Elastimold

ELASTIMOLD
System Planning Guide

INTRODUCTION
Catalog 2001 provides an easy-to-use, comprehensive listing of ELASTIMOLD products for 5kV thru 35kV underground power distribution systems. Included are separable elbow connectors, cable joints, splices, terminations, surge arresters, fused elbows and other cable accessory components. The catalog incorporates information relative to product application, ratings and selection. ELASTIMOLD is recognized as the leading producer of premolded cable accessory components worldwide. Utilizing specially formulated materials with 100% peroxide-cured insulation and shielding, Elastimold products represent the state-of-the-art in premolded process technology. Durable, quality construction and non-degrading, high-reliability, maintenance-free performance is assured when specifying ELASTIMOLD products. ELASTIMOLDs broad line of premolded products offer significant advantages over field-fabricated and other alternatives, including:100% factory assurance testing prior to delivery and installation; simplified, single-piece construction with built-in insulating, shielding and sealing surfaces; ease of installation with no special skills or tools required; and compact, lightweight, durable designs for easy handling and application.
Separable Elbow Connectors and their related accessories are available in 200 Amp loadbreak, 200 Amp deadbreak and 600 Amp deadbreak styles. Rated for padmount, subsurface, vault, indoor, outdoor and other applications, units feature interchangeable interfaces which can be easily engaged or separated to provide a convenient method to connect or disconnect cable and equipment to the distribution system. Cable Joints and Splices are available in permanently crimped or
bolted (separable) connector styles. Units are rated the same as the cable they are connecting and are available for all applications including direct buried.
Cable Terminations are available in single-piece or modular designs.

Rated for indoor, outdoor or padmount applications, units allow connection and transition from shielded underground cables to bare overhead conductors and live-front equipment.
Surge Arresters are constructed using metal oxide blocks for

overvoltage protection and 200 Amp separable connector interfaces for attachment to other ELASTIMOLD accessories.
Fused Elbows combine replaceable current-limiting fuses for

overcurrent protection and 200 Amp separable connector interfaces for attachment to other ELASTIMOLD accessories.
Loadbreak Switches, Molded Current Limiting Fuses, Molded Power Fuses and Transmission Class Products
are shown on the back cover. For additional catalog information on these product lines, please contact your ELASTIMOLD Sales Representative.
Elastimold Special Component Services Group provides custom products tailored to specific application requirements. Please contact the factory for further information regarding this service. ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV PART #
Part numbers that contain the letters W or X are size sensitive. To complete the part number, refer to the W or X tables indicated.
COMPONENT APPLICATION AND SELECTION

Catalog 2001 includes component group schematics, part numbers and standard ratings of ELASTIMOLD products for application on underground power distribution systems utilizing solid dielectric cable. Go directly to the product section in the table of contents or follow the decision path outlined below for component selection and application.
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT FUSED ELBOWS CABLE JOINTS TERMINATIONS SURGE ARRESTERS
q Determine if the application involves Deadfront (shielded) or Livefront (unshielded) connections. Terminations are air insulated and classified as Livefront. q Determine if the application requires Separable Connectors, Fused Elbows, Cable Joints, Terminations or Surge Arresters. q If Separable Connectors are involved, determine the required current class: 200 Amp or 600 Amp and above. This decision is based on the conductor size, loading, and system short circuit currents. The selected connector must be compatible with the mating interface on any equipment.
200 AMP LOADBREAK 200 AMP DEADBREAK 600 SERIES DEADBREAK
q 200 Amp connectors are available in Loadbreak and Deadbreak styles. Determine which style is required. 600 Series Connectors are Deadbreak only and Fused Elbows are Loadbreak only.
5-15kV 25kV 35kV
q Determine the part number related to the specific Voltage Class by utilizing the schematic layouts and product tables.
q If the component mates with cable, determine the cable insulation diameter, conductor size, type of cable shield and if jacket sealing is required.
PART #
TABLE OF CONTENTS
Certified Tests and Performance ...............................2 Separable Connector Interfaces ...............................3 200 Amp Loadbreak Connectors..............................4-7 200 Amp Deadbreak Connectors .............................8,9 600 Series Deadbreak Connectors ...........................10-13 600 Series Deadbreak Connectors Cam-Op, Link-Op ..................................................14,15 600 Series Deadbreak Connectors Stick-Op, Window-Op ............................................16,17 600 Series Deadbreak Cable Joints..........................18,19 PCJ Cable Joints ......................................................20, 21 Cable Terminations ...................................................22-25 Surge Arresters.........................................................26, 27 Shield Adapters, Grounding Kits & Jacket Seals .......28, 29 How to specify size-sensitive products ......................30, 31 WX Size Tables.........................................................32, 33 AEIC Cable Insulation Diameter Reference ..............34 Cable Conductor Diameter Reference......................35 Equipment Bushings ................................................36 Loadbreak Switches, Molded Current Limiting Fuses, Molded Power Fuses and Transmission Class products...................Back Cover
CATALOG 2001 Page 1 ID: 0198
CERTIFIED TESTS AND PERFORMANCE

Elastimold Separable Connectors, Cable Joints, Cable Terminators, Surge Arresters, Fused Elbows and other cable accessory products have been designed and tested per applicable portions of IEEE, ANSI, NEMA and other industry standards including: IEEE 386 Standard For Separable Connectors IEEE 404 Standard For Cable Joints and Splices IEEE 48 Standard For Cable Terminations Refer to the pages listed below for rating information: PCJ Cable Joints, page 20. Cable Terminations, page 22 IEEE C62.11 Standard For Metal Oxide Surge Arresters ANSI C37.41 Standard For Current Limiting Fuses IEEE 592 Standard For Exposed Semiconducting Shields ANSI C119.4 Standard For Copper and Aluminum Conductor Connectors AEIC CS5 and CS6 Standards For XLP and EPR Insulated Cables
CABLE JOINTS, TERMINATIONS AND ARRESTER RATINGS

Surge Arresters, page 26.
SEPARABLE CONNECTOR RATINGS

Table 1 shows voltage and current ratings which apply to all Separable Connectors including 200 AMP Loadbreak, 200 AMP Deadbreak and 600 Series Deadbreak products. Table 2 shows switching and fault close ratings which only apply to 200 AMP Loadbreak Connectors.
TABLE 1 OPERATING VOLTAGE Maximum line-to-ground (See Application Info Note 1) BIL Impulse withstand 1.2 x 50 microsecond wave WITHSTAND VOLTAGE AC One Minute DC Fifteen Minute CORONA EXTINCTION LEVEL @ 3pC Sensitivity 200 AMP Products Continuous Current: Symmetrical Momentary Current: 600 Series Products Continuous Current: Symmetrical Momentary Current: 15kV Class Ratings 8.3kV 25kV Class Ratings 15.2kV 35kV Class Ratings 21.1kV
95kV 34kV 53kV 11kV
125kV 40kV 78kV 19kV 200 AMP* 10kA sym, 10 cycle duration 600 and 900 AMP* 25kA sym, 10 cycle duration
150kV 50kV 103kV 26kV
* Designed for 90 C maximum continuous operating temperature TABLE 2 15kV Class Ratings LOADMAKE / LOADBREAK SWITCHING 1 and 3 circuits 8.3kV line to ground, 14.4kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. 1 and 3 circuits 15.2kV line to ground, 26.3kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. 1 and 3 circuits 21.1kV line to ground, 36.6kV max. across open contacts. 10 loadmake/break operations at 200 Amps max. with 70 to 80% lagging power factor. FAULT CLOSE 1 fault close operation at 8.3kV or 14.4kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 15.2kV or 26.3kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.) 1 fault close operation at 21.1kV or 36.6kV; 10,000 Amps, rms, sym. 10 cycles (0.17 sec.) 1.3 max. asym factor applies to new or used mating parts (up to maximum designated switching operations.)
25kV Class Ratings
35kV Class Ratings
Application Information: 1. Loadbreak connectors are designed and rated for use on grounded WYE systems. For application on ungrounded WYE or delta systems, the next higher voltage class product is recommended. Examples: 5kV ungrounded: use 15kV class products; 15kV ungrounded: use 25kV class products; 25kV ungrounded: use 35kV class products; 35kV ungrounded: contact factory. 2. Products are designed and constructed for all applications including padmount, subsurface, vault, indoor, outdoor, direct sunlight, direct buried and continuously submerged in water. 3. Products are designed and rated for ambient temperatures of -40 C to +65 C. It is recommended that loadbreak connectors be hotstick operated at -20 C to +65 C ambient temperature range and at altitudes not exceeding 6000 feet.
ELASTIMOLD
SEPARABLE CONNECTOR INTERFACES
STANDARD INTERFACES FOR SEPARABLE CONNECTORS, COMPONENTS AND EQUIPMENT BUSHINGS

ANSI/IEEE Standard 386 defines the specific interface dimensions that 200 Amp and 600 Series elbows, inserts, junctions, equipment bushings and any mating components must conform to insure interchangeability. The table below provides information concerning the types of interfaces supplied by Elastimold for various applications and is useful to assure proper matching of components.
Bushing Interface
Voltage Class 15kV, 25kV and 35kV
Interface Description 200 AMP Bushing Well Interface 8.3kV, 15.2kV, 21.1kV
Standard No Figure No. IEEE 386-1995 Fig. 3
200 AMP DEEPWELL EQUIPMENT BUSHING
200 AMP LOADBREAK INSERT
15kV
B
200 AMP LOADBREAK INSERT 25kV
200 AMP Loadbreak 8.3kV and 8.3kV/14.4kV 200 AMP Loadbreak 15.2kV and 15.2kV/26.3kV 200 AMP Loadbreak Interface No. 2 21.1kV and 21.1kV/36.6kV 200 AMP Deadbreak 8.3kV and 15.2kV
IEEE 386-1995 Fig. 5 IEEE 386-1995 Fig. 7, Note 3 IEEE 386-1995 Fig. 7, Note 3
C
200 AMP LOADBREAK INSERT 35kV
D
200 AMP DEADBREAK INSERT 15kV and 25kV
E
600 SERIES EQUIPMENT BUSHING 15kV and 25kV
IEEE 386-1985 Fig. 4 IEEE 386-1995 Fig.11, Note 1 IEEE 386-1995 Fig.13, Note 2
F
600 SERIES EQUIPMENT BUSHING 35kV
600 AMP Deadbreak Interface No.1 8.3kV and 15.2kV 600 AMP Deadbreak Interface No.1 21.1kV
NOTES: 1. Was Fig. 10 in previous IEEE 386-1985 publication. 2. Was Fig. 11 in previous IEEE 386-1985 publication. 3. Elastimold uses Fig. 7 interface for both 25 and 35kV applications.
SEPARABLE CONNECTORS
200 AMP LOADBREAK

200 Amp loadbreak connectors and accessories provide a convenient method to connect/disconnect cable and equipment on power distribution systems. Loadbreak elbows include provisions for energized operation using standard hotstick tools, allowing loadmake/break operation and a visible disconnect. Components can be isolated with insulated caps, plugs and parking bushings. Optional accessories allow system grounding, testing, bypass, lightning surge protection and current limiting fusing. Additional connecting points and taps can be provided by use of junctions or feed-thrus.
RATINGS OVERVIEW
See page 2 for complete information including switching and fault close ratings.
200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS

CABLE TO EQUIPMENT CONNECTIONS
BUSHING WELL EXTENDED BUSHING INSERT LOADBREAK ELBOW CONNECTOR WITH OR WITHOUT TEST POINT
SEE CABLE NOTES
LOADBREAK BUSHING INSERT
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
BUSHING WELL PLUG
LOADBREAK FEED-THRU INSERT REPLACEMENT ELBOW BOLTED ELBOW W/TAP
REPAIR ELBOW
OPERATING ACCESSORIES
GROUNDING ELBOW INSULATED PARKING BUSHING
SEE CABLE NOTES SEE CABLE NOTES
PARKING STAND
GROUNDING PLUG FUSED ELBOW
INSULATED CAP
SEE PAGE 6
FEED THRU
INSULATED CAP WITH GROUND TEST ROD
ASSEMBLY TOOL
SEE PAGE 26 FOR SURGE ARRESTER APPLICATIONS
ELASTIMOLD
200 AMP LOADBREAK

Illustration
(not to scale)
Description Elbow Connector
Voltage Class 15kV 25kV 35kV
ELASTIMOLD Part Number 165LR-WX

