Catalogue 1VDD006104 SafeRing - SafePlus 12-24kV - 0912
Catalogue 1VDD006104 SafeRing - SafePlus 12-24kV - 0912
Catalogue 1VDD006104 SafeRing - SafePlus 12-24kV - 0912
ABB AS, Power Products Division SF6-insulated Ring Main Unit type SafeRing 12 - 24 kV and SF6-insulated Compact Switchgear type SafePlus 12 - 24 kV
Content
Applications SafeRing .......................................................... 3 Applications SafePlus ........................................................... 5 Design Philosophy ................................................................ 7 SafeRing configurations ........................................................ 8 Technical data SafeRing ........................................................ 11 SafePlus modules ................................................................. 12 C - Cable switch ................................................................... 13 F - Switch-fuse disconnector ................................................. 14 V - Vacuum circuit-breaker .................................................... 15 Sl - Busbar sectionalizer ....................................................... 16 Sv - Busbar sectionalizer ....................................................... 17 D - Direct cable connection ................................................... 18 De - Direct cable connection with earthing switch .................. 19 Be - Busbar earthing ............................................................ 20 CB - Circuit-breaker module .................................................. 21 M - Metering module ............................................................ 22 Mt - Metering tariff module .................................................... 24 Outer assembly........... ......................................................... 25 Cable switch module ............................................................ 26 Vacuum circuit-breaker module ............................................. 27 Switch-fuse module .............................................................. 28 Cable bushings .................................................................... 29 Arc suppressor ..................................................................... 30 Completely sealed system ..................................................... 31 Cable test bushings .............................................................. 32 Mechanisms and interlocks ................................................... 33 External busbars on top ........................................................ 36 Side extension ...................................................................... 38 Base frame ........................................................................... 39 Low voltage compartment ..................................................... 40 Motor operation .................................................................... 41 Transformer protection .......................................................... 43 Fuse selection table .............................................................. 44 Fuse-links ............................................................................. 45 Relays .................................................................................. 46 Combisensor ........................................................................ 51 Cable termination ................................................................. 52 Cable terminations 12kV........................................................ 55 Cable terminations 24kV......................................................... 58 Capacitive voltage indication ................................................. 61 Short-circuit indicator ........................................................... 63 Ronis key interlocks .............................................................. 65 Remote control ..................................................................... 66 Dimensions .......................................................................... 69 Technical data ...................................................................... 75 Environmental certification .................................................... 81
Applications SafeRing
SafeRing
SafeRing
SafeRing
SafeRing
Applications SafeRing
DeF
CCF
CCC
DeV
CCV
CCCF
CCFF
CCCC
CCCV
CCVV
SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations suitable for most switching applications in 12/24 kV distribution networks. It is extendible and combined with the SafePlus concept, which is ABBs flexible, modular compact switchgear, they represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces. SafeRing is a completely sealed system with a stainless steel tank containing all living parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the transformer. As the first ring main unit, SafeRing can be supplied complete with an integral remote control and monitoring unit.
SafeRing is designed for use in the following applications: Compact secondary substations Small industries Wind power plants Hotels, shopping centres, office buildings, business centres etc. Light mining applications, airports, hospitals, tunnels and underground railways Available modules: C Cable Switch De Direct Cable Connection with Earthing Switch F Switch Fuse-Disconnector V Vacuum Circuit-Breaker
Applications SafePlus
De
CB
Sl
Sv
Be
Mt
3
A
3 3
3
V
SafePlus is designed for use in the following applications: Compact secondary substations Small industries Wind power plants Hotels, shopping centres, office buildings, business centres etc. Light mining applications, airports, hospitals, tunnels and underground railways Available modules: C Cable Switch De Direct Cable Connection with earthing D Direct Cable Connection F Switch-Fuse Disconnector V Vacuum Circuit breaker Be Busbar earthing Sl Busbar Sectionalizer, load break switch Sv Busbar Sectionalizer, vacuum circuit breaker CB Circuit-breaker module M Metering Module Mt Metering tariff module
Applications SafePlus
SafePlus compact switchgear consisting of: 2-ways section with 2 modules of cable switches air-insulated metering module 2-ways section with 2 modules of switch fuses
SafePlus
SafePlus
SafePlus
CC
FF
REF541
REF541
REF541
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus compact switchgear in fully modular design consisting of: 3 modules of cable switches 3 modules of vacuum circuit breakers in combination with REF relays
Design philosophy
SafeRing and SafePlus ABB switchgear for secondary distribution Secondary distribution switchgears have been subject to a significant development the past 20 years,resulting in increased functionality and smaller dimensions. The traditional switching cells are substituted with complete switchgear systems. Specific functions as grounding, disconnecting, cable connections, busbar extension, protection and switching have become integrated features in compact functional units. Compact switchgear systems meet customers MV application needs. ABB has always been a part of this development. The current ABB SafePlus range satisfies the most complex system specifications. The most unique specialisation is the development of the cable ring switchgear. The numerous public distribution substations requested a unified switching functionality which evolved into the Ring Main Unit concept. ABB SafeRing range is one major contributor to this specialisation. Two Products One range ABB SafeRing is adapted to the needs in the immense utility distribution network. ABB SafePlus offers more in terms of flexibility and electrical capacity. Both switchgear offer the same customer interface. Customers involvement The applied functionality in ABB SafeRing and SafePlus is a result of input from customers all over the world. Key customers are continuously involved with ABB design staff to ensure optimized switchgear operation. The functionality will always find its background from customer demands. Personnel safety and service Safety is not only a specification and rating issue, but also a real life experience. Standards and associated testing will disclose weakness at time of testing. ABB takes this further to be an objective related to durability and repetitive manufacturing quality.
All products are manufactured in accordance with ISO 9001. The latest edition of relevant IEC standards will always apply to our continuous product development and test program. Integrated functionality is a key objective to reduce the number of moving components, further reducing the risk of any mechanical defect. We are responsible for the environment The location for manufacturing SafeRing and SafePlus is Norway. Norways green policy contributes to focus on environmental factors in manufacturing as well as over the switchgears life span. All products are manufactured in accordance with our ISO 14001 certification. Recycling is confirmed at a 97% level. To simplify this process we will continuously along with our partners develop routines for handling at end of life. Plastic parts are individually marked to simplify the recycling process. Solutions for elimination of gas emission in the rare event of a fault can be supplied. Modern - development and manufacturing Numerical simulations together with long experience will ensure compact and robust design. Dielectric simulations will ensure that compactness will not influence the dielectric capability. The combination of design techniques, experience and the most modern production technology guarantee state of the art products and durability. Complete solutions one supplier Complex applications involving remote control and monitoring can now be supplied from one supplier. This makes large scale implementation feasible, and will simplify engineering and procurement. The control and monitoring unit available for SafeRing is located behind the front cover. This option is also readily available for retrofit, while such demands normally evolve after the switchgear is in service.
SafeRing configurations
General SafeRing is a ring main unit for the secondary distribution network. SafeRing can be supplied in 10 different configurations suitable for most switching applications in 12/24 kV distribution networks. SafeRing can as an option be delivered as extendable rong main unit. SafeRing combined with the SafePlus concept, which is ABBs flexible, modular compact switchgear represent a complete solution for 12/24 kV secondary distribution networks. SafeRing and SafePlus have identical user interfaces. SafeRing is a completely sealed system with a stainless steel tank containing all the live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. The SafeRing concept offers a choice of either a switch fuse combination or circuit breaker with relay for protection of the transformer. SafeRing can be supplied with an integrated remote control and monitoring unit. SafeRing is supplied with the following standard equipment Earthing switches Operating mechanisms with integral mechanical inter locking Operating handle Facilities for padlocks on all switching functions Bushings for cable connection in front with cable covers Lifting lugs for easy handling All 3- and 4-way units are designed for the subsequent fitting of an integral remote control and monitoring unit
Optional features Bushings for connection of external busbar on top of RMU Bushings for side connection (400A) (C-, F- and De modules only) Bushings for cable testing, incl. earthing device (C- and De- modules only) Cable bushings (Interface A, B, C and D) Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings Arc suppressor with signal (1NO) wired to terminals (only one each SF 6 tank) Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank) Latched single spring mechanism for ring cable switch Optional features also available as retrofit Manometer for SF 6 pressure monitoring (temperature compensated) Integrated control and monitoring unit (ICMU) Integrated battery and charger Motor operation Trip coil open Trip coil open and close Aux. switch for load break switch position 2NO + 2NC Aux. switch for vacuum circuit breaker position 2NO + 2NC Aux. switch for disconnected position 2NO + 2NC Aux. switch for earth switch position 2NO + 2NC Aux. switch for fuse blown 1NO Vacuum circuit breaker tripped signal 1NO
Capacitive voltage indicating system Short circuit indicator Cable cover with window Cable cover for double T Arc proof cable compartment Extra base frame (h=450 mm or 290 mm) Top entry box Cable support bars, non-magnetic or adjustable Ronis interlocking system, EL 11 AP Current measuring Prepared for relay test equipment
SafeRing configurations
SafeRing
SafeRing
SafeRing
SafeRing
SafeRing
SafeRing configurations
SafeRing
SafeRing
SafeRing
SafeRing
SafeRing
SafeRing Switch disconnector Rated voltage Power frequency withstand voltage Lightning impulse withstand voltage Rated normal current Breaking capacities: - active load - closed loop - off load cable charging - off load transformer - earth fault - earth fault cable charging - short-circuit breaking current Making capacity Short time current 0,5 sec. Short time current 1 sec. Short time current 3 sec.
4) 5) 3)
F-module Switch-fuse disconnector Downstream earthing switch 12/17,5/24 28/38/50 95/95/125 Vacuum
V-module Earthing switch/ disconnector 12/15/17,5/24 28/38/38/50 95/95/95/125 circuit-breaker 12/15/17,5/24 28/38/38/50 95/95/95/125 200/200/200/200
kV kV kV A A A A A A A kA kA kA kA kA
20/20/20 200/150/150/150 115/87/87/87 see2) 52,5/52,5/40/40 52,5/52,5/40/40 see2) 12,5/12,5/12,5 16/16/16/16 40/40/40/40 16/16/16/16 16/16/16 21/21/16/16 21/21/16/16 5/5/5 16/16/16/16 16/16/16/16 16/16/16/16 40/40/40/40
1) 2) 3) 4) 5)
Depending on the current rating of the fuse-link Limited by high voltage fuse-links Maximum rating for bushings Interface A (200 series plug-in) Maximum rating for bushings Interface B (400 series plug-in) Maximum rating for bushings Interface C (400 series bolted)
SafeRing is tested according to IEC publications IEC 60265-1, IEC 6227-1, EC 62271-100, -102, -105, -200 and IEC 60529.
