Sunny Boy 3000tl Us Manual
Sunny Boy 3000tl Us Manual
Sunny Boy 3000tl Us Manual
SUNNY BOY
3000TL-US / 4000TL-US / 5000TL-US
Installation Manual
CA
US
YOUR ^DDISTRIBUTOR
SOLIGENT
800-967-6917
www.soligent.net
Installation Manual
SB3-5TLUS22-IA-en-12
Description
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
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Installation Manual
Description
Warning regarding dangerous voltage
The product works with high voltages. All work on the product must only be
performed as described in the documentation of the product.
Beware of hot surface
The product can become hot during operation. Do not touch the product during
operation.
Electric arc hazards
The product has large electrical potential differences between its conductors. Arc
flashes can occur through air when high-voltage current flows. Do not work on the
product during operation.
Risk of fire
Improper installation of the product may cause a fire.
Observe the operating instructions
Read the documentation of the product before working on it. Follow all safety
precautions and instructions as described in the documentation.
Installation Manual
SB3-5TLUS22-IA-en-12
General Warnings
General Warnings
All electrical installations must be made in accordance with the local and NationalElectrical Code
ANSI/NFPA 70 or the Canadian Electrical Code CSAC22.1. This document does not and is not
intended to replace any local, state, provincial, federal or national laws, regulation or codes
applicable to the installation and use of the product, including without limitation applicable
electrical safety codes. All installations must conform with the laws, regulations, codes and
standards applicable in the jurisdiction of installation. SMA assumes no responsibility for the
compliance or non-compliance with such laws or codes in connection with the installation of the
product.
The product contains no user-serviceable parts.
For all repair and maintenance, always return the unit to an authorized SMA Service Center.
Before installing or using the product, read all of the instructions, cautions, and warnings in this
manual.
Before connecting the product to the electrical utility grid, contact the local utility company. This
connection must be made only by qualified personnel.
Wiring of the product must be made by qualified personnel only.
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Installation Manual
Table of Contents
Table of Contents
1 Information on this Document. . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Skills of Qualified Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Sunny Boy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 DC Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3 Type Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.1 Sunny Boy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.2 DC Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3.3 Symbols on the Type Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Zigbee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secure Power Supply (SPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arc-Fault Circuit Interrupter (AFCI). . . . . . . . . . . . . . . . . . . . . . . . . . .
SD Card Slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Varistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SMA OptiTrac Global Peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
23
23
23
24
24
24
24
24
5 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1
5.2
5.3
5.4
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28
30
32
Table of Contents
6 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Safety during Electrical Connection. . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.1 Connection Area of the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2.2 Connection Area of the DC Disconnect . . . . . . . . . . . . . . . . . . . . . . 35
6.3 AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3.1 Conditions for the AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3.2 Connecting the Inverter to the Utility Grid . . . . . . . . . . . . . . . . . . . . 37
6.4 DC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.1 Safety during DC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.2 Conditions for the DC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4.3 Connecting the PV Array . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1 Making Settings via the Rotary Switches . . . . . . . . . . . . . . . . . . . . . . 47
7.1.1 Overview of the Rotary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.2 Changing the Country Data Set and the Display Language . . . . . . 49
7.1.3 Changing the Display Language . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1 Changing the Country Data Set Using a Communication Product . . 52
8.2 Activating and Setting SMA OptiTrac Global Peak . . . . . . . . . . . . . 52
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11 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11.1
11.2
11.3
11.4
11.5
Event Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the PV System for Ground Faults . . . . . . . . . . . . . . . . . . . .
Replacing DC Varistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
59
60
71
71
73
12 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.1 Disassembling the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
12.2 Packing the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
12.3 Disposing of the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
13 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
13.1 DC/AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
13.1.1 Sunny Boy 3000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
13.1.2 Sunny Boy 4000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
13.1.3 Sunny Boy 5000TL-US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
13.2
13.3
13.4
13.5
13.6
13.7
13.8
Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Climatic Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Data Storage Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
80
80
81
81
82
82
82
14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
15 Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
16 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Installation Manual
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Target Group
This document is for qualified persons. Only persons with the appropriate skills are allowed to perform
the tasks described in this document (see Section2.2 "Skills of Qualified Persons", page12).
Additional Information
Links to additional information can be found at www.SMA-Solar.com.
Document title
Document type
Technical information
Shade Management
Technical information
Module Technology
Technical information
Symbols
Symbol
Explanation
Indicates information that is important for a specific topic or
objective, but is not safety-relevant.
Desired result
Nomenclature
Complete designation
SMA
SMA
Sunny Boy
Inverter, product
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2 Safety
2 Safety
2.1 Intended Use
The Sunny Boy is a transformerless PV inverter which converts the direct current of a PV array into
grid-compliant alternating current and feeds it into the utility grid.