Use Tables W1 and X1
Notes N2,3,4,5 N2,3,4,5 N2,3, 5 N2,3,4,5 N2,3,4,5
Illustration
(not to scale)
Description Feed-Thru Well Feed-Thru Well Vertical Insulated Parking Bushing Test Rod
Voltage Class 15/25kV
ELASTIMOLD Part Number K1601WFT
Notes
273LR-WX
15/25kV
K1601WFTV
375LR-WX
Elbow Connector w/ Test Point
15kV 25kV 35kV
166LR-WX
274LR-WX
15kV 25kV 35kV ALL 15/25kV 35kV ALL
161SOP 272SOP 372SOP 370TR 276BWP M276BWP 200AT

Use Table X1
N9
376LR-WX
N2,3, 5 N5,10,18 N5,10,18 N5,10,18 N5,10,18 N5,11,13 N5,11,13 N5,11,13 N5,11,13 N5,15
Repair Elbow Connector
15kV 25kV
167ELR-WX
Bushing Well Plug Assembly Tool Contacts: Long Bi-Metal ELR Bi-Metal Copper LRT Contact RLR Contact Elbow Probe
273ELR-WX
N8,9
Repair Elbow Connector w/ Test Point Replacement Elbow
15kV 25kV 15kV 25kV
168ELR-WX
274ELR-WX
167RLR-WX
273RLR-WX
Replacement Elbow w/ Test Point Fused Elbow (General Purpose Current Limiting) Bolted Elbow w/ Tap
15kV 25kV 15kV
168RLR-WX
274RLR-WX
Elbow Cable Entrance Insulating Plug Cable Size Adapter
ALL 15/25kV ALL 15kV 15/25kV 15kV 25kV 35kV ALL
02500X 02509X 02702X 02800X 00400X 166LRF 274LRF 376LRF 10EP-W

Use Table W6
N9 N10 N1,9 N11
N9
166FLR-WX
Use W and X Tables on Page 6
15kV
160CA-W
Use Table W6 EB-FA Only
N14
15kV
167LRT-WX
N17
Bushing Insert
Extended Bushing Insert Feed-Thru Insert
15kV 25kV 35kV 35kV 15kV 25kV 15kV 25kV 35kV 15kV 15kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV
1601A4 2701A4 3701A4 3701A3 1601EA4 2701EA4 1602A3R 2702A1 3702A1 160DR 160DRG 167DRG 273DRG 375DRG 168DRG 274DRG 376DRG 161GP 272GP
N4,8 N4,8 N6 N8 N8 N8 N16 N16 N6,16
Insulated Cap Insulated Cap w/ Ground
Insulated Cap w/ Ground and Test Point Grounding Plug (1/0 AWG x 6' Ground Lead) Grounding Elbow (1/0 AWG x 6' Ground Lead) Feed-Thru
N7 N7 N7 N7 N7 N7
N1. Copper lug for use on COPPER CONDUCTOR ONLY. N2. Incudes 02500X long bi-metal compression lug as standard. N3. Also available as housing only. Specify: 165BLR-W; 273BLR-W; 375BLR-W; 166BLR-W; 274BLR-W; 376BLR-W. N4. Also available as elbow/insert combination. Specify: 165A4-WX; 273A4-WX; 166A4-WX; 274A4-WX; 274A4-WX. N5. Also available with jacket seal included. Add - S suffix to part number. See 200ECS page 28. N6. Rated for single-phase applications only. N7. Equipped with insulated cuff. N8. Includes internal torquing feature using 200AT Assembly Tool. N9. Rated for 15kV thru 35kV applications. N10. Repair elbow has extended length (3-1/4) contact and elbow housing. N11. Replacement elbow has extended length (9-7/8) contact and elbow housing. N12. Rated for 25kV thru 35kV applications. N13. Includes long bi-metal contact 00400X. N14. 160CA Cable Size Adapter can only be used with elbow part numbers 165LR/166LR C size only. N15. See page 6 for WX size tables and for fuse sizes. N16. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well. N17. Incudes 02800X long bi-metal contact. N18. Incudes 02509X long bi-metal contact.
15kV 25/35kV
160GLR 370GLR
N12
JUNCTIONS CONTINUED ON PAGE 6.
Feed-Thru Vertical
15kV 25kV 35kV 15kV 25kV 35kV
164FT 274FT 373FT 164FTV 274FTV 373FTV
Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
CATALOG 2001 Page 5 ID:0198
200 AMP LOADBREAK Contd from Pg. 5

RATINGS OVERVIEW
See page 2 for complete information including switching and fault close ratings.
200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
CABLE TO CABLE CONNECTIONS 4-POINT
JUNCTION
3-POINT JUNCTION
2-POINT JUNCTION
2 POINT WELL JUNCTION
FUSED ELBOW ORDERING INSTRUCTIONS

Step 1 (W) Determine the insulation diameter of the cable. Select the insulation letter code that best straddles the insulation diameter. Insert code into catalog number. Step 2 (X) Choose the proper connector code according to the conductor size. Insert code into the catalog number after the insulation code. Step 1 (W) Step 2 (X)
ORDERING INSTRUCTIONS FOR FUSE KIT

(to be ordered separately)
Determine the ampere rating required. Insert rating into the catalog number below.
166PF8 Voltage (kV) Ampere Rating 5 8.3 8 12 18 30
166FLR
Cable Insulation Diameter Range Inches .610 -.735 .675 - .785 .725 - .835 .775 - .885 .825 - .935 Symbol For W FAB FB FG GA GAB Conductor Size* (AWG) 2 1 1/0 2/0 3/0
The Fused Elbow kit contains the following: 1 - Upper elbow half 1 - Lower elbow half 1 - Upper connector 1 - Lower connector 1 - Probe 1 - Torque-limiting wrench 1 - Lubricant 1 - Instruction sheet
Symbol For X Stranded/ Compr. 0220 0230 0240 0250 Solid/ Compact 0210 0220 0230 0240 0250
The Fuse Kit includes the following: 1 - Current limiting fuse 1 - Allen wrench 1 - Air vent rod 1 - Instruction sheet
*Cu or AI Conductor
To order replacement parts, specify the following: For an upper elbow half, specify 166BFLR-T For a lower elbow half, specify 166BFLR-W For an upper connector, specify 166-88 For a lower connector, specify 02600X For a probe, specify 166LRF
ELASTIMOLD
200 AMP LOADBREAK

Illustration
(not to scale)
Description 2-Way Well Junction w/ s.s. Bracket 2-Way Well Junction w/ U Straps 3-Way Well Junction w/ s.s. Bracket 3-Way Well Junction w/ U Straps 4-Way Well Junction w/ s.s. Bracket 4-Way Well Junction w/ U Straps 2-Point Junction with/stainless steel bracket 2-Point Junction w/U-straps 3-Point Junction with/stainless steel bracket 3-Point Junction w/U-straps 4-Point Junction with/stainless steel bracket 4-Point Junction w/U-straps
ELASTIMOLD Part Number K1601WJ2
Notes N2
15/25kV
K1601WJ2-5
N1, N2
15/25kV
K1601WJ3
N2
15/25kV
K1601WJ3-5
N1, N2
15/25kV
K1601WJ4
N2
15/25kV
K1601WJ4-5
N1, N2
15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV
164J2 274J2 373J2 164J2-5 274J2-5 373J2-5 164J3 274J3 373J3 164J3-5 274J3-5 373J3-5 164J4 274J4 373J4 164J4-5 274J4-5 373J4-5 N1 N1 N1 N1 N1 N1 N1 N1 N1
N1. Also available without straps. Specify suffix -4 in place of -5 in the part number. N2. Supplied with replaceable stud. Replacement stud available separately. Specify 1601RS.
200 AMP DEADBREAK

200 Amp deadbreak connectors and accessories provide a quick disconnect feature for cable and equipment connections on power distribution systems. All deadbreak connectors must be DEENERGIZED before operating and must be mechanically secured with bails when connected. Components can be isolated with insulated caps, plugs and parking bushings. All deadbreak elbows are equipped with test points as standard. Optional accessories allow system grounding, bypass and lightning surge protection. Additional connecting points and taps can be provided by use of junctions or feed-thrus.
RATINGS OVERVIEW
See page 2 for complete information.
200 AMP DEADBREAK SEPARABLE CONNECTOR COMPONENTS
CURRENT RATINGS 200A Continuous 10kA sym. 10 Cycles VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to-Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to-Ground 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction
ALL 200 A DEADBREAK CONNECTIONS MUST BE MECHANICALLY SECURED WITH
INTEGRAL BUSHING
SEE PAGE 26 FOR SURGE ARRESTERS APPLICATIONS
ELASTIMOLD
200 AMP DEADBREAK

Illustration
(not to scale)
Description
Voltage Class
ELASTIMOLD Part Number 156LR-WX

Notes N1,2
Illustration
(not to scale)
Description BAIL
ELASTIMOLD Part Number 150TB4
Notes N5
Elbow Connector 15/25kV w/ Test Point Bail Assembly 15/25kV for 156LR Elbow Bushing Insert 15/25kV
150BA
BAIL
15/25kV
150TB5
N5
K1501A1
N3
Contacts: Long Bi-Metal Copper Elbow Cable Entrance Insulating Plug Cable Entrance Insulating Plug
15/25kV 15/25kV 15/25kV
02500X 02702X 10EP-W

Use Table W6
N7 N10
Feed-thru Insert 15/25kV
K1502A1
N3,4
15/25kV
152EA-W
Use Table W6
N11
Insulated Plug
15/25kV
K150DP
N3
Insulated Cap
15/25kV
K150DR
N3
N1. Includes bail assembly. N2. Includes 02500X long, bi-metal compression lug as standard. N3. Bails are required but not included. Order separately. Consult factory for bails not listed for a specific application. N4. Fully rotatable for 360 positioning. Includes bail assembly to secure feed-thru insert to bushing well.
Insulated Parking 15/25kV Bushing Grounding Plug 15/25kV
K150SOP
N3
151GP
N3
N5. Refer to general catalog for application details. N6. Center-to-center spacing equals 4 inches. N7. Copper lug for copper cable only. N8. To order cable legs for different cable sizes, list each leg size W and X. Example: K151LY-FB240-FB240-FAB220. See Tables W6 and X8 for sizes. N9. To order locking contacts for K151LS and K151LY, order 01401X (Al) or 01402X (Cu) for plug contact. Order 01301X (Al) or 01302X (Cu) for receptacle. See Table X8 for sizes. N10. For use with 156LR elbows. N11. For use with K151SR, K151SP K151LS, K151LY receptacles, plugs and , splices. N12. Also available as housing only. Specify K151SPH-W or K151SRH-W.
Feed-Thru
15/25kV
K1501FT
N3,6
2-Point Junction 15/25kV
K1501J2-U
N3,6
K1501J3-U
N3,6,7
K1501J4-U
N3,6,7
Elbow Probe Straight Receptacle Straight Plug Tee Splice
15/25kV 15/25kV 15/25kV 15/25kV
156LRF K151SR-WX
N3,12 N3,12 N3
K151SP-WX
K150T
In-Line Junction 15/25kV
K150S
N3
Locking Splice
15/25kV
K151LS-WX
N8,9
Locking Y Splice BAIL
15/25kV
K151LY-WX
N8,9
15/25kV
150TB1
N5
BAIL
15/25kV
150TB2
N5 Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
BAIL
15/25kV
150TB3
N5
600 SERIES DEADBREAK

600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, deadending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hot-stick operable and separable joint systems are shown on pages 14 thru 19.
RATINGS OVERVIEW
SEPARABLE CONNECTORS 600 SERIES DEADBREAK

STRAIGHT RECEPTACLE
CURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles
NOTE: 900 Amp ratings require copper cable and copper current-carrying components.

