Square D I-Line Panelboards Technical

I-Line
Panelboards
SQ.D I-Line Catalogue (3/05) 8/3/05 10:45 am Page 1
Overview 4
Size 1 - 250A/400A panelboards 8
Size 2 - 630A panelboards 10
Size 3 - 800A panelboards 12
Size 4 - 1200 - 2000A panelboards 14
Panelboard accessories 16
MCCB accessories 18
Motor protection application data 20
MCCB technical data 21
Other Square D products 24
Cont ent s
Square D - The right connection
Square D Serving your needs
To help electrical contractors and installers
Square D provide:
I An extensive range of easy to install products.
I Readily available products from our authorised distributors.
I Distributor staff training to help develop familiarity and the
ability to promptly resolve queries.
I A team of Sales Engineers to support both distributors and
electrical contractors.
I A ready assembled product service for applications requiring
either;
I Non-standard products.
I Completely assembled products to help reduce site
installation time.
4
The benefits of I-Line panelboards
I High levels of safety to protect against contact with live parts.
Incoming devices are fully shrouded to protect against accidental
contact. With the use of blanking plates for unused outgoing ways the
busbar is finger safe.
I Simplicity. Boards are supplied complete and ready to install.
Simply affix to the wall and fit the required MCCBs and switch-
disconnector-fuse units. The board is then ready for cabling.
I Fast installations. Plug-On devices help reduce installation
time.
I Flexibility. It is very easy to add or retrospectively change
outgoing devices.
I Durability. Boards are constructed from anti-corrosion treated
sheet steel.
I Quality. All I-Line busbar systems are ASTA certified and the unique
I-Line mounting system ensures devices cannot be incorrectly fitted.
I Proven experience. During the last 30 years Square D panelboards
have been used extensively across industry and commerce.
5
I-Line panelboards - the range
Size 1 - 250A and 400A
I Plug-On main circuit breakers up to 250A
and 400A respectively.
I Plug-On main lugs rating 225A.
I Switch-disconnector-fuse incomer (optional).
I Outgoing branch circuit breaker from
16 to 250A (range CD/N/H & SF) single,
double and triple pole.
I Switch-disconnector-fuse outgoing units
32-160A triple pole. (400A only)
Size 2 - 630A
I Plug-On main circuit breaker up to 630A.
I Main lugs rating 630A.
16 to 250A (range CD/N/H & SF) single,
double and triple pole.
Size 3 - 800A
I Plug-On main circuit breaker up to 800A.
I Main lugs rating 800A.
16 to 630A (range CD/N/H, SF, SL & SM)
single, double and triple pole.
I Switch-disconnector-fuse outgoing units
32-160A triple pole.
Size 4 - 1200A & 2000A
I Factory fitted main circuit breaker,
1200 or 2000A.
16 to 1250A (range CD/N/H, SF, SL, SM &
SN) single, double and triple pole.
I Instrumentation fitted as standard.
6
Easy to install Plug-On MCCB's
Plug-On MCCB's
Plug-On breaker connections are designed so that under short circuit conditions,
the magnetic forces developed push the jaws together, gripping the busbar more
firmly. There are no wiring connections to be made to the busbars as the
connectors form an integral part of the circuit breakers.
All MCCB's plug onto the busbar stack. Modular I-Line construction lets you
mount branch breakers anywhere to save valuable space.
Breakers on the left-hand side of bus
structure are completely independent of
position or frame size of those on
right-hand side.
Single, double and three pole devices can
be fitted in any combination without loss of
outgoing ways.
Circuit breaker Plug-On connectors
shrouded and braced in moulded
protective insulator.
Circuit breaker mounting bracket, a
permanent part of each circuit breaker,
securely supports and aligns load end of
circuit breaker.
