Accesorios Media Tension Elastimold
Accesorios Media Tension Elastimold
Accesorios Media Tension Elastimold
Cable Accessories
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2 Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A3A4 Standard Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A5 200 A Loadbreak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A6A9 200 A Deadbreak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A10A11 600 Series Deadbreak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A12A15 600 Series Deadbreak Cam-Op, Link-Op . . . . . . . . . . . . .A16A17 600 Series Deadbreak Stick-Op, Window-Op . . . . . . . . . .A18A19 600 Series Deadbreak Cable Joints . . . . . . . . . . . . . . . . . . .A20A21 Molded Multi-Point Junctions . . . . . . . . . . . . . . . . . . . . . . . . .A22A23 PCJ Power Cable Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . .A24A25 Cable Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A26A29 Shield Adapters, Sealing and Grounding . . . . . . . . . . . . . . . . .A30A31 Equipment Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A32 How to Specify Size-Sensitive Products . . . . . . . . . . . . . . . . . .A33A34 AEIC and ICEA Cable Insulation Diameter . . . . . . . . . . . . . . . . .A35A38 WX Size Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A39A41 Shrink-Fit Cable Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A42A43 Ranger2 Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A44A49 Faulted Circuit Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A50A57 Underground Distribution Switchgear . . . . . . . . . . . . . . . . . . .A58A69 Molded Fuse Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A70A79 Surge Arresters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A80A85 Molded Vacuum Recloser . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A86A87
w w w. tnb.c a
A1
Elastimold
Cable Accessories
Introduction
This section provides an easy-to-use, comprehensive listing of Elastimold products for 5 kV thru 35 kV underground power distribution systems. Included are separable elbow connectors, cable joints, terminations and other cable accessory components. This catalogue incorporates information relative to product application, ratings and selection. The Thomas & Betts Elastimold brand is recognized as the leading producer of premolded cable accessory components worldwide. Utilizing specially formulated materials with 100% peroxide-cured insulation and shielding, Elastimold products represent the state-of-the-art in premolded process technology. Durable, quality construction and non-degrading, high-reliability, maintenance-free performance is assured when specifying Elastimold products. Elastimolds broad line of premolded products offers signicant advantages over eld-fabricated and other alternatives, including: 100% factory assurance testing prior to delivery and installation; simplied, single-piece construction with built-in insulating, shielding and sealing surfaces; ease of installation with no special skills or tools required; and compact, lightweight, durable designs for easy handling and application.
Separable Elbow Connectors and their related accessories are available in 200 A loadbreak, 200 A deadbreak and 600 A deadbreak styles. Rated for padmount, subsurface, vault, indoor, outdoor and other applications, units feature interchangeable interfaces which can be easily engaged or separated to provide a convenient method to connect or disconnect cable and equipment in a distribution system.
Cable Joints are available in permanently crimped or bolted (separable) connector styles. Permanently crimped units are rated the same as the cable they are connecting and are available for all applications including direct buried.
Cable Terminations are available in single-piece or modular designs. Rated for indoor, outdoor or padmount applications, units allow connection and transition from shielded underground cables to bare overhead conductors and live-front equipment. Elastimold Special Component Services Group provides custom products tailored to specic application requirements. Please contact the factory for further information regarding this service. For Surge Arresters see pages A80 to A85 and Fused Elbows, see pages A70 to A79.
A2
w w w. tnb.c a
Elastimold
Cable Accessories
Ratings
Certied Tests and Performance
Elastimold Separable Connectors, Cable Joints, Cable Terminators and other cable accessory products have been designed and tested per applicable portions of IEEE, ANSI and other industry standards including: IEEE 386 Standard For Separable Connectors IEEE 404 Standard For Cable Joints and Splices IEEE 48 Standard For Cable Terminations IEEE 592 Standard For Exposed Semiconducting Shields ANSI C119.4 Standard For Copper and Aluminum Conductor Connectors AEIC CS8 Standards For XLP and EPR Insulated Cables ICEA S-94-649-2004 and S-97-682-2000 Standard for Cables Rated 5,000 46,000 V
Cable Joints and Terminations Ratings Refer to the pages listed below for rating information: PCJ Cable Joints, page A24 Separable Connector Ratings Table 1 shows voltage and current ratings which apply to all Separable Connectors including 200 A Loadbreak, 200 A Deadbreak and 600 Series Deadbreak products. Table 2 shows switching and fault close ratings which only apply to 200 A Loadbreak Connectors. Cable Terminations, page A26 to A29
w w w. tnb.c a
A3
Elastimold
Cable Accessories
Ratings
Certied Tests and Performance (contd)
Table 1
OPERATING VOLTAGE Maximum line-to-ground (See Application Info Note 1) BIL Impulse withstand 1.2 x 50 microsecond wave WITHSTAND VOLTAGE AC One Minute DC Fifteen Minute CORONA EXTINCTION LEVEL @ 3pC Sensitivity 200 A Products Continuous Current: Symmetrical Momentary Current: 600 Series Products Continuous Current: Symmetrical Momentary Current:
15 kV Class Ratings
25 kV Class Ratings
35 kV Class Ratings
8.3 kV
15.2 kV
21.1 kV
95 kV 34 kV 53 kV 11 kV 200 A* 10 kA sym, 10 cycle duration 600 and 900 A* 25 kA sym, 10 cycle duration
125 kV 40 kV 78 kV 19 kV
150 kV 50 kV 103 kV 26 kV
Loadmake/Loadbreak Switching
1 and 3 circuits 8.3 kV line to ground, 14.4 kV max. across open contacts. 10 loadmake/break operations at 200 A max. with 70 to 80% lagging power factor.
Fault Close
1 fault close operation at 8.3 kV or 14.4 kV; 10,000 A, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 15.2 kV or 26.3 kV; 10,000 A, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 21.1 kV or 36.6 kV; 10,000 A, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)
25 kV Class Ratings
1 and 3 circuits 15.2 kV line to ground, 26.3 kV max. across open contacts. 10 loadmake/break operations at 200 A max. with 70 to 80% lagging power factor.
35 kV Class Ratings
1 and 3 circuits 21.1 kV line to ground, 36.6 kV max. across open contacts. 10 loadmake/break operations at 200 A max. with 70 to 80% lagging power factor.
Application Information: 1. Loadbreak connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5 kV ungrounded: use 15 kV class products; 15 kV ungrounded: use 25 kV class products; 25 kV ungrounded: use 35 kV class products. 2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried and continuously submerged in water. 3. Products are designed and rated for ambient temperatures of -40C to +65C. It is recommended that loadbreak connectors be hotstick operated at -20C to +65C ambient temperature range and at altitudes not exceeding 6000 ft.
A4
w w w. tnb.c a
Elastimold
Cable Accessories
Standard Interfaces
Standard Interfaces for Separable Connectors, Components and Equipment Bushings
ANSI/IEEE Standard 386 denes the specic interface dimensions that 200 A and 600 Series elbows, inserts, junctions, equipment bushings and any mating components must conform to insure interchangeability. The table below provides information concerning the types of interfaces supplied by Elastimold for various applications and is useful to assure proper matching of components.
Bushing Interface
200 A DEEPWELL EQUIPMENT BUSHING
Voltage Class
Interface Description
A
200 A LOADBREAK INSERT
15 kV, 25 kV and 35 kV
A
IEEE 386-2001 Fig. 3
B
200 A LOADBREAK INSERT
15 kV
C
200 A LOADBREAK INSERT
25 kV
D
200 A DEADBREAK INSERT
35 kV
E
600 SERIES EQUIPMENT BUSHING
15 kV and 25 kV
F
600 SERIES EQUIPMENT BUSHING
15 kV and 25 kV
35 kV
w w w. tnb.c a
A5
Elastimold
Cable Accessories
200 A Loadbreak
200 A loadbreak connectors and accessories provide a convenient method to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include provisions for energized operation using standard hotstick tools, allowing loadmake/break operation and a visible disconnect. Components can be isolated with insulated caps, plugs and parking bushings. Optional accessories allow system grounding, testing, bypass, lightning surge protection and current limiting fusing. Additional connecting points and taps can be provided by use of junctions or feed-thrus.
Ratings Overview
See page A3A4 for complete information including switching and fault close ratings. Current Ratings 200 A Continuous 10 kA sym., 10 Cycles Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 14.4 kV Phase-to-Phase 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 15.2 kV Phase-to-Ground 26.3 kV Phase-to-Phase 125 kV BIL 40 kV AC Withstand 78 kV DC Withstand 19 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
OPERATING ACCESSORIES
PARKING STAND
GROUNDING PLUG INSULATED CAP FEED THRU INSULATED CAP WITH GROUND
FUSED ELBOW
ASSEMBLY TOOL
A6
w w w. tnb.c a
Elastimold
Cable Accessories
200 A Loadbreak
Illustration (not to scale) Description Voltage ELASTIMOLD Class Cat. No.
15 kV Elbow Connector 25 kV 35 kV 15 kV Elbow Connector w/ Test Point 25 kV 35 kV Jacket Seal Elbow Connector Jacket Seal Elbow Connector w/ Test Point Repair Elbow Connector 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 25 kV 15 kV 15 kV 25 kV 35 kV 35 kV 15 kV 25 kV 15 kV 25 kV 35 kV 15 kV 15 kV 15 kV 25 kV 35 kV
Notes
N2, 3, 4, 5 N2, 3, 4, 5 N2, 3, 5 N2, 3, 4, 5, 24 N2, 3, 4, 5, 24 N2, 3, 5, 24 N2, 19 N2, 19 N2, 19, 24 N2, 19, 24 N5, 10, 18 N5, 10, 18 N5, 10, 18, 24 N5, 10, 18, 24 N5, 11, 13 N5, 11, 13 N5, 11, 13, 24 N5, 11, 13, 24 N2, 5, 22 N2, 5, 22 N5, 10, 18, 22 N5, 10, 18, 22 N5, 10, 18, 22, 24 N5, 10, 18, 22, 24
Description
Insulated Cap w/ Ground and Test Point Grounding Plug (1/0 AWG x 6 Ground Lead) Grounding Elbow (1/0 AWG x 6 Ground Lead)
Notes
N7 N7 N7
165LR-W5X
Use Tables W1 and X1
275LR-W5X
Use Tables W16 and X1
375LR-W5X
Use Tables W3 and X2
166LR-W5X
Use Tables W1 and X1
25/35 kV 370GLR 15 kV 25 kV 35 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV
N12
276LR-W5X
Use Tables W16 and X1
376LR-W5X
Use Tables W3 and X2
Feed-Thru
165LRJS-W5X
Use Tables W1 and X1
275LRJS-W5X
Use Tables W16 and X1
Feed-Thru Vertical Adjustable Bracket 2-point Feed-Thru Adjustable Bracket 3-point Feed-Thru Adjustable Bracket 4-point Feed-Thru Feed-Thru Well Feed-Thru Well Vertical
166LRJS-W5X
Use Tables W1 and X1
276LRJS-W5X
Use Tables W16 and X1
167ELR-W5X
Use Tables W5 and X1
273ELR-W5X
Use Tables W5 and X1
168ELR-W5X
Use Tables W5 and X1
164FT 274FT 371FT 373FT 164FTV 274FTV 373FTV 164FT2-AB 274FT2-AB 373FT2-AB 164FT3-AB 274FT3-AB 373FT3-AB 164FT4-AB 274FT4-AB 373FT4-AB
N16
274ELR-W5X
Use Tables W5 and X1
167RLR-W5X
Use Tables W4 and X1
Replacement Elbow
273RLR-W5X
Use Tables W2 and X1
Replacement Elbow w/ Test Point Direct Test Elbow Connector Direct Test Repair Elbow Connector Direct Test Repair Elbow Connector w/ Test Point Fused Elbow (Full Range Current Limiting) Bolted Elbow w/ Tap Bushing Insert Extended Bushing Insert Feed-Thru Insert Insulated Cap Insulated Cap w/ Ground
168RLR-W5X
Use Tables W4 and X1
274RLR-W5X
Use Tables W2 and X1
167DLR-W5X
Use Tables W4 and X1
273DLR-W5X
Use Tables W2 and X1
N8
167DELR-W5X
Use Tables W5 and X1
273DELR-W5X
Use Tables W5 and X1
168DELR-W5X
Use Tables W5 and X1
274DELR-W5X
Use Tables W5 and X1
167LRT-W5X
Use Tables W4 and X1
N17 N4, 8, 20 N4, 8, 20 N6, 21 N8, 21 N8, 20 N8, 20 N16 N16 N6, 16 N9 N9 N7, 9 N7, 9 N7, 9
1601A4 2701A4 3701A4 3701A3 1601EA4 2701EA4 1602A3R 2702A1 3702A1 160DR 160DRG 167DRG 273DRG 375DRG
N1. Copper lug for use on COPPER CONDUCTOR ONLY. N2. W5X indicates that the Cat. No. includes 02500X long bi-metal compression lug as standard. For an all-copper lug, replace W5X with W2X in Table X1 to specify the all-copper 02702X lug. N3. Also available as housing only. Specify: 165BLR-W; 275BLR-W; 375BLR-W; 166BLR-W; 276BLR-W; 376BLR-W. N4. Also available as elbow/insert combination. Specify: 165A4-WX; 275A4-WX; 166A4-WX; 276A4-WX. N5. Also available with 200ECS jacket seal included. Add - S sufx to Cat. No. N6. Rated for single-phase applications only. N7. Equipped with insulated cuff. N8. Includes internal torquing feature using 200AT Assembly Tool. N9. Also available without probe. Specify A sufx Example: 273DRGA. N10.Repair elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 in. length. N11.Replacement elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 in. length.
N12.Rated for 25 kV thru 35 kV applications. N13.Includes long bi-metal contact 00400X. N14.160CA Cable Size Adapter can only be used with elbow Cat. No. 165LR/166LR C size only. N16.Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well. N17.Includes 02800X bi-metal contact. N18.Includes 02509X long bi-metal contact. N19.Includes built-in jacket seal. Also available as housing only specify: 165BLRJS-W, 166BLRJS-W, 275BLRJS-W or 276LRJS-W. Also available as elbow/insert combination specify: 165JSA4-W5X, 166JSA4-W5X, 275JSA4-W5X or 276JSA4-W5X. N20. Includes a yellow seating indicator and vent ring. N21. Includes a black vent ring. N22. Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick provides a means for direct conductor voltage testing. N23. With stainless steel bracket. N24.Test Point Cap Cat# 156-7
CONTACTS, PROBES, PLUGS, CABLE ADAPTERS AND JUNCTIONS CONTINUED ON PAGE A9.
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A7
Elastimold
Cable Accessories
200 A Loadbreak
Ratings Overview
See page A3A4 for complete information including switching and fault close ratings. Current Ratings 200 A Continuous 10 kA sym., 10 Cycles Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 14.4 kV Phase-to-Phase 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 15.2 kV Phase-to-Ground 26.3 kV Phase-to-Phase 125 kV BIL 40 kV AC Withstand 78 kV DC Withstand 19 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
A8
w w w. tnb.c a
Elastimold
Cable Accessories
200 A Loadbreak
Illustration (not to scale) Description Voltage ELASTIMOLD Class Cat. No. Notes Illustration (not to scale) Description
2-Point Junction with/Stainless Steel bracket N1 N2 N3 2-Point Junction w/U-straps 3-Point Junction with/Stainless Steel bracket Elbow Probe 15 kV 25 kV 35 kV
Notes
N7 N7 N7 N5, 8 N5, 11 N5, 11 N7 N7 N7 N5, 9 N5, 12 N5, 12 N7 N7 N7 N5, 10 N5, 13 N5, 13
Contacts:
Long Bi-Metal ELR Bi-Metal Copper LRT Contact RLR Contact
Use Table X1
164J2 274J2 373J2 164J2-5 274J2-5 373J2-5 164J3 274J3 373J3 164J3-5 274J3-5 373J3-5 164J4 274J4 373J4 164J4-5 274J4-5 373J4-5
3-Point Junction w/U-straps 4-Point Junction with/Stainless Steel bracket N4 4-Point Junction w/U-straps N14
N1. N2. N3. N4. N5. N6. N7.
Elbow Cable Entrance Insulating Plug Cable Size Adapter Direct Voltage Test Meter Adapter for: HD Electric Meters Ross Meters Chance Meters 2-Way Well Junction w/ s.s. Bracket 2-Way Well Junction w/ U Straps 3-Way Well Junction w/ s.s. Bracket 3-Way Well Junction w/ U Straps 4-Way Well Junction w/ s.s. Bracket 4-Way Well Junction w/ U Straps
ALL
160CA-W
15 kV Use Table W6 EB-FA Only
ALL
N14 N14
N6
15/25 kV K1601WJ2-5
N5, 6, 11
15/25 kV K1601WJ3
N6
Repair elbow has extended length contact and elbow housing resulting in a net gain of 3-1/4 in. length. Copper lug for use on COPPER CONDUCTOR ONLY. Replacement elbow has extended length contact and elbow housing resulting in a net gain of 8-7/8 in.length. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only. Also available as rubber only, without straps. Specify sufx -4 in place of -5 in the Cat. No. Supplied with replaceable stud. Replacement stud available separately. Specify 1000-150. Hardware packages, consisting of brackets and straps only, may be ordered separately by specifying -6 in the Cat. No. Example 164J4-6 N8. Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 1601US-J2. N9. Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 1601US-J3. N10.Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 1601US-J4. N11.Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 271-68. N12.Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 271-61. N13.Hardware package, consists of U-straps and back plate only, may be ordered separately by specifying 271-70. N14.For use with Direct Test Connectors.
15/25 kV K1601WJ3-5
N5, 6, 12
15/25 kV K1601WJ4
N6
15/25 kV K1601WJ4-5
N5, 6, 13
w w w. tnb.c a
A9
Elastimold
Cable Accessories
200 A Deadbreak
200 A deadbreak connectors and accessories provide a quick disconnect feature for cable and equipment connections on power distribution systems. All deadbreak connectors must be DE-ENERGIZED before operating and must be mechanically secured with bails when connected. Components can be isolated with insulated caps, plugs and parking bushings. All deadbreak elbows are equipped with test points as standard. Optional accessories allow system grounding, bypass and lightning surge protection. Additional connecting points and taps can be provided by use of junctions or feed-thrus.
