SWM
SWM
SWM
technical excellence. From a modest start in manufacturing material handling equipment namely
ELEVATORS & CONVEYORS in 1951, Elecon graduated to the manufacture of gear boxes
(initially for captive use) in 1963. Today, Elecon's name become synonymous with high quality
gear and material handling equipment in India.
Elecon had set up a separate Gear Division in 1976. This division has a capacity of producing
more than 25,000 gear unit yearly, out of which 90% share for worm speed reduction gear units
and remaining share in helical speed reduction gear unit. The gear units are working
satisfactorily in cement, chemical, plastic, paper, power generation, sugar, textile, thermal plant
industries.
Elecon have a wide range of worm, parallel shaft and right angle helical spiral bevel speed
reduction gear units.
Elecon have many firsts to their credit. In the eighties, they were the first to introduce case-hardened
and ground gear technology in India and the modular design concept for gear manufacture in
India, as a result of which economical mass production and comprehensive maintenance of
component stocks were made possible.
The latest additions to their production line are planetary gear boxes for marine and other
applications which have already been delivered for use on the off-shore patrol vessels of the
Indian Coast Guard. These are very compact, high precision gear boxes, capable of
transmitting up to 23,000 KW of power.
For a forward-looking organisation like Elecon, modernisation is the watchword. That is precisely
why they continuously update their production technology through frequent capital and
infrastructural investments. Elecon have geared themselves for tomorrow by setting up one of
the largest EDP centres in the Indian Engineering Industry. More than 85% of their machinery
is computer controlled, ensuring a high degree of precision in the manufacture, design and
testing of gear components. Apart from a large concentration of computerised numerically
controlled (CNC) machines, they have flexible machining systems, a battery of modern quality
control equipments for checking gear component's various parameters and geometry, on-line
computerised inventory control, production planning and execution programmes. All this has
resulted in Elecon's Gear Division being the most modern in the country a fact that is
unanimously acknowledged throughout the industry. Just as it is acknowledged by clients that
Elecon, despite their stature and focus on modernisation, have not lost sight of their primary
goal - customer satisfaction.
ISO 9001 for Elecon Gear Division
In November 1994, the RW TUV Germany has accredited that Elecon Gear Division Quality
Management System confirms to the internationally accepted ISO 9001 standards. This
certificate covers Quality Assurance in Design and Development, Production, Installation and
Service of mechanical transmission products like Worm, Helical and special gear units, Fluid ,
Geared and Flexible couplings and Accessories.
, 2
1
, 3, 4
4
SWM
(HSFU)
Overdriven
(HSFO)
(HSFV)
(HSSM)
HSSM
SNUCVDM
SIZES
4, 5, 6, 7, 8, 9, 10.5
CVDM
SIZES
12, 14, 17
RATIO
Min. 5 : 1 to Max, 70 : 1
SNU-CVDM/CVDM
SNUCTU
SIZES
4, 5, 6, 7, 8, 9, 10.5
CTU
SIZES
12, 14, 17
RATIO
Min. 5 : 1 to Max. 70 : 1
Power Capacity
350 KW
SNU-CTU/CTU
GENERAL
Elecon single reduction gear units are the result of
many years of experience. Completely re-designed gear
case with liberal ribbing increases heat dissipating area,
streamlined sump carrying more oil and larger capacity
of fan enhance the thermal rating of the gearbox. All
this means that the continuous load carrying capacity is
increased without substantial rise in temperature.
WHEEL SHAFT
The wheel shaft is made of high tensile carbon steel.
It is of large diameter to carry the torsional as well as
bending loads which may be induced by overhung drives.
LUBRICATION
DESIGN STANDARDS
Wherever applicable, British as well as Indian standards
are used. Worm conforms to casehardening alloy steel,
worm wheel conforms to phosphor-bronze PB2-C as
per British Standard B.S. 1400, while gear case
conforms to C. I. grade FG 220 and for heavy duty FG
250, Indian Standard I.S. 210.
For very low input speed below 50 rpm. and heavy loads
in sizes larger than 14" size forced lubrication is required.
In such cases Elecon must be consulted.
GEAR CASE
COOLING
Air cooling is effected by means of standard polypropylene or metal fans which direct a continuous flow of
air over the ribbed surface of the gear unit. The fan is
designed to operate in both direction of rotation, and is
so arranged in conjunction with the ribbing on the gear
unit as to allow maximum heat dissipation.
WORM/WORM WHEEL
HOLDBACK
POWER RATINGS
The ratings indicated in the catalogue holds good for 12
hours of continuous running under uniform load being
driven by electric motor. They give minimum gear life of
26,000 hours, subject to limitation of maximum oil
temperature of 100oC under full load, 20oC ambient.
OVERLOADS
BEARINGS
Super
Identical double
input shaft extensions.