CABLE TO EQUIPMENT
STRAIGHT RECEPTACLE ADAPTER
BOLT & WASHERS
RETAINING RING
STRAIGHT RECEPTACLE HOUSING
COMPRESSION LUG
CABLE ADAPTER
ELBOW CONNECTOR
200A TAPS
200A DEADBREAK SEE PAGES 8 & 9
THREADED STUD INTEGRAL BUSHING 600 SERIES ELBOW
INSULATING VOLTAGE DETECTION PLUG CAP
CABLE TO CABLE
THREADED STUD
CONNECTING PLUG BUSHING EXTENDER CONNECTING PLUG COMPRESSION LUG
600 SERIES TAPS
DEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELL 200A LOADBREAK SEE PAGES 4 & 5 WINDOW-OP SEE PGS 16 &17
(UTILIZING JUNCTIONS)
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
Note: Elastimold has increased the IEEE Standard Production and Design Test levels for 25kV Class products to include 27kV and 28kV systems.
CABLE ADAPTER 2 PT JUNCTION 3 PT JUNCTION 4 PT JUNCTION THREADED STUD BUSHING EXTENDER
LOADBREAK REDUCING TAP PLUG
L-4
L-3 INSULATED CAP WITH TEST POINT L-2
GROUNDING PLUG
CABLE ADAPTER INSULATED PARKING BUSHING
CABLE TO CABLE UTILIZING L-KITS

SEE PGS 12 & 13 L-1
HOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES 14 - 17

STICK-OP SEE PGS 16 & 17 STICK-OP LOADBREAK REDUCING TAP PLUG THREADED COMPRESSION LUG
COMPRESSION LUG
VS2 VAULT STRETCHER CONNECTOR
THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVES VS3 VAULT STRETCHER
LINK CONNECTOR LINK-OP COMPRESSION LUG
CABLE TO CABLE UTILIZING VAULT STRETCHERS

CAM-OP RETAINER SLEEVES CAM-OP SEE PGS 14 & 15 CAM-OP LINK CONNECTOR SEE PGS 12 & 13 CABLE ADAPTER
VS4
ELASTIMOLD

Illustration
(not to scale)
Description
Voltage ELASTIMOLD Class Part Number
Notes N1,2 N1,2 N1,2 N1,2
Illustration
(not to scale)
Description Deadbreak Reducing Tap Plug Reducing Tap Well Loadbreak Reducing Tap Plug Vault Stretcher Threaded Stud 600 Series Elbow Threaded Stud Assembly Tool Spanner Wrench
Voltage ELASTIMOLD Class Part Number 15/25kV K650RTP
Notes N1,7,8,9
600 Series Elbow 15/25kV K655LR-W0X (w/ Insul. Plug, Use Tables W7 and X6 Cap, Stud, Lug & 35kV 755LR-W0X Cable Adapter) Use Tables W9 and X6 600 Series Elbow 15/25kV K656LR-W0X w/ T Point est Use Tables W7 and X6 (w/ Insul. Plug, 35kV 756LR-W0X Cap, Stud, Lug & Use Tables W9 and X6 Cable Adapter) 600 Series Elbow 15/25kV K655BLR Housing only 35kV 755BLR (w/ Stud) 600 Series Elbow w/ T Point est (Housing only w/ Stud) 600 Series Straight Receptacle (w/Cable Adapter , Lug & Retaining Ring) 600 Series Straight Receptacle Housing (Lug & Cable Adapter not included) Straight Receptacle Adapter 600 Series Vault Stretcher (Housing only w/ Stud) Cable Size Adapter 15/25kV K656BLR 35kV 756BLR
15/25kV K650RTW 15kV 25kV 35kV 15/25kV 650ETP K650ETP 750ETP 650VSA
N1,7,8,9 N1,7,8,10,13 N1,7,8,10,13 N1,7,8,10,13 N1 N1 N1 N10 N9 N1,11 N1,11 N1,11 N1,11
N1,3 N1,3
N1,3 N1,3
15/25kV 650SA 35kV 750SA ALL 600AT ALL 600SW
15/25kV K655SR-W0X
N1,2,12
2-Point Junction 15/25kV K650J2 35kV 750J2 3-Point Junction 15/25kV K650J3 35kV 750J3
15/25kV K655BSR
N1,12 4-Point Junction 15/25kV K650J4 35kV 750J4 N1,11 N1,11
15/25kV K650SRA 15/25kV K655BVS
N1,4 N1,9 N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N2. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N3. Available without the stud by adding N to the part number. N4. Straight Receptacle Adapter is used to connect Straight Receptacles K655YBSR and K655YSR-W0X (Pg.14) to equipment bushings. N5. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N6. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N7. Available with the stud factory-assembled by adding SP to the part number. N8. Available with a loose stud by adding suffix S to the part number. N9. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells.. N10. 600AT assembly tool is required for installation of loadbreak reducing tap plugs. N11. Rubber junction with stainless steel mounting plate and back plate. Add -U for rubber junction with stainless steel mounting plate, back plate and adjustable bracket. Add -4 for rubber junction only. Add -5 for rubber junction, stainless steel U-straps and back plate. N12. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N13. See page 17 for Window-Op Connector Kit.
15/25kV 655CA-W
Use Table W7
35kV Compression Lug ALL ALL
755CA-W
Use Table W9
03700X
Use Table X6
N5 N6
03702X
Use Table X6
600 Series Elbow 15/25kV 655CK-W0X N2 Size Sensitive Kit Use Tables W7 and X6 (Cable Adapter 35kV 755CK-W0X N2 & Lug) Use Tables W9 and X6 Adapter ALL 650ARR-X Retaining Ring Use Table X6 600 Series Straight 15/25kV Receptacle Size Sensitive Kit (Cable 35kV Adapter Retaining , Ring & Lug) Bushing 15/25kV Extender 35kV (w/ Stud) Insulated Cap 15/25kV w/ T Point est (w/ Stud) Insulating Plug 15/25kV (w/ Cap) 35kV Grounding Plug 15/25kV (Ground Lead 35kV 2/0 AWG x 30") Insulated 15/25kV Parking Bushing 35kV Connecting Plug 15/25kV 35kV 655CK-W0X-ARR N2
755CK-W0X-ARR N2
K655BE 755BE K656DR
N1,3 N1,3 N3,7
K650BIP 750BIP 650GP 750GP K650SOP 750SOP K650CP 750CP
N1,7,8 N1,7,8 N1,7,8 N1,7,8 N7,8 N7,8 N1,7,8,9 N1,7,8,9
600 SERIES DEADBREAK Contd from Pg. 11

600 Series deadbreak elbows, straight receptacles, junctions, vault stretchers and accessories are used to connect equipment and cable on primary feeder and network circuits. Designs accommodate large conductors and feature bolted connections and deadfront modular construction for maximum reliability, performance and versatility. DE-ENERGIZED connectors can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Optional accessories allow visible external separation, by-pass, isolation, deadending, grounding, and testing as well as adding taps, surge arresters and circuit protection. Hot-stick operable and separable joint systems are shown on pages 14 thru 19.
RATINGS OVERVIEW
SEPARABLE CONNECTORS 600 SERIES DEADBREAK

STRAIGHT RECEPTACLE
CURRENT RATINGS (Prefixes: 650, K650, K655, K656, 750, 755, 756 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes 675, K675,K676,775, 776 & 03702) 900 Amp Continuous 25kA sym.,10 cycles

CABLE TO EQUIPMENT
STRAIGHT RECEPTACLE ADAPTER
BOLT & WASHERS
RETAINING RING
STRAIGHT RECEPTACLE HOUSING
COMPRESSION LUG
CABLE ADAPTER
ELBOW CONNECTOR
200A TAPS
200A DEADBREAK SEE PAGES 8 & 9
THREADED STUD INTEGRAL BUSHING 600 SERIES ELBOW
INSULATING VOLTAGE DETECTION PLUG CAP
CABLE TO CABLE
THREADED STUD
CONNECTING PLUG BUSHING EXTENDER CONNECTING PLUG COMPRESSION LUG
600 SERIES TAPS
DEADBREAK REDUCING TAP PLUG SPANNER WRENCH REDUCING TAP WELL 200A LOADBREAK SEE PAGES 4, & 5 WINDOW-OP SEE PGS 16 &17
(UTILIZING JUNCTIONS)
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
CABLE ADAPTER 2 PT JUNCTION 3 PT JUNCTION 4 PT JUNCTION THREADED STUD BUSHING EXTENDER
LOADBREAK REDUCING TAP PLUG
L-4
L-3 INSULATED CAP WITH TEST POINT L-2
GROUNDING PLUG
CABLE ADAPTER INSULATED PARKING BUSHING
CABLE TO CABLE UTILIZING L-KITS

L-1
HOTSTICK OPERABLE 600 SERIES CONNECTORS - SEE PAGES 14 - 17

STICK-OP SEE PGS 16 & 17 STICK-OP LOADBREAK REDUCING TAP PLUG THREADED COMPRESSION LUG
COMPRESSION LUG
VS2 VAULT STRETCHER CONNECTOR
THREADED STUD LINK-OP SEE PGS 14 & 15 LINK-OP RETAINER SLEEVES VS3 VAULT STRETCHER
LINK CONNECTOR LINK-OP COMPRESSION LUG
CABLE TO CABLE UTILIZING VAULT STRETCHERS

CAM-OP RETAINER SLEEVES CAM-OP SEE PGS 14 & 15 CAM-OP LINK CONNECTOR CABLE ADAPTER
VS4
ELASTIMOLD

Illustration
(not to scale)
Description 1-way L-Kit 2-way L-Kit 2-way VS-Kit 3-way L-Kit 3-Way VS Kit 4-Way L-Kit 4-Way VS-Kit Spanner Wrench
Voltage Class 15/25kV 35kV 15/25kV 35kV 15/25kV
ELASTIMOLD Part Number K655L1 755L1 K655L2 755L2 K655VS2
Notes N1,2,3,4 N1,2,3,4 N1,2,3,4 N1,2,3,4 N1,2,3
N1. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper currentcarrying connector components and copper conductor cable. N2. 600SW spanner wrench is recommended for installation of connecting plugs, deadbreak reducing tap plugs and reducing tap wells. N3. L-Kits and VS-Kits do not include cable adapters, compression lugs or adapter retaining rings. These items must be ordered separately. N4. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number.
15/25kV 35kV 15/25kV
K655L3 755L3 K655VS3
N1,2,3,4 N1,2,3,4 N1,2,3
15/25kV 35kV 15/25kV
K655L4 755L4 K655VS4
N1,2,3,4 N1,2,3,4 N1,2,3
ALL
600SW
N2
VAULT STRETCHER Provides an alternate method of splicing and joining various types and styles of cables using standard 600 Series components.
SEPARABLE CONNECTORS CAM-OP LINK-OP ,

Elastimolds 600 Series Cam-Op~, and Link-Op~ deadbreak connector systems incorporate provisions for hotstick operation of DE-ENERGIZED primary feeder or network circuits. Configurations allow external visible break, testing, grounding and isolation. Retrofit kits allow upgrading existing equipment. Cam-Op systems utilize pin and socket connectors. Link-Op connectors are bolted and installed using torque controlled tools. Either system can be retrofitted to existing equipment. The Cam-Op and Link-Op connectors are unique, allowing all hotstick operations to be completed without moving the cable, an important consideration when large, stiff cables prohibit movement. The Cam-Op connector is easily installed or removed by hotstick operation of the cam action disconnect lever.
RATINGS OVERVIEW
CAM-OP & LINK-OP SYSTEM 600 SERIES DEADBREAK

RETROFIT COMPONENTS FOR EXISTING EQUIPMENT W/O PROVISIONS FOR MOUNTABLE INSULATED BUSHING
CURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cycles
OR
CAM-OP
ALIGNMENT BRACKET
EQUIPMENT BUSHING
CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
CABLE TO EQUIPMENT
EQUIPMENT BUSHING
INSULATED PARKING BUSHING
LINK-OP
CAM-OP
BUSING EXTENDER
CAM-OP
INSULATED CAP
OR
ALIGNMENT BRACKET
RETAINER SLEEVES
OR
OR
LINK CONNECTOR
MOUNTABLE INSULATED PARKING BUSHING
LINK-OP
600 SERIES ELBOW
LINK-OP
LOADBREAK ELBOW CONNECTOR
LOADBREAK ELBOW CONNECTOR INSULATED CAP COMPRESSION LUG
ELBOW ARRESTER ELBOW ARRESTER
CABLE ADAPTER SEE CABLE NOTES
LINK CONNECTOR LINK-OP
OPERATING TOOL
OR
CAM-OP LINK-OP
LOADBREEAK REDUCING TAP PLUG
GROUNDING ELBOW
OR
RETAINER SLEEVES
CAM-OP
TEST ROD
OR
CABLE ADAPTER 600 SERIES ELBOW 600 SERIES ELBOW CABLE ADAPTER
SEE CABLE NOTES
COMPRESSION LUG
COMPRESSION LUG
SEE CABLE NOTES
CABLE TO CABLE CONNECTION

