Boiler Annex
Boiler Annex
-1-
Type
Atmospheric Fluidised
Bed Combustion
Steam Parameters:
Maximum continuous rating (MCR) *
Pressure at outlet of main steam stop
valve and NRV
Temperature at superheater outlet
Temperature control range
No of boilers
Unit
TPH
Ata
C
% MCR
No
o
65
80
515 5
60-110
2
Feed water
Source
27
102
Boiler shall be capable of operating with an output of 10% above the MCR for a
period of 30 minutes, once in every 8 hours. This peaking requirement should
not affect the circulation ratio of the system.
Note :
*
The specified maximum continuous rating shall be the gross output at main
steam stop valve excluding any auxiliary steam requirement of the boiler.
Vendor shall specify the quality of water required at the inlet of deaerator
(DM water)
-2-
Main Fuel
Imported Coal
2.2
Proportion on MCR %
Imported coal
2.3
100
Feeding Arrangement
-3-
2.4
Typical characteristics of fuel proposed for the boilers are given below in detail
Imported Coal
Carbon
30-50
Sulphur ADB
0.7-0. 9
Moisture(ARB)
10-20
Ash ADB
8-20
GCV
kcal/kg
5800- 6500
3.0
-4-
Fuel Feeders
On line O2 analyser
Higher size fuel transport line, castings & PA Fan with Motor
2 nos water cooled bed ash cooler as against 6 nos air cooled bed ash cooler
-5-
SA213 T22 material for radiant superheater All coal feeders shall be designed
such that boiler performance (100 % MCR) should not affect during one
feeder down condition.
ESP to meet the outlet dust emission level of 50 mg/ Nm3 considering worst
coal as basis (i.e. Coal of 5800 Kcal/Kg GCV) with all field in Service.
ESP MCC
Headless type RTD with 10 mtr Teflon Insulated Cables instead of Head
mounted RTD
High level switches for ESP, Air Heater & Economisers ash hoppers
All Control dampers & control valves to be provided with smart valve
positioners, position feed back transmitter & pnp type proximity switches to
close limit with desired state under fail safe condition.
Gauge glasses 2 nos near drum, one no hydrastep in control room ( Yarway
control) / Operating floor and 1 electronic level indication in Control room
Feed pumps (electrical) 2 x 120 % MCR capacity along with all valves ,
including imported ARC valves.
Boiler platform and structure extension of 3000 mm on one side of the boiler
and side cladding up to operating floor
Boiler house, fuel bunkers, all structural, operating platforms, roofs and side
cladding with metapoly
All auxiliaries like common frames, coupling set and foundation bolts for
pumps, motors
Boiler house front row columns shall be supplied to take the load of both coal
conveyors. However, other row of columns and other structures for
conveyor supports shall be under Purchasers scope. Since coal conveyors
shall be located on the front side of the boilers and the first row columns
shall take the load of all the conveyors, first row of columns of second boiler
shall also be erected along with the first boiler to erect coal conveyors.
All the horizontal beams below the chequered plate of the fuel bunkers to take
care of the loading of all the fuel conveyors (which are under Purchasers
scope.)
Steam, water, instrument air, cooling water and auxiliary pipe work with
valves and fittings up to terminal points
All structure supports from ground floor and tie beams required
All drains to the ground floor and to drains to be channel up to battery limit
ESP MCC 3 ph, 4 wire, 50 kA, 415 V rectifier transformer and TR set control
panels
-8-
3.1
Primary elements for feed water flow, steam flow and air flow
Primer painting
Stress analysis of steam piping upto anchor point, however, supply shall be
upto main steam stop valve/NRV
SWAS Package
3.1.1
3.1.2
Vendor shall be responsible for receipt and unloading of all the erection materials
under supply from VENDOR and also arrange to store the materials in the
Purchaser's storage yard/temporary storage space of the Vendor.
Vendor shall be responsible for inspection and checking of all the erection materials
with the shipping list, consignment note and drawings of Vendor, upon receipt at
-9-
site and report to Purchaser regarding their correctness and about missing/damaged
items.
3.1.3
Vendor shall be required to carry out liaison work with Inspector of Steam
Boilers,
Submission of the relevant documents/certificates such as commencement
certificate, progress report, completion report etc., pertaining to erection of
pressure parts to Inspectorate of Steam Boilers in compliance with Indian Boiler
Regulations (IBR).
Obtaining approval from Inspectorate of Steam Boilers for Vendor and his subVendor for undertaking erection.
Arranging for site inspection of all pressure parts by Chief Inspector of Boilers,
prior to commencement of the work and to obtain clearance to carry out work.
3.1.4
Deployment of Manpower
Vendor shall be responsible for arranging boarding, lodging and conveyance for
his entire manpower.
3.1.6
Vendor shall make its own arrangement for construction of site office/temporary
store room in the place provided by Jubilant.
3.2
The erection services of Vendor shall include, but not limited to, the activities
highlighted below:
Minor transit damages on the materials shall be repaired by the Vendor, free of
cost. For major damages, the Vendor shall carry out the repairs at supplier
cost.
- 10 -
Erection work shall be carried out in the manner and sequence as may be
directed by Purchaser's representative/Vendor's recommendation.
Leading of all materials from the Purchaser's storage yard/ Vendor's storage
yard to the respective foundations of the material.
All integral pipe works of boiler shall be as per Vendor's certified drawings.
Minor modifications on pre-fabricated pipes shall also be considered as
activity incident to erection work..
All pressure parts shall be cleaned with compressed air and sponge test, if
necessary, shall be carried out to confirm that the tubes are free from
choking.
Vendor shall make necessary action for any mistake during erection, errors
made in the drawings, fabrication and transportation.
- 11 -
Welding of pressure parts, high pressure piping and all internal high pressure
piping and all internal piping covered under IBR shall be done by certified
welders, duly qualified as per the provisions of IBR. However, these welders
shall be tested at site by Purchaser to ascertain their suitability.
Welding of pressure parts, tube/pipes, of sizes 63.5 mm dia. and below shall
be carried out by tungsten inert gas (TIG) welding and size greater than 63.5
mm dia. shall have root welding by TIG and filling by sub-merged metal arc
welding (SMAW).
All structural and duct welding shall be carried out, utilising electrodes
conforming to AWS E 6013.
Scope of work shall also include erection of such instruments that are
necessarily to be fixed/attached to the pressure parts/non-pressure parts. The
necessary power cylinders, hydraulic piping etc., shall also be included in the
scope of erection.
Vendor is fully responsible for lining and insulation work of boiler, piping,
covered in the scope. The details of scope of services shall be:
Vendor shall submit every fortnight the progress report to Purchaser for his
review. In case Purchaser feels at any stage that the progress of work needs
expediting, so as to ensure completion of work within the stipulated time,
- 12 -
Purchaser shall have the right to instruct the Vendor to increase Vendor's
manpower.
Site In-charge shall not abstain himself from site without obtaining permission
from Purchaser.