Ratings Overview
See page A3A4 for complete information including switching and fault close ratings. Current Ratings 200 A Continuous 10 kA sym., 10 Cycles Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 14.4 kV Phase-to-Phase 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 15.2 kV Phase-to-Ground 26.3 kV Phase-to-Phase 125 kV BIL 40 kV AC Withstand 78 kV DC Withstand 19 kV Corona Extinction
INSULATED CAP DEADBREAK FEED-THRU INSERT INTEGRAL BUSHING OPERATING ACCESSORIES PARKING STAND STAND-OFF PLUG BELOW CONNECTOR GROUNDING PLUG STRAIGHT RECEPTACLE
FEED THRU
EXCEPT FOR LOCKING SPLICES ALL 200 DEADBREAK PRODUCTS MUST BE MECHANICALLY SECURED WITH A BAIL WHEN CONNECTED
A10
w w w. tnb.c a
Elastimold
Cable Accessories
200 A Deadbreak
Illustration (not to scale) Description
Elbow Connector w/ Test Point Direct Test Elbow Connector Bail Assembly for 156LR Elbow Bushing Insert
Notes
Notes
N5
N1, 2, 22
BAIL Contacts: Long Bi-Metal Copper Elbow Cable Entrance Insulating Plug Cable Entrance Insulating Plug Cable Size Adapter
N5
N7
15/25 kV
BK1501A1 K1502A1 K150DP K150DR K151SOP 151GP K1501FT K1501J2-U K1501J3-U K1501J4-U 156LRF
N3
N10
Feed-thru Insert
15/25 kV
N3, 4
15/25 kV
152EA-W
Use Table W6
N11
160CA-W
15/25 KV
Use Table W6 EB-FA Only
Insulated Plug
15/25 kV
N3
N14
15/25 kV
N3 N3
15/25 kV
15/25 kV
N3
Feed-Thru
15/25 kV
N3, 6
2-Point Junction
15/25 kV
N3, 6
3-Point Junction
15/25 kV
N3, 6
4-Point Junction
15/25 kV
N3, 6
15/25 kV
15/25 kV K151SR-W0X Use Tables W1 and X1 15/25 kV K151SP-W0X Use Tables W1 and X1 15/25 kV K150T
Tee Splice
N3
15/25 kV K150S 15/25 kV K151LS-W0X Use Tables W1A and X1 15/25 kV K151LY-W0X Use Tables W1A and X1 15/25 kV 150TB1
N3 N8, 9, 13, 15, 16, 17, 20, 23 N8, 9, 13, 15, 17, 21
N1. Includes bail assembly. N2. W5X indicates that the Cat. No. includes a 02500X bi-metal compression lug, which is rated for either aluminum or copper conductor, as standard. For an all-copper lug, replace W5X with W2X in Table X1 to specify the all-copper 02702X lug. N3. Bails are required but not included. Order separately. Consult factory for bails not listed for a specic application. N4. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well. Elbows bail assemblies are required but not included with the feed-thru insert. N5. Refer to factory for application details. N6. Center-to-center spacing equals 4 in. N7. Copper lug for copper cable only. N8. To order cable legs for different cable sizes, list each leg size W and X. Example: K151LY-A1240-A1240-B1220. See Tables W1 and X1 for sizes. N9. To order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X1 for sizes. N10.For use with 156LR elbows. N11.For use with K151SR, K151SP, K151LS, K151LY receptacles, plugs and splices. N12.Also available as housing only. Specify K151BSP-W or K151BSR-W. N13.Also available in EB-FA sizes per table W6 by using 160CA cable adapter with C size plugs and receptacles. N14.160CA cable adapter can only be used with C size plugs and receptacles. N15.Bails are not required for locking splices. N16.When used as a repair splice, the assembled length allows 4 in. for cable replacement/repair. N17.Straight receptacles are also available with test point. Specify K152SR-W0X Cat. No. N18.W0X indicates that the Cat. No. includes a 01500X universal aluminum compression lug, which is rated for either aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01502X lug. N19.W0X indicates that the Cat. No. includes a 01600X universal aluminum compression lug, which is rated for ei ther aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01602X lug. N20.W0X indicates that the Cat. No. includes a 01400X universal aluminum compression lug, which is rated for ei ther aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01402X lug. N21.W0X indicates that the Cat. No. includes a 01300X universal aluminum compression lug, which is rated for ei ther aluminum or copper, as standard. For an all-copper lug, replace W0X with W2X in Table X1 to specify the all-copper 01302X lug. N22.Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick provides a means for direct conductor voltage testing. See page A13 for meter adapters. N23.Gains approximately 4 in. of repair length.
N5 Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
BAIL
15/25 kV 150TB2
N5
BAIL
15/25 kV 150TB3
N5
w w w. t n b. c a
A11
Elastimold
Cable Accessories
600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hotstick operable and separable joint systems are shown on pages A16 thru A21.
Ratings Overview
See page A3A4 for complete information. Current Ratings (Prexes: 650, K650, K655, K656, 750, 755, 756 and 03700) 600 A Continuous 25 kA sym., 10 cycles (Prexes 675, K675, K676, 775, 776 and 03702) 900 A Continuous 25 kA sym., 10 cycles
Note: 900 A ratings require copper cable and copper current-carrying components.
STRAIGHT RECEPTACLE
RETAINING RING
STRAIGHT COMPRESSION CABLE ADAPTER LUG RECEPTACLE HOUSING VOLTAGE DETECTION CAP
200A TAPS
200A DEADBREAK SEE PAGES A10 & A11
INTEGRAL BUSHING
SPANNER WRENCH 200 A DEADBREAK SEE PAGES A6 & A7 WINDOW-OP SEE PAGES A18 & A19
CABLE TO CABLE (UTILIZING JUNCTION) SEE PAGES A22 AND A23 FOR ADDITIONAL JUNCTIONS
4 PT JUNCTION
VOLTAGE RATINGS 15/25 kV Class (5 kV thru 28 kV) 16.2 kV Phase-to-Ground 28 kV Phase-to Phase 140 kV BIL 45 kV AC Withstand 84 kV DC Withstand 21.5 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25 kV Class products to include 27 kV and 28 kV systems.
L-4 THREADED STUD L-3 INSULATED CAP WITH TEST POINT L-2
OPERATING ACCESSORIES
GROUNDING PLUG INSULATED PARKING BUSHING
CABLE ADAPTER
COMPRESSION LUG VAULT STRETCHER CONNECTOR VAULT STRETCHER COMPRESSION LUG CABLE ADAPTER
VS2
THREADED STUD LINK-OP LINK CONNECTOR RETAINER LINK-OP SLEEVES CAM-OP RETAINER SLEEVES CAM-OP SEE PAGES A16 & A17 CAM-OP LINK CONNECTOR
VS3
VS4
A12
w w w. tnb.c a
Elastimold
Cable Accessories
Description
600 Series Elbow (w/ Insul. Plug, Cap, Stud, Lug and Cable Adapter) 600 Series Direct Test Elbow (w/ Insul. Plug, Cap, Stud Lug and Cable Adapter) 600 Series Elbow w/ Test Point (w/ Insul. Plug, Cap, Stud Lug and Cable Adapter) 600 Series Direct Test Elbow w/Test Point (w/ Insul. Plug, Cap, Stud, Lug and Cable Adapter) 600 Series Elbow Housing only (w/ Stud) 600 Series Elbow w/ Test Point Housing only (w/ Stud) 600 Series Replacement Elbow Housing only w/o Test Point 600 Series Replacement Elbow Housing only w/o Test Point 600 Series Straight Receptacle (w/ Cable Adapter, Lug and Retaining Ring) 600 Series Direct Test Straight Receptacle Elbow 600 Series Straight Receptacle Housing (Lug and Cable Adapter not included) Straight Receptacle Adapter 600 Series Vault Stretcher (Housing only Cable Size Adapter
Notes
N1, 2, 12 N1, 2, 12 N1, 2, 12, 14 N1, 2, 12, 14 N1, 2, 12 N1, 2, 12 N1, 2, 12, 14 N1, 2, 12, 14 N1, 3 N1, 3 N1, 3 N1, 3
Description
600 Series Straight Receptacle Size Sensitive Kit (Cable Adapter, Retaining Ring and Lug) Bushing Extender (w/ Stud) Insulated Cap w/ Test Point (w/ Stud) Insulated Cap w/ Test Point (w/ Stud and Ground) Insulating Plug (w/ Cap) Grounding Plug (Ground Lead 2/0 AWG x 30 in.) Insulated Parking Bushing Connecting Plug Deadbreak Reducing Tap Plug Reducing Tap Well Loadbreak Elbow Tap Plug Vault Stretcher Threaded Stud 600 Series Elbow Threaded Stud Assembly Tool (Window-Op)
Notes
755LR-W0X
Use Tables W9 and X6
N2
15/25 kV K655DLR-W0X 35 kV
755DLR-W0X
15/25 kV K655BE 35 kV 755BE 15/25 kV K656DR 15/25 kV K656DRG 15/25 kV K650BIP 35 kV 750BIP 15/25 kV 650GP 35 kV 750GP 15/25 kV K650SOP 35 kV 750SOP 15/25 kV K650CP 15/25 kV K651CP 35 kV 750CP 15/25 kV K650RTP 15/25 kV K650RTW 15 kV 25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV ALL ALL
N1, 3 N1, 3 N3, 7 N3, 7 N1, 7, 8 N1, 7, 8 N1, 7, 8 N1, 7, 8 N7, 8 N7, 8 N1, 7, 8, 9, 13 N1, 7, 8, 10 N1, 7, 8, 10 N1, 7, 8, 9 N1, 7, 8, 9 N1, 7, 8, 10, 12 N1, 7, 8, 10, 12 N1, 7, 8, 10, 12 N1 N1 N1 N1 N12 N9 N14 N14 N14
756LR-W0X
Use Tables W9 and X6
756DLR-W0X
Use Tables W9 and X6
15/25 kV K655BRLR
N16
15/25 kV K656BRLR
N16
N1 ,2, 11
650ETP K650ETP 750ETP 650VSA 750VSA 650SA 750SA 600ATM 600SW 200TC-1
N1, 2, 11, 14
Spanner Wrench Direct Voltage Test Meter Adapter for: HD Electric Meters Ross Meters Chance Meters
15/25 kV K655BSR
N1, 11
ALL
200TC-2 200TC-4
Use Table W7
755CA-W
Use Table W9
03700X
Use Table X6
Compression Lug 600 Series Elbow and Vault Stretcher Size Sensitive Kit (Cable Adapter and Lug) Adapter Retaining Ring
N5 N6
03702X
Use Table X6
N2 N2
755CK-W0X
Use Tables W9 and X6
ALL
650ARR-X
Use Table X6
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
N1. For 900 A ratings, substitute 675 for 650 and 655; 676 for 656; K671 for K651; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the Cat. No. The 900 A rating requires copper current-carrying connector components and copper conductor cable. N2. Add sufx symbol from page A29 to include cable shield grounding kit and/or cable jacket sealing kit. N3. Available without the stud by adding N to the Cat. No. N4. Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X (Page A19) to equipment bushings. N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N7. Available with the stud factory-assembled by adding SP to the Cat. No. 675ETP, K675ETP and 775ETP are available as -SP only. The stud is not eld removable. N8. Available with a loose stud by adding sufx S to the Cat. No. N9. 600SW spanner wrench is recommended for installation of K650CP connecting plug, deadbreak reducing tap plugs and reducing tap wells. N10.Use 600ATM Assembly Tool. N11.600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the Cat. No. N12.See page A17 for Window-Op Connector Kit. N13.Superseded by K651CP. N14.Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick; provides a means for direct conductor voltage testing. N15.With stainless steel bracket. N16.Replacement Elbow includes an I-Adapter, and Straight Receptacle, resulting in a net gain of 20 in.
w w w. tnb.c a
A13
Elastimold
Cable Accessories
600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, dead-ending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hotstick operable and separable joint systems are shown on pages A16 thru A21.
Ratings Overview
See page A3A4 for complete information. Current Ratings (Prexes: 650, K650, K655, K656, 750, 755, 756 and 03700) 600 A Continuous 25 kA sym., 10 cycles (Prexes 675, K675, K676, 775, 776 and 03702) 900 A Continuous 25 kA sym., 10 cycles
NOTE: 900 A ratings require copper cable and copper current-carrying components.
4 PT JUNCTION
CABLE TO EQUIPMENT
ELBOW CONNECTOR
THREADED STUD 600 SERIES ELBOW VOLTAGE INSULATING DETECTION CAP PLUG CONNECTING PLUG
200A TAPS
INTEGRAL BUSHING
THREADED BUSHING CONNECTING STUD COMPRESSION EXTENDER PLUG LUG CABLE ADAPTER
DEADBREAK REDUCING TAP PLUG REDUCING TAP WELL LOADBREAK ELBOW TAP PLUG
SPANNER WRENCH
2 PT JUNCTION
L-4
Voltage Ratings 15/25 kV Class (5 kV thru 28 kV) 16.2 kV Phase-to-Ground 28 kV Phase-to-Phase 140 kV BIL 45 kV AC Withstand 84 kV DC Withstand 21.5 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25 kV Class products to include 27 kV and 28 kV systems.
OPERATING ACCESSORIES
GROUNDING PLUG
L-2
L-1
HOTSTICK OPERABLE 600 SERIES STICK-OP CONNECTORS SEE PAGES 14 - 17 SEE PAGES 16 & 17
THREADED COMPRESSION LUG STICK-OP LOADBREAK REDUCING TAP PLUG
VS2
LINK-OP THREADED STUD SEE PAGES 14 & 15 LINK-OP LINK CONNECTOR RETAINER LINK-OP SLEEVES CAM-OP SEE PAGES 14 & 15 CAM-OP RETAINER SLEEVES CAM-OP LINK CONNECTOR
VS3
VS4
CABLE ADAPTER
A14
w w w. tnb.c a
Elastimold
Cable Accessories
Description
2-Point Junction
Notes
N1, 9, 10 N1, 9, 10 N1, 9, 10 N1, 9, 10
3-Point Junction
4-Point Junction
N1, 9, 10 N1, 9, 10
N1, 2, 3, 4 N1, 2, 3, 4 N1, 2, 3, 4, 5, 6, 7 N1, 2, 3, 4, 5, 6, 7 N1, 2, 3 N1, 2, 3 N1, 2, 3, 4, 5 N1, 2, 3, 4, 5 N1, 2, 3, 5, 6, 7 N1, 2, 3, 5, 6, 7
755VSL2
3-way L-Kit
15/25 kV K655L3 35 kV
755L3
3-Way VS Kit
15/25 kV K655VSL3 35 kV
755VSL3
4-Way L-Kit
VAULT STRETCHER Provides an alternate method of splicing and joining various types and styles of cables using standard 600 Series components.
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A15
Elastimold
Cable Accessories
Elastimold 600 Series Cam-Op, and Link-Op deadbreak connector systems incorporate provisions for hotstick operation of DE-ENERGIZED primary feeder or network circuits. Congurations allow external visible break, testing, grounding and isolation. Retrot kits allow upgrading existing equipment. Cam-Op systems utilize pin and socket connectors. Link-Op connectors are bolted and installed using torque controlled tools. Either system can be retrotted to existing equipment. The Cam-Op and Link-Op connectors are unique, allowing all hotstick operations to be completed without moving the cable, an important consideration when large, stiff cables prohibit movement. The Cam-Op connector is easily installed or removed by hotstick operation of the cam action disconnect lever. Ratings Overview
See page A3A4 for complete information. Current Ratings 600 and 900 A Continuous 25 kA sym., 10 cycles
NOTE: 900 A ratings require copper cable and copper current-carrying components.
CABLE TO EQUIPMENT
EQUIPMENT BUSHING
INSULATED LINK-OP PARKING BUSHING BUSHING EXTENDER CAM-OP RETAINER SLEEVES OR OR INSULATED CAP
Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 14.4 kV Phase-to-Phase 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 15.2 kV Phase-to-Ground 26.3 kV Phase-to-Phase 125 kV BIL 40 kV AC Withstand 78 kV DC Withstand 19 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
LINK CONNECTOR
LINK-OP
LINK-OP
LOADBREAK ELBOW CONNECTOR INSULATED CAP ELBOW ARRESTER COMPRESSION LUG CABLE ADAPTER ELBOW ARRESTER
LINK CONNECTOR LINK-OP LOADBREAK OR ELBOW TAP LUG CAM-OP LINK-OP CAM-OP OR RETAINER SLEEVES OR 600 SERIES 600 SERIES ELBOW ELBOW
OPERATING TOOL
CABLE ADAPTER
CABLE ADAPTER
COMPRESSION LUG
CAM-OP
A16
w w w. tnb.c a
Elastimold
Cable Accessories
Notes
N1, 3, 11, 13, 14, 18 N1, 3, 11, 13, 14, 18 N1, 3, 11, 13, 14, 18 N2, 3, 11, 12 13, 14, 18 N2, 3, 11, 13, 14, 18 N2, 3, 11, 13, 14, 18 N3 N3 N5, 11, 13 14, 18 N5, 11, 13 14, 18 N5, 11, 13 14, 18 N6, 11, 12, 13, 14, 18| N6, 11, 12, 13, 14, 18 N6, 11, 12, 13, 14, 18 N4 N4
Notes
655LINK-C-LR-W0X-B-DRG
Use Tables W7 and X6
K655LINK-C-LR-W0X-B-DRG
Use Tables W7 and X6
755LINK-C-LR-W0X-B-DRG
Use Tables W9 and X6
650LK-C-VB K650LK-C-VB 750LK-C-VB 650LK-C K650LK-C 750LK-C 650LT-B K650LT-B 750LT-B 160GLR 370GLR 370GLR 370TR 600AT 650CAM-OK K650CAM-OK 750CAM-OK 650LINK-OK K650LINK-OK 750LINK-OK
N11 N16 N16 N16 N17 N17 N17 N11
655LINK-B-LR-W0X-B-DRG
Use Tables W7 and X6
K655LINK-B-LR-W0X-B-DRG
Use Tables W7 and X6
755LINK-B-LR-W0X-B-DRG
Use Tables W9 and X6
N19 N19
K655LINK-C-LR-W0X-A-DRG
Use Tables W7 and X6
755LINK-C-LR-W0X-A-DRG
Use Tables W9 and X6
655LINK-B-LR-W0X-A-DRG
Use Tables W7 and X6
K655LINK-B-LR-W0X-A-DRG
Use Tables W7 and X6
755LINK-B-LR-W0X-A-DRG
Use Tables W9 and X6
AB
ABV
LINK-OP Alignment Bracket (Retrofit LINK-OP Only) Compression Lug CAM-OP and LINK-OP Size Sensitive Kit (Cable Adapter and Lug) CAM-OP Retaining Sleeve LINK-OP Retaining Sleeve CAM-OP CABLE JOINT KIT
N15 N15
N7 N8
03702X
Use Table X6
N13 N13
755CK-W0X
Use Tables W9 and X6
N11 N11 N9, 11, 13 14, 18 N9, 11, 13 14, 18 N9, 11, 13 14, 18 N10, 11, 12, 13, 14, 18 N10, 11, 12, 13, 14, 18 N10, 11, 12, 13, 14, 18
K655BI-LINK-C-LR-WOX-DRG
Use Tables W7 and X6
755BI-LINK-C-LR-WOX-DRG
Use Tables W9 and X6
655BI-LINK-B-LR-WOX-DRG
Use Tables W7 and X6
25 kV 35 kV
K655BI-LINK-B-LR-WOX-DRG
Use Tables W7 and X6
755BI-LINK-B-LR-WOX-DRG
Use Tables W9 and X6
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
N1. Cam-Op connector kit includes: 1- Cam-Op link; 1- elbow housing; 1- cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- mountable insulated bushing and 1- alignment bracket. N2. Link-Op connector kit includes: 1- Link-Op link; 1- elbow housing; 1- cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; and 1- mountable insulated bushing. N3. Mountable insulated bushing included with Cam-Op and Link-Op connector kit. Requires 3 threaded studs on equipment faceplate for installation. N4. Use with the Retrot Cam-Op and Retrot Link-Op connector kit. N5. Retrot Cam-Op connector kit includes: 1- link; 1- elbow housing; 1- cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- insulating plug; and 1- alignment bracket. N6. Retrot Link-Op connector kit includes: 1- link; 1- elbow housing; 1- cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; 1- insulating plug; and 1- alignment bracket. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug N8. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N9. Cam-Op Cable Joint Kit includes: 1- Cam-Op link; 1- Cam-Op BI-SOP; 2- elbow housings; 2- cable adapters; 20370 style lugs; 2- retainer sleeves; 1- insulated cap. N10.Link-Op Cable Joint Kit includes: 1- Link-Op link; 1- Link-Op BI-SOP; 2- elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 2- insulated caps. N11.600AT assembly tool required for operation and/or installation of Link-Op. 600ATM is recommended for installing Link-Op/Cam-Op retaining sleeves. N12.For 900 A ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the Cat. No. The 900 A rating requires copper current-carrying connector components and copper conductor cable. N13.Add sufx symbol from page A29 to include cable shield grounding kit and/or cable jacket sealing kit. N14.To add elbows or arresters instead of insulating caps, replace the DRG with LR-WX for elbows (with test point) or ESA for elbow arresters. N15.The 650ABV is required when the bushing horizontal spacing on the equipment or junctions is less than 5". N16.Cam-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 3- Cam-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N17.Link-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 6- Link-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N18.600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the Cat. No. N19. Rated for both 25 kV and 35 kV applications.
