Husky 515
Husky 515
Husky 515
AirOperated
Diaphragm Pumps
308981ZAC
EN
Huskyt 515
Model No. D 5 1 _ _ _ Acetal NPT Pumps*
Model No. D 5 2 _ _ _ Polypropylene Pumps
Model No. D 5 5 _ _ _ PVDF NPT Pumps
Model No. D 5 A _ _ _ Acetal BSPT Pumps*
Model No. D 5 B _ _ _ Polypropylene BSPT Pumps
Model No. D 5 E _ _ _ PVDF BSPT Pumps
For Additional Models, see Table of Contents
Husky 515
9065A
Huskyt 716
Model No. D 5 3 _ _ _ Aluminum NPT Pumps
Model No. D 5 4 _ _ _ Stainless Steel NPT Pumps
Model No. D 5 C _ _ _ Aluminum BSPT Pumps
Model No. D 5 D _ _ _ Stainless Steel BSPT Pumps
For Additional Models, see Table of Contents
*These models are
certified.
9246A
Husky 716
Table of Contents
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Husky 515 and Husky 716 Pump Matrix . . . . . . . . . . 22
Husky 515 and 715 Additional Pumps . . . . . . . . . . . . 23
Husky 515 and Husky 716 Repair Kits . . . . . . . . . . . . 22
Parts
Husky 515 and Husky 716 Common Parts . . . . . . 24
Husky 515 Parts Drawing . . . . . . . . . . . . . . . . . . . . 25
Husky 515 Fluid Section Parts List . . . . . . . . . . . . . 26
Husky 716 Parts Drawing . . . . . . . . . . . . . . . . . . . . 27
Husky 716 Fluid Section Parts List . . . . . . . . . . . . . 28
Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Husky 515:
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Husky 716:
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Husky 515 and Husky 716 Performance Charts . . . 34
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . 36
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
308981
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the
Pressure Relief Procedure on page 10 before lifting the pump.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state, and national guidelines.
Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas. If
the diaphragm fails, the fluid is exhausted along with the air. Read Air Exhaust Ventilation on
page 6.
Never use an acetal pump to pump acids. Take precautions to avoid acid or acid fumes from
contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to acid
spills and fumes.
Installation
General Information
The Typical Installations in Fig. 2 are only guides
for selecting and installing system components.
Contact your Graco distributor for assistance in
planning a system to suit your needs.
308981
CAUTION
Safe Operating Temperatures
Minimum (all pumps): 40 F (4 C)
Maximum
Acetal: 180 F (82 C)
Polypropylene: 150 F (66 C)
Aluminum, stainless steel, PVDF: 225 F (107 C)
These temperatures are based upon mechanical stress
only and may be significantly altered by pumping certain
chemicals. Consult engineering guides for chemical compatibilities and temperature limits, or contact your Graco
distributor.
Mountings
These pumps can be used in a variety of installations. Be sure the mounting surface can support the
weight of the pump, hoses, and accessories, as
well as the stress caused during operation.
Fig. 2 shows some installation examples. On all
installations, mount the pump using screws and
nuts.
Split Manifolds
Plastic Split Manifold Kits are available to enable you
to pump two fluids simultaneously or to mix two fluids
in the pump. To order a Split Manifold Kit, use the Part
No. from the list below:
241240
241241
241242
241243
241244
241245
Installation
Air Line
WARNING
A bleed-type master air valve (B) is required in your
system to relieve air trapped between this valve
and the pump. See Fig. 2. Trapped air can cause
the pump to cycle unexpectedly, which could result
in serious injury, including splashing in the eyes or
on the skin, injury from moving parts, or contamination from hazardous fluids.
CAUTION
The pump exhaust air may contain contaminants.
Ventilate to a remote area if the contaminants could
affect your fluid supply. Read Air Exhaust Ventilation on page 6.