Driven Machine
Type of Load
Reciprocating
Screw
Food Industry
Beef slicer
Cereal cooker
Laundry machines
Washers, tumblers
Line shaft
Mills
Hammers
Ball kilns, pebbles
Rod tumbling barrels
Cement kilns
Dryers and coolers
Mixers
Concrete mixers
Sugar industry
Cane knives
Crushers
Mills
Oil industry
Chillers
Rotary kilns
Paper mill
Bleacher conveyor press, winder
Calendars, agitators, beater and pulper
Pumps
Centrifugal
Reciprocating (three or more cylinders)
Gear, lobe type
Rubber & plastic industry
Crackers
Fixing mills
Laboratory equipment
Refiners
Sheeters
Tubers and strainers
Warming mills
Tyre and Tube press
Sand Mullers
Screens
Air washing
Rotary-stone / gravel
Textile industry
Batches
Calendars
Dyeing machinery
Spinners
Washers
Winders
Wire-drawing, Flattening machine
Wire Winding machine
U
M
M
U
M
U
U
M
U
M
U
U
H
M
U
M
M
H
U
M
M
M
*
H
M
U
M
U
U
U
*
U
M
M
U
H
*
*
M
M
U
Type of Load
H
M
M
U
M
M
H
M
H
M
M
M
M *
M *
H *
M
M
M
U
M
U
H
H
M
M
M
M
M
M
M
*
*
*
*
*
*
*
U
M
M
M
M
M
M
M
M
M
ENQUIRY
1.
2.
3.
4.
5.
6.
7.
8.
9.
Duration of
service
hrs per day
0.80
1.00
1.25
1.00
1.25
1.50
1.50
1.75
2.00
Multi-cylinder
internal,
combustion
engine
Under : 3
3 to 10
Over 10 to 24
1.00
1.25
1.50
1.25
1.50
1.75
1.75
2.00
2.25
1.25
1.50
1.75
1.50
1.75
2.00
2.00
2.25
2.50
10
20
30
40
50
60
Factor
0.87
1.00
1.16
1.35
1.62
1.97
If the ambient temperature is other than 20C, divide the catalogue thermal rating by the factor from
Table No. 3
8
EXAMPLE - 1
Worm reduction gear having input (worm) above the wheel required for belt conveyor where non-uniform
material is fed on conveyor belt, operating for 8 hours per day. Speed required at conveyor shaft is 50
rpm. The gear unit is driven directly using coupling by 7.5 KW, 1500 rpm electric motor.
SOLUTION
STEP : 1
Ratio required
Input speed
1500
Output speed
STEP : 2
= 30:1
50
Belt conveyor
Non uniform fed
Moderate shock (M)
Input power
=
=
=
Motor Power x Fm
7.5 x 1.25
9.375 KW
From catalogue
6 Ratio - 30:1
Input Power
12.2 KW
Ratio required
STEP : 2
Input speed
Output speed
Nearest standard ratio available is 50:1
1500
29
= 51.7:1
Driven m/c
Type of Load
STEP : 4
30 x 1.5 = 45 KW
9550 x 45
= 14818.96 Nm
Equivalent output torque (Mechanical) =
29
From catalogue.
Refer rating at input speed 1500 rpm, Ratio - 50:1
Gear unit size 14, ratio 50:1 having output torque (Mechanical) = 16457.4 Nm
Input power (Mechanical) = 62 KW
From Table No. 3 Thermal service factor (Ft) = 1.16
For an ambient temp. of 30C
Equivalent output power (Thermal)
=
=
30 KW x 1.16
34.8 KW
9550 x 34.8
29
= 11460 Nm.
STEP : 5
From catalogue, rating at input 1500 rpm Ratio - 50:1, for 14 size
Output torque (Thermal) = 10486.9 Nm, which is less than calculated equivalent
Output torque (Thermal) = 11460 Nm
Higher gear unit size 17 SFU, Ratio - 50:1 is to be selected where at input 1500 rpm
Where, Output torque (Mechanical) = 29064 Nm and
Input power (Mechanical) = 110 KW
Required Input power
= Calculated equivalent output torque (Mech.) x Rated power (Mech.)
Rated output torque (Mech.) x Fm
=
14818.96 x 110
= 37.39 KW
29064 x 1.5
Nearest standard motor having 37 KW at 1500 rpm can be selected for the
application.
EXAMPLE - 3
Worm reduction gear (underdriven type) required to drive a clay-working machine for continuous 10
hours/day. The power required at clay-working machine is 5 KW at 50 rpm, ambient temperature is
40C. Also suggest an electric motor power at 1500 rpm to drive the gear unit.
SOLUTION :
STEP : 1
Ratio required =
STEP : 2
Input speed
Output speed
1500
50
= 30:1
STEP : 4
9550 x 6.75
= 1289.25 Nm
50
From catalogue, Refer rating at Input speed 1500 rpm, Ratio - 30:1
Gear unfit size 6 SNU-U, Ratio 50:1 having
Input power
= 12.2 KW
= 5.88 KW
1980.7 x 1.35
Suggest nearest standard A.C. electric motor having 7.5 KW at 1500 rpm to drive
gear unit size 6 SNU-U, Ratio 30:1.