Insulating shroud keys into slots in base
insulator. Aligns and supports line end of
circuit breaker.
Busbar assembly
Moulded polyester glass insulators separate and continuously support each busbar.
High strength insulated bolts clamp the vertical busbar assembly securely together.
7
Size 1 250/400A panelboards
I Single sided to give best possible space utilisation
I Incomers can be mounted at top or bottom of the panelboard
I Ample cabling space
I Plated copper 50kA for 1s busbars
I Degree of protection IP3X
I Hinged lift off cable way cover
I MCCB separation to form 3b Type 2 BSEN 60439-1
I Fully rated earth and neutral bars
I Simple ordering
I Removable top and bottom gland plates
Step 1 Select panelboard required
250A 400A Modules
4 triple pole outgoing ways - MP40041 12
6 triple pole outgoing ways MP25061 - 18
7 triple pole outgoing ways - MP40071 21
12 triple pole outgoing ways MP250121 MP400121 36
Step 2 Select incoming device
Step 3 Select outgoing devices
16/100A L1 L2 L3 L1/L2 L2/L3 L3/L1
16A 25kA MCCB SFA1016A SFA1016B SFA1016C SFA2016AB SFA2016BC SFA2016AC
16/250A(3 modules) 25kA 36kA 50kA
16A triple pole MCCB CDAE34016 CNAE34016 CHAE34016
125A triple pole MCCB - CNAE34125 CHAE34125
160A triple pole electronic MCCB CNAE34160E20
Additional tunnel terminals
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
W29259 95-185mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
Single pole (1 module) Double pole (2 modules)
Size 1 250A panelboard
I-Line Plug-On MCCB
250A
250A 36kA triple pole MCCB CNAE34250
250A 50kA triple pole MCCB CHAE34250
100A automatic switch disconnector (isolator) CNAE34000S10
225A plug on lug unit SL225
400A
400A 36kA triple pole MCCB SLA3400
400A automatic switch disconnector (isolator) SLA3000M
400A switch-disconnector-fuse MFS400
8
9
Step 3 Select outgoing devices (cont.)
32A
63A
100A
160A
Fuse link fitted
AA032
BA063
CEO100
DEO160
BS88 fuse links accepted
A1, A2
A2, A3
A2, A3, A4 (max dia 32mm)
A2, A3, A4
32/160A Switch-disconnector-fuse devices 50kA - 400A boards only
Triple pole
Triple pole
Triple pole
Triple pole
PF32
PF63
PF100
PF160
3 modules
4 modules
5 modules
5 modules
Panelboard MP25061 MP250121 MP40041 MP40071 MP400121
Blanking plates for all unused ways
Single pole HNM1BL HNM1BL HNM1BL HNM1BL HNM1BL
Triple pole HNM4BL HNM4BL HNM4BL HNM4BL HNM4BL
Blanking plates for every mccb way
when one or more PF devices fitted
Single pole HNF1BL HNF1BL HNF1BL
Triple pole HNF4BL HNF4BL HNF4BL
Trim, required when 250A incomer fitted TKA4 TKA7 TKA12
Side extension box
508mm wide EXMS20411 EXMS20681
550mm wide EXMS827 EXMS1170 EXMS1742
Top / bottom extension box EXS91 EXS91
226mm high
379mm high EXS151 EXS151 EXS151
MCCB Incomer padlocking device
250A W29370 W29370 W29370 W29370 W29370
400A HPALM HPALM HPALM
Door lock QOKSB QOKSB QOKSB QOKSB QOKSB
2 Spare keys KQK33 KQK33 KQK33 KQK33 KQK33
Plug-on metering kit for incoming supply - occupies 4 modules
Analogue, voltmeter & ammeter MP250INS MP250INS MP400INS MP400INS MP400INS
Digital, multi function meter MP250kW MP250kW MP400kW MP400kW MP400kW
Weight in kg 46 76 44 74 100
Overall dimensions H x W x D 1041x508x184 1727x508x184 827x680x258 1170x680x258 1742x680x258
Fixing centres: vertical dimension (A) 800 1486 533 876 1448
For MCCB accessories and descriptions of the above see page 19
117
Dimensions (mm)
SFA
CH/CN/
CD
Incoming
MCCB
or SL225
Blanking
plate
Neutral
bar
Earth
bar
Blanking plate
alternative
position for
top entry
Mounting 6 way 4 x 11
12 way 6 x 11
Position D*
Position C*
CD/CN/CH
Position B*
Position A*
Earth bar
4 mounting holes 11
Alternative earth position (7 way)
Neutral bar (reversible on 7 way)
Size 1 250A
Depth: 184
Size 1 400A
Depth: 258
117 274
508
254
* Alternative positions for main incoming MCCB's.
250
MCB 250
SL225 203
6
8
5