w w w. tnb.c a
A17
Elastimold
Cable Accessories
INSULATED CAP
BOLTED CONNECTION
INTEGRAL BUSHING 600 SERIES ELBOW WINDOW-OP ETP ELBOW TAP PLUG THREADED COMPRESSION LUG STICK-OP OR COMPRESSION LUG WINDOW-OP CABLE ADAPTER INSULATED CAP
Continuous Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 14.4 kV Phase-to-Phase 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 15.2 kV Phase-to-Ground 26.3 kV Phase-to-Phase 125 kV BIL 40 kV AC Withstand 78 kV DC Withstand 19 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 36.6 kV Phase-to-Phase 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
TEST ROD STAND-OFF PLUG ASSEMBLY TOOL (WINDOW-OP) ASSEMBLY TOOL (STICK-OP) GROUNDING ELBOW STICK-OP 600BD/200LB BUSHING/ELBOW ADAPTER
GROUNDING PLUG
OPERATING ACCESSORIES
A18
w w w. tnb.c a
Elastimold
Cable Accessories
Notes
655ETP-W0X-DRG
Use Tables W7 and X6
K655ETP-W0X-DRG
Use Tables W7 and X6
N1, 4, 5, 6 13, 15
755ETP-W0X-DRG
Use Tables W9 and X6
N4, 5, 6 8, 13
K655LRTP-W0X-DRG
Use Tables W7 and X6
N2 ,3, 4, 5, 8, 13
755LRTP-W0X-DRG
Use Tables W9 and X6
655RLRTP K655RLRTP 650ETP K650ETP 750ETP 650LRTPA3 K650LRTPA2 750LRTPA2 655BEA3 K655BEA2 755BEA2 03700X
Use Tables X6
N3,4
N1. Window-Op Kit includes: insulated cap; Window-Op reducing tap plug; 600 Series elbow housing; cable adapter; and 0370 style compression lug. N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tap plug; 600 A Elbow Housing; cable adapter; and threaded 0360 style compression lug. N3. 600AT assembly tool required for operation and/or installation of Stick-Op. N4. For 900 A ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the Cat. No. The 900 A rating requires copper current-carrying connector components and copper conductor cable. N5. Add sufx symbol from page A29 to include cable shield grounding kit and/or cable jacket sealing kit. N6. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminum conductors. DO NOT substitute unthreaded 03700X lugs. DO NOT use with 675, 676, K675, K676, 775 or 776 Cat. Nos N9. Threaded copper lug (Stick-Op only) for use on copper conductors only. DO NOT substitute unthreaded 03702X lugs. N10.Required to disassemble Stick-Op loadbreak reducing tap plug from the threaded compression lug and 600 Series elbow after the shear-pin is broken during assembly. N11.Stick-Op Operating Kit includes accessories that enable visible break direct testing, isolation, and grounding functions to be performed. Kit includes: 3-insulated parking bushings; 3-grounding elbows; 3-600DB/200LB bushing/elbow adapters; 1-assembly tool; 1-test rod; 1-carry case; 1-lubricant; 1-instructions. N12.Window-Op Operating Kit includes accessories that enable visible grounding and direct testing functions to be performed. Kit includes: 3-grounding elbows; 1-test rod; 1-carry case;1-lubricant; 1-instructions. N13.600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the Cat. Nos. N14.Rated for both 25 kV and 35 kV applications. N15.600ATM assembly tool required for Window-Op assembly. 50 60 ft./lb. torque wrench required but not included. N16.Replacement Elbow includes: insulated cap; reducing tap plug; 600 series elbow housing; I-Adapter; straight receptacle, resulting in a net gain of 20 in. length vs. a standard elbow kit. Compression lugs and cable adapters are ordered separately.
N3,4 N6 N7 N8 N9 N5 N5 N5 N5 N10
03702X
Use Tables X6
03600X
Use Tables X6
03602X
Use Tables X6
WINDOW-OP 15/25 kV Size Sensitive Kit (Cable Adapter 35 kV and Lug) STICK-OP 15/25 kV Size Sensitive Kit (Cable Adapter 35 kV and Threaded Lug) Extraction Tool Grounding Elbow (1/0 AWG x 6 Ground Lead) Test Rod Assembly Tool (Stick-Op) Assembly Tool (Window-Op) STICK-Op Operating Kit WINDOW-Op Operating Kit ALL 15 kV 25 kV 35 kV ALL ALL ALL 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV
655CK-W0X
Use Tables W7 and X6
755CK-W0X
Use Tables W9 and X6
655TCK-W0X
Use Tables W7 and X6
755TCK-W0X
Use Tables W9 and X6
650ET 160GLR 370GLR 370GLR 370TR 600AT 600ATM 650STICK-OK K650STICK-OK 750STICK-OK 650WINDOW-OK K650WINDOW-OK 750WINDOW-OK
N14 N14
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A19
Elastimold
Cable Accessories
600 Series Separable Cable Joints are available in 2, 3 and 4-way versions and include a capacitive test point as standard. Units are interchangeable, featuring bolted connections. Designs are compact and ideally suited for small vaults and manholes. DE-ENERGIZED joints can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Bus bars can be changed to add or remove cables from the joint. Optional accessories include insulating and grounding caps and plugs which allow visible external separation, by-pass, isolation, dead-ending, grounding and testing.
Ratings Overview
See page A3A4 for complete information. Current Ratings (Prexes: 650, K650, K655, K656 and 03700) 600 A Continuous 25 kA sym., 10 cycles Voltage Ratings 15/25 kV Class (5 kV thru 28 kV) 16.2 kV Phase-to-Ground 28 kV Phase-to-Phase 140 kV BIL 45 kV AC Withstand 84 kV DC Withstand 21.5 kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25 kV Class products to include 27 kV and 28 kV systems.
C
CABLE ADAPTER COMPRESSION LUG 2-WAY INSULATED BUS BAR W/TEST POINT
OPERATING ACCESSORIES
INSULATED PLUG W/TEST POINT AND CAP INSULATED CAP WITH BAIL
Note: The separable cable joints shown here use a special Y interace that may not be interchangeable with other 600 Series interfaces.
Dimension
GROUNDING CAP
(in.)
4-1/4 37-1/8 8-1/8 3-7/8
A B C D
GROUNDING PLUG
A20
w w w. tnb.c a
Elastimold
Cable Accessories
Description
Separable Straight Joint Pkg. (2-way) w/ Test Point Basic Housing Pkg. Straight Joint w/ Test Point Separable Wye Joint Pkg. (3-Way) w/ Test Point Basic Housing Pkg. Wye Joint w/ Test point Separable H Joint Pkg. (4-Way) w/ Test Point Basic Housing Pkg. H Joint w/ Test Point 2-Way Insulated Bus Bar w/Test Point 3-Way Insulated Bus Bar w/Test Point
Notes
Description
600 Series Straight Receptacle Size Sensitive (Cable Adapter, Retaining Ring and Lug) Insulating Plug w/ Test Point and Cap
Notes
N8
15/25 kV K656I-HP N2
N2
15/25 kV K650YBIP
N1, 8
Grounding Plug (4/0 AWG x 6 Ground Lead) Grounding Cap (4/0 AWG x 6 Ground Lead) Stainless Steel Bolt and Washers
15/25 kV 650YGP
15/25 kV K656CY-HP N2
N2
15/25 kV 650GYDR
15/25 kV K656CH-HP
N2
ALL
600YADT-1 N6
N6
15/25 kV K656I-BUS
N3 ALL
600RR T N6
N6
15/25 kV K656CY-BUS
N3
15/25 kV K656CH-BUS
N3
Straight Receptacle
N4, 8
Direct Test Straight Receptacle Elbow Direct Test Straight Receptacle Elbow w/ Test Point Straight Receptacle Housing Only Insulated Ca w/ Bail Bail Only
N4, 8, 11
K656YDSR-W0X
15/25 kV Use Tables W7 and X6 N4, 8, 11
N1. Complete Joint Packages consisting of: insulated bus bar; straight receptacle housings, retaining rings, cable size adapters, lugs, bolts and washers. N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers. N3. Insulated bus bar only. N4. Straight Receptacle consisting of: straight receptacle housing, retaining ring, cable adapter, lug, bolt and washers. N5. Straight receptacle housing consisting of: straight receptacle housing, bolt and washers. N6. Recommended for ease of assembly/disassembly of receptacles to Bus. 600 YADT is lever drive and 600RRT is screw drive. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Add sufx symbol from page A29 to include cable shield grounding kit and/or cable jacket sealing kit. N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N10.Available without the bolt and washers by adding N to the Cat. No. N11.Direct Test Connectors, along with a 200TC-X series meter adapter, a properly rated voltage meter and Hot-line Stick; provides a means for direct conductor voltage testing. See page A13 for meter adapters.
15/25 kV K655YBSR
N5, 10
15/25 kV K655YDR
15/25 kV 650BA 15/25 kV 655CA-W Use Table W7 15/25 kV 650ARR -X Use Table X6 15/25 kV 03700X N7 15/25 kV 03702X N9 Use Table X6 N7 N9 Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A21
Elastimold
Cable Accessories
J6-622226-25
J6-662266-25-SV
DIMENSIONAL INFORMATION
FIGURE 1: MULTIPOINT JUNCTIONS WITH 4 IN. INTERFACE SPACINGS.
A
5-1/2 IN.
9/16 IN. X 1 IN. MOUNTING HOLES 4 IN. TYP 1-1/2 IN. 5-1/4 IN. C 9/16 IN. X 1 IN. MOUNTING HOLES 6-1/2 IN. TYP
Voltage Ratings 15 kV Class 8.3 kV Phase-to-Ground 95 kV BIL 34 kV AC Withstand 53 kV DC Withstand 11 kV Corona Extinction 25 kV Class 16.2 kV Phase-to-Ground 140 kV BIL 45 kV AC Withstand 84 kV DC Withstand 21.5 kV Corona Extinction 35 kV Class 21.1 kV Phase-to-Ground 150 kV BIL 50 kV AC Withstand 103 kV DC Withstand 26 kV Corona Extinction
NAME PLATE
GROUND LUG
B
7-1/2 11-1/2 15-1/2 19-1/2 23-1/2
C
6 8 10 12 9-3/8
A
19-1/2 26 32-1/2 39 45-1/2
B
10 10 23 10 36
C
8-1/4 11-1/2 9-1/4 12 8-1/4
J2 J3 J4 J5 J6
A22
w w w. tnb.c a
Elastimold
Cable Accessories
2- point Junction (J2-26-15 shown) 3- point Junction (J3-626-35 shown) 4- point Junction (J4-6226-15 shown) 5- point Junction (J5-62226-15 shown) 6- point Junction (J6-622226-15 shown)
15 kV 25 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV 15 kV 25 kV 35 kV
N1, 2
N1, 2
N1, 2
N1, 2
ORDERING INFORMATION To specify and order Elastimold Multi-Point Junctions: 1. Use Table 1 to construct a catalogue number describing the required junction. Table 1. Catalogue Number Construction
J
Multi-Point Junction
Number of Points
2 3 4 5 6 2 Points 3 Points 4 Points 5 Points 6 Points 2 6 B
Voltage Class
15 25 35 15 kV 25 kV 35 kV
Blank SV
*When there is a 200 A Interface on one side of the junction and a 600 Series Interface on the other side, always start with the 200 A side.
Ordering Example A To order a 4-point, 15 kV junction with 4 in. spacings and 600 Series interfaces on the outside ways and 200 A wells on the inside ways specify: Catalogue Number J4-6226-15 Ordering Example B To order a 6-point, 25 kV junction with 6-1/2 in. spacings and 600 Series interfaces on the ways 1, 3, 4, 6 and 200 A wells on the ways 2 and 5 speciy: Catalogue Number J6-626626-25-SV
N1. The 6-1/2 in.wide spacing is necessary if the junction is to be used to connect with a single-phase MVS Molded Vacuum Switch or MVI Molded Vacuum Interrupter. N2. Also available with a shorter bracket by reducing the number of parking stands, see R, L, N above.
w w w. tnb.c a
A23
Elastimold
Cable Accessories
PCJ Power Cable Joints utilize permanently crimped connectors. PCJ Housings are fully insulated, shielded and sealed for direct buried, vault, submersible and other severe service applications. Units have been designed and tested per IEEE Standard 404 to assure system matched performance and ratings equal to the cable to which the splice will be installed. PCJ Power Cable Joints are available in 2 styles: Style 1 uses a single piece housing that is sized to accommodate a specic range of cable. Style 1 units are ideally suited for straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable.
Production tests include 100% tests of the premolded joints to assure: Corona Extinction Voltage: A=13 kV, B=22 kV, C=30 kV minimum, 3pC sensitivity AC Withstand: A=35 kV, B=52 kV, C=69 kV, 60 Hz, 1 minute Design tests on production joints demonstrate compliance with IEEE 404 including: Corona Extinction Voltage: A=13.0 kV, B=22.0 kV, C=30.0 kV minimum, 3pC sensitivity AC Withstand: A=35 kV, B=52 kV, C=69 kV, 60 Hz 1 minute. DC Withstand: A=70 kV, B=100 kV, C=125 kV negative polarity, 15 minutes Impulse Withstand (BIL): A=110 kV, B=150 kV, C=200 kV, 10 positive and 10 negative, 1.2 x 50 microsecond wave, at conductor temperatures of 20 and 130C, nominal Short-Time Current: magnitude equal to cable up to 35 kA Cyclic Aging: 30 days at: A=26.1 kV, B=43.2 kV, C=60.6 kV AC continuous, load current for 8 hours per day, providing 130 conductor temperature. Joints then subjected to: A=31 kV, B=50 kV, C=71 kV for 5 hours followed by: A=39 kV, B=65 kV, C=91 kV for 5 min. Load Cycle: Connectors meet requirements of ANSI C119.4, Class A and Class 3 ratings
A24
w w w. tnb.c a
Elastimold
Cable Accessories
ORDERING INFORMATION
1 5 P C J 1 W 1 X
PCJ Style 2 with universal housing and separate cable adapters that can be varied with the cable application.
Conductor Conductor Size Code Notes
N1 N2 N1 N2 N1 N2 N1 N2 N1 N2 N1 N2
1 - Style 1 2 - Style 2
Insulation Diameter
Voltage Class
Power
Cable
Joint
Style
1 - Aluminum 2 - Copper
W SIZING INFORMATION AND SELECTION Use Table W8 for 15PCJ Use Table W9 for 25PCJ Use Table W10 for 35PCJ
DIMENSION B OUTSIDE DIA.
X SIZING INFORMATION AND SELECTION Use Table X7 for 15PCJ, 25PCJ and 35PCJ
DIMENSION A OVERALL LENGTH
DIMENSIONAL DATA
Style 1 Cat. No. 15PCJ1FX 15PCJ1GX 25PCJ1GX 15/25/35PCJ1HX 15/25/35PCJ1JX 15/25/35PCJ1KX 15/25/35PCJ1LX 15/25PCJ1LMX 15/25/35PCJ1MX 15/25/35PCJ1NX 15/25/35PCJ1PX 15/25/35PCJ1QX Style 2 Cat. No. 15PCJ2FX 15/25PCJ2GX 15/25/35PCJ2HX 15/25/35PCJ2JX 15/25/35PCJ2KX 15/25/35PCJ2LX 15/25/35PCJ2MX 15/25/35PCJ2NX 15/25/35PCJ2PX 15/25/35PCJ2QX A (in.)
10-1/4 10-1/4 14-3/8 14-3/8 14-3/8 14-3/8 14-3/8 14-3/8 14-3/8 15-3/4 15-3/4 15-3/4
B (in.)
1-3/4 1-3/4 2-7/16 2-7/16 2-7/16 2-25/32 2-25/32 2-25/32 2-25/32 3-3/16 3-3/16 3-3/16 Power Cable Joint Style 2 Power Cable Joint Style 1
Description
Voltage Class
15 kV 15 kV 25 kV 25 kV 35 kV 35 kV
15 kV 15 kV 25 kV 25 kV 35 kV 35 kV
A (in.)
16-3/8 16-3/8 16-3/8 16-3/8 21 21 21 21 21 21
B (in.)
2-25/32 2-25/32 2-25/32 2-25/32 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4 3-3/4
N1. Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor. An all-copper connector is required for copper-to-copper connections. N2. Kit includes copper compression connector suitable for splicing copper conductors to copper conductor only. DO NOT use copper connectors on aluminum conductors.
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A25
Elastimold
Cable Accessories
Cable Terminations
Elastimold cable terminations are available in single piece or modular designs. Terminators allow connection and transition from shielded, underground cable to bare overhead conductors and live-front equipment. Units are designed and rated per IEEE Standard 48 for riser pole, padmount, indoor and outdoor applications. PCT1, PCT2, 16THG and 35MTG terminators provide sufcient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal. The 35MTGI terminators and 35MSC stress cones are rated for class 2 and class 3 indoor service respectively. Optional mounting brackets, aerial lugs and equipment connectors are available as required.