10
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
300
7.5
200
10
150
15
100
20
75
25
60
30
50
40
37.5
50
30
60
25
70
21.4
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
300
7.5
200
10
150
15
100
20
75
25
60
30
50
40
37.5
50
30
60
25
70
21.4
SIZE OF UNIT
CAPACITY
15
8
1.46
44.2
1.3
54.6
1.2
69.5
1.14
90.36
0.8
86.6
0.7
79.1
0.6
85.6
0.45
88
0.34
70.4
0.3
58.5
0.26
58.1
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
13
4
2
56.6
1.45
61
1.3
74.5
1.2
96.3
0.83
88.8
0.72
90
0.63
91.5
0.5
94.3
0.36
78
0.31
75.8
0.27
74
2 1
4
3.8
112.5
3
127
2.8
146
1.9
154.2
1.62
161
1.44
176.5
1.3
186.2
0.97
177.9
0.72
160.4
0.55
140.7
0.43
124.7
2
2.9
83.1
2.2
92.4
1.75
97
1.6
122.2
1.5
149
1.3
155.1
1.15
160.3
0.8
146.7
0.65
145
0.45
110
0.4
107
3
8
231.8
6.86
294.8
5.75
325.8
4.13
347.1
3.78
404.3
3.15
411.1
2.75
430.7
2.27
439.4
1.82
423
1.6
434
1.3
406.1
SIZE OF UNIT
CAPACITY
1
2
12.5
362.1
8
343.8
7
392.2
6
492.8
4.6
503.7
4
547.5
3.6
550
2.8
549.1
2.1
508
1.8
515.7
1.13
462.3
14.1
420.1
10
444.1
8.5
503.3
7
568.2
6.1
652.8
5
684.4
4.5
747.8
3.8
754.8
3
764
2.6
739.9
2.3
759.5
23.5
710.6
18.2
820
16.5
966.5
12
986
11.5
1205.2
9
1218.3
7.5
1217.6
5.8
1168
5
1257.4
4.2
1171.2
3.6
1124.6
41
1253
27
1211.9
24
1444
21.5
1827.4
16.2
1836.8
13
1810.5
12.2
1980.7
10.4
2118.8
8.5
2088.4
7
2032.2
5.8
1811.8
55
1646.6
43.2
1935
33.1
1952.3
30
2580
25.8
2814
20
2706
17
2760
15
3132.4
13
3228
11
3193.5
8.5
2769.1
72
2177.4
58
2603
46
2753
40
3514.4
31.2
3496.1
28
3788.2
23
3778
20
4278.4
17
4437.5
14
4011
11.3
3782
82.4
2491.2
63.4
2933.2
74.5
4506
56
5027
48
5447.3
42
6061.5
40
6876
32
7253
27
7220
22
6597
19
6868
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
The Ratings are based on service factor of 1, continuously transmitted for 12 hours/day with normal overload of 100% momentarily for 15 seconds, 40% for 30 minutes, 25% for 2 hours.
See Page No. 9 for actual service factor to nature of load and duration of operation.
Ratios and output speeds are nominal. Exact ratios are listed on Page No. 30
Higher rating can be obtained by using SYNTHETIC OIL, details on Page No. 32
11
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
200
7.5
133
10
100
15
66.7
20
50
25
40
30
33.4
40
25
50
20
60
16.7
70
14.3
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
200
7.5
133
10
100
15
66.7
20
50
25
40
30
33.4
40
25
50
20
60
16.7
70
14.3
SIZE OF UNIT
CAPACITY
5
8
1.17
55.9
0.95
58
0.85
72.4
0.82
103.3
0.7
107
0.6
114.6
0.54
112.7
0.42
112.3
0.3
70.2
0.24
67.25
0.2
65.5
3
4
1.3
54.6
0.98
60.5
0.9
70.5
0.85
96.1
0.8
119.2
0.72
123.8
0.6
121.8
0.54
136.1
0.4
122.2
0.31
113.5
0.22
88.2
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
2.8
119
1.95
122.8
1.57
137.9
1.5
195.4
1.45
213.3
1.18
210.71
0.85
177.4
0.73
189.6
0.6
182.8
0.39
127.1
0.33
127.8
1
4
3
129.6
2.4
155
1.65
141.8
1.6
208.5
1.55
236.8
1.3
232.8
1.21
256
0.82
216.1
0.73
226.6
0.49
161.2
0.39
148.5
6.1
262.1
5.23
338
4.58
389.3
3.84
483.8
2.8
470.6
2.33
472.8
2
468.9
1.88
574.5
1.45
498.5
1.26
490
1.12
486.2
SIZE OF UNIT
CAPACITY
3
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
1
2
10.56
451.8
6.86
438.4
6.6
554.7
5
615.7
4.3
698.1
3.15
601.7
2.9
646.8
2.5
716.3
1.8
601.6
1.43
547.9
1.21
484.8
12.2
553.4
9.04
610.2
7.8
692.8
6.5
856.2
6.2
1065.8
5
1026.6
4.2
1008.8
3.72
1122.6
2.6
918.7
2.22
939.4
2.16
980.9
22.2
1022.9
17
1147.4
14.59
1295.8
9.3
1225
8.8
1462.3
7.1
1440.9
6.2
1524.6
4.9
1516.2
4.2
1544.2
3.6
1482.3
3.13
1463.2
32.23
1462
25
1687.4
22.4
2010.8
16.5
2197.1
13
2185
10.2
2094.3
9
2187.4
7.8
2383.7
6.6
2426.7
5.4
2254.3
4.6
2089
46.5
2087.2
37
2497.4
28.24
2481.2
24.2
3187.7
17.5
2874.6
15.6
3203.1
14.23
3417.8
11
3445.6
9.6
3529.7
8.2
3423.1
6.9
3317.8
59.1
2717.6
47.46
3254.5
38.5
3492.9
29.5
3928.1
24.2
3882.6
21
4412.1
18.8
4569.1
14.5
4542
13
4966
11
4717.8
8.88
4210.5
64.4
2912
54.1
3682.1
48.5
4400
37.3
4966
30.8
5471
27
5673
23.2
5722
20
6417
15.4
5956.3
13.1
5993
10.1
5961.2
The Ratings are based on service factor of 1, continuously transmitted for 12 hours/day with normal overload of 100% momentarily for 15 seconds, 40% for 30 minutes, 25% for 2 hours.
