Omv en
Omv en
OIL-MATIC
1. GENERAL INFORMATION
Figure 1
Thermal Fluid Heaters series OILMATIC, type OMV, with ladder and
platform.
Figure 2
Thermal Fluid Heater OIL-MATIC OMV
AIR
FUEL
OIL OUTLET
BURNER FLAME
OIL INLET
EXHAUST GAS
1
2
3
4
OIL-MATIC coil
Heaters body
Upper cover
Burner
5
6
7
8
2. TECHNICAL HIGHLIGHTS
At first glance, thermal fluid heaters of different equipment producers may appear the same. Deeply analyzing their characteristics it is clear that OIL-MATIC OMV has outstanding technical features. OIL-MATIC OMV heaters can be used with a
wide range of thermal fluids (both minerals and synthetics) and are available in a wide range of sizes, from 0,2 MW up to
5.8 MW.
Thanks to its easy design OIL-MATIC OMV series has found a large and successful application in many heating processes.
OMV Design
OMV design consists in a well proportioned heating surfaces dimensioning, where both the sections, radiant and
convective, are designed according to recent up-to-date
design formulas, taking into consideration of several
critical process data such as heat flow density, specific
thermal load per unit, max. recommended bulk and max.
film temperature.
Depending on the thermal output, OMV heaters employ up
to 4 concentric coils, containing up to 7 pipes in parallel
(see Figure 3); the extended convective section ensures
a higher exploiting of the hot gases, a gradual heat exchange rate
and reduced thermal stresses in the whole structure.
Figure 3.
OIL-MATIC OMV seamless spiral heating coils
Thanks to our innovative design, the OMV range also ensures :
Longer fluid life cycle
High safety margin during operation with thermal fluid temperature close to the maximum recommended bulk temperature.
Reduced carbon coating and carbon sooty formation at the film layer.
Uniform thermal fluid circulation velocity in each coil.
An innovative and reliable design of tube suspension ensures a free thermal expansion.
Thanks to the correct combination between wide surfaces (radiant and convective) and different fluid speed and flows,
OMV ensures lower heat flow if compared with other design, with evident benefits in terms of lower tube wall and fluid
film temperatures.
Figure 4
Heat exchange in the oil pipes depending on oil speed
2. TECHNICAL HIGHLIGHTS
Moreover higher flow velocity in the coils enables to
control the fluid itself with simpler control devices,
which are not recommended on heaters with lower
flow circulation speed, for the same thermal degradation prevention reasons.
Reduced Fluid Degradation Rate
The reduced fluid degradation rate is achieved
thanks to the homogeneous heat flow. On the contrary, single or dual coil heater design (or fluid flow
connected in parallel arrangements) are characterised by a wide unbalanced condition between
the inner and outer coil where the difference in
temperature both film and bulk can be over 35C
from the set point with a consequent reduced safety
margin.
In OMV Heaters circulates only thermal fluids in
liquid phase
This condition allows a balanced heat transfer rate
between the sections in order to ensure:
High fluid velocity in radiation section.
Figure 6
Reduced fluid degradation rate.
Degradation rate vs Operating temperature
Maximum exploiting of the flue gases and high
heat transfer rate also in the convection section.
Gradual fluid temperature increases in radiation section and in countercurrent to the gases in order to avoid any thermal
shock.
Figure 7
Thermal oil heater series OIL-MATIC, type OMV, horizontal version
3. COMPETITIVE ADVANTAGES
Easy maintenance.
The upper cover facilitates inspection and
cleaning of the combustion chamber and
the internal parts of the steam generator.
