Technical YMPC FEX
Technical YMPC FEX
Technical YMPC FEX
MINI-PARAFLOW
ABSORPTION
CHILLER/HEATER
COOLING CAPACITIES
106 kW to 352 kW
HEATING CAPACITY
86 kW to 286 kW
TABLE 1
3 EX
4 EX
5 EX
6 EX
7 EX
8 EX
kW
106
141
176
211
246
281
352
kW
86
114
143
172
200
229
286
FEATURES
10 EX
BENEFITS
Environmentally friendly.
CONTENTS
Specification
Flexibility of operation.
Operation
Operating Limitations
Cooling Capacities
SPECIFICATION
Performance Data
Physical Data
Dimensions and Layout Details
Maintenance Space and Location
Details
Recommended System Details
Connection Details
The YORK YMPC high efficiency two-stage absorption refrigeration cycle uses
water as the refrigerant and lithium bromide as the absorbent. It is the strong affinity
that these two substances have for each other that makes the cycle work. The entire
process occurs in hermetic vessels in a near complete vacuum.
Environmental Considerations
Traditional electrically driven chillers generally use halogenated refrigerants, which
can cause ozone depletion and have a high global warming potential. The
YMPC-F/EX range use the most environmentally clean refrigerant - WATER.
YMPC-F/EX units can be operated by either natural gas or fuel oil.
The YMPC-FE/EX using natural gas emits only 80 mg/kWh (40 ppm) of nitrogen
oxide.
When using fuel oil the YMPC-FB/EX emits 200 mg/kWh (100 ppm) of nitrogen
oxide.
Advanced Control System
The Mini-Paraflow has excellent part load performance as a result of the refrigerant
storage load proportional control (RS proportional control), which is incorporated to
provide stable control and reduced energy consumption. Absorption systems have
a unique heat storage capability created by concentration difference.
York's unique RS proportional control manages the cooling capacity and utilises the
storage capability to its highest extent. The control cycles the burner, but keeps the
solution and refrigerant pumps in continuous operation to transfer the residual heat
of the generators into useful cooling capacity. This results in the saving of large
amounts of energy that would normally be wasted by the cycling of the unit.
Page F.1
Doc. No. PC132/10.03/GB
Operation
No special operator qualifications are required to operate the
unit. The unit operates in vacuum conditions and is not subject to
boiler regulations.
Operating Charge
One complete charge with refrigerant water and lithium bromide
solution including addition of the environment friendly inhibitor
lithium molybdate to protect the steel and copper surfaces
against corrosion.
Testing
All units have a full functional test during manufacture.
Location Requirements
Units can either be located in a plant room or outside, at ground
level or on a roof, in areas not susceptible to freezing conditions.
General
The YORK Mini-Paraflow Absorption Chiller-Heater is a
compact design unit which is completely factory packaged,
charged and under vacuum.
The casing consists of a framework and inserted panels, all
manufactured from galvanised sheet metal with weather proof
painting. Inside the panels all components are arranged on a
common base frame. Surfaces of the unit are protected by a light
grey finish coat of high solid enamel machinery paint.
The vessels and components are, as far as necessary,
manufactured and approved according to valid codes.
Absorber/Evaporator/Second Stage Generator/Condenser
All heat exchangers are of a tube-and-shell construction with
copper tubes and welded water boxes. Water box connections
are male thread stubs.
First Stage Generator
The first stage generator has a specially designed flame
chamber and special heat exchanger tubes.
Burners
Gas fired units
One gas burner, of forced draft design, with CE approval,
controlled proportionally between 30% and 100%, a gas train
with dual solenoid valve, pressure switch, gas pressure
controller, gas filter and manual shut-off valve. All components
are EN approved.
Oil fired units
One oil burner, with CE approval, fuelled by oil no. 2, with an
internal oil pump and two shut-off valves. The step control with
oil is 0-50-100 %.
Pumps
One solution pump, of hermetic design (canned motor) cooled
and lubricated by filtered fluid.
One refrigerant pump, of hermetic design (canned motor) cooled
and lubricated by filtered fluid.