Vendor shall work under the guidance and directions from Purchaser/
Consultants.
Vendor shall ensure that his team shall adapt all safety measures to avoid
occurrence of accidents.
Vendor is responsible for making the regular payments to their labour / sub
Vendor.
- 13 -
competent
erection
3.3
Painting
3.3.3
3.3.4
Pre-commissioning Testing
After completion of erection, the pressure part system of the boiler and piping
shall be hydraulically tested to the required pressure. Vendor shall provide the
necessary blanking arrangement for such hydraulic tests.
Vendor shall be responsible for offering boiler pressure parts and piping for
statutory hydraulic test in the presence of Inspector of Boilers.
The furnace and ducting shall be subjected to leak test and all leaks shall be
attended to, prior to application of insulation.
3.3.5
Vendor shall assist Jubilant during pre-commissioning checks, trial runs of the
equipment and commissioning.
Vendor shall also provide, at appropriate time, personnel for pre-commissioning
checks, trials and commissioning.
Vendor shall provide, well in advance, to Purchaser various checklists,
commissioning procedures and other details for perusal of the Purchaser.
3.3.6
Purchaser's Responsibility
Necessary water, compressed air, and power at one point at/near the erection
site
All statutory fees towards IBR shall be borne by Jubilant. However, Vendor shall
co-ordinate with Boiler Inspectorate for smooth execution of the works.
Purchaser shall give to Vendor, in due time, any information concerning local laws
and regulations which is necessary for proper execution of Contract.
Purchaser shall designate in writing a competent representative to be his channel
of communication with Vendor's staff.
- 14 -
4.0
4.1
General
Boilers and their auxiliaries are designed and manufactured in full accordance
with the relevant codes and regulations and shall be capable of safe and
continuous operation under all conditions without strain, vibration or other
operational difficulties.
Boilers, their components and associated plant are properly designed and
constructed and shall be provided with suitable supports to permit free expansion
and contraction without causing leakage or distortion of any item of the
equipment.
The analysis of the fuels shall be fully taken into account in the design, and the
furnace volume, heat release rates and refractory areas are to be selected suitably.
Other features of the design shall be based accordingly and the erosive effects on
the pressure parts and other parts of the boiler shall be minimised by the
avoidance of excessive gas velocities and undue carry over.
All parts and components, subject to corrosion, erosion or other deterioration
shall be made of materials suitable for the application and an adequate allowance
shall be provided in the design for this deterioration.
The design of the boilers and their auxiliaries is such that maintenance
requirements are facilitated and that easy access is available to parts and
components requiring replacement from time to time.
All equipment shall be suitable for operation under hot and humid tropical
conditions..
Noise level shall be less than 80 dB.
4.2
Site Data
AMBIENT CONDITIONS:
Plant Elevation above Mean Sea Level (MSL)
Temperatures :
*
*
:
:
43 deg C
35 deg C
*
*
Minimum Temperature
Plant Design Temperature
(Performance design)
:
:
19 Deg C
---
25 Deg C
- 15 -
---
Relative Humidity :
*
Maximum
99.4
Minimum
16.4
----
Wind :
Wind Direction
months
Design Wind Velocity
Seismic Zone
: 15 Kmph
: III, as per IS 1893 Rev 3:
1975
Climatic Condition
4.3.3
Compressed Air
Operation pressure
4.3.4
kg/cm2 (g)4.5
Electrical
240, 50 Hz, AC
- 16 -
110 V DC
240 V, 50 Hz, AC
240 V, 50 Hz, AC
415 V, 50 Hz, 3 phase
Instrumentation
Type of Instruments
Level of instrumentation
4.5
Piping
6.0
DETAILED SPECIFICATION
6.1
- 17 -
6.1.1
Steam Drum
- 18 -
6.1.3
Economiser
The economiser shall be of bare tube construction with seamless carbon steel
tubes conforming to ASME Standard or equivalent and of continuous loop type
with inlet and outlet headers. The economiser units shall be supported in a
structural steel frame and enclosed within a 5 mm thick welded steel casing.
Doors shall be provided for observation and also to obtain access for
maintenance.
The economiser shall be complete with necessary drains, vents, thermometer
pockets and pressure gauge connections.
6.1.5
The boiler shall be provided with a complete set of mountings and fittings, of
reputed make, in accordance with Indian Boiler Regulations for the safe operation
of the boiler and the following shall be included, without limitation. Root valves
shall be provided for all HP valves.
For Steam drum
Safety valves
Continuous blow down valves
Direct water level gauge with isolating valves
Hydrastep (Yarway control)
- 19 -
Regulator valve
Isolation valves for regulator
Regulator by-pass valve
Feed water regulator drain valve
Non return valve
Pressure gauge isolation valves
Thermometers with thermowells
For Headers
For Economiser
Isolation valve
Air vent valve
Thermometer
Drain valve
Pressure gauge with isolation valve
Note: All isolation of high steam and water lines will have two valves in series.
6.2
In view of the different fuels to be fired in the boiler, Vendor is required to apply
his knowledge and proven experience to provide necessary fuel firing/ash removal
- 20 -
system/ equipment, which he considers suitable in all respects for the present
application.
This section of the specifications, therefore, outlines certain principles that may
be followed by Vendor but Vendor may adopt or modify them in whole or in part
in the proposals he puts forward with specified guarantees.
Vendor shall describe and justify his proposed design and submit the necessary
additional schedules to define the main parameters and materials of construction
of the equipment included.
6.2.1
6.2.1.2
Boiler shall be provided with a separate welded mild steel overhead live
storage bunker for indigenous coal, imported coal with effective storage
capacity for 24hrs operation,. Water volume of bunker of boiler will be
accordingly.
Solid Fuel Firing System
Boilers shall adopt fluidised bed combustion system of proven type with underbed
fuel feeding system, selected based on the fines content of fuel specified.
Evaporator coils may be immersed in the fluidised bed as applicable and coils shall
be properly studded and spaced out to avoid erosion. Both fuel and air nozzles
shall be of stainless steel. Vendor shall fully describe the feeding system selected,
highlighting the salient features. Vendor shall consider underbed feeding system
for imported coal
Fuel feeding system shall be arranged with suitable variable frequency drives
(VFD) for underfeeding systems.
6.3
The boiler shall be provided with ash drainpipes suitable for discharging the ash.
If required by the design, hopper shall be provided to collect the dust from
different outlets, either for re-firing or for disposal, as applicable. The hoppers
shall be constructed of mild steel plate of adequate thickness with suitable
reinforcement and support. Air lock, rotary valves shall be provided at the
outlets of chutes and hopper, as applicable. Necessary ash coolers (water
Cooled) shall be provided to cool the ash to around 150C for further disposal.
The ash analysis shall be given for the convenience of ash handling system.
Vendor shall describe the ash/dust removal system proposed and indicate clearly
the terminal points considered for supply.