SafePlus modules
General SafePlus is a metal enclosed compact switchgear system for up to 24 kV distribution applications. The switchgear has a unique flexibility due to its extendibility and the possible combination of fully modular and semi-modular configurations. SafePlus combined with SafeRing, which is ABBs standard ring main unit, represent a complete solution for 12/24 kV distribution networks. SafePlus and SafeRing have identical user interfaces. SafePlus is a completely sealed system with a stainless steel tank containing all live parts and switching functions. A sealed steel tank with constant atmospheric conditions ensures a high level of reliability as well as personnel safety and a virtually maintenance-free system. As an option external busbars can be provided to obtain full modularity. The external busbar kit has to be mounted to the switchgears on site. It is fully insulated and screened to ensure the reliability and climatic independence. The SafePlus system offers a choice of either a switch-fuse combination or a circuit-breaker with relay for protection of the transformer. SafePlus accommodates a wide selection of protection relays for most applications. SafePlus can also be supplied with remote control and monitoring equipment SafePlus (except M- and Mt-modules) is supplied with the following standard equipment: Earthing switches (not for D module) Operating mechanisms with integral mechanical interlocking Operating handle Facilities for padlocks on all switching functions Bushings for cable connection in front (not for Sl, Sv and Be modules) Cable compartment cover Manometer for SF 6 pressure monitoring (temperature compensated) Lifting lugs for easy handling
C - Cable switch
Technical data Switch disconnector Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: - active load - closed loop - off load cable charging - earth fault - earth fault cable charging Making capacity Short time current 1 sec. Short time current 3 sec. Number of mechanical operations Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 1 sec. Short time current 3 sec. Number of mechanical operations
kV kV kV A A A A A A kA kA kA 1000 kV kV kV kA kA A 1000
12 28 95 630 630 630 135 200 115 62,5 25 21 close / 12 28 95 62,5 25 21 close /
15 38 95 630
17,5 38 95 630
630 630 630 630 135 135 150 150 87 87 52,5 50 21 21 open manual 15 17,5 38 38 95 95 52,5 50 21 21 open manual
24 50 125 50 21
Standard features Three position load break switch with disconnector and earthing switch Operating mechanism with two separate operating shafts for load break function and earthing function Switch position indication for load break switch and earthing switch Cable bushings horizontal in front, Interface C (400 series bolted) with integrated voltage divider for voltage indication Cable compartment cover allowing surge arrestor or double cable connection Busbar, 630A Earthing bar Optional features Bushings for connection of external busbar on top of the unit Bushings for side extension (400 A) Bushings for cable testing (incl. earthing device test points) Cable bushings: Interface B (400 series plug-in, In = 400 A) Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sensors for current and voltage monitoring Interface D (600 series bolted) Cable compartment front cover interlocked with earthing switch Interlocking of compartment for cable test bushings Arc proof and interlocked cable covers Arc suppressor with signal (1NO) wired to terminals (only one each SF6 tank)
Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank) Latched single spring mechanism Optional features also available as retrofit Motor operation for load break switch Low voltage compartment / top entry box Base frame (290 or 450 mm) Auxiliary switches for load break switch position and earthing switch position Capacitive voltage indicator, HR-module (Voltage Detecting System, VDS), acc. to IEC 61243 -5, or VPIS, acc. to IEC 61958 with integrated indicator lamps (LED) Indicator lamps, 3-phase VIM-3 Indicator lamp, 1-phase VIM-1 Short circuit indicators Short circuit and earth fault indicators Ronis key interlock External current sensors (CT) for monitoring Cable compartment cover with window, with extra depth (double T, surge arrestors) and arc proof (if existing module have interlocked cable compartment Cable support bars, non-magnetic or adjustable Earthing bar for surge arrestor
F - Switch-fuse-disconnector
Technical data Switch-fuse-disconnector Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: - off load transformer Making capacity Number of mechanical operations Earthing switch downstream Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 1 sec. Number of mechanical operations
1)
kV kV kV A
12 28 95 200
15 38 95 200
17,5 38 95 200
24 50 125 200 20
1)
A 20 20 20 1) 1) 1) kA 1000 close / open manual kV kV kV kA kA 1000 12 28 95 12,5 5 close / 15 17,5 38 38 95 95 12,5 12,5 5 5 open manual
24 50 125 12,5 5
Standard features Three position switch-fuse-disconnector with upstream earthing switch mechanically linked with downstream earthing switch Switch position indication for switch-fuse-disconnector and earthing switches Operating mechanism with double spring for switch-fuse- disconnector function Common mechanism for earthing functions Fuse canisters for DIN type fuse. Only accessible when earthing switches are closed Fuse-link / transformer rating: 12 kV, max 125 A CEF fuses 24 kV, max 63 A CEF fuses Fuse tripping arrangement Optical fuse trip indication Cable bushings horizontal in front, Interface A (200 series plug-in) with integrated capacitor for voltage indication Cable compartment cover allowing surge arrestor or double cable connection Busbar, 630 A Earthing bar Optional features Bushings for connection of external busbar on top of unit Bushings for side extension (400 A) Cable bushings: Interface B (400 series plug-in, In = 400A) Interface C (400 series bolted) Interface C (400 series bolted) combisensors with in tegrated screen for voltage indication and sensors for current and voltage monitoring
14 F - Switch-fuse-disconnector | Product Catalogue
Cable compartment front cover interlocked with earthing switch Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank) Optional features also available as retrofit Motor operation for switch-fuse-disconnector Low voltage compartment/top entry box Base frame (290 or 450 mm) Auxiliary switches for load break switch position, earthing switch position and fuse blown Capacitive voltage indicator, HR-module (Voltage Detecting System, VDS), acc. to IEC 61243 -5, or VPIS, acc. to IEC 61958 with integrated indicator lamps (LED) Indicator lamps, 3-phase VIM-3 Indicator lamp, single phase VIM-1 Trip coil open Trip coil open and close Cable compartment cover with window, with extra depth (double T, surge arrestors) and arc proof (if existing module have interlocked cable compartment) Cable support bards, non-magnetic or adjustable Earthing bar for surge arrestor Ronis key interlock on earthing switch
V - Vacuum circuit-breaker
Technical data Vacuum circuit-breaker Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: - short-circuit breaking current Making capacity Short time current 0,5 sec. 1) Short time current 1 sec. 2) Short time current 3 sec. Number of mechanical operations Earthing switch downstream Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec. Number of mechanical operations
kV kV kV A kA kA kA
12 28 95
15 38 95 200 /
17,5 38 95 630
24 50 125
16 40 16 16 16
24 50 125 40 16
Maximum rating for bushings Interface A (200 series plug-in) with rated curretn 200 A Maximum rating for bushings Interface B (400 series plug-in)
Standard features 200 A vacuum circuit-breaker for transformer protection or 630 A vacuum circuit-breaker for feeder protection Two position double spring mechanism for vacuum circuit- breaker Three position disconnector/earthing switch downstream vacuum circuit-breaker Three positioning single spring mechanism for disconnector/earthing switch Interlocking between vacuum circuit-breaker and disconnector/earthing switch Switch positioning indication for vacuum circuit-breaker and disconnector/earthing switch Self powered electronic protection relay with ring core CTs on cables (only standard on 200 A) Trip coil (for relay tripping) Cable bushings horizontally in front; Interface A (200 series plug-in) for 200 A vacuum circuit-breaker with integrated capacitor for voltage indication and Interface C (400 series bolted) for 630 A vacuum circuit-breaker with integrated capacitor for voltage indication Cable compartment cover allowing surge arrestor or double cable connection Busbars, 630 A Earthing bar Optional features Bushings for connection of external busbar on top of unit Cable bushings: Interface B (400 series plug-in) Interface D (600 series bolted)
Interface C (400 series bolted) combisensors with integrated voltage divider for voltage indication and integrated sensor for current and voltage monitoring Cable compartment front cover interlocked with earthing switch Arc suppressor (for 630 A vacuum circuit-breaker only) with signal (1NO) wired to terminals (only one each SF 6 tank) Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank) Optional features also available as retrofit Motor operation for vacuum circuit-breaker Low voltage compartment / Top entry box Base frame (290 or 450 mm) Auxiliary switches; Vacuum circuit breaker position 2NO+2NC, disconnector position 2NO+2NC, earthing switch position 2NO+2NC and vacuum circuit-breaker tripped signal 1NO Capacitive voltage indicator; HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, or VPIS, acc. to IEC 61958 with integrated indicator lamps (LED) Indicator lamps, 3-phase VIM-3 Indicator lamp, 1-phase VIM-1 Trip coil open Trip coil open and close Cable compartment cover with window, with extra depth (double T, surge arrestors) or arc proof (if existing module has interlocked cable compartment) Cable support bars, non-magnetic Ronis key interlock on disconnector / earthing switch Advanced relays type SPAJ, REF and others.
Product catalogue | V - Vacuum circuit-breaker 15
Sl - Busbar sectionalizer
Depth: 765 mm Width: 650 mm Height: 1336 mm Busriser is needed when Sl-module is on right hand side of SF 6-tank
Technical data Busbar sectionalizer Sl Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: - active load - closed loop - off load cable charging - earth fault - earth fault cable charging Making capacity Short time current 1 sec. Short time current 3 sec. Number of mechanical operations Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Making capacity Short time current 1 sec. Short time current 3 sec. Number of mechanical operations
kV kV kV A A A A A A kA kA kA 1000 kV kV kV A kA kA A 1000
12 28 95 630 630 630 135 200 115 62,5 25 21 close / 12 28 95 630 62,5 25 21 close /
15 38 95 630
17,5 38 95 630
630 630 630 630 135 135 150 150 87 87 52,5 50 21 21 open manual
Standard features Three positioning load break switch with disconnector and earthing switch Operating mechanism with two separate operating shafts for load break function and earthing function Switch position indication for load break switch and earthing switch Busbars, 630 A Earthing bar Optional features Bushings for connection of external busbars on top of the unit Signal (1 NO) from internal pressure indicator wired to ter minals (only one each SF 6 tank) Latched single spring mechanism
Optional features also available as retrofit Motor operation for load break switch Low voltage compartment/Top entry box Base frame (290 or 450 mm) Auxiliary switches, load break switch position 2NO+2NC and earthing switch position 2NO+2NC Ronis key interlock
Sv - Busbar sectionalizer
Technical data Busbar sectionalizer Sv Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: - short-circuit breaking ccurrent Making capacity Short time current 3 sec. Number of mechanical operations Earthing switch Rated voltage Power frequency withstand voltage Impulse withstand voltage Making capacity Short time current 3 sec. Number of mechanical operations
kV kV kV A kA kA kA 2000 kV kV kV kA A 1000
15 38 95 630
17,5 38 95 630
24 50 125 630 16 40 16
24 50 125 40 16
Standard features 630 A vacuum circuit-breaker Two position double spring mechanism for vacuum circuit- breaker Three position disconnector / earthing switch downstream vacuum circuit-breaker Three position single spring mechanism for disconnector / earthing switch Interlocking between vacuum circuit-breaker and disconnector / earthing switch Switch position indication for vacuum circuit-breaker and disconnector / earthing switch Busbars, 630 A Optional features Bushings for connection of external busbar Signal (1 NO) from internal pressure indicator wired to terminals (only one each SF 6 tank)
Optional features also available as retrofit Motor operation for vacuum circuit-breaker Low voltage compartment / Top entry box Base frame (290 or 450 mm) Auxiliary switches, vacuum circuit-breaker position 2NO+2NC, disconnector position 2NO+2NC and earthing switch position 2NO+2NC Protection relay (metering module is required) Trip coil for relay trip Additional trip coil Ronis key interlock on disconnector / earthing switch
Technical data Direct cable connection Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Short time current 1 sec. Short time current 3 sec.
kV kV kV A kA kA
12 28 95 630 25 21
15 38 95 630 21
17,5 38 95 630 21
24 50 125 630 21
Standard features Cable bushings horizontally in front, Interface C (400 series bolted) with integrated capacitor for voltage indication. Cable compartment cover allowing surge arrestor or double cable connection Busbars, 630 A Earthing bar Optional features Bushings for connection of external busbars Cable bushings: Interface B (400 series plug-in) (In = 400 A) Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sensors for current and voltage monitoring Interface D (600 series bolted) Arc suppressor with signal (1NO) wired to terminals (only one each SF 6 tank) Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank)
Optional features also available as retrofit Low voltage compartment / top entry box Base frame (290 or 450 mm) Capacitive voltage indicating systems, HR-module (Voltage Detecting System, VDS, acc. to IEC 61243 -5, or VPIS, acc. to IEC 61958 with integrated indicator lamps (LED) Indicator lamps for HR-module, 3-phase VIM-3 Indicator lamp for HR-module, 1-phase VIM-1 Short circuit indicators Earth fault indicators External current sensors (CT) for monitoring Cable compartment cover with window, with extra depth (double T, surge arrestors) or arc proof (if existing module has interlocked cable compartment) Cable support bars, non-magnetic or adjustable Earth bar for surge arrestor
Technical data Direct cable connection with earthing Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations
15 38 95 630 52,5
17,5 38 95 630 50
24 50 125 630 50 21
21 21 open manual
Standard features Earthing switch Two positioning single spring mechanism Switch position indication Cable bushings horizontal in front, Interface C (400 series bolted) with integrated capacitor for voltage indication Cable compartment cover allowing surge arrestor or double cable connection Busbars, 630 A Earthing bar Optional features Bushings for connection of external busbars Bushings for cable testing, incl. earthing device Cable bushings: Interface B (400 series plug-in) (In = 400 A) Interface C (400 series bolted) combisensors with integrated capacitor for voltage indication and sensors for current and voltage monitoring Interface D (600 series bolted) Cable compartment front cover interlockied with earthing switch Interlocking of compartment for cable test bushings Arc suppressor with signal (1NO) wired to terminals (only one each SF 6 tank) Signal (1NO) from internal pressure indicator wired to terminals (only one each SF 6 tank)
Optional features also available as retrofit Low voltage compartment / Top entry box Base frame (290 or 450 mm) Capacitive voltage indicating systems, HR-module (Voltage Detecting System, VDS, acc. to IEC 612-43-5, or VPIS, acc. to IEC 61958 with integrated indicator lamps (LED) Indicator lamps for HR-module, 3-phase VIM-3 Indicator lamp for HR-module, 1-phase VIM-1 Short circuit indicators Earth fault indicators External current sensors (CT) for monitoring Cable compartment cover with window, with extra depth (double T, surge arrestors) and arc proof (if existing module has interlocked cable compartment) Cable support bars, non-magnetic or adjustable Earth bar for surge arrestor Auxiliary switches, earthing switch position 2NO+2NC Ronis key interlock
Be - Busbar earthing
Technical data Busbar earthing Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations
kV kV kV A kA kA kA 1000
15 38 95 630 52,5
17,5 38 95 630 50
24 50 125 630 50 21
21 21 open manual
Standard features Earthing switch Two position single spring mechanism Switch position indication for earthing switch Busbars, 630 A Earthing bar Optional features Bushings for connection of external busbars Signal (1NO) from internal pressure indicator wired to ter minals (only one each SF 6 tank) Optional features also available as retrofit Low voltage compartment / Top entry box Base frame (290 or 450 mm) Auxiliary switches, earthing switch position 2NO+2NC Ronis key interlock
CB - Circuit-breaker module
REF541
SafePlus
M
VD4
Technical data Circuit-breaker module Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Breaking capacities: Short-circuit breaking current Making capacity Short time current 1 sec Short time current 3 sec. Number of mechanical operations
kV kV kV A
12 28 95 630 / 1250
Standard features 630/1250A vacuum circuit breaker Disconnector Earthing switch Bushings for connection of external busbars Auto reclosing sequence Closing and tripping coil Combisensors with Interface C (400 series bolted) Low voltage compartment with different protection relays Optional features Signal (1NO) from internal pressure indicator wired to terminals Optional features also available as retrofit Base frame (290 or 450 mm) Motor operated disconnector / earthing switch Motor operating mechanism, circuit-breaker
A selection of configurable functions Protection: non-directional overcurrent protection, 3 stages directional overcurrent protection, 3 stages non-directional earth-fault protection directional earth-fault protection residual overvoltage protection 3-phase thermal overload 3-phase overvoltage protection under- or overfrequency incl. rate of change, 5 stages Measurement: 3-phase current neutral current 3-phase voltage residual voltage 3-phase power and energy incl. cos phi transient disturbance recorder Optional functionality Capacitor bank protection Capacitor bank control Power quality Auto changeover
M - Metering module
SafePlus
3
A
3
V
Technical data Metering module Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Short time current 1 sec Short time current 3 sec.
