LT-42 52 65

MACHINE MANUAL
LT-42/52/65 SERIES
MACHINE MANUAL
WARNING
Persons unable to read English must have this manual read and explained to them before
operating or maintaining the machine. Everyone working on the machine must know how to
operate it safely and correctly to avoid possible injury.
Version: 005
Date of Version: Sep. 2012
P 0-1
MACHINE MANUAL
LT-42/52/65 SERIES
Version & relative revise record
1) Updated date: April 2007
Version: 002
version date: April 2007
Relative Chapters/Pages
Modification context
All Chapters
Revised manual version
Ch 7-3, 7-4
Add 7..5 Replacing oil on headstock and 7.6 Aligning

headstock
Ch 8-13, 8-14
8.6 Full splash guard
Ch 8-16, 8-17
8.7 Encoder
Ch 8-18~8-47
Add 8.8~8.22 parts list & drawing into manual
2) Updated date: Jun. 2008

Version: 003
version date: Jun. 2008
Relative Chapters/Pages
All Chapters
Revised manual version
Ch 2.4
Add Power turret
Ch 2.5
Add Spindle rpm(s) & output diagram
Ch 3.8
Add Tooling system & limitation
Ch 3.9
Add Hydraulic unit
3) Updated date: Aug. 2009

Version: 004
version date: Aug. 2009
Relative Chapters
Relative Pages
Ch2.4.2
P2-6
Replace the content
Ch3.3
P3-6~P3-11
Replace the content
Ch3.4
P3-11~P3-25
Replace the content
Ch3.9
P3-20
Replace the content
Ch8.11.1
P8-25
Revise the belt type of No. 7
Ch8.12.1
P8-27
Ch8.13.1
P8-29
Ch8.22
P8-46~P8-47
Replace the picture and revise the parts list
Version: 005
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First revised
Updated date: July. 2010
Relative Chapters
Relative Pages
Ch1.2.1
P1-3
Second revised
Updated date: Nov. 2010
Relative Chapters
Relative Pages
Third revised
Updated date: March. 2011
Relative Chapters
Relative Pages
Ch8
Add environmental requirement
Add tool limitation
Add C-axis drawing
Forth revised
Relative Chapters
Relative Pages
Ch1.2.9
The safety instruction of using air gun is added
Fifth revised
Relative Chapters
Relative Pages
Ch3
Add lubrication system data
Sixth revised
Relative Chapters
Relative Pages
Ch3
Add CTS data
Seventh revised
Relative Chapters
Relative Pages
Ch7
Add CTS data
Eighth revised
Updated date: Aug. 2011
Relative Chapters
Relative Pages
Ch8.26
Version: 005
Add angle encoder drawing and parts list
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Ninth revised
Updated date: Sep. 2011
Relative Chapters
Relative Pages
Ch3
Add Bar feeder data
Tenth revised
Updated date: July. 2012
Relative Chapters
Relative Pages
Ch3.8
Add LS-200 STD tool system drawing
Eleven revised
Updated date: Sep. 2012
Relative Chapters
Relative Pages
Ch8.19.1
P8-41
Revise part no. of item 1 and item 2
4) Updated date: Sep. 2012

Version: 005 version date: Sep. 2012
Relative Chapters
Ch1~4
Re-construct all sections and add necessary content
First revised
Updated date: Jan. 2013
Relative Chapters
Relative Pages
Ch4.1
P4-3~4-4
Second revised
Updated date: Jan. 2013
Relative Chapters
Relative Pages
Ch4.3
4-12
Version: 005
Add maintenance specification of cover
Add maintenance specification of cover
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MACHINE MANUAL
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Table of Contents
1. SAFETY INSTRUCTIONS
2. SPECIFICATIONS
3. INSTALLATION
4. MAINTENANCE
5. ADDITIONAL & REVISE PAGES
MACHINE MANUAL
LT-42/52/65 SERIES
1 SAFETY INSTRUCTIONS
MACHINE MANUAL
LT-42/52/65 SERIES
SAFETY INSTRUCTIONS .............................................................................2
1.1
DEFINITION OF WARNING SIGN ...................................................................2
1.2
BEFORE OPERATING THE MACHINE ............................................................3
1.2.1
Before using the machine .................................................................................. 3
1.2.2
Before operating the machine ........................................................................... 6
1.3
TURNING THE POWER ON ..........................................................................8
1.3.1
Before turning the power on .............................................................................. 8
1.3.2
After turning the power on ................................................................................. 9
1.4
PRECAUTIONS ON MACHINE INSTALLATION ...............................................10
1.4.1
Installation site ................................................................................................. 10
1.4.2
Power supply ................................................................................................... 11
1.4.3
Grounding ........................................................................................................ 11
1.4.4
Air supply ......................................................................................................... 13
1.4.5
Lubrication ....................................................................................................... 13
1.4.6
Installation ....................................................................................................... 13
1.4.7
Points to check before turning on the power for the first time ......................... 15
1.4.8
Points to check after turning on the power for the first time ............................ 16
1.5
SAFETY PRACTICES WHEN MOUNTING/REMOVING A CHUCK ......................16
1.6
SAFETY PRACTICES WHEN CHUCKING A WORKPIECE ................................17
1.7
SAFETY PRACTICES DURING MACHINE OPERATION ....................................21
1.8
SAFETY PRACTICES DURING MAINTENANCE AND INSPECTION .....................23
1.8.1
Daily maintenance ........................................................................................... 23
1.8.2
Precautions when performing maintenance and inspection work ................... 24
1.9
WARNING PLATES ON THE MACHINE ..........................................................27
1.10
RISK LIST AND SOLUTION ........................................................................42
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SAFETY INSTRUCTIONS
1.1
Definition of Warning Sign
A variety of symbols are used to indicate different types of warning information and advice.
Learn the meanings of these symbols and carefully read the explanation to ensure safe
operation while using this manual.
<Symbols related with warning>
The warning information is classified into three categories, DANGER, WARNING, and
CAUTION. The following symbols are used to indicate the level of danger.
DANGER
DANGER symbol indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury. The information described following the DANGER symbol
must be strictly observed.
WARNING
WARNING symbol indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury. The information described following the WARNING symbol
must be strictly observed.
CAUTION
CAUTION symbol indicates a potentially hazardous situation which, if not avoided, may result
in minor personal injury or mechanical damage. The information described following the
CAUTION symbol must be strictly observed.
<Other symbols>
NOTE
NOTE symbol gives additional information to the operator about a particular step or procedure.
The information described following the NOTE symbol should be taken into consideration.
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1.2
Before Operating the Machine
This machine is provided with numbers of safety device to protect operator and equipment
from being injured and damaged based on the safety regulation. However, operator should
not rely solely upon these safety devices but should operate the machine after fully
understanding special precautions by reading the following remarks thoroughly. The cautions
listed below must be constantly born in mind when operating the machine.
1.2.1
Before using the machine
Items listed below are important cautions that apply to all machine-related work (machine
operation, maintenance, inspection, programming, etc.).
DANGER
1) Never touch a switch, button, or key with wet hands.
2) Before starting machine operation, ensure there is nobody inside the door or close to
rotating or moving parts of the machine.
3) Never operate the machine if any protective cover removed or other safety devices
ineffective. Check if all safety devices are properly operated.
4) Always lock out the power to the machine before carrying out work inside the machine. In
addition, place MACHINE UNDER REPAIR or other similar signs around the machine to
stop anyone from turning on the power.
5) Always turn off the power before carrying out inspection or maintenance work in the
electrical cabinet or on motors and transformers.
6) Cover power supply cables on the floor with rigid insulated plates.
7) Even after the power is turned off, some devices are still power connected. The
temperature of motors and lights inside the machine remain high. Make sure that the
power has been disconnected or the temperature has fallen before carrying out inspection
or maintenance work.
8) Ensure all cables are properly insulated before using the machine.
WARNING
1) Keep the floor around the machine tidy and clean.
2) Before operating the machine, make sure a proper working area and the machine can be
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operated safely.
3) Before using a switch, button or key, check visually that it is the one you intend to use and
then press or set it decisively.
4) Operate the machine only when the front door is closed.
5) Do not change the parameters without the permission of manufacturer.
6) Do not change the specifications or settings without the permission of manufacturer.
7) Do not install, operate or maintain the machine until reading the operation manual
carefully.
8) Do not soil, scratch or remove the caution plates on the machine. If the caution plates are
missing or become illegible, order another from the manufacturer. The part numbers are
shown at the bottom right side of the plates.
9) Always observe the instruction in the caution plates on the machine. Carefully read the
safety guidelines of the caution labels so that you fully understand them.
10) Never operate or maintain the machine while under the influence of alcohol or drugs.
Personnel with illness, which might cause dizziness or fainting, should never operate this
machine.
11) Machine operators or personnel working inside the machine must put their clothing and
hair in order so that they will not be entangled in the machine.
12) The machine is equipped with interlock functions such as the door interlock and chuck
interlock to ensure the operators safety. All the interlock functions must be ON when
operating the machine.
13) If the door interlock is removed, the machine is able to operate with some limitations while
the door is open, exposing you to danger. In daily production operation, the door interlock
function must be set valid and the key operating the switch must be removed from the
switch and kept safely. When measuring the tool offset, program check, test cutting or
carrying out other setup work, it may be necessary to open the door. If so, you must
recognize that there are many hazards involved and pay particular attention to safety.
14) The emergency stop buttons are used to stop all operations in the event of an emergency.
Before operating the machine, memorize the locations of the emergency stop buttons so
that you can press one immediately. Use the emergency stop button only in emergencies
to avoid crashing the machine.
15) Adjust the position of the tailstock body so that the workpiece is securely held by the
tailstock spindle center when the tailstock quill is extended. After this adjustment, clamp
the tailstock body to the bed.
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16) Only authorized personnel with sufficient safety training can work on this machine.
17) Because of the inertia of the moving parts, they may not be stopped immediately when the
EMERGENCY STOP button is pressed. Always confirm that all operations have stopped
before going near these parts.
18) Do not operate the machine with articles such as tools and rags left inside the machine.
19) Use appropriate eye and ear protection, safety shoes, helmets or other safety protections
while operating the machine.
20) Tooling should conform to the machine specifications, dimensions and types.
21) Check for damaged parts and tools before operating the machine. Any part or tool that is
damaged should be properly repaired or replaced by authorized personnel before
machining.
22) The machine is designed to be operated by one person. If two or more persons are
involved, they must cooperate carefully and communicate as fully as possible.
23) The functions of the machine make it impossible to eliminate all pinch points. Be
particularly aware of the following pinch points:
- Spindle and chuck rotation
- Indexing of turret and tools
- Carriage and cross-slide movement
- Tailstock movement, both quill and body
24) At the end of the workday, the machine should be placed in either control off or power off
modes.
25) When restarting a machine after it has been shut down, always assume it has been
tampered with. Recheck all phases of the job as though you were running the first piece.
26) Never extend an unsupported bar out of the rear of the spindle or hydraulic cylinder. A
distance from a concentric support more than 10 times of its diameter is required. When
any bar is extended, a large sign should be placed to warn people to stay away from the
area.
27) If the machine has a bar-feeder, keep yourself and others away from the exit end of the
bar-feeder when operating the machine.
28) When loading or unloading work, move the turret to the right-up side or left-up side to
avoid injuries or interference.
29) When loading or unloading work, spindle must be in a stop position.
30) Reverse the spindle when chucking work for the first time to confirm the tightness of
chuck.
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CAUTION
1) User programs stored in the memory, parameters set before shipping and the offset data
input by the user could be destroyed or lost due to incorrect operation or other causes. In
order to protect data against destruction and loss, back it up by using an external I/O
device or other device.
2) Never touch chips or the cutting edges of tools with your bare hands.
3) Take care not to stumble over the footswitch.
4) The machine operator must have normal sensory perception.
5) Ensure that the workplace is adequately lit.
6) Secure adequate space around the machine for working and adequate passageway,
considering both ease of operation and safety.
7) Stack products (workpieces) stably.
8) Keep the area around the machine clean; remove chips and foreign particles near the
machine.
9) Use a working bench strong and stable enough to support the weight of the workpiece and
tools.
10) When mounting tools to the turret head, make sure there is no interference between the
tools/holds and the workpiece or machine, and make sure that the arrangement in the
turret is balanced.
11) Always make a trial run after installing a tool.
12) In the working area, fire extinguisher must be placed in a visible area for emergency use.
1.2.2
Before operating the machine
The cautions that must constantly be born in mind when operating the machine.
WARNING
1) Never stand in front of the spindle or other rotating parts. Never stand in front of the chuck
since the workpiece, cutting tools, or chuck jaws might fly out, particularly during test
cutting.
2) Specify a spindle speed limit that is lower than the highest of the allowable speed limits for
the chuck, fixture, and cylinder. Never operate spindle-mounted accessories over their
rated speed. If the chuck or accessory is not supplied by machine manufacturer, verify the
safe operating speed with the manufacturer.
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3) Before starting spindle rotation, ensure the workpiece is securely clamped. Or, if
performing center-work, ensure the tailstock spindle center securely supports the
workpiece. (Applies only to machines equipped with a tailstock.)
4) Before starting the spindle in manual operation, set the spindle speed setting switch to the
lowest setting. After starting the spindle, increase the spindle speed to the required speed
gradually. When stopping the spindle, lower the spindle speed first and then stop it.
5) Never attempt to reach inside the chip conveyor or put your feet in it while it is operating.
You could be caught in the chip conveyor and seriously injured. (Applies only to machines
equipped with a chip conveyor.)
6) Select the appropriate chucking pressure and tailstock spindle thrust force (applies only to
machines equipped with a tailstock) for the workpiece shape and material, and the cutting
condition.
7) Do not wear gloves when operating the machine since it could cause your hands to get
entangled in the rotating parts.
8) Never remove burrs on a workpiece by hand while it is clamped by the chuck or while it is
fixed inside the machine.
9) Keep flammable liquids and materials away from the work area and hot chips.
CAUTION
1) When machining bar stock on the machine with a bar feeder or spindle through-hole, use
straight workpieces only.
2) Always wait some time before touching the lamp illuminating the interior of the machine
after turning the power OFF since it would be very hot and will burn you.
3) When clamping or unclamping the chuck, pay sufficient care so that hand or fingers will
not be caught by the chuck or the chuck jaws.
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1.3
1.3.1
Turning the Power On