The inverter can be installed in the following grid configurations:
208Y/120 VAC Wye
120/240 VAC Split phase
The inverter is transformerless and has no galvanic isolation. Therefore, the inverter may only be
operated with ungrounded PV arrays. Furthermore, the PV array must be installed in accordance with
the National Electrical Code, Article 690.35 "Ungrounded Photovoltaic Power Systems" and the
locally valid regulations for ungrounded PV arrays. Additionally, the PV array (PV modules and
cabling) must have protective insulation and the PV modules used must be suitable for use with this
inverter. PV modules with a high capacity to ground may only be used if their coupling capacity does
not exceed 1,400 nF (for information on how to calculate the coupling capacity, see Technical
Information "Capacitive Leakage Currents" at www.SMA-Solar.com).
All components must remain within their permitted operating ranges at all times.
The inverter is suitable for indoor and outdoor use.
Do not mount the inverter on flammable construction materials.
Do not mount the inverter in areas where highly flammable materials are stored.
Do not mount the inverter in areas having a potentially explosive atmosphere.
Only use this product in accordance with the enclosed documentation and with the local standards
and directives. Any other use may cause injury to persons or property damage. For safety reasons,
it is forbidden to modify the product or install components that are not explicitly recommended for this
product or distributed by SMA.
The enclosed documentation is an integral part of this product.
Read and adhere to the documentation.
Keep the documentation in a convenient place for future reference.
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11
2 Safety
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2 Safety
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3 Scope of Delivery
3 Scope of Delivery
Check the scope of delivery for completeness and any externally visible damage.
Contact your distributor if the scope of delivery is incomplete or damaged.
Figure1:
Item
Quantity
Description
Inverter
DC Disconnect
M5 x 8 cheese-head screw
M5 x 12 cheese-head screw
M6 x 16 cheese-head screw
* optional
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4 Product Description
4 Product Description
4.1 Sunny Boy
The Sunny Boy is a transformerless PV inverter which converts the direct current of a PV array into
grid-compliant alternating current and feeds it into the utility grid.
Figure2:
Item
Description
Cooling fins
Type label
Display
LEDs
DC Disconnect
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4 Product Description
The Sunny Boy is a multi-string inverter that has two input areas, A and B, each with its own
MPP tracker. This continually determines the maximum power point and controls the voltage on the
PV modules accordingly. The two separate MPP trackers make it possible to connect different
PV strings to input areas A and B. The PV strings may vary in the number of PV modules, their
orientation to the sun and shading.
16
Description
Explanation
Inverter
Communication
Equipment grounding
conductor terminal
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4 Product Description
4.2 DC Disconnect
The DC Disconnect is a DC load-break switch which safely disconnects the PV array from the inverter.
Figure3:
DC Disconnect design
Item
Description
Type label 1
Conduit knockouts
Type label 2
Enclosure lid
Switch
Installation Manual
Description
Explanation
Equipment grounding
conductor terminal
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17
4 Product Description
Figure4:
Item
Description
Explanation
Model
S/N
Date of manufacture
Device-specific characteristics
The information on the type label is required for both safe operation of the inverter and for customer
support from the SMA Service Line. The type label must remain permanently affixed to the inverter.
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4 Product Description
4.3.2 DC Disconnect
The type label provides a unique identification of the DC Disconnect. The type label is located on the
right-hand side of the enclosure.
Figure5:
Item
Description
Explanation
Product name
Item No.
Date of manufacture
Device-specific characteristics
Serial No.
You will require the information on the type label to use the DC Disconnect safely and when seeking
customer support from the SMA Service Line. The type label must remain permanently affixed to the
DC Disconnect.
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4 Product Description
Description
Explanation
Risk of burns due to hot surfaces The product can become hot during
operation. Avoid contact during
operation. Allow the product to cool
down sufficiently before carrying out
any work. Wear personal protective
equipment such as safety gloves.
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4 Product Description
4.4 Display
The display shows the current operating data of the inverter (e.g. current power, daily energy,
total energy) as well as events or error messages. The power and energy are displayed as bars in the
diagram.
kWh
kVAr
kW
kVArh
kWh
MVArh
MWh
A
B
C
D
K
Figure6:
Position
Description
Explanation
Power
Current power
Day
Daily energy
Total
Active functions
Line conductor
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4 Product Description
Position
Description
Explanation
Text line
Description
Explanation
Tapping
Telephone receiver
22
Wrench
Connection quality
Speedwire connection
Webconnect function
Temperature symbol
Power limitation
PV array
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Symbol
4 Product Description
Description
Explanation
Inverter
Grid relay
Utility grid
4.5 Zigbee
If an antenna is included in the inverter scope of delivery, the inverter is equipped with a ZigBee
interface. ZigBee is a wireless networking standard that allows the establishment of a connection
between SMA inverters and other ZigBee-enabled devices. Using this system, the inverter can
transmit data to a Zigbee-enabled communication system which can make the data available on the
Internet via certain supported monitoring programs.
