This quality assurance plan outlines inspection procedures for the fabrication of a pre-engineered steel building. It specifies checks to be performed on raw materials, bought out items, fabrication processes, welding and non-destructive testing (NDT), surface cleaning and painting. Key steps include 100% verification of raw material test certificates, dimensional checks on 1 in 3000 bought out items, visual and measurement inspections of fabrication and welding work, and NDT on 1 joint per day. Inspection results will be documented in reports to verify compliance with specifications, drawings and industry standards.
This quality assurance plan outlines inspection procedures for the fabrication of a pre-engineered steel building. It specifies checks to be performed on raw materials, bought out items, fabrication processes, welding and non-destructive testing (NDT), surface cleaning and painting. Key steps include 100% verification of raw material test certificates, dimensional checks on 1 in 3000 bought out items, visual and measurement inspections of fabrication and welding work, and NDT on 1 joint per day. Inspection results will be documented in reports to verify compliance with specifications, drawings and industry standards.
This quality assurance plan outlines inspection procedures for the fabrication of a pre-engineered steel building. It specifies checks to be performed on raw materials, bought out items, fabrication processes, welding and non-destructive testing (NDT), surface cleaning and painting. Key steps include 100% verification of raw material test certificates, dimensional checks on 1 in 3000 bought out items, visual and measurement inspections of fabrication and welding work, and NDT on 1 joint per day. Inspection results will be documented in reports to verify compliance with specifications, drawings and industry standards.
This quality assurance plan outlines inspection procedures for the fabrication of a pre-engineered steel building. It specifies checks to be performed on raw materials, bought out items, fabrication processes, welding and non-destructive testing (NDT), surface cleaning and painting. Key steps include 100% verification of raw material test certificates, dimensional checks on 1 in 3000 bought out items, visual and measurement inspections of fabrication and welding work, and NDT on 1 joint per day. Inspection results will be documented in reports to verify compliance with specifications, drawings and industry standards.
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QUALITY ASSURANCE PLAN
Pre-Engineered Steel Building / Steel Structure
NAME OF CUSTOMER : DESCRIPTION CHARACTERISTIC TYPE OF CHECK EXTENT OF CHECK
DOCUMENT NO REVISION NO DATE
INSPECTION BY
: PCT/QC/QAP/General : : REMARKS
JOB NO: SPEC. CODES & STANDARDS FOR ACCEPTANCE CRITERIA
FORMAT OF RECORDS PCT Client/TPI
RAW MATERIAL a) Chemical Properties b) Mechanical Properties c) Dimensions a) Chemical Properties b) Mechanical Properties c) Dimensions a) Chemical Properties b) Mechanical Properties c) Dimensions a) Mill TC Verification b) Mill TC Verification c) Measurement a) Mill TC Verification b) Mill TC Verification c) Measurement a) Mill TC Verification b) Mill TC Verification c) Measurement a) 100% b) 100% c) 1No./ Incoming Vehicle a) 100% b) 100% c) 1No./ Incoming Vehicle ASTM A 572 Gr 50 or equivalent material a) R b) R c) I a) R b) R c) I a) Mill TC b) Mill TC c) PCT-Inspection report a) Mill TC b) Mill TC c) PCT-Inspection report a) Mill TC b) Mill TC c) PCT-Inspection report
1.1 Steel Plate
1.2 Hot Rolled & Hollow Sections (Beam/Channel/Angle Bar, Beams, pipes etc.) 1.3 Purlin & Panel Coils
IS2062 E250 WA For HR sections IS 1239, IS 4923, I S 1161 for Pipe / Hollow sections ASTM A 792 Gr . 50 / 80 a) 100% a) R b) 100% for Panel b) R c) 1No./ Incoming Vehicle ASTM A 653 Gr 50 for GI & c) I ASTM A 1011 Gr 50 for Plain Purlins
BOUGHT OUT ITEMS a) Chemical properties b) Mechanical properties c) Dimension a) Material b) Dimensions a) Mfr. TC Verification b) Mfr.TC Verification c) Measurement a) Mfr. TC Verification b) Measurement a) 100 % b) 100 % c) Sample-1 in 3000 a) 100 % b) Random Sample ASTM A 325, A563 & A 436
2.1 Bolts, Nuts & Washers (Fasteners) 2.2 Doors, Windows, FRP ventilators, skylights etc. 3 FABRICATION PROCESS
As per Drawing & client Specifications
a) R b) R c) I a) R b) R
a) Manufacturer TC b) Manufacturer TC c) PCT-Inspection report a) Manufacturer TC b) PCT-Inspection report
3.1 Fabrication of Primary Structure 3.2 Final Inspection (Before Painting) 4 WELDING & NDT
a) Dimension a) Dimension b) Part Identification a) Procedure Specification b) Procedure Qualification c) Welder Qualification a) Visual Defects b) Weld size c) Surface Defects d)Under surface defects a) Surface preparation b) Surface Coating a) Dimensions b) Surface & Shape
a) Measurement a) Measurement b) Verification a) Verification / Review b) Verification / Review c) Verification / Review a) Visual b) Measurement c) DP Test d) Ultrasonic Test a) Measurement & Visual b) Measurement- DFT a) Measurement b) Visual
a) 50 % a) 100% b) 100% a) 100% b) 100 % c) 100 % a) 100% b) 50 % c) 1 Joint /Day d) 1 Joint / Day a) 1 Sample / Day b) 1 Sample / Day a) 1 Sample / Shift b) Random
Fabrication-As Per Dwg. and MBMA Fabrication-As Per Dwg. and MBMA
a) I a) I
a) PCT-Inspection report a) PCT-Inspection report
4.1 Welding Procedure
AWS D1.1 -2010
4.2 Welding Inspection
AWS D1.1 -2010
a) R b) R c) R a) I b) I c) I d) I a) I
a) WPS b) PQR c) WPQ a) PCT-Inspection report b) PCT-Inspection report c) PCT-Inspection report d) PCT-Inspection report a) PCT-Inspection report b) PCT-Inspection report a) PCT-Inspection report
SURFACE CLEANING & PAINTING As per Client requirement and Specifications As per Drawing , MBMA & client Specifications
5.1 Surface Cleaning & Painting process 6 Roll Forming 6.1 Purlin & Roof Sheeting Roll Forming LEGEND :R - Review I - Inspection
a) I
PCT - Phenix Construction Technology AWS - American Welding Society
ASTM- American Society for Material & Testing IS - Indian Standard MBMA - Metal Building Manufacturer's Association Reviewed & Approved by : _________________________ Customer / Third Party Insp.
Prepared by : ____________________ Phenix - Head Q.A./Q.C.