(
1
2

w
a
y

o
n
l
y
)
1
7
2
7

(
1
2

w
a
y
)
A
1
0
4
1

(
6

w
a
y
)
1
4
8
6

(
1
2

w
a
y
)
8
0
0

(
6

w
a
y
)
1
7
8
117 446
680
292
418
1
4
5
117
1
2
1
Step 4 Select accessories
1, 2 pole 16-32A 2.5-25mm
2
40-100A 2.5-50mm
2
3 pole 16-100A M6 bolt
125-250A M8 bolt
400A 50-300mm
2
SW-disconnector 400A M12 bolt
Connections
Earth bonding connection M6 bolt
Earth bar
connection holes 14x6.5, 2x8.5,
3x10.5, 3x3.9
Main neutral connection M8 bolt
Neutral bar
connection holes 10x6.5, 2x8.5,
3x3.9
Earth and neutral bars
4 mounting
holes 11
MFS400
446
5
9
0
8
9
0
2
9
2
117 117
680
3
5
5
10
Size 2 630A panelboards
I Door lock fitted as standard
I Plated copper busbars 50kA for 1s
I Removable neutral link
I Hinged lift off cable way covers
I Simple ordering
Step 2 Select incoming device (MP only)
16/100A L1 L2 L3 L1/L2 L2/L3 L3/L1
16/250A(3 modules) 25kA 36kA 50kA
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
W29259 95-185mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
I-Line Plug-On MCCB
400A
400A 36kA triple pole MCCB SLA3400
400A automatic switch disconnector (isolator) SLA3000M
630A
630A 50kA triple pole MCCB SMA3630
630A automatic switch disconnector (isolator) SMA30006M
6 triple pole outgoing ways MP63062 ML63062
MCCB incomer
order separately
Main lug incomer
supplied fitted
Modules
LH+RH
9+9
15+15
21+21
27+27
Size 2 6 way panel
11
6 566 1350
10 681 1579
14 795 1807
18 909 2036
Mounting holes
9.5mm diameter
CD/CN/CH
Alternative
position of
earth bar
Incoming cable
compartment
Main incoming
MCCB
Earth bar
Neutral bar
and link
Instrumentation panel
accommodation
Module ways Fixing centres Height
DIM B
SLA 330
SMA 295
Lugs 568
DIM A
Dimensions (mm)
998
1100
333 333
D
I
M
B
D
I
M
B
DIM A
51
107
107
51
Size 2 630A
Depth: 258
1, 2 pole 16 - 32A 2.5 - 25mm
2
40 - 100A 2.5 - 50mm
2
3 pole 16 - 100A M6 bolt
125 - 250A M8 bolt
SLA 250 - 400A 50 - 300mm
2
(1)
SMA 300 - 630A 3 x 95 - 240mm
2
(2)
Main lugs (ML) 240 - 500mm
2
MCCB connections Earth and neutral bars
Earth bar connection holes
6way & 10way boards 10 x 7.1, 3 x 3.7
14way & 18way boards 20 x 7.1, 1 x 11.5, 6 x 3.7
Neutral bar connection holes 14 x 8, 10 x 6, 8 x 3.9,
Panelboard M*63062 M*630102 M*630142 M*630182
Single pole HNM1BL HNM1BL HNM1BL HNM1BL
Triple pole HNM4BL HNM4BL HNM4BL HNM4BL
Side extension box
550mm wide EXMS53 EXMS62 EXMS71 EXMS80
Top / bottom extension box 226mm high EXS29 EXS29 EXS29 EXS29
Corner unit, to complete enclosure when top/bottom and side extension are both fitted
MSIL636 MSIL636 MSIL636 MSIL636
Door lock
2 Spare keys KQK33 KQK33 KQK33 KQK33
Integral metering kit for incoming supply
Analogue, voltmeter & ammeter
400A 400INSKN 400INSKN 400INSKN 400INSKN
630A 600INSKN 600INSKN 600INSKN 600INSKN
Digital, multi function meter
400A 400kW 400kW 400kW 400kW
630A 630kW 630kW 630kW 630kW
Weight in kg 112 128 145 164
Overall dimensions H x W x D 1350x1100x258 1579x1100x258 1807x1100x258 2036x1100x258
(1) Requires
3
/8 hexagon key
(2) Requires
1
/4 hexagon key
12
Size 3 800A panelboards
I Door lock fitted as standard
I Hinged lift off cable way covers
I Simple ordering
Step 2 Select incoming device (MP only)
800A
800A 50kA triple pole MCCB SMA3800
800A automatic switch disconnector (isolator) SMA3000M
16/100A L1 L2 L3 L1/L2 L2/L3 L3/L1
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
W29259 95-185mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
Size 3 6 way panelboard
I-Line Plug-On MCCB
MCCB incomer
order separately
Main lug incomer
supplied fitted
Modules
LH+RH (1)
Notes: (1) Only left hand (LH) side of board accepts SLA or SMA.
9+9
15+15
21+21
27+27
* Restricted to LHS of panelboard only
16/250A 3 modules 25kA 36kA 50kA
300/630A* 36kA 4 modules 50kA 6 modules
300A triple pole MCCB SLA3300 SMA3300
450A triple pole MCCB - SMA3450
Note: Extension blanking plate EKW1BL or EKW4BL must be fitted on devices 250A and below when fitted on left hand side
13
6 681 1579
10 795 1807
14 909 2036
18 1024 2265
Module ways Fixing centres Height
B
Dimensions (mm)
SL*
Mounting holes
