Pipe Flo Tutorial
Pipe Flo Tutorial
This tutorial will take you through the process of modeling a small piping system from start to finish and demonstrate most of the program features. New users are strongly encouraged to run through the tutorial. The tutorial is written with the U.S. customary units shown first followed by the equivalent value in S.I. units.
2. Windows a) Click and hold down the left mouse button on the Message Window title bar. b) Dock the Message Window by dragging it around the workspace until a blue rectangle appears to indicate where the Window can be docked, then release the mouse button to dock it at that location. c) Drag the Message Window and place it on top of the List View Window to create tabbed Windows. Click the tabs at the bottom to switch between the two Windows. d) Undock the Message Window by clicking on on the right side of the title bar, or by dragging and dropping the Window anywhere except on the blue rectangle
There are several options to determine how the FLO-Sheet will look and what information will be displayed on the FLO-Sheet.
2. In the Property Grid, click the triangle beside Device View Options a) Expand the section for each Device, then expand the FLO-Sheet Text and check the selection box for each parameter to display. b) Expand the Valve and Fittings Symbols section and check the box beside all the types to display on the FLO-Sheet.
1. 2. 3. 4.
In the Property Grid for the FLO-Sheet, click the triangle beside Authorship Enter your Company name Enter the following Project name: North-South Transfer System Enter your name as the Author
The project Document Units are used as the default units for the displayed results on the FLO-Sheet, the calculated results in the Property Grid, and the user-entered Design Data for all Devices in the Property Grid.
iii. Review the calculated value of Atmospheric Pressure. iv. Over-ride this value by entering 14.7psia (101 kPa). v. Note that the unit for Atmospheric Pressure can be changed with the drop down menu. c) Select Volumetric as the Flow Rate Type
d) Click to open the Custom Units dialog box. i. Enter Smoot^3/sec in the Unit Label field for a custom Volumetric Flow Rate. ii. Enter 2.38e8 for the Conversion Factor. Click to close the Custom Units dialog box. Click the drop down menu of the Volumetric Flow unit and scroll down to see that the Custom Unit is now available to choose from. v. Select gpm for the Volumetric Flow rate unit. 3. Click the drop down menu for a list of available units for each quantity. Accept the default units at this time. 4. Click to close the Adjust Document Units dialog box. iii. iv.
Fluid Zones provide key fluid property information for calculations throughout the model. 1. Click the System Menu and select Fluid Zones to open the Fluid Zones dialog box. 2. 3. 4. 5. 6. 7. Click to open the Fluid Properties dialog box. Enter Water at 60 F and 75 psig (Water at 15 C and 517 kPag) in the Fluid Zone Name field. Select Table Fluid as the Type (other option is Custom Fluid) Scroll down the list of Installed Fluid Tables and select Water. Specify 60 F (15 C) in the Temperature field. Specify 75 psig (517 kPa) in the Pressure field. a) The software calculates the remaining fluid properties using the formulas in the Fluid Table. b) Note the values of Density, Viscosity, Vapor Pressure, and Critical Pressure (Specific Heat Ratio and Relative Molecular Mass are calculated if the fluid is a gas or vapor.) to close the Fluid Properties dialog box to close the Fluid Zones dialog box.
8. Click 9. Click
Pipe Specifications are used to define the pipe material, schedules, pipe sizes, the valves and fittings Valve Table, and the pipe Sizing Criteria and Design Limits. 1. Go to the System menu and click Specifications to open the Pipe Specifications dialog box. 2. 3. 4. 5. Click to open the Pipe Properties dialog box. Type Steel Sched 40 in the Name field. Scroll down the list of the Installed Pipe Tables and click the arrow next to Steel A53-B36.10. Scroll down and select 40 from the list of available schedules. a) Note the values of Absolute Roughness and the Hazen-Williams C Factor are default values taken from the Steel A53-B36.10 Pipe Table and can be over-ridden if desired. b) Note the displayed Size Range for the Pipe Material and Schedules.
6. In the Sizing Criteria drop down list: a) Select Design velocity (other options are Head Loss per 100 units of length or Pressure Drop per 100 units of length) b) Specify 8 ft/sec (2.4 m/s) in the Velocity field 7. In the Design Limits fields: a) Specify 0 and 12 ft/sec (0 and 3.7 m/s) in the Velocitymin and max fields (respectively). b) Specify 0 and 285 psig (0 and 1965 kPag) in the Pressuremin and max fields (respectively). c) Specify 4000 in the Reynolds No min field and leave the max field blank 8. Open the drop down menu for Valve Table and review the available Valve Table to choose from. Select the StandardValve Table. 9. Click 10. Click to close the Pipe Properties dialog box. to close the Pipe Specifications dialog box
The following procedure will have you draw the system first, then go back and enter the Design Data.