Control Panel
A CE approved power and control panel is located within the
casing of the unit. The panel has a marked terminal strip for
single point connection, contactors with thermal overloads for
solution and refrigerant pumps, a 400/230 V control transformer
for the control and microprocessor boards. The panel monitors
the operating conditions with resistance sensors (Pt 100) and
digitally displays failure codes on the built-in 3-digit display.
Page F.2
Doc. No. PC132/10.03/GB
OPERATION
Leaving Chilled/
Hot Water
Condenser
Absorber
First Stage Generator
Evaporator
Entering Chilled/
Hot Water
Chilling Cycle
The YMPC two-stage absorption chilling cycle is continuous;
however, for the sake of clarity and simplicity, it is divided into six
steps:
5 Evaporator
Refrigerant liquid from the condenser passes through a
metering valve and flows down to the refrigerant pump, where it
is pumped to the top of the evaporator. Here the liquid is
sprayed, as a fine mist, over the evaporator tubes.
The refrigerant effect cools the system return chilled water in the
evaporator tubes. The refrigerant liquid/vapour absorbs the heat
of the returning chilled water, cooling it from 12C to 7C. The
chilled water is then supplied back to the system.
6. Absorber
As the refrigerant liquid/vapour descends to the absorber, from
the evaporator, a concentrated solution coming from the heat
exchanger is sprayed into the flow of descending refrigerant.
The hydroscopic action between lithium bromide and water-and
the related changes in concentration and temperature-result in
the creation of an extreme vacuum in the evaporator. The
dissolving of the lithium bromide in the water gives off heat,
which is removed by condenser water entering from the cooling
tower at 29C and leaving for the Condenser at 33.3C. The
resultant diluted lithium bromide solution collects in the bottom
of the absorber, where it flows down to the solution pump.
OPERATING LIMITATIONS
TABLE 2
Ambient Temperature
Cooling Operation
Heating Operation
Relative Humidity
Chilled Water
Supply
Return
Return
Supply
Nominal
Permissible, but chilled water supply temperature not constant
Heating Water
Tower Water Entering
Gas Pressure
Operation hours per year to achieve standard life cycle*
C
C
% r.h.
C
C
C
C
C
C
mbar
hours
Minimum Maximum
+5
+38
-15
+38
10 to 90
7
12
10
18
40
60
24
32
15
32
20 (std)
300
1500 to 2000
* For longer operating hours per year the capacity of the unit should be selected 20 % higher than the required capacity.