- 21 -
6.4
Electrostatic Precipitator
Vendor shall include one (1) electrostatic precipitator for boiler to meet the
allowable dust emission as stipulated by the latest Pollution Control Standards (as
applicable to the State , India) limiting the dust concentration not exceeding 50
mg/Nm3 (dry) with all field in service & VENDOR will indicate the emission level
during any one field out of service. Scope of supply shall also include rectifier,
transformers hopper low & high level monitoring and controls etc along with
supporting structure, hoppers, heaters, MCC etc.
Vendor shall fully describe the sizing philosophy adopted and shall furnish the
details on emitting and collecting system with material of construction.
The elevation of hopper outlet flange shall be at +3.5 m from finished floor level.
The jubilant scope of work for ESP shall be Civil work based on Load data,
6.5
6.5.1
Combustion air distribution system shall be specifically designed for the proposed
fluidised bed firing. The design of the proposed distribution and the means for
controlling the air admission shall be fully described.
6.5.2
Boiler shall adopt balanced-draught system with 2x60% induced draught (ID)
fans and 2x60% forced draught (FD) fans and 2x125% primary air fans/secondary
air fans. Both ID and FD fans shall be provided with damper. Vendor should state,
in the Schedules, the design basis for the fans and the margins incorporated in the
fans for the design head and capacity. The fans shall be designed with the latest
technology to achieve maximum efficiency and shall be provided with necessary
control dampers with actuators. fan and motor may be mounted on a common
base frame and provided with flexible coupling and guard. Motor shall be
procured and supplied by VENDOR. However, coupling halves for motor and
fan with bolts and nuts and foundation bolts shall be included in Vendor's scope of
supply. Coupling halves shall be properly balanced.
Suction for the FD fan shall be taken at sufficiently high level to avoid
entrainment of floor surface dust and Vendor shall select suitable location.
Locating venturi type metering in the suction duct is preferred for air flow
measurement.
The ID fan shall be designed and constructed to resist erosion. Vendor should
state the features incorporated in this respect. Isolating damper shall be provided
at the fan discharge to the chimney.
- 22 -
All fans except ID fan shall be designed to run at 1440 /1500 rpm or less and the
ID fan shall be designed to run at 1000 rpm. Vendor shall provide characteristic
curves for the pump, fans and other equipment.
Purchaser may also decide to install variable frequency drives for all the
fans/pumps at later date wherever appropriate. Hence, fans/pumps etc. shall be
selected suitably.
6.5.3
Air Heater
If required by the design, boiler shall be provided with a tubular air heater along
with economiser to recover heat from flue gas and pre-heat the combustion air,
limiting the flue gas temperature not exceeding 150C, when leaving air heater.
The air heater shall comprise ERW annealed tubes conforming to BS-1775 or
equivalent, suitable for expansion and complete with tube plates, supports, casing,
dampers .
Vendor shall clearly state the proposed operation of the air heater on the different
fuels and the appropriate flue gas outlet temperatures shall be stated.
6.5.4
Boiler shall be complete with necessary cold air, hot air and flue gas ducting
required for all purposes.The ducting shall be constructed of mild steel sheet,
as necessary, with angle iron end frames, and the joints made gas/air-tight by
means of suitable gaskets. The air and flue gas ductings shall be adequately
stiffened and supported to withstand the pressures involved and to prevent
vibration. Necessary intake silencers, grills, access doors, expansion bellows
and isolating devices shall be provided. External cleats shall be fitted to hot
ducting to facilitate the application of lagging. All ducting should be above
the finished floor level.
The Purchaser shall construct the RCC Chimney. However the Vendor shall
provide the Diameter, Height and GA Drawings of the same
6.6
Feed water system of the boiler shall comprise 2 x 120% MCR feed pumps, HP
chemical dosing system and connected control stations and piping. The details of
the system are further described below.
- 23 -
6.6.1
6.6.1.1 Deaerator
DEAERATOR
Type
Arrangement
Size
TPH
0.232 Kg/cm 2g (105C)
-Design pressure
2.5 Kg/cm 2g
Design Code
TPH
Total
TPH
- 24 -
The Deaerator has been designed and sized considered the following
worst case (as desired).
a) DM water at 27C (min. temperature level), at 2.5-3 kg/cm 2g (min.
pressure) at the inlet of Level Control valve unit, near the Deaerator
unit.
b) Auxiliary steam at 4.0-5.0 Kg/cm 2g to be supplied from control valve
inlet, for deaeration and Feed heating at the Deaerator Pressure
Control valve unit inlet (max. 13 TPH at 110% MCR).
2. FEED STORAGE TANK
-Type / Arrangement; Location
-Supports arrangement
Horizontal, Cylindrical
-
vendor to be specify
Design pressure
2.5 Kg/cm 2g
-Design code
The Feed Water Storage Tank will be complete, with all the
connected piping, valves and fittings
The Feed tank has been sized for 110% Boiler MCR conditions, and
with 20 min. water holding capacity between NWL and Trip level
with 60% tank height.
3.
1) The Feed water storage tank (with the Deaerator mounted and supported
on this tank) will be placed over independent structure, at required NPSH
level.
2) The 2 x 120% Feed pump will be located at Ground level
- 25 -
6.6.2
Feed Pumps
2 x 120% MCR electrically driven feed pumps (one running and one stand-by for
boiler) shall be supplied for the power boiler. Pumps shall be of multistage
centrifugal type, complete with balance chamber and necessary suction and
delivery valves, non-return valves and leak-off valves to cater to start-up and low
flow conditions, gland sealing and bearing cooling pipe work, valves and flow
indicators. The feed pumps leak-off lines shall discharge to the deaerator via
isolating and non-return valves. The pumps shall be supplied with necessary
suction and discharge lines. Auto Recirculation Valve (ARC) of imported make
shall be provided. All the piping like leak valves, minimum discharge lines along
with isolation, NRV etc. from feed pump up to deaerator shall be included in the
scope of supply of Vendor.
The pump and motor shall be mounted on a common base frame and provided
with a flexible guard. However, coupling halves bolts/nuts and foundations bolts
for motor and pump shall be included in Vendor's scope of supply. Coupling
halves shall be properly balanced. One (1) tapping with an isolation valve shall be
provided on the discharge header of boiler feed water pumps to supply feed water
to 105 ata for Desuperheating Station. The size of the tapping shall be suitable for
a flow of 15 tph at boiler feed pump discharge pressure.
6.6.3
The control station shall be provided for drum level control with smart electropneumatic control valve, isolating valve, bypass valve, drain valve etc.
6.6.4
Chemical Dosing
Vendor shall include suitable HP and LP chemical dosing systems and the same
shall be supplied with mixing tank, pumps, piping, valves and fittings. HP and LP
chemical dosing tanks and piping shall be of stainless steel. HP dosing system
shall have two (2) pumps for boiler (one running and one stand-by) and LP dosing
system shall have two (2) pumps (one (1) running and one (1) stand-by) common
for the boiler. DM water piping from one point in the Boiler area.
6.6.6
Sampling lines shall be provided for feed water, drum water, saturated steam and
superheated steam. Sampling lines and nozzles shall be of stainless steel.