Before turning the power on
The cautions that must constantly be born in mind before turning the power ON .
DANGER
1) Check whether all cables, cords or electric wires are insulated well. If the insulations are
damaged, it could lead to current leaks and the machine operator could receive an electric
shock.
WARNING
1) Always lock the electric cabinet door, operating cover, guarding door before switching on
the machine.
CAUTION
1) Make sure that all bolts are tightened securely.
2) Make sure that all connectors, hydraulic hoses and air pipes are connected securely.
3) If the machine is equipped with any external equipment (bar feeder, hydraulic chuck, etc.),
make sure that the electric cables and hydraulic/pneumatic pipes for these equipments are
connected correctly.
4) Do not turn the machine on while the primary power is not supplied to the main circuit
breaker.
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1.3.2
After turning the power on
The cautions that must constantly be born in mind after turning the power ON.
WARNING
1) To prevent seizure of the chuck and cylinder, repeat the chuck opening and closing
operations several times, ensure the jaws or workpiece holding fixture are securely
mounted.
2) If the machine stops due to a power failure, turn off the main circuit breaker immediately. If
you do not turn off the power, the machine will start operating unexpectedly when power is
restored.
3) The machine cannot operate correctly unless the specified power is supplied. If the power
supply is momentarily cut off during machine operation due to a power failure or lightning,
the machine may operate unexpectedly.
4) Check oil leaks and ensure all gauges read the correct value.
CAUTION
1) After turning the power ON, ensure the fans are operating normally so that the heat inside
the machine will be dissipated.
2) After turning the power ON, ensure the lubrication pump is operating normally. In order to
protect the sliding parts, never feed the axes immediately after turning the power ON;
manually operate the slideway surface first.
3) After turning the power ON, warm up the spindle for about 15 minutes. If you do not warm
up the spindle, the machines life and machining accuracy will be adversely affected.
4) When turning the power ON after the machine has been stopped by a power outage,
ensure the program, parameter data, offset data, etc. have not been destroyed.
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1.4
1.4.1
Precautions on Machine Installation

Installation site
CAUTION
1) When installing the machine, refer to the installation drawing and other instructions and
provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant
tank to be removed, and the electrical cabinet door to be opened and closed, without
2)
3)
4)
5)
difficulty. Also ensure that the doors of the machine and NC unit will be able to be opened
without interference.
Choose an installation site that is as free as possible from dirt, dust, and mist.
Install the machine at a site where it will not be reached by chips, water, and oil scattered
from other machine.
Install the machine at a site where the ambient temperature remains within the range 0 to
45 and the humidity does not exceed 80% RH (with no condensation).
The machine must not be installed at a site subject to excessive vibration.
NOTE
1) Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.
Direct sunlight will raise the temperature and cause thermal displacement, adversely
affecting machine accuracy.
2) Make sure the floor is strong enough to support the machine. The floor must not be sloped
or irregular in any way. Twisting or other distortion of the machine will adversely affect
machining accuracy.
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1.4.2
Power supply
DANGER
1) Only a qualified electrical technician should perform work involving the power cable
connections.
WARNING
1) For the power supply, provide isolated wiring directly from the input power supply. If there
is an excessive voltage drop, for example due to insufficient capacity of the factory power
supply, the machine may malfunction.
2) Select a primary power cable by accurately calculating the power supply capacity at the
supply side. Using an inappropriate cable could lead to fire, injury, or damage to the
machine.
3) The electrical power must meet the specifications. Attempting to run the machine from any
other source can cause severe damage and will void the warranty.
4) Do not install the machine close to major sources of electrical noise, such as electric
welders and electrical discharge machines. If the voltage supply is not stable, the machine
may malfunction.
1.4.3
Grounding
DANGER
1) Grounding work is essential. If grounding work is not performed, the machine operator
could receive an electric shock.
2) The ground wire must be as short as possible and have the same diameter as the input
power cable. With regard to grounding resistance, observe the applicable regulations in
the country in which the machine is being used
WARNING
1) Use a grounding wire with a cross section of more than 14mm and a resistance less than
100 ohms. This wire size should be greater than AWB (American Wire Gauge) No. 5 or
SWG (British Legal Standard Wire Gauge) No. 6.
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2) Generally, the machine should be grounded independently. If the ground wire is not
connected independently, prepare the ground connection as follows:
Connect a single conductor to the grounding terminal. This will avoid possible serious
accidents resulting from grounding currents, which might otherwise flow in the NC
machine.
Be careful when using concrete reinforcing rods as grounding points. These reinforcing
rods are often used to ground equipment because they usually offer a resistance less
than 100 ohms. In doing so, make the connections as follow:
a. Do not use the same grounding-reinforcing rod or grounding terminal for other
devices since the machine could malfunction due to electrical noise from other
machines.
b. Use a grounding terminal which is durable and with an adequate electrical
performance rating.
Use a separate grounding wire, and the length of the wire should be as short as
possible.
Check the resistance to ground by actual measurement. This should measure less
than 100 ohms if the single device is connected to its own grounding rod.
Desirable Independent Grounding:

Earth resistance: Less than 100 ohms
Common grounds:
Resistance to ground = 100 the number of
devices connected to the grounding ()
Never ground equipment as shown in the

left side figure:
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1.4.4
Air supply
CAUTION
1) Use only clean and dry air, 6 kgf/cm.
2) Ensure the air source can supply the specified volume of air.
1.4.5
Lubrication
CAUTION
1) For first operation, press the feed-oil button to supply lubricating oil to the empty pipes.
Never hold down the feed-oil button more than 3 minutes.
2) Ensure that the gauge on the lubrication oil pump indicates the correct values.
3) After turning the power ON, ensure lubricating oil is supplied to the slideway surfaces,
ballscrews and gibs.
4) Use only fresh, uncontaminated lubricating oil of the type specified in the MAINTENANCE
Chapter.
1.4.6
Installation
WARNING
1) Only a qualified technician should perform machine hoisting work using crane or forklift.
2) Use only wires, shackles and jigs of the dimensions specified in the manual. They must be
strong enough to support the weight of the machine.
3) Ensure the machine is well balanced in both the crosswise and lengthwise directions after
hoisting it a little above the floor.
4) When two or more people are involved in the hoisting work, they must cooperate carefully
and communicate as fully as possible.
5) Before hoisting the machine, ensure no tools, rags, etc., have been left inside it.
6) When moving the machine with a forklift, do not move the forklift while lifting the machine
to a high level.
7) Use a crane or forklift which can bear the weight of the machine.
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8) When hoisting the machine, confirm the center of gravity of the machine.
9) Do not attempt to operate the machine before all of the installation instructions have been
completed.
CAUTION
1) If a rust-preventive is applied to the slideway surfaces, it must be removed completely.
2) Some parts of the machine are fixed in place with transit clamps when the machine is
shipped. Also eyebolts are used to hoist the machine. All clamps and eyebolts must be
removed before switching the power ON.
3) Before hoisting the machine, ensure all of its parts are clamped.
4) When moving the machine by using rollers, use only rollers, floor plates, and tread way
that are strong enough, both in material and number, to bear the weight of the machine.
5) When installing the machine, mount the coolant tank and the chip bucket by pushing them
into an appropriate position to prevent coolant from being splashed around the machine.
6) In order to maintain the accuracy and performance of the machine over a long period of
time, perform foundation work carefully and pay attention to machine installation.
7) Protect the NC unit, operating panel, etc. from electric shocks. If the machine receives an
electric shock, it could cause malfunction or damage to the machine.
NOTE
1) After the machine has been installed, it must be leveled. If the adjustment of level is not
carried out properly, machining accuracy will be adversely affected.
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1.4.7
Points to check before turning on the power for the first time
After completing machine installation, check the following points before turning ON the power
for the first time.
WARNING
1) Check the voltage and sequence of phases L1, L2, and L3(R, S, T) of the input power
supply with a phase rotation indicator.
CAUTION
1) Ensure all bolts are tightened securely.
2) Ensure all connectors, hydraulic hoses and air pipes are connected securely.
3) If the machine is equipped with any optional external equipment (bar feeder, hydraulic
chuck, etc.), make sure that the electric cables and hydraulic/pneumatic pipes for these
equipments are connected correctly.
4) Select handle mode.
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1.4.8
Points to check after turning on the power for the first time
WARNING
1) To prevent seizure of the chuck and cylinder, repeat the chuck opening and closing
operations several times, ensure the jaws or workpiece holding fixture are securely
mounted.
2) Check oil leaks and ensure all gauges read the correct value.
CAUTION
1) Remove any clamps that could not be removed with the power OFF immediately after
turning the power ON and making sure that the HANDLE mode is selected and the chuck
is unclamped.
2) After turning the power ON, ensure the lubrication pump is operating normally. In order to
protect the sliding parts, never feed the axes immediately after turning the power ON;
manually operate the slideway surface first.
1.5
Safety Practices When Mounting/Removing a Chuck
WARNING
1) The socket hole of the hexagonal socket cap bolts used for mounting chuck will become
enlarged over a long period of use. Check these bolts regularly and if a hexagonal wrench
does not fit in the socket hole, replace the bolt with new one.
2) The chuck must be secured to the spindle nose. Never clamp another chuck with the
chuck.
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1.6
Safety Practices When Chucking a Workpiece
The workpiece gripping capacity of a chuck is lowered as the gripping faces of the chuck jaws
become worn. Furthermore, the workpiece holding capacity of the chuck jaws is greatly
influenced by the nature of the workpiece.
1) Heavy workpieces with a large diameter apply a large force to the chuck jaws and the
force applied to the chuck jaws can exceed their workpiece holding capacity in some
cases.
2) As the spindle speed increases, the forces acting on the workpiece to cause it to fly out of
the chuck will increase.
3) Improper maintenance, foreign particles, rusting, and inadequate greasing cause
reduction of the workpiece holding capacity of the chuck.
Finally, the machining method determines the exact force that will be applied to both the
workpiece and the chuck jaws, and whether this force exceeds the workpiece holding capacity
of the chuck jaws.
Therefore, review the workpiece holding capacity of the chuck each time the job changes or at
regular intervals if the same job is carried out continuously.
WARNING
1) The allowable chucking pressure must be set to a value lower than the cylinder pressure
that generates the cylinder thrust allowance for the chuck, or the allowable cylinder
pressure, whichever is the lower.
2) Use only the specified bolts to mount the chuck and chuck jaws and tighten them to the
specified torque. Ensure the bolts are securely tightened regularly.
3) Take the height of the top jaw into consideration when determining the chucking pressure.
If the height is greater than the standard height, reduce the cylinder thrust.
4) When clamping or unclamping a workpiece in the chuck, ensure that your hands will not be
trapped by the workpiece, jaws, or tailstock (if featured).
5) When machining long workpieces, always hold the free end of the workpiece securely with
the tailstock (if featured) or a steady rest (if featured).
6) Before clamping a workpiece in the chuck, use a pressure gauge to ensure that the correct
hydraulic or pneumatic pressure is supplied to the cylinder which actuates chuck operation.
Low chucking pressures will reduce jaw-gripping force, which may allow the workpiece to
fly out of the chuck. Excessive high chucking pressure can damage the chuck, which could
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
cause a loss of jaw force.
7) The T-nuts in the chuck must not protrude from the master jaw. Otherwise, the master jaw
or T-nuts may be damaged, and machining accuracy will be impaired.
8) Mount jaws in the chuck in a well-balanced manner.
9) Various types of top jaws are used on chucks for different applications. For the best
holding conditions, using serrated contact surfaces on work gripping surfaces and using
the maximum area of contact between the jaws and the work piece.
10) Do not use top jaws with a serration of a different pitch from that of the master jaws.
Otherwise, the serration may be damaged when the workpiece is clamped in the chuck
due to insufficient length of the areas of engagement.
11) Do not use excessively heavy jaws. If the spindle is rotated with top jaws heavier than the
standard jaws, the loss of chuck gripping force due to centrifugal force will be larger than
the loss seen with standard chuck jaws.
12) Always use the T-nuts specified by the chuck manufacturer. If the bolts used to mount the
top jaws cannot be screwed a sufficient depth into the T-nuts, the T-nuts may break.
Conversely, if the bolts protrude past the bottom faces of the T-nuts, it will not be possible
to secure the top jaws by tightening the bolts.
13) Clamp workpieces at the center of the master jaws stroke or within their appropriate stroke
range.
14) Never leave the top jaws or T-nuts in the chuck after they have been loosened.
15) Lubricate the chuck every day with the specified grease. The gripping force of a power
chuck can be diminished as much as 50% because lack of lubrication or lack of periodic
cleaning. Components of the chuck are subject to wear and damage which also can
lessen gripping power. Use only the chuck manufacturers recommended lubricant.
16) Accumulation of chips inside the chuck reduces the gripping force and shortens the jaw
stroke. Clean out any chips accumulated inside the chuck.
17) Deburr soft jaws after shaping them. Switch off the power before starting the deburring
work.
18) Do not machine the counter bore depth of the soft jaw mounting bolts. This will weaken the
soft jaws. In addition, the mounting bolts will contact the bottom of the master jaw T groove,
making it impossible to hold the soft jaws securely.
19) After forming soft jaws, close the front door while a workpiece is gripped in the chuck, set
the spindle speed to the lowest setting, rotate the spindle in manual operation, gradually
increase the spindle speed to the maximum speed used in the program, and check
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MACHINE MANUAL
LT-42/52/65 SERIES
whether the workpiece gripping conditions are appropriate: ensure the workpiece does not
come out of the chuck and no vibration is generated.
20) A regular inspection of jaw clamping force should be made by a force gauge to insure that
the chuck function well.
21) Use proper equipment to hoist heavy chucks, fixtures and workpieces.
22) The safety instructions applying to power chucks also apply to manual operated chucks.
Furthermore, the following precautions should be taken when using a manual chuck.
Always use spring-loaded, self-ejecting type safety wrenches.
Never put an extension bar on a chuck wrench or hit it with a hammer.
Never run a gear scroll chuck with nothing chucked in the jaws. If the chuck is empty ,
centrifugal force could cause the scroll to unwind and the jaws could come out of the
chuck while the spindle is turning
23) If a workpiece is extended from the chuck a distance of 3 to 4 times its diameter without
being supported by the tailstock, poor cutting conditions will normally occur. Under any
circumstances, do not extend an unsupported work piece more than this amount without
supporting the workpiece with the tailstock. Doing so can cause the workpiece to bend or
break.
24) When using chuck or other clamping tools, do not exceed the maximum RPM or load.
25) In order to control the RPM of main axle, when programming, follow the below settings.
For FAGOR system, apply G50 to set maximum RPM. For safety precaution, set
appropriate maximum RPM before starting main spindle.
26) For processing, when reaching the maximum main spindle RPM, pay attention to the
following:
a. When chucking work, pay attention to leveling the work. To avoid using the maximum
clamping force, keep the work as leveled as possible.
b. Follow the operation manual for allowable maximum RPM and pressure of chuck.
Read and adhere to these rules.
27) Follow the standard for all chuck lubrication or screws.
28) If using larger than standard size chuck, pay attention to the following:
a. When using larger than standard size chuck, the center of gravity will be higher. This
will decrease the clamping force, thus affect the main spindle performance. Therefore,
the maximum allowable RPM must be below the RPM of using standard chuck.
b. The screws of chuck cannot extend outside of chuck. By using one screw to secure
chuck will cause danger.
c. Use suitable chuck for the work.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
CAUTION
1) When soft jaws are used, they must be made of a softer material than the workpiece to
prevent the workpiece from being distorted or scratched.
2) Do not modify the chuck unnecessarily since this will adversely affect accuracy and
functions and reduce the chuck service life.
3) When machining is carried out using a bar feeder or bar supporter, close the front door
while a workpiece is gripped in the chuck, set the spindle speed to the lowest setting,
rotate the spindle in manual operation, gradually increase the spindle speed to the
maximum speed used in the program, and check if any vibration is generated. If there is
any vibration, take the following measures to eliminate it.
If bar materials to be machined is bent to an extent that exceeds the allowable range
specified by the bar feeder manufacturer, correct the bend.
Change the maximum spindle speed used in the program to a speed that does not
cause vibration of the machine body or the bar feeder.
Adjust the alignment of the machine and bar feeder.
Ensure appropriate guide bushes are used in the spindle through-hole.
4) Never subject the chuck, chuck jaws, or workpiece to shock by tapping them with a
hammer, etc., since this will adversely affect accuracy and functions and reduce the chuck
service life.
5) When stopping the machine for a long time after switching the power off, always remove
the workpiece from a holding device. Otherwise the weight of workpiece will cause the
jaws of the chuck or fixture to open, or cause the tailstock spindle or body to retract if the
workpiece is held using the tailstock, and the workpiece will fall causing damage to the
machine.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
1.7
Safety Practices during Machine Operation
WARNING
1) Do not insert bar stock into the spindle while the spindle is rotating. The length of the bar
stock must be shorter than the spindle length unless a bar feeder or a rear chuck is used.
2) While the spindle is rotating, never open the front door to remove chips or touch the
workpiece or cutting tools.
3) Do not lean against the machine while it is operating.
4) Put the machine in manual mode and be sure that the last programmed function has been
completed before removing the machined workpiece and setting a new workpiece.
5) Never leave any objects on any moving part of the machine.
6) Some switches have transparent covers to prevent them from being pressed by mistake.
Keep these covers closed except when actually pressing the switches.
7) Always stop the machine before removing chips inside it during operation. Also stop the
machine and coolant supply before adjusting the direction or volume of coolant supply.
8) Before opening the front door to remove chips from inside the machine during machining
operation, make sure that the door interlock function is valid. Otherwise, it will be possible
to open the door while the machine is operating.
9) Be aware that the machine will start automatic operation if the cycle start switch is pressed
by mistake while the conditions required to start automatic operation are satisfied.
10) While the machine is temporarily stopped during machining, for example when checking a
program, performing test cutting, or cleaning chips out of the machine, do not feed the
axes or index the turret head in manual operation. Or, if it is absolutely necessary to do so,
be sure to return the axes and turret to their original positions before starting the program.
11) When leaving the machine temporarily after completing a job, be sure to turn off the power
switch on the operation panel and the main circuit breaker.
12) When moving heavy workpieces, two or more people should always work together and
cooperate carefully.
13) Before machining, be sure that the workpiece are securely gripped so that it can withstand
the centrifugal force from rotation and the cutting force of the tooling.
14) Always stop the machine before installing or removing a tool.
15) Wear a protective mask when machining magnesium alloy workpieces.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
CAUTION
1) Warm up the machine, especially the spindle and the feed shaft, for 10 to 20 minutes at
about half or one-third the maximum speed in the automatic operation mode. At the same
time, check whether all the machine components operate normally.
2) Be particularly careful to warm up the spindle. If the machine is used for machining
immediately after a long period of idle time, sliding parts could be worn due to lacks of oil
and thermal expansion of the machine components could adversely affect machine
accuracy.
3) Before starting mass production, always check the program and perform test cutting in the
single block mode.
4) When the EMERGENCY STOP button or reset key has been pressed to stop the machine
during a threading operation or a hole machining operation, especially tapping operation,
carefully feed the axes after checking the workpiece and cutting tool. If you feed the axes
without due care, the workpiece and cutting tool may collide or interfere with each other.
5) Return each machine component to its initial condition after completing a job.
6) Keep the chip conveyor (if featured) operating all the time during automatic operation.
7) Ensure no abnormal noise or vibration is generated during machine operation. If there is
any abnormal noise or vibration, determine the cause and take appropriate action.
8) If abnormal vibration or chattering is generated during machining due to improper
combination among jig, cutting tool, workpiece material, etc., change the machining
conditions to proper values.
9) The machine front door cannot be opened under automatic operation. Attempting to force
the door open in this situation could cause damage to the machine.
10) When carrying out heavy-duty machining, carefully prevent chips from being accumulated
since hot chips could lead to fire.
11) Communication must be set when two or more persons operate on the same machine.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
1.8
1.8.1
Safety Practices during Maintenance and Inspection

