Lesson Hydraulic Control Oil Troubleshooting

LESSON
9
LECTURE
HYDRAULIC CONTROL OIL
TROUBLESHOOTING
SUB - OBJECTIVE
At the end of the lesson the Tr!nee "!ll #e #le to de$onstrte n %nderstnd!n& of
H'dr%l!( Control O!l Tro%#leshoot!n&)
*)+ TROUBLESHOOTING
Before checking any of the components given below first perform the following
preliminary inspection:
1. Check the steam chest lift ros an linkage for freeom of movement.
!. Check the stem sie of the throttle valve for proper f"nctioning.
#. $erify that the system has been set"p an calibrate accoring to the latest
rawing information applicable to the "nit to be checke.
*)* AU,ILIARY GOVERNOR
1. Check all orifices an passages for obstr"ction.
!. Check bellow for cracks or leaks.
#. Check iaphragm for cracks or leaks.
%. Check all c"p valves an c"p valve seats for nicks or other amage.
*)- CONTROL BLOC.
Check all orifices an passages for obstr"ction an also check for oil leaks at all
connections.
*)/ GOVERNING AND THROTTLE VALVE SERVO0OTORS
1. Check b"shing for wear an e&cessive clearances.
!. Check relay pl"nger for nicks' wear' bining an e&cessive clearances.
#. Check relay piston for nicks' wear' bining an e&cessive clearances.
%. Check all piston rings for wear or other amage.
()EC*+*C C,UR(E +,R E-.*-EER( /EC01-*C1L /1*-TE-1-CE /,2ULE 1%
TURB*-E LUBE 3 C,-TR,L ,*L LE((,- 4 )1.E 1
*)1 GOVERNING VALVE E0ERGENCY TRI2
Check all valve control eges an seating s"rfaces for amage.
*)3 GOVERNOR I02ELLER AND 0AIN OIL 2U02
1. Check main oil p"mp shaft for r"no"t.
!. Check oil seal ring an governor impeller sleeve for e&cessive wear.
#. Check a5"stable orifice for correct setting.
%. Check air vent holes6 they m"st not be blocke.
*)4 LOAD LI0IT VALVES
1. Check iaphragm for cracks or leakage.
!. Check c"p valve an c"p valve seat for nicks or other amage.
#. *nspect check valve for proper operation.
%. Check friction cl"tch for wear an proper contact.
*)5 0ULTI2LE ORI6ICE AND CHEC. VALVE
Check all orifices for obstr"ction an make s"re that the solenoi valve
pl"ngers are not bining.
*)7 OVERS2EED TRI2 0ECHANIS0
!. Check c"p valve an c"p valve seat for wear or other amage.
#. Check trip valve retainer for wear.
%. Check relay b"shing an trip relay for wear an e&cessive clearance.
7. *nspect overspee trip weight for freeom of movement.
*)9 RELIE6 VALVE AND ORI6ICES
1. Check ashpot piston' c"p valve' an c"p valve seat for wear or other
amage.
!. *nspect an clean filter.
/EC01-*C1L /1*-TE-1-CE /,2ULE 1% ()EC*+*C C,UR(E +,R E-.*-EER(
LE((,- 4 )1.E ! TURB*-E LUBE 3 C,-TR,L ,*L
*)*+ THROTTLE VALVE CONTROLLER
1. *nspect an clean filter.
!. *nspect an clean filter.
#. Check all orifices an passages for obstr"ctions.
%. Check friction cl"tch for wear an proper.
*)** THROTTLE VALVE 2RESSURE REGULATOR
!. Check iaphragm for crack or leaks.
#. Check c"p valve an c"p valve seat for wear or other amage.
%. Check trap spring' Bo"ron t"be' an all b"shings for wear or other amage.
7. *nspect check valve for proper operation.
TURB*-E LUBE 3 C,-TR,L ,*L LE((,- 4 )1.E #
-)+ TROUBLESHOOTING O6 CONTROL OIL SYSTE0
T1BLE 89:91.
*TE/ TR,UBLE )R,B1BLE C1U(E ),((*BLE RE/E2;
T0R,TTLE
$1L$E
$alve oes not open or
close. $alve sl"ggish.
(ticking of stem ca"se by
presence of scale "e to
entertainment of foreign
particles in the steam
Clean valve stem 3 b"shings. Check
clearances between stem 3 b"shings an
between inner 3 o"ter valve pl"g.
*mproper operation of
servomotor.
Check oil p"mp elivery an oil press"re
re<"ire to open the valve.
$alve improperly
seate
=ear of pl"g an>or seat
Replace' if possible' otherwise repair by grining
an lapping.