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23
4 Product Description
4.11 Varistors
The DC Disconnect is equipped with four varistors on the DC side. Varistors are voltage-dependent
resistors that protect the inverter on the DC side against surge overvoltages. It may be necessary under
certain circumstances to replace the varistors (see Section11.5 "Replacing DC Varistors", page73).
Despite this protection against surge overvoltages, PV arrays must be designed in such a way that the
maximum system voltage of the inverter is not exceeded (see Section13 "Technical Data", page77).
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5 Mounting
5 Mounting
5.1 Selecting the Mounting Location
Requirements for the mounting location:
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25
5 Mounting
Figure7:
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5 Mounting
Recommended Clearances
Figure8:
Recommended clearances
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27
5 Mounting
Figure9:
Mount the inverter in a permitted mounting position with the display at eye level. This ensures
that there can be no ingress of moisture into the inverter and that you can read display messages
and LED signals without any difficulty.
2 or 3 washers (minimum external diameter 34 in. (18 mm)) that are suitable for the screws
2 or 3 screw anchors that are suitable for the foundation. Do not use hollow-wall anchors or
toggle bolts for mounting on drywall.
If the inverter is to be protected against theft, 1 padlock (see Section5.4 "Attaching the
Anti-Theft Device", page32)
1. Attach the DC Disconnect bracket to the wall
mounting bracket of the inverter using the screws
and conical spring washers included in the delivery
and tighten them with an Allen key (AF 4) (torque:
44 in.-lbs (5.0 Nm)). Tighten the two upper screws
(M5x12) from the rear and the lower (M5x8) from
the front.
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5 Mounting
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29
5 Mounting
5. Carefully pierce the rubber grommet on the upper side of the DC Disconnect using a
screwdriver.
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5 Mounting
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31
5 Mounting
Item
Dimensions
6 mm (0.23 in.)
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6 Electrical Connection
6 Electrical Connection
6.1 Safety during Electrical Connection
Danger to life from electric shock due to high voltages
High voltages are present in the DC cables and later during operation in the conductive components
of the inverter. These can cause fatal electric shocks.
Before working on the inverter, always disconnect the inverter from all voltage sources as
described in Section 10.
Do not open the upper enclosure lid.
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6 Electrical Connection
Item
Description
Explanation
DC cable
Pin connector
Pin connector
Terminal
Ground connection
Enclosure opening
Screw connection
(34
(34
in. (19 mm)) For the conduit fitting for insertion of the optional
data cable
Enclosure opening
Rotary switch
Enclosure opening (34 in. (19 mm)) For the conduit fitting for insertion of the
connection cable of the SPS module
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6 Electrical Connection
Item
Description
Explanation
Enclosure opening
Rotary switches
Slot
For SD card
Retainer
Ground connection
* optional
Item
Description
Explanation
Grounding bracket
Rubber grommet
Screw terminals
Screw terminals
Screw terminals
Screw terminals
Screw terminals
Screw terminals
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6 Electrical Connection
6.3 AC Connection
6.3.1 Conditions for the AC Connection
Cable requirements:
Conductor cross-section L1, L2 and N: 12 AWG to 6 AWG (3.3 mm to 13.3 mm)
Conductor cross-section equipment grounding conductor: 6 AWG (13.3 mm)
Isolation stripping length: 12 in. (12 mm)
Solid or stranded wire of copper with no more than 19 single wires
The cable must be designed for the maximum temperature of the AC terminal of
+221F (+105C).
The cables must be designed in accordance with local directives and the National Electrical
Code. Influencing factors for cable dimensioning are, for example, the nominal AC current,
the type of cable, the routing method, cable bundling, ambient temperature, and maximum
desired line losses.
Additionally required mounting material (not included in the scope of delivery):
1 conduit fitting (34 in. (19 mm)), rain-tight or for wet locations when installed outdoors
Damage to the inverter through the use of fuses as disconnecting units in the output circuit
of the inverter
Fuses must not be used as disconnecting units, even if they are installed in a fuse holder listed as
being a load-break switch.
If fuses are installed as overcurrent protection in the output circuit of the inverter, a
disconnection switch or another load-break switch suitable for the load must be installed as a
disconnecting unit in the output circuit of the inverter.
Use a circuit breaker as (a) load-break switch, for example. These can be used both as
overcurrent protection and as disconnecting unit.
