1. The document describes the control panel of rotary screw compressors. It details the functions of each button and display on the control panel.
2. The control panel allows users to program settings like time, date, and daily/weekly operating schedules. It also provides access to maintenance menus requiring a password to view operating hours and reset alarms.
3. Menus are navigated using arrow keys and options selected or changed using program/default buttons. Passwords are needed to access restricted maintenance menus for viewing histories and resetting alarms/hours.
1. The document describes the control panel of rotary screw compressors. It details the functions of each button and display on the control panel.
2. The control panel allows users to program settings like time, date, and daily/weekly operating schedules. It also provides access to maintenance menus requiring a password to view operating hours and reset alarms.
3. Menus are navigated using arrow keys and options selected or changed using program/default buttons. Passwords are needed to access restricted maintenance menus for viewing histories and resetting alarms/hours.
1. The document describes the control panel of rotary screw compressors. It details the functions of each button and display on the control panel.
2. The control panel allows users to program settings like time, date, and daily/weekly operating schedules. It also provides access to maintenance menus requiring a password to view operating hours and reset alarms.
3. Menus are navigated using arrow keys and options selected or changed using program/default buttons. Passwords are needed to access restricted maintenance menus for viewing histories and resetting alarms/hours.
1. The document describes the control panel of rotary screw compressors. It details the functions of each button and display on the control panel.
2. The control panel allows users to program settings like time, date, and daily/weekly operating schedules. It also provides access to maintenance menus requiring a password to view operating hours and reset alarms.
3. Menus are navigated using arrow keys and options selected or changed using program/default buttons. Passwords are needed to access restricted maintenance menus for viewing histories and resetting alarms/hours.
The document describes the operation and settings of an electronic controller for rotary screw compressors. The controller controls machine operation efficiently and safely.
The controller, called "Fiac check control basic", has a control panel with buttons and a digital display to start, stop and program the machine. It monitors temperatures and controls components like the fan.
You can check the general settings on the display by using the up/down arrow keys. This will show parameters like time/date, temperature units, and alarm settings.
1
"FIAC CHECK CONTROL BASIC
for rotary screw compressors CRS/ CRSD 5.5-20
GREEN POWER LED: MACHINE ELECTRICALLY POWERED
[CONTROL PANEL] 1 2 3 4 5 6 7 8
1. START BUTTON: USED TO START THE MACHINE 2. STOP BUTTON: USED TO STOP THE MACHINE 3. ARROW KEYS: USED TO PROGRAM AND SCROLL THE MENUS: UP ARROW, DOWN ARROW, RIGHT ARROW AND LEFT ARROW. 4. DEFAULT KEY: USED TO EXIT THE PROGRAMMING FUNCTION AND TO SAVE THE SETTINGS 5. PROGRAM KEY: USED TO ACCESS THE PROGRAMMING MENU 6. RESET KEY: USED TO CANCEL A PROCEDURE OR TO RESET AN ALARM 7. DIGITAL DISPLAY 8. RED ALARM LED: IT POINTS OUT WHEN AN ALARM TRIGGERS The rotary screw compressors CRS have an electronic controller denominated "Fiac check control basic", of which the control panel is illustrated and described in page 1, which controls machine operation efficiently and safely.
UCHECKI NG THE SETTI NGS
1. You can check the general settings of the controller on the display by pressing the Up arrow or Down arrow key:
UN.B.U: refer to the descriptions of the menus to learn about the meaning of the parameters listed below. Setting example: The complete table follows:
WED. 01-09-04 10:07.23
STAR DELTA TIME 5 sec.
FAN THERM ALARM Nr.0 CRS REL 2.1 27 MAY 2004 (PROGRAM RELEASE)
ORGANIZER PROGRAMMED (UI F CALENDAR IS ENABLED)U LANGUAGE SELECTED ENGLISH
ALARM-LOW-TEMP. Nr.0
CALENDAR PROGRAMMED (UI F CALENDAR IS DISABLED)U TEMPERAT. MEAS CELSIUS
COMP.THERM. ALARM Nr.0
Press the DEFAULT key to exit.