TERMINATIONS
SINGLE PIECE TERMINATORS STRESS CONE MODULAR TERMINATORS
PCT-1
PCT-2
16THG
16THGS
35MSC
35MSCI
35MTGI
35MTG
BRACKETS
PB-1
16TB2
35MTB
1535AFB
A26
w w w. tnb.c a
Elastimold
Cable Accessories
Cable Terminations
Notes N12, 14, 15, 22 N12, 14, N15, 23 N13,22 N13,23 N2, 14 15
PCT2-1X-4
Use Table X9
PCT1-4 PCT2-4
15/25 kV 16THG-W0X-4 Use Tables W12 and X8 15/25 kV 16THGH-W Use Table W12 15/25 kV 16THGS-WX Use Tables W12 and X4
N3
35MSC-W
Use Table W11
N17 N17 N11, 16 N2, 11 N2, 5, 11 N2, 6, 11 N11 N11 N7, 11 N1, 14, 15 N2, 8 N3, 9 N2, 10, 11 18, 25 N2, 10, 11 19, 25 N4, 10, 11 20, 25 N1 N1 N2, 10, 11 21, 25
35MSCI-W
Use Table W11
35MG-W
Use Table W13
N1. Use with PCT1 or PCT2 Terminators. N2. Includes contact rod, ground strap and rain cap. N3. Includes crimp ring, ground strap and rain cap. N4. Includes spade contact, ground strap and rain cap. N5. For KA thru PB sizes use 35MTG-WX-6-CA. N6. For KA thru PB sizes use 35MTG-WX-8-CA. N7. For KA thru PB sizes use 35MTGI-W-6. N8. Use with 16THG Terminators. N9. Use with 16THGS Terminators. N10.Use with 35MTG Terminators. N11.Refer to page A26 for detailed ordering instructions. N12.Includes rod contact as standard. Specify sufx -3 in place of -4 for two-hole spade lug. Specify sufx -5 in place of -4 for one-hole spade lug. N13.Specify sufx -3 or -5 in place of -4 for two-hole spade lug housing or one- hole spade style housing. N14.Use 1X for an aluminum rod contact for aluminum conductors only. N15.Substitute 0X for 1X for a universal aluminum rod contact for aluminum or copper conductors. N16.Available in sizes from GA thru PB and are supplied qty. 2 per package. N17.Available in sizes EB thru PB. N18.For conductors from 1/0 thru 350 kcmil. N19.For conductors from 400 kcmil thru 1000 kcmil. N20.For conductors from #2 to 1000 kcmil. N21.For conductors from #6 thru 4/0. N22.Use for insulation dia. range from .640 in. thru 1.070 in. N23.Use for insulation dia. range from .830 in. thru 1.180 in. N24.Select symbol for A from aerial lug ordering information on page A28. N25.W13 Table provides sizing for rain cap. X10 Table provides sizing for connectors.
35MTG-WX-4-CA
Use Tables W13 and X3
35MTG-WX-8-CA
Use Tables W13 and X3
35MTG-WX-10-CA
Use Tables W13 and X3
Modular Terminator (Class 2) w/o Rain Cap Rod Contact for PCT Rod Contact for 16THG Solid Conductor Package for 16THGS 3/4 in.-16 Threaded Rod for MTG 1 in.-14 Threaded Rod for MTG Two-Hole Spade for MTG Two-Hole Spade for PCT One-Hole Spade for PCT Universal Rod for MTG Aerial Lugs for MTG Threaded Rod (Two-hole spade or bare wire)
15 kV 25 kV 35 kV
35MTGI-W-4
Use Table W13
35MTGI-W-6
Use Table W13
35MTGI-W-8
Use Table W13
15/25 kV 00700X Use Table X9 15/25 kV 16TCA-X Use Table X8 15/25 kV 16CAS-X Use Table X4 ALL ALL ALL ALL ALL ALL
35MTGA-WX-1
Use Tables W13 and X3
35MTGA-WX-2
Use Tables W13 and X3A
35MTGA-WX-3
Use Tables W13 and X3
01000X
Use Table X9
01100X
Use Table X9
35MTGA-WX-4
Use Tables W13 and X3
ALL
35AL-A
N10, 24
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. t n b. c a
A27
Elastimold
Cable Accessories
Cable Terminations
35MTG - W X - N - C A
I - Indoor Blank = Outdoor Use Table W13, below Connector Style Selection Chart Use Table X3 or Table X3A
NOTE: Applicable table and available sizes depend upon connector style. Reference Connector Style Selection Chart and notes A through D.
Connector Symbol
3/4 in.-16 Rod 3/4 in.-16 Rod 1 in-14 Rod 1 in-14 Rod -11 -12 -21 -22
KA-PB
4 8 10
-2
-3
C 2-Hole Spade
NOTES:
A. B. C. D. Available for 1/0 through 350 conductor sizes only. Use Table X3 for size selection. Available for 400 through 1000 conductor sizes only. Use Table X3A for size selection. Available for #2 through 1000 conductor sizes only. Use Table X3 for size selection. Available for #6 through 4/0 conductor sizes only. Use Table X3 for size selection.
-4
Table W13
USE FOR FOLLOWING PRODUCTS
Max.
0.885 0.935 0.985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
Symbol for X Conductor SIZE AWG Strand./ Compt./ or kcmil Compr. Solid
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 5 4 3 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 650 750 750 800 900 1000 5 4 3 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 650 750 800 900
Table X3A
USE FOR FOLLOWING PRODUCTS
Symbol for X Conductor SIZE AWG Strand./ Compt./ or kcmil Compr. Solid
400 400 450 500 550 600 650 750 750 1000 400 450 500 500 550 600 650
35MTG 35MTGI
35MTG
FOR USE WITH STYLE-1,-3, and -4 CONNECTORS ONLY. SEE NOTES A, C, and D FOR APPLICATION INFORMATION
35MTG
FOR USE WITH STYLE-2 CONNECTORS ONLY. SEE NOTES B FOR APPLICATION INFORMATION 450 500 550 600 650-700 750 800 1000
A28
w w w. tnb.c a
Elastimold
Cable Accessories
Cable Terminations
TERMINATIONS
Illustration Voltage (not to scale) Description Class
PCT Positioning Bracket 16THG Bracket Bracket for crossarm 16THG Bracket for riser pole mounting 16THG Bracket for tri-mounting 16THG KELLUMS GRIP Bracket KELLUMS Bracket for crossarm mounting Bracket (for riser pole mounting) KELLUMS Bracket for tri-mounting ALUMA FORM Bracket ALUMA FORM Bracket for Crossarm mounting ALUMA FORM Bracket for riser-pole mounting ALUMA FORM Bracket for tri-mounting ALL ALL
Notes
N1, 12 N6
ALL
16TB-3
N6
N1. Use with PCT-1 or PCT-2 Terminators. N2. Fits overall cable O.D. from 1.195 in. to 1.625 in. N3. Fits overall cable O.D. from 0.925 in. to 1.335 in. N4. Fits overall cable O.D. from 0.890 in. to 1.185 in. N5. Fits overall cable O.D. from 1.500 in. to 2.000 in. N6. Use with 16THG and 16THGS Terminators. N7. Use with MTG, MTG1 and MSC Terminators. N8. For conductors from 1/0 thru 350 kcmil. N9. For conductors from 400 kcmil thru 1000 kcmil. N10.For conductors from #2 to 1000 kcmil. N11.For conductors from #6 thru 4/0. N12.Fits overall cable O.D. from 0.750 in. to 1.625 in. N13.Fits overall cable O.D. from 0.750 in. to 2.000 in.
ALL
16TB-4
N6
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
16TB-5 35MTB1-A 35MTB1-B 35MTB1-C 35MTB1-D 35MTB3-A 35MTB3-B 35MTB3-C 35MTB3-D 35MTB4-A 35MTB4-B 35MTB4-C 35MTB4-D 35MTB5-A 35MTB5-B 35MTB5-C 35MTB5-D 1535AFB-1
N6 N1, 2, 6, 7 N1, 3, 6, 7 N1, 4, 6, 7 N1, 5, 6, 7 N1, 2, 6, 7 N1, 3, 6, 7 N1, 4, 6, 7 N1, 5, 6, 7 N1, 2, 6, 7 N1, 3, 6, 7 N1, 4, 6, 7 N1, 5, 6, 7 N1, 2, 6, 7 N1, 3, 6, 7 N1, 4, 6, 7 N1, 5, 6, 7 N1, 6 ,7, 13
ALL
1535AFB-3
N1, 6, 7, 13
ALL
1535AFB-4
N1, 6, 7, 13
ALL
1535AFB-5
N1, 6, 7, 13
Refer to the W and X tables on pages A39 to A41 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page A30.
w w w. tnb.c a
A29
Elastimold
Cable Accessories
CABLE ENTRANCE DETAIL INSULATION EPDM RUBBER MOLDED SHIELD CONDUCTIVE EPDM RUBBER
21MA
20MA
10 TL
10 TL
NONE REQUIRED
OUTER JACKET
UNSHIELD CABLE
ECS
10TL (in.)
0.495 1.875
20MA (in.)
0.530 1.780
Jacket O.D.
min. max.
200ECS (in.)
0.80 1.50
600ECS (in.)
1.28 2.30
A30
w w w. tnb.c a
Elastimold
Cable Accessories
Description
Cold Shrinkable Jacket Seal Cold Shrinkable Jacket Seal Metallic Tape Shield Adapter Wire Shield Adapter Shield Adapter Cold Shrinkable Seal w/ Copper Rod and Crimp Connector Cold Shrinkable Seal w/ Copper Rod and Crimp Connector Cold Shrinkable Seal w/ Copper Rod and Constant Force Spring Cold Shrinkable Seal w/ Copper Rod and Constant Force Spring Cold Shrinkable Seal w/ Copper Braid and Constant Force Spring Cold Shrinkable Seal w/ Copper Braid and Constant Force Spring
Suffix
Notes
N1, 3 N1, 4 N1, 2, 5, 6
-0MA
21MA-W
Use Table W14 for sizing -1MA N1, 2, 5, 6
N1. To order the kits as separate items, use the Cat. Nos shown in the table. Example: To order a cold shrinkable tube as a separate item, use the Cat. No. 200ECS. To order the kits as components of other items, add the sufx to the end of the Cat. No. Example: To order a cold shrinkable jacket seal as a component of an elbow kit, use the Cat. No. 166LR-A5200-S. N2. Only use this sufx with Cat. Nos that designate a W housing size. Sizing the main component will also size the sufx adapter. N3. Size range 0.80 in. to 1.50 in. jacket diameters. Maximum installed diameter is approx. 02 in. N4. Size range 1.28 in. to 2.30 in. jacket diameters. Maximum installed diameter is approx. 2.75 in. N5. Voltage rating equal to Elastimold product being used. N6. Copper rod size is no. 6 for sizes FA thru HA and no. 2 for sizes HAB thru JB. N7. Braid is equivalent to no. 6 copper rod for sizes FA thru HA and no. 2 copper rod for sizes HAB thru JB.
10TL-W
Use Table W15 for sizing -TL N1, 2
200ECSG1-2 600ECSG1-2
-SG1
N1 ,3 ,5, 6
-SG1
N1, 4, 5, 6
200ECSG2-2
-SG2
N1, 3, 5, 6
600ECSG2-2
-SG2
N1, 4, 5, 6
200ECSG3
-SG3
N1, 3, 5, 7
Table W15
USE FOR
600ECSG3
-SG3
N1, 4, 5, 7
10TL
Max.
0.585 0.635 0.585 0.735 0.785 0.835 0.885 0.935 0.985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.875
Symbol for W
EB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PB
Table W14
USE FOR
20MA 21MA
Max.
0.680 0.820 0.950 1.050 1.180 1.310 1.465 1.630 1.780
Symbol for W
E F G H J K L M N
0.980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.755
w w w. tnb.c a
A31
Elastimold
Cable Accessories
Equipment Bushings
A complete line of Elastimold 200 A deepwell and 600 Series apparatus bushings are available for use on transformers, switchgear and other equipment applications. The bushings incorporate IEEE 386 standard interfaces (shown on page A5) and are constructed of molded epoxy with stainless steel anges for mounting by welding or gasketed clamp. K1601PCC Series bushings are provided with a molded epoxy ange for gasketed clamp mounting only. Bushings are available for use on AIR, OIL or SF6 insulated equipment. Units are rated for submersible, padmount, indoor, outdoor and other applications. Options include hold-down bail tabs and replaceable studs for 200 A deepwell bushings.
Description
Short Shank Well with bail tabs and non-replaceable well stud Short Shank Well with bail tabs and with replaceable well stud Short Shank Well without bail tabs and non-replaceable well stud Short Shank Well without bail tabs and with replaceable well stud Long Shank Well with bail tabs and non-replaceable well stud Long Shank Well with bail tabs and with replaceable well stud Long Shank Well without bail tabs and non-replaceable well stud Long Shank Well without bail tabs and with replaceable well stud Epoxy Flange Well with replaceable well stud Well w/Insert (K1601PCC-R and 1601A4) Well w/Insert (K1601PCC-R and 2701A4) 200 A Deadbreak Bushing 200 A Deadbreak Bushing 200 A Deadbreak Bushing 600 A Short Shank Bushing w.o./stud 600 A Short Shank Bushing w.o./stud 600 A Cu Short Shank Bushing w.o./stud 600 A Long Shank Bushing w.o./stud 600 A Cu Long Shank Bushing w.o./stud 600 A Long Shank Bushing w.o./stud 600 A 12 in. Long Shank Bushing w.o./stud 600 A In-Air Long Shank Bushing w.o./stu 600 A Cu In-Air Long Shank Bush. w/stud Boot and Collars for K600T1 to use in air
Voltage Class
15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 35 kV 15/25 kV 15 kV 25 kV 15/25 kV 15/25 kV 15/25 kV 15/25 kV 35 kV 15/25 kV 15/25 kV 15/25 kV 35 kV 35 kV 15/25 kV 15/25 kV 15/25 kV
ELASTIMOLD Cat. No. K1601PC-S1 L1601PC-S1 K1601PC-S1-R L1601PC-S1-R K1601PC-S2 L1601PC-S2 K1601PC-S2-R L1601PC-S2-R K1601PC-T1 L1601PC-T1 K1601PC-T1-R L1601PC-T1-R K1601PC-T2 L1601PC-T2 K1601PC-T2-R L1601PC-T2-R K1601PCC-R 1601CABA4R 2701CABA4R K180S4 K180T4 K180C4 K650S1 750S1 K675S1 K650T1 K675T1 750T1 750L12 K650TBC K675TBC 600BC
Notes
N3, 7, 14 N1, 3, 7, 14 N3, 7, 14 N1, 3, 7, 14 N3, 7, 14 N1, 3, 7, 14 N3, 7, 14 N1, 3, 7, 14 N1,3, 7, 14 N1, 3, 8, 14 N1, 3, 9, 14 N3 ,10 ,13 N2, 5, 11, 14, 15 N2, 5, 12, 14, 16 N3, 5, 11, 14, 15 N2, 5, 11, 14, 15 N3, 5, 11, 14, 15 N2, 5, 12, 14, 16 N2, 5, 12, 14, 16 N2, 4, 11, 6, 14 N3, 5, 11, 6, 14 N6
2-3/4 in. 2-9/16 in. 7-11/32 in. 9-1/4 in. 2-15/16 in. 8-9/16 in. 8-9/16 in. 8-9/16 in. 12 in. 8-9/16 in.
Replacement stud available separately. Specify 1601RS. Equipped with standard aluminum conductor rod. Equipped with copper conductor rod. Includes 5/8-11 threaded stud at elbow end. Includes 5/8-11 threaded hole at elbow end. Provides increased creep and strike. Includes 1601PPC1 shipping cap. Includes 1601APC1 shipping cap. Includes 2701-41 shipping cap.
N10.Includes 180PPC shipping cap. N11.Includes 650PPC shipping cap. N12.Includes 750PPC1 shipping cap. N13.Parking stands for 200 A deadbreak applications are available as separate items. Specify 151PS. N14.Parking stands for 200 A loadbreak and 600 A deadbreak applications are available as separate items. Specify 160PS. N15.Aluminum stud available separately. Specify 650SA. N16.Aluminum stud available separately. Specify 750SA.
A32
w w w. tnb.c a
Elastimold
Cable Accessories
PN -WX-
Determines Size of Molded Rubber Part
W INSULATION DIAMETER
W
CABLE INSULATION DIAMETER
INSULATION DIAMETER SELECTION GUIDE Elastimold Elbows, cable joints and terminations are designed for application on XLP, EPR and other solid dielectric insulated power cables. These components are constructed of molded elastomer and rely on an interference t with the cable insulation diameter in order to maintain proper dielectric strength, creep path integrity and a water seal. Elastimold components are available in a wide range of sizes in order to accommodate a variety of cable insulation diameters. Selection of size-sensitive components requires determining the cable insulation diameter. This can be done in several ways: A. Refer to the cable manufacturers spec sheet for dimensions. B. Measure the cable. C. If the cable conforms to AEIC or ICEA standards and is: 1. 15 kV, 175 mil wall thickness, use the table on page A35. 2. 15 kV, 220 mil wall thickness, use the table on page A36. 3. 25 kV, 260 mil wall thickness, use the table on page A36. 4. 35 kV, 345 mil wall thickness, use the table on page A37. After the cable insulation diameter minimum and maximum has been determined: 1. Locate the W table indicated in the Cat. No. selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the W table) into the Cat. No. Ordering Examples AEIC To complete the information required to order a K655LR-W0X elbow for use on standard AEIC 1000 kcmil compressed stranding aluminum 25 kV cable with .260 inch thick insulation wall: A. Determine that the insulation diameter (for AEIC cable in the table on pages A35-A37) is 1.645 1.770 in. B. For this elbow, the Cat. No. selection chart on page A13 indicates to use table W7 for elbow sizing and table X6 for connector sizing. C. From table W7 the symbol for W is N. D. From table X6 the symbol for X is 410. E. The completed Cat. No. therefore is K655LR-N0410.
ICEA To complete the information required to order a K655LR-W0X elbow for use on standard ICEA 1000 kcmil compressed stranding aluminum 25 kV cable with .260 inch thick insulation wall: A. Determine that the insulation diameter (for ICEA cable in the table on pages A35-A37) is 1.645 1.740 in. B. For this elbow, the Cat. No. selection chart on page A13 indicates to use table W7 for elbow sizing and table X6 for connector sizing. C. From table W7 the symbol for W is N. D. From table X6 the symbol for X is 410. E. The completed Cat. No. therefore is K655LR-N0410.
w w w. tnb.c a
A33
Elastimold
Cable Accessories
PN -WX-
Determines Crimp Connector Size
X CABLE CONDUCTOR
PN -WX-
SUFFIX CABLE SHIELD AND JACKET
X
CABLE CONDUCTOR
CONNECTOR SELECTION GUIDE Elastimold elbows, cable joints and terminations are furnished with crimp style cable connectors. As standard, these connectors are constructed with a tin-plated aluminum barrel lled with an oxide inhibitor. Most aluminum barrel connectors are universal and are designed for use on either aluminum or copper conductor cable. When specied, all copper crimp style connectors can be furnished. These connectors are only for use on copper conductor cable and are not for use with aluminum conductor cables. Bi-metallic connectors are constructed with a copper top and an aluminum barrel. Bi-metal connectors can be used on either aluminum or copper conductor cable and are furnished as standard with 200 A Loadbreak Elbows, 200 A Deadbreak Elbows, and PCT, 16 THG or MTG terminators with rod connectors. Aluminum connectors used in PCJ Cable Joints are rated as follows: Aluminum conductor to aluminum conductor, cable rated Aluminum conductor to copper conductor, cable rated equal to the aluminum cable Copper connectors used in PCJ Cable Joints are rated as follows: Copper conductor to copper conductor, cable rated Selection and ordering the proper crimp connector requires determining information relative to the cable conductor as follows: A. Conductor size in AWG or kcmil B. Conductor type (stranded, compressed, compact or solid) C. Conductor material (aluminum or copper) After the cable conductor information has been determined: 1. Locate the X table indicated in the Cat. No. selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the X table) into the Cat. No. See the Ordering Example on page A33 for further information.