See Page No. 9 for actual service factor to nature of load and duration of operation.
Ratios and output speeds are nominal. Exact ratios are listed on Page No. 30
Higher rating can be obtained by using SYNTHETIC OIL, details on Page No. 32
12
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
150
7.5
100
10
75
15
50
20
37.5
25
30
30
25
40
18.8
50
15
60
12.5
70
10.7
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
150
7.5
100
10
75
15
50
20
37.5
25
30
30
25
40
18.8
50
15
60
12.5
70
10.7
SIZE OF UNIT
CAPACITY
5
8
0.98
54.7
0.77
60.5
0.58
60.6
0.52
72.5
0.45
78.6
0.38
78.6
0.36
82.5
0.32
89.4
0.24
79.5
0.2
79.5
0.16
75.7
3
4
1.14
63.5
0.8
63.4
0.65
67.9
0.53
81
0.48
95.4
0.42
97.6
0.38
101.6
0.36
124.4
0.28
94.5
0.23
87.9
0.18
88.4
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
1
4
2.1
117.3
1.45
123.9
1.24
137.4
0.93
151
0.86
170.8
0.75
181.5
0.6
176.5
0.45
160
0.39
168.8
0.31
154
0.26
150.8
1.8
110.6
1.34
110.1
1.12
119.8
0.85
128.3
0.76
151
0.56
139.1
0.48
135.7
0.4
138.2
0.32
138.5
0.28
139.1
0.2
108.9
3
4.04
234.1
3.5
310.9
3.21
372
2.16
350.7
1.85
391
1.7
432.9
1.5
435.5
1.4
526.3
1.28
570.5
1.12
564.8
0.87
520.3
SIZE OF UNIT
CAPACITY
1
2
7.15
409.7
5.83
478.8
5.52
611.5
4.1
673.5
3.5
737.1
2.8
739.8
2.3
682.3
1.77
660.9
1.47
627.1
1.27
628.2
1.12
599.8
10.47
619.9
8.1
707.1
6.3
722
5.2
795
3.7
782.8
3.11
760.3
2.75
772.1
2.14
751.2
1.81
790.5
1.73
867.1
1.46
831.4
17
1014.2
15.1
1333.9
11.59
1338.5
8
1333.7
6.44
1387.5
5.5
1267.6
4.8
1420.3
3.7
1336.5
3.17
1374.4
2.92
1470.2
2.58
1538.2
24.03
1442.7
21.45
1911.2
16.91
1916.4
13.13
2221.9
10
2181
7.82
2078.6
7.4
2252.5
5.75
2234.5
5.15
2347.6
4.21
2196.8
3.61
2255.4
32.61
1964.1
29.18
2600
23.17
2723.14
18.02
3118.3
13.5
2993.5
12.1
3270.2
11.33
3492.7
8.33
3228.6
8
3739.3
7
3632.1
5.5
3475.5
42.91
2592.6
39.48
3544.1
30.04
3538.2
24.15
4202.1
18
4001.7
16.31
4449.6
14.08
4335.1
10.6
4122.2
9.44
4501.6
8.66
4518.9
7
4572
45.48
2753.7
42.91
3864.3
36.04
4295.4
28.3
4884.4
23.2
5180.8
19.74
5423
17
5374.4
13.3
5371.1
11
5253.3
10
5737.5
8.4
5585.4
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
The Ratings are based on service factor of 1, continuously transmitted for 12 hours/day with normal overload of 100% momentarily for 15 seconds, 40% for 30 minutes, 25% for 2 hours.
See Page No. 9 for actual service factor to nature of load and duration of operation.
Ratios and output speeds are nominal. Exact ratios are listed on Page No. 30
Higher rating can be obtained by using SYNTHETIC OIL, details on Page No. 32
13
OUTPUT
SPEED
R.P.M.
100
7.5
66.7
10
50
15
33.3
20
25
25
20
30
16.6
40
12.5
50
10
60
8.33
70
7.14
GEAR
RATIO
OUTPUT
SPEED
R.P.M.