MENUS ACCESSIBLE TO CLIENTS
HOW TO ACCESS HOW TO EXIT PROGRAM key "DEFAULT" key
Press the program key to access the following sub-menus.
1. Time and Date setting CLOCK SETUP 2. Calendar menu for daily, weekly and monthly start and stop cycles, CLIENT SETUP
Once you have accessed the menu, scroll the sub-menus using the up arrow and down arrow key; press the DEFAULT key to exit.
1. PROGRAM CLOCK SETUP 2
3
Press PROGRAM again to access the date.
The example display illustrates that the exact and current time and date are to be indicated. Set the current date and time using the arrow keys and press "PROGRAM".
Once you have accessed the menu, scroll up and down using the Up arrow and Down arrow keys. Press the "DEFAULT" key to exit.
1. CLIENT PROGRAM SETUP; SETTING THE CALENDAR FOR THE DAILY, WEEKLY AND MONTHLY START AND STOP CYCLES.
NUMBER to be entered Enabled (YES) "1" Disabled (YES) "2"
If enabled, this function is used to program two daily start and stop cycles by entering the start time and the stop time where hh stands for hours and mm stands for minutes. At the end of the week you can set three non working periods where dd stands for the date and mm stands for the month.
To disable: - Press "PROGRAM" - Enter "2" using the Up arrow or Down arrow key - Press "PROGRAM" To enable: - Press "PROGRAM" - Enter "1" using the Up arrow or Down arrow key - Press "PROGRAM" Press the DEFAULT key to exit the menu.
Once PRESS START appears on the display, press the START key to activate the calendar setting possibly made.
UEXAMPLE: PROGRAMMING THE CALENDAR
PRESS THE UP OR DOWN ARROW KEY TO MOVE ONTO THE CALENDAR PROGRAM, PRESS THE PROGRAM KEY. TO CHANGE THE TIME, PRESS THE PROGRAM KEY THEN MODIFY THE VALUE USING THE UP OR DOWN ARROW KEYS AND PRESS PROGRAM. PRESS START CALENDAR START STAND-BY
TIME (hh:mm:ss) UText displayed DATE UText displayed (dd:mm:yy) 4
NB: IF AN ASTERISK APPEARS ON THE DIGITAL DISPLAY WHILE THE COMPRESSOR IS RUNNING IT MEANS THAT THE CALENDAR IS ACTIVATED.
Calendar menu Key Description Start 1 \/ ( hh:mm ) Stop 1 \/ ( hh:mm ) Start 2 \/ ( hh:mm ) Mon Stop 2 \/ ( hh:mm ) The menu repeats itself; you can set two START and two STOP times per day by entering the start time and the stop time (where "hh" is hours and "mm" is minutes). ATTENTION: do not set a start hour that is greater than the stop hour of the same day. E.G: START1 15.00 STOP 1 14.00 The compressor will not start and will wait for the next start instruction.
Wed. \/ Thur \/ Fri \/ Sat \/ Sun \/ Start 1 \/ ( dd.mm ) Stop 1 \/ ( dd.mm ) Start 2 \/ ( dd.mm ) Stop 2 \/ ( dd.mm ) Start 3 \/ ( dd.mm ) No work Stop 3 \/ ( dd.mm ) At the end of the week you can set 3 Unon workingU periods (where "dd" is the date and "mm" is the month)
PRESS THE DEFAULT KEY TO EXIT AND SAVE THE SETTINGS.