*f cracks on (tellate seating faces are fo"n'
repair by weling.
.,$ER-*-.
$1L$E(
(ticking of stems Carry9over from boiler
Clean stems an b"shings thoro"ghly.
Check clearances between stems an
b"shings.
2efecting (ealing =ear of pl"gs an>or seats
Replace with spares' if possible' otherwise
repair by grining an lapping.
*n case of istortion of stems' replace.
$ibration of stems
$alves erratic
*nstability of servomotor.
(tem sticking or linkage friction.
Check operation of servo motors by varying the
control oil press"re. *f necessary stop the "nit.
Eliminate mechanical inconveniences.
C,-TR,L
(;(TE/
(pee or loa control
malf"nction
*mproper operation of spee
changer an governor
transformer.
Check mechanical an oil press"re parts.
*nspect orifice pl"gs' check valves' relief c"p
valves an fle&ible parts ?bellows' springs' etc.@
for scale' obstr"ction' etc.
*mproper operation of e&traction
press"re reg"lator.
Check hyra"lic an pne"matic components of
entire system. lapping.
Loa' fre<"ency or e&traction
steam variations.
*f operating in parallel' transfer control from
spee governor to loa limit evice to etermine
whether the tro"ble is "e to malf"nction of the
control evice or slow response or 0) an L)
servomotors.
Uncontrolle spee rise "e to
possible sticking of governing
valve stems or improper seating
of valves.
Clean stem an b"shings thoro"ghly. *nspect
pl"gs or seats for wear or eformation.
LE((,- 4 )1.E % TURB*-E LUBE 3 C,-TR,L ,*L
TABLE 4-7--)
)1RT ,+ U-*T 2E+ECT( +,U-2 RE/E2;
.overnor
.overnor *mpeller Corrosion
2eposits
E&cessive clearance
Eliminate ey c"rrents by gro"ning.
Clean all parts thoro"ghly an check oil characteristics.
(ee A(team T"rbine L"bricationA leaflet.
Replace impeller
Throttle 3 .overning $alves
$alve stems' b"shings'
seats 3 pl"gs (ticking on stems
E&cessive clearance of b"shings
=ear of pl"gs
(core seats
Remove scale' irt or other foreign matter.
Replace
Replace
Cons"lt man"fact"rers
Check stem characteristics for amage to seats an pl"gs.
$alve (ervomotors 3 Control
2evices
2eposits' corrosion' etc.
=ear of internal parts
Clean all internal parts an check oil characteristics
Replace
)rotective 2evices +riction' wear' corrosion.
)resence of foreign matter
Clean all parts an check for free movement.
,il Cooler (cale' obstr"ction' corrosion' etc.
+ail"re of t"bes
Remove an clean water bo&es. Replace Binc plates if
provie. Clean insie of t"bes with wire br"shing
e<"ipment. Check cooling water characteristics.
Replace or pl"g percent allowe ?1C917D@
,il )"mps
.ear Type
Centrif"gal Type
)"mp Bearing 3 B"shings
)itting on teeth
=ear of seal rings
E&cessive clearance
E&cessive clearance
Replace gears' if severely amage' otherwise cons"lt
man"fact"rer.
Check for correct clearance.
Replace p"mp impeller an oil seal rings.
Replace
TURB*-E LUBE 3 C,-TR,L ,*L LE((,- 4 )1.E 7
T#le 4-7-/)
L
U
B
R
*
C
1
T
*
,
-
1bnormal ecrease of
level in reservoir
Leakage at flange connections. Take steps to eliminate leakage
Leakage from oil cooler "e to fail"re
of t"bes
Replace amage t"bes. Check conition of
Bincs.
E&cessive oil leakage
along shaft
2efective sealing of oil seal rings Check raial clearances an 5oint contact
s"rfaces.
Check oil rain passages for obstr"ction
E&cessive b"il9"p of
oil vapors
0igh temperat"re in the oil reservoir Re"ce temperat"re
*ncorrect operation of oil vapor
e&tractor
Check efficiency of oil vapor e&tractor
+oaming ,il change with improper aitives Check oil characteristics. Cons"lt oil
man"fact"rer.
Loss of oil characteristics 1 oil or replace entirely. Cons"lt oil
man"fact"rer.
1ir an>or water infiltration Check oil for presence of water.
=ater contamination =ater leakage from cooler Repair cooler t"bes. )erform water test.
=ater in leakage thro"gh oil seal
rings
Check glans for leakage to atmosphere. This
may be "e to incorrect operation of glan
steam controller or e&cessive seal clearances.
LE((,- 4 )1.E 8 TURB*-E LUBE 3 C,-TR,L ,*L

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