Figure 8
Thermal Fluid Heater OIL-MATIC OMV, with
operators control panel
Figure 9
Thermal Fluid Heater OIL-MATIC OMV coils
OMV
2000
OMV
2500
OMV
3000
OMV
4000
OMV
5000
Mcal/h
200
300
400
600
800
1000
1250
1500
2000
2500
3000
4000
5000
5,8
MW
0,2
0,3
0,5
0,7
0,9
1,2
1,5
1,7
2,3
2,9
3,5
4,7
87
87
87
87
88
88
88
88
88
88
88
88
88
87,5
87,5
87,5
87,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
350
350
350
350
350
350
350
350
350
350
350
350
350
bar
1,0
1,0
0,6
1,3
1,1
1,4
0,7
1,1
0,8
1,5
1,5
2,0
2,0
30
30
30
30
30
33
40
40
40
40
40
50
50
Lenght
mm
1250
1400
1620
1620
1880
1880
2020
2020
2120
2420
2470
2635
2800
Width
mm
1200
1300
1380
1380
1600
1600
1790
1790
1950
2140
2330
2665
3000
Height
mm
2050
2050
2450
2710
3350
3350
3420
3420
4000
4350
4600
5360
6120
N1
DN
50
65
80
80
100
100
125
125
125
150
150
150
200
N2
DN
50
65
80
80
100
100
125
125
125
150
150
150
200
N3
DN
20
20
20
20
25
25
25
25
25
25
25
25
25
N4
DN/PN
3/4"
1"
1"
1"1/2
1"1/2
2"
2"
2"
50/16
50/16
50/16
80/16
100/16
N6
DN/PN
1/2
1/2
1/2
1/2
3/4
3/4
11/2
11/2
11/2
2 1/2
2 1/2
N5
Stack diameter
mm
164
220
314
314
400
400
400
400
400
470
470
535
600
75
96
165
165
418
418
670
670
1070
1083
1530
2250
2970
1,1
1,4
1,6
1,7
2,7
2,7
3,3
3,3
4,4
5,7
7,2
10,6
14
stages
1 stage
2 stages
2 stages or modulating
modulating
stages
1 stage
2 stages
2 stages or modulating
modulating
stages
1 stage
2 stages
50
50
50
50
100
100
100
100
100
150
150
300
300
mbar
Nm3/h
27,0
40,6
54,1
81,1
107,0
133,7
167,1
200,5
267,4
334,2
401,1
534,8
668,4
Nm3/h
20,2
30,3
40,3
60,5
79,8
99,7
124,6
149,6
199,4
249,3
299,1
398,8
498,5
l/h
22,5
33,8
45,1
67,6
89,1
111,4
139,3
167,1
222,8
278,5
334,2
445,6
557,0
l/h
16,8
25,2
33,6
50,4
66,5
83,1
103,9
124,6
166,2
207,7
249,3
332,3
415,4
kg/h
23,7
35,5
47,4
71,1
93,7
117,2
146,4
175,7
234,3
292,9
351,5
468,6
585,8
kg/h
17,7
26,5
35,3
53,0
69,9
87,4
109,2
131,1
174,7
218,4
262,1
349,5
436,8
2 stages or modulating
modulating
FUEL CONSUMPTION***
kcal/kg
9700
kca l/Nm3
8500
kcal/kg
10200
KW
4,2
6,0
6,0
9,6
19,4
20,9
20,9
31,6
31,6
35,7
35,7
47,6
59,5
KW
0,4
0,5
0,7
1,5
1,5
2,2
4,6
4,6
10,2
15,3
15,3
20,4
25,5
m3/h
20
20
25
40
60
60
65
75
105
125
150
165
205
40
40
40
40
40
40
40
40
40
45
45
50
50
KW
5,5
5,5
5,5
7,5
11
11
11
15
15
22
22
22
30
Power consumption
KW
2,3
2,3
2,8
4,5
6,8
6,8
7,4
8,5
11,9
16,0
19,2
20,5
25,5
Pump head
10
Figure 10
OIL-MATIC OMV overall dimensions, vertical version
L
11
THERMAL FLUID HEATER SERIES OIL-MATIC, TYPE OMV HORIZONTAL VERSION MODELS
OMV OMV OMV OMV OMV OMV OMV OMV OMV OMV
Unit
200
300
400
600
800 1000 1250 1500 2000 2500
Thermal capacity
OMV
3000
OMV
4000
OMV
5000
Mcal/h
200
300
400
600
800
1000
1250
1500
2000
2500
3000
4000
5000
MW
0,2
0,3
0,5
0,7
0,9
1,2
1,5
1,7
2,3
2,9
3,5
4,7
5,8
87
87
87
87
88
88
88
88
88
88
88
88
88
87,5
87,5
87,5
87,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
88,5
350
350
350
350
350
350
350
350
350
350
350
350
350
bar
1,0
1,0
0,6
1,3
1,1
1,4
0,7
1,1
0,8
1,5
1,5
2,0
2,0
30
30
30
30
30
33
40
40
40
40
40
50
50
Lenght
mm
2050
2050
2450
2710
3350
3350
3420
3420
4000
4350
4600
5360
6120
Width
mm
1450
1450
1740
1740
1900
1900
2150
2150
2350
2490
2750
2875
3000
Height
mm
1390
1390
1390
1390
1680
1680
1810
1810
1960
2330
2380
2590
2800
N1
DN
50
65
80
80
100
100
125
125
125
150