Daily maintenance
In order to keep the machine operating safely, it must be maintained and inspected daily.
Observe the following points when carrying out the maintenance and inspection work.
DANGER
1) Always turn the power OFF before performing maintenance and inspection work. Or, if it is
absolutely necessary to carry out the work with the power ON, exercise due caution since
there is a danger of serious injury: you could receive an electric shock, be entangled by the
rotating parts of the machine, or crushed by its moving parts.
CAUTION
1) After finishing the work, always clean the machine so that abnormalities can be found
easily and inspect each part. If you find an abnormality, take appropriate action
immediately.
2) Always clean the machine after it has been stopped.
3) After dry machining or machining of cast workpieces, clean the machine so that chips do
not accumulate. Do not remove chips with compressed air inside the cutting area.
Otherwise the chips will adhere onto the inside of machine and cause damage.
4) Make sure that the gauges on the oil cooler, lubrication oil pump, hydraulic equipment,
pneumatic equipment, etc., indicate the correct values.
5) Make sure that lubricating oil is supplied to the slideways properly.
6) Drain the air filter. If too much water builds up in the filter, its performance will be impaired,
pneumatic equipment will operate incorrectly, and machine faults may be caused. (Applies
only to machines equipped with pneumatic equipment.)
7) Turret must return to home position after completion of work.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
1.8.2
Precautions when performing maintenance and inspection work
DANGER
1) Electrical wiring work should only be done by qualified electrical engineers.
2) Always switch the power OFF before mounting, removing, inspecting, or lubricating the
chuck.
3) Before attempting maintenance and inspection inside the electrical cabinet, be sure to turn
OFF the power at the circuit breaker for the entire plant. Even when the main power switch
on the electrical cabinet is turned OFF, parts of the cabinet may still have potential and
may give an electric shock if accidentally touched. If it is necessary to conduct
maintenance with the power being supplied, confirm the state of power supply by checking
the electric wiring diagram and exercise extreme caution.
4) Those not engaged in the maintenance work should not operate the main circuit breaker or
the power supply switch on the operating panel. For this purpose, Do not touch the switch,
maintenance operation in progress or similar signs should be placed on such switches
and at any other appropriate locations. These indications should be secured by a
semi-permanent means in the reading direction.
WARNING
1) Do not climb on top of the machine. Coolant or oils can make surfaces on the machine
slippery. They can also present an electrical hazard if the machine has power on.
2) Periodically disassemble and clean the chuck. Apply grease to the chuck every day. If
chips or coolant enter the chuck, or if the grease runs out, the chuck gripping force will be
reduced.
3) Periodically clean the fan and filter in the electrical cabinet. If foreign particles adheres to
the fan and filter, it will impair the cooling performance and this will cause machine
malfunctions.
4) Use only genuine parts specified by MACHINE MANUFACTURER as replacement parts.
Using unspecified parts will not only impair the performance of the machine and it will also
make the machine less safe.
5) Bolts used for fixtures should be regularly replaced once a year. If the same bolts are used
without replacement, the bolts could break, causing the workpiece, fixture, or cutting tool
to fly out during machining.
Version: 005
P 1-24
MACHINE MANUAL
LT-42/52/65 SERIES
6) When mounting or removing the chuck, use eye bolts and a lifting belt, and lift the chuck
using a crane. After mounting or removing the chuck, be sure to remove the eye bolts and
lifting belt from the chuck.
7) If it is necessary to carry out work inside the machine for cleaning or maintenance, turn
OFF the power and keep the door open while working. If the operator is in the machine
and the door is closed, the door will be mechanically locked and cannot be manually
opened from inside the machine.
8) Over-travel limit, proximity switches, and interlock mechanisms including functional parts
should not be removed or modified.
9) When working at a high place, use ladders which are maintained daily.
10) Be careful not to get your fingers caught between the belt and the pulley when checking or
adjusting belt tensions.
11) The electric components are protected from normal moisture resulting from using of water
base soluble, such as coolant, etc. Do not, however, use water hose to clean the machine
or the area around it.
12) Do not remove chips with compressed air inside the cutting area. Otherwise the chips will
adhere onto the inside of machine and cause damage.
CAUTION
1) Do not overtighten bolts, since this could distort the machine or break the bolts, cause
damage to the machine.
2) The drain provided in the spindle front cover to keep coolant from entering the spindle
bearings must be kept clean and unblocked by foreign particles. When cleaning the
machine, do not use compressed air. If the drain is allowed to become blocked or if
compressed air is used when cleaning, coolant will enter the spindle bearings.
3) When a hollow chuck is used, a coolant drain is provided in the cylinder portion at the rear
of the spindle. This drain must be periodically cleaned to prevent blockage by chips.
4) The solenoid valves become very hot when the machine is operating. Be careful not to
touch them soon after machine operation has finished since they could burn you.
5) Supply or change hydraulic oil and lubricating oil and clean the filters at the intervals
specified in the MAINTENANCE Chapter.
6) Use only fresh, uncontaminated lubricating oil and hydraulic oil of the types specified in the
MAINTENANCE Chapter.
7) Periodically clean the tanks and filters of all equipment and inspect the equipment and its
Version: 005
P 1-25
MACHINE MANUAL
LT-42/52/65 SERIES
piping for damage.
8) Do not open the doors of the electrical cabinet or the operation panel expect for
maintenance and inspection purpose since it will allow dust and moisture to enter. Once
the machine is installed, the control cabinet must be locked and the key available only to
qualified service personnel.
9) Regularly inspect the slide protection seals and oil seals and replace them before their
sealing characteristics are lost.
10) Always wait some time before touching the lamp illuminating the interior of the machine
after turning the power OFF since it would be very hot and will burn you.
11) Carry out daily inspections and regular inspections in according with the Instructions in the
MAINTENANCE Chapter.
12) On completing a job, clean the chuck and the inside of the machine. If chips are allowed to
accumulate in the machine over long periods, it will cause machine faults.
13) Make sure that the draw bar between the chuck and cylinder, and other thread parts, are
tightened securely. If the draw bar is not secure enough it will lead to vibration and strength
defects.
14) Consumable parts (packing, oil seals, O-rings, bearings, oil and grease, etc.) for
replacement should be available in advance.
15) Maintenance and inspection data should be recorded and kept for reference.
16) When cleaning the machine, always use a soft brush or sweeper to remove chips. Do not
use compressed air to clean the machine.
17) The fuses for replacement should have proper current rating.
18) Sent any loose, worn or broken parts to your supervisor. The same action should be taken
if any unusual noise or machine action occurs.
Version: 005
P 1-26
MACHINE MANUAL
LT-42/52/65 SERIES
1.9
Warning plates on the machine
Safety-related information shown on warning plate must be strictly observed by operators.