In plants with multiple inverters, protect every inverter with a separate circuit breaker or another
overcurrent protective device. Observe the maximum permissible fuse protection
(see Section13 "Technical Data", page77). In doing so, you avoid residual voltages being
present at the respective cables after a disconnection from the utility grid.
Loads installed between the inverter and the circuit breaker must be protected separately.
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6 Electrical Connection
5. Lead the conduit with the AC cables through the enclosure opening into the inverter and screw
the conduit fitting tight.
6. Strip the insulation of L1, L2, N and the equipment grounding conductor each by 1/2 in. (12 mm).
7. Connect L1, L2 and N to the AC terminals labelled for this purpose:
Raise the safety levers on the terminals as far as
possible.
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6 Electrical Connection
8.
Danger of crushing when safety levers snap shut
The safety levers close by snapping down fast and hard.
Only press the safety levers on the terminals
down with your thumb. Do not grasp the
entire AC connecting terminal plate and do
not place your fingers under the safety
levers.
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6 Electrical Connection
6.4 DC Connection
6.4.1 Safety during DC Connection
Danger to life due to high voltages on DC conductors
Risk of death or serious injury due to electric shock from touching a DC conductor.
Do not touch the DC conductors.
Danger of electric arcs due to reversed-pole DC conductors
Dangerous electric arcs can form when the DC conductors are connected to the incorrect poles on
the inverter.
Only make the DC connection as described in this document.
Ensure the correct polarity of the DC conductors.
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6 Electrical Connection
For an optimum yield all PV modules of one input area should be mounted with the same
inclination and azimuth orientation.
Cable requirements:
Solid or stranded wire of copper with no more than 19 single wires
Conductor cross-section: 12 AWG to 6 AWG (5.3 mm to 13.3 mm)
The DC cables must be designed for the maximum temperature of the DC terminals
of +221F (+105C).
The cables must be designed in accordance with local directives and the National Electrical
Code. Influencing factors for cable dimensioning are, for example, the nominal DC current,
the type of cable, the routing method, cable bundling, ambient temperature, and the maximum
desired line losses.
Additionally required mounting material (not included in the scope of delivery):
Conduit fittings (34 in. (19 mm)), rain-tight or for wet locations when installed outdoors
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6 Electrical Connection
7.
Damage to the DC Disconnect due to enlarged knockouts
Enlarged knockouts enable moisture to penetrate the DC Disconnect which could damage
electronic components in the DC Disconnect.
Do not enlarge the knockouts.
8. Connect the connection cable of the inverter in the
DC Disconnect. Use a flat-blade screwdriver (blade
width 5 mm) for this (torque 15 in-lb. (1.7 Nm)).
Insert the red cable into the RD screw terminal
and tighten the terminal.
Insert the orange cable into the OR screw
terminal and tighten the terminal.
Insert the black cable into the BK screw terminal
and tighten the terminal.
9. Install conduits with conduit fittings in the enclosure openings on the DC Disconnect.
10. Feed the DC cables of the PV strings and the DC equipment grounding conductors through the
conduits into the DC Disconnect.
11. Strip the insulation of the insulated conductors by a length of 12 in. (12 mm).
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6 Electrical Connection
13. Check the PV array for ground faults (see Section11.4 "Checking the PV System for Ground
Faults", page71).
14. Connect the first string for input A to the terminal
blocks for input A. Use a flat-blade screwdriver
(blade width: 5 mm) for this (torque: 15 in-lb.
(1.7 Nm)).
Insert the cable DC+ into the screw terminal +
and tighten the terminal. Ensure the correct
polarity when doing so.
Insert the cable DC into the screw terminal
and tighten the terminal. Ensure the correct
polarity when doing so.
15. If there is another string for input A, connect it in the same way to the terminal blocks for input A.
16. Connect the first string for input B to the terminal
blocks for input B. Use a flat-blade screwdriver
(blade width: 5 mm) for this (torque: 15 in-lb.
(1.7 Nm)).
Insert the cable DC+ into the screw terminal +
and tighten the terminal. Ensure the correct
polarity when doing so.
Insert the cable DC into the screw terminal
and tighten the terminal. Ensure the correct
polarity when doing so.
17. If there is another string for input B, connect it in the same way to the terminal blocks for input B.
18. Ensure that all screw terminals are correctly connected and that the cables are securely
positioned in the screw terminals
19. Turn the rotary switch of the DC Disconnect to the Off position.
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9. Secure the conduit fitting from the inside using the counter nut.
10. Connect the insulated conductors that are connected to the three-colored terminals of the SPS
module to the outlet.
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6 Electrical Connection
11. Connect the insulated conductors that are connected to the black terminals of the SPS module
to the switch.