150
150
200
N2
DN
50
65
80
80
100
100
125
125
125
150
150
150
200
N3
DN
20
20
20
20
25
25
25
25
25
25
25
25
25
N4
DN/PN
3/4"
1"
1"
1"1/2
1"1/2
2"
2"
2"
50/16
50/16
50/16
80/16
100/16
N6
DN/PN
1/2
1/2
1/2
1/2
3/4
3/4
11/2
11/2
11/2
2 1/2
2 1/2
N5
Stack diameter
mm
164
220
314
314
400
400
400
400
400
470
470
535
600
75
96
165
165
418
418
670
670
1070
1083
1530
2250
2970
1,2
1,5
1,7
1,8
2,8
2,8
3,4
3,4
4,5
5,8
7,3
10,7
14
stages
1 stage
2 stages
2 stages or modulating
modulating
stages
1 stage
2 stages
2 stages or modulating
modulating
stages
1 stage
2 stages
2 stages or modulating
modulating
FUEL CONSUMPTION***
Min. gas pressure
mbar
50
50
50
50
100
100
100
100
100
150
150
300
300
Nm3/h
Nm3/h
27,0
40,6
54,1
81,1
107,0
133,7
167,1
200,5
267,4
334,2
401,1
534,8
668,4
20,2
30,3
40,3
60,5
79,8
99,7
124,6
149,6
199,4
249,3
299,1
398,8
498,5
l/h
22,5
33,8
45,1
67,6
89,1
111,4
139,3
167,1
222,8
278,5
334,2
445,6
557,0
l/h
16,8
25,2
33,6
50,4
66,5
83,1
103,9
124,6
166,2
207,7
249,3
332,3
415,4
kg/h
23,7
35,5
47,4
71,1
93,7
117,2
146,4
175,7
234,3
292,9
351,5
468,6
585,8
kg/h
17,7
26,5
35,3
53,0
69,9
87,4
109,2
131,1
174,7
218,4
262,1
349,5
436,8
kcal/kg
kca
9700
l
Nm3
8500
kcal/kg
10200
KW
4,2
6,0
6,0
9,6
19,4
20,9
20,9
31,6
31,6
35,7
35,7
47,6
59,5
KW
0,4
0,5
0,7
1,5
1,5
2,2
4,6
4,6
10,2
15,3
15,3
20,4
25,5
20
20
25
40
60
60
65
75
105
125
150
165
205
40
40
40
40
40
40
40
40
40
45
45
50
50
KW
5,5
5,5
5,5
7,5
11
11
11
15
15
22
22
22
30
12consumption
Power
KW
2,3
2,3
2,8
4,5
6,8
6,8
7,4
8,5
11,9
16,0
19,2
20,5
25,5
Flow rate
Pump head
Figure 11
OIL-MATIC OMV overall dimensions, horizontal version.
W
13
OMV PA
800
OMV PA
1000
Mcal/h
800
1000
1250
1500
2000
2500
3000
4000
5000
MW
0,9
1,2
1,5
1,7
2,3
2,9
3,5
4,7
5,8
Thermal capacity
92
92
92
92
92
92
92
92
92
92,5
92,5
92,5
92,5
92,5
92,5
92,5
92,5
92,5
350
350
350
350
350
350
350
350
350
bar
1,1
1,4
0,7
1,1
0,8
1,5
1,5
2,0
2,0
30
33
40
40
40
40
40
50
50
Lenght
mm
3250
3250
3600
3600
3800
4500
4600
5400
5400
Width
mm
1600
1600
1750
1750
1950
2150
2550
2950
2950
Height
mm
3250
3450
3500
3500
3600
4000
4200
5300
6100
N1
DN
100
100
125
125
125
150
150
150
200
N2
DN
100
100
125
125
125
150
150
150
200
N3
DN
25
25
25
25
25
25
25
25
25
N4
DN/PN
1"1/2
2"
2"
2"
50/16
50/16
50/16
80/16
100/16
N6
DN/PN
3/4
3/4
11/2
11/2
11/2
2 1/2
2 1/2
N5
Stack diameter
mm
400
400
400
400
400
470
470
535
600
418
418
670
670
1070
1083
1530
2250
2970
3,7
3,7
4,8
4,8
5,9
7,8
9,4
15
20
stages
stages
stages
modulating
***
FUEL CONSUMPTION****
Min. gas pressure
mbar
100
100
100
100
100
150
150
300
300
Nm3/h
Nm3/h
102,3
127,9
159,8
191,8
255,8
319,7
383,6
511,5
639,4
76,3
95,4
119,2
143,1
190,8
238,5
286,2
381,6
476,9
l/h
85,3
106,6
133,2
159,8
213,1
266,4
319,7
426,3
532,8
l/h
63,6
79,5
99,4
119,2
159,0
198,7
238,5
318,0
397,5
kg/h
89,6
112,1
140,1
168,1
224,1
280,1
336,2
448,2
560,3
kg/h
66,9
83,6
104,5
125,4
167,2
209,0
250,8
334,4
417,9
kcal/kg
9700
kca l/Nm3
8500
kcal/kg
10200
KW
19,4
20,9
20,9
31,6
31,6
35,7
35,7
47,6
59,5
KW
1,5
2,2
4,6
4,6
10,2
15,3
15,3
20,4
25,5
60
60
65
75
105
125
150
165
205
40
40
40
40
40
45
45
50
50
KW
11
11
11
15
15
22
22
22
30
Power consumption
KW
6,8
6,8
7,4
8,5
11,9
16,0
19,2
20,5
25,5
Flow rate
Pump head
14
Figure 12
OIL-MATIC OMV PA with air preheater overall dimensions.