kV kV kV A kA kA
12 28 95 630 25 21
15 38 95 630 21
17,5 38 95 630 21
24 50 125 630 21
The M-module is a factory assembled type tested air insulated metering cubicle with conventional CTs and VTs. The M-module is designed for CTs and VTs with dimensions according to DIN 42600 Narrow type. The M-module is also designed for tariff metering. Depth: 802 mm Width: 696 mm Height: 1806 mm
Standard features 2 or 3 pcs (has to be specified) DIN 42600 Narrow type current transformers with ribs 3 pcs DIN 42600 Narrow type single pole voltage trans formers 6 pcs bushings Interface C (400 series bolted) with con nections and external busbars for SafePlus modules on left and right hand side 3 pcs bushings Interface C (400 series bolted) only re quired if the M-module is left hand side or right hand side end module Internal layout with CTs and VTs on left hand side or right hand side dependent of power direction (has to be speci fied) Padlock interlocking to prevent access to live parts Voltage transformers Single pole insulated with measuring and earth fault windings Primary voltage and frequency (50 or 60 Hz) has to be specified Secondary windings --/110:V3/110:3V or --/100:V3/100:3V has to be specified Note: VTs can also be delivered without open Delta Earth fault windings Burden / class has to be specified
M - Metering module
Current transformers Single-core or double-core design Secondary side reconnectable possible Primary current max. 600 Amp., has to be specified Secondary current 5 Amp or 1 Amp. has to be specified Burden / class has to be specified Low voltage compartment Terminals for voltage transformers secondary connection 3-pole MCB for measuring voltage 1-pole MCB for earth fault voltage Damping resistor for voltage transformers open delta earth fault windings, to avoid ferro resonance Separating terminals for current transformers secondary windings Space for electronic kWh-meter Optional features Primary fuses for voltage transformers Voltmeter with selector switch, 6 positions +0 A-meter with selector switch, 3 positions +0 Additional meters Ronis key interlocking to prevent access to live parts Cable bottom entry for outgoing cable Metering module delivered for voltage measuring only Metering module delivered without low voltage equipment and wiring Metering module delivered without VTs and CTs, with connections only Optional features also available as rtrofit Base frame (290 or 450 mm)
SafePlus
Technical data Metering tariff module Rated voltage Power frequency withstand voltage Impulse withstand voltage Rated normal current Short time current 1 sec.
kV kV kV A kA
12 28 95 630 20
24 50 125 630 20
The Mt-module is a factory assembled type tested air insulated non arc proof metering cubicle with conventional CTs and VTs. The Mt-module is designed for CTs and VTs with dimensions according to DIN 42600 Narrow type and for installation of transformers locally. The Mt-module is manufactured and tested according to IEC 62271-200. It is available in 3 versions: Bottom cable in/out (A) Left side top connection for outgoing cable, bottom cable in (B) Right side top connection for outgoing cable, bottom cable in (C)
3
SafePlus
SafePlus
SafePlus
Standard features 3 pcs DIN 42600 Narrow type current transformers with ribs 3 pcs DIN Narrow type single pole voltage transformers Padlock interlocking to prevent access to live parts MV cable connection to SafePlus cubicle using Elastimold, 3M, Pirelli, Raychem, Kabeldon, etc. connectors MV cable connection inside Mt-module by conventional cable lugs Voltage transformers Single pole insulated with measuring and earth fault wind ings Primary voltage and frequency (50 or 60 Hz) has to be specified Secondary windings --/110:V3/110:3V or --/100:V3/100:3V has to be specified Note: VTs can also be delivered without open Delta Earth fault windings Burden / class has to be specified Current transformers Single-core or double-core design Secondary side reconnectable possible Primary current max 600 Amp, has to be specified Secondary current 5 Amp or 1 Amp has to be specified
Outer assembly
5 17 1
SafePlus
8 9 Upper front cover 1. Manometer 2. Nameplate module 3. Short circuit indicator 4. Capacitive voltage indication 5. Load break / earthing switch position indicator 6. Push buttons close/open operation 7. Charged spring indicator 8. Self powered protection relay 9. Vacuum circuit-breaker position Lower front cover 10. Nameplate switchgear 11. Fuse blown indicator 12. Disconnector / earthing switch position indicator 13. Capacitive voltage indication Cable compartment cover 14. Cable compartment cover standard 15. Cable compartment cover with inspection window 16. Support bar (removable) Side cover 17. Lifting lug 18. Operating handle (standard on right hand side) Covers Upper and lower front cover have a thickness of 3 mm aluminium which is covered with a polycarbonate foil. These foils contain the mimic diagram of the main circuit with the position indicators for the switching devices. Background colour for these foils is light grey (RAL 7035). The upper front cover is removable. The lower front cover can be opened. There are four different cable compartment covers; standard, with inspection window, arc proof and with extra depth for parallel cables. These covers are manufactured from 1.25 mm aluzink (except the arc proof cover) and are powder painted with colour RAL 7035. All cable compartment covers are removable. Each module has a separate cable compartment which is divided from the others by means of partition walls. These partition walls can easily be removed, allowing a comfortable access for connection of cables. A vertical partition wall is fitted to divide the cable compartment(s) from the rear side of the switchgear / ring main unit. In case of an arc fault inside the SF6 tank, followed by an opening of the pressure relief in the bottom of the tank, this partition wall will prevent the hot gases blowing out from the pressure relief to enter the cable compartments. Side covers are made of 2 millimeter hot rolled steel and powder painted with colour RAL 7035.
Product catalogue | Outer assembly 25
2 3 4 10 11 12 13 18
15
14
16
The cable switch (C-Module) is a three positioning switchdisconnector and earthing switch using SF6 gas as an arc quenching medium. The switch positioning is close open earthed. In the open position the switch satisfies the disconnector requirements.
C-module equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment).
The vacuum circuit-breaker (V-Module) has vacuum bottles as interrupters of the current. In series with the circuit-breaker main circuit is connected a three-position disconnector/earthing switch. The operation between vacuum circuit breaker and disconnector/earthing switch is mechanically interlocked.
Switch-fuse module
The switch-fuse (F-module) has a three positioning switch disconnector and earthing switch identical to the cable switch (C-module). By means of the fuse tripping device it operates as a switchfuse combination. There is a double earthing switch which in earthed position connects earth to both sides of the fuse-links simultaneously. Both earthing switches are operated in one operation. The switch-fuse and earthing switch is mechanically interlocked to prevent hazardous access to the fuse-links. The lower cover which gives access to the fuse-links is also mechanically interlocked with the earthing switch.
3-ways unit consisting of two C-modules and one F-module. Both C-modules are equipped with arc suppressor (optional equipment) and cable test bushings (optional equipment).
Cable bushings
The connection of the HV-cables is made by cable bushings. The bushings are made of cast resin with moulded-in conductors. In addition, a screen is moulded in to control the electrical field and is also used as the main capacitor supplying the voltage indicating systems. ABB has produced bushings for SF6 switchgears since 1985. Up to date production facilities and highly advanced robots and test equipment ensure the high quality required for each single device. A very high number of units have been installed worldwide in distribution networks, power stations and industrial complexes. Used together with full-screened connectors an ideal solution for areas with a history of humidity or condensation problems is achieved. The bushings are designed according to Cenelec EN 50181, EDF HN 52-S-61 and IEC 60137. There are 5 different cable bushings: Interface A (200 series with plug-in contact, In=200A) Interface B (400 series with plug-in contact, In=400A) Interface C (400 series with M16 bolted contact, In=630A) Interface C (400 series with M16 bolted contact) and inte grated voltage and current sensors (In=630A) Interface D (600 series with M16 bolted contact, In=630A)
Arc suppressor
The arc suppressor is an optimal quick-make short circuit device with a mechanical pressure detector that can be installed with each incoming feeder inside the sealed SF6 tank of the SafeRing and SafePlus switchgear. If an arc fault should occur inside the SF6 tank the pressure detector of the arc suppressor will automatically trip the short circuit device of the incoming feeder(s) within milliseconds, thereby transforming the arc fault into a bolted fault. The arc is extinguished without any emission of hot gases and the bolted short circuit will be interrupted by the upstream circuit-breaker. No links or release mechanisms are installed outside the tank. Corrosion and any environmental influences are therefore prevented, giving optimum reliability. The pressure detector is insensitive to pressure changes due to variation in atmospheric temperature or pressure as well as external phenomena such as vibrations or shocks. The arc suppressor will operate for short-circuit currents in the range of 1kArms to 21kArms and it will reduce the generated arc energy to less than 5% of the arc energy released during an arcing time of 1 sec. A signalling device (1NO) will indicate local or remote the tripping of one or more arc suppressors. Since the system is self-contained, an internal arc fault will have no impact on the surroundings. No arc fault tests have to be repeated in combination with channel release systems or transformer stations. The costs of the cleaning work which has to be done after an internal arc fault when the release flap has opened, are reduced to zero.
SafeRing and SafePlus use SF6 gas (Sulphur hexafluoride) as insulation and quenching medium. The SF6 is contained in a welded stainless steel tank, which is hermetically sealed. The pressure system is defined as a sealed for life system with an operating life time exceeding 30 years. The leakage rate is less than 0,1% per year. In order to guarantee a reliable and tight welding, all welding work is carried out by computer controlled robots. Electrical and mechanical bushings penetrating the tank are clamped and sealed to the tank by high quality O-rings. The mechanical bushing has in addition a rotating shaft which connects the shaft of the switch to the corresponding shaft of the mechanism. The rotating shaft is sealed by a double set of gas seals. All SF 6-tanks have to pass a leakage test, before gas filling. Leakage test and gas filling are done inside a vacuum chamber. The first step in the leakage test is to evacuate all air inside both SF 6-tank and vacuum chamber simultaneously. Then the SF 6-tank is filled with Helium. Due to the characteristics of Helium this test will detect absolutely all possible leakages. If the SF 6-tank passes this test, the Helium will be evacuated and replaced by SF 6. The SF6-tank has a degree of protection of IP67, and can be immersed into water and still maintain all functions in a satisfactory way.
As an option, both C- and De-modules can be equipped with cable test bushings situated behind the lower front cover. This cover can be interlocked against the earthing switch to avoid access to the cable test compartment before earthing switch is in closed position. When these bushings are mounted, cable insulation test can easily be done according to the following procedure:
Principle sketch for testing: 1. Close the earthing switch after having checked the voltage indicators 2. Open compartment cover 3. Install the injection device onto the access terminals 4. Open the removable earthing bridge 5. Perform cable testing 6. Re-install the earthing bridge 7. Remove the injection device 8. Close compartment cover 9. Open the earthing switch If the switchgear is not equipped with cable test bushings, cable testing is possible directly at the cable connectors if they are designed for this purpose, please follow the suppliers instruction.
C-module
F-module
V-module
All operating mechanisms are situated outside the SF6-tank behind the front covers with degree of protection of IP2X. This gives the opportunity of easy access to all operating mechanisms if retrofit or service should be required. The speed of operation of these mechanisms is independent of the operator. To prevent access to cable compartment before earthing switch is in closed position, all mechanisms can as an option be supplied with mechanical interlocks which make it impossible to remove the cable compartment covers. It will then also be impossible to operate load break / disconnector switch to open position before cable compartment cover is mounted properly. Each mechanism is equipped with a padlocking device. When adding a padlock to this device, the access to operate the mechanism will be impossible. This device has three holes with diameter 9 millimeter.
All operating mechanisms are equipped with position indicators for all switches. In order to achieve true indication, indicators are directly connected to the operating shafts of the switches inside the SF6-tank, please see shafts shown with red colour on next page. Operating handle has an anti-reflex system which prevents an immediate re-operation of the switch.
SF6
Air
Cable switch module and Busbar sectionalizer with load break switch (C-mechanism) The mechanism (3PKE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. Both shafts are single spring operated and operate one common shaft which is directly connected to the three position switch (CFE-C) inside the SF6-tank. When both load break switch and earthing switch are in open position, the switch satisfies the specifications of disconnector. Due to the mechanical interlock between the upper and lower operating shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position. Switch-fuse module (F-mechanism) The mechanism (3PAE) has two operating shafts; the upper one for the load break switch and the lower one for the earthing switch. The upper one operates two springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the load break switch. The opening spring is always charged when the load break switch is in closed position and will be ready to open the load break switch immediately if one of the HV-fuse-links blow. The blown fuse-link(s) has/have to be replaced before the operator will be able to close the load break switch again. According to IEC 60282-1, all three fuse-links should be replaced, even if only one or two have operated. The lower shaft is single spring operated. Both operating shafts operate one common shaft which is directly connected to the three position switch (CFE-F) inside the SF6-tank. Due to the mechanical interlock between the upper and lower operating shaft, it is impossible to operate the load break switch when earthing switch is in earthed position or operate the earthing switch when the load break switch is in closed position. It will also be impossible to get access to the fuse compartment before earthing switch is in closed position.