12. Attach the supplied warning label to the emergency
power outlet.
13. Label the switch using the supplied label. Label the
closed switch position with "ON" and the opened
switch position with "OFF".
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7 Commissioning
7 Commissioning
7.1 Making Settings via the Rotary Switches
7.1.1 Overview of the Rotary Switches
The inverter can be configured for different countries and for use in backup and off-grid systems via
two rotary switches. The rotary switches can also be used to change the display language.
By default, the inverter is set to a specific country data set. You can see which country data set was
set as default at the factory in the supplementary sheet provided with the factory settings. If the default
country data set of the inverter does not apply to your country, you must change the country data set
and the display language. You can also change the display language independent of the country
data set (see Section 7.1.3).
If you use a communication product, you can also change the country data set after commissioning
using that communication product (see Section 8.1).
Item
Description
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7 Commissioning
Rotary switch B
position
Default settings
Default settings
Retained
English
Retained
German
Retained
French
Retained
Spanish
Retained
Italian
Retained
Greek
Retained
Czech
Retained
Korean
Retained
Portuguese
Retained
Dutch
Retained
Slovenian
Retained
Bulgarian
Retained
Polish
UL1741*
English
UL1741*
Spanish
UL1741*
French
Other standard
English
Other standard
German
Other standard
French
Other standard
Spanish
Other standard
Italian
Other standard
Greek
Other standard
Czech
Island mode 60 Hz
English
Island mode 60 Hz
German
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7 Commissioning
Rotary switch A
position
Rotary switch B
position
Display language
Island mode 60 Hz
French
Island mode 60 Hz
Spanish
Island mode 60 Hz
Italian
Island mode 60 Hz
Greek
Island mode 60 Hz
Czech
Island mode 50 Hz
English
Island mode 50 Hz
German
Island mode 50 Hz
French
Island mode 50 Hz
Spanish
Island mode 50 Hz
Italian
Island mode 50 Hz
Greek
Island mode 50 Hz
Czech
* The country data set is automatically blocked after ten feed-in hours. Then you can only change the country data set by
entering the personal access code you received from SMA on a communication device.
7.1.2 Changing the Country Data Set and the Display Language
If the default country data set of the inverter does not apply to your country, you must change the
country data set and the display language.
1. If the inverter is in operation, disconnect it (see Section 10).
2. Set the rotary switches A and B to the desired
position using a flat-blade screwdriver
(blade width: 2.5 mm) (see Section7.1.1
"Overview of the Rotary Switches", page47).
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7 Commissioning
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2. Switch on or close all AC disconnecting switches and circuit breakers in the output circuit of the
inverter.
3. If an external DC disconnecting switch is available, switch on or close the DC disconnecting
switch.
4. Turn the rotary switch of the DC Disconnect to the On position.
The inverter carries out an arc-fault circuit interrupter (AFCI) self test.
The green LED is lit and the display shows the device type, the firmware version, the device
names, the country data set and display language. If communication is via Zigbee or
Speedwire, then the Zigbee status and the versions of the communication assemblies will also
be displayed also after the device names.
The inverter feeds into the grid.
Green LED flashing?
Possible cause of error: The DC input voltage is still too low, or the inverter is monitoring the
utility grid.
Once the DC input voltage is sufficiently high, the inverter goes into operation.
The red LED is lit and an error message and event number appear in the display?
Eliminate the error (see Section11 "Troubleshooting", page59).
The blue LED is glowing or flashing?
Eliminate the communication error (see Section9.3 "LED Signals", page54).
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8 Configuration
8 Configuration
8.1 Changing the Country Data Set Using a Communication Product
By default, the inverter is set to a specific country data set. You can see which country data set was
set by default at the factory on the type label and the supplementary sheet with the default settings
provided. If the default country data set of the inverter does not apply to your country or you want to
use the inverter in a backup or off-grid system, then you must change the country data set.
Requirements:
A communication product that is appropriate for the type of communication used must be
available.
The responsible grid operator must approve changes of grid-relevant parameters.
An SMA Grid Guard code for changing the grid-relevant parameters must be available
(for application for the SMA Grid Guard code, see certificate "Application for SMA Grid Guard
Code" at www.SMA-Solar.com).
1. Access the user interface of the communication product.
2. Enter the SMA Grid Guard code.
3. Select the CntrySet or Set country standard parameter and set the required country data set.
4. Save setting.
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Status
Green
is glowing
Explanation
Operation
If an event occurs, the event message is shown in the display
(see Section 11.1).
Red
is flashing
is flashing quickly
is glowing
Error
The display shows the error message and event number
(see Section 11.2).