1. A Tank on the FLO-Sheet 2. A Sizing Pump 3. A Curve dP Device 4. A Flow Demand 5. A Pressure Boundary
1. Tank to Sizing Pump a) Click on the first Tank on the left of the FLO-Sheet. b) Move cursor down and click on a grid line to create a vertex. c) Move the cursor to the right and click on the Sizing Pump to make the connection. 2. Sizing Pump to Curve dP Device
a) Click on the Sizing Pump. b) Move the cursor to the right and click on the Curve dP Device to make the connection.
3. Curve dP Device to the Node a) Click on the Curve dP Device b) Move cursor to the right and double click to end the Pipe segment and create a Node. (this is another way of creating Nodes) 4. Connect the Node to the Pressure Boundary a) Click on the Node to start another Pipe and move the cursor up and click on a grid line to create a vertex, then to the right and click on the pressure boundary to make the connection. 5. Connect the Node to the Flow Demand a) Click on the Node to start another Pipe and move the cursor down and click on a grid line to create a vertex, then to the right and click on the Flow Demand to make the connection.
NOTE: The Devices and Pipes can be moved around by selecting them and dragging them to the desired position.
NOTE: Vertices can be added by holding down the SHIFT key and clicking on a Pipe. The vertex can be moved to the desired location.
Design the Flow Demand Device 1. Select the Flow Demand Device 2. In the Property Grid: a) In the Name field, enter Flow Demand b) In the Elevation field, enter 45 ft (14m). c) In the Flow Rate field, enter 100 gpm (23 m3/h). d) In the Flow Type field, select Flow Out.
1. Select Entrance - Sharp Edged and click Installed list 2. Select Elbow - Standard 90, enter 3 for Count, then click place them on the Installed list Expand the Valve section and add 2 Gate valves individually: 1. Select Gate - Knife, leave the Count as 1, then click on the Installed list 2. Select Gate - Knife, leave the Count as 1, then click on the Installed list iii. iv. v.
to place it on the to
ii.
to place it to place it
Click to close the Valve and Fittings dialog box. Notice the calculated K (Valves & Fittings) which is the sum of the Resistance Coefficients for all the installed Valves and Fittings Notice that the Suction Pipe shows the individual gate valves, but there is only one symbol representing all 3 elbows. The symbols can be moved along the Pipe for graphical purposes, or using the Device View Options the Valves & Fittings can be hidden.
Evaluate Messages
There are five (5) levels of messages based on the calculated results. Level 0 messages are generated if results cannot be calculated based on how the system is designed. Level 1 messages mean the results are invalid, Level 2 indicated increased uncertainty in the results, Level 3 messages are generated if user-entered limits are exceeded, and Level 4 are informational messages about the status of devices. To view the Messages:
1. If the Message Window is not displayed, from the View Menu, select Messages from the Windows drop down list. 2. The Message Window shows what Device(s) is causing the message, what the message is, and a link to a page in the Help File that explains the message and what can be done to resolve the problem that is creating the message. There should only be one message generated at this point in the tutorial. This should be a Level 4 message describing the Number of Iterations and the % Deviation of each iteration. If you have any other messages, review the previous sections of the tutorial to determine what was entered incorrectly.
the FLO-Sheet, the Property Grid Results section for each Device, or the List View Window
Property grid
This is the only place where design information can be added or edited When you point to something on the FLO-Sheet the Property Grid automatically shows the information about the selected item
List View
You can see the results of like elements and compare them together The list can be sorted by any heading Columns can be re-arranged or hidden
FLO-Sheet
This is to provide important information Best way to see the results in context of the entire system Information for individual items can be hidden or displayed based on the objective of the calculation Excellent presentation look with objective on big picture.
1. Verify the model is in Calculate Mode with the calculated Total Head displayed as 260.8 ft (79.5 m). 2. Right Click on the Transfer Pump and choose Select Catalog Pump from the right click menu to open the Pump Selection dialog box. a) The Fluid Properties section shows the key fluid properties from the Fluid Zone of the pump's inlet pipe. b) The Search Criteria section displays the Flow Rate, Total Head, NPSHa, among other criteria. This criteria can be edited once a catalog is selected. 3. In the Select Catalog section: a) Click to expand the list of pump catalogs that are installed on your computer. i. To download additional catalogs, click on the Download Pump Catalogs link to go the Engineered Software website. b) Choose Sample Catalog.60 from the list. i. Notice that the Types and Speeds boxes are now populated with those available in the catalog. ii. Also notice that the Edit Search Criteria box is activated.