6.7
6.7.1
Boiler Structure
Boiler shall be provided with necessary supporting structures from ground level.
The structures shall be fabricated from rolled steel sections to support the boiler,
air distribution system and other auxiliaries. The structures shall incorporate
necessary columns, beams, overhead steelworks and supports,
- 26 -
Boiler shall be provided with necessary platforms, ladders, stairways and support
steelworks to facilitate safe access to all parts of the boiler for operational and
maintenance purposes.
The structure shall incorporate necessary lifting beams and hoist blocks wherever
required for maintenance purposes. All the design and details shall be as per
relevant IS Code.
6.7.2
Refractory and insulation of the boiler and its auxiliaries shall be complete with
necessary castable refractory, refractory bricks and blocks as required by the
design, together with requisite fixings, holders and other attachments. The
refractory and insulation materials shall comply with relevant Indian Standards.
Boiler furnace area shall be neatly covered with mineral wool mattress of
acceptable quality and required thickness and cladded with corrugated aluminium
sheeting of thickness not less than 22 SWG (VENDOR shall consider corrugated
aluminium cladding sheet of 22 SWG thk for water wall and plain aluminium
cladding sheet of 22 SWG thk for other zone). The maximum skin temperature
of the casing shall not exceed 10C above ambient when the boiler is operating at
MCR. The exposed portions of the boiler drums, integral pipe work, casing of
economiser, air heater, steam and feed water lines shall be provided with
necessary insulation and clad with aluminium sheeting neatly attached, so as to
limit the skin temperature to 10C above ambient. Removable insulated boxes
shall be provided for valves and provision shall also be made for easy removal of
the insulation at flanges without affecting the general pipe work insulation.
All drain lines, vent and exhaust lines and all other components at high
temperature shall be covered with a sufficient thickness of insulation for personal
safety.
Necessary seals, expansion joints, door linings, fire clay and fire cement and all
other items to complete the installation shall also be included.
Vendor should describe the proposed arrangement of refractory and insulation of
various sections.
6.7.3
Soot Blowers
One (1) IBD tank and one (1) CBD tank for the boiler. Separate IBD & CBD
blow down tanks of adequate capacity & both the tanks should be connected with
level control shall be provided to receive all intermittent and continuous blow
down and all other drain discharges from the boilers. Tanks shall be supplied with
supports and vent of adequate size. Vent pipe shall be extended at least 10 m
- 27 -
from the top of the tank. Vendor shall also make provision for utilising flash
steam of blow down tank in deaerator or elsewhere.
6.7.5
Foundation Bolts
All foundation bolts, fixings and attachments shall be included in Vendor's scope
of supply for the items supplied by VENDOR.
6.7.6
Consumable Materials
Vendor shall provide a specification for all consumable materials required for
satisfactory operation of the plant.
6.7.7
Special Tools
Vendor shall provide free of cost to Purchaser all Spare Parts that may require
replacement at the time of Start-up and Commissioning of Equipment.
6.8
All the integral pipe work associated with the boiler shall be provided including
the necessary valves including motorised main stop valve, along with motor and
integrated bypass valve motorised start-up vent valve, fittings, flanges, gaskets,
nuts, bolts, clips, hangers and all other items required to complete the installation.
Adequate means for accommodating expansion shall be incorporated as
appropriate. All HP valves shall be provided with a root valves.
The pipe work shall include:
Suction pipe work of feed pump from outlet flange of deaerator- cumstorage tank outlet to suction of pumps.
Discharge pipe work of feed pumps discharge nozzles to feed water control
system
Piping connecting feed water control station and economiser.
Piping between economiser outlet and steam drum.
Desuperheater and economiser recirculation pipe work, as required by the
design.
Superheated steam piping including main steam stop valve & non-return
- 28 -
valve.
Superheater safety valve discharge pipe work to atmosphere, including
exhaust silencer.
Drum safety valve discharge pipe work to atmosphere, including exhaust
silencer.
Start-up air vent, discharge pipe to atmosphere including silencer.
All air vent piping.
Feed water and boiler drum water sampling pipe work.
Superheated steam and saturated steam sampling pipe work.
HP chemical dosing pipe work.
LP chemical dosing pipe work.
All blow down pipe work.
All drains from steam lines, headers and all other drain lines and collecting
manifolds to blow down collecting tank.
All cooling water and service water pipe work from common supply point
and to drain.
All instrument air pipe work from common supply point.
HT/LT Electric Motors
Vendor shall provide all integral electric motors, like motorised valves, etc.
forming part of the equipment. Vendor shall also include necessary couplings,
base frame, foundation bolts for the equipment and motors
6.9
6.9.1
General
Boiler shall be provided with proven control system together with necessary
instruments as required by appropriate regulations and also for fail safe and
efficient operation. Equipment incorporated shall be of electronic type excepting
control valves and damper actuators, which shall be of pneumatic type.
Purchaser has plans to operate the boilers with DCS incorporating all the controls
and execution of safety and sequence logics as recommended by the boiler
Vendor. DCS shall be provided by Jubilant.
- 29 -
6.9.2
Type of Instrumentation
All the instruments shall be of proven design and shall be of a high degree of
reliability.
Instruments shall be of state-of-art-technology and be of the latest design.
They shall be of SMART version with Hart protocol.
Revamped/retrofitted components are not acceptable.
The instruments selected shall be the best suited to the process application for
which they are used.
Control valves shall be properly sized to handle the flow and the metallurgy shall
be suitable for the process conditions in which they are installed. They shall have
pneumatic valve positioners.
All control valves shall have position indicators for feed back in system.
All on-off valves shall have end position proximity switches to monitor the
open/close position.
Vendors responsibility includes terminating all the field devices in their respective
Junction Boxes.
Adequate sampling points, as necessary, shall be indicated for any analytical
instruments used.
All field instruments, control and on-off valves, analytical instruments shall be in
the scope of Vendor.
All controls shall be from DCS.
All thermowell design temperature shall be 1.5 times more than operating
temperature.
It is Vendors responsibility to provide control and safety logics for
implementation in DCS. This shall be verified and certified by Vendor during
Factory Acceptance Test at DCS Vendors works.
For any speciality instrument, specific to Vendors Equipment, which is not part of
Vendors list, Purchasers prior approval is to be obtained before ordering.
Vendor shall include consumables and commissioning spares as part of the supply.
Erection of VENDOR supplied equipments, erection supervision, start-up and
training shall be in VENDOR scope
All field instruments shall be in Vendors scope. Vendor shall attach a list of
instruments under his scope including make, type, etc.
- 30 -
- 31 -
b)
c)
d)
Proposed control systems and the schemes of instrumentation with all logic
controls for safe operation of the boilers and their auxiliaries shall be fully
described by Vendor.
Type of Instruments / primary sensors
Primary sensors for steam flow shall be flow nozzle and for feedwater flow shall
be orifice plate with carrier rings.