1. Install the air line accessories as shown in Fig. 2.
Mount these accessories on the wall or on a
bracket. Be sure the air line supplying the accessories is electrically conductive.
a. The fluid pressure can be controlled in either
of two ways. To control it on the air side, install
an air regulator (G). To control it on the fluid
side, install a fluid regulator (J) near the pump
fluid outlet (see Fig. 2).
b. Locate one bleed-type master air valve (B)
close to the pump and use it to relieve trapped
air. Read the WARNING above. Locate the
other master air valve (E) upstream from all air
line accessories and use it to isolate them
during cleaning and repair.
c.
WARNING
A fluid drain valve (H) is required in your system to
relieve pressure in the hose if it is plugged. See
Fig. 2. The drain valve reduces the risk of serious
injury, including splashing in the eyes or on the
skin, or contamination from hazardous fluids when
relieving pressure. Install the valve close to the
pump fluid outlet.
1. Use electrically conductive fluid hoses (K). The
pump fluid outlet is 1/2 in. or 3/4 in. Screw the fluid
fitting into the pump outlet snugly. Do not overtighten.
2. Install a fluid regulator (J) at the pump fluid outlet
to control fluid pressure, if desired (see Fig. 2).
See Air Line, step 1a, for another method of
controlling pressure.
3. Install a fluid drain valve (H) near the fluid outlet.
Read the WARNING above.
308981
Installation
Fluid Pressure Relief Valve
CAUTION
Some systems may require installation of a pressure
relief valve at the pump outlet to prevent overpressurization and rupture of the pump or hose.
See Fig. 1.
Thermal expansion of fluid in the outlet line can
cause overpressurization. This can occur when using
long fluid lines exposed to sunlight or ambient heat,
or when pumping from a cool to a warm area (for
example, from an underground tank).
Overpressurization can also occur if the Husky pump
is being used to feed fluid to a piston pump, and the
intake valve of the piston pump does not close,
causing fluid to back up in the outlet line.
1
The air exhaust port is 3/8 npt(f). Do not restrict the air
exhaust port. Excessive exhaust restriction can cause
erratic pump operation.
9073A
Fig. 1
308981
Installation
ABOVE-GROUND TRANSFER INSTALLATION
KEY
J
C
A
B
Pump
Bleed-type master air valve
(required for pump)
C Electrically conductive
air supply line
D Air line quick disconnect
E Master air valve (for accessories)
F Air line filter
G Pump air regulator
H Fluid drain valve (required)
J Fluid regulator (optional)
K Electrically conductive
fluid supply hose
L Fluid suction line
M Underground storage tank
N Wall mounting bracket
Y Ground wire (required; see page 8
for installation instructions)
A
D
H
B
G
9074A
KEY
A
C
D
H
K
L
Y
Pump
Electrically conductive air supply line
Air line quick disconnect
Fluid drain valve (required)
Electrically conductive fluid supply hose
Fluid suction line
Ground wire (required; see page 8
for installation instructions)
KEY
R
F
G
H
C
Y
A
C
T E
K F
G
H
K
P
R
S
T
U
V
Y
Pump
Electrically conductive air line to pump
Gun air line shutoff valve
Air line filter
Gun air regulator
Fluid drain valve (required)
Electrically conductive fluid supply hose
Circulating valve
Electrically conductive air line to gun
Air spray gun
Electrically conductive fluid return line
5-gallon pail
Agitator
Ground wire (required; see page 8
for installation instructions)
9075A
9076A
W
X
04054
Fig. 2
308981
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before
operating the pump, ground the system
as explained below. Also read the section Fire and Explosion Hazard on page 3.
The acetal Husky 515 pump contains stainless
steel fibers, which makes the wetted parts conductive. Attaching the ground wire to the grounding
screw (106) grounds the wetted parts. See
grounding screw on page 25.
The metal Husky 716 pumps have a grounding
strip connecting the vee clamps (109). Attach a
ground wire to the grounding strip with the screw,
lockwasher, and nut as shown in the Grounding
Detail on page 27.