OR
2-POINT INSULATED BUSHINGS

LINK-OP
CAM-OP
ELASTIMOLD
CAM-OP & LINK-OP

Illustration (not to scale) Description Voltage Class ELASTIMOLD Part Number Notes Illustration (not to scale) Description Voltage Class Grounding 15kV Elbow 25kV (1/0 AWG x 6' 35kV Ground Lead) Test Rod Assembly Tool CAM-OP OPERATING KIT LINK-OP OPERATING KIT ALL ALL 15kV 25kV 35kV 15kV 25kV 35kV ELASTIMOLD Part Number 160GLR 370GLR 370GLR Notes
AB
ABV
CAM-OP 15kV 655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 CONNECTOR KIT 25kV K655LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-C-LR-W0X-B-DRG N1,3,11, Use Tables W9 and X6 13,14,18 LINK-OP 15kV 655LINK-B-LR-W0X-B-DRG N2,3,11,12 CONNECTOR Use Tables W7 and X6 13,14,18 KIT 25kV K655LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W7 and X6 13,14,18 35kV 755LINK-B-LR-W0X-B-DRG N2,3,11, Use Tables W9 and X6 13,14,18 Mountable 25kV K650LBM-3 N3 Insulated 35kV 750LBM-3 N3 Bushing RETROFIT 15kV 655LINK-C-LR-W0X-A-DRG N5,11,13 CAM-OP Use Tables W7 and X6 14,18 CONNECTOR 25kV K655LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W7 and X6 14,18 KIT 35kV 755LINK-C-LR-W0X-A-DRG N5,11,13 Use Tables W9 and X6 14,18 RETROFIT 15kV 655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 LINK-OP CONNECTOR 25kV K655LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W7 and X6 13,14,18 KIT 35kV 755LINK-B-LR-W0X-A-DRG N6,11,12, Use Tables W9 and X6 13,14,18 Insulating 25kV K650LB N4 Plug 35kV 750LB N4 CAM-OP 15kV 650CAB Alignment 25kV K650CAB Bracket 35kV 750CAB LINK-OP ALL 650AB N15 Alignment ALL 650ABV N15 Bracket (Retrofit LINK-OP Only) Compression ALL 03700X N7 Use Table X6 N8 Lug ALL 03702X
Use Table X6
N19 N19
370TR 600AT 650CAM-OK K650CAM-OK 750CAM-OK 650LINK-OK K650LINK-OK 750LINK-OK N11 N16 N16 N16 N17 N17 N17
CAM-OP & LINK-OP Size Sensitive Kit (Cable Adapter & Lug) CAM-OP Retaining Sleeve LINK-OP Retaining Sleeve CAM-OP CABLE JOINT KIT
15/25kV 655CK-W0X
N13 N13
35kV 755CK-W0X
ALL 650RSC ALL 650RS
N11 N11
15kV 655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 25kV K655BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W7 and X6 14,18 35kV 755BI-LINK-C-LR-WOX-DRG N9,11,13 Use Tables W9 and X6 14,18 LINK-OP 15kV 655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 CABLE JOINT KIT 25kV K655BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W7 and X6 13,14,18 35kV 755BI-LINK-B-LR-WOX-DRG N10,11,12, Use Tables W9 and X6 13,14,18 CAM-OP 15kV 650LK-C-VB Loadbreak 25kV K650LK-C-VB Reducing 35kV 750LK-C-VB Tap Plugs (Visi-Break) LINK-OP 15kV 650LT-B N11 Loadbreak 25kV K650LT-B Reducing 35kV 750LT-B Tap Plug
N1. Cam-Op connector kit includes: 1- Cam-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- mountable insulated bushing and 1- alignment bracket. N2. Link-Op connector kit includes: 1- Link-Op link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; and 1- mountable insulated bushing. N3. Mountable insulated bushing included with Cam-Op and Link-Op connector kit. Requires 3 threaded studs on equipment faceplate for installation. N4. Use with the Retrofit Cam-Op and Retrofit Link-Op connector kit. N5. Retrofit Cam-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 1- insulated cap; 1- insulating plug; and 1- alignment bracket. N6. Retrofit Link-Op connector kit includes: 1- link; 1- elbow housing; 1cable adapter; 1-0370 style lug; 1- bushing extender; 2- retainer sleeves; 2- insulated caps; 1- insulating plug; and 1- alignment bracket. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N9. Cam-Op Cable Joint Kit includes: 1- Cam-Op link; 1- Cam-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 1- insulated cap. N10. Link-Op Cable Joint Kit includes: 1- Link-Op link; 1- Link-Op BI-SOP; 2elbow housings; 2- cable adapters; 2- 0370 style lugs; 2- retainer sleeves; 2- insulated caps. N11. 600AT assembly tool required for operation and/or installation. N12. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N13. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N14. To add elbows or arresters instead of insulating caps, replace the DRG with LR-WX for elbows (with test point) or ESA for elbow arresters. N15. The 650ABV is required when the bushing horizontal spacing on the equipment or junctions is less than 5". N16. Cam-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 3- Cam-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N17. Link-Op operating kit includes accessories that enable visible break, testing, isolation and grounding functions to be performed. Kit includes: 6- Link-Op loadbreak reducing tap plugs; 3- grounding elbows; 1- assembly tool; 1- test rod; 1- carry case; 1- lubricant; 1- instructions. N18. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N19. Rated for both 25kV and 35kV applications. Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28.
SEPARABLE CONNECTORS STICK-OP WINDOW-OP ,

Elastimolds 600 Series Window-Op~ and Stick-Op~ deadbreak connector systems incorporate provisions for hotstick operation of DE-ENERGIZED primary feeder or network circuits. The Window-Op and Stick-Op connectors allow direct testing and grounding with no required cable movement. Window-Op is ideal for equipment applications which include viewing windows to provide an internal visible break that does not require hot stick removal of the elbows. Stick-Op provides an external visible break by hot stick removal of the elbow. Window-Op and Stick-Op connectors are bolted and installed using torque controlled tools.
STICK-OPERABLE
BOLTED CONNECTION LOADBREAK REDUCING TAP PLUG
INSULATED CAP
RATINGS OVERVIEW
STICK-OP & WINDOW-OP SYSTEM 600 SERIES DEADBREAK

STICK-OP
CURRENT RATINGS 600 & 900 Amp Continuous 25kA sym.,10 cycles
CONTINUOUS VOLTAGE RATINGS 15kV Class 8.3kV Phase-to-Ground 14.4kV Phase-to Phase 95kV BIL 34kV AC Withstand 53kV DC Withstand 11kV Corona Extinction 25kV Class 15.2kV Phase-to-Ground 26.3kV Phase-to Phase 125kV BIL 40kV AC Withstand 78kV DC Withstand 19kV Corona Extinction 35kV Class 21.1kV Phase-to-Ground 36.6kV Phase-to-Phase 150kV BIL 50kV AC Withstand 103kV DC Withstand 26kV Corona Extinction
INTEGRAL BUSHING 600 SERIES ELBOW
LOADBREAK REDUCING TAP PLUG INSULATED CAP WINDOW-OP THREADED COMPRESSION LUG STICK-OP
OR
COMPRESSION LUG WINDOW-OP
CABLE ADAPTER
SEE CABLE NOTES
TEST ROD STAND-OFF PLUG ASSEMBLY TOOL (WINDOW-OP) ASSEMBLY TOOL (STICK-OP) GROUNDING ELBOW STICK-OP 600DB / 200LB BUSHING/ELBOW ADAPTER
GROUNDING PLUG
ELASTIMOLD
STICK-OP & WINDOW-OP

Illustration (not to scale) Description WINDOW-OP CONNECTOR KIT Voltage ELASTIMOLD Class Part Number 15kV 25kV 35kV STICK-OP CONNECTOR KIT 15kV 25kV 35kV WINDOW-OP Loadbreak Reducing Tap Plug STICK-OP Loadbreak Reducing Tap Plug STICK-OP Bushing Adapter Compression Lug WINDOW-OP Threaded Compression Lug STICK-OP 15kV 25kV 35kV 15kV 25kV 35kV 15kV 25kV 35kV ALL ALL ALL ALL 655ETP-W0X-DRG
Notes N1,3,4,5, 6,13
K655ETP-W0X-DRG
755ETP-W0X-DRG
N1. Window-Op Kit includes: insulated cap; Window-Op reducing tap plug; 600 Series elbow housing; cable adapter; and 0370 style compression lug. N2. Stick-Op Kit includes insulated cap; Stick-Op Loadbreak reducing tap plug; 600A Elbow Housing; cable adapter; and threaded 0360 style compression lug. N3. 600AT assembly tool required for operation and/or installation. N4. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N5. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N6. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N7. Copper lug for use on COPPER CONDUCTOR ONLY. DO NOT substitute 03602X threaded lug. N8. Threaded aluminum lug (Stick-Op only) for use on copper or aluminum conductors. DO NOT substitute unthreaded 03700X lugs. DO NOT use with 675, 676, K675, K676, 775 or 776 part numbers. N9. Threaded copper lug (Stick-Op only) for use on copper conductors only. DO NOT substitute unthreaded 03702X lugs.
655LRTP-W0X-DRG
N2,3,4,5, 8,13
K655LRTP-W0X-DRG
755LRTP-W0X-DRG
650ETP K650ETP 750ETP 650LRTPA3 K650LRTPA2 750LRTPA2 650BEA3 K650BEA2 750BEA2 03700X
Use Tables X6
N4,15 N4,15 N4,15 N3,4
N3,4
N10. Required to disassemble Stick-Op loadbreak reducing tap plug from the threaded compression lug and 600 Series elbow after the shear-pin is broken during assembly. N11. Stick-Op Operating Kit includes accessories that enable visible break direct testing, isolation, and grounding functions to be performed. Kit includes: 3-insulated parking bushings; 3-grounding elbows; 3600DB/200LB bushing/elbow adapters; 1-assembly tool; 1-test rod; 1-carry case; l-lubricant; 1-instructions. N12. Window-Op Operating Kit includes accessories that enable visible grounding and direct testing functions to be performed. Kit includes: 3-grounding elbows; 1-test rod; 1-carry case; 1-lubricant; 1-instructions. N13. 600 Series Elbows and Straight Receptacles with IEEE Std. 386 capacitive test points are available by substituting 656 for 655; K656 for K655; K676 for K675; 756 for 755; 676 for 675; K676 for K675 and 776 for 775 in the part number. N14. Rated for both 25kV and 35kV applications. N15. 600ATM assembly tool required for Window-Op assembly.
N6 N7 N8 N9 N5 N5 N5 N5 N3,10
03702X
Use Tables X6
03600X
Use Tables X6
03602X
Use Tables X6
WINDOW-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Lug) STICK-OP 15/25kV Size Sensitive Kit (Cable Adapter 35kV & Threaded Lug) Extraction Tool Grounding Elbow (1/0 AWG x 6' Ground Lead) Test Rod Assembly Tool (Stick-Op) Assembly Tool (Window-Op) STICK-OP OPERATING KIT WINDOW-OP OPERATING KIT ALL 15kV 25kV 35kV
655CK-W0X
755CK-W0X
655TCK-W0X
755TCK-W0X
600ET 160GLR 370GLR 370GLR
N14 N14
ALL ALL ALL 15kV 25kV 35kV 15kV 25kV 35kV
370TR 600AT 600ATM 650STICK-OK K650STICK-OK 750STICK-OK 650WINDOW-OK K650WINDOW-OK 750WINDOW-OK N3 N15 N11 N11 N11 N12 N12 N12
SEPARABLE CONNECTORS CABLE JOINTS

600 Series Separable Cable Joints are available in 2, 3 and 4-way versions and include a capacitive test point as standard. Units are interchangeable, featuring bolted connections. Designs are compact and ideally suited for small vaults and manholes. DE-ENERGIZED joints can be quickly and easily connected and disconnected using standard hand tools and equipment in accordance with accepted operating practices. Bus bars can be changed to add or remove cables from the joint. Optional accessories include insulating and grounding caps and plugs which allow visible external separation, by-pass, isolation, dead-ending, grounding and testing.
RATINGS OVERVIEW
See page 2 for complete information
SEPARABLE CABLE JOINTS 600 SERIES DEADBREAK

B
CURRENT RATINGS (Prefixes: 650, K650, K655, K656 & 03700) 600 Amp Continuous 25kA sym.,10 cycles (Prefixes: 675, K675, K676 & 03702) 900 Amp Continuous 25kA sym.,10 cycles
C
SEPARABLE H-JOINT (4-WAY)
4-WAY INSULATED BUS BAR W/ TEST POINT
VOLTAGE RATINGS 15/25kV Class (5kV thru 28kV) 16.2kV Phase-to-Ground 28kV Phase-to Phase 140kV BIL 45kV AC Withstand 84kV DC Withstand 21.5kV Corona Extinction
SEPARABLE WYE-JOINT (3-WAY)

3-WAY INSULATED BUS BAR
RETAINING RING
BOLT & WASHERS STRAIGHT RECEPTACLE HOUSING
SEPARABLE STRAIGHT JOINT (2-WAY)

2-WAY INSULATED BUS BAR COMPRESSION LUG
CABLE ADAPTER
INSULATING PLUG W/TEST POINT & CAP INSULATED CAP WITH BAIL
Note: The separable cable joints shown here use a special Y interface that may not be interchangeable with other 600 Series interfaces.
GROUNDING CAP
GROUNDING PLUG
DIMENSION A B C D
INCHES 4 1/4 37 1/8 8 1/8 3 7/8
ELASTIMOLD

