BP GS128-1 PDF

GS 128-1
OIL HOSES FOR DOCK LOADING AND

DISCHARGING SERVICES
February 1998
Copyright The British Petroleum Company p.l.c.
Copyright The British Petroleum Company p.l.c.

All rights reserved. The information contained in this document is subject to the terms and
conditions of the agreement or contract under which the document was supplied to the
recipient's organisation. None of the information contained in this document shall be
disclosed outside the recipient's own organisation without the prior written permission of
Manager, Standards, BP International Limited, unless the terms of such agreement or
contract expressly allow.
BP GROUP RECOMMENDED PRACTICES AND SPECIFICATIONS FOR ENGINEERING

Issue Date
Doc. No.
GS 128-1
February 1998
Latest Amendment Date
Document Title
OIL HOSES FOR DOCK LOADING

AND DISCHARGING SERVICES
(Replaces BP Engineering Std 179)
APPLICABILITY
Regional Applicability:
International
SCOPE AND PURPOSE

This Guidance for Specification specifies BP general requirements for the manufacture,
inspection and testing of rough and smooth bore and light weight hoses used for dock
loading and discharging, and ship-to-ship transfer of crude oil and oil products. It does
not apply to hoses for LPG or LNG services and only applies to chemical services by
specific agreement with the hose manufacturer.
AMENDMENTS
Amd
Date
Page(s)
Description
___________________________________________________________________
CUSTODIAN (See Quarterly Status List for Contact)
Pipelines and Subsea Engineering

Issued by:-
Engineering Practices Group, BP International Limited, Research & Engineering Centre

Chertsey Road, Sunbury-on-Thames, Middlesex, TW16 7LN, UNITED KINGDOM
Tel: +44 1932 76 4067
Fax: +44 1932 76 4077
Telex: 296041
CONTENTS
Section
Page
FOREWORD ...................................................................................................................... ii
1. INTRODUCTION............................................................................................................1
1.1 Scope
.................................................................................................................1
1.2 Quality Assurance ......................................................................................................1
2. GENERAL .......................................................................................................................1
3. DESIGN............................................................................................................................1
4. INFORMATION REQUIRED WITH TENDER ...........................................................2
5. TESTING AND INSPECTION .......................................................................................2
6. MARKING.......................................................................................................................2
APPENDIX A.......................................................................................................................3
DEFINITIONS AND ABBREVIATIONS .......................................................................3
APPENDIX B.......................................................................................................................4
LIST OF REFERENCED DOCUMENTS........................................................................4
GS 128-1
PAGE i
FOREWORD
Introduction to BP Group Recommended Practices and Specifications for Engineering
The Introductory Volume contains a series of documents that provide an introduction to the
BP Group Recommended Practices and Specifications for Engineering (RPSEs). In particular,
the 'General Foreword' sets out the philosophy of the RPSEs. Other documents in the
Introductory Volume provide general guidance on using the RPSEs and background
information to Engineering Standards in BP. There are also recommendations for specific
definitions and requirements.
Value of this Guidance for Specification
This Guidance for Specification defines BP General requirements for the manufacture,
inspection and testing of rough and smooth bore and light weight hoses used for dock loading
and discharging, and ship-to-ship transfer of crude oil and oil products. These requirements
are based upon BPs knowledge and experience worldwide.
Application
This Guidance for Specification is intended to guide the purchaser in developing a fit for
purpose specification for enquiry or purchase.
Text in italics is Commentary. Commentary provides background information which supports
the requirements of the Specification, and may discuss alternative options. It also gives
guidance on the implementation of any 'Specification' or 'Approval' actions; specific actions are
indicated by an asterisk (*) preceding a paragraph number. Resolution of the Approval
actions is the responsibility of the purchasers professional engineer.
This document may refer to certain local, national or international regulations but the
responsibility to ensure compliance with legislation and any other statutory requirements lies
with the user. The user should adapt or supplement this document to ensure compliance for
the specific application.
Principal Changes from Previous Edition
This document is an update of BP Standard 179 (September 1981). No technical changes
have been made, the update comprises only re-formatting into the Guidance for Specification
(GS) style. Users should be aware that this document retains the prescriptive requirements of
BP Standard 179.
GS 128-1
PAGE ii
Feedback and Further Information

Users are invited to feed back any comments and to detail experiences in the application of BP
Group Recommended Practices, to assist in the process of their continuous improvement.
For feedback and further information, please contact Engineering Practices Group, BP
International or the Custodian. See Quarterly Status List for contacts.
GS 128-1
PAGE iii
1.
INTRODUCTION
1.1
Scope
This Specification specifies BP general requirements for the
manufacture, inspection and testing of rough and smooth bore and light
weight hoses used for dock loading and discharging, and ship-to-ship
transfer of crude oil and oil products. It does not apply to hoses for
LPG or LNG services and only applies to chemical services by specific
agreement with the hose manufacturer.
1.2
Quality Assurance
Verification of the vendors quality system is normally part of the pre-qualification
procedure, and is therefore not specified in the core text of this specification. If this
is not the case, clauses should be inserted to require the vendor to operate and be
prepared to demonstrate the quality system to the purchaser. The quality system
should ensure that the technical and QA requirements specified in the enquiry and
purchase documents are applied to all materials, equipment and services provided
by sub-contractors and to any free issue materials.
Further suggestions may be found in the BP Group RPSEs Introductory Volume.
2.
3.
GENERAL
2.1
Hoses shall comply with the requirements of BS 1435 except where