100
7.5
66.7
10
50
15
33.3
20
25
25
20
30
16.6
40
12.5
50
10
60
8.33
70
7.14
SIZE OF UNIT
CAPACITY
5
1
8
0.72
61.9
0.61
81.2
0.47
73.3
0.41
85.8
0.32
89.2
0.3
100.3
0.27
101
0.23
98.4
0.19
96.8
0.17
98.8
0.13
88.7
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
3
1
4
0.86
74.3
0.88
85.1
0.5
80.2
0.44
102.2
0.35
107.3
0.33
113.5
0.3
117.4
0.27
115.5
0.21
108.3
0.19
111.1
0.16
106.4
1
4
1.52
132.1
1.16
144.5
0.98
161.6
0.74
179.2
0.62
189.5
0.49
175.5
0.42
176.4
0.37
192.2
0.3
180
0.25
172
0.2
155.2
1.4
120.3
0.95
114.3
0.85
133.1
0.68
156
0.51
156
0.43
173
0.36
175
0.33
164
0.25
153
0.21
149.2
0.16
124.1
3
3.46
300.7
3.65
388.7
2.6
442
1.9
468.6
1.36
431.2
1.23
469.9
1.15
502.8
0.93
525.8
0.85
592.6
0.7
561.8
0.65
599.9
SIZE OF UNIT
CAPACITY
1
2
6.1
524.3
4.2
511.2
3.52
567.4
2.8
669.7
2.2
687
1.75
651.8
1.66
802.2
1.35
835.4
1.1
787.8
0.93
778.3
0.8
792
3
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
INPUT POWER KW
OUTPUT TORQUE Nm
7.65
674
5.5
722.4
4.6
790
3.72
925.8
3.1
1005.4
2.5
981.3
2
935.4
1.6
951
1.43
1002.4
1.27
975.5
1.1
978.4
12.36
1086
10
1315.8
8.67
1488.7
6
1507.4
5.2
1696.4
4.6
1838.5
3.8
1748.9
3.1
1807.1
2.58
1747
2.12
1487.5
1.8
1555.3
16.8
1476.1
14.4
1882.4
12.6
2158.7
9.7
2439.7
7.55
2468.8
6.6
2644.1
5.8
2652.7
4.8
2801.7
4
2765.7
3.2
2557.1
2.85
2470.2
24.2
2103.1
21.5
2792.1
6.7
2806
13.4
3381.8
10.5
3425.4
9.4
3779.3
8
3649.7
6.8
3979.5
6.6
4027.6
5.15
4097.6
4.14
3593.8
31.34
2723.6
28.65
3765.7
23.3
4125.4
18.12
4413.3
13.3
4476
12.1
5032.4
10.65
5158.9
8.67
5067.3
7.5
5386.2
6.25
5015.8
5.55
4973.6
40
3476.2
33
4309.1
28
4813.2
24
6125.8
17.5
6009.8
14.5
6120.6
13
6491.7
9.78
6194.2
8.7
6480.6
7.5
6577.8
6.6
6444.2
The Ratings are based on service factor of 1, continuously transmitted for 12 hours/day with normal overload of 100% momentarily for 15 seconds, 40% for 30 minutes, 25% for 2 hours.
See Page No. 9 for actual service factor to nature of load and duration of operation.
Ratios and output speeds are nominal. Exact ratios are listed on Page No. 30
Higher rating can be obtained by using SYNTHETIC OIL, details on Page No. 32
14
3
1 /4 SWM-U-71
108
90
95
230
140
160
57
12
110
70
45
44.45
22 k6
18.5
OUTPUT SHAFT
KEYWAY DETAIL
11
114
92
142
116
3
1 /4 SWM-O-71
95
90
108
230
140
160
57
44.45
45
OUTPUT SHAFT
KEYWAY DETAIL
70
22 k6
110
18.5
12
11
92
114
116
142
Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
15
1
2 /4 SWM-U-80
136
240
21
70
166
200
57.15
134
85
25 k6
119
14
11
105
135
105
152
1
2 /4 SWM-O-80
136
21
240
166
134
200
70
57.15
60
85
25 k6
119
11
105
14
105
132
152
3 SWM-U
33
160
Q
10
75
160
192
20
140
180
14
COUPLING
Key & Keyways as per IS 2048. Shaft limits upto 58dia.-k6 and above 58 dia.-m6
16
AC
AD
102
76.2
M12
105
38 k6
136
3 SWM-O
102
76.2
38 k6
75
33
10
160
AD
175
70
105
M12
160
192
14
140
180
O/L
O/R
DIMENSIONS
MOTOR KW @