These warning plates are attached to the machine.
SAFETY INSTRUCTION
utilize the machine.
N O TE : Mac hine w eight c an change ac cor ding to the option required.
ISTRUZIONI PER LA SICUREZZA
1.PRIMA DI OPERARE CON LA MACCHINA, LEGGERE E COMPRENDERE IL

CONTENUTO DEL MANUALE DI ISTRUZIONE E DELLE TARGHE DI SICUREZZA.
2.QUESTA MACCHINA VA UTILIZZATA ESCLUSIVAMENTE DA OPERATORI
QUALIFICATI ED ADEGUATAMENTE ADDESTRATI.
3.NON TENTARE DI AVVICINARSI AGLI ORGANI IN MOTO PRIMA CHE SI SIANO
COMPLETAMENTE FERMATI.
4.NON APRIRE PORTE O SPORTELLI CON LA MACCHINA IN MOTO.
5.NON RIMUOVERE O DETERIORARE I DISPOSITIVI E LE PROTEZIONI DI SICUREZZA.
6.NON MODIFICARE I PARAMETRI DEL TORNIO SENZA AVER PRIMA CONSULTATO
L'ASSISTENZA TECNICA AUTORIZZATA.
7.CHI OPERA CON QUESTA MACCHINA DEVE INDOSSARE ABBIGLIAMENTO
ADEGUATO, SENZA VESTITI PENDENTI, NE' CATENINE , BRACCIALI ECC. E DEVE
ESSERE PROVVISTO DI SCARPE ,GUANTI ED OCCHIALI ANTINFORTUNISTICI.
8.LA MANUTENZIONE VA FATTA A MACCHINA SPENTA E SOLO DA PERSONALE
QUALIFICATO ED ISTRUITO, IN ACCORDO AL MANUALE DI MANUTENZIONE
DEL COSTRUTTORE.
9. NON LAVORARE BARRE CHE SPORGANO POSTERIORMENTE DAL MANDRINO, SE
QUESTE NON SONO ADEGUATAMENTE PROTETTE.
56.Lane 318, Der Sheng Road, Ta Ya, Taichung County, Taiwan R.O.C.TEL:886425603759 FAX:886425603769
MODEL :
POWER :
KVA
Kgs
NUMBER OF
PHASES :
RATED
VOLTAGE :
....+PE
V
Hz
FULL LOAD
CURRENT :
PROTECT
SHORT CIRCUIT :
LARGEST LOAD
CURRENT :
MANUFACTURING
DATE :
A
KA
7
8
NOTE: Machine weight can change according to the option required.
6
ATTENZIONE
E' SEVERAMENTE VIETATO LAVORARE
BARRE CHE SPORGANO POSTERIORMENTE
AL MANDRINO E NON ADEGUATAMENTE
PROTETTE . IL MANCATO RISPETTO DI
QUESTO AVVERTIMENTO PUO' CAUSARE
GRAVE PERICOLO.
ACHTUNG
Werkstueck auf der .
Spindelrueckseite nicht ohne passenden
Stangenvorschub ueberstehen lassen.
Ueberstehendes Werkstueck kann zu ernsthaften
Verletzungen fuehren.
WARNING
Do not extend or exposebarstock form rear of
proper bar feeder.
The extended bar stcker from rear of spindle
will be swinged to a broadish range.
Failure to follow the warning may result in
severe injury.
ATTENTION!
Ne pas faire depasser une barre a l'arriere de la

broche sans utiliser un avance barre approprie.
La barre depassant a l'arriere de la broche peut
fouetter sur un diametre important.
Ne pas respecter ces consignes peut entrainer de
graves lesions.
ATTENZIONE
ALL' INTERNO CINGHIE E PULEGGE AD ALTA
VELOCITA'! PRIMA DI TOGLIERE QUESTA
COPERTURA PER EFFETTUARE INTERVENTI
ALLA MACCHINA ASSICURARSI DI AVER
TOLTO L'ALIMENTAZIONE ELETTRICA ESTERNA.
ESTERNA.
ACHTUNG
Freilaufender Keilriemen und Keilriemenscheibe.
Vor dem Oeffnen des Deckels den Hauptschalter
ausschalten.
Nichtbeachtung kann zu ernsthaften.
WARNING
High speed belt and pulley inside.
Before take off the cover,turn off the power.
Do not touch belt or pulley wheel whilst
machine running.
Failure to follow the warning can result in
severe injury.
Pneumatic Diagram
13
ATTENTION!
10
11
Renferme des poulies et courroies pouvant tourner

a haute vitesse.
Avant l'ouverture, couper le puissance sur la
machine.
Ne pas toucher les poulies et courroies pendant le
fonctionnement de la machine.
graves lesions.
ATTENZIONE
Rimuovere regolarmente i trucioli dalla macchina
per garantire il suo buon funzionamento.
ACHTUNG
HYDRAULIC DIAGRAM
Programmable Tailstock
14
Turret Rotating
Rteady Rest
Chuck
Turret Orientation
Bitte immer Spaene entfernen um unnoetigen