MENUS THAT ARE NOT ACCESSIBLE TO CLIENTS
PRESS PROGRAM THEN UP ARROW OR DOWN ARROW TO GO TO THE MENU WI TH ACCESS SUBJ ECT TO PASSWORD, THEN PROCEED AS FOLLOWS:
PASSWORD MENU HOW TO ACCESS HOW TO EXIT "3111" UMAINTENANCEU - "PROGRAM" key - using the arrow keys, enter - "3" "1" "1" "1" - "PROGRAM" key "DEFAULT" key "2555" UFIAC USETTINGU - "PROGRAM" key - using the arrow keys, enter - "2" "5" "5" "5" - "PROGRAM" key "DEFAULT" key
UMAI NTENANCEU ("3" "1" "1" "1")
To access the menu: - Press the "PROGRAM" key - Using the arrow keys, enter - "3" "1" "1" "1" - Press the "PROGRAM" key The menu is used to:
1. View and modify the hours of operation of the Compressor 2. View and modify just the hours of compression 3. View the hours left till maintenance is required 4. View and set the maintenance timing 5. Reset the hours left to Maintenance (3000) 6. View High Temperature Alarms 7. View Low Temperature Alarms 8. View Compressor Trip Switch Alarms 9. View Fan Trip Switch Alarms 10. Reset Alarm meters
Once you have accessed the menu, scroll up and down using the Up arrow and Down arrow keys. Press the "DEFAULT" key to exit.
1. 5
HOURS WORKED (724) UText displayed In this case, the display points out that the compressor has operated for 724 hours
Press the "DEFAULT" key to exit the menu.
2.
HOURS OF COMP. (483) UText displayed In this case, the display points out that the compressor has compressed air or has been under load for 483 hours
Press the "DEFAULT" key to exit the menu.
3.
UText displayed OL:00724 MAINT. OC:00483 1607 In this case, the display points out that there are 1607 hours left till maintenance is required.
Press the "DEFAULT" key to exit the menu.
4. 6
MAINTENANCE TIMING (2500) UText displayed It shows the set scheduled maintenance time. You can modify the scheduled maintenance time. Ex: To set a different maintenance time: - Press PROGRAM - Enter "5000" - Press "PROGRAM" Go to point 5 for the reset procedure.
Press the "DEFAULT" key to exit the menu.
TIME SET ZERO MAIN. RESET 5. UText displayed
The display points out that you can reset the maintenance time Ex: To set a different maintenance time: - Press Reset Press the "DEFAULT" key to exit the menu.
6.
ALARM TEMPERATURE (0) UText displayed In this case, the display points out that no Oil High Temperature alarms have triggered.
Press the "DEFAULT" key to exit the menu.
7.
ALARM. LOW TEMPERATURE (0) UText displayed In this case, the display points out that no Oil Low Temperature alarms have triggered.
Press the "DEFAULT" key to exit the menu.
COMP.THERM ALARM (0) 8. UText displayed
In this case, the display points out that no alarms have triggered relating to the trip switch of the compressor motor.
Press the "DEFAULT" key to exit the menu.
9. . UText displayed FAN THERM ALARM (0)
In this case the display points out that no alarms have triggered relating to the trip switch of the fan of the compressor radiator.U NB ONLY FOR CRS15 E 20
Press the "DEFAULT" key to exit the menu.
UText displayed SET ZERO ALARMS (RESET) 10.
The display points out that you can reset all the alarms triggered, by pressing the RESET key.
Press the "DEFAULT" to exit the menu.
UFI AC SETTI NGU ("2" "5" "5" "5") To access the menu: - Press the "PROGRAM" key - Using the arrow keys, enter - "2" "5" "5" "5" - Press the "PROGRAM" key
The menu is used to: 1. Select the language in which the controls are displayed (Italian, English, French, German or Spanish). 2. Select the unit of measurement of the temperature displayed (degrees Celsius or degrees Fahrenheit). 3. Modify the Star-Delta timing from 4 to 10 sec. 4. Modify the re-start timing in the case of timed stoppage.
Once you have accessed the menu, scroll up and down using the Up arrow and Down arrow keys. Press the "DEFAULT" to exit.