Reference Pages A30 and A31 for application, selection and ordering information.
A34
w w w. tnb.c a
Elastimold
Cable Accessories
ANSI/ICEA S-94-649-2004 and S-97-682-2000 Standard for Concentric Neutral Cables and Utility Shielded Power Cables Rated 5 - 46 kV ICEA-Concentric Stranding Table C-3, Compressed Stranding Table C-4, Compact Stranding Table C-5 ICEA Abbreviated, for additional cables please refer to the standard.
Max.
0.700 0.695 0.730 0.725 0.770 0.760
Max.
0.730 0.770 0.810 0.855 0.905 0.965 1.020 1.130 1.260 1.455 1.610
Max.
0.725 0.720 0.765 0.760 0.805 0.800 0.850 0.845 0.900 0.895 0.955 0.950 1.005 1.115 1.110 1.245 1.235 1.440 1.425 1.590 1.575
Max.
0.710 0.705 0.740 0.735 0.775 0.775 0.815 0.815 0.865 0.860 0.915 0.910 0.965 1.065 1.065 1.185 1.185 1.370 1.365 1.520 1.515
ICEA NOTE: Diameters specied in the above table are different than specied by AEIC CS8-00. Consult your Regional Sales Ofce for proper selection of accessories. Diameters to be measured in accordance with 9.6.
w w w. tnb.c a
A35
Elastimold
Cable Accessories
Max.
0.790 0.790 0.820 0.820 0.860 0.855
Max.
0.825 0.865 0.905 0.950 1.000 1.060 1.115 1.220 1.355 1.550 1.705
Max.
0.815 0.815 0.855 0.855 0.895 0.895 0.940 0.935 0.990 0.985 1.045 1.045 1.100 1.205 1.200 1.335 1.330 1.530 1.520 1.680 1.670
Max.
0.800 0.800 0.830 0.830 0.865 0.865 0.905 0.905 0.955 0.955 1.005 1.005 1.060 1.155 1.155 1.275 1.275 1.460 1.460 1.610 1.610
Max.
0.900 0.895 0.940 0.930
Max.
0.935 0.980 1.025 1.075 1.135 1.190 1.295 1.430 1.625 1.775
Max.
0.935 0.925 0.975 0.965 1.020 1.010 1.070 1.060 1.125 1.115 1.175 1.295 1.275 1.425 1.405 1.620 1.595 1.770 1.740
Max.
0.910 0.905 0.945 0.940 0.985 0.980 1.035 1.030 1.085 1.080 1.135 1.245 1.230 1.365 1.350 1.550 1.535 1.700 1.685
ICEA NOTE: Diameters specied in the above table are different than specied by AEIC CS8-00. Consult your Regional Sales Ofce for proper selection of accessories. Diameters to be measured in accordance with 9.6.
A36
w w w. tnb.c a
Elastimold
Cable Accessories
Industry Standard
AEIC ICEA AEIC ICEA AEIC ICEA AEIC ICEA AEIC ICEA AEIC ICEA AEIC ICEA AEIC ICEA AEIC
Max.
1.110 1.110
Max.
1.155 1.200 1.255 1.310 1.370 1.475 1.605 1.800 1.955
Max.
1.145 1.145 1.190 1.190 1.240 1.240 1.295 1.295 1.350 1.470 1.455 1.600 1.580 1.795 1.770 1.945 1.920
Max.
1.115 1.120 1.155 1.160 1.205 1.205 1.255 1.260 1.315 1.420 1.410 1.540 1.530 1.725 1.710 1.875 1.865
ICEA 1.850 ICEA NOTE: Diameters specied in the above table are different than specied by AEIC CS8-00. Consult your Regional Sales Ofce for proper selection of accessories. Diameters to be measured in accordance with 9.6.
w w w. tnb.c a
A37
Elastimold
Cable Accessories
Conductor Diameters for Copper and Aluminum (Class B) Stranded, Compressed, Compact and Solid Cables
CABLE CONDUCTOR
mm2 Conversion
2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 127 177 253 304 355 380 405 456 507 557 608 633 659 709 760 811 861 887 912 963 1010
14 12 10 8 6 4 2
7 x 0.0305 7 x 0.0385 7 x 0.0486 7 x 0.0612 7 x 0.0772 7 x 0.0974 19 x 0.0664 19 x 0.0745 19 x 0.0837 19 x 0.0940 19 x 0.1055 37 x 0.0822 37 x 0.0973 37 x 0.1162 61 x 0.0992 61 x 0.1071 61 x 0.1109 61 x 0.1145 61 x 0.1215 61 x 0.1280 91 x 0.1099
127 x 0.1157 127 x 0.1174 127 x 0.1191 127 x 0.1223 127 x 0.1225
A38
w w w. tnb.c a
Elastimold
Cable Accessories
WX Size Tables
Table W1
USE FOR FOLLOWING PRODUCTS
Max.
0.740 0.905 1.060 1.220
Max.
0.820 0.950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935
Symbol for W
F G H J K L LM M N P
Table W2
USE FOR FOLLOWING PRODUCTS
Max.
0.950 1.050 1.180 1.310
Symbol for W
G H J K
273RLR 274RLR
K656I/CY/CH K655/656LR K655/656SR 655/656LINK K655/656LINK 655/656ETP K655/656ETP 655/656RTP K655/656LRTP 655/656BI-LINK K655/656BI-LINK 655CA/CK/TCK
Table W8
USE FOR FOLLOWING PRODUCTS
Table W3
USE FOR FOLLOWING PRODUCTS
Max.
0.820 0.950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
Symbol for W
F G H J K L LM M N P Q
Max.
1.050 1.180 1.310 1.465
Symbol for W
H J K L
375RLR 376RLR
15PCJ-1 15PCJ-2
Table W4
USE FOR FOLLOWING PRODUCTS
Symbol for W
F G H J K
Max.
0.820 0.950 1.050 1.180 1.310
Table W9
USE FOR FOLLOWING PRODUCTS
Symbol for W
Table W5
USE FOR FOLLOWING PRODUCTS
Max.
0.895 0.950 1.100 1.310
Symbol for W
6689 7495 88110 K
167/168ELR 273/274ELR
0.760
0.850 0.980 1.090 1.180 1.280 1.370 1.515 1.725
.950
1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
G
H J K L LM M N P Q
Table W6
USE FOR FOLLOWING PRODUCTS
Max.
0.585 0.635 0.685 0.735 0.785 0.835 0.885 0.935 0.985
Symbol for W
EB EF FA FAB FB FG GA GAB GB
1.900
Please see page A28for Table W13 and page A31 for Tables W14 and W15.
w w w. tnb.c a
A39
Elastimold
Cable Accessories
WX Size Tables
Table W10
USE FOR FOLLOWING PRODUCTS
Max.
1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
Symbol for W
H J K L LM M N P Q
Table X1
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
190 200 210 220 230 240 250 260 270
35PCJ-1 35PCJ-2
Table W11
USE FOR FOLLOWING PRODUCTS
Max.
0.585 0.635 0.685 0.735 0.785 0.835 0.885 0.935 0.985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
Symbol for W
EB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PB
35MSC 35MSCI
167/168ELR 273/274ELR 156LR 165/166LR 275/276LR 167LRT 167/168RLR 273/274RLR 00400 02500 02509 02702 02800 K151SP/SR K151LS/LY Table X2
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
230 240 250 260
375/376LR
Table X3
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
5 4 3 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 650 750 800 900
35MTG
NOTE: SEE PAGE A24 FOR DETAILED APPLICATION INFORMATION
Table W12
USE FOR FOLLOWING PRODUCTS
Max.
0.585 0.635 0.685 0.735 0.785 0.835 0.885 0.935 0.985 1.040 1.115
Symbol for W
EB EF FA FAB FB FG GA GAB GB GH HA
Table W16
USE FOR FOLLOWING PRODUCTS
Max.
0.905 1.060 1.170 1.310
Symbol for W
B CC DD E
275/276LR 275/276LRS
A40
w w w. tnb.c a
Elastimold
Cable Accessories
WX Size Tables
Table X3A
USE FOR FOLLOWING PRODUCTS
Table X7
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
400 450 500 500 550 600 650
Compt./ Solid.
180 190 200 210 220 230 240 250 260 270 280 290 300 310 310 320 330 340 350 360 380 380 400 420
35MTG
NOTE: SEE PAGE A24 FOR DETAILED APPLICATION INFORMATION
Table X4
USE FOR FOLLOWING PRODUCTS
Symbol for X
2 2 10 20 30 30
16THGS 16CAS
Table X6
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
210 220 230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420
655/656LRTP K655/656LRTP 755/756LRTP K656I/Y/H K655/656LR 755/756LR K655/656SR 655/656LINK K655/656LINK 755/756LINK 655/656ETP K655/656ETP 755/756ETP 655/656BI-LINK K655/656BI-LINK 755BI-LINK 655CK 755CK 655TCK 03600 03602 03700 03702
Table X8
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
180 190 200 210 220 230 240 250 260
16THG 16TCA
Table X9
USE FOR FOLLOWING PRODUCTS
Compt./ Solid.
210 220 230 240 250 260
w w w. tnb.c a
A41
Elastimold
Cable Accessories
SFJ115
Shrink-Fit Cable Joint
SFJ415
Shrink-Fit Cable Joint
A42
w w w. tnb.c a
Elastimold
Cable Accessories
Install connector.
Ratings
Volt Class
Max. Phase-to-Ground Operating Voltage BIL Impulse Withstand (1.2 x 50sec. wave) Corona Extinction Level @ 3.0 pC Sensitivity DC Withstand during Installation DC Withstand up to 5 yrs.* XLPE Insulation DC Withstand up to 5 yrs.* EPR Insulation AC Withstand at 60 Hz for 60 sec. Continuous Current Short-Term Current *Reference: AEC CS6 and CS8, section L.2.
15 kV
8.7 kV 110 kV 13 kV 56 kV 18 kV 45 kV 35 kV
25/28 kV
14.4 kV 150 kV 22 kV 80 kV 25 kV 64 kV 52 kV
35 kV
20.2 kV 200 kV 30 kV 100 kV 31 kV 80 kV 69 kV
Dimensions
Cable Joint Size
1 2 3 4
Insulation Range
L (in.)
11 16 18 18
D (in.)
1.85 2.12 2.4 2.6
Min. (in.)
0.620 0.815 0.935 1.210
Max. (in.)
0.780 0.920 1.190 1.760
Min. (mm)
15.75 20.70 23.75 30.73
Max. (mm)
19.81 23.37 30.23 44.70
Cable Joint Size Wall Min. Max. Thickness Conductor Conductor (mils) Size* Size*
#2 AWG 4/0 AWG 350 kcmil 700 kcmil #2 AWG 2/0 AWG 250 kcmil 600 kcmil #1 AWG 3/0 AWG 500 kcmil 1/0 AWG 250 kcmil 3/0 AWG 250 kcmil 600 kcmil 1000 kcmil 1/0 AWG 4/0 AWG 500 kcmil 1000 kcmil 2/0 AWG 350 kcmil 1000 kcmil 4/0 AWG 1000 kcmil
Voltage Rating 15 25 35
11 kV 25/28 kV 35 kV
Connector Type C
Crimp
Conductor 1 2
Aluminum Copper
X Code 210 220 230 240 250 260 270 280 290 300 310 330 360 380 400 410
Connector Size Conductor Size (AWG or Kcmil) Stranded/ Solid/ Compressed Compact
#2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 650 kcmil 750 kcmil 900 kcmil 1000 kcmil #2 AWG #1 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 650 kcmil 750 kcmil 900 kcmil 1000 kcmil
175
220
260
345
* Based on the minimum compact AEIC and ICEA cable insulation diameters. Note: Each kit contains shrink-t housing on removable core, splice connector, lubricant, installation instructions and crimp chart. For ordering information on optional neutral, shielding and jacket restoration kits, please contact your Regional Sales Ofce.
w w w. tnb.c a
A43
Elastimold
Cable Accessories
Ranger2 Terminations
Overview
Elastimold Ranger2TM Terminations are specically designed for use on 15 thru 35 kV, XLP or EPR insulated, underground power distribution cable systems. Units allow proper transition and connection of the underground cable system to bare overhead conductors and live front equipment. Applications include indoor, outdoor, riser pole, padmounted and other live front or weather exposed installations. Designs use advanced silicone rubber insulating materials to provide necessary creep, strike, weather sealing and contamination resistance, assuring proper performance in the most severe conditions. The grey color blends in with outdoor environments. Ranger2 Terminations support a wide application range with only three sizes required to cover #2 AWG through 1250 kcmil cables. The single-piece 15 kV and 25 kV shrink-t design makes installation effortless, and the two-piece 35 kV design facilitates easier core removal. Simply position the terminator on the prepared cable and remove the center core. Units are compact and lightweight, allowing installation in restricted spaces and free-hanging applications. Silicone Polymer Housings The R2T and R2IT terminations are manufactured using an optimized weather-resistant silicone formulation. The housing offers superior cable sealing and voltage withstand characteristics. Elastimold terminations meet or exceed all requirements of IEEE Standard 48 for Class 1 outdoor or Class 2 indoor terminations. Unit tests include voltage withstand wet and dry, before and after load cycling on units installed on maximum conductor sized cable. Stress Relief The R2T and R2IT terminations provide electric stress control for the cable by means of a exible tube with a high permittivity dielectric constant. The stress-relief tube is preassembled on the core under the polymer housing. As the core is removed, the stress-relief tube and housing shrink onto the cable at the same time, in exactly the right position. No secondary operations are required during installation. The electrical elds are refracted through the high dielectric constant tube and housing as shown. Installation Standard cable preparation techniques are used for all R2T, Elastimold Ranger2 Outdoor Terminations, and R2IT, Elastimold Ranger2 Indoor Terminations. The Elastimold shrink-t terminations are assembled on a removable core. After the termination is placed onto the prepared cable, the core is removed by pulling on the end. The housing then collapses onto the prepared cable. Memory of the material provides the interface solid dielectric and sealing properties required to meet the electrical ratings and prevent the ingress of moisture. Kit Contents Every R2T and R2IT comes complete with housing and stress tube preassembled on the core, ready for installation. Easy-to-read installation instructions will take you from cable preparation through installation. All kits include a tube of silicone grease, two plastic gloves and one strip of self-fusing silicone tape. Outdoor kits also include mastic for sealing. Metallic Tape (M) kits include a grounding adapter for Tape Shield, Wire Shield and UniShield cables. LC Shield (L) kits include a high ampacity grounding adapter for Longitudinally Corrugated Shield, Tape Shield and Wire over Tape Shield cables. Stress Relief Voltage Stress
1 2 4
Terminal Housing Cable Insulation
1 2
Cable Semi-Conductor
A44
w w w. tnb.c a
Elastimold
Cable Accessories
Ranger2 Terminations
Overview
Grey Molded Silicone Insulator Connector Built-In Cable Entrance Seal Cable Jacket
Cable Insulation
Benefits/Descriptions
Superior memory and weathering characteristics Uses common installation procedures and cable preparation dimensions. Field-removable center core allows for easy installation. Four sheds for 15 kV outdoor model Six sheds for 25/28 kV outdoor model Eight sheds for 35 kV outdoor model Three sizes cover entire cable range from #2 AWG to 1250 kcmil. Units accommodate popular XLP and EPR cable types and shield constructions. Provides uniform voltage grading over the length of the termination. Eliminates damaging voltage stress concentrations at the cable insulation shield edge. Thick wall construction securely maintains critical interface pressure for consistent long term reliability and performance. Accommodates CN, JCN, Tape, Wire or LC shielded cable construction Installs in restricted spaces. Permits application where free hanging is desired. Blends well into outdoor environments. Utilizes specially formulated silicone materials with improved UV stability, track, erosion and weather resistance. Outdoor styles feature large diameter, multi-shed profile with extra creep and strike for enhanced performance under the worst environmental conditions. Connector with copper stem, one-hole and two-hole spade connector Three sizes, ranging from 0.80 in. 1.95 in. O.D.
Certied
Elastimold Ranger2 Terminations have been designed and tested per applicable portions of ANSI, IEEE, AEIC, ICEA and other industry standards.
IEEE 48 ANSI C119.4 AEIC CS8-06 and ANSI/ICEA S-94-649-2004 and S-97-682-2000 Standard for indoor and outdoor cable terminations Standard for cable connectors for aluminum and copper conductors Standards for XLP and EPR insulated cables
Application Information
IEEE 48 Classification Ambient Temperature Range Power System Frequency Altitude Range Mounting Outdoor = Class 1A, Indoor = Class 2 -30C to 65C 48 to 62 Hz 3 300 ft. max. Free hanging or optional bracket
Ratings
Ratings
Termination Catalogue Series Sizes Available* Voltage Rating (kV) Max. Design Voltage to Ground (kV) Corona Extinction Voltage (kV) (3 p.c.) (Partial Discharge)
Indoor
R2IT15 1, 2, 4 15 9.5 13 110 50 36 75
Outdoor
R2T15 1, 2, 4 15 9.5 13 110 45 50 35 75
Outdoor
R2T28 2, 4 25/28 16 22 150 60 65 55 105
Outdoor
R2T35 2, 4 35 22 30 200 80 90 75 140
Dimensions
Dimensions Indoor Outdoor
R2T15 1, 2, 4 15 4 11.6 (295) 15.0 (381)
Outdoor
R2T28 2, 4 25/28 6 14.5 (368) 22.8 (579)
Outdoor
R2T35 2, 4 35 8 16.8 (427) 30.0 (762)
Termination Catalogue Series R2IT15 1, 2, 4 Sizes Available* 15 Voltage Rating (kV) 0 Number of Sheds Minimum Strike Distance in. (mm) 8.4 (213) Creepage Distance in. (mm) * See page A46 for cable insulation diameter ranges.
w w w. tnb.c a
A45
Elastimold
Cable Accessories
TM
Cat. No. Concentric Neutral and Jacketed Concentric Neutral Cable R2IT15J1 R2IT15J2 R2IT15J4 R2T15J1 R2T15J2 R2T15J4 Tape Shield, Wire Shield and UniShield Cable R2IT15M1 R2IT15M2 R2IT15M4 R2T15M1 R2T15M2 R2T15M4 LC Shield, Wire over Tape Shield and Tape Shield Cable R2IT15L1 R2IT15L2 R2IT15L4 R2T15L1 R2T15L2 R2T15L4
kV Class
Type
mm
16.3 to 28.4 21.3 to 35.1 33.0 to 53.3 16.3 to 28.4 21.3 to 35.1 33.0 to 53.3 20.3 to 35.1
R2T28J2
R2T28M2
R2T28L2
R2T28J4
R2T28M4
R2T28L4
20.3 to 35.1
R2T35J2
R2T35M2
R2T35L2
33.0 to 53.3
R2T35J4
R2T35M4
R2T35L4
A46
w w w. tnb.c a
Elastimold
Cable Accessories
TM
Aluminum or Copper Stem Compression Connector Aluminum Aluminum Only #2 through 4/0 (34107 mm2)
T0
T1
Tinned Aluminum
Aluminum or Copper
H0
Tinned Aluminum
Aluminum or Copper
N0
Single Clamp
JB-1
B1
Single Clamp
JB-2
B2
Double Clamp
JB-3
B3
w w w. tnb.c a
A47
Elastimold
Cable Accessories
TM
Add a connector
XXX
Step 1. Select the Termination Housing: A. Select Outdoor or Indoor housing style B. Select applicable voltage class C. Select neutral/ shield type D. Select the size based on the cable insulation diameter*
Type Outdoor Indoor
XX
XX XXX
XX
Cable Mounting Bracket
R2T R2IT
B1 B2 B2
kV Code 15 kV 25/28 kV 35 kV
15 28 35
Conductor Code 210 220 230 240 250 260 270 280 290 300 310 330 360 380 400 410 440
Stranded or Compressed
#2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 650 750 900 1000 1250
Compact or Solid
#2 #1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 900 1000
Cable Type J
Concentric Neutral/Jacketed Concentric Neutral Tape Shield/Wire Shield/ UniShield LC Shield Tape Shield/Wire Over Tape Shield
Connector Option
Step 2. Select the Connector: E. Select desired connector F. Select connector code based on conductor size and conductor type
M L
Insulation Range 1 2 4
0.64 in.1.12 in. (16 mm28 mm) (15 kV only) 0.84 in.1.38 (21 mm35 mm) (15 kV, 25 kV, 35 kV) 1.30 in.2.10 in. (33 mm53 mm) 15 kV, 25 kV, 35 kV)
Connector Type
Universal Aluminum Barrel for AL or CU conductor w/Copper Wire Lead #24/0 Aluminum Barrel for AL conductor only w/Copper Wire Lead #24/0 Aluminum 1-Hole Spade #2750 kcmil Aluminum 2-Hole Spade #21250 kcmil
Connector only
* To help in selecting the proper terminator, ICEA and AEIC standard dimensions for XLP and EPR cables are shown in pages A35 to A37.
