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Visit Report - 312

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The inspection report is documenting an inspection of rubber lining produced by Castle Rubber for an ion exchange project. Several issues were found including surface damage, leakage during spark testing, and unspecified bolt/stud sizes.

The inspection report is documenting a quality inspection of rubber lining for middle collectors for SAC and SBA that was produced by Castle Rubber for an ion exchange job. The report provides details on the project, vendor, order status, inspected items, and inspection findings.

During the inspection, surface damage was found in some areas of the rubber lining, as well as leakage during spark testing of the SAC and SBA headers. The bolt/stud sizes used for attachment of the header and clamping were also not specified.

UNIT : 012

DIVISION : INTERNATIONAL DIVISION (EXPORT)


LOCATION : RABALE, NAVI MUMBAI – 400701
DEPARTMENT : QUALITY

INSPECTION REPORT
Inspection Report No : 312 Issue Date : 24/09/18
Inspection Req. Ref. : -- Date of Visit : 24/09/18
Section A: Project Details
Client : Indo Jordan project Project : Indo Jordan project
Ion Exchange Job No. : 058000180196 Client PO / LOI No. : -
Section B: Vendor Details (Place of Inspection)
20182019/01/012/N/00276 &
00277, 00278, 00279 dated
Vendor Name : Castle Rubber Vendor PO / LOI No. :
11.09.18

Location : Rabale Vendor Contact : (Mr. S.V.RAI)


Section C: Order Status
Inspected Items : Completely (Whole Lot / Final Inspection) Partial Lot (Stage Inspection)
ITP/QAP Stage and No : NA
Section D: Documents/Specification Details
SN Title Document No. Rev. Approval Status
1 As per Index As per Index - -
Section E: Details of Inspected Items
P.O. Qty ( Nos.)
Items Description Remarks
Sr. No. Ordered Inspected Accepted
* Refer punch
1 Rubber Lining of Middle Collector for SAC and SBA Lot Lot On Hold*
points
Section F: Inspection and Review Parameters

1) Visually Check for Surface damage, Lining Thickness, Spark Leakage, Hardness (* Refer Punch
Points)

Section G: (*)Punch Lists or Pending Activities During Inspection / Document Review

1) Vendor need to attend Surface damage at places identified during Visit ( refer Photos) (surface cut,
Notches, Overlapping, Padding, Hole size filing for Bolt fitment ) OPEN
2) Leakage Observed during Spark Test of SAC and SBA Header along with clamping, vendor need to
attend the same and reoffer. OPEN
3) Kindly mentioned the Bolt/Stud size used for holes attachment of Header, LCSM clamping after
Rubber Lining. OPEN

FORMAT NO. FM-QCD-02_REV.1.1. Page 1 of 4


UNIT : 012
DIVISION : INTERNATIONAL DIVISION (EXPORT)
LOCATION : RABALE, NAVI MUMBAI – 400701
DEPARTMENT : QUALITY

INSPECTION REPORT
Section H: Inspection Photos

Rubber Lining Thickness check Dimensionally check

Hardness Check Spark Test @ 15kv

FORMAT NO. FM-QCD-02_REV.1.1. Page 2 of 4


UNIT : 012
DIVISION : INTERNATIONAL DIVISION (EXPORT)
LOCATION : RABALE, NAVI MUMBAI – 400701
DEPARTMENT : QUALITY

INSPECTION REPORT

Section I: (*) Punch point Photos

Excess Rubber Padding


Surface Damage/Cut

Non-Uniform Overlapping
Excess Rubber Padding to be Grind for Smooth Level

FORMAT NO. FM-QCD-02_REV.1.1. Page 3 of 4


UNIT : 012
DIVISION : INTERNATIONAL DIVISION (EXPORT)
LOCATION : RABALE, NAVI MUMBAI – 400701
DEPARTMENT : QUALITY

INSPECTION REPORT

Spark Test Leakage During Test Spark Test Leakage Area

Cleared for further Process Vendor to close the Punch Points


If Yes Mention the which process/stage: If Yes Mention the Closeout Date by Vendor:
Non Conformance Report (NCR) Issued Yes No

Disciplines : Ion Exchange - Inspection Engineer Castle Rubber . Representative


Name & Sign : Mr. Vinay Yadav Mr. S A. RAI

FORMAT NO. FM-QCD-02_REV.1.1. Page 4 of 4

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