Blue
is glowing
is flashing twice
is flashing three times Network found, but no reply from the gateway
is flashing four times Gateway found, but no connection to the server
is flashing regularly
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6.
Damage to the inverter due to electrostatic discharge
The internal components of the inverter can be irreparably damaged by electrostatic discharge.
Ground yourself before touching any components.
7. Ensure that no voltage is present on the AC connecting terminal plate using a suitable measuring
device. Insert the test probe in each round opening of the terminal:
Ensure that no voltage is present between
L1 and N.
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6.
Danger to life due to electric shock when touching the DC conductors and
DC terminals
High voltages are present in the DC cables and DC terminals.
Before performing any tasks, wait five minutes until the residual voltage has been drained.
Do not touch the DC conductors and DC terminals.
7. Ensure that no voltage is present on the DC terminals using a suitable measuring device.
Insert the test probe in each round opening of the terminal.
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11 Troubleshooting
11 Troubleshooting
11.1 Event Messages
Display message
Cause
Backup mode on
There are no update files relevant for this inverter on the SD card
or the available update has already been carried out.
Grid param.unchanged
SD card is read
Self-test
Set parameter
Standalone op.
Update completed
Update communication
Update Speedwire
Update Webconnect
Update Zigbee
Update file OK
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11 Troubleshooting
Display message
101 to 103
Grid fault
202 to 205
Grid fault
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11 Troubleshooting
Event number
Display message
301
Grid fault
401 to 404
Grid fault
501
Grid fault
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Event number
Display message
601
Grid fault
701
801
Grid failure
Corrective measures:
Check fuse
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11 Troubleshooting
Event number
Display message
1501
Reconnection fault grid The changed country data set or the value of a
parameter you have set does not correspond to
the local requirements. The inverter cannot
connect to the utility grid.
Corrective measures:
Ensure that the country data set has been
configured correctly. Check the setting of
the rotary switches A and B or select the
parameter Set country standard and
check the value.
3301 to 3303
Unstable operation
3401 to 3402
DC overvoltage
Disconnect generator
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11 Troubleshooting
Event number
Display message
3501
Insulation resist.
Check generator
Corrective measures:
Check the PV system for ground faults
(see Section 11.4).
3601
3701
Resid.curr.too.high
Check generator
3801 to 3802
DC overcurrent
Check generator
3901 to 3902
Corrective measures:
Wait for higher irradiation.
If this event recurs at medium irradiation
levels, check the PV system design and the
correct circuitry of the PV array.
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11 Troubleshooting
Event number
Display message
4301
Check generator
Corrective measures:
Disconnect the inverter from voltage
sources (see Section 10).
Ensure that there are no defective PV
modules, cables or plugs in the PV system.
Re-commission the inverter (see Section 7).
6001 to 6009
Self diagnosis
Interference device
6101 to 6112
Self diagnosis
Interference device
6202
Self diagnosis
Interference device
6301 to 6314
Self diagnosis
Interference device
6401 to 6438
Self diagnosis
Interference device
6501 to 6502
Self diagnosis
Overtemperature
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11 Troubleshooting
Event number
Display message
6603 to 6604
Self diagnosis
Overload
Corrective measures:
Contact the SMA Service Line.
6701 to 6702
Comm. disturbed
6801 to 6802
Self diagnosis
Input A defective
Corrective measures:
Contact the SMA Service Line.
6901 to 6902
Self diagnosis
Input B defective
Corrective measures:
Contact the SMA Service Line.
7001 to 7002
Sensor fault
7008
Disturbance sensor
display temperature
7101
SD card defective
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11 Troubleshooting
Event number
Display message
7102
7105
7106
7110
7201 to 7202
7303
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11 Troubleshooting
Event number
Display message
7305
Update RS485I
module failed
7311
7316
Update Speedwire
module failed
7326
Webconnect update
unsuccessful
7335
7508
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11 Troubleshooting
Event number
Display message
7701 to 7712
Self diagnosis
Interference device
Corrective measures:
Contact the SMA Service Line.
8001
Derating occurred
8101 to 8104
Comm. disturbed
8204
8206
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11 Troubleshooting
Event number
Display message
8801 to 8803
No display
9002
9003
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11 Troubleshooting
Event number
Display message
9005
Changing grid param. This error can have the following causes:
not possible
The selected rotary switch setting for the
Ensure DC supply
country configuration is not programmed.
The parameters to be changed are
protected.
The DC voltage at the DC input is not
sufficient to run the main CPU.
Corrective measures:
Check the settings of the rotary switches (see
Section7.1.2 "Changing the Country Data
Set and the Display Language", page49).
Enter the SMA Grid Guard code.
Ensure sufficient DC voltage (green LED
lights up or flashes).