C-mechanism
SF6
Air
F-mechanism
SF6
Air Vacuum circuit breaker and busbar sectionalizer with circuit breaker (V-mechanism) These two modules have two mechanisms; the upper one (2PA) with one operating shaft is for circuit breaker and the lower one (3PKE) with two operating shafts is for disconnector and earthing switch. The upper mechanism has two operating springs; one for closing and one for opening. Both springs are charged in one operation. By means of mechanical push buttons it is then possible to close and open the circuit breaker. The opening spring is always charged when the circuit breaker is in closed position and will be ready to open immediately if the protection relay gives a trip signal. However a quick reclosing is not possible. If the mechanism is equipped with a motor operation a reclosing will take approx. 10 seconds. The lower mechanism is identical to the one described above for cable switch module. There is a mechanical interlock between these two mechanisms which prevents operating of the disconnector and earthing switch when the circuit breaker is in closed position. When the earthing switch is in closed position it will be impossible to operate the disconnector, but the circuit breaker can be closed for testing purpose.
V-mechanism
SafePlus
On the top of all SafeRing and SafePlus switchgears it is possible as an option to have bushings for connection of external busbars on the left and / or right side. For a SafePlus switchgear consisting of only one module, only one set of bushings on the top is used. When bushings are mounted on the top, you will have these possibilities: 1. When adding a dead end receptacle to each of these bushings, SafeRing/SafePlus will be prepared for future busbar extension.
SafePlus
SafeRing
2. With an external busbar kit, it is possible to connect two or more sections. Since a 5-ways switchgear is the maximum size within one common SF 6-tank, the busbar kit allows a configuration with more than 5 modules. The installation of the external busbars has to de done on site, see separate manual for installation instructions, 1VDD006006 GB.
SafePlus consisting of two sections connected to each other by means of external busbar kit
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
The complete extension kit and the dead end receptacles are fully screened, earthed and insulated with EPDM rubber. This makes a safe and reliable switchgear extension. In addition protection covers are available as an option.
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus switchgear can also be configured fully modular. This gives 1250 A busbar rating. The busbars between the modules and the end adapters used on the left and right side are identical to the parts used in the previous example. For the three modules in the middle a special cross adapter is used.
SafePlus
SafePlus
SafePlus
The length of the external busbars are dependant of the type of modules to be connected.
SafePlus with one incomer (C-module), one Metering module (M-module) and three fused T-offs (F-modules), prepared for future extension
Top view
Side extension
SafeRing
SafePlus
On the side of SafeRing and SafePlus C- and F-modules it is possible as an option to have bushings for connection of external busbars on the left and the right side. The rated current of the side connection is limited to 400A. For a 1-way SafePlus C- or F-module, one or two sets of bushings can be installed. This is also applicable for a 2-way unit. When bushings are mounted on the side, you will have these possibilities: 1. When adding a dead end receptacle to each of these bushings, SafeRing/SafePlus will be prepared for future busbar extension. 2. With a special designed connection kit, it will be possible to connect two or more sections. Since a 5-ways switchgear is the maximum size within one common SF6-tank, the busbar kit allows a configuration with more than 5 modules. The second switchgear can consist of maximum 2 modules. The installation of the external busbars has to de done on site, see separate manual for installation instructions, 1VDD006106 GB.
SafePlus
SafePlus
SafePlus
SafePlus
SafePlus switchgear can also be configured fully modular. The busbars between the modules and the end adapters used on the leftmost and rightmost module are identical to the parts used in the previous example.
Base frame
REF 610
REF 610
REF 610
SafePlus
When SafeRing or SafePlus are placed directly on a floor, the height from the floor to the centre of the cable bushings is 595 millimeter. If there is no cable trench, this height might not be sufficient for proper installation of cables. It is then possible to place the switchgear on an additional base frame.
SafePlus
SafePlus
This base frame is available in two different heights; 290 and 450 millimeter. Inside the standard cable compartment for the vacuum circuit-breaker it will be enough space for three current transformers for protection relay. If an earth fault transformer or an extra set of current transformers are required, an additional base frame is necessary, please see examples on left hand side. The base frame has openings for cable entrance from the bottom and from both sides. It is delivered as a kit and has to be assembled on site.
Base frame 450 mm with earth fault transformer and extra set of current transformers
Front view
Side view
Rear view
SafeRing
If motor operation, coils, auxiliary switches, self powered protection relay etc. are mounted on a SafeRing or SafePlus module, the terminal blocks and the wiring are located behind the front covers. However, an additional top entry box can be mounted on the top of all SafeRing and SafePlus switchgears. Since the top entry box is fixed to the side covers of the SF6 tank, the total width of the switchgear must be covered.
The top entry box allows entrance of the customers low voltage wiring from the rear side, left hand side and right hand side. Furthermore the top entry box gives the opportunity to install ammeters with position switches, local/remote switch for motor operation etc. Additionally all SafePlus switchgears can be supplied with low voltage compartment. This compartment may be equipped with protection relays, meters, position switches, terminal blocks etc. The compartment is fixed to the side covers of the SF6 tank and must cover the total width of the switchgear. However, each module has a separate hinged door, but there are no partition walls between the modules. The low voltage compartment has the possibility of cable entry from either left or right hand side.
Side view
Top entry box seen from above when front / top covers have been removed
REF541
SafePlus
Motor operation
Closing and opening operations of load-break switches and charging of the springs of the mechanisms for the circuit breaker and the switch-fuse combination may be performed with a motor operation. Disconnector in the V-module and all earthing switches do not have this possibility. All motor devices require DC voltage. If control voltage is either 110 or 220 VAC, a rectifier is integrated in the control unit.
Characteristics of motor operation for C-module Rated voltage (V) 24 48 60 110 220 Power consumption (W) or (VA) 90 150 90 90 90 6-9 4-7 6-9 6-9 6-9
Operating cycle for motor operation is CO - 3 min (i.e. it may be operated with a frequency of up to one close and one open operation every third minute). Motors and coils can easily be mounted to the mechanisms after delivery (retrofit). Test voltage for tables below is + 10/ - 15 % for motor operations and closing coils and +10/ -30% for trip coils and opening coils. The motor and coils can easily be mounted to the mechanisms after delivery (retro-fit).
Peak start current (A) 14 13 7 3 1,7 F 6,3 A F4A F4A F2A F1A 6-9 4-7 6-9 6-9 6-9 Fuse
Characteristics of motor operation for F-module Rated voltage (V)) 24 48 60 110 220 Power consumption (W) or (VA) 160 200 140 140 140 9-14 5-9 8-13 8-13 8-13 Operation times Charge/Closing time (s) Opening time (ms) 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 14 13 7 3 1,7 F 6,3 A F4A F4A F2A F1A Fuse
Characteristics of motor operation for V-module Rated voltage (V) 24 48 60 110 220 Power consumption (W) or (VA) 180 220 150 170 150 10-17 5-9 9-13 9-13 9-14 Operation times Charge/Closing time (s) Opening time (ms) 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 14 13 7 3 1,7 F 6,3 A F4A F4A F2A F1A Fuse
Characteristics of shunt trip coils, closing coils and opening cioils for F-and V-module Rated voltage (V) 24 V DC 48 V DC 60 V DC 110 V DC 220 V DC 110 V AC 230 V AC Power consumption (W) or (VA) 150 200 200 200 200 200 200 40-60 40-60 40-60 40-60 40-60 40-60 40-60 Operation times Closing time (ms) Opening time (ms) 40-60 40-60 40-60 40-60 40-60 40-60 40-60 Peak start current (A) 6 4 3 2 1 2 1 Fuse for closing coil Y2
(Opening coil Y1 is unfused)
Motor operation
12 5
13 7 10 11 1 3 2 14 3 15 6 16
3 2
18
17
SafePlus consisting of CFV modules equipped with various auxiliary switches, coils and motor operation 1. Terminal blocks/control unit motor operation 2. Auxiliary switch S7, load break switch 3. Auxiliary switch S10, earthing switch 4. Opening coil Y1 5. Closing coil Y2 6. Auxiliary switch S9, fuse blown 7. Motor operation 8. Relay trip coil Y3 / Y4 / Y5 /Y6* 9. Auxiliary switch S9, circuit breaker tripped signal 10. Auxiliary switch S5, circuit breaker 11. Auxiliary switch S6, mechanism latched 12. Auxiliary switch S8, spring charged 13. Auxiliary switch S14, operating handle, VCB 14. Auxiliary switch S15, operating handle, disconnector 15. Auxiliary switch S7, disconnector 16. Auxiliary switch S13, cable compartment cover 17. Auxiliary switch S20, arc suppressor 18. Auxiliary switch S19, SF6 gas pressure * Depending of the type of protection relay, the V module can only be delivered with one of the relay trip coils.
Transformer protection
SafeRing
SafeRing and SafePlus offer a choice between a switch fuse combination and circuit breaker in combination with relay for transformer protection. The switch-fuse combination offers optimal protection against short-circuit currents, while the circuit-breaker with relay offers better protection against low over-currents. Circuit breaker with relay is always recommended for higher rated transformers. SafeRing is delivered with a 200 A rated V-module. SafePlus V- module has two options: 200 or 630 A rating. Both for SafeRing and SafePlus the relay is a self powered relay that utilizes the energy from the CTs under a fault situation, for energizing the trip coil. The self powered relay can also be used for cable protection and more details on the different relays can be found in chapter 6.5. Transformer protection with self powered relay. Recommended types: ABB relay type REJ 603 SEG WIC 1 Important features V-module: Relay behind cover. No need for additional low voltage box for the self powered relays used for transformer protection. Typical for vacuum circuit breaker protection: Good protection against short-circuits Very good for protection of over currents Small fault currents are detected in an early stage
SafeRing and SafePlus - Fuse-link selection by selection of fuse-links for the protection of a transformer, itis important that requirements in IEC 62271-105 and in IEC 69787 are fulfilled. In particular annex A in IEC 62271-105 gives a good example of the coordinationof fuse-links, switch and transformer. Correct selection of fuse-links for the protection of the transformer will give: Optimal protection of the transformer No damage on the fuse-links fuse-elements due to the magnetizing inrush current of the transformer No overheating of the fuse-links, the switch-fuse combi- nation or the switchgear due to the full load current or the permissible periodic overlaod current of the transformer A transfer current of the combination which is as low as possible, and less than the rated transfer current of the switch-fuse combination A situation where the fuse-links alone will deal with the condition of a short-circuit on the transformer secondary terminals Fuse-links that discriminate with the low-voltage fuse-links in the event of phase-to-phase faults occurring down stream the low-voltage fuse-links By carefully checking that these rules are followed, fuse-links from any manufacturer can be used in combination with SafeRing and SafePlus as long as the fuse-links are in accordance with the requirements described in chapter 6.5
100% Un (kV) 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 25 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10
Transformer rating (kVA) 200 50 50 50 40 40 40 40 25 25 25 25 16 16 16 16 16 250 80 63 50 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 63 50 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 63 63 50 50 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 63 50 50 40 40 40 25 25 25 25 630 160 160 125 100 100 100 80 50 50 50 50 40 40 40 25 25 160 160 125 125 100 80 63 63 50 50 50 40 40 40 160 160 160 125 80 80 80 63 63 50 50 50 40 160 160 125 100 100 80 80 63 63 50 50 125 125 125 100 100 80 63 63 63 800 1000 1250 1600
CEF
7,2 kV 12 kV 17,5 kV 24 kV
- The table is based on using fuses type ABB CEF - Normal operating consitions with no overload - Ambient temperature -25oC - +40oC
120% Un (kV) 3 3,3 4,15 5 5,5 6 6,6 10 11 12 13,8 15 17,5 20 22 24 25 16 16 10 10 6 6 6 6 6 6 6 6 6 6 6 6 50 25 25 16 16 16 16 16 10 6 6 6 6 6 6 6 6 75 25 25 25 25 16 16 16 10 10 10 10 10 6 6 6 6 100 40 40 25 25 25 25 25 16 16 16 10 10 10 10 6 6 125 40 40 40 25 25 25 25 16 16 16 16 16 10 10 10 10 160 50 50 40 40 25 25 25 25 25 16 16 16 16 16 10 10
Transformer rating (kVA) 200 63 63 50 40 40 40 40 25 25 25 25 16 16 16 16 16 250 80 80 63 50 50 40 40 25 25 25 25 25 16 16 16 16 315 100 80 80 63 50 50 50 40 25 25 25 25 25 25 16 16 400 125 100 80 80 80 63 63 40 40 40 25 25 25 25 25 25 500 160 125 100 80 80 80 80 50 50 40 40 40 25 25 25 25 125 125 100 100 80 63 50 50 50 40 40 40 25 25 160 125 125 100 80 80 63 50 50 50 40 40 40 160 160 125 80 80 80 80 63 50 50 50 40 125 100 100 80 80 63 63 50 50 125 125 100 100 80 80 63 63 630 800 1000 1250 1600
CEF
7,2 kV 12 kV 17,5 kV 24 kV
- The table is based on using fuses type ABB CEF - Normal operating consitions with 20% overload - Ambient temperature -25oC - +40oC
Fuse-links
SafeRing and SafePlus are designed and tested for fuse-links according to IEC 60282-1 The dimensions of the fuse-links have to be in accordance with IEC 60282-1, Annex D. The fuse-links have to be type I with terminal diameter equal to 45 +1 mm and body length (e) equal to 442 mm. The dimensions of the fuse-links can also to be in accordance with DIN 43625 and the length of the fuse canister is based on the use of fuse-links with length 442 mm. For installation of shorter fuses, (<24kV ) a fuse adapter will be needed. Please note: When inserting the fuse-link into the canister, the striker-pin must always face outwards against the fuse holder. Fuse adapter has to be fixed to the fuse-link contact part which faces inwards in the fuse canister. 1600 kVA is the maximum size of distribution transformer which can be fed from a SafeRing / SafePlus switch-fuse module. For higher rated transformers, we recommend our vacuum circuit breaker module with CTs and protection relay. The below table shows CEF fuse-links for use in SafeRing/ SafePlus. For more technical data, we refer to our ABB Poland catalogue. In order to find the correct fuse-link compared to the transformer rating in kVA, please see the selection table on previous page.