L
* Efficiency calculated at thermal oil temperature 250 C
*** For technical reason we recommend natural gas burner. For other fuel please refer to technical office.
**** Fuel consumption calculated at thermal oil temperature 250 C
***** heavy fuel oil max viscosity considered is 7E at 50C, please ask for higher viscosities.
****** Typical application thermal oil circulation pump data; Bono Energia technical office will propose the
most suitable solution according to customers needs and plants characteristics (lenght of the thermal
circuit, oil pressure drop in the system)
15
91
90
Efficiency %
89
88
87
86
85
84
Figure 13 The coefficient of performance (COP) of the thermal fluid heater OIL-MATIC (from model OMV 800), crossed with
the load. The maximum efficiency with the three reference temperatures is reached at 75% of the load.
95
94
Efficiency %
93
92
91
90
89
88
Figure 14 The coefficient of performance (COP) of the thermal fluid heater OIL-MATIC (from model OMV 800)equipped with
an air preheater (PA), crossed with the load. The maximum efficiency with the three reference temperatures is reached at
75% of the load.
16
Figure 15
Figure 16
17
18
P1
Loading Pump
P2
P3
T1
U1
Utilities
V1
Figure 17
A P&ID sample for an oil circuit containing an
OIL-MATIC heater, a single wall oil storage tank,
an atmospheric expansion tank, a circuit loading
pump and two oil circulation pumps.
Modifications or other deviations from standard
are available upon demand.
SUPPLY LIMIT
CANNON BONO
CUSTOMER
Level Indicator
LSLL
INSTRUMENTATION SYMBOLS
Motor
PDSL
PDAL
PI
Pressure Indicator
QE
Electrical Panel
TAH
TAHH
TE
Temperature Element
TI
Temperature Indicator
TIC
TISL
TLH
TSH
TSHH
TV
Temperature Valve
19
20
P1
Loading Pump
P2
P3
T1
U1
Utilities
V1
Figure 18
A P&ID sample for an oil circuit containing
an OIL-MATIC heater, a double wall oil
storage tank, a pressurized expansion
tank, a circuit loading pump and an oil
circulation pump.
Modifications or other deviations from
standard are available upon demand.
SUPPLY LIMIT
LAL
LI
Level Indicator
LSLL
Motor
INSTRUMENTATION SYMBOLS
PAL
PDSL
PDAL
PI
Pressure Indicator
PSHH
PSL
PSV
QE
Electrical Panel
TAH
TAHH
TE
Temperature Element
TI
Temperature Indicator
TIC
TISL
TLH
TSH
TSHH
TV
Temperature Valve
CANNON BONO
CUSTOMER
21
U11
Strainer
Figure 19
Natural gas combustion modulating system P&ID.
The data processing schemes are standardized to the
entire OIL-MATIC OMV range; further measurements
and modifications are available on-demand.
BE
Flame scanner
BSL
BV
BZ
Electrical igniter
FV
Flow valve
Motor
PDSL
PDAL
PI
Pressure indicator
PSH
PSL
VSP
SUPPLY LIMIT
INSTRUMENTATION SYMBOLS
Burner
CANNON BONO
Flexible Joint
Autocleaner Strainer
22
CUSTOMER
*$6/($.$*(
7(67
23
P10
U10
Figure 20
Fuel oil combustion modulating system P&ID
(may be heavy fuel oil or diesel oil).
The data processing schemes are standardized
to the entire OIL-MATIC OMV range; further
measurements and modifications are available
on-demand.
BE
Flame scanner
BSL
BV
BZ
Electrical igniter
FC
Frequency controller
FV
Flow valve
Motor
PI
Pressure indicator
TAL
TSL
TIC
TE
Thermoelement
Burner
Autocleaner strainer
24
SUPPLY LIMIT
CANNON BONO
CUSTOMER
INSTRUMENTATION SYMBOLS
AND IDENTIFICATION ISA S-5.1
25
5. P&ID - MODULATING BURNING SYSTEM, DUAL FUEL (NATURAL GAS + LIQUID FUEL)
P10
U10
U11
Strainer
Figure 21
Natural gas + liquid fuel oil dual fuel modulating
combustion system P&ID.
The data processing schemes are standardized
to the entire OIL-MATIC OMV range; further
measurements and modifications are available
on-demand.