All control valves shall be provided with valve positioners and shall be designed
for supply air pressure of 4.50 kg/cm2 (g).
All control valves shall be provided with reputed make I/P converters for
converting 4-20 mA control signal to necessary pneumatic signal range as per
boiler Vendors control logic scheme.
All ON/OFF valves / control valves, required for the boiler protection logic
scheme shall be provided with limit switches for closed position.
For pneumatic ON/OFF valves, solenoid valves shall be provided by Vendor and
the coil shall be rated for 24 V DC.
All motorised ON/OFF dampers/valves shall be provided with all safety switches
for stopping the motor at the end positions as well as torque switches for
protecting the motor in case of jamming of the damper/valves.
Impulse piping and all the tapping points with protective wells required for fixing
the instruments shall be included in Vendor's scope of supply.
6.9.4
Superheated steam
1)
2)
3)
1)
2)
b) Steam drum
- 32 -
Temperature
Pressure
Flow
Level
Pressure
c)
Attemperator
floor/Control room.
2) This instrument shall include
potential free contacts for
low/high alarms and very
low/very high drum level
tripping logic.
e)
Feed water
f)
Fuel
g) Furnace
1)
2)
3)
4)
Bed height
Bed temperature
Furnace pressure
Furnace temperature
h) Combustion air
1)
2)
3)
4)
5)
i)
Flue gas
3)
4)
5)
6)
- 33 -
7)
8)
9)
10)
7.0
Sl No
7.1
7.2
7.3
7.4
7.5
7.5.1
TECHNICAL SCHEDULE
Description
Summary of Heating Surface
Combustion chamber
Bed evaporator
Superheater
Bed superheater
Boiler bank
Economiser
Sub-total
Air heater
Total
Combustion Chamber Details
Water wall construction:
- Width
- Depth
- Mean height
Volume
Furnace volumetric heat release rate
Gas Velocity Data
Bed
Superheater
Bank tube
Economiser
Air heater
Ducts
After ESP
Steam Drum
Design code
Construction
Material Specification
Inside diameter
Thickness
Overall length
Details of steam drying equipment
Tubes, headers and Downcomers
Design code
Bed Coils
Material specification
Tube OD
- 34 -
Unit
* Vendor to be Provide
m
m
m
m
m
m
m
m
m
m
m
m
m
kcal/m3/h
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
m/s
m/s
m/s
m/s
m/s
m/s
m/s
*
*
*
*
*
*
*
mm
mm
mm
mm
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.5.2
7.5.3
7.5.4
7.5.5
7.6
7.6.1
7.6.2
7.6.3
Description
Tube thickness
Tube spacing
Special provisions, if any
Furnace Tubes
Material specification
Tube OD
Thickness
Tube spacing
Heating surface
Water Wall Headers
Location
Outside diameter
Thickness
Material specification
Downcomer
Quantity
Outside diameter
Thickness
Material specification
Circulation Ratio
Superheater
Primary Superheater
Design code
Type
Material specification :
- Tubes
- Headers
Tube OD
Tube thickness
Heating surface
Secondary Superheater
Design code
Type
Material specification :
- Tubes
- Headers
- Inlet
- Outlet
Tube OD
Tube thickness
Heating Surface
Bed Super Heater
Type
Material specification :
- Tubes
- Headers
- Inlet
- Outlet
Unit
mm
mm
mm
mm
mm
m
mm
mm
No.
mm
mm
mm
mm
m
mm
mm
m
- 35 -
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.7
7.8
7.9
Description
Tube OD
Tube thickness
Header Dia
Heating Surface
Desuperheater
Type
Location
Economiser
Design code
Type
Material specification
- Tubes
- Headers
No. of tubes/assembly
No. of assemblies
Tube OD
Tube thickness
Heating surface
Air Heater
Design code
Type
Material specification
Tube configuration
No. of tubes
Tube OD
Tube thickness
Heating surface
Means proposed to prevent
corrosion
7.9.1
Temperature at MCR
7.9.1.1
Water
Unit
mm
mm
mm
m
No.
No.
mm
mm
m2
No.
mm
mm
m
acid
C
C
C
Steam
Air
7.9.1.4
C
C
C
C
C
C
C
C
C
- 36 -
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.10
7.11
7.11.1
7.11.1.1
Description
Furnace outlet
Superheater inlet
Superheater outlet
Economiser inlet
Economiser outlet
Airpreheater inlet
Airpreheater outlet
Ash Cooler
Type
No. of coolers
Material of construction
Fuel Firing Equipment
Fuel Feeder (Coal)
Under feed for Coal
Unit
C
C
C
C
C
C
C
Type of feeder
No of feeders:
- Drag chain
- Drag chain
Drive details
Drive details
7.11.1.6
7.11.2
7.11.2.1
7.12
7.12.1
No.
tph
kW
kW
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Burners
- No. of burners
- Capacity per burner
- Type
- No. of lances
- Start-up oil consumption
- Location
- Fuel oil tank
Fuel Bunker
No.
kg/h
litres
m
*
m
m
No.
mxmxm
m3/s
No.
mm
mm
m
No.
- 37 -
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.12.2
Description
Unit
* Vendor to be Provide
- Area
m
*
- Material
*
- Spacing
mm
*
Emitting electrode
*
- No.
*
- Material
*
- Spacing
*
Overall size
mxmxm
*
Specific collecting area
m/m/s
*
Probable supplier
*
Height of hopper bottom flange from
m
*
finished ground floor
Gas velocity
m/s
*
Residence time
min
*
Aspect ratio
*
Inlet dust concentration
gm/Nm3
*
3
Outlet dust concentration
mg/Nm
*
Holding capacity of hopper
*
- First field
m
*
- Second field
m
*
- Third field
m
*
- Fourth Field
m
*
Rating of HVR
*
- Voltage
kV
*
- Current
mA
*
MCC of ESP in Suppliers scope
Yes/No
*
Ash Characteristics at Hopper
*
Bed Ash Cooler #1 Outlet
*
- Ash density
kg/m
*
- Ash quantity
kg/h
*
Temperature of ash at outlet
C
*
No. of outlets
No.
*
Bed Ash Cooler #2 Outlet
*
- Ash density
kg/m
*
- Ash quantity
kg/h
*
Temperature of ash at outlet
C
*
No of outlets
No.
*
Economizer
*
- Ash density
kg/m
*
- Ash quantity
kg/h
*
Temperature of ash at outlet
C
*
No of outlets
No.
*
Air Heater
*
- Ash density
kg/m
*
- Ash quantity
kg/h
*
Temperature of ash at outlet
C
*
No of outlets
No.
*
ESP Field I
*
- 38 -
Sl No
7.13
7.13.1
7.13.2
7.14
7.14.1
Description
- Ash density
- Ash quantity
Temperature of ash at outlet
No. of outlets
Unit
kg/m
kg/h
C
No.