9.5mm diameter
SM*
Alternative
position of
earth bar
Incoming cable
compartment
Main incoming
MCCB
Earth bar
Neutral bar
and link
Instrumentation panel
accommodation
CD/CN/CH
1198
1300
320
436
243
D
I
M
B
D
I
M
B
51
107
107
525
51 Size 3 800A
Depth: 258
1, 2 pole 16 - 32A 2.5 - 25mm
2
40 - 100A 2.5 - 50mm
2
125 - 250A M8 bolt
SLA 250 - 400A 50 - 300mm
2
(1)
SMA 300 - 800A 3 x 95 - 240mm
2
(2)
Main lugs (ML) 3 x 95 - 240mm
2
MCCB connections
Panelboard M*80063 M*800103 M*800143 M*800183
Single pole HNM1BL HNM1BL HNM1BL HNM1BL
Triple pole HNM4BL HNM4BL HNM4BL HNM4BL
Blanking plates for every MCCB way on L.H.S. of board when one or more PF devices fitted
Single pole HNF1BL HNF1BL HNF1BL HNF1BL
Triple pole HNF4BL HNF4BL HNF4BL HNF4BL
Extension blanking plates
Single pole EKW1BL EKW1BL EKW1BL EKW1BL
Triple pole EKW4BL EKW4BL EKW4BL EKW4BL
Side extension box
550mm wide EXMS62 EXMS71 EXMS80 EXMS89
Top / bottom extension box 226mm high EXS39 EXS39 EXS39 EXS39
Corner unit, to complete enclosure when top/bottom and side extension are both fitted
MSIL636 MSIL636 MSIL636 MSIL636
Plinth 305mm high PLN312 PLN312 PLN312 PLN312
Door lock
2 Spare keys KQK33 KQK33 KQK33 KQK33
Analogue, voltmeter & ammeter 800INSKN 800INSKN 800INSKN 800INSKN
Digital, multi function meter 800kW 800kW 800kW 800kW
Weight in kg 160 185 195 210
Overall dimensions H x W x D 1579x1300x258 1807x1300x258 2036x1300x258 2265x1300x258
Plinth dimensions H x W x D 360x1220x258 360x1220x258 360x1220x258 360x1220x258
Earth bar connection holes
6way & 10way boards 10x7.1, 3x3.7,
14way & 18way boards 20x7.1, 1x11.5, 6x3.7
Neutral bar connection holes 14x8, 10x6, 8x3.9
Earth and neutral bars
Step 3 Select outgoing devices (cont.)
32A
63A
100A
160A
Fuse link fitted
AA032
BA063
CEO100
DEO160
BS88 fuse links accepted
A1, A2
A2, A3
A2, A3, A4 (max dia 32mm)
A2, A3, A4
32/160A Switch-disconnector-fuse devices 50kA*
Triple pole
Triple pole
Triple pole
Triple pole
PF32
PF63
PF100
PF160
3 modules
4 modules
5 modules
5 modules
(1) Requires
3
/8 hexagon key
(2) Requires
1
/4 hexagon key
14
Size 4 1200 - 2000A panelboards
I Removable cable way covers
I Metering as standard
I Floor standing
I Simple ordering
1200A 12 triple pole outgoing ways PA1200M124MP
2000A 12 triple pole outgoing ways PA2000M124MP
16/100A L1 L2 L3 L1/L2 L2/L3 L3/L1
16/250A 3 modules 25kA 36kA 50kA
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
W29259 95-185mm
2
W29242 1.5-95mm
2
W29259 95-185mm
2
I-Line Plug-On MCCB
MCCB incomer
supplied fitted
Modules
LH+RH (1)
20+20
20+20
300*/1250A 36kA 4 modules 50kA 6 modules 50kA 10 modules
450A triple pole MCCB SMA3450
900A triple pole MCCB SNA3900
Note: (1) Only left hand (LH) side of board accepts SL, SM and SN devices.
Note: Extension blanking plate EKW1BL or EKW4BL must be fitted on devices 250A and below when fitted on left hand side
15
Dimensions (mm)
SLA
Incoming neutral
terminal pad
Earth bar
Incoming MCCB
terminal pads
Neutral bars
SMA
SNA
CD/CN/CH
PA 1200MP 124M drawn, for
PA 2000MP 124M add 20mm to wiring space dimensions
19mm diameter
Floor fixing plan
1520
440
400
350
2
3
1
8
370
400
522 307
Size 4 1200 - 2000A
Depth: 560
1, 2 pole 16 - 32A 2.5 - 25mm
2
40 - 100A 2.5 - 50mm
2
125 - 250A M8 bolt
SLA Main lugs 50 - 300mm
2
(1)
SMA Main lugs 3 x 95 - 240mm
2
(2)
SNA Main lugs 4 x 95 - 240mm
2
(2)
MCCB connections Earth and neutral bars
Neutral and earth bars fitted as standard each has a 14mm hole for
incoming and provision for crimp lug connections for outgoing circuits.
Panelboard PA1200M124MP PA2000M124MP
Single pole HNM1BL HNM1BL
Triple pole HNM4BL HNM4BL
Extension blanking plates (1)
Single pole EKW1BL EKW1BL
Triple pole EKW4BL EKW4BL
Door lock
2 Spare keys KQK33 KQK33
Analogue, voltmeter & ammeter Standard Standard
Weight in kg 430 430
Overall dimensions H x W x D 2318x1520x560 2318x1520x560
(1) Requires
3
/8 hexagon key
(2) Requires
1
/4 hexagon key
16
Panelboard accessories
Blanking plates
Suitable for all sizes of panelboard, blanking plates must be fitted in all unoccupied