FLOW LIMITATIONS
TABLE 3
Model
YMPC-F
3 EX
4 EX
5 EX
6 EX
7 EX
8 EX
10 EX
Minimum
F. R. P. D.
l/s
kPa
3.25
29
4.67
29
5.50
29
5.58
28
7.67
31
10.50
32
13.42
32
Chilled/Hot Water
Nominal
Maximum
F. R. P. D. F. R. P. D.
l/s
kPa
l/s
kPa
4.58
58
6.17
105
6.11
51
8.83
107
7.64
56
10.50 106
9.16
76
10.58 102
10.69
62
14.58 115
12.22
44
18.33
99
15.27
42
23.33
98
Minimum
F. R. P. D.
l/s
kPa
5.33
33
8.33
33
8.67
33
12.83
32
12.17
32
14.00
32
16.50
32
Cooling Water
Nominal
F. R. P. D.
l/s
kPa
7.62
69
10.15
49
12.70
71
15.23
46
17.77
69
20.32
69
25.38
76
Maximum
F. R. P. D.
l/s
kPa
9.83
115
15.67 117
16.33 117
24.17 116
23.00 115
25.00 104
30.67 112
120
100
115
80
110
105
100
10
11
Page F.4
Doc. No. PC132/10.03/GB
95
12
20
40
60
80
100
PHYSICAL DATA
Model YMPC-F
Nominal Cooling Capacity
Nominal Heating Capacity
Chilled Water
Return
Temperature
Supply
min. Chilled Water Supply
Chilled/
Hot Water
Return
Hot
Temperature
Supply
Water
Nominal Flow
Permissible Flow Tolerance
Fouling Factor
Pressure Drop
Design Working Pressure
Heat Rejection
Cooling Water
Entering
Temperature
Leaving
min. Tower Water Inlet
Cooling
Nominal Flow
Water
Permissible Flow Tolerance
Fouling Factor
Pressure Drop
Design Working Pressure
Possible Fuels
Fuel
Consumption Cooling
Consumption Heating
Supply
Electrical
Power Input
w. Natural Gas
Cool/Heat
w. Fuel Oil
Cool/Heat
Capacity Control
Natural Gas
Fuel Oil
Burner
Design
Ignition
Flame Sensor
Chilled/Hot Water
Connection
Cooling Water
Size
Drain from Purge
Natural Gas
No. 2 Oil
Exhaust Gas
Sound Pressure Level at 1 m Distance
Casing Length
Dimensions
Length Including Exhaust
Width
Height
Lifting
Weights
Operation
Emergency
kW
kW
3 EX
106
86
C
C
C
C
C
l/s
4.58
mK/kW
kPa
58
kPa
kW
C
C
191
29 (32)
35 (38)
C
l/s
7.62
mK/kW
kPa
69
kPa
kW LHV
kW LHV
kW Input
kW Input
%
%
DN (mm)
DN (mm)
DN (mm)
DN (mm)
DN
DN (mm)
dB(A)
mm
mm
mm
mm
kg
kg
kg
93 (98)
96
4 EX
141
114
TABLE 4
5 EX
176
143
6 EX
7 EX
8 EX
10 EX
211
246
281
352
172
200
229
286
12.5
7.0
7.0
55.5
60.0
6.11
7.64
9.16
10.69
12.22
15.27
+ 20%
0.044
51
56
76
62
44
42
780
255
319
383
446
510
637
29 (32)
29 (32)
29 (32)
29 (32)
29 (32)
29 (32)
35 (38)
35 (38)
35 (38)
35 (38)
35 (38)
35 (38)
15.0
10.15
12.70
15.23
17.77
20.32
25.38
- 0 / + 20 %
0.044
49
71
46
69
69
76
490
Natural Gas, Fuel Oil
124 (131) 156 (164) 187 (196) 217 (228) 248 (260) 311 (327)
127
160
192
223
255
320
400 V / 3 / 50 Hz
40
50
50
50
50
50
50
150
150
150
150
200
200
200
64
64
64
67
71
72
76
1990
1990
1990
2160
2450
2450
2450
2340
2340
2340
2580
2870
2870
2970
1450
1450
1450
1530
1550
1550
1680
1960
1960
1960
2030
2030
2030
2030
2430
2720
2830
3140
3720
3850
4500
2550
2920
3020
3340
3940
4080
4790
3720
4880
4980
5300
6250
6720
7590
Notes
1. Fouling factor 0.044 m2K/kW for chilled/hot water and cooling water.
2. Maximum working pressure chilled/hot water 780 kPa (8 bar g).
3. Maximum working pressure cooling water 490 kPa (5 bar g).
4. Natural gas consumption calculated on the basis of low heating valve (LHV) 37,260 kJ/m3. Other lower heating valves will
change the consumption proportionally.
5. Oil no. 2 (Heizl EL) consumption calculated on the basis of low heating valve (LHV) 42,700 kJ/kg (11.86 kWh.kg),
(specific gravity 0.835) or 36,000 kJ/liter (10 kWh/litre).
6. Operation can be continued even if the cooling water inlet temperature lowers to 15C. If the cooling water inlet temperature
lowers below 15C during cooling operation in the cooling season, adjust it by turning on and off the cooling tower fan or
with a three-way valve.
7. The emergency weight is the maximum weight which results when an externally induced rupture of a heat exchanger
tube causes the content of a connected water circuit to completely fill the unit.
Page F.5
Doc. No. PC132/10.03/GB
Casing Length
Fuel Inlet
Page F.6
Doc. No. PC132/10.03/GB
mm
1000
1200
500
50
Page F.7
Doc. No. PC132/10.03/GB
CONNECTION DETAILS
Control and Power Diagram
Page F.8
Doc. No. PC132/10.03/GB