1. 7
SELECT LANG (0-4) (I) UText displayed The example display illustrates that Italian language has been selected (I); to change the setting, modify it by pressing the PROGRAM key, then the number corresponding to the language required (see table) and press "PROGRAM"
SELECTABLE LANGUAGES NUMBER to be entered ITALIAN - I "0" ENGLISH GB "1" FRENCH F "2" GERMAN D "3" SPANISH E "4" POLISH PL "5"
2. SEL.FAR/CELS 1/2 (CELSIUS) UText displayed
Selectable temperature reading NUMBER to be entered FAHRENHEIT "1" CELSIUS "2"
Ex: To change the setting illustrated on the display, changing from Celsius to Fahrenheit:
- Press PROGRAM - Enter "2" - Press "PROGRAM"
Press the "DEFAULT" key to exit the menu.
3. STAR-DELTA TIME (5 sec) UText displayed
The display points out that the switching time from the Star connection to Delta connection is 5sec; to change the setting, press PROGRAM then enter the new numerical value (in sec) and press "PROGRAM". NB : The time set for the Star timing varies from 4 to 10sec
Press the "DEFAULT" key to exit the menu.
4. RE-START TIME (15 sec) UText displayed
The display points out the stopping or re-start time is 15sec after the stop or start key has been pressed (this allows the total depressurisation of the system). To change setting, press PROGRAM then the new numerical value (in sec) and press "PROGRAM". NB : You can set a re-start time that varies from 15 to 60sec
Press the "DEFAULT" key to exit the menu.
8
ALARMS
The alarms that may be encountered can be split up into two categories: A] Stop ALARM (red led lit steady) B] Warning ALARM (red led flashing)
A] Stop ALARMS
This type of alarm Ustops the compressorU and is pointed out by the red LED that lights up steady (ALARM on control panel) and by a message that flashes on the display, which points out the cause for the alarm.
1. When the limit temperature of the oil-air is exceeded (T>T.alarm=105C/221F), the following message appears on the display:
TEMPERATURE ALARM UText displayed
UTHE COMPRESSOR STOPS! NB: The fan of the air-oil radiator starts.
To restore normal machine operation: - Wait for the temperature (T) to drop by at least 10C/18F compared to the limit temperature, then reset. - Press the "RESET" button on the control panel to set the compressor ready to start again.
2. The following may appear on the display:
LOW TEMP.ALARM UText displayed
UTHE COMPRESSOR WILL NOT START BECAUSE THE TEMPERATURE IS BELOW 6C
To restore normal machine operation: If the temperature rises above 5C press the "RESET" key on the control panel and the one inside the machine to set it ready to start again.
3. When the trip switch of the electric motor of the compressor trips, the following message appears on the display:
COMP. THERM ALARM
UText displayed
UTHE COMPRESSOR STOPS! 9
To restore normal machine operation: - Wait for the temperature of the motor to cool down to normal values. - Eliminate the cause that tripped the alarm, press the reset key of the trip switch (F1) within the electric control cabinet and press the "RESET" key on the control panel.
4. The following may appear on the display:
FAN MOTOR THERM. ALARM UText displayed
UTHE COMPRESSOR STOPS!
To restore normal machine operation: - If the temperature of the motor cools down to normal values, and after having eliminated the triggering cause, press the reset key of the trip switch (F6) within the electrical control cabinet and press the reset key on the control panel to set the compressor ready to start again. NB: FOR CRS 5.5-7.5-10: THE MOTOR OF THE FAN HAS A BUILT-IN TRIP SWITCH THAT STOPS THE FAN, IN WHICH CASE THE COMPRESSOR WILL STOP DUE TO THE OVERHEATING ALARM.
B] Warning ALARM
This type of alarm Udoes not cause the compressor to stopU and is usually pointed out by the flashing red LED (ALARM on the control panel) together with a buzzer and the display indicating the warning message.
ALARMS MAINTEN. TIME
UMessage displayed
This points out that the pre-established number of hours before maintenance is required has been exceeded. Maintenance must be carried out following the instructions provided in the Use and Maintenance handbook supplied together with the machine. See item 4 and 5 of the MAINTENANCE MENU to reset the maintenance hours.