Schaden an der Maschine zu vermeiden.
Tailsto ck Quill
WARNING
Please clean chip to avoid unnecessary
damage to machine.
ATTENTION!
ATTEZIONE
..
NON METTERE LA MANO NET
CONVOGLIATORE DVRANTE IL
FUNZIONAMENTO
IL NON RISPETTO DELL' INDiCAZiONE PVO

CAVSARE GRAVE INFORTUNiO
ACHTUNG
Hande weg vom
.. ..
Laufenden spaneforderer.
Nettoyer et enlever les copeaux afin d'eviter tout

dommage a la machine.
Nichtbeachtung kann ernste

Verletzungen verursachen
WARNING
DO NOT put your hand into
the convryor during runing.
Failure to follow a warning
can result in severe injury.
Version: 005
ATTENTION!
12
NE PAS INTRODUIRE LA MAIN

DANS LE CONVOYEUR PENDANT
LE FONCTIONNEMENT
NE PAS RESPECTER CET
AVERTISSEMENT PEUT
ENTRAINER DE GRAVES LESIONS
P 1-27
MACHINE MANUAL
LT-42/52/65 SERIES
1)
ATTENZIONE
E' SEVERAMENTE VIETATO LAVORARE
BARRE CHE SPORGANO POSTERIORMENTE
AL MANDRINO E NON ADEGUATAMENTE
PROTETTE . IL MANCATO RISPETTO DI
QUESTO AVVERTIMENTO PUO' CAUSARE
GRAVE PERICOLO.
ACHTUNG
Werkstueck auf der .
Spindelrueckseite nicht ohne passenden
Stangenvorschub ueberstehen lassen.
Ueberstehendes Werkstueck kann zu ernsthaften
WARNING
ATTENTION!
Do not extend or exposebarstock form rear of

proper bar feeder.
The extended bar stcker from rear of spindle
will be swinged to a broadish range.
Failure to follow the warning may result in
severe injury.
Ne pas faire depasser une barre a l'arriere de la

broche sans utiliser un avance barre approprie.
La barre depassant a l'arriere de la broche peut
fouetter sur un diametre important.
graves lesions.
Item Part no.
Description
Q'ty
L-5106-00231
Warning Signs Plate
L-5106-00232
Warning Signs Plate
L-5106-00233
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-28
MACHINE MANUAL
LT-42/52/65 SERIES
2)
ATTENZIONE
ALL' INTERNO CINGHIE E PULEGGE AD ALTA
VELOCITA'! PRIMA DI TOGLIERE QUESTA
COPERTURA PER EFFETTUARE INTERVENTI
ALLA MACCHINA ASSICURARSI DI AVER
TOLTO L'ALIMENTAZIONE ELETTRICA ESTERNA.
ESTERNA.
ACHTUNG
Freilaufender Keilriemen und Keilriemenscheibe.
Vor dem Oeffnen des Deckels den Hauptschalter
ausschalten.
Nichtbeachtung kann zu ernsthaften.
WARNING
High speed belt and pulley inside.
Before take off the cover,turn off the power.
Do not touch belt or pulley wheel whilst
machine running.
Failure to follow the warning can result in
severe injury.
Item Part no.
ATTENTION!
Renferme des poulies et courroies pouvant tourner
a haute vitesse.
Avant l'ouverture, couper le puissance sur la
machine.
Ne pas toucher les poulies et courroies pendant le
fonctionnement de la machine.
graves lesions.
Description
Q'ty
L-5106-00226
Warning Signs Plate
L-5106-00227
Warning Signs Plate
L-5106-00228
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-29
MACHINE MANUAL
LT-42/52/65 SERIES
3)
ATTENZIONE
Rimuovere regolarmente i trucioli dalla macchina
per garantire il suo buon funzionamento.
ACHTUNG
Bitte immer Spaene entfernen um unnoetigen
Schaden an der Maschine zu vermeiden.
WARNING
Please clean chip to avoid unnecessary
damage to machine.
Item Part no.
ATTENTION!
Nettoyer et enlever les copeaux afin d'eviter tout
dommage a la machine.
Description
Q'ty
L-5106-00236
Warning Signs Plate
L-5106-00237
Warning Signs Plate
L-5106-00238
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-30
MACHINE MANUAL
LT-42/52/65 SERIES
4)
WARNING
ONLY FOR TECHNICIAN
ELECTRIC
APPLIANCE KEEP POWER
ON MAINTENANCE KEY
Item Part no.

L-5106-00271
L-5106-00272
L-5106-00273
L-5106-00274
L-5106-00275
L-5106-00276
4
L-5106-00277
L-5106-00278
L-5106-00279
L-5106-00280
L-5106-00281
L-5106-00282
Version: 005
Description
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-31
MACHINE MANUAL
LT-42/52/65 SERIES
5)
ELECTRIC
APPLIANCE POWER ON
Item Part no.

L-5106-00291
L-5106-00292
L-5106-00293
L-5106-00294
L-5106-00295
L-5106-00296
5
L-5106-00297
L-5106-00298
L-5106-00299
L-5106-00300
L-5106-00301
L-5106-00302
Version: 005
Description
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Warning Signs Plate
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-32
MACHINE MANUAL
LT-42/52/65 SERIES
6)
ATTEZIONE
Hochspannung.
Vor dem Oeffnen der Tuere hauptschalter
ausschalten.
ACHTUNG
PERICOLO DI FOLGORAZIONE ELETTRICA!
L'ACCESSO ALL'ARMADIO ELETTRICO E
PERMESSO SOLO A MACCHINA SPENTA
ED E CONSENTITO ESCLUSIVAMENTE A
PERSONALE AUTORIZZATO E QUALIFICATO.
WARNING
Hazardous voltage will cause severe
injury or death.
Turn off power before servicing.
Item Part no.
ATTENTION!
Le courant electrique peut entralner de
graves lesions ou deces.
Couper l'alimentation avant toute
intervention.
Description
Q'ty
L-5106-00131
Warning Signs Plate
L-5106-00132
Warning Signs Plate
L-5106-00133
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-33
MACHINE MANUAL
LT-42/52/65 SERIES
7)
SAFETY INSTRUCTION
utilize the machine.
ISTRUZIONI PER LA SICUREZZA
1.PRIMA DI OPERARE CON LA MACCHINA, LEGGERE E COMPRENDERE IL

CONTENUTO DEL MANUALE DI ISTRUZIONE E DELLE TARGHE DI SICUREZZA.
2.QUESTA MACCHINA VA UTILIZZATA ESCLUSIVAMENTE DA OPERATORI
QUALIFICATI ED ADEGUATAMENTE ADDESTRATI.
3.NON TENTARE DI AVVICINARSI AGLI ORGANI IN MOTO PRIMA CHE SI SIANO
COMPLETAMENTE FERMATI.
4.NON APRIRE PORTE O SPORTELLI CON LA MACCHINA IN MOTO.
5.NON RIMUOVERE O DETERIORARE I DISPOSITIVI E LE PROTEZIONI DI SICUREZZA.
6.NON MODIFICARE I PARAMETRI DEL TORNIO SENZA AVER PRIMA CONSULTATO
L'ASSISTENZA TECNICA AUTORIZZATA.
7.CHI OPERA CON QUESTA MACCHINA DEVE INDOSSARE ABBIGLIAMENTO
ADEGUATO, SENZA VESTITI PENDENTI, NE' CATENINE , BRACCIALI ECC. E DEVE
ESSERE PROVVISTO DI SCARPE ,GUANTI ED OCCHIALI ANTINFORTUNISTICI.
8.LA MANUTENZIONE VA FATTA A MACCHINA SPENTA E SOLO DA PERSONALE
QUALIFICATO ED ISTRUITO, IN ACCORDO AL MANUALE DI MANUTENZIONE
DEL COSTRUTTORE.
9. NON LAVORARE BARRE CHE SPORGANO POSTERIORMENTE DAL MANDRINO, SE
QUESTE NON SONO ADEGUATAMENTE PROTETTE.
Item Part no.
Description
Q'ty
L-5106-00101
Warning Signs Plate
L-5106-00102
Warning Signs Plate
L-5106-00103
Warning Signs Plate
L-5106-00104
Warning Signs Plate
L-5106-00105
Warning Signs Plate
L-5106-00105
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-34
MACHINE MANUAL
LT-42/52/65 SERIES
8)
56.Lane 318, Der Sheng Road, Ta Ya, Taichung County, Taiwan R.O.C.
TEL:886425603759 FAX:886425603769
MODEL :
POWER :
Hz
KVA
Kgs
FULL LOAD
CURRENT :
NUMBER OF
PHASES :
....+PE
PROTECT
SHORT CIRCUIT :
KA
RATED
VOLTAGE :
LARGEST LOAD
CURRENT :
MANUFACTURING
DATE :
56.Lane 318, Der Sheng Road, Ta Ya, Taichung County, Taiwan R.O.C.TEL:886425603759 FAX:886425603769
MODEL :
POWER :
KVA
Hz
Kgs
FULL LOAD
CURRENT :
NUMBER OF
PHASES :
....+PE
PROTECT
SHORT CIRCUIT :
KA
RATED
VOLTAGE :
LARGEST LOAD
CURRENT :
MANUFACTURING
DATE :
Item Part no.
Description
Q'ty
L-5112-00011
Machine Plate
L-5112-00012
Machine Plate
Remark
English
(Without Microcut logo)
English
(With Microcut logo)
English
L-5112-00051
Version: 005
Machine Plate
(Without Microcut /
With customer &
circuit data)
P 1-35
MACHINE MANUAL
LT-42/52/65 SERIES
9)
ATTENZIONE
Prima di fare operare la macchina,accertarsi che
il portellone anteriore sia chiuso.
II mancato rispetto di questo avvertimen pvo'
provocare grave pericolo.
ACHTUNG
Wekstueck, Spannbacken oder Spaene
koennen herausfliegen.
TUERE GESCHLOSSEN HALTEN waehrend
Hauptspindellauf oder automatischem Arbeiten.
Verriegelung schliessen.
Nichtbeachtung kann zu ernsthaften
WARNING
Work piece, chuck jaw or chip may fly out.
KEEP DOOR CLOSED during:
Automatic Operation Or Spindle Rotating.
Ensure Door Interlock On.
Failure to follow warning can result in severe
injury or death
Item Part no.
ATTENTION!
Les pieces, mors de mandrin ou copeaux
etre ejectes.
GARDER LA PORTE FERMEE pendant les