ESP Field II
- Ash density
- Ash quantity
Temperature of ash at outlet
No of outlets
ESP Field III
- Ash density
- Ash quantity
- Temperature of ash at outlet
No. of outlets
ESP Field IV
- Ash density
- Ash quantity
- Temperature of ash at outlet
No. of outlets
Feed Water System
Feed Pumps (Electro) with motors
Make
Type
Capacity
Head
Water temperature
NPSH
Inter stage bleed pressure
Drive motor
Recommended drive motor
- Rating
- Speed
Feed Control System Provided
100% MCR (Pneumatic)
30% MCR ( pneumatic )
100% MCR (Pneumatic)
Fans
Forced Draught Fans (for boiler)
Type of fan
Fan duty at MCR:
- Volume
- Head
- bKW
Installed parameters :
- Volume
- Head
Working temperature
- 39 -
kg/m
kg/h
C
No.
kg/m
kg/h
C
No.
kg/m
kg/h
C
No.
%
m/h
kg/cm2
C
m
kg/cm
kW
kW
rpm
Yes/No
Yes/No
Yes/No
%
m/s
mmWC
KW
m/s
mmWC
o
C
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.14.2
7.14.3
Description
Speed
Coupling
Recommended drive motor :
- Rating
- Speed
Efficiency of the fan
VFD included
Control damper :
- Type
- Actuator
- Location
Probable supplier
Induced Draught Fans (for Boiler)
Type of fan
Fan duty at MCR :
- Volume
- Head
- bKW
Installed parameters :
- Capacity
- Head
Working temperature
Speed
Coupling
Recommended drive motor :
- Rating
- Speed
Efficiency of the fan
VFD included
Control damper :
- Type
- Actuator
- Location
Probable supplier
Primary / Secondary Air Fans
Type of fan
Fan duty at MCR :
- Volume
- Head
- bKW
Installed parameters :
- Capacity
- Head
Working temperature
Speed
Coupling
Recommended drive motor :
- Rating
- 40 -
Unit
rpm
kW
rpm
%
Yes/No
%
m/s
mmWC
KW
m/s
mmWC
C
rpm
kW
rpm
%
Yes/No
%
m/s
mmWC
KW
m/s
mmWC
C
rpm
kW
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.14.4
7.15
7.16
7.17
7.18
7.19
Description
- Speed
Efficiency of the fan
Control damper :
- Type
- Actuator
- Location
Probable supplier
Chimney (Common for both Boilers)
Flue gas to be handled
Diameter of chimney
- at base
- at top
Height of chimney
Velocity of the exit of the chimney
Soot Blowers
Type
Quantity
Location and No.
Probable Supplier
Weight Schedule
Structures
Pressure parts
Non-pressure parts including auxiliaries
and ESP
Insulation and refractory
Piping
Total
Instrumentation and Controls
Compressed air requirement :
- Volume (free air)
- Pressure
Type and Probable supplier for :
- Control damper actuators
- Control valves
- Oxygen analyser
- Field transmitter
Blow Down System
CBD tank
IBD tank
Provision of level control
Provision of motor operated valve
Chemical Dosing System
HP Dosing
- Preparation tank with agitator
- No. of pumps
- Material of construction
LP Dosing
Unit
rpm
%
Nm/hr
m
m
m
m/sec
No.
No.
t
t
t
t
t
m/h
ata
No.
No.
Yes/No
Yes/No
No.
No.
- 41 -
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
7.21
Description
- Preparation tank with agitator
- No. of pumps
- Material of construction
Terminal Points
For Steam
- Outlet of main steam stop valve/Non
return valve located near to boiler
columns.
Safety valve outlet piping upto
discharge to atmosphere.
- Outlet of vent pipe upto discharge to
atmosphere.
- Outlet of blow down tank.
CBD Exhaust at outlet steam stub on
tank
LP steam at inlet of deareator pressure
control valve inlet isolation valve.
For Feed Water
Unit
No.
No.
* Vendor to be Provide
*
*
*
*
*
*
*
*
*
*
*
*
*
*
- 42 -
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl No
Description
- At an agreed single point (1 m away
from boiler boundary at ground level).
7.22
Exclusions
- RCC chimney
- Civil foundations
- Fuel preparation plant
- Fuels and chemicals
- Ash and dust disposal system
- Feed water treatment plant
- Interconnecting cables (power and
earthing)
- Lighting and socket outlets
- HT & LT PCC
- Distribution transformers
- DCS
- Registration of the boilers
- Certain site construction facilities as
subsequently defined
Unit
* Vendor to be Provide
*
ANNEX II
SCHEDULE OF EQUIPMENT FOR ERECTION AND
COMMISSIONING
Sl.
No.
1
Item
Steam Drum
Furnace
- Membrane panel water cooled enclosure
- Access doors/peep holes as required
- Air nozzles at furnace bottom
- Various openings/mountings as required
- Refractory, Refractory holding anchors etc., as required
Superheater
- 43 -
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Sl.
No.
Item
- Superheater tubes, inlet/outlet headers
Attemperator
- Economiser tubes/coils
- Economiser inlet/outlet headers
- Economiser casing with stiffeners
- Access door assemblies as required
- Economiser coils supports
6
staircases,
handrailings,
Safety Valves
- 44 -
toe
plates,
Sl.
No.
Item
- Exhaust piping above roof
- Drain piping
9.2 Superheater
- Spring loaded mechanical safety valve
- Exhaust piping above roof
- Drain piping
- Silencer on safety valve (80 dba @ 10 m distance)
- Motorised start-up vent valve with silencer
- Motorised main stop valve
- Motorised by pass valve
10
10.1
Water System
Feed Water (Drum Level Control Station)
- Feed water (drum level) control valve
- Isolation/bypass/drain valves
- Associated piping/fittings/hardware
10.2
10.3
10.4
11
11.1
- 45 -
Sl.
No.
Item
- Drive motors
- Auto sequential control panel
12
12.1
Integral Piping
Feed
- Feed pump discharge form deaerator outlet isolation valve to feed pump
suction
- Feed pump discharge to Feed control station
- Feed water control station to economiser inlet
- From attemperator spray water control station to spray water nozzle
- BFW pumping station to deaerator for minimum flow, blalancing line, and
leak of lines upto deaerator.
12.2
12.3
Auxiliary Steam
- Flash steam from CBD tank outlet to deaerator inlet
12.4
Vents
- From individual vent connections on steam drum, main steam
superheater, economiser upto safe elevation above roof
line,
Drain
- From individual drain points on drums, level gauges/ condensate pots,
safety valves, superheater/ economiser headers upto isolation valve on
common drain header
- Common drain header
- From CBD collection point on steam drum upto outlet of BD valve
- From common drain header upto BD tank inlet isolation valve
- Blowdown piping from BD valve to BD tank
- 46 -
Sl.
No.
Item
- From BD tank outlet to nearest drain at ground level
12.6
Cooling Water
- At one point in Boiler / ESP Area
13
13.1
Draught Plant
PA Fans 2 x 125% for boiler
- Fans with control damper, outlet isolation damper, base frame, foundation
bolts/holding down bolts, coupling and hardware
13.2
13.3
base frame,
13.4
13.4.1
13.4.2
Hoppers
- Hopper below
- 47 -
Sl.