O/D
MOTOR FRAME
SIZE
1500
1000
750
AC
AD
3 SWM-U-80K
80-K
0.55
0.37
0.20
208
250
230
156
122
3 SWM-O-80K
3 SWM-U-80N
80-N
0.75
0.55
0.25
280
250
230
156
122
3 SWM-O-80N
3 SWM-U-90S
90-S
1.10
0.75
0.37
218
250
240
476
133
3 SWM-O-90S
3 SWM-U-90L
90-L
1.50
1.10
0.55
218
250
265
176
133
3 SWM-O-90L
3 SWM-U-100L
100-L
2.20
1.50
1.10
228
250
298
212
146
3 SWM-O-100L
3 SWM-U-112S
112-S
3.70
2.20
1.50
228
250
318
234
170
3 SWM-O-112S
GEAR SIZE
GEAR SIZE
4 SWM-U
FILLER PLUG
AC
25
108
101.6
M16
AD
115
45 k6
39.5
14
225
215
90
160
200
180
250
18
4 SWM-O
215
39.5
225
AC
14
45 k6
101.6 108
90
AD
FILLER PLUG
25
40
M16
18
180
250
200
240
DIMENSIONS
MOTOR KW @
MOTOR FRAME
SIZE
1500
1000
750
AC
AD
4 SWM-U-80K
80-K
0.55
0.37
0.20
273
250
230
156
122
4 SWM-U-80N
80-N
0.75
0.55
0.25
273
250
230
156
122
4 SWM-O-80N
4 SWM-U-90S
90-S
1.10
0.75
0.37
283
250
240
176
133
4 SWM-O-90S
4 SWM-U-90L
90-L
1.50
1.10
0.55
283
250
265
176
133
4 SWM-O-90L
4 SWM-U-100L
100-L
2.20
1.50
1.10
293
250
298
212
146
4 SWM-O-100L
4 SWM-U-112M
112-M
3.70
2.20
1.50
293
250
318
234
170
4 SWM-O-112M
4 SWM-U-132S
132-S
5.50
3.70
2.20
313
300
360
274
189
4 SWM-O-132S
4 SWM-U-132M
132-M
7.50
5.50
3.00
313
300
398
274
189
4 SWM-O-132M
4 SWM-U-160M
160-M
11.00
7.50
5.50
347
350
472
335
233
4 SWM-O-160M
GEAR SIZE
GEAR SIZE
4 SWM-O-80K
Dimensions 'AC' and 'Q' are Subject to change as per motor make. Key & Keyways as per IS 2048. Shaft limits up to 58dia.-k6 and above 58 dia.-m6
17
SIZE OF
UNIT
7.5
10
15
20
25
30
40
50
60
70
1 5/8
5.25
7.33
10.5
14.5
20
25
30
40
50
60
70
1 /4
5.20
7.33
9.66
14.5
21
26
29
40
50
60
70
7.5
9.5
15
19
25
30
40
50
61
70
2 1/4
4.8
14.5
21
24
29
39
50
60
70
4.83
7.25
14.5
20
25
30
40
50
60
70
10.5
9.67
3.54
4.83
7.25
9.66
14.5
20
25
30
40
50
59
70
4.83
7.24
9.67
14.5
19.5
25
30
40
50
60
71
4.83
7.25
9.67
14.5
19.5
25
30
40
50
60
71
4.86
7.25
9.67
14.5
19.5
25
30
40
50
60
70
5.14
7.25
9.67
14.67
19.5
24.5
30
40
50
60
71
5.14
7.20
9.75
14.67
19.5
24.5
30
40
50
60
71
5.14
7.20
9.75
14.67
19.5
24.5
30
40
50
60
71
10.5
5.14
7.33
9.75
14.67
19.5
24.5
29.5
40
50
60
70
12
4.9
7.43
9.8
14.67
20.5
24.5
29.5
40
50
60
70
14
5.1
7.57
9.8
14.67
20.33
24.5
30.5
39
49
61
69
17
5.1
7.37
9.83
14.75
19.66
25.5
29.5
40
49
60
71
OVERHUNG LOADS :
Whenever a sprocket, gear, sheave or pulley is mounted on the output shaft, a
calculation should be made to determine the overhung load in Newtons on the shaft,
using the formula :
KW x 9550 x K
P
=
N x R
Where, P
= equivalent overhung load in Newtons
KW = power carried by shaft in Kilo Watts
N
= r.p.m. of the shaft
R
= pitch radius of sprocket, pinion, sheave or pulley in meter
K
= factor
Overhung Member
K Factor
Sprocket
Spur Pinion
V-belt Sheave
Flat Belt Pulley
1.00
1.25
1.50
2.00
Maximum permissible overhung loads (Newtons) at centre of wheel shaft extention at 1500 r.p.m. Input Speed.