The polypropylene and PVDF Husky 515 pumps
are not conductive.
When pumping conductive flammable fluids, always ground the entire fluid system by making
sure the fluid system has an electrical path to a
true earth ground (see Fig. 3). Never use a polypropylene or PVDF pump with non-conductive
flammable fluids as specified by your local fire
protection code.
US Code (NFPA 77 Static Electricity) recommends
a conductivity greater than 50 x 1012 Siemans/meter (mhos/meter) over your operating temperature
range to reduce the hazard of fire. Consult your
fluid supplier to determine the conductivity or
resistivity of your fluid. The resistivity must be less
than 2 x 1012 ohm-centimeters.
KEY
A
H
S
T
Y
GROUNDING A PUMP
Pump
Fluid drain valve (required)
Dispense valve
Fluid drain line
Fluid section grounding via grounding strip or grounding
screw (required for metal and acetal pumps)
Container ground wire (required)
Z
1
Y
A
H
Y
T
308981
S 2
Fig. 3
9079A
Installation
Changing the Orientation of the Fluid Inlet
and Outlet Ports (Husky 515)
109
outlet
inlet
1
109
9065A
Fig. 4
1
outlet
1
105
inlet
1
105
9071A
Fig. 5
308981
Operation
Pressure Relief Procedure
WARNING
PRESSURIZED EQUIPMENT HAZARD
The equipment stays pressurized until pressure is
manually relieved. To reduce the risk of serious
injury from pressurized fluid, accidental spray, or
splashing fluid, follow this procedure whenever you
WARNING
The pump may cycle once before the external signal is applied. Injury is possible. If pump cycles,
wait until end before proceeding.
3. Pump will operate when air pressure is alternately
applied to push type connectors (16).
2.
3.
Pump Shutdown
At the end of the work shift, relieve
the pressure as described in Pressure Relief Procedure at left.
Maintenance
Lubrication
CAUTION
Do not over-lubricate the pump. Oil is exhausted
through the muffler, which could contaminate your
fluid supply or other equipment. Excessive lubrication
can also cause the pump to malfunction.
308981
11
Troubleshooting
Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or service
the equipment. Check all possible problems and causes before disassembling the pump.
PROBLEM
CAUSE
SOLUTION
Replace.
Replace.
Repair or replace.
Replace.
Inspect; clear.
Clean or replace.
Diaphragm ruptured.
Replace.
Tighten.
Diaphragm ruptured.
Replace.
Tighten.
Diaphragm ruptured.
Replace.
Tighten.
Replace.
Loose clamps.
Inspect; replace.
Pump leaks fluid from check valves. Worn or damaged check valve
o-rings.
12
308981
Inspect; replace.
Service
Air Valve (Husky 515 and Husky 716 Pumps)
NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked with a dagger () in Fig. 6 and
in the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit. Service the air
valve as follows. See Fig. 6.
NOTES:
10. Screw the cover (10) into the center housing, and
torque the cover to 80 to 100 in-lb (9.0 to 13.6 N-m).
8
1
2
4
5 4
2
7
10
14
7
Apply grease.
Seal lips face clip end (the smaller end) of carriage plunger (7).
Install with the clip ends (the smaller ends) facing toward center
of center housing (11).
11
8
9
9
2
9069A
Fig. 6
308981
13
Service
Ball or Duckbill Check Valves
NOTE: Fluid Section Repair Kit D05XXX is available.
See page 22 to order the correct kit for your pump.
Parts included in the kit are marked with a double
dagger () in Fig. 7 and Fig. 8 and in the Parts Drawings and Lists. General purpose grease 111920 and
Adhesive 113500 are supplied in the kit.
1. Relieve the pressure. See
Pressure Relief Procedure on
page 10.