No.
Item
- Economiser hoppers
- Air heater hoppers
- ESP hoppers
- Stiffeners, access doors
- Expansion joints as required
- Hoppers outlet slide gate
14
14.1
14.5
15
Ash
15.1
Bed
- Discharge pipe from bed upto inlet of (slide gates) cooler
- Bed ash coolers
16
17
- 48 -
Sl.
No.
Item
- Hot water and steam pipelines for Supplier's scope of piping
18
19
20
20.1
- 49 -
Sl.
No.
Item
- Dosing pumps
- Associated piping, valves, mountings, fittings within system
- Base frame, foundation bolts
- Piping From HP dosing pumping unit outlet to Inlet of HP dosing
connection on steam drum
20.2
21
21.1
21.2
- 50 -
Sl.
No.
Item
- Aluminium cladding
- Supporting structure
- Field instrumentation
- Control room instrumentation.
- Rust preventive painting (shop)
- Final painting (site) By Jubilant
22
Electrostatic Precipitator
- Inlet/outlet transition pieces
- Inlet/outlet isolation dampers
- ESP inlet expansion bellow
- ESP outlet expansion bellow
- Electrostatic precipitator complete with discharge, collecting electrodes,
rapping devices, transformer rectifier sets, insulators
- ESP control panel, switchgear
- Power and control cables From MCC outlet terminal upto the ESP control
panel terminals and earthing system
- Outer casing on ESP duly covered by insulation and cladding
- Ash collection hoppers
- Rotary air lock feeders for hoppers
- Hopper heating system complete with control panel, power and control
cabling, switchgear, thermostats etc
- Complete supporting structure from ground level, including operating
platforms, staircases, handrails and toe plates
- Rust preventive painting
- Final painting (site) by Jubilant
23
SWAS for pH and conductives of feed water, drum water, saturated steam
and superheater steam- SWAS by Jubilant Connectivity and trial by Vendor
24
O2 analyser - On line
25
Chimney - Jubilant
- 51 -
Sl.
No.
Item
26
Civil
27
Performance Parameters
COAL
1
TPH
65
Ata
80
515 5
60- 110
5
5.1
%
%
5.2
5.3
6
6.1
6.2
7
8
8.1
8.2
9
Deaerator Performance
Temp at outlet of deaerator
Oxygen content in water at the outlet of
deaerator
Steam Purity
- 52 -
%
%
KW
KW
Mg/N
m3
C
ppm
0
9.1
9.2
9.3
10
11
12
Ms/cm
ppm
%
dBA
0
C
0.2
0.02
*
85
20
ASME
PTC 4.1
QUANTITY
Total
01.
FD Fan motor
02.
ID Fan motor
03.
PA Fan
04.
05.
06.
LP dosing pumps
07.
HP dosing pumps
08.
Motorised agitator
09.
ESP
Work
-ing
INSTALLED
MOTOR
CAPACITY
Stan
d
by
TOTAL
- WITH VFD
- WITHOUT VFD
- 53 -
KW /
Unit
Total
PENALTIES
In case there is delay in delivery beyond the schedule herein stated, penalty @ 0.5 % of
the order Valve shall be deducted from Vendor payment for each full week of delay
subjected to the maximum of 10% of the order value.
The following shall be the liquidated damages payable from the guaranteed figures
furnish by Vendor:
1. Rs 80,000.00 for every one (1) Kilowatt increases over the guaranteed value at
100% MCR Condition.
2. Rs 5,00,000.00 for every 0.1% decrease in Boiler Efficiency over the guaranteed
figure.
3. Rs 10,00,000.00 for every 2% reduction in steam flow over the guaranteed value.
4. Rs 5,00,000.00 for every 2 oC reduction in steam temperature at SH Outlet
- 54 -
- 55 -
Instrumentation Points
1.VENDOR shall supply bottom mounted bed temp thermo-couples as against
front mounted bottom thermocouples.
2. The design of the thermowell MOC shall be 1.5 times more than the operating
range.
3.Thermowell shall be screwed / threaded for connections down below instead of
welded to DP plate. Jubilant shall provide the drawing for the same.
4.Jubilant ahs asked for higher MP MOC for outer sheath and elements of
thermocouples than that of thermowells. VENDOR shall take care for higher MP
MOC for outer sheath and elements of thermocouples than that of thermowells
during detailed engineering phase.
5. The bed height measurement shall be based on air box pressure and remote
signal also. A flush mounted local gauges for all the six compartments to be
provided at burner floor instead of local mounted gauges. VENDOR shall provide
the draught gauges in addition to draft transmitter for air box draught
measurement.
6. VENDOR shall provide the control logic for DCS & FAT shall be attended by
VENDOR automation engineer for correctness of programmed logics.
7. All the temp elements shall be RTDS & Thermo-couples as per the application
suitability. All RTD for motor/ fan/pump bearing shall be headless type with 10
mtr Teflon insulated cable and tinned metal screen. All temp elements shall be with
thermowell. Thermowells for flue gas temp should have extra strength to prevent
problem of sagging/bending.
8. All the temp elements i.e. RTD & thermocouples shall be duplex type.
9. VENDOR shall provide flow switch in sealing water lines of BFW Pump.
10. VENDOR shall provide one pressure transmitter on Instt. Air Header.
11. All Control valves and RPCs shall be provided with the Smart Valve
Positioner, position feed back transmitter and PNP type proximity type switches
for close limit with desired level under fail safe operation.
12. VENDOR shall provide optical & galvanic isolation for all field analog signals
reporting to DCS shall be 24 V/ 4- 20 Ma.
13. All transmitters shall be smart with HART protocol of latest version. DP
transmitters must be provided with 5 way SS316 manifold and pressure
Transmitters with SS316 Isolation needle valve. Main isolating valve to be
provided at all tapping points especially for feed water and steam circuit.
- 56 -
- 57 -
All electronics should have conformal coating for G3 compliance as per ISO
71.04.
22. VENDOR will provide pressure transmitter for measurement of pent house
pressure through purge air blower and RTD for temperature to DCS.
23. VENDOR shall supply high-level switches for ESP, APH, Economizer, ash
hoppers.
24. VENDOR will provide the fittings and impulse piping of the following
specifications
SS316 piping for Instrument air to AIR HEADERS.
MOC of air header X8 and 1/2' ball each distribution point should be SS316.
Air header should be provided with main isolating and drain valve.
A pressure gauge must be provided at all air headers.
NPT fittings and 12mm OD seamless SS316 impulse pipes must be used for
air distribution to individual instrument.
FRL to be provided at all pneumatic instrument.
Metal alloy Impulse piping with IBR grade isolating valves to be used for impulse
piping for transmitter for steam and feed-water circuit.
No where copper tubing or cu/brass fittings are to be used.