SIZE OF UNIT
BEARING NEAR
RATIO
SHAFT EXTENTION
STD TRB
STD TRB+CRB
STD TRB
7.5
STD TRB+CRB
STD TRB
10
1 5/8
1 3/4
3080
3108
3102
3102
3080
3058
2
4840
4785
4708
2 1/4
15
STD TRB+CRB
STD TRB
20
STD TRB+CRB
STD TRB
25
2970
3047
4565
30
STD TRB+CRB
STD TRB
40
STD TRB+CRB
STD TRB
50
STD TRB
STD TRB+CRB
STD TRB
70
STD TRB+CRB
=
=
2915
4400
10.5
12
14
34654
15818
15900
16800 19800
22310
15800 20963
22230
24225
24335 29865
34650
50000
5449
6600 11400
15090 16910
18900
19363
20010 22820
27000
40500
9981
10351 13300
17600 24280
23450
26035
27110 33340
36650
54975
6151
7150 11120
16000 17636
19350
22335
22860 26325
32909
49363
10769
11088 15593
19500 25450
25630
31400
32000 33495
46636
69954
99000
7176
8272 10100
16620 17834
22300
24090
24000 28300
33050
50875
63594
32800
33000 41000
55120
87089
130633
23800
26840 27715
33000
52080
65100
4400
7877
4422
9680 10252
15300 18014
23000
12841* 15400* 17481* 22800* 27220* 27980* 34600* 44825* 44815* 57674*
2860
3135
4235
17
12180 13636
4950 10454
8367
4345
9295 10468
15545 18443
22250
24604
28600 28900
32636
55000
92000* 138000*
65270
78824
12734* 16375* 17481* 24700* 27280* 29423* 35988* 47300* 48800* 57004* 117068* 151025*
2723
2750
4043
8848
4378
9130 11061
15000 19816
21386
25520
30800 29120
32800
67980
81576
13165* 16500* 17914* 24400* 27468* 32373* 37769* 51150* 51200* 57800* 127545* 172185*
2695
2723
4059
9874
4428
10450 12194
16618 22170
24035
29675
34650 35325
31325
76726
88071
14244* 17688* 18990* 25575* 30411* 37769* 41760* 52495* 52015* 63272* 140745* 182968*
2778
2640
4180
4565
10468
10780 13165
17805 24133
25506
31078
36740 33325
32080
83450
100148
14838* 18832* 20126* 27366* 34335* 39710* 43812* 53000* 53800* 63305* 154935* 185922*
2893
2873
4312
4758
11762
11110 13813
18830 25133
26880
32481
31195 31800
34650
85535
102642
16133* 20075* 20880* 29136* 37572* 42516* 45646* 53120* 54000* 67630* 138050* 179465*
3025
3060
4928
5148
14028
13695 14513
19747 26389
29234
34100
35320 30300
41580
86310
103572
18345* 20350* 21474* 30269* 38357* 43066* 47696* 54000* 57475* 70950* 143484* 186530*
10351 11720
4829
STD TRB+CRB
60
9216
4796
STD TRB+CRB
STD TRB
3.54
4857
4851
STD TRB+CRB
STD TRB
18
Gear Size
1 1/4
2 1/4
GEAR TYPE NET GR. NET GR. NET GR. NET GR.
3.54
10.5
GR. NET GR. NET GR. NET GR. NET GR. NET GR.
8.5
8 10.5 12
23
14
25
32
60
40
65
65
SNU-O
8.5
8 10.5 12
23
14
25
32
60
40
65
72 102 105 135 165 204 195 265 237 305 336 400 480 600
SNU-V
7.3
8.5 11.5 14
24
15
25
37
67
43
68
73 103 105 135 166 205 200 270 250 315 348 430 481 610
SNU-SM
28
16
28
35
65
41
66
64
15
SNU
SNU-U
SNU-O
SNU-V
95
SNU-U
95
125 152 190 180 230 220 270 319 385 460 585
80 110 140 157 170 200 270 252 316 330 415 465 590
2.5
9.5
11
16
21
3.8
5.1
13.5
18
19
41
45
3.5
4.0
5.7
8.5
18
20
25
26
APPROXIMATE OIL CAPACITY FOR SNU-SM GEAR UNIT FOR DIFFERENT MOUNTING POSITIONS IN LITRES
A
B
C
D/E
SFU
SFO
SFV
10
18
19
41
45
2.5
2.5
9.5
11
16
21
2.5
2.5
4.7
8.8
18
20
25
26
3.5
11.6
19
20
25
26
12
14
17
580
885
1260
900
1140
1700
25
36
60
660
940
1380
920
1180
1800
27
38
95
660
870
1575
845
1120
2000
29
43
106
780
1280
940
1540
24
28
22
25
26
28
D/E
23
30
SSM
Approx. Oil Capacity
in ltrs.
For Diff. Mounting
Positions
*
*
*
*
Size 1 5/8 to 3 under 'FILL and FORGET' concept. i.e., Factory filled synthetic lubricant for lifetime lubrication
For higher sizes 3.54 to 17 first filling of oil is not supplied with the gear unit.
First change of oil should be made after 500 hrs. of operation.
Subsequent oil change must be made after every 3000 hours of operation. The interval should not exceed
12 months.
19
RECOMMENDED LUBRICANTS
MINERAL OIL :
Brand
Grade
International Brands
British Petroleum
CS 320 or GR-XP320
Castrol
Caltex
Meropa 320
Esso Petroleum
Fuchs
Shell Co.
Indian Brands
Bharat Petroleum
Cabol 320
Castrol
Gulf
Hindustan Petroleum
Indian Oil
Veedol
Avalon 320
II
Grade
Castrol
EPL 2
Indian Oil
SERVOGEM EP 2
Brand
Grade
Castrol
Tribol 800-220
Fuchs
Renolin PG 220
Special Note : Synthetic Lubricants must not be mixed with any other type of oil. The gear unit must be flushed
while changing to or from this lubricant.