139
201
14
308981
202
9080A
Service
Husky 515
1
Husky 716
1
109
103
105
107
139
202
301
201
102
139
202
139
202
202
201
301
139
201
201
139
139
106
139
101
202
106
301
202
201
139
102
201
139
139
202
202
201
301
139
201
139
109
102
1
Fig. 7
105
Fig. 8
308981
15
Service
Diaphragms (Husky 515)
NOTE: Fluid Section Repair Kit D05XXX is available. See page 22 to order the correct kit for your pump. Parts
included in the kit are marked with a double dagger () in Fig. 9 and in the Parts Drawings and Lists. General
purpose grease 111920 and Adhesive 113500 are supplied in the kit. Service the diaphragms as follows. See Fig. 9.
Disassembly
1. Relieve the pressure. See
Pressure Relief Procedure on
page 10.
2. Remove manifolds (102 and 103) and fluid covers (101).
NOTE: Make sure all the check valve parts stay in
place. See Fig. 7 on page 15.
3. Remove one of the fluid-side diaphragm plates
(105) (whichever one comes loose first when you
use a wrench on the hex of each), and pull the
diaphragm shaft out of the center housing (11).
Overmolded Diaphragms: The air cover bolts
may make it difficult to remove the overmolded
diaphragms on the 515 pump. Use a flat surface
that fits within the bolt pattern to apply pressure on
one of the diaphragms to shift the diaphragm shaft
to one side. Apply pressure until the other diaphragm is separated from the air cover. Rotate the
separated diaphragm counterclockwise until the
diaphragm assembly comes free. Pull the second
diaphragm assembly and the diaphragm shaft (15)
out of the center housing. (11)
4. Use a wrench on the flats of the diaphragm shaft
(15) to remove the other fluid-side diaphragm plate
(105) from the diaphragm shaft.
Overmolded Diaphragms: Use a wrench on the
flats of the diaphragm shaft (15) to remove the
second diaphragm.
5. Remove the screws (106), remove the left (114)
and right (113) air covers, and remove all old
gasket (12) material from the ends of the center
housing (11) and the surfaces of the air covers.
6. Remove the diaphragm shaft u-cups (416) and
pilot pin o-rings (1).
7. Inspect all parts for wear or damage, and replace
as necessary.
16
308981
Reassembly
1. Insert a diaphragm shaft u-cup (416) and a pilot
pin o-ring (1) into the bores of the center housing
(11).
NOTE: Make sure the lips of the u-cup face out of
the center housing.
2. Line up the holes in the gasket (12) with the holes
in the end of the center housing (11), and use six
screws (106) to fasten an air cover (113 or 114) to
the end of the center housing (11). Torque the
screws to 35 to 45 in-lb (4.0 to 5.1 N-m).
3. Position the exhaust cover (13) and o-ring (4) on
the center housing (11).
4. Repeat steps 1 and 2 for the other end of the
center housing and the remaining air cover.
5. Apply medium-strength (blue) Loctite or equivalent
to the threads of the fluid-side diaphragm plates
(105). Install on one end of the diaphragm shaft
(15) the following parts (see proper order in Fig. 9):
air-side diaphragm plate (6), backup diaphragm
(402, used only on models with PTFE diaphragms), diaphragm (401), and fluid-side diaphragm plate (105).
NOTE: The words AIR SIDE on the diaphragm
(401), the backup diaphragm (402, used only on
models with PTFE diaphragms) and the flat side of
the air-side diaphragm plate (6) must face toward
the diaphragm shaft (15).
Overmolded Diaphragms: Assemble the airside
plate (6) onto the diaphragm (401). The words AIR
SIDE on the airside plate must face away from
the diaphragm. Apply mediumstrength (blue)
thread locking adhesive to the threads of the
diaphragm assembly. Screw the assembly into the
diaphragm shaft (15) hand tight.
308981
17
Service
Diaphragms (Husky 515)
11
1
12
13
114
3
103
7
109
2
15
106
416 1
6
402
105
401
5
4
401
101
109
102
HD Overmolded Diaphragm
Included in Fluid Section Repair Kit D05XXX
109
Fig. 9
18
308981
Apply grease.