Fuse holder
Fuse-link
Fuse adapter
Type CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF CEF
Rated voltage kV 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 3,6/7,2 12 12 12 12 12 12 12 12 12 12
e / D mm 192/65 192/65 192/65 192/65 192/65 192/65 192/65 192/87 192/87 292/87 292/87 292/65 292/65 292/65 292/65 292/65 292/65 292/65 292/87 292/87 442/87
Type CEF CEF CEF CEF CEF CEF CEF CEF CEF
Rated voltage kV 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5 17,5
24 24 24 24 24 24 24
6 10 16 25 40 50 63
Relays
SafePlus can be delivered with a V-module with 630A vacuum circuit-breaker. This chapter describes the different choices of protection relays and feeder terminals that can be used in SafePlus. These relays require an additional low voltage compartment. For transformer protection with max. 200A vacuum circuit breaker see chapter 6.4. Standard test procedure is functional test of trip circuit of the relays. All customer settings must be done on site. REF type feeder terminals are configured according to customer specification for protection functions. Special control requirements on request only. The V-module can also be delivered prepared for protection relays. This is defined in two types: Trip coil and auxiliary contact. Cut out in LV-compartment, trip coil, aux contact, wiring and drawings. This is applicable for relays delivered complete from our factory or if we have received necessary documentation on the relay. Other types of relays on request.
There are three main groups of relays delivered: A. ABB feeder protection relays B. Self powered relays C. ABB feeder terminals type REF 54x A. ABB offers a wide range of feeder protection relays. These relays have been sold for a long period and have an excellent reputation for reliability and secure operation. These relays have either 18-80VDC or 80-265VAC/DC auxiliary supplies and are connected to conventional CTs and VTs. B. Self powered relays are suitable for rough conditions and places without possibility of auxiliary supply. SafeRing and SafePlus can be delivered with different types to fulfil all relevant needs in a distribution network. C. ABB feeder terminals, type REF 54x provides cost-effective solutions for different protection, monitoring and control applications. The terminals enable the use of accurate and reliable current and voltage sensors as well as conventional CTs and VTs.
Relays
ABB feeder protection relays Protection and measurement Type of faults Short circuits Short circuits Short circuits Short circuits Short circuits Earth fault Earth fault Earth fault Earth fault Earth fault Earth fault Earth fault Additional functions Additional functions Type of measurements current Type of measurements current Type of measurements current Type of measurements current Auto-reclosing
1)
Relay IEEE device no. 51 50/51/51B 50/51B 51 50/51 51N 51N 50N/51N 67N 67N 67N 59N 46 62BF 3I> 3 I >> 3 I >>> 2I> 2 I >> Io > Io >/SEF Io >>/Io-o> Io >-->/SEF Io >-->/SEF Io >> --> Uo > I> CBFP 31/21 Io I Uo 79 Non-directional overcurrent, low-set stage Non-directional overcurrent, high-set stage Non-directional overcurrent instantaneous stage/blockable Two-phase non-directional overcurrent, low-set stage Two-phase non-directional overcurrent, high-set stage Non-directional earth fault, low-set stage Non-directional earth fault, low-set stage sensitive Non-directional earth fault, high-set stage Directional earth fault, sensitive, In=1A and 5A Directional earth fault, sensitive, In=0,2A and 1A Directional earth fault, high-set stage Residual overvoltage Phase discontinuity Circuit-breaker failure Three-phase / two-phase current Neutral current Degree of unbalance Residual voltage X X X X X X X X X X X X X X X X X X X X X X X X X X X X IEC symbol Protection function REX X X X
1)
REF 610 X X X
REF 615 X X X
521
Self-powered relays Functionality Features Protection functions Protection functions Protection functions Protection functions Protection functions Characteristic curves Characteristic curves Additional functions Additional functions Additional functions Additional functions Measuring circuit Measuring circuit Climatic withstand Climatic withstand
1)
Relay Description Phase overdurrent (multi-characteristic) Short-curcuit protection Number of overcurrent elements Earth fault current Number of earth fault elements Overcurrent element Earth fault current Trip indication Electro-impulse input remote tripping (voltage) Auxiliary power, voltage (option) Rated secondary current Measuring range, start current I> (A) Storage temperature (C) Operating temperature (C)
-
REJ 603 X X 2 X 2 DEFT,INV DEFT,INV X X X wide range special CT 7,2 -40 +85 -40 +85
1) 1)
WIC 1 X X 2 X 1 DEFT,INV DEFT X (option) X 115VAC/230VAC wide range special CT 14,4 -40 +85 -40 +85
1)
- Definite time overcurrent (DEFT) - Normal inverse time overcurrent (NINV) - Very inverse time overcurrent (VINV) - Extremely inverse time overcurrent (EINV) - Long time inverse time overcurrent (LINV)
Resistance inverse timeovercurrent (RINV) Characteristics of high voltage fuse-link (HV-FUSE) Characteristics of full range fuse (FR-FUSE) Definite time overcurrent Inverse characteristics, please contact us for further information
Relays
Ring core current transformers and earth fault transformers SEC WIC1 transformer protection and cable protection kit (self powered) Transformer type Transformer type Transformer type Transformer type REJ603 transformer protection and cable protection kit (self powered) Transformer type Transformer type Transformer type Transformer type Transformer type Protection relay standard CTs typical Transformer type: class 10P10 Transformer type: class 5P10 Transformer type: class 5P10 Transformer type: class 5P10 Transformer type: class 5P10 Earth fault transformer Earth fault transformer, class 10P10, burden 0,5 - 15VA dependent on selected ratio Earth fault transformer, class 10P10, burden 0,5 - 15VA dependent on selected ratio KOLMA 06D1 (180 mm) KOLMA 06A1 (90 mm) Multi-tap secondary: 50-150/1 A or 50-750/5 A Multi-tap secondary: 50-150/1 A or 50-750/5 CT1 CT2 CT3 CT4 CT5 Ring core current transformer type SVA 100-100-45 SVA 100-100-45 SVA 100-100-45 SVA 100-100-45 SVA 100-100-45 8 - 28 A 16 - 56 A 32 - 112 A 64 - 224 A 128 - 448 A Ration - burden 50-100-200/1 A 1,5/3/6 VA 150/1 A 4 VA 100-200/1 A 4 - 7 VA 300-600/1 A 4 - 7 VA 400-600/1 A 4 - 7 VA W2 W3 W4 W5 Ring core current transformer type 16 - 56 A 32 - 112 A 64 - 224 A 128 - 448 A Current range Ring core current transformer type Current range
Relays
ABB feeder terminals SafePlus can be delivered with two different REF series feeder terminals. REF 541 which is installed in the door of the low voltage compartment. REF542plus with integrated web-interface is a leader in the development of feeder terminals. REF 542plus has a separate display unit and does not need a build out frame. REF630, part of the Relion product family designed to implement the core values of the IEC61850 standards. The units are configured according to customer specification for protection functions. Typical configuration of V-module: Primary equipment, standard 630A vacuum circuit breaker Disconnector Earthing switch Additional equipment Trip coil(Y4) HR voltage indication Combisensors with 400series interface Low voltage compartment REF 542plus or REF 541 Motor operation Earth fault transformer (sensitive earth fault) REF630 REF630 is a comprehensive feeder management IED for protection, control, measuring and supervision of utility and industrial distribution substations. REF630 is a member of ABBs Relion product family and a part its 630 product series characterized by functional scalability and flexible configurability. REF630 also features necessary control functions constituting an ideal solution for feeder bay control. REF630 provides main protection for overhead lines and cable feeders of distribution networks. REF630 fits both isolated neutral networks and networks with resistance or impedance earthed neutral. Four pre-defined configurations to match typical feeder protection and control requirements are available. The pre-defined configurations can be used as such or easily adapted or extended with freely selectable add-on functions, by means of which the IED can be fine-tuned to exactly satisfy the specific requirements of your present application. REF630 incorporates local and remote control functions. The IED offers a number of freely assignable binary inputs/outputs and logic circuits for establishing bay control and interlocking functions for circuit breakers and motor operated switch-disconnectors. REF630 supports both single and double busbar substation busbar layouts.
Product catalogue | Relays 49
Relays
REF541
REF 541
SafePlus
Technology summary REF 541 and REF542plus: (configurable functions) Protection: non-directional overcurrent protection, 3 stages directional overcurrent protection, 3 stages non-directional earth-fault protection directional earth-fault protection residual overvoltage protection 3-phase thermal overload 3-phase overvoltage protection 3-phase undervoltage protection Under- or overfrequenzy incl. rate of change, 5 stages Optional functionality: Capacitor bank protection Capacitor bank control Power quality Measurement: 3-phase current neutral current 3-phase voltage residual voltage 3-phase power and energy incl. cos phi transient disturbance recorder
REF542plus
REF 542plus
Menu
SafePlus
Combisensor
Sensor variants Two versions could be selected: one providing voltage measurement together with voltage indication capability (KEVCY 24 RF1), or a second one, providing, in addition to these, also the possibility of current measurement (KEVCY 24 RE1). Linearity Due to the absence of a ferromagnetic core the sensor has a linear response over a very wide primary current range, far exceeding the typical CT range. Current sensor Current measurement in KEVCY 24 RE1 sensors is based on the Rogowski coil principle. A Rogowski coil is a toroidal coil, without an iron core, placed around the primary conductor in the same way as the secondary winding in a current transformer. Voltage sensor Voltage measurement in KEVCY 24 RE1 and KEVCY 24 RF1 sensors is based on the capacitive divider principle Sensor application KEVCY 24 RE1 & RF1 are compact and very small bushing type sensors designed to be used in SF6 gas insulated switchgear type SafeRing and SafePlus. The external cone type of the sensor is designed according to the standard EN 50181, Interface C (400 series 630 A, M16 bolt), and therefore enables connection of all compatible cable plugs. Secondary cables The sensor is equipped with two cables: Cable for coupling electrode with BNC connector Current and voltage signal cable with RJ-45 connector for connection with the IED The cable connector for connection with the IED is type RJ-45. The sensor accuracy classes are verified up to the RJ-45 connector, i.e. considering also its secondary cable. This cable is intended to be connected directly to the IED, and subsequently neither burden calculation nor secondary wiring is needed. Every sensor is therefore accuracy tested when equipped with its own cable and connector. Standard cable length for connection with IED: 2.2 m Standard cable length for connection with coupling electrode: 0.45 m
Technical data. general Rated primary current of application Rated primary voltage of application Highest voltage for equipment, Um Rated power frequency withstand voltage Rated lighting impulse withstand voltage Technical data, voltage sensor Rated primary voltage, Upr Maximum rated primary voltage, Uprimax Rated frequency, fn Accuracy class Rated burden, Rbr Rated transformation ratio, Kn Rated voltage factor, ku Technical data, current sensor Rated primary current, Ipr Rated transformation ratio, Kra Rated secondary output, Usr 80 A 80A /0.150 V at 50 Hz 80 A/0.180 V at 60 Hz 3mV/Hz i.e 150 mV at 50 Hz or 180 mV at 60 Hz Rated continuous thermal current, Icth Rated short-time thermal current, Ith Rated dynamic current, Idyn Rated frequency, fr Rated extended primary current factor, Kpcr Accuracy limit factor, Kalf Rated burden, Rbr Cables Current and voltage sensing: Length Connector Coupling electrode: Length Connector 0.45 m BNC 2.2 m RJ-45 (CAT-6) 630 A 25 kA / 3 s 63 kA 50/60 Hz 7.875 100 10 MOhm up to 630 A up to 24 kV 24 kV 50 kV 125 kV Value 22/V3 kV 22/3V kV 50/60 Hz 0.5/3P 10 MOhm 10 000 : 1 1.9/8h
Cable termination
The following cable bushings are available: Interface C with M16 x 2 metric threads 400 series, In = 630 A Standard on C, V (In=630A), D and De modules; and for top extension Interface D with M16 x 2 metric threads 600 series, In = 630 A (used for connection of cables with big cross sections) *) Cross section of conductor is designed for rated current of max 630A Interface A with plug 200 series, In = 200 A Standard on F and V modules (In = 200 A) The yellow area indicates the silver coated contact spring.