Illustration
(not to scale)
Description
Voltage ELASTIMOLD Class Part Number
Notes N1,6,8
Illustration
(not to scale)
Description
Voltage Class
ELASTIMOLD Notes Part Number K650YBIP
Separable 15/25kV K656I-W0X Straight Joint Pkg. Use Tables W7 and X6 (2-way) w/ Test Point Basic Housing Pkg. 15/25kV K656I-HP Straight Joint w/ Test Point Separable Wye Joint Pkg. (3-Way) w/ Test Point 15/25kV K656CY-W0X
Insulating Plug w/ 15/25kV Test Point & Cap
N2,6
Grounding Plug (4/0 AWG x 6' Ground Lead)
15/25kV
650YGP
N1,6,8
Grounding Cap (4/0 AWG x 6' Ground Lead)
15/25kV
650YGDR
Basic Housing Pkg. 15/25kV K656CY-HP Wye Joint w/ Test point Separable H Joint Pkg. (4-Way) w/ Test Point 15/25kV K656CH-W0X
N2,6 Aluminum Bolt & Washers Brass Bolt & Washers 15/25kV 15/25kV 650BAW 675BAW N6 N6
N1,6,8
Basic Housing Pkg. 15/25kV K656CH-HP H Joint w/ Test Point 2-Way 15/25kV K656I-BUS Insulated Bus Bar w/Test Point 3-Way 15/25kV K656CY-BUS Insulated Bus Bar w/Test Point 4-Way 15/25kV K656CH-BUS Insulated Bus Bar w/Test Point Straight Receptacle
N2,6
N1. Complete Joint Packages consisting of: insulated bus bar; straight receptacle housings, retaining rings, cable size adapters, lugs, bolts and washers. N2. Housing Packages consisting of the following non-size sensitive components of the joint: insulated bus bar, straight receptacle housings, bolts and washers. N3. Insulated bus bar only. N4. Straight Receptacle consisting of: straight receptacle housing, retaining ring, cable adapter, lug, bolt and washers.
N3,6
N3,6
N3,6
N5. Straight receptacle housing consisting of: straight receptacle housing, bolt and washers. N6. For 900 Amp ratings, substitute 675 for 650 and 655; 676 for 656; K675 for K650 and K655; K676 for K656; 775 for 750 and 755; 776 for 756 and 2X for 0X in the part number. The 900 Amp rating requires copper current-carrying connector components and copper conductor cable. N7. Aluminum lug for use on aluminum or copper conductors. DO NOT substitute threaded 03600X lug. N8. Add suffix symbol from page 29 to include cable shield grounding kit and/or cable jacket sealing kit. N9. Copper lug for use with COPPER CONDUCTOR ONLY. DO NOT substitute threaded 03602X lug. N10. Available without the bolt & washers by adding N to the part number.
15/25kV K655YSR-W0X N4,6,8
Straight Receptacle Housing Only Insulated Cap w/ Bail Bail Only Cable Adapter Adapter Retaining Ring
15/25kV K655YBSR
N5,6, 10
15/25kV K655YDR
15/25kV 650BA
15/25kV 655CA-W
Use Table W7
15/25kV 650ARR-X
Use Table X6
Compression Lug 15/25kV 03700X 15/25kV 03702X

Use Table X6
N6,7 N6,9 N8
600 Series 15/25kV 655CK-W0X Straight Receptacle Use Tables W7 and X6 Size Sensitive Kit (Cable Adapter , Retaining Ring & Lug) Assembly/ Disassembly Tool 15/25kV 600YADT
PCJ CABLE JOINTS

PCJ~Power Cable Joints utilize permanently crimped connectors. PCJ Housings are fully insulated, shielded and sealed for direct buried, vault, submersible and other severe service applications. Units have been designed and tested per IEEE Standard 404 to assure system matched performance and ratings equal to the cable to which the splice will be installed. PCJ Power Cable Joints are available in 2 styles: Style 1 uses a single piece housing that is sized to accommodate a specific range of cable. Style 1 units are ideally suited for straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable.
ELECTRICAL RATINGS SUMMARY

The follow ratings summary is based on IEEE Std. 404 and applies to all Elastimold PCJ Power Cable Joints.
Production tests include 100% tests of the premolded joints to assure: Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz, 1 minute. Design tests on production joints demonstrate compliance with IEEE 404 including: Corona Extinction Voltage: A=13.0kV, B=21.6kV, C=30.3kV minimum, 3pC sensitivity. AC Withstand: A=35kV, B=52kV, C=69kV, 60 Hz 1 minute. DC Withstand: A=70kV, B=100kV, C=125kV negative polarity, 15 minutes. Impulse Withstand (BIL): A=110kV, B=150kV, C=200kV, 10 positive and 10 negative, 1.2 x 50 microsecond wave, at conductor temperatures of 20 and 130C, nominal. Short-Time Current: magnitude equal to cable. Cyclic Aging: 30 days at: A=26.1kV, B=43.2kV, C=60.2kV AC continuous, load current for 8 hours per day providing 130 conductor temperature. Joints then subjected to: A=35kV, B=52kV, C=69kV for 5 hours followed by: A=53kV, B=78kV, C=104kV for 1 hour. Load Cycle: Connectors meet thermal and mechanical requirements of ANSI C119.4, Class A heat cycle, Class 2 partial tension.
VOLTAGE A. 15kV Class (8.7kV Phase-to-Ground) B. 25kV Class (14.4kV Phase-to-Ground) C. 35kV Class (20.2kV Phase-to-Ground) Impulse Withstand: A=110kV, B=150kV, C=200kV BIL,1.2 x 50 microsecond wave. Corona Extinction Voltage: A=13kV, B=22kV, C=31kV minimum, 3pC sensitivity. DC Withstand: During installation: A=56kV, B=80kV, C=100kV (Reference AEIC CS5 and CS6, Section L.1.) DC Withstand: After installation and in service for the first 5 years: A=18kV, B=25kV, C=31kV for XLPE Insulated Cables and A=45kV, B=64kV, C=80kV for EPR Insulated Cables. (Reference AEIC CS5 and CS6, Section L.2.) CURRENT Continuous rating equal to the rating of the cable. Short-Time rating equall to the rating of the cable. SHIELD DESIGN Meets IEEE standard 592 for Exposed Semiconducting Shields on Premolded High Voltage Cable Joints and Separable Insulated Connectors.
ELASTIMOLD
PCJ Style 1
with single-piece housing
ORDERING INFORMATION
Insulation Diameter
Conductor
PCJ Style 2
with universal housing and separate cable adapters that can be varied with the cable application.
1- Style 1 2- Style 2
1- Aluminum 2- Copper
W SIZING INFORMATION AND SELECTION

Use Table W8 for 15PCJ Use Table W9 for 25PCJ Use Table W10 for 35PCJ
DIMENSION B OUTSIDE DIA.
X SIZING INFORMATION AND SELECTION

DIMENSION A OVERALL LENGTH
Use Table X7 for 15PCJ, 25PCJ and 35PCJ
DIMENSIONAL DATA
STYLE 1 PART NUMBER 15PCJ1FX 15PCJ1GX 25PCJ1GX 15/25/35PCJ1HX 15/25/35PCJ1JX 15/25/35PCJ1KX 15/25/35PCJ1LX 15/25/35PCJ1LMX 15/25/35PCJ1MX 15/25/35PCJ1NX 15/25/35PCJ1PX 15/25/35PCJ1QX STYLE 2 PART NUMBER 15PCJ2EX 15PCJ2FX 15/25PCJ2GX 15/25/35PCJ2HX 15/25/35PCJ2JX 15/25/35PCJ2KX 15/25/35PCJ2LX 15/25/35PCJ2MX 15/25/35PCJ2NX 15/25/35PCJ2PX 15/25/35PCJ2QX A inches 10 1/4" 10 1/4" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 14 3/8" 15 3/4" 15 3/4" 15 3/4" A inches 16 3/8" 16 3/8" 16 3/8" 16 3/8" 16 3/8" 21" 21" 21" 21" 21" 21" B inches 1 3/4" 1 3/4" 2 7/16" 2 7/16" 2 7/16" 2 25/32" 2 25/32" 2 25/32" 2 25/32" 3 3/16" 3 3/16" 3 3/16" B inches 2 25/32" 2 25/32" 2 25/32" 2 25/32" 2 25/32" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" 3 3/4" Refer to the W and X tables on pages 32 and 33 for sizing to cable insulation diameter and conductor size. For cable shield adapters and jacket seals, see page 28. N2. N1. Power Cable Joint Style 2 Power Cable Joint Style 1 Description Voltage Class 15kV 15kV 25kV 25kV 35kV 35kV 15kV 15kV 25kV 25kV 35kV 35kV ELASTIMOLD Part Number 15PCJ1W1X 15PCJ1W2X 25PCJ1W1X 25PCJ1W2X 35PCJ1W1X 35PCJ1W2X 15PCJ2W1X 15PCJ2W2X 25PCJ2W1X 25PCJ2W2X 35PCJ2W1X 35PCJ2W2X Notes N1 N2 N1 N2 N1 N2 N1 N2 N1 N2 N1 N2
Kit includes aluminum compression connector suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor. Kit includes copper compression connector suitable for splicing copper conductor to copper conductor only.
Conductor Size Code
Voltage Class
Cable
Joint
Power
Style
CABLE TERMINATIONS
Elastimold cable terminations are available in single piece or modular designs. Terminators allow connection and transition from shielded, underground cable to bare overhead conductors and live-front equipment. Units are designed and rated per IEEE Standard 48 for riser pole, padmount, indoor and outdoor applications. PCT1, PCT2, 16THG and 35MTG terminators provide sufficient creep, strike and weather sealing for class 1 outdoor service. PCT1 and PCT2 also include an integral cable jacket seal. The 35MTGI terminators and 35MSC stress cones are rated for class 2 and class 3 indoor service respectively. Optional mounting brackets, aerial lugs and equipment connectors are available as required.
ELECTRICAL RATINGS SUMMARY

The following ratings summary is based on IEEE Std. 48 and applies to all the terminations on page 22 thru 25. Elastimold terminations are designed for use on threephase systems, either 3-wire or 4-wire and the single-phase laterals of these systems.
TERMINATIONS
SINGLE PIECE TERMINATORS STRESS CONE MODULAR TERMINATORS
VOLTAGE RATINGS 15kV Class 9.5kV Phase-to-Ground 110kV BIL 1.2 x 50 microsecond wave AC Withstand: 50kV 1 min. dry 35kV 6 hr. dry 45kV 10 sec. wet 13kV Corona Extinction 25kV Class 16kV Phase-to-Ground 150kV BIL 1.2 x 50 microsecond wave AC Withstand: 65kV 1 min. dry 55kV 6 hr. dry 60kV 10 sec. wet 21.5kV Corona Extinction 35kV Class 22kV Phase-to-Ground 200kV BIL 1.2 x 50 microsecond wave AC Withstand: 90kV 1 min. dry 75kV 6 hr. dry 80kV 10 sec. wet 30kV Corona Extinction
PCT-1
PCT-2
16THG
16THGS
35MSC
35MSCI
35MTGI
35MTG
BRACKETS
PB-1
16TB2
35MTB
1535AFB
ELASTIMOLD
TERMINATIONS
Illustration
(not to scale)
Description Single-Piece Terminator (Class 1) Housing only
Voltage Class 15kV 25kV 15kV 25kV
ELASTIMOLD Part Number PCT1-X-4