Service
Diaphragms (Husky 716)
NOTE: Fluid Section Repair Kit D05XXX is available. See page 22 to order the correct kit for your pump. Parts
included in the kit are marked with a double dagger () in Fig. 10 and in the Parts Drawings and Lists. General
purpose grease 111920 and Adhesive 113500 are supplied in the kit. Service the diaphragms as follows. See
Fig. 10.
Disassembly
1. Relieve the pressure. See
Pressure Relief Procedure on
page 10.
2. Remove the manifolds (102) and fluid covers (101).
NOTE: Make sure all the check valve parts stay in
place. See Fig. 8 on page 15.
3. Remove the grounding strip from the vee clamps
(109), and remove the vee clamps.
4. Remove one of the fluid-side diaphragm plates
(133) (whichever one comes loose first when you
use a wrench on the hex of each), and pull the
diaphragm shaft out of the center housing (11).
Overmolded Diaphragms: Grip both diaphragms
securely around the outer edge and rotate counterclockwise. One diaphragm assembly will come
free and the other will remain attached to the
diaphragm shaft (15). Remove the freed diaphragm and the air side plate (6). Pull the other
diaphragm assembly and the diaphragm shaft (15)
out of the center housing (11).
5. Use a wrench on the flats of the diaphragm shaft
(15) to remove the other fluid-side diaphragm plate
(133) from the diaphragm shaft.
Overmolded Diaphragms: Use a wrench on the
flats of the diaphragm shaft (15) to remove the
second diaphragm from the diaphragm shaft.
6. Remove the screws (141) and air covers (136),
and remove all old gasket (12) material from the
ends of the center housing (11) and the surfaces of
the air covers.
7. Remove the diaphragm shaft u-cups (416) and
pilot pin o-rings (1).
8. Inspect all parts for wear or damage, and replace
as necessary.
Reassembly
1. Insert a diaphragm shaft u-cup (416) and a pilot
pin o-ring (1) into the end of the diaphragm shaft
bore of the center housing (11).
NOTE: Make sure the lips of the u-cup face out of
the center housing.
2. Line up the holes in the gasket (12) with the holes
in the end of the center housing (11), and use six
screws (141) to fasten an air cover (136) to the
end of the center housing (11). Torque the screws
to 35 to 45 in-lb (4.0 to 5.1 N-m).
3. Position the exhaust cover (13) and o-ring (4) on
the center housing (11).
4. Repeat steps 1 and 2 for the other end of the
center housing and the remaining air cover.
5. Apply medium-strength (blue) Loctite or equivalent
to the threads of the screws (140). Install on one
end of the diaphragm shaft (15) the following parts
(see proper order in Fig. 10): air-side diaphragm
plate (6), backup diaphragm (402, used only on
models with PTFE diaphragms), diaphragm (401),
fluid-side diaphragm plate (133), o-ring (115), and
screw (140).
NOTE: The words AIR SIDE on the diaphragm
(401), the backup diaphragm (402, used only on
models with PTFE diaphragms), and the flat side
of the air-side diaphragm plate (6) must face
toward the diaphragm shaft (15).
Overmolded Diaphragms: Assemble the airside
plate (6) onto the diaphragm (401). The words AIR
SIDE on the air side plate must face away from the
diaphragm. Apply mediumstrength (blue) thread
locking adhesive to the threads of the diaphragm
assembly. Screw the assembly into the diaphragm
shaft (15) hand tight.
308981
19
11. Make sure all the check valve parts are in place.
See Fig. 8 on page 15.
When you install the vee clamps in step 10, orient the
center housing (11) so the air inlet is approximately
45 above horizontal and the muffler (3) is approximately horizontal.
20
308981
Service
Diaphragms (Husky 716)
11
416
105
4
13
102
141
3
12
136
101
109
402
401
15
115
102
416 1
133
140
5
4
105
401
Apply grease.