A48
w w w. tnb.c a
Elastimold
Cable Accessories
TM
1
1.
5
5. Apply a liberal bead of silicone lubricant to the semi-conshield step.
6
6. Pull the loose end of the core cord until the core is even with the end of the termination housing.
7
7. Position the terminator onto the cable.
Train the cable into position and cut to length. Using standard practices, cut back the cable jacket, metallic shield, semi-conductive shield and cable insulation, exposing the conductor. Finish preparing the metallic shield. For concentric neutral or jacketed concentric neutral cables, bend back the neutral wires and seal with mastic strips and vinyl tape. For metallic tape, drain wire, UniShield or LC Shield cables: install the ground braid using the constant force spring and seal with mastic strips and vinyl tape.
2.
3.
Clean the exposed conductor, install and crimp the connector. Use mastic and vinyl tape to ll any gap or step between the connector and the cable insulation. Clean the cable.
4.
8
8. Shrink into place by unwinding the removable core.
9
9. Apply silicone lubricant to skirt and mastic area.
10
10.Fold down the skirt over the mastic to seal the cable entrance.
11
11.Seal the top of the terminator at the connector area with silicone tape.
12
12.Attach the neutral wires or optional ground braid to the system ground per local code. Install the optional cable support bracket if required.
w w w. tnb.c a
A49
Fisher Pierce
Cable Accessories
Series 1548 radio FCIs can signal faults to handheld receivers, radio receivers and the SmartLink Series 5000 cellular remote terminal unit (RTU) systems integrated with SCADA and web-based reporting systems. Status, alarms and other event notications can be integrated into SCADA systems, as well as sent to customer-designated personnel via e-mail, pager or text message. Having precise fault information reduces outage duration, improves system reliability and lowers operation costs.
Trip Logic Adaptive or xed current trip with inrush restraint logic. Adaptive trip logic eliminates the need for trip-rating selection or revision with changing load. Reset Logic Automatic reset with return of load current and/or time reset of permanent fault indication. Automatic time reset for temporary fault indication. Manual trip test and reset capabilities using hotstick-mountable trip/reset tool. Fault Indication Visual indication choices of LED, 5-LED Array, Flag or Strobe Light. Highly viewable 360 indication (Strobe or LED). Radio fault reporting capability also available. Mounting Hotstick mounting with automatic torque limiting. Replaceable Lithium Battery Offers 10-year, maintenance-free service life. (Note that Flag model has non-replaceable battery). Supports a Wide Range of Conductors Mounts on conductors with diameters from 0.14 in. to 1.20 in. (3.56 mm to 30.48 mm). Optional Features Available Options include temporary/permanent fault indication, instantaneous recloser coordination feature and backfeed restraint using a delay-trip scheme (requires protective device to pass two cycles minimum of fault current before closing).
Swipe Here
Technical Specications Fault Registration: Red, high-intensity LED with choice of hard-wired or fiber optic cable remote mounting or audible intermittent beeper signal Trip current: Factory preset to customer specifications within range of 50 A and 100 A to 1,500 A in 100 A increments Trip Current Accuracy: 10% of trip rating (calibrated using 1 in. dia. cable for 400 A trip or less or 2.0 in. dia. cable for greater than 400 A trip) Trip Response Speed: Consult trip curves (coordinated to properly applied link, expulsion, power and current-limiting fuses) Reset Time: 4 hrs., 2 hrs., 1 hr., manual trip/reset standard Overload Capacity: Capable of withstanding 25,000 A for 10 cycles Continuous Load Current: Rated at 1,000 A max. Temperature Range: -40C to 85C Submersibility: Tested to 30 ft. Operating Battery Life: 800 hrs. for LED indication, 160 hrs. for audible indication, both with 10-yr. life at 20C Battery: Long-life lithium cell Cable Ranges: 0.63 in. (16 mm) to 1.58 in. (40 mm); 1.58 in. (40 mm) to 2.36 in. (60 mm); 2.36 in. (60 mm) to 3.55 in. (90 mm) Remote Fiber Optic Options: Permanent or removable (10 ft. standard, 30 ft. max.) Certifications: Complies with ANSI/IEEEE 495-1986
Trip/Reset Tool AT2186-10 Manual trip/reset test for both permanent and temporary fault indication using hotstick-mountable reset tool.
A50
w w w. tnb.c a
Fisher Pierce
Cable Accessories
S M L
Small 0.63 in.1.58 in. cable dia. Medium 1.58 in.2.36 in. cable dia. Large 2.36 in.3.55 in. cable dia.
Inrush Restraint F N
Inrush time overcurrent (dual curve) standard Non-inrush delay
T E F
10
w w w. tnb.c a
A51
Fisher Pierce
Cable Accessories
AccQTrip Logic Circuitry Prevents false indications in voltage-reset units due to inrush currents, cold load pickup and overloading. High/Low Trip-Setting Selection Requires no minimum load current and no load surveys. Internal Magnetic Shielding Prevents adjacent phase effects. 1 msec. Trip Response Coordinates with current-limiting fuses, as well as other protection devices. Magnetically Latched Flag Prevents ag indication from changing state due to shock or vibration. Test Point Mounting Mounts directly to 200 and 600 A elbows, splices and other cable accessories equipped with IEEE 386 standard capacitive test points. Built-In Pulling Eye Enables safe, easy hotstick installation and removal from test points. Durable Construction Enclosed in a rugged, yet lightweight and compact, sealed, impact- and corrosion resistant Lexan housing with EPDM molded-rubber test point mounting boot.
Basic Operation A faulted circuit produces an associated magnetic eld, which closes a reed switch in the indicator, resulting in a tripped display. Trip response occurs in .001 seconds (1 msec.), allowing the fault indicator to properly coordinate with all types of circuit-protection schemes, including current limiting fuses. To eliminate confusing false trips, voltage-reset indicators are equipped with inrush, backfeed, overload and cold-load pick-up restraint circuitry. Current sensors feature internal shielding to prevent inadvertent tripping when located in close proximity to adjacent phases, such as in junction-mounted applications.
A52
w w w. tnb.c a
Fisher Pierce
Cable Accessories
Pulling Eye for Hotstick Installation and Removal Faulted Circuit Display
2-1/4 (57)
3-1/4 (83)
Cat. No. TPMTL-[ _ ] TPMVF-[ _ ] TPMVL-[ _ ] TPMVOL-[ _ ] Cat. No. Suffix -LT -HT
Description
Time Reset with LED Display (auto-resets to normal after 4 hrs.; may also be manually reset using an FTT test tool) Voltage Reset with Flag Display (auto-resets to normal after system voltage restoration; reset requires 5 kV min. voltage with time required for reset proportional to system voltage) Voltage Reset with LED Display (auto-resets to normal after system voltage restoration; reset requires 5 kV min. voltage with time required for reset proportional to system voltage) Voltage Operated, Time Reset, LED Display (auto-resets after 4 hrs.; longer time resets available upon request)
Description
For 200 A. All fused taps use LOW trip rating. For URD applications, use LOW trip rating. For 600 A. For URD applications, use HIGH trip rating.
NOTE: For overhead bulk feeder applications, use HIGH or LOW trip ratings (whichever is greater than the minimum pickup setting of the related protection device). AccQTrip and AccQClamp are trademarks of Quality Indications, Inc.
w w w. tnb.c a
A53
Fisher Pierce
Cable Accessories
AccQTrip Logic Circuitry In voltage reset units prevents false indications due to inrush currents, cold load pickup and overloading. AccQClamp Mounting Provision Universal one-size-tsall design automatically adjusts. High/Low Trip Setting Selection No minimum load current requirement and no load surveys needed.
4-1/4 (108)
Trip Response of .001 Seconds Coordinates with currentlimiting fuses, as well as other protection devices. Internal Magnetic Shielding Prevents adjacent phase effects.
5-5/8 (143) open
Magnetically Latched Flag Indication Flag indication will not change states due to shock or vibration. Lightweight Enclosure Compact and sealed.
A54
w w w. tnb.c a
Fisher Pierce
Cable Accessories
Reset Operation
Indicator auto-resets to normal after a four hour time duration. indicator may also be manually reset using an FTT test tool. Indicator auto-resets to normal after system voltage restoration. Reset requires 5 kV minimum voltage to operate. Reset operation time is proportional to system voltage. Example: at 15 kV, reset occurs 30 seconds after system voltage restoration. Indicator auto-resets after a four hour time duration. Longer time resets are available upon request.
Description
All fused taps use LOW trip rating. For 600 A Overhead applications, use LOW trip rating. For 600 A Overhead applications, use HIGH trip rating.
Description
Field Test Tool, overall dimensions 2 in. wide x 3 in. high x 58 in. deep Remote Fiber Optic Indicator for UFI
w w w. tnb.c a
A55
Fisher Pierce
Cable Accessories
Test Point
1-3/4 (44)
Voltage 5 kv 10 kv 15 kv 20 kv
Flash Rate
20 40 70 100
Voltage 25 kV 30 kV 35 kV
Flash Rate
140 160 180
A56
w w w. tnb.c a
Elastimold
Cable Accessories
V2-TB Test Box for easy eld testing of V2 Voltage Indicators If the V2 Neon Voltage Indicator indicates a power failure in an underground distribution circuit, youll want to ensure that its actually the circuit thats failed and not the V2 itself. For fast, simple assurance, eld test the V2 with the compact, portable V2-TB Voltage Indicator Test Box, powered by replaceable C batteries.
Cat. No. V2 V2-TB Description
Voltage Indicator with Neon Display Voltage Indicator Test Box
w w w. tnb.c a
A57
Elastimold
Cable Accessories
12-1/2 (318)
4-1/16 (103)
12-1/2 (318)
6-15/64 (176)
6-7/16 (164)
5-1/2 (140)
6-15/64 (176)
5-1/2 (140)
10-5/32 (258)
Closed
13-7/16 (341)
8-15/16 (227)
13-7/16 (341)
A58
w w w. tnb.c a
Elastimold
Cable Accessories
5-12 in. (140 mm) 18-12 in. (483 mm) 5-12 in. (140 mm)
21 in. (533 mm) 19 in. (483 mm) 9-12 in. (241 mm) 18 in. (470 mm)
Ratings
Maximum Design Voltage (kV) Frequency (Hz) BIL Impulse (kV) One-Minute AC Withstand (kV) Fifteen-Minute DC Withstand (kV) Load Interrupting & Loop Switching (Amp) Transformer Magnetizing Interrupting (Amp) Capacitor or Cable Charging Interrupting (Amp) Asymmetrical Momentary and 3-Operation Fault Close (Amp) Symmetrical One-Second Rating (Amp) Continuous Current (Amp) Eight-Hour Overload Current (Amp) 15.5 50/60 95 35 53 600 21 40 20 12,5 600 900 27 50/60 125 60 78 600 21 40 20 12,5 600 900 38 50/60 150 70 103 600 21 40 20 12,5 600 900
Application Information Construction: Submersible, corrosion resistant, fully shielded Ambient Temperature Range: -40C to 65C Certied Tests MVS loadbreak switches have been designed and tested per applicable portions of IEEE, ANSI, NEMA and other industry standards, including: IEEE C37.74 Standard for Subsurface, Vault and Padmounted Load-Interrupting Switches IEEE 386 Standard for Separable Connectors and Bushing Interfaces IEC 265 International Standards for Load-Interrupting Switches ANSI C57.12.28 Standard for Padmount Enclosures
Cable Connection Bushings
Open Position
43o
Closed Position
Patented Silicone Rubber Diaphragm Separates Line and Ground Potential Operating Handle
w w w. tnb.c a
A59
Elastimold
Cable Accessories
5-12 in. (140 mm) 18-12 in. (470 mm) Mounting 5-12 in. (140 mm) 19 in.. (483 mm) Mounting
200 A Wells
8-6164 in. (227 mm) Well Interface Accepts Standard Bushing Inserts
Open/ Reset
600 A Bushings
8-6164 in. (227 mm) 9-12 in. (241 mm) 8-1516 in. (227 mm) 2-5764 in. (73 mm) 600 Series Elbow Interfaces
A60
w w w. tnb.c a
Elastimold
Cable Accessories
Application Information Meets ANSI C37.60 requirements Ambient Temperature Range: -40C to 65C Certied Tests MVI Molded Vacuum Fault Interrupters have been designed and tested per applicable portions of IEEE, ANSI, NEMA and other industry standards, including: ANSI C37.60 Standard for Fault Interrupters IEEE 386 Standard for Separable Connectors and Bushing Interfaces ANSI C57.12.28 Standard for Padmounted Enclosures
Patented Silicone Rubber Diaphragm Separates Line and Ground Potential Control Module (1-Phase) Sensing Module (3-Phase) Positive Contact Position Operating Handle Cable Connection Bushings
w w w. tnb.c a
A61
Elastimold
Cable Accessories
Internal Control This control is integral to the unit (no separate control box). It is accessible via a computer connection to view or modify settings. This control is used on ganged three-phase or single-phase MVI interrupters. Phase and ground trip, as well as inrush restraint, are available. The E-Set software enables the user to connect to the internal control, either in the shop or in the eld, to program or change settings. An MVI-STP-USB programming connector is required to connect between the PC and the MVI. With a computer connected to the MVI control, the user can view real-time currents, the number of overcurrent protection operations, current magnitude of the last trip and the phase/ground fault targets. This is the standard control option.
NOTE: E-Set can be downloaded from www.elastimoldswitchgear.com
External Control with Single-/Three-Phase Trip Selection (Style 10 and 310) This control is mounted externally to the mechanism and provides the ability to select TCCs by setting DIP switches on the front panel. Each phase can be assigned a different minimum trip setting by means of manual rotary switches. This control is used on one, two or three single-phase MVI mechanisms.
External Control with Phase and Ground Trip (Style 20 and 320) This control is mounted externally to the mechanism and provides the ability to select phase minimum trip (one for all three phases), time delay for phase tripping, ground trip as a percent of phase minimum trip and ground trip delay by means of manual rotary switches. This control may be used on ganged three-phase or three single-phase MVI mechanisms.
A62
w w w. tnb.c a
Elastimold
Cable Accessories
External Control with Selectable Single-/Three-Phase Trip Function (80 and 380 Control) This control is mounted externally to the mechanism of the interrupter and provides the ability to select between a single-phase trip and a three-phase trip. The 80 and 380 Control can be used with one three-phase interrupter or with three single-phase interrupters. For three-phase applications, the ground trip function can be blocked from the front panel. Manual trip and reset target buttons are also located on the front panel. This control uses the E-Set software, which enables programming via a computer using the MVI-STP-USB adapter. E-Set features custom TCC curves and provides access to the last fault event information, as well as real-time current per phase.
Curve No.
Curve Type
Curve No.