20
B Breather plug
D Drain plug
21
2.
Base Frame
Fabricated steel base frames are also supplied when requires.
3.
Steel Gearcases
ELECON gear unit can be supplied with cast or fabricated steel cases for heavy duty application when
loadings on the housings are in excess of the capacities of standard cast iron cases.
4.
Wormwheel construction
Standard worm wheel comprise phosphourous bronze rims continuous welded to cast iron centres, where
the duties demand rims are welded to steel centres.
5.
22
ELECON gear units will operate safety provided that they are selected, installed, used
and maintained property. As with any equipment consists of rotating swhafts and
transmitting power, adequate guarding is necessary to elimiate the possibility of physical contact with rotating shafts or coupling.
Potential Hazards
The following points should be noted and brought to attention to the persons involved
in the installation, use and maintenance of equipment.
1.
For lifting of gearunit eye-bolts or lifting points (on larger units) should be used.
2.
Check the grade and quantity of lubrication before commissioning. Read and carry out all instructions on
lubricant plate and in the installation and maintenance manual literature.
3.
Installation must be performed in accordance with the manufacturer's instruction and be undertaken by
suitably qualified personnel.
4.
Ensure the proper maintenance of gearboxes in operation. USE ONLY ELECON SPARES FOR GEARBOXES.
5.
The oil level should be examined periodically, if required the oil should be filled again.
6.
The operating speeds, transmitting powers, generated torques or the external loads must not exceed the
design values.
7.
The driving and the driven equipment must be correctly selected to ensure that the complete installation of
the machinery will perform satisfactorily e.g. avoiding system critical speeds, system torsional vibration etc.
As improvement in designing are continuously being made, the details and dimensions are subject to alteration
without notice.
23
CORPORATE OFFICE
Elecon Engineering Company Ltd.
Anand Sojitra Road, Vallabh Vidyanagar - 388120, Gujarat, India.
Phone : 91-2692-31170, 31070, 31120, Fax : 91-2692-36559
E-mail: Gear division : bjbabaria@mhe.elecon.com
MHE division : jnshah@gear.elecon.com
SINGAPORE OFFICE
AUSTRALIA OFFICE
MARKETING AGENT
EMTICI Engineering Ltd.,
Phone : +91-2692-30168, 31082, 31419, 31125
Fax : +91-2692-36508
E-Mail : sales_emtici@emtici.elecon.com
EAST ZONE
WEST ZONE
SOUTH ZONE
CALCUTTA
Phone : +91-33-4761861, 4760876,
4760904, 4760926
Fax :
+91-33-4761831
E-Mail : sales@calemtici.elecon.com
AHMEDABAD
Ph. No. : +91-79-6406683,84,85,86
Fax No. : +91-79-6401363
E-mail : sales@ahdemtici.elecon.com
CHENNAI
Phone : +91-44-4349237, 4349497,
4349643, 4322455
Fax :
+91-44-4349643
E-mail : sales@cheemtici.elecon.com
ASANSOL
Phone : +91-341-205901, 202038, 211726
Fax :
+91-341-202038
E-Mail : sales@asnemtici.elecon.com
MUMBAI
Phone : +91-22-2821315, 2820725,
2821365, 2870792, 2815693
BANGALORE
Phone : +91-80-2260219, 2281834, 2250082
Fax :
+91-80-2281834
E-Mail : sales@blremtici.elecon.com
DHANBAD
Phone : +91-326-306283, 302320
Fax :
+91-326-302320
E-Mail : sales@dhnemtici.elecon.com
JAMSHEDPUR
Phone : +91-657-428138, 435382
Fax :
+91-657-428015
E-Mail : sales@jsremtici.elecon.com
CENTRAL ZONE
NAGPUR
Phone : +91-712-540771, 531601
Fax :
+91-712-531450
E-Mail : sales@ngpemtici.elecon.com
Fax :
E-Mail :
+91-22-2870791
sales@bomemtici.elecon.com
PUNE
Phone :
Fax:
Email :
+91-20-4330646
+91-20-4330646
sales@puneemtici.elecon.com
SECUNDERABAD
Phone : +91-40-7844748, 7845250, 7846984
Fax :
+91-40-7848317
E-Mail : sales@secemtici.elecon.com
NORTH ZONE
VALLABH VIDYANAGAR
Phone : +91-2692-30168, 31082,
31419, 31125
Fax :
+91-2692-36508
E-Mail : sales_emtici@emtici.elecon.com
NEW DELHI
Phone : +91-11-3414339,
3414341, 3414069, 3414634
Fax :
+91-11-3709046
E-Mail : sales@delemtici.elecon.com
VADODARA
Phone : +91-265-750739,750740,
Fax :
+91-265-750739
E-Mail : bmjoshi@brd.emtici.elecon.com
BILASPUR
Phone : +91-7752-47347, 28922, 24122
Fax :
+91-7752-23188
E-Mail : sales@bspemtici.elecon.com