Interface B with plug 400 series, In = 400 A The yellow area indicates the silver coated contact spring.
The installation instructions from the manufacturer of cable terminations must be followed. Be sure to lubricate the bushings thoroughly with the silicone supplied. Where cables are not connected, the earthing switch must be locked in closed position or the bushings must be fitted with dead end receptacles before the unit is energized.
Cable termination
All bushings are situated in the same height from the floor and are protected by cable compartment cover. The three drawings below show typical arrangements with cable connectors for single and double cables.
The table below shows the net distance A in millimeter from cable bushing to the inner part of cable compartment cover.
Interface A (200 series plug-in) Standard With window Arc proof Double cables 400 392 377 595
The following manufacturers of cable terminations are recommended: ABB Kabeldon Sdkabel Euromold/Elastimold nkt cables Tyco Electronics Prysmian 3M
Cable termination
Screened separable cable connectors CSE-A 12-24 kV, 250 A, 400 A, 630 A Application area Premolded screened separable connectors for XLPE insulated 1- or 3-core cables with aluminum or copper conductors for 1242 kV. Can be installed both indoors and outdoors. Fits standard bushings of outer cone type according to EN 50181. Connectors with rated current: 250 A: interface type A with plug-in 7.9 mm 400 A: interface type B with plug-in 14 mm 630 A: interface type C with bolt M16 Standard Meets the requirements of: CENELEC, HD 629.1 S2 Design CSE-A is premolded and manufactured in rubber with three layers; a conductive inner layer, an insulation layer and a conductive outer layer, that are vulcanized together for the best possible interface between the layers. The cable connectors include both a capacitive test point with protection and an integrated earthing wire. Delivered in 3-phase kits, complete with cable lugs, bolt connection and stress grading adapter,designed to ensure a reliable installation. Note: For 3-core cable with common Cu-screen wires, a screen separation kit must be used.
XLPE/EPR Conductor cross
mm2 section mm2 Elbow cable connector with capacitive test point, 12kV CSE-A 12250-01 CSE-A 12250-02 CSE-A 12400-01 CSE-A 12400-02 CSE-A 12630-01 CSE-A 12630-02 CSE-A 12630-03 10 - 12 13 - 22 13 - 20 18.5 - 30.5 13 - 20 18.5 - 30.5 30.5 45.0 10 - 16 25 - 95 25 - 70 95 - 300 25 - 70 95 - 300 400 - 630
Designation
Rated current
Bushing type
Weight kg/unit
250 A 250 A 400 A 400 A 630 A 630 A 630 A 250 A 250 A 400 A 400 A 630 A 630 A 630 A
Interface type A with plug-in 7.9 mm Interface type A with plug-in 7.9 mm Interface type B with plug-in 14 mm Interface type B with plug-in 14 mm Interface type C with bolt M16 Interface type C with bolt M16 Interface type C with bolt M16 Interface type A with plug-in 7.9 mm Interface type A with plug-in 7.9 mm Interface type B with plug-in 14 mm Interface type B with plug-in 14 mm Interface type C with bolt M16 Interface type C with bolt M16 Interface type C with bolt M16
2.2 2.2 6.1 6.6 5.1 5.5 7.7 2.2 2.2 6.1 6.6 5.1 5.5 7.7
Elbow cable connector with capacitive test point, 24kV CSE-A 24250-01 13 - 22 10 - 16 CSE-A 24250-02 CSE-A 24400-01 CSE-A 24400-02 CSE-A 24630-01 CSE-A 24630-02 CSE-A 24630-03 17.0 - 25.5 17 - 24 22.5 - 35.0 17 - 24 22.5 - 35.0 30.5 - 45.0 25 - 95 25 - 70 95 - 300 25 - 70 95 - 300 400 - 630
Cable termination 12 kV
12 kV: Separable connectors interface A with earthing shield, Ir = 250 A Manufacturer 3M 3M 3M ABB Kabeldon ABB Kabeldon Euromold Euromold nkt cables nkt cables Prysmian Sdkabel Tyco Electronics Designation 93-EE 605-2/-95 92-EE 615-2/-120 92-EE 615-2/-150 CSE-A 12250-01 CSE-A 12250-02 158LR/G 158LR EASW 10/250 CE 12-250 FMCE-250 SEW 12 RSES Conductor [mm2] 25-95 120 150 10-16 25-95 16-70 70-95 25-95 95-120 16-95 25-150 16-120 XLPE / EPR [mm] 12.2-25.0 19.8-22.8 21.3-24.3 10.0-12.0 13.0-22.0 12.6-18.7 18.4-26.4 12.7-19.2 16.9-25.0 10.0-21.3 12.2-25.0 13.5-33.5
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers 12 kV: Separable connectors interface B with earthing shield, Ir = 400 A Cable compartment with Single cable + surge arrester Dual cables
XLPE / Conductor Manufacturer 3M 3M ABB Kabeldon ABB Kabeldon Euromold Euromold nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Tyco Electronics Designation 93-EE 605-4/-95 93-EE 605-4/-240 CSE-A 12400-01 CSE-A 12400-02 400LR/G 400TE/G CE 24-400 CB 36-400 FMCE-400 FMCT-400 SEHDT 12.1 SET 12-B RSES [mm2] 25-95 95-240 25-70 95-300 50-240 70-240 25-300 25-300 70-300 70-300 70-300 50-300 25-240 EPR [mm] 15.0-23.5 21.8-32.6 13.0-20.0 18.5-30.5 12.0-37.5 12.0-37.5 12.7-34.6 12.7-40.0 18.5-30.4 18.5-30.4 17.7-30.4 15.0-32.6 12.7-34.6 Additional equipment for dual cable arrangement None None None None None 400CP-SC+400TE/G None CC 12-630 None None None KU 23.1/22 +SET 12-B None
Surge Arrester with MUT 23 MUT 23 None None None 156SA + 400RTPA None CSA 12 None None None MUT 23 None
X X
X X
X X
X X
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers
Cable termination 12 kV
Dual cables
With window Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm
XLPE / Conductor Manufacturer 3M 3M ABB Kabeldon ABB Kabeldon ABB Kabeldon Euromold Euromold Euromold Euromold nkt cables nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Sdkabel Tyco Electronics Tyco Electronics Tyco Electronics Designation 93-EE 705-6/-95 93-EE 705-6/-240 CSE-A 12630-01 CSE-A 12630-02 CSE-A 12630-03 400TB/G 400LB 400TB-630 400TB/G CB12-630 AB12-630 CC24-630(1250) FMCTs-400 FMCTs-400/1250 SET 12 SET 12 SEHDT 13 RSTI-L RICS RSTI-36Lxx [mm2] 50-95 120-240 25-70 95-300 400-630 25-300 25-300 25-300 185-630 25-300 25-300 400-630 70-300 70-300 50-300 50-300 400-500 25-300 25-300 400-630 EPR [mm] 15.0-23.5 21.8-32.6 13.0-20.0 18.5-30.5 30.5-45.0 12.0-37.5 12.0-37.5 12.0-37.5 23.5-56.0 12.7-34.6 12.7-34.6 34.0-45.6 18.5-30.4 18.5-42.0 15.0-32.6 15.0-32.6 31.3-36.4 12.7-34.6 Flexible 28.9-45.6
Additional equipment for dual cable arrangement KU 23.1+93-EE 7056/95 93-EE 718-6/150-240 CSEP-A 12630-01 CSEP-A 12630-02 CSEP-A 12630-03 400CP-SC+400TB/G 400CP-SC+400TB/G 300PB-630 440CP+440TB/G CC 12-630 AC 12-630 CC24-630(1250) or CC 12-630 FMPCs-400-12+ FMCTs-400 FMPCs-400-12+ FMCTs-400/1250 SEHDK 13.1 KU 23.2/22 +SET 12 None RSTI-CC-L None RSTI-66CP-M16+ RSTI-36Lxx Surge Arrester with MUT 23 MUT 23 CSAP-A 12 CSAP-A 12 CSAP-A 12 400PB-XSA 400PB-XSA 300PB-10SA 400PB-XSA CSA 12 ASA 12 CSA 12 Yes Yes
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X X X X
X X X X
X X X X
X X X X X X X X X
X X
1)
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers
Cable termination 12 kV
Dual cables
With window Distance A = 362 mm Arc proof Distance A = 346 mm Double cables Distance A = 564 mm
XLPE / Conductor Manufacturer Euromold Prysmian Designation 676LRA/G FMCTs- 600/1250 [mm2] 50-630 120-630 EPR [mm] 16.0-56.0 19.7-42.0
X X
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers
Cable termination 24 kV
24 kV: Separable connectors interface A with earthing shield, Ir = 250 A Manufacturer 3M 3M 3M ABB Kabeldon ABB Kabeldon Euromold Euromold nkt cables nkt cables Prysmian Sdkabel Tyco Electronics Designation 93-EE 605-2/-95 93-EE 615-2/-120 93-EE 615-2/-150 CSE-A 24250-01 CSE-A 24250-02 K158LR/G K158LR EASW 20/250 CE 24-250 FMCE-250 SEW 24 RSES Conductor [mm2] 25-95 120 150 10-16 25-95 16-25 25-95 25-95 25-120 35-95 25-95 16-120 XLPE / EPR [mm] 12.2-25.0 24.0-27.0 25.5-28.5 13.0-22.0 17.0-25.5 12.6-18.7 18.4-26.4 17.0-25.0 16.9-25.0 18.6-26.0 17.3-25.0 13.5-33.5
Separable connectors without earthing shield are not recommended. For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers.
XLPE / Conductor Manufacturer 3M 3M ABB Kabeldon ABB Kabeldon Euromold Euromold nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Tyco Electronics Designation 93-EE 605-4/-95 93-EE 605-4/-240 CSE-A 24400-01 CSE-A 24400-02 K400LR/G K400TE/G CE 24-400 CB 36-400 FMCE-400 FMCT-400 SEHDT 22.1 SET 24-B RSES [mm2] 25-95 95-240 25-70 95-300 25-240 25-240 25-300 25-300 35-300 35-300 25-240 25-240 25-240 EPR [mm] 15.0-23.5 21.8-32.6 17.0-24.0 22.5-35.0 12.0-37.5 12.0-37.5 12.7-34.6 12.7-40.0 18.5-35.3 18.5-35.3 18.0-32.6 15.0-32.6 12.7-34.6 Additional equipment for dual cable arrangement None None None None None K400CP-SC + K400TE/G None CC 24-630 None None None KU 23.1/22 +SET 24-B None
Surge Arrester with MUT 23 MUT 23 None None None 156SA + K400RTPA None CSA 24 None None None MUT 23 None
X X
X X
X X
X X
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers.
Cable termination 24 kV
Dual cables
With window Distance A = 353 mm Arc proof Distance A = 337 mm Double cables Distance A = 555 mm
XLPE / Conductor Manufacturer 3M 3M ABB Kabeldon ABB Kabeldon ABB Kabeldon Euromold Euromold Euromold Euromold nkt cables nkt cables Prysmian Prysmian Sdkabel Sdkabel Sdkabel Sdkabel Tyco Electronics Tyco Electronics Designation 93-EE 705-6/-95 93-EE 705-6/-240 CSE-A 24630-01 CSE-A 24630-02 CSE-A 24630-03 K400TB/G K400LB K430TB-630 K440TB/G CB24-630 CC24-630(1250) FMCTs-400 FMCTs-400/1250 SET 24 SET 24 SEHDT 23.1 SEHDT 23 RSTI-L RSTI-56Lxx [mm2] 50-95 95-240 25-70 95-300 400-630 25-300 25-300 25-300 185-630 25-300 400-630 35-300 35-630 25-240 25-240 300 300-500 25-300 400-630 EPR [mm] 15.0-23.5 21.8-32.6 17.0-24.0 22.5-35.0 30.5-45.0 12.0-37.5 12.0-37.5 12.0-37.5 23.5-56.0 12.7-34.6 34.0-45.6 18.5-35.3 18.5-47.1 15.0-32.6 15.0-32.6 31.9-34.6 31.9-40.6 12.7-34.6 34.0-45.6
Additional equipment for dual cable arrangement KU 23.1+93-EE 705-6/-95 93-EE 718-6/150-240 CSEP-A 24630-01 CSEP-A 24630-02 CSEP-A 24630-03 K400CP-SC+K400TB/G K400CP-SC+K400TB/G K300PB-630 K440CP+K440TB/G CC 24-630 CC24-630(1250) or CC24-630 FMPCs-400-24 + FMCTs-400 FMPCs-400-24 + FMCTs-400/1250 SEHDK 23.1 KU 23.2/23 + SET 24 KU 23.2/23+ SEHDT 23.1 None RSTI-CC-L RSTI-66CP-M16 + RSTI-56Lxx MUT 23 MUT 23 MUT 23 KU33+ MUT 23 RSTI-SA None Yes
1)
Surge Arrester with MUT 23 MUT 23 CSAP-A 24 CSAP-A 24 CSAP-A 24 400PB-XSA 400PB-XSA 300PB-10SA 400PB-XSA CSA 24 CSA 24 Yes
1)
X X X X X
X X X X X
X X X
X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
X X X
X X X
X X X
X X X X X X
X X X X
X X X X
X X X X
X X X X X X
1)
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers.