outgoing ways to maintain appropriate busbar shrouding.
Panelboards are supplied without blanking plates.
1 module way: HNM1BL pack quantity 1
3 module way: HNM4BL pack quantity 1
Side extension boxes
Supplied with hinged door, side extension boxes may be used to provide additional wiring
space or fitting of control equipment or Qwikline II MCB distribution boards.
Side extension boxes can be fitted to either side of the panelboard and may be coupled
together to form larger units.
Box width
250A boards: 508mm. 400A, 630A & 800A boards: 550mm.
Top/bottom extension boxes
Supplied with a flat front plate the extension box provides additional cable
spreading space.
Box heights
250A, 630A, 800A: 226mm. 400A: 380mm.
Corner units are available to square off a board when a side and a top/bottom extension
box are fitted.
Plinth
Supplied with a removable flat front plate the plinth provides additional floor
support to the wall mounting size 3 panelboard height 305mm.
Available on size 3 only PLN312
17
Door lock
All keys are identical.
For size 1 panelboard, field installable.
Door lock QOKS1 supplied with 2 keys.
Panelboard sizes 2, 3 and 4 are supplied with door locks as standard. If replacement
locks are required, order reference QOKSB.
Set of 2 spare keys KQK 33
Metering kit - Plug-On
Suitable for all sizes of panelboard the Plug-On metering kit allows individual
measurement of any circuit.
The Plug-On metering kit occupies 4 module outgoing ways.
Analogue
Comprises ammeter, voltmeter and selector switches and is supplied complete with
current transformers, wiring and full installation instructions.
250A MP250INS current transformers 250A/5A class 3
400A MP400INS current transformers 400A/5A class 3
Digital
Comprises of multi function meter which displays voltage, current, kilowatts, kilowatt
hours, kVArh and power factor, supplied complete with CTs, wiring and instructions.
250A MP250kW
400A MP400kW
Metering kit - Integral
Mounts within size 2 and 3 panelboards to provide metering of incoming supply.
Analogue
Comprises ammeter, voltmeter and selector switch and neon indicators supplied complete
with current transformers, wiring, fuse and full installation instructions.
400A 400INSKN current transformers 400A/5A class 3
Digital
Comprises of multi function meter which displays voltage, current, kilowatts, kilowatt
hours, kVArh and power factor, supplied complete with CTs, wiring and instructions.
400A 400kW
630A 630kW
800A 800kW
18
Termination bars
Solid brass terminal bars provide tunnel terminals. Main neutral
and earth bars are pre-drilled to accept the termination bars
indicated. Bars suitable for size 1, 2 and 3.
No. of ways Conductor size
NE916 9 25
NE1816 18 25
NE950 9 50
NE7150 7 150
NE13150 13 150
MCCB locking devices
Provide facilities for padlocking MCCB's.
Frame Order Ref Facility Padlocks
SFA HPAFK On/Off 1
C 3 pole W29370 Off 3
SLA/SMA HPALM Off 1
SLA/SMA HPAXLM* Off 1
SNA HPANE Off 1
* Use with handle extension
Extension blanking plates
To shroud left hand side of busbar stack on size 3 and 4 boards only, when fitted with CD,
CN, CH and SF frame circuit breakers and HNM blanking plates.
1 module way EKW1BL Pack quantity 1
3 module way EKW4BL Pack quantity 1
Panelboard accessories
NE1816
W29370
19
Cable clamp terminals
Triple pole CD, CN and CH MCCB's are supplied with bolt connections.
Field fitted terminals.
16- 160A W29242 1.5 - 95mm
2
200- 250A W29259 10 - 185mm
2
Supplied in sets of 3
Crimp cable lugs
Special lugs for fitting oversize cables to CD, CN and CH MCCB's
W29252 120mm
2
Copper
W29253 150mm
2
Copper
W29254 185mm
2
Copper
W29504 150mm
2
Aluminium
W29506 185mm
2
Aluminium
Supplied in sets of 3
Required for oversized cables only
Terminal shields
CD, CN and CH short (15mm) W29321
CD, CN and CH long (80mm) W29323
SLA LCA1
SMA MCA1
SFA single pole FTS
Use short terminal shields with tunnel terminals.
Use long terminal shields with crimp terminals.
Handle extension
For use in providing extra leverage when operating larger frame I-Line MCCB's.
SLA frame AHEXLI