BE
Flame scanner
BSL
BV
BZ
Electrical igniter
FC
Frequency controller
FV
Flow valve
Motor
Autocleaner strainer
Flexible Joint
PDSL
PDAL
PI
Pressure indicator
PSH
PSL
TAL
TSL
TIC
TE
Thermoelement
VSP
26
SUPPLY LIMIT
CANNON BONO
CUSTOMER
INSTRUMENTATION SYMBOLS
AND IDENTIFICATION ISA S-5.1
27
5
2
4
1
28
7
5
Chimney
Gear Pump
29
This section is dedicated to the equipment that is part of the thermal oil circuit. Having a high-profile knowhow in the technology of the thermal fluid heaters, Bono Energia technical office can easily recommend
and offer the best solution according to the customers needs.
A thermal oil system, besides one or more thermal oil heater, usually comprise:
A thermal oil storage tank; it can be installed above ground with a storage basin or underground (a
double-wall construction is required with the second option). The design volume is usually 1.5 times
the total volume of oil in the plant. The tank must be assembled as required by the applicable standards, being especially careful to prevent fire outbreaks. If possible, it is preferable that the point of
installation be below the minimum level of the plant, so that the thermal oil is drained spontaneously.
Its possible to drain the thermal oil when its temperature is lower than the one projected for the tank
(usually room temperature);
An expansion vessel to absorb fluid dilation: its capacity is usually about 1/3 of the total fluid contained
in the plant. The expansion vessel can be either atmospheric or pressurized. The expansion vessel
must be positioned so that the minimum pressure required by the suction pump inlet is guaranteed
(NPSHr). The connecting line between the expansion vessel and the oil circuit must not be stoppable.
The expansion vessel (and the connecting line) usually do not need to be insulated, because the temperature of the oil must be contained as much as possible in order to prevent oxidization of the thermal
fluid when it comes into contact with the air. The atmosphere in contact with the oil can for this purpose be made inert with nitrogen, for this reason the vessel should be located in a safe area;
A thermal fluid transfer pump (reversible) that can load and unload the plant;
One or more user machines equipped with their own regulator and valve to adjust user heat capacity,
to ensure oil circulation within the heater even if a heat request is missing; user heat capacity should
be regulated in order to have the same thermal oil flow rate through the heater. A three-way valve can
be used for this purpose. The valve can be a diverter or mixer-diverter valve.
One or more circulation pumps which must be sized so as to ensure the flow of thermal oil required by
the heater. The prevalence must overcome all frictions of the heater, valves, line, and connected utilities. Oil flow rate to the heater must in all operating conditions not be less than the one decided in the
order, so as to ensure the oil lasts and that the heater is preserved intact and cracking is prevented.
The electric circuit of the circulation pump is usually connected to the burners circuit so that if the
motor trips, the burner is automatically disabled. Heaters control panel is capable of managing the
motor trip signal, even if circulation pumps are not supplied by Bono Energia.
30
OIL-MATIC OMV thermal oil gear pump overall dimensions and connections. Thermal oil gear pump selection depends
on the total amount of oil in the circuit; Bono Energia technical office will propose the most suitable solution according to
customers needs and plants characteristics (lenght of the thermal circuit, oil pressure drop in the system)
PO 60
PO 100
PO 150
PO 250
PO 300
Lenght
mm
324
334
369
385
426
Width
mm
136
136
153
153
171
Height
mm
177
177
195
195
216
DN/PN
3/4
3/4
3/4
DN/PN
3/4
3/4
3/4
Capacity
l/h
600
1000
1500
2000
3000
Pump thrust
Motor power
kW
1,1
1,5
25
0,37
0,55
0,75
31
Figure 24
OIL-MATIC OMV thermal oil circulation pump
skid overall dimensions and connections.
THERMAL OIL CIRCULATION PUMP SKID DIMENSIONS AND CONNECTIONS (ONE PUMP SKID)
Unit
OMV
2000
OMV
2500
OMV
3000
OMV
4000
OMV
5000
2000
2000
2450
2450
2550
2700
2700
3100
3100
Width
mm
400
400
400
500
500
500
600
600
600
600
600
600
600
Height
mm
1400
1400
1600
1600
1800
1800
1900
1900
2200
2550
2550
3000
3000
Base
200
Antivibration Joints
Strainers
32
1500
OMV
1500
mm
1500
OMV
1250
Lenght
1400
OMV
1000
1400
OMV
800
DN
65
65
80
80
100
100
125
125
125
150
150
200
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
DN
65
65
80
80
100
100
125
125
125
150
150
200
200
16
PN
16
16
16
16
16
16
16
16
16
16
16
16
DN
20
20
20
20
25
25
25
25
25
25
25
25
25
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
Figure 25
OIL-MATIC OMV thermal oil circulation pump
skid overall dimensions and connections.