Use Table X9
Notes N12,14, 15, 22 N12,14, 15, 23 N13, 22 N13, 23
PCT2-X-4
Use Table X9
PCT1-4 PCT2-4
Single-Piece Terminator (Class 1) Housing only
15/25kV
16THG-WX-4
N2,14 15
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
15/25kV
16THGH-W
Use Table W12
N13. N3 N14. N15. N16. N17. N18. N19. N20. N21. N22. N23. N24. N25.
Single-Piece 15/25kV Terminator for solid conductor only (Class 1) Stress Cone (Class 3) w/Grd. Strap Modules only Modular Terminator (Class 1) ALL ALL ALL 15kV 25kV 35kV
16THGS-WX
35MSC-W
Use Table W11
N17 N17 N11,16 N2,11 N2,5,11
35MSCI-W
Use Table W11
35MG-W
Use Table W13
35MTG-WX-4-CA
35MTG-WX-8-CA
Use with PCT1 or PCT2 Terminators. Includes contact rod, ground strap and rain cap. Includes crimp ring, ground strap and rain cap. Includes spade contact, ground strap and rain cap. For KA thru PB sizes use 35MTG-WX-6-CA. For KA thru PB sizes use 35MTG-WX-8-CA. For KA thru PB sizes use 35MTGI-W-6. Use with 16THG Terminators. Use with 16THGS Terminators. Use with 35MTG Terminators. Refer to page 24 for detailed ordering instructions. Includes rod contact as standard. Specify suffix -3 in place of -4 for two-hole spade lug. Specify suffix -5 in place of -4 for one-hole spade lug. Specify suffix - 3 or - 5 in place of -4 for two-hole spade lug housing or one- hole spade style housing. Use 1X for rod contact for aluminum conductors only. Use 0X for rod contact for aluminum or copper conductors. Available in sizes from GA thru PB. Available in sizes EB thru PB. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Use for insulation dia. range from .640" thru 1.070". Use for insulation dia. range from .830" thru 1.180". Select symbol for A from aerial lug ordering information on page 24. W13 Table provides sizing for rain cap X10 Table provides sizing for connectors.
35MTG-WX-10-CA N2,6,11
Modular Terminator (Class 2) w/o Rain Cap Rod Contact for PCT Rod Contact for 16THG
15kV 25kV 35kV 15/25kV 15/25kV
35MTGI-W-4
Use Table W13
N11 N11 N7,11 N1 N2, 8
35MTGI-W-6
Use Table W13
35MTGI-W-8
Use Table W13
0070X
Use Table X9
16TCA-X
Use Table X8
Solid Conductor 15/25kV Package for 16THGS 3/4-16 Threaded Rod for MTG 1-14 Threaded Rod for MTG Two-Hole Spade for MTG Two-Hole Spade for PCT One-Hole Spade for PCT Universal Rod for MTG
Aerial Lugs
16CAS-X
Use Table X4
N3, 9
ALL ALL ALL ALL ALL ALL
35MTGA-WX-1
N2,10,11 18, 25 N2,10,11 19, 25 N4,10,11 20, 25 N1 N1 N2,10,11 21, 25

N10, 24
35MTGA-WX-2
35MTGA-WX-3
0100X
Use Table X9
0110X
Use Table X9
35MTCGA-WX-4
ALL
35AL-A
for MTG Threaded Rod (Two-hole spade or bare wire)
CABLE TERMINATIONS contd

QRDERING INSTRUCTIONS FOR MODULAR TERMINATORS
35MTG
I =Indoor Blank = Outdoor
- W X- N- C A
Connector Style
Description Available for Conductor Sizes 1/0 thru 350 kcmil 400 thru 1000 kcmil #2 thru 1000 kcmil #6 thru 4/0 Symbol Note
Use Table W13, below Use Table X3, below

NOTE: Sizes are limited depending upon connector style selection. See notes 8 thru 11 on page 25.
Aerial Lugs for Threaded Rod Connectors Only

Connector 3/4"-16 Rod 2-Hole Spade 3/4"-16 Rod Bare Wire 1"-14 Rod 2-Hole Spade 1"-14 Rod Type Bare Wire Symbol -11 -12 -21 -22
Recommended Number of Modules

15kV 25kV 35kV GA-JB 4 8 10 KA-PB 4 6 8
3/4"-16 Threaded Rod 1"-14 Threaded Rod 2-Hole Spade Universal Rod
-1
N8
-2
N9
-3
N10
-4
N11
Table W13
USE FOR FOLLOWING PRODUCTS
Cable Insulation Diameter in Inches Symbol MIN. MAX. for W
Table X3
USE FOR FOLLOWING PRODUCT
Conductor Symbol for X SIZE AWG Strand./ Compt./ or kcmil Compr. Solid.
35MTG 35MTGI
.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PB
35MTG
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 1000
3 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000
3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900
ELASTIMOLD
TERMINATIONS
Illustration
(not to scale)
Description PCT Positioning Bracket 16THG Bracket
Voltage Class ALL
ELASTIMOLD Part Number PB-1
Notes N1,12
ALL
16TB-2
N6
Bracket for crossarm mounting 16THG Bracket for riser pole mounting 16THG Bracket for tri-mounting 16THG KELLUMS GRIP Bracket KELLUMS Bracket for crossarm mounting Bracket (for riser pole mounting) KELLUMS Bracket for tri-mounting ALUMA FORM Bracket ALUMA FORM Bracket for Crossarm mounting ALUMA FORM Bracket for riser-pole mounting ALUMA FORM Bracket for tri-mounting
ALL
16TB-3
N6
ALL
16TB-4
N6
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
Use with PCT-1 or PCT-2 Terminators. Fits overall cable O.D. from 1.195" to 1.625". Fits overall cable O.D. from .925" to 1.335". Fits overall cable O.D. from .890" to 1.185". Fits overall cable O.D. from 1.500" to 2.000". Use with 16THG & 16THGS Terminators. Use with MTG, MTG1 & MSC Terminators. For conductors from 1/0 thru 350 kcmil. For conductors from 400 kcmil thru 1000 kcmil. For conductors from #2 to 1000 kcmil. For conductors from #6 thru 4/0. Fits overall cable O.D. from .750" to 1.625" .
ALL
16TB-5
N6
ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
35MTB1-A 35MTB1-B 35MTB1-C 35MTB1-D 35MTB3-A 35MTB3-B 35MTB3-C 35MTB3-D 35MTB4-A 35MTB4-B 35MTB4-C 35MTB4-D 35MTB5-A 35MTB5-B 35MTB5-C 35MTB5-D 1535AFB-1
N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,2,6,7 N1,3,6,7 N1,4,6,7 N1,5,6,7 N1,6,7
ALL
1535AFB-3
N1,6,7
ALL
1535AFB-4
N1,6,7
ALL
1535AFB-5
N1,6,7
SURGE ARRESTERS
ELASTIMOLD Metal Oxide Varistor (MOV) surge arresters are fullyshielded, fully-submersible and are equipped with IEEE 386 interfaces for convenient energized connection with other 200 Amp loadbreak components. Units are compact, allowing installation in existing cabinetry. For application ease, arresters are available in 3 styles: Elbow (ESA), Parking Stand (PSA) and Bushing (BSA). The PSA and BSA arresters permit direct connection eliminating the need for additional accessories. Elastimold arresters provide high voltage lightning and switching surge protection of transformers, cable, equipment and other components typically located on underground power distribution systems. Proper placement, voltage selection and coordination with riser pole arresters minimizes damaging surge voltages by improving protective margins. Typical applications include installing an arrester at the end of a radial system or at both ends of an open point on a loop system. Additional arresters can be added at strategic locations upstream from the end point for optimum protection. Request Form 2068 (Surge Protection Options For Underground Distribution) and Form 2069 (Arrester Applications Underground Electrical Systems) for additional application and margin of protection information. ESA Elbow Arresters are also available with a 200 Amp Deadbreak interface for mating with other Deadbreak accessories.
BUSHING WELL
167ESA
167BSA 167PSA
ELECTRICAL RATINGS & PROTECTIVE CHARACTERISTICS

Performance: High Current Short Duration - All MOV Arresters withstand two discharges of 40kA crest. Low Current Long Duration - All MOV Arresters withstand 20 surges of 75 amperes/2000 microsecond duration. Duty Cycle Test - All MOV Arresters withstand 22 operations of 5kA crest at 8 x 20 microsecond duration while energized at rated voltage for the initial 20 operations and at maximum continuous operating voltage (MCOV) for the final two operations. Following each of the preceding tests, MOV Arresters demonstrate thermal recovery at MCOV.
BSA BUSHING SURGE ARRESTER
PROTECTIVE CHARACTERISTICS:
MCOV Maximum Discharge Voltage (kV crest) F.O.W.Protective (kVrms) Duty Cycle 8x20 microsecond current wave Level (kV crest) Note 1 Rating (kVrms) 1.5kA 3kA Note 2 5kA 10kA 20kA 15kV CLASS 2.55 5.1 8.4 10.2 12.7 15.3 8.4 10.2 12.7 15.3 17.0 19.5 22.0 24.4 3 6 10 12 15 18 10 12 15 18 21 24 27 30 10.5 20.5 30.5 40.0 48.0 56.5 30.5 40.0 48.0 56.5 65.5 78.5 87.5 95.5 11.0 21.5 32.5 42.5 51.0 60.0 32.5 42.5 51.0 60.0 69.5 83.5 93.0 101.5 11.5 23.0 34.5 45.0 54.0 64.0 34.5 45.0 54.0 64.0 74.0 89.0 99.0 108.0 13.0 25.5 38.5 50.0 60.0 71.0 38.5 50.0 60.0 71.0 82.5 99.0 110.0 120.0 14.5 30.0 43.5 56.5 68.0 80.5 43.5 56.5 68.0 80.5 93.0 112.0 124.5 136.0 13.0 25.5 38.5 50.0 60.0 71.0 38.5 50.0 60.0 71.0 82.5 99.0 110.0 120.0
PARKING STAND PSA PARKING STAND ARRESTER LOADBREAK FEED-THRU INSERT ESA ELBOW SURGE ARRESTER
FEED THRU
25kV CLASS
35kV CLASS
NOTES: 1. MCOV = Maximum Continuous Operating Voltage. 2. The front of wave (FOW) protective level is the maximum discharge for a 5kA impulse current wave producing a voltage wave cresting in 0.5 microseconds.
ELASTIMOLD
SEPARABLE CONNECTORS DEADFRONT LIVEFRONT TERMINATIONS SURGE ARRESTERS 600 SERIES DEADBREAK 35kV FUSED ELBOWS CABLE JOINTS 200 AMP LOADBREAK 200 AMP DEADBREAK 5-15kV 25kV
SELECTION CHART
Illustration
(not to scale)
ARRESTER APPLICATION TABLE

Elastimold Part Number 167BSA-3 167BSA-6 167BSA-10 167BSA-12 167BSA-15 167BSA-18 273BSA-10 273BSA-12 273BSA-15 273BSA-18 273BSA-21 375BSA-24 375BSA-27 375BSA-30 167ESA-3 167ESA-6 167ESA-10 167ESA-12 167ESA-15 167ESA-18 273ESA-10 273ESA-12 273ESA-15 273ESA-18 273ESA-21 375ESA-24 375ESA-27 375ESA-30 167PSA-3 167PSA-6 167PSA-10 167PSA-12 167PSA-15 167PSA-18 273PSA-10 273PSA-12 273PSA-15 273PSA-18 273PSA-21 375PSA-24 375PSA-27 375PSA-30 MCOV
kV rms System Line-to-Line Voltage kV rms Nominal Max. MCOV (Max. Continuous Operating Voltage) kV rms Solidly Grounded Neutral Circuits 3-Wire Ungrounded Circuits
Description Voltage Class BSA Bushing Surge Arrester (includes assembly tool) 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV 15kV 15kV 15kV 15kV 15kV 15kV 25kV 25kV 25kV 25kV 25kV 35kV 35kV 35kV
See Notes N1, 2, 3,4
2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40 2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40 2.55 5.10 8.40 10.20 12.70 15.30 8.40 10.20 12.70 15.30 17.00 19.50 22.00 24.40
15kV Class
2.40 4.16 4.80 6.90 8.32 12.47 13.20 13.80 13.80 6.90 8.32 12.47 13.20 13.80 13.80 20.78 20.78 23.00 24.94 24.94 28.00 23.00 34.50 34.50
2.54 4.40 5.08 7.26 8.80 13.20 13.97 14.50 14.50 7.26 8.80 13.20 13.97 14.50 14.50 22.00 22.00 24.34 26.40 26.40 29.80 24.34 36.51 36.51
2.55 2.55 5.10 5.10 5.10 8.40 8.40 8.40* 10.20 5.10 5.10 8.40 8.40 8.40* 10.20 12.70 15.30* 15.30 15.30 17.00* 17.00 22.00* 24.40
2.55 5.10 5.10 8.40 8.40 15.30 15.30 15.30 15.30 8.40 8.40 15.30 15.30 15.30 15.30 22.00
25kV Class
ESA Elbow Surge Arrester
See Notes N2, 3, 5
35kV Class
PSA Parking Stand Arrester
* Preferred arrester MCOV for this system voltage
See Notes N1, 2, 3
N1. Elastimold PSA and BSA Arresters are equipped with a fully rated 200A switching and fault close loadbreak bushing. N2. Elastimold Arresters use high-strength silver epoxy bonded MOV blocks and shunted spring connections for the best circuit connection. N3. A 36 inch #4 AWG ground lead provided with each unit. N4. BSA installed by turning internal hex bolt (accessed thru the 200 Amp Bushing Interface) with 5/16" hex wrench supplied with each unit. N5. For 15kV and 25kV Class DEADBREAK system Elbow Arresters, use part number 156ESA with the appropriate Duty Cycle rating.
ORDERING INSTRUCTIONS: (1.) Determine the appropriate Maximum Continuous Operating Voltage (MCOV) for your system voltage by using the ELASTIMOLD ARRESTER APPLICATION TABLE. (2.) Specify the appropriate ELASTIMOLD part number from the selection chart.
SHIELD ADAPTERS, GROUNDING KITS AND JACKET SEALS
Elastimold elbows, splices and terminators are designed for application on XLP EPR and other solid dielectric insulated power cables. As shown in the , diagram below, a variety of shielding and jacketing methods are available for these types of cables. In some cases, the use of cable shield adapters, grounding kits and/or jacket seals are required in order to properly install Elastimold components. Refer to the diagram below for recommendations, selection and use of adapters, grounding kits and jacket seals.
CABLE ENTRANCE DETAIL