Curve Type
Relay Curves (minimum trip 30600A) MVI-TCC-01 MVI-TCC-02 MVI-TCC-03 MVI-TCC-04 MVI-TCC-05 MVI-TCC-06 MVI-TCC-07 MVI-TCC-08 MVI-TCC-09 MVI-TCC-10 MVI-TCC-11 MVI-TCC-12 MVI-TCC-13 MVI-TCC-14 MVI-TCC-16 MVI-TCC-17 MVI-TCC-1823 MVI-TCC-2427 MVI-TCC-2831
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 1823 2427 2831 E Slow E Standard Oil Fuse Cutout K Kearney QA Cooper EF Cooper NX-C CO-11-1 CO-11-2 T CO-9-1 CO-9-2 Cooper 280ARX F Kearney KS GE Relay CO-8-1CO-8-6 CO-9-3CO-9-6 CO-11-3CO-11-6
Fuse Curves (minimum trip 10200A) MVI-TCC-54 MVI-TCC-55 MVI-TCC-56 MVI-TCC-57 MVI-TCC-58 MVI-TCC-59 MVI-TCC-60
54 55 56 57 58 59 60 E Slow E Standard Oil Fuse Cutout K Kearney QA Cooper NX-C T
w w w. tnb.c a
A63
Elastimold
Cable Accessories
S U F F I X
2 6
E R AB
600 A T Body End Interface Rotated 180 Air Bushings (for Riser Pole)
2 6
Cat. No. Suffix 20 30 80 110 310 320 330 380 MO120A MO12D PS MPS PS6 BT P
Description
Description
Diagram
*
30 (14)
6 (152)
24 (610)
* **
A64
w w w.tnb.c a
Elastimold
Cable Accessories
Riser Pole (Three-Phase Installations Only) RMVI3-21-15-6ABX-YY RMVI3-21-27-6ABX-YY RMVI3-21-38-6ABX-YY RMVI1-21-15-6ABX-3YY RMVI1-21-27-6ABX-3YY RMVI1-21-38-6ABX-3YY
15kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals 25kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals 38kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals 15kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals, 1-Phase Trip Selectable 27kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals, 1-Phase Trip Selectable 38kV 2-Way 3-Phase Interrupter with Air Bushings on Top Terminals, 1-Phase Trip Selectable 30 (762) 30 (762) 30 (762) 30 (762) 30 (762) 30 (762) 45 (1,143) 45 (1,143) 45 (1,143) 45 (1,143) 45 (1,143) 45 (1,143) 25 (635) 25 (635) 25 (635) 25 (635) 25 (635) 25 (635) 150 (68) 150 (68) 150 (68) 150 (68) 150 (68) 150 (68)
Subsurface Single-Phase Vacuum Switches MVI1-21-15-XX MVI1-21-15-6EX MVI1-21-27-XX MVI1-21-27-6EX MVI1-21-38-XX MVI1-21-38-6EX
15kV 2-Way 1-Phase Interrupter 15kV 2-Way 1-Phase Interrupter, Elbow Interface 27kV 2-Way 1-Phase Interrupter 27kV 2-Way 1-Phase Interrupter, Elbow Interface 38kV 2-Way 1-Phase Interrupter 38kV 2-Way 1-Phase Interrupter, Elbow Interface 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 6 (152) 31 (787) 31 (787) 31 (787) 31 (787) 31 (787) 31 (787) 9 (229) 11 (279) 9 (229) 11 (279) 9 (229) 11 (279) 45 (20) 45 (20) 45 (20) 45 (20) 45 (20) 45 (20)
Subsurface Three-Phase Vacuum Switches MVI1-21-15-XX-3YY MVI1-21-27-XX-3YY MVI1-21-38-XX-3YY MVI3-21-15-XX-YY MVI3-21-27-XX-YY MVI3-21-38-XX-YY
***Air bushings on top terminal. 15kV 2-Way 3-Phase Interrupter, 1-Phase Trip Selectable Ext. Control 27kV 2-Way 3-Phase Interrupter, 1-Phase Trip Selectable Ext. Control 38kV 2-Way 3-Phase Interrupter, 1-Phase Trip Selectable Ext. Control 15kV 2-Way 3-Phase Interrupter 27kV 2-Way 3-Phase Interrupter 38kV 2-Way 3-Phase Interrupter 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 20 (508) 31 (787) 31 (787) 31 (787) 33 (838) 33 (838) 33 (838) 9 (229) 9 (229) 9 (229) 10 (254) 10 (254) 10 (254) 145 (66) 145 (66) 145 (66) 145 (66) 145 (66) 145 (66)
Weights and dimensions are approximate. X = 6 for 600A or 2 for 200A or 6E for 600A T interface. Y = 10, 20, 30, 80 for different electronic controls. Leave blank for internal (self-contained) control. Accessories should be added as sufx to the main catalog number unless otherwise noted. Other congurations are available. Please consult your local representative on congurations not shown here. The 3-Phase Vacuum Interrupters are motor-ready.
w w w. tnb.c a
A65
Elastimold
Cable Accessories
MVI Mechanism on 1-Phase Protection Tap (3-Phase also available) Internal Electronic Control and Current-Sensing Device (3-Phase MVI and External Controls also available) Parking Stand
Internal Electronic Control and Current-Sensing Device (3-Phase MVI and External Controls also available)
Ground Rod
A66
w w w. tnb.c a
Elastimold
Cable Accessories
Switch Type AT ES
Auto Transfer Multi-Way Switch
Components by Way A B C D
3-Phase Switch Motor Operator Auto Transfer Solid Tap/Direct Bus Connection (600 A or 200 A) 3-Phase MVI Fault Interrupter, 20 Control 3-Phase MVI Fault Interrupter, 30 Control 1-Phase Fault Interrupter 1-Phase Fault Interrupter, 10 Control 1-Phase Fault Interrupter, 80 Control 1-Phase Fault Interrupter, 20 Control 1-Phase Fault Interrupter, 30 Control 3-Phase MVI Fault Interrupter, 80 Control 3-Phase MVI Fault Interrupter 3-Phase MVS Switch with UAD Control 3-Phase MVI Fault Interrupter Motor Operator, 1224VDC 1-Phase MVS Switch 3-Phase MVS Switch 3-Phase MVS with 1224VDC Motor 3-Phase MVS with 120VAC Motor 3-Phase MVI Fault Interrupter Motor Operator, 120VAC 3-Phase MVI Fault Interrupter with UAD Control
Type V S D P
Vault Subsurface Double-Side Padmount Single-Side Padmount
J K L M N O P Q R S T U V W Z
Phases 1 3
1-Phase 3-Phase
Interface by Way 2 6
200 A Bushing Well 600 A Bushing
Voltage Class 1 2 3
15.0 kV 27.0 kV 38.0 kV
Number of Ways 2 3 4
2-Way 3-Way 4-Way
Example: ATD324-AAPP-6666 Custom padmount enclosure dimensions are available. Parking stands are standard on padmount units. Consult your Regional Sales Ofce on multi-way congurations that include 38kV MVIs. 3-Phase MVS and MVI are motor-ready. Auto-transfer ways 1 and 2 are always A.
Way 1 A
Way 2 A
Way 3
Way 4
w w w. tnb.c a
A67
Elastimold
Cable Accessories
Description
Diagram
X = 6 for 600A or 2 for 200A.Other congurations are available. Consult your local representative for congurations not shown here.
Subsurface ESS3X2-TT-66
33-18 in. (841 mm)
Vault ESV3X4-TTTT-2222
MSV3 Switch
A68
w w w. tnb.c a
Elastimold
Cable Accessories
Description
Diagram
15 kV 2-Way 1-Phase Interrupter 27 kV 2-Way 1-Phase Interrupter 38 kV 2-Way 1-Phase Interrupter 30 (762) 15 kV 2-Way 3-Phase Interrupter 1-Phase Trip Selectable Ext. Control 27 kV 2-Way 3-Phase Interrupter 1-Phase Trip Selectable Ext. Control 38 kV 2-Way 3-Phase Interrupter 1-Phase Trip Selectable Ext. Control 680 (308) 15 kV 2-Way 3-Phase (1) Vacuum Interrupter Tap 27 kV 2-Way 3-Phase (1) Vacuum Interrupter Tap 38 kV 2-Way 3-Phase (1) Vacuum Interrupter Tap 15 kV 3-Way 3-Phase (1) Source Switch, (2) Vacuum Interrupter Taps 54 (1,372) 27 kV 3-Way 3-Phase (1) Source Switch, (2) Vacuum Interrupter Taps 38 kV 3-Way 3-Phase (1) Source Switch, (2) Vacuum Interrupter Taps 15 kV 3-Way 3-Phase (2) Source Switches, (1) Vacuum Interrupter Tap 54 (1,372) 27 kV 3-Way 3-Phase (2) Source Switches, (1) Vacuum Interrupter Tap 38 kV 3-Way 3-Phase (2) Source Switches, (1) Vacuum Interrupter Tap 15 kV 4-Way 3-Phase (1) Source Switch, (3) Vacuum Interrupter Taps 54 (1,372) 27 kV 4-Way 3-Phase (1) Source Switch, (3) Vacuum Interrupter Taps 38 kV 4-Way 3-Phase (1) Source Switch, (3) Vacuum Interrupter Taps 15 kV 4-Way 3-Phase (2) Source Switches, (2) Vacuum Interrupter Taps 54 (1,372) 27 kV 4-Way 3-Phase (2) Source Switches, (2) Vacuum Interrupter Taps 38 kV 4-Way 3-Phase (2) Source Switches, (2) Vacuum Interrupter Taps 15 kV 4-Way 3-Phase (3) Source Switches, (1) Vacuum Interrupter Tap 54 (1,372) 27 kV 4-Way 3-Phase (3) Source Switches, (1) Vacuum Interrupter Tap 38 kV 4-Way 3-Phase (3) Source Switches, (1) Vacuum Interrupter Tap 72 (1,829) 54 (1,372) 72 (1,829) 1,500 (680) 48 (1,219) 54 (1,372) 1,380 (626) 72 (1,829) 54 (1,372) 72 (1,829) 1,500 (680) 48 (1,219) 54 (1,372) 1,380 (626) 72 (1,829) 54 (1,372) 72 (1,829) 1,500 (680) 48 (1,219) 54 (1,372) 1,380 (626) 72 (1,829) 54 (1,372) 72 (1,829) 1,500 (680) 48 (1,219) 54 (1,372) 1,160 (526) 72 (1,829) 54 (1,372) 72 (1,829) 1,500 (680) 54 (1,372) 1,160 (526) 36 (914) 48 (1,219) 42 (1,067) 48 (1,219) 42 (1,067) 36 (914) 30 (762) 310 (141)
X = 6 for 600 A or 2 for 200 A. YY = 10, 20, 30, 80 for different electronic controls. Consult your Regional Sales Ofce on 38 kV multi-way congurations.
w w w. tnb.c a
A69
Elastimold
Cable Accessories
The fastest, most cost-effective way to improve a distribution systems reliability Replace existing 200 A tap elbows with Elastimold Fused Elbows to protect light-duty underground distribution systems, including sub-loops, radial taps, junctions, transformers and other equipment. Elastimold Fused Elbows provide full-range current-limiting fusing with 50 kA interrupting capability. They are rated for 5 kV ungrounded to 28 kV grounded Wye. Plus they provide 15/25 kV hotstick-operable, loadbreak elbow switching.
Probe Lug
Fuse
Crimp Lug
Hose Clamp
Combined Full-Range Current-Limiting Fusing 15/25 kV Hotstick-Operable, Loadbreak Elbow Switching Quickly improve the distribution systems reliability without the expense of adding a separate piece of switchgear or replacing existing sectionalizing cabinets. High Fault Close Rating Current-limiting fuses improve the fault close rating of the elbow (10 kA) to that of the fuse, thereby reducing the risk of component damage or personnel injury. EPDM Molded Rubber Deadfront Construction Elbows are fully sealed and submersible, and they insulate, shield and eliminate exposed live parts. Two-Piece Housing Enables easy fuse replacement.
Application Information Construction: Submersible, non-venting, deadfront, corrosion resistant Ambient Temperature Range: -30C to 65C Certied Tests Elastimold Fused Elbows have been designed and tested per applicable portions of IEEE, ANSI and other industry standards, including: ANSI C37.40 Standard for Current-Limiting Fuse Service Conditions ANSI C37.41 Standard for Current-Limiting Fuse Design and Testing ANSI C37.47 Standard for Current-Limiting Fuse Ratings and Specications IEEE 386 Standard for Separable Connectors
Ratings
System Voltage Class (kV) Nominal Fuse Voltage (kV) Rated Maximum Fuse Voltage (kV) Frequency (Hz) BIL Impulse Withstand (kV) One-Minute AC Withstand (kV) Fifteen-Minute DC Withstand (kV) Corona Extinction (kV) Symmetrical Interrupting Capability (Amp) Current Rating (Amp) 15 8.3 8.8/10 50/60 95 34 53 11 50,000 380 25* 15.5 15.5 50/60 125 40 78 19 50,000 620 25/28* 17.2 17.2 50/60 140 45 78 21.5 50,000 345
* The 15.5 kV L-G rated fuse requires 75% grounded load to be applied on a 25 kV system. The 17.2 kV L-G rated fuse requires at least 75% grounded load to be applied on a 28 kV system. Fuses are only suitable for the system voltage class shown if the recovery voltage across the fuse will not exceed its rated maximum voltage. For three-phase applications, this generally requires that protected transformers be gndYgndY and have at least 50% grounded load. Fuse replacement requires the elbow to be de-energized.
A70
w w w. tnb.c a
Elastimold
Cable Accessories
40C
4.2 9.0 11.0 13.5 18.5 20 25 33.0 36.5 42.0 47.0 68.0 77.5 8.0 10.0 12.5 15.5 19.5 22.5 4.2 9.0 11.0 13.5 17.5 19.5 23.0 30.5 34.5 40.0 45.0
65C
3.9 8.5 10.5 13.0 17.5 19.0 24.0 31.0 34.5 40.0 45.0 64.5 73.5 7.7 9.5 12.0 15.0 18.5 21.5 3.9 8.5 10.5 13.0 16.5 18.5 22.0 29.0 32.5 38.0 42.5
EFX083003-E EFX083006-E EFX083008-E EFX083010-E EFX083012-E EFX083018-E EFX083020-E EFX083025-E EFX083030-E EFX083040-E EFX083045-E EFX083065-E EFX083080-E EFX155006-E EFX155008-E EFX155010-E EFX155012-E EFX155018-E EFX155020-E EFX172003-E EFX172006-E EFX172008-E EFX172010-E EFX172012-E EFX172018-E EFX172020-E EFX172025-E EFX172030-E EFX172040-E EFX172045-E
10.0
21.0 26.0 34.0 37.5 43.0 49.0 70.0 80.0 8.5 10.5 13.0 16.0 20.0 23.5 4.3 9.5 11.5 14.0 18.0
8.8
15.5
17.2
1. Designs have a 50,000 A RMS Symmetrical Rating (except 3 A, 17.2 kV which was tested at 44 kA maximum). 2. Fuses have a Rated Maximum Application Temperature (RMAT) of 65 C. RMAT is the maximum temperature of the air, in contact with the elbow housing, at which fuses have been shown to be suitable for use. 3. Tabulated Maximum Total I2t values are for currents of 50,000 A at the nominal voltage of the fuse. Values for 8.3kV fuses at 10kV are approximately 30% higher. Values for 17.2 kV fuses at 15.5 kV are approximately 20% lower. 4. Maximum total I2t values are reduced for currents below 50,000A. For example, at 10,000A, maximum total I2t values are approximately 15% less than the published values. 5. Peak arc voltages listed are for 50,000A currents at the rated maximum voltage listed. Reduced currents and voltages will reduce the peak arc voltage. For more information, contact your T&B Regional Sales Ofce. 6. Maximum continuous currents at ambient temperatures other than those listed may be determined by derating the fuses by 0.2% per degree C over 25C. For example: At 40C the derating would be 15 x 0.2 = 3%, making the maximum continuous current of a 17.2kV, 25A fuse 31.5 x 0.97 = 30.5 A. 7. Time-current characteristic curves are published at 25C. Reduction in the long time melting current of the fuses (approximately one hour and longer) due to higher ambient temperatures is the same as described above for maximum continuous currents.
w w w. tnb.c a
A71
Elastimold
Cable Accessories
4.16 B
6 10 20 25 40 65 80
4.8 B
6a 6 8 12 20 30 45 80
7.62 B
3 3 6 8 12 20 25 45 65
12 B
3 3 6 6 10 18 25 45 65
14.4 B
6a 6a 6a 6 6 10 18 -25 -45
16 B
6a 6a 6a 6a 6 8 12 20 -30 -45
A
18 20 30 65 80
A
12 20 25 45 80
A
10 12 18 25 45 65
A
12 18 25 45 80
A
12 18 -25 -40
A
10 18 20 -30 -45
A
-12 -20 -25 -45
B
(3a) (3a) -3 (6a) (6a) -8 -10 -20 -30 -45
4.16 B
6 8 12 20 30 45 65 80 80
4.8 B
3 6a 6 10 20 25 25 40 65 65 80
A
12 18 20 25 40 45 65
A
18 18 20 30 40 45 80
B
3 6a 6 8 12 20 25 30 45 65 80
7.27.96 A B
18 20 20 30 65 80 3a 3 6a 6 8 12 12 20 25 30 45 80
12.47 B
3a 3 3 6a 8 10 12 20 25 25 40 80
A
10 12 12 18 30 45 80
B
6a 6a 6a 6a 6 8 8 12 18 20 25 45 65
13.214.4 A B
10 12 12 18 30 45 6a 6a 6a 6a 6 8 8 12 18 18 25 45
20.8 A
8 8 12 18 -25 -40
B
6a 6a 6a 6a 6a 6a 6 6 10 10 18 -25 -45
22.924.9 A B
-18 -25 -40 (3a) (3a) (3a) (3a) -3 (6a) (6a) -6 -8 -10 -12 -25 -40
Column A = 140200% of transformer rating and Column B = 200300% of transformer rating. Ratings in parenthesis are 17.2 kV fuses. 8.3 kV, 345 A fuses and 15.5 kV, 620A fuses are used in the small (size 1) elbow housing; 8.3 kV, 6580 A fuses and 17.2 kV, 345 A fuses are used in the large (size 3) elbow fuse housing. Recommended fuses meet inrush criteria of 12 times transformer full-load current for 0.1 second and 25 times transformer full-load current for 0.01 second. Fuses also meet cold-load pickup criteria of 6 times transformer full-load current for 1 second and 3 times transformer full-load current for 10 seconds.
A72
w w w. tnb.c a
Elastimold
Cable Accessories
168FLR1
8-78 in. (225 mm)
274FLR1
9-14 in. (235 mm)
168FLR3 A = 8-78 in. (225 mm) 274FLR3 A = 9-14 in. (235 mm)
A
Blank Two Capacitive Test Points Nominal Fuse Voltage Rating 168 274 274
8.3 kV 15.5 kV 17.2 kV
200 Housing 1 3
Small Large**
* Small Housing is used with 8.3kV (345A) and 15.5kV (620A) rated fuses. ** Large Housing is used with 8.3kV (65A and 80A) and 17.2kV (345A) rated fuses.
1. All dimensions rounded up to the nearest eighth inch. 2. Also available with direct test port. 3. Dimensions with Direct Test Port units are 10-14 in. (260 mm) or 10-58 in. (270 mm). 4. 168FLR3 uses a large housing with a 15 kV, 200 A elbow interface.
Amperage Rating
2-1/4 in. (54 mm)
003 8.3/17.2 kV 006 8.3/15.5/17.2 kV 008 8.3/15.5/17.2 kV 010 8.3/15.5/17.2 kV 012 8.3/15.5/17.2 kV 018 8.3/15.5/17.2 kV
3A 6A 8A 10 A 12 A 18 A 20 A 25 A 30 A 40 A 45 A 65 A 80 A
080 8.3 kV
w w w. tnb.c a
A73
Elastimold
Cable Accessories
* 15.5 kV L-G rated fuses require 75 % grounded load to be applied on a 25 kV system. ** 17.2 kV L-G rated fuses require at least 75 % grounded load to be applied on a 28 kV system. Fuse replacement requires the MCLF to be de-energized. Fuses are only suitable for the system voltage class shown if the recovery voltage across the fuse will not exceed its rated maximum voltage. For three-phase applications, this generally requires that protected transformers be gndY-gndY and have at least 50 % grounded load.
