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MATLAB Codes Machine Design

This document describes a Matlab program to design the armature winding and core of a 500kW, 600V DC machine. The program inputs various design parameters and uses iterative calculations to determine the number of conductors, slot dimensions, core dimensions, losses and temperature rise of the armature. The temperature rise of the armature is calculated to be 42.6268°C which is within specified limits, indicating good performance of the machine. The aim was achieved by running the program in Matlab and checking for errors.

Uploaded by

Akshay Sharma
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© © All Rights Reserved
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Download as DOCX, PDF, TXT or read online on Scribd
742 views

MATLAB Codes Machine Design

This document describes a Matlab program to design the armature winding and core of a 500kW, 600V DC machine. The program inputs various design parameters and uses iterative calculations to determine the number of conductors, slot dimensions, core dimensions, losses and temperature rise of the armature. The temperature rise of the armature is calculated to be 42.6268°C which is within specified limits, indicating good performance of the machine. The aim was achieved by running the program in Matlab and checking for errors.

Uploaded by

Akshay Sharma
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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EXPERIMENT NO.

AIM :- To Design Armature-Winding and core of 500kW,600V, Lap wound DC Machine (PartII).
APPARATUS REQUIRED:S.No
1.
2.

Apparatus
Computer
Matlab

Specification
With windows Operating system
R2012

Quantity
1
1

THEORY:-The armature winding and core of lap wound DC machine heating is the main
criterion for design. Electrical machines are designed and manufactured with a selected class of
insulation which can withstand a certain temperature. If overheating occurs, insulation will get
weakened and results in short circuits leading to the damage of the machine.
PROGRAM:% Design of 500KW, 600V, Lap wound DC Machine (Part-II)-Armature-Winding and core
%% input data
D = 800;
q = 36500;
P = 6;
ATaPmax = 8500;
dVp = 3;
V = 600;
FI1=0.0829;
N=700;
SpP=14;
IFL = 833.33;
cda1=5;
wca=1.9;
Zh = 2;
InsWs = 1.8;
InsHs = 3.2;
Hw =3;
HL =1;
Li = 234;
L = 300;
PAbPP = 0.7;
PP =418.88 ;

Bc = 1.3;
hz =35;
KW = 500;
vA = 29.32;
%% Assumptions
Ishl =3;
%% Armature-Winding and core
ATaP =pi*D/1000*q/(2^P);%Arme AT per Pole
if ATaP >= ATaPmax continue;
end;
E=(1+dVp/100)*V;%Induced Emfon NO load
A = P; %For Lap wound Machine, No. of parallel paths
Z1=E*60*A/(P*FI1*N); %Total no. of Conductors
S =SpP*P;
sp = pi*D/S; %Slot pitch
if sp < 25 || sp > 35 continue;
end;
Zs1 = Z1/S;
Zsf= floor(Zs1/2)*2;
Zsc = ceil(Zs1/2)*2;
Zs = Zsf;
if Zs1 - Zsf > 1
Zs = Zsc; end; %Conductors/Slot
Z=S*Zs; %Corrected no of conductors
FI =E*60*A/(P*Z*N); %Corrected value of Flux/Pole
CV =IFL/A*Zs; %Current Volume/slot
if CV < 1000 || CV > 1500 continue; end;
Ia =IFL + Ishl; %Annature Current
Aca1= Ia/A/cda1;
hca1= Aca1/wca;
hca= ceil(hca1);%Conductor ht
if hca >= 16 continue; end;
Aca= 0.98*hca*wca; %Assuming a factor of 0.98 for rounding at the conductor edges, Revised
Area of conductor
cda = Ia/A/Aca; %Corrected current density
if cda >= 5.01 continue; end;
Zw =Zs/Zh;%No of cond width-wise in slot
Ws = Zw*(wca+0.4) + InsWs; %Slot Width
Hs=Zh*(hca+0.4)+InsHs + Hw+HL; %Oia of Aml. teeth at Ih height from root
D1b3 = D - 2*(2/3*Hs);%Oia of Aml. teeth at Ih height from root
sp1b3 = pi*D1b3/S; %Slot PItch at above dla
Wt1b3 = sp1b3 - Ws; %Width of tooth at above dia
At1b3= Wt1b3*Li*S/P;%Area ofCS of tooth at above dia
Btav = FI*1e6/At1b3; %Flux densIty m the tooth
Ks = sp1b3*L/Wt1b3/Li;%Carter Coeff

if Ks >= 2.2 continue; end;


Btm=Btav/PAbPP;%Max tooth Flux densIty
if Btm >= 2.1 continue; end;
Lfr=140 + 1.15*PP; %Free Length (Overhang) of conductor
Lac = (L + Lfr)/1e3; %Length of Arme-Conductor
Ra = 0.021*Lac/Aca*Z/A^2;%Anne Wdg Res
Pcua=1.2*Ia^2*Ra;% Assuming 20% Eddy Current Losses ,Arm Copper Loss
Wcua = Lac*Aca*Z*8.9e-3; %Wt of Anne-Copper
FIc = FI/2; %Flux in core
Ac = FIc*1e6/Bc; %
Hc1 = Ac/Li;%Height of Core
Di1 = D-2*(Hs + Hc1);
Di= ceil(Di1/10)*10; %Inner diameter of Core
Hc=(D-Di)/2- Hs;%Correeted height of Core
Dmc =D-2*Hs - Hc;%Mean dia ofeore
Wc = 7.8e-6*pi*Dmc*Ac; %Weight of Core
HysPkgc=(2.9/30)*hz; % Hysterisis loss in core/kg (Emperial Formula )
Physc = Wc*HysPkgc; %Hysterisis loss in eore
Peddyc = 0.0045*(Bc*hz*0.5)^2*Wc; % Using 0.5 mm thiek Laminations for core, Eddy
current Loss in core
Pic = (Physc + Peddyc) *1.25; % considering 25% more on loaded conditiion, Iron loss in core
Wt = 7.8e-6*Wt1b3*Li*S*Hs; % weight of teeth
HysPkgt = (8/30)*hz; % Hysteresis loss in teeth /kg
Physt = Wt*HysPkgt;% hysterisi loss in teeth
Peddyt = 0.007*(Btm*hz*0.5)^2*Wt; % for 0.5mm thick laminations, eddy current loss in teeth
Pit =(Physt + Peddyt)*1.25; % considering 25% more on loaded condition, iron loss in teeth
Pi = (Pic+ Pit); % Total iron loss
PibKW =Pi/(KW*1e3)*100;% Iron loss percentage
Pa=Pcua+Pi;%losses in armature
Larme= L+70+0.3*PP; % overall length of armature
SA =pi*D*Larme/100; % cooling surface of Armature
Pd=Pa/SA; % loss per sq cm of cooling surface
Tra=270*Pd/(1 + 0.09*(vA^1.3))% temp rise of armature
PROCEDURE:1.Open the computer.
2. Open MATLAB software.
3. Type the entire coding of the program.
4. Run & See whether any error is present.
5. If not copy the result.
RESULT:-

The temperature rise of Armature is found out .


Tra = 42.6268
PRECAUTION:1.Type the correct code.
2. Save the program while typing.

CONCLUSION:- Hence the temperature rise of armature is with in specified limit for better
performance of machine

FACULTY REMARKS:-

FACULTY SIGN:-

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