All steam line pressure gauges are to be provided with SS or alloy syphon and
snubber.
25. VENDOR to supply separate junction box for AI, A0, DI, D0, RTD &
thermocouple inputs. Also note that we have considered junction boxes of die
cast aluminium material of construction.
26. VENDOR shall supply VFDs with
Panel mounting/installation type.
Panel should be of RITTAL or better make
Panel should have sufficient number of cooling air circulation fans and detachable
type cartridge filters, tube light with door switch.
Each VFD should have isolating HRC fuses or MCBs in addition to common
MCCB.
Panel should be duly wired with ferruled terminal using tinned copper conductor.
All indication should be LED based.
Each drive should have local-remote selection switch, On-Off and Emergency
P.B. and local display and keypad for configuration and control.
Each VFD should give isolated output of 4-20mA for True RPM,KW and must
accept remote analogue set point and digital IOs for remote start, stop command
and run status.
27. VENDOR shall supply all the electronics DCS, PLC,VFDs,CONTROLLERS,
ANALYSER etc should have strict compliance to Conformal coating for G3 as
per ISA 71.04 &IP67 for open installation.
28. All local monitoring instruments should have MOC SS316/corrosion
resistant for pressure and temperature gauges with internal of SS304
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29. VENDOR shall provide all necessary documents for I & C like Master I/O list
with instrument details, valve-sizing calculations, P&ID, instrument specification
sheet, instrument hook diagram,cable termination schedule, cable tray routing
with JB location diagram, process control and inter-lock logics and Control
system flow diagram during the detailed engineering stage.
30. Boiler start up & shut down, interlocks & protection logics shall be submitted
during detailed engineering stage by VENDOR.
FANS
#
VENDOR
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2.
FEED PUMPS
a.
b.
KSB
SULZER
3.
IBR VALVES
a.
b.
c.
KSB
BHEL
AUDCO
4.
BUTTERFLY VALVES
a. AUDCO
b. INTER VALVE
6.CONTROL VALVES
a.
b.
c.
d.
e.
f.
g.
7.
a.
b.
c.
d.
e.
f.
g.
DRESSER MASONEILAN
INSTRUMENTATION LIMITED
MIL CONTROLS
FISHER XOMOX
VALFLO
FORBES MARSHALL
FOURESS
PRDS
CHEMTROL / BTG
YARWAY
ARCA
FOURESS
IL
MIL
VENDOR (DESUPERHEATER)
8.BELLOWS (METALLIC)
a. VENDOR
9.CENTRIFUGAL PUMPS
a. KIRLOSKAR
b. KSB
- 60 -
10.PUMPS
a. AKAY
b. SULZER
c. KIRLOSKAR
11.RELIEF & SAFETY VALVES
a. AUDCO INDIA LTD
b. BHARAT HEAVY ELECTRICALS LTD
c. TYCO SANMAR
12.SPRING HANGERS
a. BHARAT HEAVY ELECTRICALS LTD
b. SARATHI
13.LUBE OIL SYSTEM
a. SOUTHERN LUBRICANTS
b. ALFA LAVAL
c. GRAND PRIX
14.SOOT BLOWERS
a.
b.
c.
BHEL
SITSON
RR Techno Mech
15.
a.
b.
c.
KELD ELLENTOFT
BACHMANN
GBM
16.
a.
b.
c.
YARWAY
CHEMTROL
LEVCON
17.
a.
b.
c.
d.
MIN WOOL
LLOYD ROCK FIBRES
ROCK WOOL INDUSTRIES
ROCKWOOL INDIA (I) LIMITED
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18.
ALUMINIUM CLADDING
a.
b.
c.
BALCO
INDAL
HINDALCO
19.
a.
b.
c.
d.
e.
R.V. REFRACTORIES
ACC
CAST WELL INDUSTRIES
BASKAR REFRACTORY
DALMIA REFRACTORY
ELECTRICAL
1.
a)
b)
c)
d)
e)
f)
L&T
SIEMENS
ALLEN BRADLEY
AMTECH
ABB
HIREL
2.
a)
b)
c)
d)
SIEMENS
L&T
GE POWER
ADVANCE CONTROLS
3.
a)
b)
CCI
M-SEAL
c)
d)
REYCHEM
Birla 3-M
4.
MOTORS
a) BHEL
b) SIEMENS
c) BHARAT BIJELE
5.
- 62 -
a)
b)
c)
d)
e)
f)
g)
h)
i)
6.
TRANSDUCERS
a)
b)
c)
ABB
AE
SIEMENS
7.
LT SWITCHGEAR COMPONENTS
a)
b)
c)
SIEMENS
L&T
GE - POWER
INSTRUMENTATION
1.
a)
b)
PLACKA
SHAVO NORGEN (INDIA) PVT LTD
2.
a)
b)
c)
#
JN MARSHALL
MICROPRECISION PRODUCTS
IL (PALGHAT)
d)
VENDOR (ORIFICE)
3.
INDICATING METERS
d)
e)
AE
RISHAB
4.
INSTRUMENT CABLES
- 63 -
a)
b)
c)
d)
e)
f)
TCL
PARAMOUNT
CORDS
DELTON
THERMOPADS
ASSOCIATED
5.
INSTRUMENT TRANSFORMERS
a)
b)
c)
AE
GEC
KAPPA
6.
I/P CONVERTORS
a)
b)
c)
ABB
ROSEMOUNT
BELLS
7.
LEVEL GAUGES
a)
b)
8.
OXYGEN ANALYSERS
a)
b)
c)
ROSEMOUNT
Yokogawa
ABB
9.
POWER CYLINDERS
a)
b)
c)
d)
#
10.
FISHER
INSTRUMENTATION LTD
KELTRON
BELLS
a)
b)
c)
d)
e)
ABB
ROSEMOUNT
TATA HONEY WELL
FUJI
YBL
11.
PRESSURE GAUGES
#
#
c)
#
a)MASS PRECESSION
b)WARRE
H. GURU
d)WIKA
- 64 -
12.
a)
b)
14.
13.
a)
b)
c)
d)
e)
f)
GENERAL INSTRUMENTS
PYROELECTRIC
DETRIV
PYROTECH
NUTECH
TEMPSONS
SOLENOID VALVES
a)
b)
c)
d)
15.
ASCO
ROTEX
HERION
NUCON
TEMPERATURE GAUGES
a)
b)
c)
d)
e)
WAREE
MASS PRECESSION
GIC
PYROELECTRIC
H. GURU
16.
ALARM ANNUCIATORS
a)
b)
17.
MASSIBUS
PROCON
PLC
a)
b)
c)
d)
18.
ALLEN BRADELY
SIEMENS
TATA HONEYWELL
ABB
a)
b)
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19.
BELLS CONTROLS
SIEMENS LTD
TATA HONEYWELL LTD
YOKOGA BLUESTAR LTD
20.
SWAS
a)
b)
c)
d)
HACK ANALYSER
FORBES MARSHAL
FISHER ROSEMOMENT
ABB
- 66 -