THERMAL OIL CIRCULATION PUMP SKID DIMENSIONS AND CONNECTIONS (TWO PUMPS)
Unit
OMV
800
OMV
1000
OMV
1250
OMV
1500
OMV
2000
OMV
2500
OMV
3000
OMV
4000
OMV
5000
Lenght
mm
1400
1400
1500
1500
2000
2000
2450
2450
2550
2700
2700
3100
3100
Width
mm
1050
1050
1050
1300
1300
1300
1600
1600
1600
1600
1600
1600
1600
Height
mm
1650
1650
1850
1900
2100
2100
2300
2300
2600
2950
2950
3400
3400
Base
200
Vent connection
Antivibration Joints
Strainers
DN
65
65
80
80
100
100
125
125
125
150
150
200
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
DN
65
65
80
80
100
100
125
125
125
150
150
200
200
16
PN
16
16
16
16
16
16
16
16
16
16
16
16
DN
65
65
65
65
65
65
65
65
65
65
65
65
65
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
DN
15
15
15
15
15
15
15
15
15
15
15
15
15
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
DN
20
20
20
20
25
25
25
25
25
25
25
25
25
PN
16
16
16
16
16
16
16
16
16
16
16
16
16
33
VEO
ATM 300
VEO
ATM 600
VEO
ATM 1000
VEO
ATM 1500
VEO
ATM 2000
VEO
ATM 3000
VEO
ATM 4000
VEO
ATM 5000
VEO
ATM 6000
Nominal capacity
liters
300
600
1000
1500
2000
3000
4000
5000
6000
Diameter
mm
600
800
900
1100
1270
1500
1500
1600
1800
Shell height
mm
1000
1050
1500
1500
1500
1500
2000
2260
3020
Total height
mm
1660
1800
2200
2200
2200
2310
2810
3030
3800
mm
400
400
400
400
400
400
400
450
450
B) Overflow
DN
32
50
50
50
50
50
65
65
65
F) Tank vent
DN
15
25
25
25
25
25
25
25
25
G) Expansion
DN
32
50
50
50
50
50
65
65
65
DN
25
40
40
40
40
40
40
40
40
I) Local Drain
DN
15
15
15
15
15
15
15
15
15
DN
25
25
25
25
25
25
25
25
25
Figure 26
Atmospheric expansion
tank, vertical version
34
VEO
P 300
VEO
P 600
VEO
P 1000
VEO
P 1500
VEO
P 2000
VEO
P 3000
VEO
P 4000
VEO
P 5000
VEO
P 6000
Nominal capacity
liters
300
600
1000
1500
2000
3000
4000
5000
6000
Diameter
mm
550
800
800
950
1100
1250
1400
1600
1700
Shell height
mm
1050
1050
1500
1700
1700
2000
2000
2000
2500
Total height
mm
1600
1900
2100
2700
2700
3200
3700
4200
4700
mm
400
400
400
400
400
400
400
400
400
F) Tank vent
DN
15
25
25
25
25
25
25
25
25
G) Expansion
DN
32
50
50
50
50
50
65
65
65
H) Total Drain
DN
25
40
40
40
40
40
40
40
40
I) Local Drain
DN
15
15
15
15
15
15
15
15
15
DN
25
25
25
25
25
25
25
25
25
DN
15
15
15
15
15
15
15
15
15
inches
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
Figure 27
Pressurized expansion
tank, vertical version
35
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
1000
2000
4000
5000
6000
8000
10000
12000
15000
20000
liters
1000
2000
4000
5000
6000
8000
10000
12000
15000
20000
L) Length
mm
1500
1800
2050
2500
3500
4050
4000
4200
5000
5000
Tank diameter ()
mm
1100
1300
1600
1600
1600
1600
1900
1900
2200
2350
A) Overflow
DN
32
40
40
50
50
50
50
65
65
65
B) Vent ()
inch
C) Inlet ()
inch
D) Pump suction ()
inch
F) Drain ()
inch
Wall thickness
mm
Empty weight
Kg
450
770
960
1090
1230
1640
2290
2430
3390
3850
DIAMETER
Figure 28
Dual wall storage tank
36
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
VEO
1000
2000
4000
5000
6000
8000
10000
12000
15000
20000
liters
1000
2000
4000
5000
6000
8000
10000
12000
15000
20000
L) Length
mm
1500
1800
2050
2500
3500
4050
4000
4200
5000
5000
Tank diameter ()
mm
1100
1500
1600
1600
1600
1600
1900
1900
2200
2350
A) Overflow
DN
32
40
40
40
50
50
50
65
65
65
B) Vent ()
inch
C) Inlet ()
inch
D) Pump suction
DN
25
32
32
32
40
40
40
50
50
50
F) Drain
DN
15
15
15
15
20
20
20
20
20
20
Wall thickness
mm
Empty weight
Kg
220
410
550
580
650
810
1250
1350
1630
1790
mm
650
900
1100
1100
1100
1100
1300
1300
1400
1500
mm
800
950
1100
1300
1800
2100
2100
2150
2600
2600
mm
100
160
160
200
200
200
200
200
200
200
DIAMETER
Saddle dimensions
Figure 29
Single wall storage tank
37
8. INSTALLATION
GENERAL COMMENTS
To operate at its best, the Generator must be installed correctly and must be operated and checked in accordance with the instructions provided in the manual
The Generator is supplied as a completely operational monoblock unit.