operations automatiques ou les rotations broche.
S"assurer du verrouillage de la porte.
graves lesions ou deces.
Description
Q'ty
L-5106-00221
Warning Signs Plate
L-5106-00222
Warning Signs Plate
L-5106-00223
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-36
MACHINE MANUAL
LT-42/52/65 SERIES
10)
ACHTUNG
Waehrend des Betriebes Abstand
zu sich bewegenden Teilen halten.
Nichtbeachtung olicser warnung
kann zu ernsthaften Verletzungen
fuehren.
ATTEZIONE
NON TENTARE DI RAGGIUNGERE CON LE
MANI O ALTRE PARTI DEL CORPO, ORGANI
IN MOVIMENTO. IL MANCATO RISPETTO DI
OUESTO AVVERTIMENTO
PUO' PROVOCARE GRAVE PERICOLO.
WARNING
Do not approach moving parts
during operation.
Failure to follow the warning
Item Part no.
10
ATTENTION!
Ne pas s'approcher des pieces modiles
pendant leurs deplacements.
Ne pas respecter ces consignes peut
entrainer de graves lesions.
Description
Q'ty
L-5106-00136
Warning Signs Plate
L-5106-00137
Warning Signs Plate
L-5106-00138
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-37
MACHINE MANUAL
LT-42/52/65 SERIES
11)
CLEANING WINDOW
1.Rinse sheet with lukewarm water ; wash gently with mild soap or detergent and lukewarm water , using
a soft cloth or sponge . DO NOT SCRUB or use brushes or squeegees.
2.Rinse again. Dry with soft cloth or moist cellulose sponge to prevent water spotting.
3.To remove wet paint , glazing compound or grease, rub lightly with a good grade of VM&P naphtha or
isopropyl alcohol, then wash and rinse. DO NOT USE GASOLINE.
PULIZIA FINESTRA
1.Sciacquare con aqua tiepida ; lavare con sapone o detergente delicato e acqua utilizzando un panno
morbido o spugna. NON strofinare, ne utilizzare spazzole o raschiatori .
2.Risciacquare di nuovo. Asciugare con un panno morbido o una spugna di mista cellulosa per eliminare
le macchine di acqua.
3.Per rimuovere vernice fresca, composti o grasso, grattare leggermene con nafta con un buon grado
di VM&P o alcohol, dopodiche lavare e risciacquare. NON utilizzare benzina.
Reinigung des Fensters

1.Abspuelen der Oberflaeche mit handwarmem Wasser und dann sanft, mit milder Seife oder
Reinigungsmittel abwaschen. Dabei ein weiches Tuch oder einen Schwamm einsetzen.BITTE NICHT
scheuern oder Buersten benutzen.
2.Nochmals spuelen. Um Wasserflecken zu vermeiden, mit Hilfe eines weichen Tuchs oder saugfaehigem
Papier trockenreiben.
3.Um nasse Farbe, Silikonrueckstaende oder Fett zu entfernen, leicht mit einem hochwertigen
..
Reinigungsbenzin oder Isopropanol-Alkohol einreiben und dann abwaschen und spulen.
BITTE KEIN Autobenzin benutzen.
Nettoyage fenetre
1.Rincer a l'eau tiede, laver doucement avec du savon ou du detergent doux et eau tiede, en utilisant un
chiffon doux ou une eponge. NE PAS frotter, ne pas utiliser de brosse ou racloir.
2.Rincer a nouveau. Secher avec un chiffon doux ou une eponge humide en cellulose pour eviter les
marques d'eau.
3.Pour retirer de la peinture fraiche, du verni ou de la graisse, frotter legerement avec un bon degre d'huile
de naphte VP et P ou de l'alcool isopropyl puis laver et rincer. Ne pas utiliser d'essence.
Item Part no.
11
Description
Q'ty
L-5106-00111
Warning Signs Plate
L-5106-00112
Warning Signs Plate
L-5106-00113
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-38
MACHINE MANUAL
LT-42/52/65 SERIES
12)
ATTEZIONE
..
NON METTERE LA MANO NET
CONVOGLIATORE DVRANTE IL
FUNZIONAMENTO
IL NON RISPETTO DELL' INDiCAZiONE PVO

CAVSARE GRAVE INFORTUNiO
ACHTUNG
Hande weg vom
.. ..
Laufenden spaneforderer.
Nichtbeachtung kann ernste
Verletzungen verursachen
WARNING
DO NOT put your hand into
the convryor during runing.
Failure to follow a warning
Item Part no.
12
ATTENTION!
NE PAS INTRODUIRE LA MAIN
DANS LE CONVOYEUR PENDANT
LE FONCTIONNEMENT
NE PAS RESPECTER CET
AVERTISSEMENT PEUT
ENTRAINER DE GRAVES LESIONS
Description
Q'ty
L-5106-00151
Warning Signs Plate
L-5106-00152
Warning Signs Plate
L-5106-00153
Warning Signs Plate
Version: 005
Remark
English
Italian
Germany
French
Spanish
Danish
Turkish
Finnish
Russian
Norwegian
Czech
Portuguese
P 1-39
MACHINE MANUAL
LT-42/52/65 SERIES
13)
Pneumatic Diagram
Item Part no.

13 E-ARAK-75231-01
Version: 005
Description
Pneumatic diagram plate
Q'ty
1
Remark
English
P 1-40
MACHINE MANUAL
LT-42/52/65 SERIES
14)
HYDRAULIC DIAGRAM
Tailstock Quill
p
a
Chuck
C-Axis
B
A
M
O
Pneumatic Diagram : ARAK-J-002

2
Pressure required : 35 kg/cm
E-ARAK-75241-01
Version: 005
Rteady Rest
Item Part no.

14 E-ARAK-75241-01
Turret Orientation
T
p
Turret Rotating
Programmable Tailstock Sauter Turret
Description
Hydraulic diagram plate
Q'ty
1
Remark
English
P 1-41
MACHINE MANUAL
LT-42/52/65 SERIES
1.10 Risk List and Solution