Cable termination 24 kV
Dual cables
With window Distance A = 362 mm Arc proof Distance A = 346 mm Double cables Distance A = 564 mm
XLPE / Conductor Manufacturer Euromold Prysmian Designation K676LRA/G FMCTs- 600/1250 [mm2] 35-630 50-630 EPR [mm] 16.0-56.0 19.7-42.0
X X
For dynamic and thermal short-circuit currents, please compare the values expected in your nework with the rated values of the connector from the different suppliers.
Capacitive voltage indicating system SafeRing / SafePlus can be supplied with two different types of capacitive voltage indication systems: Voltage Detection System, type HR SafeRing / SafePlus can be delivered with a voltage Detection System, (VDS) acc. to IEC 61243-5.
HR-module (VDS)
Portable voltage indicators, type VIM-1 and VIM-3 can be connected to the coupling system interface, see below for details. The VDS solution is designed and tested for reliable operation in heavily polluted and humid environments. Voltage Presence Indicating System SafeRing/SafePlus are normally delivered with a Voltage Presence Indicating System (VPIS) acc. to IEC 61958.
VPIS
The coupling system has integrated voltage indicators (LEDs). The VPIS solution is the recommended choice for normal indoor operating conditions. Coupling system VDS or VPIS are situated on the front of the switchgear, one for each functional unit. The voltage condition for each cable terminal is shown by separable (VDS) or integrated (VPIS) voltage indicators. Identification of the phases is achieved by labels on the front of the coupling system / voltage indicator. Phase balance check The coupling systems of both solutions VDS and VPIS have connection points for phase balance checking. If the VDS coupling systems have permanently connected indicators (VIM-3), these must be removed before phase balance checking can be done. Phase balance checking should be done with a recommended phase comparator, type PCM, (for details see below). PCM can be used for phase balance checking between identical coupling systems (VDS or VPIS). Particular care should be taken when phase balance checking is done between different coupling systems. In this case a universal Phase Comparator (VPC acc. to IEC 61243-5) is recommended.
Phase comparators type PCM The PCM-phase comparator indicates phase balance / unbalance between two cubicles. To be used in capacitive Coupling systems, acc. to IEC 61243-5 and/or IEC 61958. Special features No external power supply required. Voltage indication by flashing LED. Fully insulated system (IP 68) with cast resin. Function test 230 V AC or test-equipment MAXTEST - S
Technical data PCM Rated frequency Length of test lead Operating temperature Dimensions, w x h x d, excl. connectors Enclosure protection Weight 50 Hz 1,4 m -25 - +55 oC 43 x 22 x 20 mm IP 68 40 g
PCM
VIM 3
Voltage indicators VIM 1 and VIM 3 for HR-module The voltage indicators VIM 1 and VIM 3 are used with capacitive outlets based on HR-system, to indicate high voltage in a switchgear. VIM 1 and VIM 3 fulfil the test requirements of IEC 61243-5. The indicators can be delivered in two versions: VIM 1 for voltage indication in one phase at a time, mobile unit, or VIM 3 for voltage indication in three phases, prepared for permanent mounting in the switchgear. Special features No external power supply required Voltage indication by red flashing LEDs. Fully insulated system (IP 68) with cast resin and safety pin. Function test: e.g. test equipment MAXTEST - S
VIM 1 Technical data VIM 1 and VIM 3 Rated frequency Treshold voltage U Treshold current I Capacity to coupling system Input impedance of indicator Operating temperature Enclosure protection Dimensions VIM 1, w x h x d, excl. connectors Dimensions VIM 3, w x h x d, excl. connectors Weight VIM 1 Weight VIM 3
62 Capacitive voltage indication | Product Catalogue
Short-circuit indicator
Horstmann SIGMA Short-circuit Indicator The SIGMA short-circuit indicator is designed for distribution networks using radial or open-ring operation. The instrument is provided with three short-circuit current transformers which are mounted onto the bushings of the switchgear. When the phase current exceeds the preset trip level, the fault-affected phase is indicated by a bright LED flashlight as the remote signal contact gets activated. If a second tripping occurs within a preset time, for example when automatic re-closing is in process, this condition is indicated by a double flashing LED.
Short-circuit trip currents (Ik) Response time Timed reset Remote test/remote reset Temperature range Energy supply Relay contact adjustable to 200, 300, 400, 600, 800 or 1000A, or self-asjusting 40 ms or 80 ms after passage of 1, 2, 4 or 8 h via external potential-free momentary contact -30 oC... +70oC long-life lithium cell, life expectancy 20 years, flashing time >1000 h permanent or momentary contact (1s), adjustable
Horstmann SIGMA F+E 3 Short-circuit and Earth Fault Indicator The SIGMA F+E 3 short-circuit and earth fault indicator provides the same functions as the SIGMA type. Three cabletype current transformers are used for short-circuit and earth fault detection. The overcurrent (I>>) is indicated by a red LED whereas a yellow LED signals the earth fault current (IE).
Trip currents (Ik) Trip currents (I0) Response delay (Ik/I0) Timed reset Remote test/remote reset Temperature range Energy supply Relay contact
adjustable to 200, 300, 400, 600, 800, 1000 or 2000A, or self-asjusting adjustable to 20, 40, 60, 80, 100, 120 or 190 A 40, 80, 200, 300 ms/ 80, 160, 200, 300 ms after passage of 1, 2, 4 or 8 h via external potential-free momentary contact -30 oC... +70oC internal:by long-life lithium cell, life expectancy 20 years, total flashing time >1000h; external:by 12-60VDC (optional feature) permanent or momentary contact (1s), adjustable
Short-circuit indicator
Horstmann ComPass A Short-circuit and Earth Fault Indicator The ComPass A is a combined short-circuit and earth fault indicator along with the feature of load current measurement. It can be operated in radial and open ring distribution networks. Three cable-type current transformers are used to detect short-circuits and earth faults, and to measure the load current. The ComPass A permanently measures the phase currents and indicates either the earth fault or the short-circuit on the display once the trip levels have been exceeded. Besides the permanent indications of the actual load current and frequency values, this design also allows for active storage of load current data in the form of maximum values measured in the last 24 hours and 365 days. RS-485/modbus interface can be used to remotely indicate and to read the relevant data. Horstmann ComPass B Directional Short-circuit and Directional Earth Fault Indicator The ComPass B instrument provides the same functions as the ComPass A. The ComPass B also features directional detection of short-circuits and directional detection of earth faults in all networks//neutral earthing connections, and moreover the indication of the load flow direction.
Trip currents (Ik/I0) Delay time (Ik/I0) Time reset Remote test/remote reset Temperature range Energy supply Relay contact 50 A - 2000 A / 20 A - 1000 A 40 ms < t < 60 ms 1 min - 24 h via external potential-free momentary contact -30 oC... +70oC external: by 24 - 230V AC/DC; internal: by back-up supply permanent or momentary contact (1s),selectable
Horstmann ALPHA E Short-circuit Indicator This instrument is designed for distribution networks using radial or open-ring operation. It is provided with three short-circuit current transformers which are mounted onto the bushings of the switchgear. In the event of a fault, a mechanical flag is operated to signal that the phase current has exceeded the preset trip level.
Trip currents (Ik) Delay time (Ik) Timed reset Remote test/remote reset Temperature range Energy supply Relay contact adjustable to 400, 600, 800 or 1000 A 100 ms after passage of 2 or 4 h 12 - 60 V AC/DC -30 oC... +70oC log-life lithium cell permanent or momentary contact (100 ms)
A 1)
Except for fuse-switch and vacuum circuit-breaker, all load break switches, earthing switches and disconnectors may be equipped with Ronis key interlock type EL11AP for one key. Earthing switches can also be equipped with EL22AP for 2 keys. Ronis key interlocks can be used as follow: Two switchgears A and B are connected to each other by cables. The purpose of interlocks is to prevent closing of the earthing switch unless the load break switch in the other switchgear is locked in open position. 1) One Ronis key interlock will be mounted close to the operating shaft of the load break switch in switchgear A. An identical Ronis key interlock will be mounted close to the operating shaft of the earthing switch in switchgear B. As long as the load break switch in switchgear A is in closed position, it will be impossible to remove or operate the key in the key interlock. 2) First you have to operate the load break switch in switchgear A to open position. Then it will be possible to operate the key interlock and turn the key which extends the locking bolt. This will prevent the access to the operating shaft of the load break switch. Then withdraw the key and insert it into the identical key interlock on the earthing switch of switchgear B. 3) When the key is inserted, you will be able to operate the key interlock and turn the key which will withdraw the extended locking bolt. Then there will be access to operate the earthing switch to closed position. As long as the earthing switch is in closed position, the key will be captured and make it impossible to close the load break switch in switchgear A. 4) If the load break switch in switchgear B and earthing switch in switchgear A are equipped with another identical Ronis key interlock which has a different key combination than described above, it will be impossible to make an earth connection of an incoming energized cable from neither switchgear A nor B. Another example for use of Ronis key interlocks is to prevent access to the distribution transformer before the primary side of the transformer is connected to earth. This can be solved by means of two identical Ronis key interlocks; one mounted on the earthing switch for the distribution transformer feeder and the other one on the door in front of the transformer.
A 2)
A 3)
A 4)
Remote control
The SafeRing and SafePlus can be supplied with remote control and monitoring equipment. The switchgear can be fitted with two different types of ABB remote terminal units; RTU211 or REC523. The REC523 is required when cable bushing with combisensors for current and voltage measurements is used. The RTU211 and REC523 can communicate with control centres of all sizes. Different types of communication media can be delivered, and offers a choice,between the communication protocols ABB RP570, IEC 870-5-101, DNP 3.0 and Modbus RTU/ASCII. Other protocols can be developed on request. The integrated remote control and monitoring unit is supplied for SafeRing in 3- and 4-way configuration. This requires two adjacent function modules of type C, De, D, Be or Sl (e.g. CC or De-C). The unit can not be supplied in a SafeRing with cable test bushings.
REF 610
REF 610
REF 610
SafePlus
SafePlus with remote control and monitoring SafePlus can be delivered with remote control and monitoring mounted in the low voltage compartment. The necessary equipment will be engineered solutions placed in the switchgear in one of the follwing ways 1. Battery, charges, communications and main RTU will be placed in the low voltage compartment. 2. Battery and charger can also be placed behind the lower front panel in C-module. 3. I/O-module will be mounted in the low voltage compart ment and conneted to the main RTU via flat calbe of fibre optics.
Remote control
Unit with RTU211 Standard features 16 DI (digital inputs), 8 DO (digital outputs) and 6 AI (analogue inputs) RS232 interface for connecting external communication media such as radio Standard functions Remote control of up to 4 switches Position indicator for main switch (load break switch or circuit-breaker) Monitoring of short-circuit indicator or earth-fault indicator Fuse or relay trip indication Monitoring of SF 6 gas pressure Position indicator for arc-suppressor Remote control ON/OFF selector Additional equipment Modems integrated in the unit: 23WT63 permanent line modem, TD-22 DC dialled modem or DLM100 modem (Distribution Line Carrier) with inductive coupler DLC100 Batteries and battery charger: 24 VDC back up supply with battery monitoring, temperature compensated charging and deep discharge protection Heater Position indicator for earthing switch and disconnector. This requires an extra input board with 16DI Low-voltage DPI Direct Process Interface This is an I/O board in the RTU211 family, which can be directly connected to 5A and 230/400V. This allows for the connection of a signal from the current transformers in a cable compartment, or for current/voltage measurements on the low-voltage side. The remote control and monitoring unit can be supplied with 23 current and 24 (including N) voltage inputs. On the basis of these measurements, the built-in processor can calculate a number of values to give power quality monitoring.
24 - 110V DC or 110/220V AC 2,8A, charge current 0,8A 2 x 12 V (24 V) 20 Ah Standard With protocol converter card With protocol converter card With protocol converter card V 23 modem for point-to-point multidrop or radio up ro 1200 Baud CCITT V.22bis, 2400 bit/s; CCITT V.22bis, Bell 212A, 1200 bit/s; CCITT V.21bis, Bell 103, 300 bit/s; CCITT V.23bis, 1200 7 75 bit/s ABB DLM-100
Product catalogue | Remote control 67
Communication protocols
Modem
ABB 23WT63, permanent line Westermo TD-22, dialled modem Power network communication
Remote control
Unit with REC523 Standard features: 15 DI, 9 DO and 9 AI (analogue input for combisensors) Integrated battery charger for 24 VDC back up supply with battery monitoring, temperature compensated charging and deep discharge protection Outlet for communication device, 12VDC 7A peak, 1A continuously Measurement interface: Voltage and current transformers or sensors like Rogowski coil and resistive / capacitive voltage divider or combisensors. Maximum number of inputs is 4 with conventional current transformers and 9 with combisensors RS232 interface for connecting external communication media such as GSM or radio Standard functions: Non-directional short circuit and earth fault indication for remote and local reading (directional as option) Load/fault currents and voltages measurements and registrations for remote reading with time stamps Remote control of up to 4 switches/breakers Position indicator for main switch (load break switch or circuit-breaker) Fuse or relay trip indication Temperature compensated battery charger and condition monitoring. Deep discharge prevention Monitoring of SF 6 gas pressure Position indication for arc suppressor Remote control ON/OFF selector Additional equipment: Protocols in addition to above: ANSI X3.28 HD, LON-bus and SPA-bus and others on request Plug-in modem for conventional radios and dial-up, 2- or 4-wire leased or fixed line ITU-T recommendations: V.21, V.22, V.22 bis, V.23, V.32, V.32 bis Modems integrated in the unit: TD-22 DC permanent line modem or dialled modem or DLM100 modem (Distribution Line Carrier) with inductive coupler DLC100.