The Generator must be installed upon a rigid level base, preferably on a concrete slab, in a place that gives
personnel adequate access to the equipment.
Good ventilation is essential to supply a quantity of air sufficient for combustion and a suitable temperature
for the normal functioning of the electrical devices (the temperature must not exceed 35-40C).
The premises housing the boiler must have at least two entrances for air that are always open. One entrance
must be as close as possible to the fan.
The height of the boiler room must be sufficient to allow personnel to gain access to the burner.
CHIMNEY
The chimney pipe must not have a diameter that is smaller than that of the boiler exit connection and its height
must conform to the provisions in force.
In every case throttling or localized flow resistance must be avoided as this may inhibit the proper functioning
of the Generator.
OIL PIPING
Make the connections between the generator outlet, the installation delivery and the return pipes to the intake
connection of the circulation pump. Install a filter in front of the circulation pump to hold back any impurities.
The diameter of the pipes must not be less than that of the boiler connection; to limit flow resistance there
must not be any narrowing of the pipes nor must there be any corners.
In order to limit heat loss along the pipes we recommend covering them with an insulating material.
The oil pipe connection is supplied with a flange. In the designing stage the manufacturer did not
provide for any load on these connections.
Accordingly, any type of mechanical strain due to the weight of the pipes or expansion stress must
be avoided. If this is not possible an expansion joint and/or suitably sized supports must be provided.
ELECTRICAL CONNECTIONS
Always refer to the enclosed wiring diagram.
Check that the tension and the frequency correspond to that indicated in the enclosed wiring diagram.
The customer is responsible for the connection and installation of the power cable. The electrical installation must be carried out in a workmanlike manner in accordance with EN 60204.
Always install a differential magnetothermic switch of adequate amperage upstream of the power line.
Table 8
Typical characteristics of a suitable mineral fluid to be used in our OMV series.
Characteristic
Unit
300
-10
Viscosity at 40C
cSt
20
220
Kg/dm3
0,86
Kg/dm3
0,68
KJ/Kg K
2,0
KJ/Kg K
2,8
mbar
80
Vapor pressure
Table 9
Mineral fluids brands and types.
Supplier Brand
Oil type
PETRO-CANADA
CALFLO
ESSO
ESSOTHERM 500
AGIP
ALARIA 3
BP
TRANSCAL LT-N
MOBIL
MOBILTHERM 605
SHELL
THERMIA B
40
Table 10
Typical characteristics of a suitable synthetic fluid to be used in our OMV series.
Unit
Value of suggested
synthetic oil (liquid phase)
345
400
-32
+12
Viscosity at 40C
cSt
29,64
2,48
170
110
Kg/dm3
1,008
1,064
Kg/dm3
0,808
0,818
KJ/Kg K
1,560
1,540
KJ/Kg K
2,570
2,314
kPa
2,23
24,00
kPa
30
239
Characteristic
Table 11
Synthetic fluids brands and types.
Supplier Brand
Oil type
SOLUTIA
DOW
DOWTHERM Q
DOW
SYLTHERM 800
DOW
DOWTHERM A
41
Spiral coil tubular screen on the upper furnace (from OMV 800)
Carbon steel heater shell containing the coils
Removable cover for inspection
Flanged connection for stack with counterflange included
REFRACTORIES
INSULATION AND
EXTERNAL LAGGING
BASE
Refractory material
Insulation of the external casing in mineral wool panels
Stainless steel external lagging
Base frame made with iron bars
VALVES AND
ACCESSORIES
BURNING SYSTEM
- Monoblock (with
integrated air fan)
- Dual block (with
separated air fan)
Cycle programming panel for burner ignition and flame control (safety automatic device)
BURNING CONTROL
AND SAFETY
EQUIPMENT
ELECTRIC PANEL
Control auxiliary section, ignition and flame control panel, alarms and shut-down logic, alarm horn contacts, auxiliaries
protection fuses
Burner START/STOP switch/indicator, alarms acknowledgement with lamps
Alarm panel (from model OMV 800)
N.2 Thermoelements for inlet/outlet thermal fluid temperature detection
Heater inlet thermal fluid indicator (digital electronic type)
ELECTRIC WIRING
42
With flexible conduits and tight terminal fittings for high mechanical resistance and water proof sealing
* dual fuel burning systems are available (NG + HFO, NG + DO) and include the burning system equipment above listed for each fuel type.
