev. (0.003 in./rev.) none

    Safety Recommendations
    The material safety data sheet (MSDS) Metco 470AW is available upon request. If personnel must be in the spray environment during spray operations, protective clothing, eye goggles, ear protection and a respirator must be worn. The spray area must always be equipped with suitable exhaust and dust collection systems.

    Storage Requirements
    Wires should be stored in a clean, dry area and preferably kept boxed in a carton.

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Recommended Parameters SmartArc (200 amps)


    Air Cap: Air Pressure: Primary, bar: psi: Secondary, bar: psi: Operating Parameters: Voltage, (V): Amperage, (A): Hourly Consumption: kg. Wire: lbs. Wire Spray Distance: mm: inches: Wire Clamping Pressure: bar: psi: Front Roller Type: Deposit Efficiency, %: Wire Required: kg/m2/0.1mm: lb/ft2/0.001: Coverage: m2/hr/0.1mm: ft2/hr/0.001: Fine Fan Hi-Velocity

    2.4 - 4.1 35 - 60 0 0

    2.4 35 1.7 25

    2.4 35 0 0

    26 - 28 200

    26 - 28 200

    26 - 28 200

    6.8 15

    6.8 15

    6.8 15

    102 - 152 4-6

    102 - 152 4-6

    102 - 152 4-6

    1.7 - 2.4 25 - 35 Serrated 70

    1.7 - 2.4 25 - 35 Serrated 70

    1.7 - 2.4 25 - 35 Serrated 70

    1.013 0.053

    1.013 0.053

    1.013 0.053

    6.71 284.23

    6.71 284.23

    6.71 284.23

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

    Recommended Parameters SmartArc (350 amps)


    Air Cap: Air Pressure: Primary, bar: psi: Secondary, bar: psi: Operating Parameters: Voltage, (V): Amperage, (A): Hourly Consumption: kg. Wire: lbs. Wire: Spray Distance: mm: inches: Wire Clamping Pressure: bar: psi: Front Roller Type: Deposit Efficiency, %: Wire Required: kg/m2/0.1mm: lb/ft2/0.001: Coverage: m2/hr/0.1mm: ft2/hr/0.001: Fine

    2.4 35 0 0

    26 - 28 350

    13.6 30

    102 - 152 4-6

    1.7 - 2.4 25 - 35 Serrated 70

    1.013 0.053

    13.43 568.45

    The information provided in this document is for the convenience of Sulzer Metcos customers for the purpose of evaluation and proper use of the Sulzer Metco product(s) described herein. This document and the information contained herein is the property of Sulzer Metco and shall not be used, disclosed, or reproduced in whole or in part for any purpose other than for the use of said product(s). Nor shall this information be used in any way with goods not manufactured and sold by Sulzer Metco. Sulzer Metco makes no warranties, express or implied, as to the information contained herein.

    #10-632

    Metco 470AW Chromium-Iron-Nickel Alloy Electric Arc Wire

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