HD Overmolded Diaphragm
Fig. 10
308981
21
Column 2
Column 3
Column 4
Column 5
Column 6
Air Motor
Fluid Section
Guides
Balls
Diaphragms
4 (Husky 515/716;
remote-operated)
1 (acetal)
Husky 515, NPT
2 (acetal)
1 (PTFE)
1 (PTFE)
5 (Husky 515/716;
standard)
2 (polypropylene)
Husky 515, NPT
3 (316 sst)
3 (316 sst)
3 (aluminum)
Husky 716, NPT
9 (polypropylene)
5 (TPE)
5 (TPE)
4 (Stainless Steel)
Husky 716, NPT
A (PVDF)
6 (Santoprene)
6 (Santoprene)
5 (PVDF)
Husky 515, NPT
D (duckbill)
7 (buna-N)
7 (buna-N)
8 (fluoroelastomer)
8 (fluoroelastomer)
A (acetal)
Husky 515, BSPT
B (polypropylene)
Husky 515, BSPT
C (aluminum)
Husky 716, BSPT
D (stainless steel)
Husky 716, BSPT
E (PVDF)
Husky 515, BSPT
Note: The following models have ports that open downward. See page 23.
Husky 515: 241564, 241565, and 241484
Note: The following models have Heavy Duty Overmolded PTFE/EPDM Diaphragms. See page 23.
Husky 515: 24N09324N098
22
308981
Ref. Part
Description
Qty.
16M001
115
not used
133
not used
140
not used
401
16H679
402
not used
308981
23
Digit
Ref.
No.
Part No.
Description
1
114866
PACKING, o-ring
2
108808
PACKING, u-cup
112933
MUFFLER
4
162942
PACKING, o-ring
195025
7
15Y825
PLUNGER, carriage
8
192595
CARRIAGE
9
192596
PIN, carriage
10
192597
11
192602
HOUSING, center
11*
194380
HOUSING, center
12
192765
GASKET
13
194247
COVER, exhaust
14
194269
PLATE, valve
15
192601
SHAFT, diaphragm
16*
115671
CONNECTOR, male
Qty
201 192138
SPACER
202 192137
VALVE, duckbill
Part No.
Description
Qty
301 108639
BALL; PTFE
301 103462
BALL; sst
301 112945
BALL; TPE
301 112946
BALL; Santoprene
301 108944
BALL; buna-N
301 112959
BALL; fluoroelastomer
Part No.
Description
Qty
416 108808
PACKING, u-cup
401 108839
DIAPHRAGM; PTFE
402 183542
DIAPHRAGM, backup;
polyurethane
416 108808
PACKING, u-cup
401 189537
DIAPHRAGM; TPE
416 108808
PACKING, u-cup
401 189536
DIAPHRAGM;
Santoprene
416 108808
PACKING, u-cup
401 190148
DIAPHRAGM; buna-N
416 108808
PACKING, u-cup
401 190149
DIAPHRAGM; fluoroelastomer
24
Part No.
Description
Qty
201 186691
GUIDE; acetal
202 186692
STOP; acetal
201 187242
GUIDE; sst
202 187243
STOP; sst
201 186776
GUIDE; polypropylene
202 186777
STOP; polypropylene
201 192665
GUIDE; PVDF
202 192668
STOP; PVDF
308981
109
111
106
grounding screw
(acetal pump only)
103
114
139
202
202
301
201
201
106
139
139
402
105
401
101
115
10
8
139
109
202
201
7 2
14
202
301
201
139
139
101
9
116
104
11
16
117
1
17
102
109
15
416
113
4
13
3
9064B
308981
25
Polypropylene Pumps
Digit: 2 (NPT)
Digit: B (BSPT)
PVDF Pumps
Digit: 5 (NPT)
Digit: E (BSPT)
Ref.
Ref
No.