SM, SNA frame MAHEX
Terminal extension pads
3 plated copper pads to which crimp type lugs may be fastened (unshrouded).
C frame W31563
SLA frame LATK3
SMA frame MATK3
The pads require an air gap of 25mm between them and adjacent MCCB's the use of an
HNM1BL either side of the MCCB will provide the necessary spacing.
MCCB accessories
W29504
20
Shunt trip (ST)
Energisation of shunt trip coil will initiate MCCB tripping.
CD, CN and CH Connection terminals accept wires up to 1.5mm
2
SL, SM, SN Supplied with 1mm
2
flying leads
Field installable.
Under voltage release (UVR)
The coil must be energised before the MCCB can be switched on.
2
2
flying leads
Field installable.
Auxiliary switches (aux)
Change over contacts indicate MCCB contact position.
For CD, CN and CH may be used as an alarm switch.
2
2
flying leads
Field installable.
Order references CD-CN-CH SLA SMA SNA SPA
Shunt trip 110/130V 50Hz W29386
Shunt trip 200/240V 50Hz W29387
Shunt trip 120/240V 50Hz LA11021 MA11021 NA11021 PA11021
Shunt trip 277/480V 50Hz LA11037 MA11037 NA11037 PA11086
Shunt trip 24V dc W29390 LA11027 MA11027 NA11027 PA11027
Under voltage release 110/130V 50Hz W29406 LA11121 MA11121 NA11121 PA11101
Under voltage release 200/240V 50Hz W29407 LA11124 MA11124 NA11124 PA11104
Under voltage release 24V dc W29410 LA11127 MA11127 NA11127
Auxiliary switch 1 change over contact W29450 LA11212 MA11212 NA11212 PA11212
Auxiliary switch 2 change over contact W29450 x 2 LA11352 MA11352 PA11352
Lug unit
To sub-feed power from, or into the busbar stack. Current rating of plug-on lug must be
equal to or greater than the incoming protective device.
Order Rating Modules Terminal capacity mm
2
reference
SL100 100A 3 50
SL225 225A 3 185
SL400 400A 4 300
SL800 800A 6 3 x 240
MCCB accessories (cont)
Circuit breaker application data
Three Phase Circuit breaker ratings for infrequent start motor loads
Circuit breakers are not generally intended to provide close current protection for motors. Normally they are used in
conjunction with a recognised motor over current protective device. Under these conditions the circuit breaker will
protect the cable to the motor whilst the motors own protective device will protect the motor itself.
The comparison between full load current and kW rating, is based upon an average efficiency and power factor for
each motor rating at 400Vac.
The circuit breaker rating used to protect the cable to the motor are based upon :-
D.O.L. starting = Up to 4kW, 7x full load
current for 5 seconds
4.1kW to 18.5kW, 7x full
load current for 6 seconds
19kW to 35kW, 7x full load
Assisted starting = Up to 4kW, 4x full load
Short time Long time Thermal Load Rating Load Rating
also CDLE setting setting setting current at 400Vac current at 400Vac
CNLE ( Im ) ( Ir) A A kW A kW
1 16 8 4 12 6
CDAE34016 Fixed 0.9 14 7.5 3.6 10 5.3
0.8 13 7 3 9 5
1 25 11 5 16 8
CDAE34025 Fixed 0.9 23 10 4.9 14 7
0.8 20 9 4 13 6
1 32 15 7 20 10
CDAE34032 Fixed 0.9 29 13 7 18 9
0.8 26 12 6 16 8
1 40 18 9 26 13
CDAE34040 Fixed 0.9 36 16 8 23 12
0.8 32 15 7 20 10
1 50 23 12 32 16
CDAE34050 Fixed 0.9 45 21 10 29 15
0.8 40 18 9 26 13
1 63 29 15 40 21
CDAE34063 Fixed 0.9 57 26 13 36 19
0.8 50 23 12 32 17
1 80 54 28 60 32
CDAE34080 Fixed 0.9 72 49 25 54 29
0.8 64 43 22 48 26
1 100 68 36 75 40
CDAE34100 Fixed 0.9 90 61 32 68 36
0.8 80 54 29 60 32
Long time settings Ir = 0.8, 0.9, 1
Short time settings 16 to 100A Im = fixed
D.O.L. starting motor Assisted start motor
Order
reference
Short Long Thermal
time time setting Load Rating Load Rating
setting setting current at 400Vac current at 400Vac
( Im ) ( Ir) A A kW A kW
10 1 160 108 58 120 64
CNLE34160E20 8 0.9 144 97 52 108 58
CHLE34160E20 8 0.8 128 86 46 96 51
CNAE34160E20 8 0.7 112 76 40 84 45
8 0.6 96 65 35 72 39
8 0.5 80 54 29 60 32
8 0.4 64 43 23 48 26
10 1 250 169 90 188 100
CNLE34250E20 8 0.9 225 152 81 169 90
CHLE34250E20 8 0.8 200 135 72 150 80
CNAE34250E20 8 0.7 175 118 63 131 70
8 0.6 150 101 54 113 60
8 0.5 125 84 45 94 50
8 0.4 100 68 36 75 40
10 1 400 270 144 300 160