Electrical inverter
N. 4 Pressure indicators
N. 4 Antivibration connection (for antivibration joints and for press. indicators)
N. 2 Magneto-thermal swiches for motor pump control (star-triangle connection from 18,5 kW)
Piping and fittings
Body of the tank
Set of saddles
Set of flange connections
Body of the tank
Manometer
Pump suction check valve
Set of flanged connections
Body of the tank
Level indicator
Inspection hole
Low level switch
Temperature indicator
Set of flanged connections
Body of the tank
Level indicator
Inspection hole
43
This section is dedicated to special executions of OIL-MATIC OMV thermal fluid heaters, showing few examples of the great
variety of solutions that BONO can provide
to the customer. These are clear examples of the attention paid to the customers needs and the high level of quality
standards and customization of the design
and production of industrial steam boilers
by BONO ENERGIA.
Figure 30
Thermal oil heater OIL-MATIC OMV
equipped with two circulation pumps,
installed in the same skid. This heater is equipped with air preheater to
achieve thermal efficiency up to 92%.
Figure 31
View of an OIL-MATIC OMV customized electrical panel. This boiler was highly customized, with an
explosion-proof construction, according to ATEX Directive. Another
peculiar aspect of the boiler is the
fuel burnt, which is hydrogen sulphide ( H2S )
44
Figure 32
In this special execution, three circulation pumps are installed on a single
skid. This is a special execution available for special projects, in this case
two pumps plus are installed with a reserve one, whose use can be splitted for
two boilers
Figure 33
Three OIL-MATIC OMV thermal oil
heaters. These heaters field of application is Oil & Gas; the fuel burnt
is a combination of diesel oil and hydrogen sulphite, another example of
our expertise and know-how in combustion technologies, which ensures
highly customized solutions.
45
Figure 34
A P&ID sample for two OIL-MATIC heaters, an oil storage tank, an expansion tank, a
circuit loading pump and three circulation pumps. In this application A P&ID sample
for two OIL-MATIC heaters, an oil storage tank, an expansion tank, a circuit loading
pump and three circulation pumps. In this application In this application there are
two independent thermal oil circuits, with different T. Moreover in this customized
solution the circuits have two different flow rates, thus guarateeing each consumers
request.This P&ID was designed for a highly customized project and represents an
indicative solution, please ask for available modifications.
SUPPLY LIMIT
INSTRUMENTATION SYMBOLS
OPTION
CANNON BONO
46
CUSTOMER
LI
Level Indicator
TE
Temperature Element
H1
Motor
TIC
H2
PDSL
TISL
L1
Chimney
PDAL
TLH
P1-P2-P3
P4
PI
Pressure Indicator
TSH
P5
QE
Electric
TSHH
TV
Temperature Valve
T1
TAH
U1
Utilities
TAHH
V1
47
STEAM BOILERS
UNI-MATIC UM
FLASH COIL STEAM GENERATORS
Applications: food & beverage, textile industry,
plastics and rubber industry, woodworking,
laundries
Steam production: from 0.3 to 3 t/h
Pressure: up to 12 bar
STEAM-MATIC SM and SG
FIRE TUBE STEAM BOILERS
Applications: pulp and paper industry, food &
beverage, district heating, plastics and rubber
industry, chemicals and petrochemical industry,
textile
Steam production: from 1 to 25 t/h
Pressure: from 12 to 30 bar
CLAJTUB CTD
WATER TUBE STEAM BOILERS
Applications: chemical processes, refinery,
petrochemical industry, power generation
utilities, sugar refineries
Steam production: up to 180 t/h
Pressure: up to 80 bar
Temperature: up to 480 C
UNI-MATIC UM
STEAM-MATIC SG
HRSG
HEAT RECOVERY STEAM GENERATORS
Applications: paper mill, chemical and
pharmaceutical, district heating, cogeneration,
textile
Steam production: up to 40 MW
From gas turbine: from 3 to 15 MW (el.),
from engine: from 3 to 20 MW (el.)
CLAJTUB CTD
CLAJTUB CT
48
OIL-MATIC OMV
OIL-MATIC HTH
HIGH TEMPERATURE THERMAL FLUID
HEATERS
Applications: district heating, oil & gas, others
Thermal capacity: from 2 to 35 MW
Temperature: up to 400 C
OIL-MATIC OMP
SM-ASA, SG-ASA
FIRE TUBE SUPERHEATED WATER BOILERS
Applications: district heating and others
Thermal capacity: from 0.7 to 17 MW
Temperature: over 100 C
CTH
49
DISCLAIMER: All the data presented in this technical book are indicative and subject of changing due to
product customization and innovation processes.
They must be considered by the user only at the first stage of product selection; CANNON BONO declines
any responsibility for wrong usage of mentioned data and invites the user to contact our commercial
department for further details.