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    Manual

    Uploaded by

    muhammad arif
    The document provides a maintenance schedule for a Jenbacher engine, listing maintenance tasks and inspection tasks to be performed at regular intervals based on operating hours. It outlines daily, weekly, monthly, yearly, and overhaul tasks up to 60,000 operating hours, including checking valve clearance, filters, pumps, bearings, and replacing wear parts. Proper maintenance according to the schedule is required to maintain warranty eligibility.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Manual

    Uploaded by

    muhammad arif
    717 views4 pages
    The document provides a maintenance schedule for a Jenbacher engine, listing maintenance tasks and inspection tasks to be performed at regular intervals based on operating hours. It outlines daily, weekly, monthly, yearly, and overhaul tasks up to 60,000 operating hours, including checking valve clearance, filters, pumps, bearings, and replacing wear parts. Proper maintenance according to the schedule is required to maintain warranty eligibility.

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    book

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    manual

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    The document provides a maintenance schedule for a Jenbacher engine, listing maintenance tasks and inspection tasks to be performed at regular intervals based on operating hours. It outlines daily, weekly, monthly, yearly, and overhaul tasks up to 60,000 operating hours, including checking valve clearance, filters, pumps, bearings, and replacing wear parts. Proper maintenance according to the schedule is required to maintain warranty eligibility.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    717 views4 pages

    Manual

    Uploaded by

    muhammad arif
    The document provides a maintenance schedule for a Jenbacher engine, listing maintenance tasks and inspection tasks to be performed at regular intervals based on operating hours. It outlines daily, weekly, monthly, yearly, and overhaul tasks up to 60,000 operating hours, including checking valve clearance, filters, pumps, bearings, and replacing wear parts. Proper maintenance according to the schedule is required to maintain warranty eligibility.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines the maintenance schedule for a Jenbacher gas engine, including inspection and replacement intervals for various engine components.

    The maintenance schedule is for maintaining a Jenbacher gas engine to ensure proper operation and honor warranty claims.

    The maintenance tasks included are things like inspecting filters, checking ignition systems, lubricating oil analysis, cleaning coolers, replacing parts, and more.

    Jenbacher

    Documentation

    3.1 Maintenance schedule

    Intervals independent of the number of operating hours Inspection task Number/ Interval section daily Daily inspection round I 9002 0 daily Operating data log --Intake air filter-Engine Overvoltage suppressor Check ignition voltage/ spark plug IW 8041 A0 IW 8048A0 IW 0309 M0 IW 0101 M0 TA 1000-0099A TA 1000-0099B TA 1000-0099C TA 1000-0050 ----TA 1000-0200 TA 1000-0201 TA 1000-0204 W 8080 A0 Battery in DIANE module Storage battery at battery charger ----daily daily weekly < 250 oh first time after 150 oh

    Note Carry out daily visual inspection of the unit. Log the operating data daily. If the underpressure increases to more than 1000 Pa, the filter elements in the prefilter and pocket filter should be replaced. Visual inspection of the overvoltage deflectors. The result of the ignition voltage check to be carried out weekly, serves as the indicator for the actual service life of the spark plug. The results from the engine lubricating oil analyses are decisive for the actual oil change periods.

    Lubricating oil

    Battery Air filter in switch cabinet Switch cabinet cooler Cooling water

    Check the acid level. once in a month Check if the pole binders are properly secured. Check air filter for pollution. once in a month If necessary, clean or replace. Check switch cabinet cooler for clogging once in a year and, if necessary, clean using compressed air. once in a year Concentration inspection

    30000 oh after having completed the Cooling water exchange overhaul activities every two years Replace every five years Replace

    Proper maintenance according to the maintenance schedule is a condition for honouring any claims under warranty. After the Overhaul 60000 operating hours, the maintenance work to be carried out is repeated at the same interval periods.

    Keyword: Module type : Issued:

    Chiniot 320 JGS 320 GS-N.L Doku./Provin


    3_1_EN.doc

    Unit no.: Version: Checked: Index:

    J E800 C105 VMP_Klammer Gerhard/TEAM_Egger Christoph/CSA_Sonnerer Herbert d

    Module no.: 557786 1 Engine no.: 557787 1 Date: 2008-04 -- No.: 1 / 4

    EN

    Jenbacher
    Documentation

    3.1 Maintenance schedule

    Interval reference number = Operating hours/1000


    Interval ref. nr

    ZK = on the occasion of cylinderhead disassembly

    Maintenance task/ Inspection task

    Number

    Operating hours < 100 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000

    2 2
    2/20 2/30 2/30/ 60

    Maintenance after first start-up Valve clearance Ignition system Crankcase suction filter Regulating rods/Throttle valve/ Actuator Gas train Inspection Turbocharger Engine cooling water pump Starter Gas mixer Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing Camshaft/Steering parts

    W 1000 0 W 0400 M0 W 0303 M0 W 0506 M0 W 0200 M0 W 8045 A0 I 0103 0 W 8023 M0 W 0202 M3 W 8032 M0 W 0704 M0 W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0 W 8052 M0 W 8046 M0 W 8054 M0 W 8043 A0 W 2100 M0 W 8051 M0 W 8053 M0 W 8030 A0 W 8033 0

    10 10 10 10
    10/20/ 30

    20 20 20 30 30 30 30 ZK 30 60 60

    Engine oil pump Turbocharger after-lubrication pump 60 Plate-type heat exchanger 60 Overhaul ZK Exhaust gas manifold/Isolation - Cylinder head replacement - Generator - Elastomer parts

    if required

    Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance protocol.