DHLE34400 8 0.9 360 243 130 270 144
8 0.8 320 216 116 240 128
8 0.7 280 189 101 210 112
8 0.6 240 162 87 180 96
8 0.5 200 135 72 150 80
8 0.4 160 108 58 120 64
10 1 630 425 227 473 253
DHLE34630 8 0.9 567 383 205 425 227
8 0.8 504 340 182 378 202
8 0.7 441 298 159 331 177
8 0.6 378 255 136 284 152
8 0.5 315 213 114 236 126
8 0.4 252 170 91 189 101
Long time settings Ir = 0.8, 0.85, 0.88, 0.9, 0.93, 0.95, 0.98, 1
Io = 0.5, 0.63, 0.7, 0.8, 0.9, 1
Short time settings Im = 2, 3, 4, 5, 6, 7, 8,10 x long time setting
D.O.L. starting motor Assisted start motor
Order
reference
D.O.L. starting = Up to 4kW, 7x full load
Assisted starting = Up to 4kW, 4x full load
21
22
Standard
Poles
Ratings in
Category
Rated Insulation Voltage Ui
Rated Impulse Voltage Uimp
Rated Operational Voltage Ue
Ultimate Breaking Capacity Icu
Service Breaking Capacity Ics
Thermal Overload
Magnetic Overload
Connection
MCCB's
SFA CD CN CH CN SLA SM SN PA
BSEN 60947 - 2
1, 2 3 3 3 3 3 3 3 3
16 - 100A 16 - 100A 16 - 250A 16 - 250A 160 - 250A 250 -400A 300 - 800A 630 - 1250A 630 - 2000A
A
500V 750
6KV
415V 50/60HZ
25kA 25kA 36kA 50kA 36kA 36kA 50kA 50kA 50kA
50% 75% 75% 75% 75% 50% 50% 50% 75%
Fixed Adjustable 0.8 - 1In Adj 0.4-1xIn Fixed
16 to 160A Fixed 200 to 250A Adj 5-10xIn Adjustable 5-10xIn
Tunnel Crimp Tunnel Crimp
MCCB Ratings
Prospective fault current kA
Frame
Ratings 10 20 25 30 36 40 50
16-100A 0.28 0.42 0.47
125-250A 0.52 0.7 0.71 0.72 0.73
16-250A 0.52 0.7 0.71 0.72 0.73 0.74 0.75
300-800A 8.6 12 15 21 25 36
4 6 10 16 25 35 50
0.212 0.476 1.32 3.4 8.26 16.2 33.1
CD
CN
CH
SMA
For PVC insulated copper cable the thermal withstand in A
2
s x 10
6
(k = 115)
Cable size mm
2
Max thermal stress I
2
t
I
2
t Energy let through
The energy let through by a breaker determines the minimum size of the downstream cable.
The cable withstand depends upon the conductor material, the insulation used and the
conductor size.
Maximum let through at various prospective fault currents in Ampere
2
seconds x 10
6
Panelboards
Standard BSEN 60439-1 Form 3b Type 2 (with terminal shields fitted)
IP rating IP4X to BSEN 60529
Short circuit withstand 50kA for 1 second
Busbars Plated copper fully braced and supported
Neutral bar Plated copper fully rated pre-drilled
Earth bar Plated copper fully rated pre-drilled
Enclosure Corrosion resistant folded sheet steel
Paint Epoxy powder coated light blue grey
(electronic)
Technical data
Plug-On circuit breakers
Discrimination
Discrimination is the co-ordination of Circuit breakers such that when a fault occurs in a
network it is cleared by the breaker immediately upstream of the fault. No breaker further upstream
operates. Thus the number of circuits affected by the fault is minimised. In many cases full
discrimination is achieved up to the breaking capacity of the breaker disconnecting the fault. This is
indicated by F in the table below. In other cases discrimination is achieved up to a lesser current
as indicated below in amps. When no figure is shown discrimination is not achieved.
16
200
25
300
300
32
300
300
40
500
500
500
500
50
500
500
500
500
500
500
63
500
500
500
500
500
500
500
500
80
630
630
630
630
630
630
630
630
630
630
630
630
630
630
100
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
125
F
F
F
F
F
F
F
F
2000
2000
2000
2000
2000
2000
1250
2000
2000
2000
2000
2000
2000
1250
160
F
F
F
F
F
F
F
F
2000
2000
2000
2000
2000
2000
1250
1250
2000
2000
2000
2000
2000
2000
1250
1250
200
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
4000
F
F
F
F
F
F
F
F
4000
250
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
5000
5000
F
F
F
F
F
F
F
F
5000
5000
160
F
F
F
F
F
F
F
F
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
250
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
400
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
630
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
F
1000 2000
I-Line CD/CN/CH breaker with Thermal magnetic trip units
Upstream breaker Downstream
Breaker
Electronic
breakers
CN/CH DH SMAL SPAF
D
i
s
c
r
i
m
i
n
a
t
i
o
n