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11 Troubleshooting
Proceed as follows to check each string in the PV system for ground faults.
1. Disconnect the inverter from any voltage sources (see Section 10).
2. Measure voltages:
Measure the voltages between the positive terminal and the ground potential.
Measure the voltages between the negative terminal and the ground potential.
Measure the voltages between the positive terminals and negative terminals.
If the following results are returned simultaneously, there is a ground fault in the PV system.
All measured voltages are stable.
The sum of the two voltages against the ground potential is approximately equal to the
voltage between the positive and negative terminals.
3. Determine the location of the ground fault via the ratio of the two measured voltages.
Example: location of the ground fault
The example shows a ground fault between the second and third PV modules.
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11 Troubleshooting
5. Ensure that the wires of the varistors are secure in the terminal.
6. Remove the insertion tool from the contacts of the connecting terminal plate.
7. Push the DC Disconnect lid diagonally under the
upper edge of the enclosure and press the lid
down. The lid must be flush with the enclosure
edge.
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12 Decommissioning
12 Decommissioning
12.1 Disassembling the Inverter
1. Disconnect the inverter from any voltage sources (see Section 10).
2. Disconnect the DC Disconnect from voltage sources (see Section 10.1).
3. Remove the AC output cable from the inverter.
4. If the SPS module is connected, remove the output cable from the inverter.
5. If a data cable is connected, remove the data cable from the inverter.
6. If the Zigbee antenna is connected, unscrew the antenna.
7. Disconnect the DC cable leading from the inverter to the DC Disconnect and pull it back into the
inverter.
8. Place the lower enclosure lid with the 6 screws on the
enclosure and tighten them using an Allen key (AF 3)
in the order 1 to 6 (torque: 18 in.-lb. (2.0 Nm)).
9.
Risk of burns due to hot enclosure parts
Wait 5 minutes for the enclosure to cool down and the residual voltage has been
drained.
10. Loosen the screws of the DC Disconnect using an Allen key (AF 4) and remove the
DC Disconnect.
11.
Danger to life due to electric shock when touching the DC cables and DC terminals
High voltages are present in the DC cables and DC terminals.
Do not touch the DC cables and DC terminals.
If present, switch off the external DC disconnecting switch or disconnect the PV module
plugs.
12. Remove all DC cables from the DC Disconnect.
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12 Decommissioning
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13 Technical Data
13 Technical Data
13.1 DC/AC
13.1.1 Sunny Boy 3000TL-US
DC Input
Maximum DC operating power
Maximum system voltage
Rated MPP tracking voltage range
Rated operating voltage
Minimum operating voltage
Start voltage, no-load status
Maximum operating current
Maximum input current per MPP tracking input
Maximum short-circuit current per
MPP tracking input
MPP tracking inputs
Strings per MPP tracking input
3,200 W
600 V
175 to 480 V
400 V
125 V
150 V
18 A
15 A
19 A
2
2
AC Output
Rated power at 208 V, or 240 V, 60 Hz
Maximum apparent power
Nominal AC voltage
AC voltage range at 208 V nominal
AC voltage range at 240 V nominal
Nominal AC current at 208 V
Nominal AC current at 240 V
Maximum output current
Maximum overcurrent protection
Total harmonic distortion
Nominal AC frequency
AC frequency range at 60 Hz nominal
Power factor at rated power
Connection conductor
Output connections
Installation Manual
3,000 W
3,050 VA
208 V / 240 V
183 V to 229 V
211 V to 264 V
14.5 A
12.5 A
15 A
30 A
4%
60 Hz
59.3 Hz to 60.5 Hz
1
2
L1, L2, N, PE
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13 Technical Data
Efficiency
Maximum efficiency, max
CEC efficiency, CEC at 208 V AC nominal
CEC efficiency, CEC at 240 V AC nominal
97.1%
96.5%
96.9%
4,200 W
600 V
175 V to 480 V
400 V
125 V
150 V
24 A
15 A
19 A
2
2
AC Output
Rated power at 208 V, or 240 V, 60 Hz
Maximum apparent power
Nominal AC voltage
AC voltage range at 208 V nominal
AC voltage range at 240 V nominal
Nominal AC current at 208 V
Nominal AC current at 240 V
Maximum output current
Maximum overcurrent protection
Total harmonic distortion
Nominal AC frequency
AC frequency range at 60 Hz nominal
Power factor at rated power
Connection conductor
Output connections
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4,000 W
4,050 VA
208 V / 240 V
183 V to 229 V
211 V to 264 V
19.5 A
16.7 A
20 A
30 A
4%
60 Hz
59.3 Hz to 60.5 Hz
1
2
L1, L2, N, PE
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13 Technical Data
Efficiency