amplified or modified below.
2.2
Unless otherwise specified by BP, all hoses shall meet the requirements
for heavy duty service, shall be smooth bore, type S15 or L15 as agreed
with BP.
2.3
The test pressures listed in Table 1 of BS 1435 shall be regarded as the

maximum working pressures including surge effects.
DESIGN
3.1
The hose internal diameter shall be as specified in the enquiry.
3.2
All nipples shall be of the steel built-in type with weld neck flanges to
BS 1560 or ANSI B16.5 Class 150 flat faced. Unless otherwise
approved by BP, flanges shall be galvanised.
3.3
Requirements for electrical continuity for hoses will be specified in the

enquiry. For dock services where insulating flanges are provided, hoses
shall be electrically continuous unless specified otherwise. For hose
GS 128-1
PAGE 1
strings incorporating several hose lengths, an electrically discontinuous

hose shall be provided at the tanker end and all other hoses shall be
electrically continuous.
4.
INFORMATION REQUIRED WITH TENDER

4.1
5.
*
6.
The manufacturer shall submit the following details of the proposed

construction at the enquiry stage:(a)
Overall thickness and material of the liner
(b)
Overall thickness and material of the hose cover
(c)
Overall thickness of the hose wall
(d)
Detail and materials of main carcass reinforcement
(e)
Weight of hose body in kg per metre length
(f)
Weight of hose and fittings
TESTING AND INSPECTION

5.1
Unless specifically agreed otherwise with BP, all tests shall be

witnessed at the manufacturer's works by BP or a nominated
representative.
5.2
Prototype test certificates for the particular hose types and

constructions offered shall be provided at the tender stage.
5.3
Batch sample tests shall be performed on each type of hose supplied for
the order. The tests shall be repeated for every tenth hose supplied.
5.4
On completion of the order a manufacturing report shall be provided

identifying the construction details, as in 4.1, and incorporating all test
certificates and test results.
MARKING
6.1
The information required in BS 1435 para. 16.5 shall be clearly stamped

on the rims of the flanges at either end of the hose.
6.2
Any additional marking for non-conducting hoses will be specified by

BP if required.
GS 128-1
PAGE 2
APPENDIX A
DEFINITIONS AND ABBREVIATIONS
Definitions
Standardised definitions may be found in the BP Group RPSEs Introductory volume.
Abbreviations
ANSI
American National Standards Institute
BP
British Petroleum
BS
British Standard
LNG
Liquefied Natural Gas
LPG
Liquefied Petroleum Gas
GS 128-1
PAGE 3
APPENDIX B
LIST OF REFERENCED DOCUMENTS
A reference invokes the latest published issue or amendment unless stated otherwise.
Referenced standards may be replaced by equivalent standards that are internationally or
otherwise recognised provided that it can be shown to the satisfaction of the purchaser's
professional engineer that they meet or exceed the requirements of the referenced standards.
American Standard
ANSI B16.5
Steel Pipe Fanges and Flanged Fittings
British Standards
BS 1435
Rubber Hose Assemblies for Oil Suction and Discharge Services
BS 1560
Steel Pipe Flanges and Flanged Fittings (nominal sizes 1/2 in to 24 in)
for the Petroleum Industry
GS 128-1
PAGE 4

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GS 128-1

OIL HOSES FOR DOCK LOADING AND

Copyright The British Petroleum Company p.l.c.

Copyright The British Petroleum Company p.l.c.

BP GROUP RECOMMENDED PRACTICES AND SPECIFICATIONS FOR ENGINEERING

Latest Amendment Date

OIL HOSES FOR DOCK LOADING

SCOPE AND PURPOSE

CUSTODIAN (See Quarterly Status List for Contact)

Pipelines and Subsea Engineering

Engineering Practices Group, BP International Limited, Research & Engineering Centre

Feedback and Further Information

Hoses shall comply with the requirements of BS 1435 except where

The test pressures listed in Table 1 of BS 1435 shall be regarded as the

The hose internal diameter shall be as specified in the enquiry.

Requirements for electrical continuity for hoses will be specified in the

strings incorporating several hose lengths, an electrically discontinuous

INFORMATION REQUIRED WITH TENDER

The manufacturer shall submit the following details of the proposed

Overall thickness and material of the liner

Overall thickness and material of the hose cover

Overall thickness of the hose wall

Detail and materials of main carcass reinforcement

Weight of hose body in kg per metre length

Weight of hose and fittings

TESTING AND INSPECTION

Unless specifically agreed otherwise with BP, all tests shall be

Prototype test certificates for the particular hose types and

On completion of the order a manufacturing report shall be provided

The information required in BS 1435 para. 16.5 shall be clearly stamped

Any additional marking for non-conducting hoses will be specified by

American National Standards Institute

Liquefied Natural Gas

Liquefied Petroleum Gas

Steel Pipe Fanges and Flanged Fittings

Rubber Hose Assemblies for Oil Suction and Discharge Services

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