Dimensions
371
SafePlus
696
SafeRing
1021
SafeRing
595
1346
SafeRing
SafePlus
1671
Dimensions
696
REF541
SafePlus
VD4
CB modul
696
802
56
SafePlus
1806
1336
Dimensions
1460
1021
REF541
280
110 20
470
SafePlus
1806
30
Dimensions
1466
1561
430
280
315
1591 1651
External busbars
Busbar cover
Dimensions
195
56 33
660
1786
1626
1045
885
Dimensions
100
751
14
81/87 *)
1248
1336
8/14 *)
595
Distance between two units which are connected to each other by means of external busbars *) Top extension - 8 mm / 81 mm Side extension - 14 mm / 87 mm
138 238
475
138
8 100
37 238 207
500
251
3-way unit with cable bushings Interface C (400 series bolted) for module 1 and 2 and cable bushings Interface A (200 series plug-in) for module 3
Technical data
Codes and standards SafeRing and SafePlus are manufactured and tested in accordance with the lates version of the below IEC regulations
IEC 62271-1
IEC 62271-100
IEC 62271-102
High-voltage switchgear and controlgear - Part 102: Alternating current disconnectors and earthing switches
IEC 62271-105
High-voltage switchgear and controlgear - Part 105: Alternating current switch-fuse combinations High-voltage switchgear and controlgear - Part 200: A.C. metal-enclosed switchgear and controlgear for rated voltages above 1 kV and up to and including 52 kV High-voltage switches- Part 1: Switches for rated voltages above 1 kV and less than 52 kV
IEC 62271-200
IEC 60265-1
IEC 60529
Technical data
SafeRing - Ring Main Unit, electrical data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Rated voltage Rated power frequency withstand voltage - across disconnector Rated lightning impulse withstand voltage - across disconnector Rated frequency Rated normal current (busbars) Rated normal current (cable switch) Rated normal current (switch-fuse-disconnector) Rated normal current (vacuum circuit-breaker) Rated short-time withstand current Rated duration of short-circuit Rated peak withstand current Making and breaking capacities C-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated distribution line closed-loop breaking current Rated no-load transformer breaking current Rated single capacitor bank breaking current Rated earth fault breaking current Rated cable- and line-charging breaking current under earth fault conditions Rated short-circuit making current Making and breaking capacities F-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated no-load transformer breaking current Rated making capacity
2)
Ur Ud Up fr Ir Ir Ir Ir Ik
kV kV kV kV kV Hz A A A A kA s kA A A A A A A kA A A kA kA kA s A kA A kA kA MPa
12 28 32 95 110 50/60 630 630 200 200 21 3 52,5 630 100 630 20 135 200 115 52,5 200 100 20 21 12,5 5 1 200 16 31,5 16 40 0,04
3) 1)
15 38 45 95 110 50/60 630 630 200 200 21 3 52,5 630 100 630 20 135 150 87 52,5 200 100 20 21 12,5 5 1 200 16 31,5 16 40 0,04
3) 1)
17,5 38 45 95 110 50/60 630 630 200 200 16 3 40 630 100 630 20 135 150 87 40 200 100 20 16 12,5 5 1 200 16 31,5 16 40 0,04
3) 1)
24 50 60 125 145 50/60 630 630 200 200 16 3 40 630 100 630 20 135 150 87 40 200 100 20 16 12,5 5 1 200 16 31,5 16 40 0,04
3) 1)
Ima I1 n Isc Ik I3
Rated making capacity (downstream earthing switch) Rated short-time current (downstream earthing switch) Rated duration of short-circuit Making and breaking capacities V-module: Rated mainly active load breaking current Rated short-circuit breaking current Rated cable-charging breaking current Rated short-time current (earthing switch) Rated short-circuit making current (earthing switch) Rated filling level for insulation Service conditions for indoor equipment according to IEC 60694 Ambient temperature
4)
Ima tk I1 Ic Ik
Isc
Ima Pre
33 34 35 36 37
Maximum value Maximum value of 24 hours mean Minimum value Altitude for installation above sea level Relative humidity
5)
C C C m
1) 2) 3) 4) 5)
T-off fuse module: depending on the current rating of the fuse T-off fuse module: limited by high voltage fuse-links Valid with Interface C bushings (400 series bolted type) only Derating allows for higher maximum temperature For installation above 1500 m, reduced gas pressure is required
Technical data
SafePlus - Compact Switchgear, electrical data 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Rated voltage Rated power frequency withstand voltage - across disconnector Rated lightning impulse withstand voltage - across disconnector Rated frequency Rated normal current (busbars) Rated normal current (external busbars) Rated normal current (cable switch) Rated normal current (switch-fuse-disconnector) Rated normal current (vacuum circuit-breaker) Rated short-time withstand current Rated duration of short-circuit Rated peak withstand current Making and breaking capacities C-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated distribution line closed-loop breaking current Rated no-load transformer breaking current Rated single capacitor bank breaking current Rated earth fault breaking current Rated cable- and line-charging breaking current under earth fault conditions Rated short-circuit making current Making and breaking capacities F-module: Rated mainly active load breaking current Number of operations for mainly active load breaking Rated no-load transformer breaking current Rated making capacity
2)
Ur Ud Up fr Ir Ir Ir Ir
kV kV kV kV kV Hz A A A A A kA s kA A A A A A A kA A A kA kA kA s A kA A kA kA MPa
17,5 38 45 95 110 50/60 630 1250 630 200 21 3 52,5 630 100 630 20 135 150 87 50 200 100 20 20 12,5 5 1 200 / 630 16 31,5 16 40 0,04
1)
24 50 60 125 145 50/60 630 1250 630 200 21 3 52,5 630 100 630 20 135 150 87 50 200 100 20 20 12,5 5 1 200 / 630 16 31,5 16 40 0,04
1)
Ir
200 / 630 25 / 21 1/3 62,5 / 52,5 630 100 630 20 135 200 115 62,5 200 100 20 25 12,5 5 1 200 / 630 21 31,5 21 52,5 0,04
200 / 630 21 3 52,5 630 100 630 20 135 150 87 52,5 200 100 20 21 12,5 5 1 200 / 630 21 31,5 21 52,5 0,04
3)
200 / 630
3)
200 / 630
3)
Ik
Ip I1 n
tk
I 2a I 4c I 6a I 6b I ma I1 n I3 Isc I3
Rated making capacity (downstream earthing switch) Rated short-time current (downstream earthing switch) Rated duration of short-circuit Making and breaking capacities V-module: Rated mainly active load breaking current Rated short-circuit breaking current Rated cable-charging breaking current Rated short-time current (earthing switch) Rated short-circuit making current (earthing switch) Rated filling level for insulation Service conditions for indoor equipment according to IEC 60694 Ambient temperature
4)
I ma Ik tk I1
I sc Ic Ik
I ma P re
34 35 36 37 38
Maximum value Maximum value of 24 hours mean Minimum value Altitude for installation above sea level Relative humidity
5)
C C C m
1) 2) 3) 4) 5)
T-off fuse module: depending on the current rating of the fuse T-off fuse module: limited by high voltage fuse-links Valid with Interface C bushings (400 series bolted type) only Derating allows for higher maximum temperature For installation above 1500 m, reduced gas pressure is required
Product catalogue | Technical data 77
Technical data
General data, enclosure and dimensions 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Type of ring main unit (RMU) and compact switchgear (CSG) Number of phases Type-tested RMU and CSG Pressure test on equipment tank or containers Facility provided with pressure relief Insulating gas Nominal operating gas pressure Gas leakage rate / annum Expected operating lifetime Faclilities provided for gas monitoring Material used in tank construction Busbars Earth bar (external) Earth bar bolt dimension Overall dimensions of the fully assembled RMU 2-way unit 3-way unit 4-way unit CSG (2, 3 and 4 way units as RMU) with additional height for optional low voltage compartment (470 mm) 18 19 20 21 1-way unit 5-way unit Distance between units when external extension is used Distance between units when side extension is used 1336 1336 765 765 8 mm 14 mm 371 1671 Metal-enclosed switchgear and controlgear according to IEC 62271-200 3 Yes 2.64 bar abs Yes SF6 1.4 bar abs 20C 0,1% 30 years Yes, temperature compensated manometer can be delivered Stainless steel sheet, 2,5 mm 240 mm2 Cu 100 mm2 Cu M10 Height mm 1336 1336 1336 Depth mm 765 765 765 Width mm 696 1021 1346
Weight table Maximum weights for standard SafeRing 2-way DeV 3-way CCV 4-way CCCV 4-way CCVV 3-way CCC 4-way CCCC SafePlus Standard 1-way 2-, 3- and 4-way 5-way M - metering module Mt - metering tariff module 150 kg as for SafeRing 750 kg 250 kg 300 kg 450 kg 600 kg 600 kg 450 kg 600 kg 2-way DeF 3-way CCF 4-way CCCF 4-way CCFF 300 kg 450 kg 600 kg 600 kg
Technical data
Operations, degree of protection and colours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Means of switch operation Means of fuse switch/circuit-breaker operation Rated operating sequence of circuit-breaker (V-module) Rated operating sequence of circuit-breaker (CB-module) Total opening time of circuit-breaker Closing time of circuit-breaker Mechanical operations of switch Mechanical operations of earthing switch Mechanical operations of circuit-breaker (V-module) Mechanical operations of circuit-breaker (CB-module) Principle switch-disconnector and earthing switch Load break switch: Rated operations on short circuit current (class E3) Rated operations mainly active load (class E3) Degree of protection: High voltage live parts, SF6 tank Front cover mechanism Cable covers Protection class of fuse compartment Colours: Front covers Side and cable covers RAL 7035 RAL 7035 IP 67 IP 2XC IP 3X IP 67 5 100 separate handle separate handle and push buttons O 3 min CO 3 min CO O 0,3 s CO 3 min CO approx. 75 ms approx. 40 60 ms 1000 CO 1000 CO 2000 CO 30000 CO 3 position combined switch-disconnector and earthing switch
Fuses, cable compartment 1 2 3 4 5 6 7 8 Standard fuse-link length Standard dimensions Maximum size 12kV Maximum size 24kV Cable box for heat shrinkable termination: Phase to phase clearance Phase to earth clearance Phase to earth over insulator surface (creepage) Type of cable termination adapters 107 mm 54,5 mm 120 mm Elbow or T-connector 442 mm. Shorter fuse-links can be used with fuse adapter According to DIN 43625 125 A 63 A
Technical data
No. of operations
No. of operations
SafeRing/SafePlus C module
400
4000
200
2000
100 80 60
40
400
20
200
10 8 6
100 80 60
40
12 kV
20
2 24 kV 1
10
8 10 16 21
8 10
8 10 3
Environmental Certification
Environmetal Certification Life expectancy of product The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoor service conditions exceeding 30 years (IEC 298 annex GG). The switchgear is gas-tight with an expected diffusion rate of
less than 0.1 % per annum. Referring to the reference-pressure of 1.4 bar, the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.
Recycling capability
Raw Material
Weight (kg) 132,80 83,20 43,98 2,30 8,55 3,90 0,075 5,07 26,75 1,35 0,21 3,24 311,44 9,00 320,00
0,20 21,50
% of total weight 42,53 24,93 14,09 0,74 2,74 1,25 0,024 1,63 8,35 0,42 0,066 1,04 97,25
Recycle Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Environmental effects & recycle/reuse processes Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Separate, utilise in favour of new source (ore) Electrolysis, utilise in favour of new source Make granulate, re-use or apply as high-grade energy additive in cement mill
Grind to powder and use as high-grade energy additive in cement mill
Iron Stainless steel Copper Brass Aluminium Zinc Silver Thermoplastic Epoxy incl. 60% quartz Rubber Dielectric coil SF6 gas Total recycleables Not specified*) Total weight
Packing foil Wooden pallet
**)
100 %
Yes Yes
High-grade energy additive in refuse incineration Re-use of use as energy additive in refuse incineration
**)All figures are collected from CCF 3-way unit with arc suppressor
End-of-life ABB is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-life recycling for our products. There exist no explicit requirements for how to handle discarded switchgears at end-of-life.
ABBs recycling service is according to IEC 1634 edition 1995 section 6: End of life of SF6 filled equipment and in particular 6.5.2.a: Low decomposition: No special action is required; non-recoverable parts can be disposed of normally according to local regulations. We also recommend ABBs website: http://www.abb.com/sf6 ABB AS, Power Products Division in Skien is equipped to reclaim SF6 gas from discarded switchgears.
Contact us
ABB AS Power Products Division Medium Voltage P.O.Box 108, Sentrum N-3701 Skien, Norway Phone: +47 35 58 20 00 Fax: +47 35 52 41 08 www.abb.com
Text and illustrations are not binding. The right to make alterations is reserved