4. Click on the Edit Search Criteria button to open the Search Criteria dialog box. a) decrease the Total Head value to 240 ft (73m) to add a design margin. b) Enter 62.13 ft (19m) for NPSHa c) Enter a NPSH Margin Ratio of 1.3 d) Enter a Preferred Operating Range from 60 to 120 percent of flow at BEP. e) A Secondary Operating Point can be entered, along with a motor type and motor Sizing Criteria. Leave these as they are for now. 5. 6. 7. f) Click to accept the new Search Criteria. In the Types section, check the box beside ESP and HSC. In the Speeds section, check the box beside 3600 and 1800. A list of pumps that meet the Search Criteria is displayed, along with a thumbnail of the pump curve with the design point marked. a) Click on the Eff (%) column heading to re-order the list by pump efficiency in ascending order. Click it again to re-order the list in descending order. Double click on the ESP 4x3-13 row to open its Pump Curve. a) The pump Speed (3550 rpm) and recommended impeller Diameter (8.125") (206 mm) to achieve the design point are displayed. Note that the value of Total Head with this diameter is 245 ft (76m), which is greater than the search criteria of 240 ft (73m).
8.
Click the down triangle beside the impeller diameter to reduce the size to 8"(200 mm). Notice that the pump curve drops and the value of Total Head at this diameter is only 229 ft (70m), which is less than the required Total Head. ii. Click the up triangle to increase the impeller diameter back to 8.125" (206mm). b) New Flow or Head values can be entered and the results displayed in the Data Point section. This does not change the design point used in the Search Criteria. 9. Click to close the dialog box.
i.
2. Click to return the pump data to the model and change the Sizing Pump into a Centrifugal Pump. 3. The POR and NPSH Margin Ratio are not brought in from the Search Criteria, so these have to be reentered. a) Enter 60 in POR From field. b) Enter 120 in POR To field. c) Enter 1.3 in the NPSH Margin Ratio field.
1. Click the Edit Lineup button dialog box. 2. Click to add a Lineup.
3. Select the new Lineup and click 4. Rename the Lineup "Minimum Flow". 5. Click
to open the
d) Click to close the Curve Data dialog box. 4. Evaluate Messages a) With the system in Calculate Mode, review the Messages created with this operating scenario using the Messages Window. i. Pump running outside of preferred operating region. b) Click the Help ID link in the Messages Window to open a description of the message and what is causing it.
Pump Graph
1. Right click on the Transfer Pump and select Graph... from the right click menu to open the Pump Graph. 2. Click on the Graph Settings... button to open the Graph Display dialog box.
1. In the Pump Curves section, check Catalog, Envelop, and Design Curve. 2. In the Optional Curves section, check Efficiency and Power, and either ISO or Line under each. 3. In the Graph Elements section, check Grid Lines, Design Point, Design Guides, and Selection Window. 4. The color of each line can be changed. 5. Click to close the Graph Display dialog box. 3. Click within the allowable operating range for the given impeller diameter to view the associated values for that Data Point. 4. Increase and decrease the Speed and Diameter to see the effect on the pump curve. 5. Click to close the pump graph without applying the changes to the pump performance.
2. Click
Pipeline Graph
The system must be in Calculate Mode to view the Pipeline Graph. 1. Right click on any pipeline and select Graph from the right click menu to open the Pipeline Graph. 2. Click to open a text file containing the data that was generated to create the graph. This file can be saved if desired. 3. Click to close the data text file. 4. Click to close the Pipeline Graph.
Presentation Mode can be toggled on to remove the grid and show the system on a white background. Device Symbols can be changed and re-sized.
The Text for individual Devices can be shown or hidden and the font, style, size and orientation can be changed. Floating Text can be placed anywhere on the drawing, allowing you to freely annotate various areas and objects in your system. 5. Images can be placed on the FLO-Sheet, moved and re-sized. 6. Rectangles can be drawn around objects and sections of the system to highlight particular pieces of equipment, operation areas, and landmarks. 7. Notes and Links can be added to each Device to include additional information.
3. 4.
NOTE: You can re-size the image by clicking and dragging the green squares on the corners and sides of the images. The corners keep the ratio of length to height locked in, while the side and top and bottom squares will stretch the image.
5. Click
a) Type in the following URL: www.eng-software.com b) Click to close the Hyperlink dialog box. 6. Click the View tab to view the Note and Link. a) Click the hyperlink that was created to open the web page (if you have internet access). 7. Click to close the Editor dialog box. 8. There is now an asterisk (*) to the left of the first line of text for the Duplex Strainer indicating that the Device has a Note.
1.
Change the Transfer Pump Symbol a) Right click on the Transfer Pump and select Change Symbol to open the Symbol dialog box.
2.
Change the North Tank symbol a) Right click on the North Tank and select Change Symbol. b) Select the Pressurized Tank symbol and click c) Repeat for the South Tank. .
3. 1.
a) Right click on the Curve dP Device and select Change Symbol b) Select the Duplex Strainer symbol and click .