    Keyword: Module type : Issued:

    Chiniot 320 JGS 320 GS-N.L Doku./Provin


    3_1_EN.doc

    Unit no.: Version: Checked: Index:

    J E800 C105 VMP_Klammer Gerhard/TEAM_Egger Christoph/CSA_Sonnerer Herbert d

    Module no.: 557786 1 Engine no.: 557787 1 Date: 2008-04 -- No.: 2 / 4

    EN

    Jenbacher
    Documentation

    3.1 Maintenance schedule

    Interval reference number = Operating hours/1000


    Interval ref. nr

    ZK = on the occasion of cylinderhead disassembly

    2 2
    2/20 2/30 2/30/ 60

    Valve clearance Ignition system Crankcase vent Regulating rods/Throttle valve/ Actuator Gas train Inspection Turbocharger Engine cooling water pump Starter Gas mixer Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing Camshaft/Steering parts Engine oil pump Turbocharger after-lubrication pump Plate-type heat exchanger Overhaul Exhaust gas manifold/Isolation Cylinder head replacement Generator Elastomer parts

    W 0400 M0 W 0303 M0 W 0506 M0 W 0200 M0 W 8045 A0 I 0103 0 W 8023 M0 W 0202 M3 W 8032 M0 W 0704 M0 W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0 W 8052 M0 W 8046 M0 W 8054 M0 W 8043 A0 W 2100 M0 W 8051 M0 W 8053 M0 W 8030 A0 W 8033 0

    10 10 10 10
    10/20/ 30

    20 20 20 30 30 30 30 ZK 30 60 60 60 60 ZK -

    Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance protocol.

    Keyword: Module type : Issued:

    Chiniot 320 JGS 320 GS-N.L Doku./Provin


    3_1_EN.doc

    Unit no.: Version: Checked: Index:

    J E800 C105 VMP_Klammer Gerhard/TEAM_Egger Christoph/CSA_Sonnerer Herbert d

    EN

    21000 22000 23000 24000 25000 26000 27000 28000 29000 30000 31000 32000 33000 34000 35000 36000 37000 38000 39000 40000

    Maintenance task/ Inspection task

    Number

    Operating hours

    if required

    Module no.: 557786 1 Engine no.: 557787 1 Date: 2008-04 -- No.: 3 / 4

    Jenbacher
    Documentation

    3.1 Maintenance schedule

    Interval reference number = Operating hours/1000


    Interval ref. nr

    ZK = on the occasion of cylinderhead disassembly

    2 2
    2/20 2/30 2/30/ 60

    Valve clearance Ignition system Crankcase vent Regulating rods/Throttle valve/ Actuator Gas train Inspection Turbocharger Engine cooling water pump Starter Gas mixer Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing Camshaft/Steering parts Engine oil pump Turbocharger after-lubrication pump Plate-type heat exchanger Overhaul Exhaust gas manifold/Isolation Cylinder head replacement Generator Elastomer parts

    W 0400 M0 W 0303 M0 W 0506 M0 W 0200 M0 W 8045 A0 I 0103 0 W 8023 M0 W 0202 M3 W 8032 M0 W 0704 M0 W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0 W 8052 M0 W 8046 M0 W 8054 M0 W 8043 A0 W 2100 M0 W 8051 M0 W 8053 M0 W 8030 A0 W 8033 0

    10 10 10 10
    10/20/ 30

    20 20 20 30 30 30 30 ZK 30 60 60 60 60 ZK -

    Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance protocol.

    Keyword: Module type : Issued:

    Chiniot 320 JGS 320 GS-N.L Doku./Provin


    3_1_EN.doc

    Unit no.: Version: Checked: Index:

    J E800 C105 VMP_Klammer Gerhard/TEAM_Egger Christoph/CSA_Sonnerer Herbert d

    EN

    41000 42000 43000 44000 45000 46000 47000 48000 49000 50000 51000 52000 53000 54000 55000 56000 57000 58000 59000 60000

    Maintenance task/ Inspection task

    Number

    Operating hours

    if required

    Module no.: 557786 1 Engine no.: 557787 1 Date: 2008-04 -- No.: 4 / 4

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