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    Ballast Pump 1

    Uploaded by

    Cipta Harapan
    The inspection report summarizes the condition of parts from a steam turbine. Key findings include corrosion on the turbine rotor shaft, missing impeller key, corroded impeller and casing, and missing bolts. Recommendations are made to clean parts, repair threads, apply new coatings, and manufacture replacement keys. Work done includes cleaning, dimensional inspections, and repairs. Spare parts are also listed.

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    Ballast Pump 1

    Uploaded by

    Cipta Harapan
    48 views3 pages
    The inspection report summarizes the condition of parts from a steam turbine. Key findings include corrosion on the turbine rotor shaft, missing impeller key, corroded impeller and casing, and missing bolts. Recommendations are made to clean parts, repair threads, apply new coatings, and manufacture replacement keys. Work done includes cleaning, dimensional inspections, and repairs. Spare parts are also listed.

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    The inspection report summarizes the condition of parts from a steam turbine. Key findings include corrosion on the turbine rotor shaft, missing impeller key, corroded impeller and casing, and missing bolts. Recommendations are made to clean parts, repair threads, apply new coatings, and manufacture replacement keys. Work done includes cleaning, dimensional inspections, and repairs. Spare parts are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    48 views3 pages

    Ballast Pump 1

    Uploaded by

    Cipta Harapan
    The inspection report summarizes the condition of parts from a steam turbine. Key findings include corrosion on the turbine rotor shaft, missing impeller key, corroded impeller and casing, and missing bolts. Recommendations are made to clean parts, repair threads, apply new coatings, and manufacture replacement keys. Work done includes cleaning, dimensional inspections, and repairs. Spare parts are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    : 175/PO-SPL/DM/X/12 MODEL CF 4G

    : PT. Duta Marine TYPE : Force Draft Fan Righ hand


    EQUIPMENT : Steam Turbine Location : KN Kakap Natuna
    : KKK TURBINE QUANTITY : 1 unit
    Introduction:
    The Pump has been Inspected on november 03 to 16,2012 at PT Duta Marine /Kakap Natuna, for inventory parts required
    for completely assemble, After inspecting was done (visual, dimensional, ), generally all Part was found to be corroded
    Some Parts was found to be missing .
    The detail incoming inspection as below :
    No. Qty
    A. Turbine Rotor
    Rotor Shaft Finding :
    - Was found to be medium Corroded and shaft
    - Corrosion was found on shaft sleeve
    - Key Coupling was found to be missed
    Recommend :
    - Cleaning and record actual mechanical run out
    - Balancing may required due to missing coating and/or recoating 1 area
    - Manufacture for new Impeller key
    Action taken
    -Dimensionally and visually inspect
    fill off and filled off
    Impeller Rotor Finding :
    - Was found to be filled off ceramic coating
    - Corrosion was found on shaft sleeve and impeller
    - Impeller Key was found to be missed
    Recommend :
    - Cleaning to remove corroded and apply new painting
    - All Threads need to be repair
    Action taken
    -Dimensionally and visually inspect
    SUMMARY OF INSPECTION REPORT
    J OB NO
    CUSTOMER
    OEM
    As Received Turbine Rotor
    Description Inspection/Recommendation Work Scope
    1
    2 1 set
    FMP-10/10 // Rev 0 // 08-05-2008 Page 1 of 9
    No. Qty
    CASING CONE Finding :
    - was found to be corroded condition
    Recommend :
    - Cleaning to remove corroded and apply new painting 1 unit
    - All Threads need to be repair
    Action taken
    -Dimensionally and visually inspect
    COUPLING Finding :
    - was found to be Corroded surface
    Recommend :
    - Cleaning to Remove corrosion 1 area
    - Remove High metals
    for an excellent performance balance with rotor
    Action taken
    - Cleaning and Reused it
    IMPELLER
    - Impeller during cleaning process
    Recommend :
    - Mechanical cleaning by blasting 1 area
    - And re-coating
    Action taken
    - Cleaning by sand papers
    Cardan Finding :
    - was found to be Corroded surface
    - Missing Casing Bolts 44 ea and center bolts 6 Ea
    Recommend :
    - Perform Repair for Cleaning and chase Threads
    Action taken
    - Cleaning mating surfaces and chase threads
    Inner Casing During cleaning Finding :
    - mating Surfaces dirt and existing silicon embodied
    - Corrosion was found on volutes areas
    - Missing three Bolts and no gasket
    Recommend :
    - Cleaning
    - Coating and painting
    Action taken
    - Cleaning
    No. Qty
    4
    SUMMARY OF INSPECTION REPORT
    Description Inspection/Recommendation Work Scope
    3
    5
    6 1 set
    7 1 set
    SUMMARY OF INSPECTION REPORT
    Description Inspection/Recommendation Work Scope
    FMP-10/10 // Rev 0 // 08-05-2008 Page 2 of 9
    CASE RING Finding :
    - was found to be corroded condition
    Recommend :
    - Cleaning to remove corroded and apply new painting 2 PLCS
    - surfaces was found to be scored
    Action taken
    - Cleaning
    - Dimensionally and visually inspect
    New Bearing Housing Finding :
    - Mating Part functionally check for compatible
    Recommend :
    - Dimensionally inspect for for mating fitting with 2 PLCS
    - Remove High metals
    Action taken
    - Dimensionally and visually inspect
    IMPELLER LOCK NUT Finding :
    - All SURFACES l was found to be Eroded
    Recomm :
    - Cleaning and remove high metals 1 PLC
    Action taken
    - Cleaning
    NEW BEARING COVER Finding :
    - Mating Part functionally check for compatible
    Recomm :
    - Dimensionally inspect for for mating fitting with
    - Remove High metals
    Action taken
    - Dimensionally and visually inspect
    NO QTY
    1 AISI 1045 44
    2 AISI 1045 44
    3 AISI 1045 44
    4 AISI 1045 8
    5 AISI 1045 8
    7 ID. 80 MM X 2 MM TEBAL SUS 410 2
    8 M 20 X 2 X 15 PANJ ANG SUS 410 2
    9 OD.128 ; ID. 80.5 X 20 MM BRONZE 1
    10 OD.100 ; ID. 80.7 X 20 MM BRONZE 1
    11 OD. 100; ID 80 SPRING RUBBER 2
    12 20 X 14 X 120MM PANJ ANG AISI 1045 1
    3
    4
    5
    6 2 PLC
    NAMA BARANG
    STUD BOLT
    SELF LOCKING NUT
    WASHER
    HEXAGON BOLT
    NUT AND WASHER
    LOCK WASHER
    IMPELLER LOCK NUT
    DISTANCE RING
    SHAFT RING
    LIP SEAL
    KEY
    M20
    MATERIAL
    KEBUTUHAN SPARE PART BALLAS PUMP NO. 1
    UKURAN
    M24X3X 83 MM PANJ ANG
    M24X3
    M24
    M20
    FMP-10/10 // Rev 0 // 08-05-2008 Page 3 of 9

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