i
s

a
c
h
i
e
v
e
d

u
p

t
o

t
h
e

m
a
g
n
e
t
i
c

s
e
t
t
i
n
g

o
f

t
h
e

u
p
s
t
r
e
a
m

b
r
e
a
k
e
r
KQ/SQO=<10
16
20
25
32
40
50
63
16 CD
25
32
40
50
63
80
100
125 CN
160
200
250
16 CH
25
32
40
50
63
80
100
125
160
200
250
400 DH
630
F = Full Discrimination
Cascading chart
Cascading permits the installation of a circuit breaker having a breaking capacity lower than the prospective at its point of
installation. The upstream breaker, which must have the required breaking capacity, limits the fault current to that which may
safely be interrupted by the downstream breaker. In the case of a high fault current both breakers may operate. For example:
a KQ breaker rated at 10kA may be used at a point in the network having a prospective fault current of 40kA provided that it
is protected by a CH breaker (50kA).
Upstream breaker Downstream breaker
Ref
Rating
Icu
6 & 10kA
25kA
36kA
36kA
CD
100A
25kA
25
CN
100A
36kA
25
36
CN
250A
36kA
30
36
CH
100A
50kA
40
50
50
CH
250A
50kA
30
50
50
SLA
400A
36kA
36
DH
630A
50kA
50
50
SMAL
1000A
50kA
36
50
50
SPAF
2000A
50kA
36
50
50
Ref
KQ
CD
CN
SLA
Rating
63A
100A
250A
400A
Technical data
23
24
Maximum earth loop impedance values
Max. Zs ohms at 230V
Rating
16
20
32
40
50
63
80
100
16
25
32
40
50
63
80
100
125
160
200
250
160
250
250
300
350
400
300
350
400
450
500
630
700
800
630
700
800
900
1000
1250
Frame
0.58
0.58
0.48
0.38
0.38
0.23
0.19
0.19
1.21
0.77
0.58
0.46
0.46
0.46
0.36
0.29
0.18
0.18
0.12
0.09
0.14
0.09
0.092
0.077
0.066
0.058
0.077
0.066
0.058
0.051
0.046
0.037
0.033
0.029
0.029
0.029
0.029
0.023
0.023
0.023
2.36
1.89
1.12
0.90
0.72
0.57
0.45
0.36
2.30
1.67
1.33
1.06
0.85
0.68
0.36
0.29
0.18
0.18
0.12
0.09
0.22
0.14
0.092
0.077
0.066
0.058
0.077
0.066
0.058
0.051
0.046
0.037
0.033
0.029
0.037
0.033
0.032
0.027
0.026
0.023
0.4s 5s
SFA
C
C electronic
SL
SM
SN
For adjustable breakers the figures given refer to the breaker with settings on maximum.
PF32 PF63 PF100 PF160
Standard BSEN 60947-3
Poles 3 3 3 3
Rating In 32 63 100 160
Utilisation category 415V AC23A AC23A AC23A AC23A
Rated Insulation voltage 750 750 750 750
Rated Operational voltage 750 750 750 750
Rated Impulse voltage 8kA 8kA 8kA 8kA
Rated s.c. making capacity Icm 415V 176kA 176kA 176kA 176kA
Rated s.c. breaking capacity Icn 415V 80kA 80kA 80kA 80kA
Connections clamp clamp clamp clamp
BS88 fuse reference A1, A2, A3 A2, A3 A2, A3, A4* A2, A3, A4
* A4 maximum dia 32 mm
Switch-disconnector-fuse outgoing units
Technical data
25
Qwikline II Consumer Units
I Insulated metal consumer units 2 to 24 SP ways, standard split bus, dual and multi tariff
supply options.
I Accept Plug-On 6kA MCBs, RCBOs and control devices.
I Totally encapsulated busbar system providing complete finger safety to IP2X.
I Incoming devices - terminal blocks, switch disconnectors or RCD up to 100A.
LoadCentre KQ+ distribution boards
I Reduce installation times with 50% fewer connections to outgoing devices.
I Factory fitted busbar shields give you protection to IP2X while you work.
I A unique wiring channel enables faster and neater installation.
I More easily accessible earth and neutral bars.
Single phase
I Choice of sizes from 6SP to 24SP MCB outgoing ways.
I Standard and split busbar arrangements.
I Incoming devices - terminal blocks, switch disconnector or RCD devices.
Three phase
I Choice of sizes from 4TP to 18TP MCB outgoing ways.
I 3 different types - standard, split load and boards complete with a dedicated extension box for
control products.
I Incoming devices - terminal blocks, switch disconnector, RCDs, MCCB's and combined
MCCB/RCD devices.
Both single and three phase LoadCentre boards accept plug on KQ 10kA outgoing MCB, RCBO and
control devices.
Twinbreak and Quadbreak Fusegear
A range of switch disconnector and switch disconnectors supplied complete for individual mounting
or for mounting to busbar chambers.
Twinbreak
Full AC23 ratings to 100A (AC22 @ 160A).
I 20A to 100A Switch disconnectors fuses.
I 20A to 100A Switch disconnectors.
I 160A Busbar chambers.
Quadbreak
I 63A to 630A Switch disconnectors fuses (supplied with fuse).
I 63A to 630A Switch disconnectors supplied with isolator links.
I 200A to 800A Busbar chambers.
Other Square D products
26
I-Line Fuse switch panelboards
Fuse switch Panelboards
I Four sizes with incoming devices from 400A to 2000A.
I Outgoing Plug-On fuse combination units from 32A to 400A.
Unit mount MCCB's
I Ratings from 16 to 2000A.
I Range of accessories.
I Single, double and triple pole.
I Thermal, magnetic or electronic trip units.
Standard Plus - Ready assembled and custom built
distribution boards up to 2000A and Form3Fast factory assembled
switchboards up to 2000A from a standard range
I Tailor made solutions to meet specific requirements.
I Direct to site delivery.
I Total project assistance.
I Fast response to quotation requests.
I Fixed delivery times.
For further information on any of the above contact:
Tel 0870 608 8 608
www.squared.co.uk
27
Square D, Stafford Park 5, Telford, TF3 3BL.
Tel: 0870 608 8 608 Fax: 0870 608 8 606
www.squared.co.uk
SQD5259.V3 MAR 2005

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