INSULATION
EPDM RUBBER
MOLDED SHIELD
CONDUCTIVE EPDM RUBBER
600/200 ECS
600/200 ECSG1-2
21MA
20MA
600/200 ECSG2-2
600/200 ECS3
10TL
10TL
NONE REQUIRED
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
CONDUCTOR
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
INSULATION
EXTRUDED SHIELD
EXTRUDED SHIELD
EXTRUDED SHIELD OR BEDDING TAPE
EXTRUDED SHIELD OR BEDDING TAPE SEMI-CON TAPE COPPER SHIELD
CONDUCTIVE JACKET
CONCENTRIC NEUTRAL WIRES
CONCENTRIC NEUTRAL WIRES DRAIN WIRES
DRAIN WIRES
OUTER JACKET OUTER JACKET OUTER JACKET LEAD JACKET
CABLE SHIELD TYPES
JACKETED CONCENTRIC NEUTRAL URD
CONCENTRIC NEUTRAL URD
DRAIN WIRE SHIELDED
COPPER TAPE SHIELDED
LEAD JACKETED CABLE
UNISHIELD
10TL
20 MA
21MA
ECS
Cable Insulation Dia. min. max.
CABLE SHIELD ADAPTERS 10TL 20MA

inches inches
21MA
inches
Jacket
O.D.
JACKET SEALS 200ECS 600ECS

inches inches
.495 1.755
.575 1.755
.575 1.755
min. max.
.80 1.50
1.28 2.30
ELASTIMOLD
Illustration
(not to scale)
Description Cold Shrinkable Jacket Seal Cold Shrinkable Jacket Seal Metallic Tape Shield Adapter Wire Shield Adapter Shield Adapter Cold Shrinkable Seal w/ Copper Rod & Crimp Connector Cold Shrinkable Seal w/ Copper Rod & Crimp Connector Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring Cold Shrinkable Seal w/ Copper Rod & Constant Force Spring Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring Cold Shrinkable Seal w/ Copper Braid & Constant Force Spring
ELASTIMOLD Part Number 200ECS
Suffix -S
Notes N1,3
N1. To order the kits as separate items, use the part numbers shown in the table. Example: To order a cold shrinkable tube as a separate item, use the part number 200ECS. To order the kits as components of other items, add the suffix to the end of the part number. Example: To order a cold shrinkable jacket seal as a component of an elbow kit, use the part number 166LR-A520-S. N2. Only use this suffix with part numbers that designate a W housing size. Sizing the main component will also size the suffix adapter. N3. Size range .80" to 1.50" jacket diameters. Maximum installed diameter is approx. 2". N4. Size range 1.28" to 2.30" jacket diameters. Maximum installed diameter is approx. 2.75".
600ECS
-S
N1,4
20MA-W Use Table W14 for sizing 21MA-W Use Table W14 for sizing 10TL-W Use Table W15 for sizing 200ECSG1-2
-0MA
N1,2
-1MA
N1,2
-TL
N1,2
-SG1
N1,3
600ECSG1-2
-SG1
N1,4
200ECSG2-2
-SG2
N1,3
600ECSG2-2
-SG2
N1,4
200ECSG3
-SG3
N1,3
600ECSG3
-SG3
N1,4
Table W14
USE FOR
Insulation Inches MIN. MAX.
Symbol for W
Table W15
USE FOR
Insulation Inches MIN. MAX.
Symbol for W
20MA 21MA
.530 .640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515
.680 .820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780
E F G H J K L LM M N
10TL
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.755
.585 .635 .585 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.875
EB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PB
How to specify Size-Sensitive Products
Determines Size of Molded Rubber Part

INSULATION DIAMETER
CABLE INSULATION DIAMETER
INSULATION DIAMETER SELECTION GUIDE

Elastimold Elbows, splices and terminations are designed for application on XLP , EPR and other solid dielectric insulated power cables. These components are constructed of molded elastomer and rely on an interference fit with the cable insulation diameter in order to maintain proper dielectric strength, creep path integrity and a water seal. Elastimold components are available in a wide range of sizes in order to accommodate a variety of cable insulation diameters. Selection of size-sensitive components requires determining the cable insulation diameter. This can be done in several ways: A. Refer to the cable manufacturers spec sheet for dimensions. B. Measure the cable. C. If the cable conforms to AEIC standards with a 175, 220, 260 or 345 mil wall thickness, use the table on page 34. After the cable insulation diameter has been determined: 1. Locate the W table indicated in the part number selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the W table) into the part number.
Ordering Example
To complete the information required to order a K655LR-W0X elbow for use on standard AEIC 500 kcmil stranded aluminum cable with .220 inch thick insulation wall. A. Determine that the insulation diameter (from AEIC table on page 34) is 1.325 .030 inches. B. For this elbow, the part number selection chart on page 11 indicates to use table W7 for elbow sizing and table X6 for connector sizing. C. From table W7 the symbol for W is L. D. From table X6 the symbol for X is 330. E. The completed part number therefore is K655LR-L0330.
ELASTIMOLD
Determines Crimp Connector Size

CABLE CONDUCTOR
X CABLE
CONDUCTOR
Suffix
CABLE SHIELD AND JACKET
Determines Required Accessories (if any)

Cable Shield Adaptors Cable Grounding Kits Cable Jacket Seal
CONNECTOR SELECTION GUIDE

Elastimold elbows, splices and terminations are furnished with crimp style cable connectors. As standard, these connectors are constructed with a tin-plated aluminum barrel filled with an oxide inhibitor. Aluminum barrel connectors are designed for use on either aluminum or copper conductor cable. When specified, all copper crimp style connectors can be furnished. These connectors are ONLY for use on copper conductor cable and are not for use with aluminum conductor cables. Bi-metallic connectors are constructed with a copper top and an aluminum barrel. Bi-metal connectors can be used on either aluminum or copper conductor cable and are furnished as standard with 200 Amp Loadbreak Elbows, 200 Amp Deadbreak Elbows, and PCT, 16 THG or MTG terminators with rod connectors. Selection and ordering the proper crimp connector requires determining information relative to the cable conductor as follows: A. Conductor size in AWG or kcmil B. Conductor type (stranded, compressed, compact or solid) C. Conductor material (aluminum or copper) After the cable conductor information has been determined: 1. Locate the X table indicated in the part number selection chart. 2. Complete the ordering information by selecting and inserting the symbol (given in the X table) into the part number. See the Ordering Example on page 30 for further information.
Reference Pages 28 & 29 for application, selection and ordering information.
WX SIZE TABLES
Table W1
INSULATION DIAMETER
Table W7
Table W11
165/166LR
.575 .665 .830 .930
.740 .905 1.060 1.220
A B C D
.640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725
.820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935
F G H J K L LM M N P
Table W2
273/274LR 273/274RLR
.760 .850 .980 1.090
.950 1.050 1.180 1.310
G H J K
K656I/CY/CH K655/656LR K655/656SR 655/656LINK K655/656LINK 655/656ETP K655/656ETP 655/656LRTP K655/656LRTP 655/656BI-LINK K655/656BI-LINK 655CA 655CK 655TCK
35MSC 35MSCI
Table W3
Table W8
375/376LR
.850 .980 1.090 1.235
1.050 1.180 1.310 1.465
H J K L
15PCJ-1 15PCJ-2
Table W4
156LR 167/168RLR 167LRT
.640 .760 .850 .980 1.090
.820 .950 1.050 1.180 1.310
F G H J K
.640 .760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900
.820 .950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
F G H J K L LM M N P Q
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
EB EF FA FAB FB FG GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PB
Table W12
16THG 16THGS 16THGH
Table W9
.760 .850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900
.950 1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
G H J K L LM M N P Q
Table W5
167/168ELR 273/274ELR
.665 .740 .880
.895 .950 1.100
6689 7495 88110
25PCJ-1 25PCJ-2 755/756LR 755/756LINK 755/756ETP 755/756LRTP 755/756BI-LINK 755CA 755CK 755TCK
.495 .525 .575 .625 .675 .725 .775 .825 .875 .930 .980
.585 .635 .685 .735 .785 .835 .885 .935 .985 1.040 1.115
EB EF FA FAB FB FG GA GAB GB GH HA
Table W13
35MTG 35MTGI 35MTCGA
Table W6
Table W10
K151SP K151SR K151LS K151LY 10EP 152EA 160CA*

(*EB - FA Only)
.495 .525 .575 .625 .675 .725 .775 .825 .875
.585 .635 .685 .735 .785 .835 .885 .935 .985
EB EF FA FAB FB FG GA GAB GB
35PCJ-1 35PCJ-2
.850 .980 1.090 1.180 1.280 1.370 1.515 1.725 1.900
1.050 1.180 1.310 1.465 1.430 1.630 1.780 1.935 2.120
H J K L LM M N P Q
.775 .825 .875 .930 .980 1.040 1.095 1.160 1.220 1.285 1.355 1.485 1.530 1.575 1.665 1.755
.885 .935 .985 1.040 1.115 1.175 1.240 1.305 1.375 1.395 1.520 1.595 1.640 1.685 1.785 1.875
GA GAB GB GH HA HAB HB HJ JA JAB JB KA KAB KB PA PB
ELASTIMOLD
CABLE CONDUCTOR
Table X1
Conductor Symbol for X Size AWG Strand./ Compt./ or kcmil Compr. Solid.
Table X4
Riser Conductor Size. Symbol AWG Solid for X
Table X7
#4 #3 #2 #1 1/0 2/0 3/0 4/0 250
5200 5210 5220 5230 5240 5250 5260 5270
5190 5200 5210 5220 5230 5240 5250 5260 5270
167/168ELR 273/274ELR 156LR 165/166LR 273/274LR 167LRT 167/168RLR 273/274RLR 00400 02500 02509 02702 02800
16THGS 16CAS
#2 #1 1/0 2/0 3/0 4/0
2 2 10 20 30 30
15PCJ1 25PCJ1 35PCJ1 15PCJ2 25PCJ2 35PCJ2
Table X5
Conductor Aluminum Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.
151SP 151SR
Table X2
375/376LR
1/0 2/0 3/0 4/0
5240 5250 5260 5270
5230 5240 5250 5260
#4 #2 #1 1/0 2/0 3/0 4/0 250
2AX 1AX OAX 10AX 20AX 30AX 40AX
2AX 1AX 0AX 10AX 20AX 30AX 40AX
Conductor Copper Conductors AGW Symbol for X or Strand./ Compr./ kcmil Compr. Solid.
Table X3
35MTG
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650-700 750 800 900 1000
3 3 2 2 1 0 10 20 30 40 250 300 350 400 450 500 550 600 550 750 800 900 1000
3 2 1 0 10 20 30 40 250 300 350 400 450 500 500 550 600 550 750 900
#6 #4 #2 #1 1/0 2/0 3/0
3 2 1 0 10 20
3 2 1 0 10 20
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 1250
180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 380 380 390 400 410 440
180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420
Table X8
Table X6
16THG K151LS K151LY 16TCA
1/0 2/0 3/0 4/0 250 300 350 400 450 500 550 600 650 700 750 800 900 1000 1250
240 250 260 270 280 290 300 310 320 330 340 350 360 380 380 390 400 410 440
230 240 250 260 270 280 290 300 310 320 320 330 340 350 360 360 380 400 420
655/656LRTP K655/656LRTP 755/756LRTP K656I/Y/H K655/656LR 755/756LR K655/656SR 655/656LINK K655/656LINK 755/756LINK 655/656ETP K655/656ETP 755/756ETP 655/656BI-LINK K655/656BI-LINK 755BI-LINK 655CK 755CK 655TCK 03600 03602 03700 03702
#6 #5 #4 #3 #2 #1 1/0 2/0 3/0 4/0
180 190 200 210 220 230 240 250 260 270
180 190 200 210 220 230 240 250 260
Table X9
PCT1 PCT2 01000 01010
#2 #1 1/0 2/0 3/0 4/0
220 230 240 250 260 270
210 220 230 240 250 260
AEIC CABLE INSULATION DIAMETER REFERENCE