101
192559
192558
COVER, fluid;
polypropylene
192560
102
192571
MANIFOLD, inlet;
acetal; NPT
192570
MANIFOLD, inlet;
polypropylene; NPT
192572
MANIFOLD, inlet;
PVDF; NPT
102
192576
MANIFOLD, inlet;
acetal; BSPT
192575
MANIFOLD, inlet;
polypropylene; BSPT
192577
MANIFOLD, inlet;
PVDF; BSPT
102* 241558
MANIFOLD, inlet;
open downspout,
acetal; NPT
241557
MANIFOLD, inlet;
open downspout,
polypropylene; NPT
124847
MANIFOLD, inlet;
polypropylene; BSPP
Qty
102
Qty
Qty
Not applicable to
PVDF pumps
103
192562
MANIFOLD, outlet;
acetal; NPT
192561
MANIFOLD, outlet;
polypropylene; NPT
192563
MANIFOLD, outlet;
PVDF; NPT
103
192567
MANIFOLD, outlet;
acetal; BSPT
192566
MANIFOLD, outlet;
polypropylene; BSPT
192568
MANIFOLD, outlet;
PVDF; BSPT
124848
MANIFOLD, outlet;
polypropylene; BSPP
103
104
194362
PLUG; acetal;
3/4 NPT
194361
194363
PLUG; PVDF;
3/4 NPT
104
194368
PLUG; acetal;
3/4 BSPT
194367
194369
PLUG; PVDF;
3/4 BSPT
105
187711
PLATE, diaphragm,
fluid; acetal
187712
PLATE, diaphragm,
fluid; polypropylene
192679
PLATE, diaphragm,
fluid; PVDF
106
114882
SCREW, torx
13
114882
SCREW, torx
12
114882
SCREW, torx
12
109
114850
24
114850
24
114850
24
111
187732
LABEL, warning
187732
LABEL, warning
187732
LABEL, warning
113
192599
192599
192599
114
192600
192600
192600
115
194352
LABEL, identification
194352
LABEL, identification
194352
LABEL, identification
116
290045
PLATE, designation
290045
PLATE, designation
290045
PLATE, designation
117
194359
PLUG; acetal;
1/2 NPT
194358
194360
PLUG; PVDF;
1/2 NPT
117
194365
PLUG, acetal;
1/2 BSPT
194364
194366
PLUG; PVDF;
1/2 BSPT
119
111183
111183
111183
139
114849
PACKING, o-ring;
encapsulated
114849
PACKING, o-ring;
encapsulated
114849
PACKING, o-ring;
encapsulated
* Inlet manifolds with downspouts are used on pump models 241564, 241565, and 246484 only.
26
308981
8
7
2
102
14
103
9
107
11
16
112
202
12
201
139
17
416
1
134
139
136
202
301
13
201
139
106
141
402
117
109
106
202
301
416
401
101
139
15
6
202
133
115
140
Grounding Detail
201
139
201
139
123
102
122
112
121
110
105
108
9070A
308981
27
Part No.
Description
101
185622
102*
Part No.
Description
Qty
187241
185624
187244
MANIFOLD; sst
102
192061
192060
102
190246
103
189220
LABEL, warning
189220
LABEL, warning
105
112912
112912
106
112913
112913
107
112914
112914
108
186207
BASE, feet
186207
BASE, feet
109
189540
CLAMP, vee
189540
CLAMP, vee
110
112499
112499
111
191079
STRIP, grounding
191079
STRIP, grounding
112
102726
111384
112
113989
113990
112
24H344
115
110004
O-RING; PTFE
110004
O-RING; PTFE
117
186205
LABEL, warning
121
102790
102790
122
100718
LOCKWASHER; #10
100718
LOCKWASHER; #10
123
100179
100179
133
191837
16M908
134
290045
PLATE, designation
290045
PLATE, designation
136
194246
COVER air
194246
COVER air
139
110636
O-RING; PTFE
110636
O-RING; PTFE
140
113747
113747
141
114882
12
114882
12
142
111183
111183
Torque Sequence
Always follow torque sequence when instructed to torque fasteners.