A74
w w w. tnb.c a
Elastimold
Cable Accessories
Fuse Catalogue Number M05CLF080 M05CLF100 M05CLF125 M05CLF150 M05CLF180 M15CLF010 M15CLF020 M15CLF030 M15CLF040 M15CLF050 M15CLF065 M15CLF080 M15CLF100 M15CLF115 M25CLF010 M25CLF020 M25CLF030 M25CLF040 M25CLF050 M25CLF065 M25CLF080 M25CLF100 M35CLF010 M35CLF020 M35CLF030 M35CLF040 M35CLF050
5.5
15
28
800,000 1,620 5,250 8,700 12,800 25,200 47,000 78,300 115,150 800,000 1,620 5,250 8,700 12,800 25,200
10.0
35 43 51 73 87 106 120 14 23
26
8.3
25
46
17.2
35 43 47 68
45
15.5
88 100 14 23
40 61
23.0
35 41 47
60
1. Designs have a 50,000 A all U/CERMSs Symmetrical Rating. 2. 1050 A fuses have a Rated Maximum Application Temperature of 65C, and 65180 A fuses have a Rated Maximum Application Temperature of 40C. (RMAT is the maximum temperature of the air in contact with the MCLF housing at which the fuses have been shown suitable for use.) 3. Tabulated Maximum Total I2t values are for currents of 50,000 A at the nominal voltage of the fuse. Fuses that have a Rated Maximum Voltage higher than their Nominal Voltage Rating will have a higher I2t let-through when applied at voltages up to these higher values. For example, Maximum Total I2t values are increased by approximately 30% when 8.3 kV fuses are applied at 10kV and approximately 25% when 15.5kV fuses are used at 17.2 kV. 4. Maximum total l2t values are reduced for currents below 50,000 A. For example, at 10,000 A, l2t values are approximately 15% less than the published values. 5. Peak arc voltages quoted are for 50,000A currents at the rated maximum voltage listed. Reduced currents and voltages will reduce the peak arc voltage. Consult the factory for further information. 6. Maximum continuous currents at higher ambient temperatures may be determined by derating the fuses by 0.2% per degree C over 25 C. For example: At 40C, the derating would be 15 x 0.2 = 3%, making the maximum continuous current of a 20 A fuse 23.0 x 0.97 = 22 A.
w w w. tnb.c a
A75
Elastimold
Cable Accessories
23 kV 16 34.5 B
10a 10a 10a 10a 10a 10 10 20 30 50
4.8 B
10a 10a 10 20 30 40 50 -80
12 B
10a 10a 10a 10 10 20 30 50 65 100
14.4 B
10a 10a 10a 10a 10a 10 20 30 50 65 100
A
20 30 50 -80 -100 -150
B
10a 10a 10 20 20 30 50 65 -100 -150
A
20 30 50 65 115
A
20 30 50 65 115
A
20 30 50 65 100
A
20 30 30 65 80 100
B
10a 10a 10a 10a 10a 10 10 30 40 50 80 100
A
20 30 50
A
20 20 40
B
10a 10a 10a 10a 10a 10a 10 20 30 40
-125 -180
23 Kv 34.5 A
20 30 40 50
4.16 B
10a 10 10 20 40 50 65 -80 -100 -125 -150
4.8 B A
20 20 30 40 40 65 -100 -125 -180
A
20 20 30 40 50 65 -100 -180
B
10a 10a 10a 10 20 30 30 40 50 65 -80 -125 -180
7.27.96 A B
20 20 30 40 65 -80 -125 -180 10a 10a 10a 10a 10 20 20 30 30 40 50 -80 -125 -180
B
10a 10a 10a 10a 10 10 20 20 30 50 50 80 115
12.47 A B
20 30 50 65 100 10a 10a 10a 10a 10a 10 10 10 20 20 30 50 80 100
13.214.4 A B
20 30 50 65 100 10a 10a 10a 10a 10a 10 10 10 20 20 30 50 65 100
20.8 A
20 30 50 65 100
B
10a 10a 10a 10a 10a 10a 10a 10a 10 10 20 30 50 65 100
22.924.9 A B
10 20 30 40 65 80 10a 10a 10a 10a 10a 10a 10a 10a 10 10 20 30 40 65 80
B
10a 10a 10a 10a 10a 10a 10a 10a 10a 10a 10 20 30 40
1. Column A = 140200% of transformer rating and Column B = 200300% of transformer rating. 2. Ratings in parentheses are 5.5kV fuses. 3. Recommended fuses meet inrush criteria of 12 times transformer full-load current for 0.1 second and 25 times transformer full-load current for 0.01 second. Fuses also meet cold-load pickup criteria of 6 times transformer full-load current for 1 second and 3 times transformer full-load current for 10 seconds. a. Fuse allows greater than 300% of transformer rating.
A76
w w w. tnb.c a
Elastimold
Cable Accessories
Model 222
23-58 in. (343 mm) 16-58 in. (422 mm) 5-18 in. (130 mm)
Model 2222
27-58 in. (702 mm) 16-58 in. (422 mm) 9-316 in. (233 mm) 5-18 in. (130 mm)
Model 66
19-58 in. (498 mm) 16-58 in. (422 mm) 5-18 in. (130 mm) 9/16 in. (233 mm)
Model 6E2
Lifting Eye 916 in. (14 mm) x 1 in. (25 mm) Mounting Slots on 5-12 in. (140 mm) Centers 18-58 in. (473 mm) 22-12 in. (572 mm)
w w w. tnb.c a
A77
Elastimold
Cable Accessories
Lifting Eye
916 in. (14 mm) x 1 in. (25 mm) Mounting Slots on 5-12 in. (140 mm) Centers 18-58 in. (473mm)
Other models are available such as 26. Approx. Weight 30 lb. (13.6kg)
The following diagram shows how to construct a catalog number for a Molded Current-Limiting Fuse:
Indicates eld that must be lled in to complete order.
Voltage Class 5 15 25 35
5.0 kV 15.0 kV 25.0 kV 35.0 kV
15 kV 25 kV 35 kV
10 20 30 40 50 65 80 100 115 10 20 30 40 50 65 80 100 10 20 30 40 50
Mounting Bracket with Parking Stands and WMB Wall Bolted Style Hold Down Straps (HDS) Mounting Bracket with Parking Stands and WMBQ Wall Quick Release Style Hold Down Straps (QRS) See page A79 for additional options.
Bushings 22 222
200 A Bushing Wells both ends 200 A Bushing Well on one end and two 200 A Bushing Wells on the other end 600 A Bushings on both ends 600 A Elbow Connector on one end and a 600 A Bushing on the other end; this arrangement is not available at 35 kV
A78
w w w. tnb.c a
Elastimold
Cable Accessories
Approx. Weight 8 lb. (3.6 kg) Optional WMB Mounting Bracket with Adjustable Parking Stands for Vertical Mounting and Fuse Hold-Down Strips
The option number may be added as a sufx to the MCLF catalogue number.
Description
Assembly/Disassembly Tool
3/8 in. (10 mm) Sq. Drive
Other Options
Option No. MCLF-ADT Description
Hex Wrench for set screw removal and replacement when disassembling end fittings. Supplied as standard with replacement fuses.
w w w. tnb.c a
A79
Elastimold
Cable Accessories
Surge Arresters
Metal Oxide Varistor (MOV) Surge Arresters
Fully shielded, fully submersible for convenient energized connection with 200 A loadbreak or deadbreak components up to 35 kV Voltage surges that exceed the BIL rating of the distribution system components will cause damage to the installed equipment. To protect against these surges, overhead surge arresters are widely used. Their application is understood since overhead lines and equipment are directly affected by voltage surges (e.g. lightning). However, the use of overhead arresters alone will not guarantee proper protection of the insulation in the underground portion of an electrical distribution system. The let through surge from the riser pole arresters into the underground systems could be enough to cause damage to the aging equipment insulation. Elastimold MOV Surge Arresters provide high-voltage lightning and switching surge protection of transformers, cable, equipment and other components typically located on underground power distribution systems. Proper placement, voltage selection and coordination with riser pole arresters minimize damaging surge voltages by improving protective margins. Typical applications include installing an arrester at the end of a radial system or at both ends of an open point on a loop system. Additional arresters can be added at strategic locations upstream from the end point for optimum protection. Metal Oxide Varistor (MOV) Surge Arresters are available in three styles: Elbow (ESA), Parking Stand (PSA) and Bushing (BSA). The PSA and BSA arresters permit direct connection, eliminating the need for additional accessories. ESA Elbow Arresters are also available with a 200 A deadbreak interface for mating with other deadbreak accessories. The following page highlights the different installation options using Bushing and Parking Stand Arresters where Elbow Arresters are normally used. Using BSAs and PSAs will contribute to saving space inside transformers and improving operability.
IEEE 386 Interfaces; IEEE C62.11 Provide convenient energized connection with other 200 A loadbreak or deadbreak components. EPDM Molded Rubber Construction Fully shielded and fully submersible for a variety of applications. Compact Size Enables installation in your existing cabinetry, saving you money. Three Styles of Arresters Available Surge arresters t your application and are easy to install. Direct Connection on PSA and BSA Versions Eliminates the need for additional accessories, saving even more money. #4 AWG Ground Lead Tethered to the Jacket Withstands 10,000 A for 10 cycles without fusing. Controls end plug when ejected, preventing uncontrolled trajectory. Maintains the housing shield ground connection after failure.
Ratings
High Current, Short Duration All MOV Arresters withstand two discharges of 40 kA crest All MOV Arresters withstand 20 surges of Low Current, Long Duration 75 A/2,000 microseconds duration All MOV Arresters withstand 22 operations of 5 kA crest at 8 x 20 microseconds duration while energized at rated voltage for the initial 20 operations and at maximum continuous operating voltage (MCOV) for the final two operations
Following each of the preceding tests, MOV Arresters demonstrate thermal recovery at MCOV.
A80
w w w. tnb.c a
Elastimold
Cable Accessories
Surge Arresters
Installation Options
Feed-Through
Parking Stand
w w w. tnb.c a
A81
Elastimold
Cable Accessories
Surge Arresters
Loop-Feed Circuit (Type 2 Transformer)
Two Elbow Arresters and a Feed-Through This is one approach using elbow arresters only. (One of the elbow arresters could be mounted on the H1A bushing if operating procedures permit.) Elbow Arrester and Parking Stand Arrester This approach can reduce overcrowding (by eliminating the feed-through device). This is desirable in a mini-pad transformer.
Bushing Arrester and Parking Stand Arrester* This approach is best for increasing operability and reducing transformer overcrowding. The bushing arrester enables the source cable to be positioned on H1A, which conforms with some operating practices. A bushing arrester mounted on H1A can be directed downward without interference. Potential interference between an elbow arrester on H1B and a cable parked on P is eliminated. The bushing arrester requires signicantly less space than an elbow arrester used with a feed-through insert. Operability is enhanced because the open point can be closed by moving the parked cable to H1B without removing an arrester.
* Transformers must be specied with bushing wells.
Additional Margin of Protection An additional margin of protection may be gained by adding an arrester at the next transformer upstream on each side of the open point. This application is dependent on the system voltage and condition of the cable. If an additional arrester is added in the circuit, it can be an elbow arrester in combination with a feedthrough insert or it can be a bushing arrester. Use of a bushing arrester will reduce transformer faceplate overcrowding.
OR
Other Congurations Other congurations are possible, such as specifying a bushing arrester on every transformer. This enables the open point to be quickly and easily moved to any point in the circuit while maintaining the surge protection (without moving all of the portable surge arresters). The externally mounted bushing arrester provides the surge protection benets without the negative factors of an under-oil arrester.
A82
w w w. tnb.c a
Elastimold
Cable Accessories
Surge Arresters
Radial-Feed Circuit (End Point)
Single-Bushing Transformer To add surge protection to a single-bushing transformer, utilize a bushing arrester or an elbow arrester with a feed-through insert.
Two-Bushing Transformer To add surge protection to a two-bushing transformer at the end point of a radial-feed circuit, add an elbow arrester to the unoccupied bushing or utilize a bushing arrester.
Conversion of a Radial-Feed Transformer to a Loop-Feed, Open-Point Transformer To convert a single-bushing transformer to a loop-feed, open-point transformer, add a parking stand arrester and an elbow arrester in combination with a feed-through insert.
Protective Characteristics
Class MCOV* (kV RMS) Duty Cycle Rating (kV RMS)
3 6 10 12 15 18 10 12 15 18 21 24 27 30
15kV 2.55 15kV 5.1 8.4 15kV 15kV 10.2 15kV 12.7 15.3 15kV 8.4 25kV 25kV 10.2 25kV 12.7 15.3 25kV 17.0 25kV 35kV 19.5 22.0 35kV 35kV 24.4 * MCOV = Maximum Continuous Operating Voltage
w w w. tnb.c a
A83
Elastimold
Cable Accessories
Surge Arresters
MOV Surge Arresters
To specify and order an MOV Surge Arrester: 1) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage using the Arrester Application Table below. 2) Specify the appropriate Elastimold catalogue number from the Selection Chart. Arrester Application Table
System Line-to-Line Voltage kVrms Nominal Maximum
2.40 4.16 4.80 6.90 8.32 12.47 13.20 13.80 13.80 6.90 8.32 12.47 13.20 13.80 13.80 20.78 20.78 23.00 24.94 24.94 28.00 2.54 4.40 5.08 7.26 8.80 13.20 13.97 14.50 14.50 7.26 8.80 13.20 13.97 14.50 14.50 22.00 22.00 24.34 26.40 26.40 29.80
Selection Chart
MCOV* kV RMS Solidly Grounded Neutral Circuits
2.55 2.55 5.10 5.10 5.10 8.40 8.40 8.40** 10.20 5.10 5.10 8.40 8.40 8.40** 10.20 12.70 15.30** 15.30 15.30 17.00** 17.00
Cat. No. 167BSA-3 167BSA-6 167BSA-10 167BSA-12 167BSA-15 167BSA-18 273BSA-10 273BSA-12 273BSA-15 273BSA-18 273BSA-21 167ESA-3 167ESA-6 167ESA-10 167ESA-12 167ESA-15 167ESA-18 273ESA-10 273ESA-12 273ESA-15 273ESA-18 273ESA-21 167PSA-3 167PSA-6 167PSA-10 167PSA-12 167PSA-15 167PSA-18 273PSA-10 273PSA-12 273PSA-15 273PSA-18 273PSA-21
Description
Picture
15 kV Class
25 kV Class
15.30 8.40 10.20 25kV 12.70 15.30 17.00 2.55 5.10 15 kV 8.40 10.20 12.70
* MCOV = Maximum Continuous Operating Voltage. ** Preferred arrester MCOV for this system voltage.
1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200 A switching and fault-close loadbreak bushing. 2. Elastimold Arresters use high-strength, silver epoxy-bonded MOV blocks and shunted spring connections for the best circuit connection. 3. A 36 in. 4 AWG ground lead is provided with each unit. 4. BSA installed by turning internal hex bolt (accessed through the 200A bushing interface) with a 516" hex wrench and bent-wire torque wrench supplied with each unit. 5. For 15 kV and 25 kV class deadbreak system Elbow Arresters, use catalog number 156ESA with the appropriate duty cycle rating.
A84
w w w. tnb.c a
Elastimold
Cable Accessories
Surge Arresters
MOV Surge Arresters (contd)
To specify and order an MOV Surge Arrester: 1) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage using the Arrester Application Table below. 2) Specify the appropriate Elastimold catalogue number from the Selection Chart. Arrester Application Table
System Line-to-Line Voltage kVrms 35 kV Class Nominal Maximum MCOV* kV RMS Solidly Grounded Neutral Circuits
22.00** 24.40
Selection Chart
Cat. No. Description Voltage MCOV Class kV RMS Picture
375BSA-24
19.50
23.00 24.34 34.50 36.51 34.50 36.51 * MCOV = Maximum Continuous Operating Voltage. ** Preferred arrester MCOV for this system voltage.
375BSA-27
22.00
375BSA-30
24.40
375ESA-24
19.50
375ESA-27
35 kV
22.00
375ESA-30
24.40
375PSA-24
19.50
375PSA-27
22.00
375PSA-30
24.40
1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200 A switching and fault-close loadbreak bushing. 2. Elastimold Arresters use high-strength, silver epoxy-bonded MOV blocks and shunted spring connections for the best circuit connection. 3. A 36 in. 4 AWG ground lead is provided with each unit. 4. BSA installed by turning internal hex bolt (accessed through the 200 A bushing interface) with a 5/16 in. hex wrench and bent-wire torque wrench supplied with each unit. 5. For 15 kV and 25 kV class deadbreak system Elbow Arresters, use catalogue number 156ESA with the appropriate duty cycle rating.
w w w. tnb.c a
A85
Elastimold
Cable Accessories
Solid Dielectric Insulation Current & Voltage Sensors Current Transformer Top Silicone Sheds
Manual Tripping Lever Main Body EPDM Insulation Solid Dielectric Diaphragm Load Side Voltage Sensor Pull Rod Assembly Bottom Silicone Sheds Upper Cover
Recloser Operation The Elastimold Molded Vacuum Recloser (MVR) operates electrically by energizing a magnetic actuator system with a completely sealed housing. Each pole contains a vacuum interrupter sealed in solid dielectric insulation for mechanical and high dielectric strength. An open-closed position indicator provides a 360-degree view. An external manual trip assembly is located on the side; when in the down position, it maintains the recloser in a lockout position until it is manually restored. All electrical control connections are made through a sealed single-environment control cable connector on the side. The combination of the molded vacuum recloser with microprocessor controls accurately detects a wide range of line disturbances and provides reliable, high-speed isolation for adverse conditions.
Lower Cover
Magnetic Actuator
Position Indicator
A86
w w w. tnb.c a
Elastimold
Cable Accessories
S e q u e n t i a l
N u m b e r s *
Phases 1 3
Single-Phase Three-Phase
Sequential Numbers*
Control, Cable Length and Other Accessories
1 2 3
SEL-351R, SEL-351R Falcon (14-pin) SEL-651R (32-pin) SEL-351RS Kestrel (single-phase only)
N 1 3
* Consult your T&B sales representative for complete catalogue number conguration. SEL is a registered trademark of Schweitzer Engineering Laboratories, Inc.
Accessories
Cat. No. 3188D0120G1 3188D0121G1 3188C0122G1 3188C0123G1 3070A1191P1 3070A1190P1 3188C0075G1 3188D0119G1 3188B0126G1 3180A0661P1 3070B0913G1 1548FH-ANC3JNAA 1548FH-ANC3XNA1 Description
Three-phase Line Side Arrester Frame Three-phase Load Side Arrester Frame Single-phase Line Side Arrester Frame Single-phase Load Side Arrester Frame Wildlife Protector Top Bushing (one per phase) Wildlife Protector Side Bushing (one per phase) Source-side Voltage Sensors (one per phase) Substation Mounting Frame NEMA 2-hole pad NEMA 4-hole pad Aerial Lug Fisher Pierce Overhead Faulted Circuit Indicator Adaptive Trip ; 4 hr automatic reset time with current reset override (60 sec. after restoration of power), five ultra-bright LEDs for increase visibility display
TM
Fisher Pierce Overhead Faulted Circuit Indicator Adaptive Trip ; 4 hr automatic reset time with current reset override (60 sec. after restoration of power), with 4 hr temporary fault reset time, temporary fault indication option, four red and one amber LED
TM
27 kV
25 29.3 50 or 60 15.5 150 50 45 800 960 1,000 to 1
38 kV*
35 38 50 or 60 15.5 170 70 60 800 960 1,000 to 1 Interrupting Current (kA RMS Symmetrical) Making Current (kA Asymmetrical Peak) Creepage Distances (Inches Line to Ground) Arc-Extinction Medium Insulation Medium Mechanical Operations Operating Temperatures Voltage Sensor Accuracy (Load/Line) CT Accuracy Weight (SinglePhase/Three-Phase)
15 kV
12.5 32.5 41.5 Vacuum EPDM/Silicon Rubber 10,000 40C to 65C 3% / 1% Class 1 57 lb. / 208 lb.
27 kV
12.5 32.5 41.5 Vacuum EPDM/Silicon Rubber 10,000 40C to 65C 3% / 1% Class 1 57 lb. / 208 lb.
38 kV*
12.5 32.5 41.5 Vacuum EPDM/Silicon Rubber 10,000 40C to 65C 3% / 1% Class 1 58 lb. / 211 lb.
* Single phase 38 kV units are rated for use on grounded systems only. Three-phase 38 kV units can be used for single-phase tripping on grounded systems only. For ungrounded systems, three-phase tripping is required.
w w w. tnb.c a
A87