W
CABLE INSULATION DIAMETER
Insulation Diameters for Standard AEIC Cables with .175, .220, .260 or .345 inch wall XLP or EPR solid dielectric insulation.
NOTE: The insulation diameters shown have a .030 inch tolerance which should be considered when selecting the minimum and maximum component sizing from the appropriate W table.
w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches) w /stranded w /compressed w/compact or Insulation Wall conductor conductor solid conductor AWG or Thickness Voltage Insulation Insulation Insulation kcMil Inches Class Dia. (Inches) Dia. (Inches) Dia. (Inches)
#2 Solid
.175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345
15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV
.700 .790 .740 .830 .910 .785 .875 .955 1.125 .830 .920 1.000 1.170 .880 .970 1.050 1.220 .940 1.030 1.110 1.280 .995 1.085 1.175 1.350 1.100 1.190 1.280 1.455
.695 .785 .730 .820 .900 .770 .860 .940 1.110 .815 .905 .985 1.155 .865 .955 1.035 1.205 .920 1.010 1.090 1.260 .980 1.070 1.160 1.335 1.080 1.170 1.260 1.435
.670 .760 .680 .770 .700 .790 .870 .710 .800 .880 .735 .825 .905 1.075 .745 .835 .915 1.085 .785 .875 .955 1.125 .835 .925 1.005 1.175 .885 .975 1.055 1.225 .940 1.030 1.120 1.295 1.035 1.125 1.215 1.390
500
.175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345 .175 .220 .260 .345
15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15Kv 15kV 25kV 35kV 15kV 15kV 25kV 35kV 15kV 15kV 25kV 35kV
1.235 1.325 1.415 1.590 1.325 1.415 1.505 1.680 1.395 1.485 1.575 1.750 1.430 1.520 1.610 1.785 1.460 1.550 1.640 1.815 1.525 1.615 1.705 1.880 1.580 1.670 1.760 1.935
1.210 1.300 1.390 1.565 1.295 1.385 1.475 1.650 1.365 1.455 1.545 1.720 1.400 1.490 1.580 1.755 1.430 1.520 1.610 1.785 1.490 1.580 1.670 1.845 1.545 1.635 1.725 1.900
1.155 1.245 1.335 1.510 1.245 1.335 1.425 1.600 1.305 1.395 1.485 1.660 1.340 1.430 1.520 1.695 1.370 1.460 1.550 1.725 1.430 1.520 1.610 1.785 1.490 1.580 1.670 1.845
#2
600
#1 Solid
700
#1
750
1/0 Solid
800
1/0
900
2/0
1000
3/0
4/0
250
350
ELASTIMOLD
CABLE CONDUCTOR DIAMETER REFERENCE
Conductor Diameters for Copper and Aluminum Stranded, Compressed, Compact and Solid Cables
CABLE CONDUCTOR
Conductor Size AWG or kcmil No. of Strands and their Nom. Strand Dia. (in.) Cross-sectional Area Square mm2 Inches Conversion Stranded Conductors (Inches) Compressed Conductors (Inches) Compact Conductors (Inches) Solid Conductors (Inches)
14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 600 700 750 800 900 1000 1100 1200 1250 1300 1400 1500 1600 1700 1750 1800 1900 2000
7 7 7 7 7 7 7 19 19 19 19 19
x .0242 x .0305 x .0385 x .0486 x .0612 x .0772 x .0974 x .0664 x .0745 x .0837 x .0940 x .1055
.0032 .0051 .0082 .0130 .0206 .0328 .0521 .0657 .0829 .1054 .1318 .1662 .1964 .2749 .3924 .4712 .5498 .5890 .6283 .7069 .7854 .8639 .9425 .9818 1.021 1.100 1.178 1.257 1.335 1.374 1.414 1.492 1.571
2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 127 177 253 304 355 380 405 456 507 557 608 633 659 709 760 811 861 887 912 963 1010
.073 .092 .116 .146 .184 .232 .292 .332 .373 .418 .470 .528 .575 .681 .813 .893 .964 .998 1.031 1.094 1.152 1.209 1.263 1.289 1.315 1.364 1.412 1.459 1.504 1.526 1.548 1.590 1.632
. . . . . . .283 .322 .362 .405 .456 .512 .558 .661 .789 .866 .935 .968 1.000 1.061 1.117 1.173 1.225 1.250 1.276 1.323 1.370 1.415 1.459 1.480 1.502 1.542 1.583
. . . . . . .268 .299 .336 .376 .423 .475 .520 .616 .736 .813 .877 .908 .938 .999 1.060 . . . . . . . . . . . .
.064 .081 .102 .129 .162 .204 .258 .289 .325 . . . . . . . . . . . . . . . . . . . . . . . .
37 x .0822 37 x .0973 37 x .1162 61 61 61 61 61 61 91 91 91 91 91 91 127 127 127 127 127 127 x .0992 x .1071 x .1109 x .1145 x .1215 x .1280 x .1099 x .1148 x .1172 x .1195 x .1240 x .1284 x .1122 x .1157 x .1174 x .1191 x .1223 x .1225
EQUIPMENT BUSHINGS
Elastimold manufactures a complete line of 200 Amp deepwell and 600 Series apparatus bushings for use on transformers, switchgear and other equipment applications. The bushings incorporate IEEE 386 standard interfaces (shown on page 3) and are constructed of molded epoxy with stainless steel flanges for mounting by welding or gasketed clamp. K1601PCC series bushings are provided with a
Illustration
(not to scale)
molded epoxy flange for gasketed clamp mounting only. Bushings are available for use on AIR, OIL or SF6 insulated equipment . Units are rated for submersible, padmount, indoor, outdoor and other applications. Options include holddown bail tabs and replaceable studs for 200 Amp deepwell bushings.
Description Short Shank Well with bail tabs and non-replaceable well stud Short Shank Well with bail tabs and with replaceable well stud Short Shank Well without bail tabs and non-replaceable well stud Short Shank Well without bail tabs and with replaceable well stud Long Shank Well with bail tabs and non-replaceable well stud Long Shank Well with bail tabs and with replaceable well stud Long Shank Well without bail tabs and non-replaceable well stud Long Shank Well without bail tabs and with replaceable well stud Epoxy Flange Well Epoxy Flange Well with replaceable well stud Well w/Insert (K1601PCC-R & 1601A4) Well w/Insert (K1601PCC-R & 2701A4) 200 A Deadbreak Integral Bushing 200 A Deadbreak Integral Bushing 600 A Short Shank Bushing w/stud 600 A Short Shank Bushing w.o./stud 600 A Short Shank Bushing w.o./stud 600 A Cu Short Shank Bushing w.o./stud 600 A Long Shank Bushing w/stud 600 A Long Shank Bushing w.o./stud 600 A Cu Long Shank Bushing w.o./stud 600 A 12 Long Shank Bushing w/stud 600 A In-Air Long Shank Bushing w/stud 600 A Cu In-Air Long Shank Bush. w/stud Boot & Collars for K600T1 to use in air
Voltage Class 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 35kV 15/25kV 15/25kV 15kV 25kV 15/25kV 15/25kV 15/25kV 15/25kV 35kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV 15/25kV
ELASTIMOLD Part Number K1601PC-S1 L1601PC-S1 K1601PC-S1-R L1601PC-S1-R K1601PC-S2 L1601PC-S2 K1601PC-S2-R L1601PC-S2-R K1601PC-T1 L1601PC-T1 K1601PC-T1-R L1601PC-T1-R K1601PC-T2 L1601PC-T2 K1601PC-T2-R L1601PC-T2-R K1601PCC K1601PCC-R 1601CABA4R 2701CABA4R K180T4 K180C4 K600S1 K650S1 750S1 K675S1 K600T1 K650T1 K675T1 K600L12 K600TBC K675TBC 600BC
Notes N1,9 N1,9 N1,7,9 N1,7,9 N1,7,9 N1,9 N1,7,9 N1,7,9 N2,9 N2,9 N2,7,9 N2,7,9 N2,9 N2,9 N2,7,9 N2,7,9 N1,7,9 N1,7,9 N1,9 N1,9 N3,9 N2,9 N4,8,10 N4,8,11 N4,8,11 N4,9,11 N5,8,10 N5,8,11 N5,9,11 N6,8,10 N5,8,10,12 N5,9,10,12 N12
N1. N2. N3. N4. N5. N6. N7. N8. N9. N10. N11. N12.
Bushing shank length = 2 - 3/4 inches. Bushing shank length = 9 -1/4 inches Bushing shank length = 7 - 11/32 inches. Bushing shank length = 2 - 5/16 inches. Bushing shank length = 8 - 37/64 inches. Bushing shank length = 12 inches. Replacement stud available separately. Specify 1601RS. Equipped with standard aluminum conductor rod. Equipped with copper conductor rod. Includes 5/8-11 threaded stud at elbow end. Includes 5/8-11 threaded hole at elbow end. Provides increased creep and strike.
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ELASTIMOLD

System Planning Guide

Cable Terminations are available in single-piece or modular designs.

Surge Arresters are constructed using metal oxide blocks for

Fused Elbows combine replaceable current-limiting fuses for

COMPONENT APPLICATION AND SELECTION

200 AMP LOADBREAK 200 AMP DEADBREAK 600 SERIES DEADBREAK

5-15kV 25kV 35kV

CATALOG 2001 Page 1 ID: 0198

CERTIFIED TESTS AND PERFORMANCE

CABLE JOINTS, TERMINATIONS AND ARRESTER RATINGS

SEPARABLE CONNECTOR RATINGS

95kV 34kV 53kV 11kV

150kV 50kV 103kV 26kV

25kV Class Ratings

35kV Class Ratings

CATALOG 2001 Page 2 ID: 0198

SEPARABLE CONNECTOR INTERFACES

STANDARD INTERFACES FOR SEPARABLE CONNECTORS, COMPONENTS AND EQUIPMENT BUSHINGS

Voltage Class 15kV, 25kV and 35kV

Standard No Figure No. IEEE 386-1995 Fig. 3

200 AMP DEEPWELL EQUIPMENT BUSHING

200 AMP LOADBREAK INSERT

CATALOG 2001 Page 3 ID: 0198

200 AMP LOADBREAK

200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS

LOADBREAK BUSHING INSERT

BUSHING WELL PLUG

LOADBREAK FEED-THRU INSERT REPLACEMENT ELBOW BOLTED ELBOW W/TAP

GROUNDING PLUG FUSED ELBOW

INSULATED CAP WITH GROUND TEST ROD

SEE PAGE 26 FOR SURGE ARRESTER APPLICATIONS

CATALOG 2001 Page 4 ID: 0198

200 AMP LOADBREAK

Description Elbow Connector

Voltage Class 15kV 25kV 35kV

ELASTIMOLD Part Number 165LR-WX

Notes N2,3,4,5 N2,3,4,5 N2,3, 5 N2,3,4,5 N2,3,4,5

Voltage Class 15/25kV

ELASTIMOLD Part Number K1601WFT

Elbow Connector w/ Test Point

15kV 25kV 35kV

15kV 25kV 35kV ALL 15/25kV 35kV ALL

161SOP 272SOP 372SOP 370TR 276BWP M276BWP 200AT

Repair Elbow Connector

Repair Elbow Connector w/ Test Point Replacement Elbow

15kV 25kV 15kV 25kV

15kV 25kV 15kV

Elbow Cable Entrance Insulating Plug Cable Size Adapter

ALL 15/25kV ALL 15kV 15/25kV 15kV 25kV 35kV ALL

02500X 02509X 02702X 02800X 00400X 166LRF 274LRF 376LRF 10EP-W

N9 N10 N1,9 N11

Extended Bushing Insert Feed-Thru Insert

N4,8 N4,8 N6 N8 N8 N8 N16 N16 N6,16

Insulated Cap Insulated Cap w/ Ground

JUNCTIONS CONTINUED ON PAGE 6.

15kV 25kV 35kV 15kV 25kV 35kV

164FT 274FT 373FT 164FTV 274FTV 373FTV

CATALOG 2001 Page 5 ID:0198

200 AMP LOADBREAK Contd from Pg. 5

200 AMP LOADBREAK SEPARABLE CONNECTOR COMPONENTS

2 POINT WELL JUNCTION

LOADBREAK BUSHING INSERT