Husky 515
Husky 716
1
8
7
4
FRONT VIEW
SIDE VIEW
2. Inlet Manifold
Torque bolts to 8090 inlb (910 Nm)
2. Inlet Manifold
Torque bolts to 8090 inlb (910 Nm)
5
11
10
12
BOTTOM VIEW
BOTTOM VIEW
3. Outlet Manifold
Torque bolts to 8090 inlb (910 Nm)
3. Outlet Manifold
Torque Bolts to 8090 inlb (910 Nm)
9
13
16
15
14
10
TOP VIEW
TOP VIEW
308981
29
*These temperatures are based on mechanical stress only and may be altered significantly by pumping certain
chemicals. Consult engineering guides for chemical compatibilities and temperature limits, or contact your
Graco distributor.
Santoprene is a registered trademark of the Monsanto Company.
Loctite is a registered trademark of the Loctite Corporation.
30
308981
5.01 in.
(127 mm)
1/4 npt(f)
Air Inlet
10.63 in.
(270.0 mm)
9.94 in.
(252.5
mm)
8.56 in.
(217.4
mm)
7.75 in.
(196.9 mm)
139
201
1.38 in.
(35.1 mm)
202
6.12 in.
(155.4 mm)
SIDE VIEW
3.13 in.
(79.5 mm)
1/2 npt(f) or
bspt(f)
Fluid Inlet *
3/4 npt(f) or
bspt(f)
Fluid Inlet *
Note: Bottom port open on
241564, 241565, and 246484 only.
3/4 npt(f) or
bspt(f)
Fluid Outlet *
4.30 in.
(109.2 mm)
6.12 in.
(155.4 mm)
4.30 in.
(109.2 mm)
6.25 in.
(158.8 mm)
9077A
308981
31
*These temperatures are based on mechanical stress only and may be altered significantly by pumping certain
chemicals. Consult engineering guides for chemical compatibilities and temperature limits, or contact your
Graco distributor.
Santoprene is a registered trademark of the Monsanto Company.
Loctite is a registered trademark of the Loctite Corporation.
32
308981
4.25 in.
(108.0 mm)
4.44 in.
(112.8 mm)
1/4 npt(f)
Air Inlet
10.43 in.
(264.9
mm)
9.18 in.
(233.2
mm)
139
7.37 in.
(187.2 mm)
7.80 in.
(198.1
mm)
201
1.38 in.
(35.1 mm)
202
6.62 in.
(168.1 mm)
SIDE VIEW
3/4 npt(f)
or bspt(f)
Fluid Outlets *
2.76 in.
(62.5 mm)
3/4 npt(f)
or bspt(f)
Fluid Inlets *
Note: Bottom port open on 243305,
243306, 243307, and 246485 only.
4.29 in.
(109.0 mm)
4.29 in.
(109.0 mm)
6.04 in.
(153.4 mm)
6.62 in.
(168.1 mm)
3/4 npt(f)
or bspt(f)
Fluid Inlets *
9078A
308981
33
100
(0.7, 7)
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
2
(7.6)
4
(15.2)
6
(22.7)
8
(30.3)
10
(37.9)
34
308981
12
(45.4)
14
(53.0)
16
(60.6)
30
(0.84)
25
(0.70)
20
(0.56)
15
(0.42)
10
(0.28)
5
(0.14)
2
(7.6)
4
(15.2)
6
(22.7)
8
(30.3)
10
(37.9)
12
(45.4)
14
(53.0)
16
(60.6)
308981
35
Graco Warranties
Graco Standard Husky Pump Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Gracos written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date
of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rdaction du prsente document sera en Anglais, ainsi que tous documents, avis et procdures judiciaires
excuts, donns ou intents la suite de ou en rapport, directement ou indirectement, avec les procedures concernes.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you:
Phone: 6126236921 or Toll Free: 18003280211 Fax: 6123783505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 308981
For patent information, see www.graco.com/patents.
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 USA
Copyright 2000, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised June 2012
36
308981