Maximum efficiency, max
CEC efficiency, CEC at 208 V AC nominal
CEC efficiency, CEC at 240 V AC nominal
97.2%
96.6%
97.0%
5,300 W
600 V
175 V to 480 V
400 V
125 V
150 V
30 A
15 A
19 A
2
2
AC Output
Rated power at 208 V, 60 Hz
Rated power at 240 V, 60 Hz
Maximum apparent power at 208 V, 60 Hz
Maximum apparent power at 240 V, 60 Hz
Nominal AC voltage
AC voltage range at 208 V nominal
AC voltage range at 240 V nominal
Nominal AC current at 208 V
Nominal AC current at 240 V
Maximum output current
Maximum overcurrent protection
Total harmonic distortion
Nominal AC frequency
AC frequency range at 60 Hz nominal
Power factor at rated power
Installation Manual
4,550 W
5,000 W
4,550 VA
5,050 VA
208 V / 240 V
183 V to 229 V
211 V to 264 V
22 A
21 A
22 A
30 A
4%
60 Hz
59.3 Hz to 60.5 Hz
1
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13 Technical Data
Connection conductor
Output connections
2
L1, L2, N, PE
Efficiency
Maximum efficiency, max
CEC efficiency, CEC at 208 V AC nominal
CEC efficiency, CEC at 240 V AC nominal
97.0%
96.5%
96.9%
Short-circuit diode
DC Disconnect
Varistors
Current control
SMA Grid Guard X
Insulation monitoring: Riso 600 k
Present
DC AFCI
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Grid configurations
13 Technical Data
25 dB(A)
<1W
Transformerless
Convection
designed for safe disconnection in accordance
with DIN EN 50178:1998-04
(until 2013 replaced by DIN EN 62109-1)
NEMA 3R
I
IV
UL 1741,
UL 1699B,
IEEE 929-2000,
IEEE 1547,
Canadian Electrical Code
CSA C22.2 N0. 107.1-01
208/120 V Wye,
120/240 V Split-phase
13.4 DC Disconnect
Maximum rated switching current per string input
Maximum switching voltage
Degree of protection
20 A
600 V
NEMA 3R
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13 Technical Data
13.6 Features
DC connection
AC connection
Display
Zigbee
RS485, galvanically isolated
Speedwire with Webconnect function
Fan retrofit kit
SPS module
Screw terminal
Spring-cage terminal
LC graphic display
optional*
optional
optional
optional
optional*
13.7 Torques
Lower inverter lid screws
DC Disconnect lid screw
Screws of the DC Disconnect retainer on the
inverter wall mounting bracket
Screws of the DC Disconnect on the retainer
Ground connection in the inverter
Grounding screw in the grounding bracket of the
DC Disconnect on the inverter
DC grounding terminal in the DC disconnect
DC terminals for the PV modules
DC terminal for the inverter DC cable in the
DC Disconnect
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63 days
30 years
250 events
250 events
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14 Accessories
14 Accessories
You will find relevant accessories and spare parts for your product in the following overview.
If required, these can be ordered from SMA or your distributor.
Description
Brief description
DC replacement varistors
SB-VDC-US02
FANKIT02-10
RS485 module
DM-485CB-US-10
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15 Compliance Information
15 Compliance Information
FCC Compliance
This device complies with Part 15 of the FCC Rules and contains FCC ID: SVF-SCOM31.
Operation is subject to the following conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and the receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
The user is cautioned that changes or modifications not expressly approved by
SMAAmerica,Inc. could void the users authority to operate this equipment.
IC Compliance
This device complies with Industry of Canada licence-exempt RSS standard(s) and contains Model
XBee Radio, IC: 9440A-SCOM31.
This Class B digital apparatus complies with Canadian ICES-003.
Cet appareil numrique de la classe B est conforme la norme NMB-003 du Canada.
Operation is subject to the following two conditions:
This device may not cause interference, and
This device must accept any interference, including interferences that may cause undesired
operation of the device.
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16 Contact
16 Contact
If you have technical problems concerning our products, contact the SMA Service Line.
We need the following data in order to provide you with the necessary assistance:
Inverter device type
Inverter serial number
Inverter firmware version
Special country-specific settings of the inverter (if applicable)
Type and number of PV modules connected
Mounting location and mounting altitude of the inverter
Three-digit or four-digit event number and display message of the inverter
Optional equipment, e.g., communication products
Canada/
Canad
+1 916 625-0870**
Toronto
* toll free for USA, Canada and Puerto Rico / Llamada gratuita en EE. UU., Canad y Puerto Rico
** international / internacional
*** toll free for Canada / gratuit pour le Canada
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www.SMA-Solar.com
SMA America, LLC
www.SMA-America.com