1.10.1 Dangerous Zone of Spindle Transmission Area
Dangerous Item 1
When risk happen?
Risk conditions:
Risk Solution
Dangerous Item 2
When risk happen?
Risk conditions:
Risk Solution
Version: 005
Rolling in
The side cover is opened when this area is repaired or
cleaned.
After the machine is repaired, the operator tests running.
When the operator adjusts the belt, his finger or his sleeve
with one arm is rolled in due to carelessness, and it causes a
wound of cutting off.
1. Install a magnetic interlock switch on the side door. When
the door is opened for repair, the power will be cut off
automatically.
2. Stick a warning label inside the door.
Motor falling down
When the spindle motor is out of order, the motor needs to be
lifted up or down for repair. The motor might fall down.
a. When we repair the motor, we need to dismount the motor.
When we install the repaired motor, we need to move the
motor into the machine. However, the lifter or the hanger
cannot reach the inside. The motor is moved in manually. If
the motor is not fastened, it might fall down, and cause the
danger of hurting hands or feet.
Clearly describe the moving method of the spindle motor in
the operating instructions.
P 1-42
MACHINE MANUAL
LT-42/52/65 SERIES
1.10.2 Dangerous Zone of Chuck Area
Dangerous Item 1
When risk happen?
Risk conditions:
Risk Solution
Dangerous Item 2
When risk happen?
Risk conditions:
Risk Solution
Dangerous Item 3
When risk happen?
Risk conditions:
Risk Solution
Version: 005
Collision
During operation or repair
If the work piece is not clamped properly, or the jaws of the
chuck lose tension, the work piece will spring out in the
tangent direction when the spindle is turning. If the operator or
the cleaning people within the spring-out area, he might be hit.
1. Install a magnetic interlock switch on the front guard door.
During the processing, the front guard door cannot be opened.
2. When the front guard door is opened, the spindle will not
turn.
3. Install a check valve on the cylinder of the hydraulic chuck
so that the jaws of the chuck will not open when the power
breaks off.
4. Stick a warning label on the front guard door.
Cut wound
The machine is repaired or cleaned.
The soft jaws have sharp edges after finishing.
The operator might be cut due to carelessness when he
install, dismount or clean the chuck.
1. Install a magnetic interlock switch on the front guard door.
The door cannot be opened when the work piece is under
processing.
2. Stick a warning label on the front guard door.
3. Add the items to be noticed in the operating instructions.
Falling down or loose
The sliding type protective guard will become loose or fall
down under outside impact.
When the guard is dismounted for repair, it might fall down
due to carelessness, and hit peoples foot.
Add the transportation method and the items to be noticed in
the operating instructions.
P 1-43
MACHINE MANUAL
LT-42/52/65 SERIES
1.10.3 Dangerous Zone of Turret Turning Area
Dangerous Item 1
When risk happen?
Risk conditions:
Risk Solution
Crush
1.When the operator mounts or dismounts the work piece, and
if the turret turns by error operation, the operators hands or
fingers might be crushed, or even seriously crushed to cause
broken bones.
2. When the turret is moving toward the work piece at high
speed, if operators hands are between them, it will cause
crush wound.
3. When the operator measures the work piece, if the turret
turns by error operation, the operators hands or fingers might
be crushed. If it is serious, the bones might be broken.
1. Add the transportation method and the items to be noticed
in the operating & Maintenance Manual.
2.Stick a warning label on the front side of the turret
Version: 005
P 1-44
MACHINE MANUAL
LT-42/52/65 SERIES
1.10.4 Dangerous Zone of Tail Stock Area
Dangerous Item 1
When risk happen?
Risk conditions:
Risk Solution
Dangerous Item 2
When risk happen?
Risk conditions:
Risk Solution
Version: 005
Crush
When the operator mounts or dismounts the work piece, if the
tailstock turns by error operation, the hands or the fingers
might be crushed. If the situation is serious, the bones might
be broken.
1. Add the items to be noticed in the operating & Maintenance
Manual.
2. Stick a warning label on the front side of the hydraulic
tailstock.
Sticking wound
During operation or maintenance (cleaning)
If the center is in the tailstock, the operator might be stuck and
cause sticking wound during the operation or repair, because
of the carelessness.
1Add the items to be noticed in the operating & Maintenance
Manual.
2. Stick a warning label on the front side of the hydraulic
tailstock.
P 1-45
MACHINE MANUAL
LT-42/52/65 SERIES
1.10.5 Dangerous Zone of Electric Control Box Area
Dangerous Item 1
When risk happen?
Risk conditions:
Risk Solution
Dangerous Item 2
When risk happen?
Risk conditions:
Risk Solution
Version: 005
Clipping wound
During operation or maintenance
During the process of repair, adjustment, cleaning, or
announcement of invalid parts, the door of the electric control
box must be opened or closed. If the operator is careless, his
hand or finger(s) might be clipped, and is (are) wounded.
Add the items to be noticed in the operating & Maintenance
Manual.
Cut wound
During operation or maintenance
1. There are rhombic edges and sharp edges on the electric
control box and box door. During the process of repair,
adjustment, cleaning or the announcement of invalid parts, the
hands might be cut due to carelessness.
2. There are rhombic edges and sharp edges on the main
circuit and sub circuit. During the process of repair, adjustment
or cleaning, the hands might be cut due to carelessness.
Add the items to be noticed in the operating & Maintenance
Manual
P 1-46
MACHINE MANUAL
LT-42/52/65 SERIES
2 SPECIFICATIONS
MACHINE MANUAL
LT-42/52/65 SERIES
SPECIFICATION ...........................................................................................2
2.1.
MACHINE DESCRIPTION .............................................................................2
2.1.1.
Main parts of machine ....................................................................................... 2
2.1.2.
Movable part ...................................................................................................... 3
2.1.3.
Location of safety devices ................................................................................. 4
2.2.
SPECIFICATIONS........................................................................................5
2.2.1.
Machine specifications ...................................................................................... 5
2.2.2.
Power turret specifications ................................................................................ 7
2.2.3.
Hydraulic turret specifications............................................................................ 8
2.3.
SPINDLE POWER & TORQUE DIAGRAM........................................................9
2.4.
GENERAL LAYOUT...................................................................................14
2.5.
OUTLINE OF SYSTEMS .............................................................................15
2.5.1.
Lubrication system........................................................................................... 15
2.5.2.
Hydraulic system ............................................................................................. 17
2.5.3.
Coolant system ................................................................................................ 22
2.5.4.
Tooling system ................................................................................................ 22
2.5.5.
Pneumatic system ........................................................................................... 49
2.5.6.
CTS ................................................................................................................. 51
Version: 005
P 2-1
MACHINE MANUAL
LT-42/52/65 SERIES
2 SPECIFICATION
2.1. Machine Description
2.1.1. Main parts of machine
1. Ac Spindle Motor
6. Tail Stock
11. Ac Y Axis Motor
2. Headstock
7. Chip Conveyor
12. Electrical Cabinet
3. Hydraulic Chuck
8. Operation
13. Lube Tank
4. Safety Door
9. Ac X Axis Motor
14. Hydraulic Unit
5. Turret Turning
10. Oiler
Version: 005
P 2-2
MACHINE MANUAL
LT-42/52/65 SERIES
2.1.2. Movable part
1. door
4. Turret index
7. Z-axis
2. Chip conveyor (opt.)
5. X-axis
8. Turret
3. Main spindle
6. Tailstock
9. Chuck jaws
Version: 005
P 2-3
MACHINE MANUAL
LT-42/52/65 SERIES
2.1.3. Location of safety devices
1. Chuck sensor
4. Safety switch
7. Alarm lamp
2. Safety door
5. Emergency stop
8. Z-axis limit switch
3. Interlock switch
6. Chip stop switch (opt.) 9. Spindle encoder
Version: 005
10. X-axis limit switch
P 2-4
MACHINE MANUAL
LT-42/52/65 SERIES
2.2. Specifications
2.2.1. Machine specifications
Description
Capacity
Swing over bed
Swing over cross slide
Max. turning length
(with turret)
Max. turning diameter
(with turret)
Slant bed
Bar capacity
(hyd. chuck cylinder)
Travel
X axis
Z axis
Spindle
Transmission
Spindle speed
Suitable chuck size (option)
Spindle nose
Spindle hole diameter
Motor output
Feedrate
X axis rapid traverse
Z axis rapid traverse
Accuracy
Positioning
Repeatability
Feed motors
X axis power
Z axis power
Ballscrew
X axis ballscrew
X axis transmission
Z axis ballscrew
Z axis transmission
Version: 005
Unit
LT-42
LT-52
mm
mm
500
220
mm
460
mm
210
degree
30
mm
mm
mm
rpm
mm
mm
KW
42(A2-5)
52(A2-6)
LT-65
65(A2-6)
215
520
belt
6000
5000
169
210
A2-5/A2-6
52
62
Fagor: 7.5/11
Fanuc: 11/15
Siemens: 12/16(802D)
Siemens: 12/15(828D)
4000
215
75
Fagor: 11/15
Fanuc: 11/15
Siemens:12/16(802D)
Siemens:12/15(828D)
m/min.
m/min.
30
30
mm
mm
0.005/300
0.005
NM
NM
Fagor: 11.6, Fanuc: 11, Siemens: 11

Fagor: 11.6, Fanuc: 11, Siemens: 11
mm
32X P10X C3
mm
direct
32X P10X C3
direct
P 2-5
MACHINE MANUAL
LT-42/52/65 SERIES
Guide way
X axis guide way type
Z axis guide way type
Turret (option)
Number of tool stations
Boring bar dia.
Live tooling (option)
Number of tool stations
Power rating
Maximum speed
Tailstock
Movement
Quill movement
Tailstock travel
Quill travel
Quill diameter
Quill inside taper
Coolant
Pump capacity
Max. pump flow
Max. pump pressure
Tank capacity
Lubrication
Distributor type
Pump motor
Pump capacity
Pump pressure
Hydraulic
Hyd. pump motor
Dimension
Weight
Length (w/o chip conveyor)
Length (with chip conveyor)
Width
Height
Total power consumption
Version: 005
Box way
Box way
12/8
mm
32 (VDI-30) / 40 (VDI-40)
Mm
KW
rpm
12(VDI-30)/8(VDI-40)
3.75
4000
mm
mm
mm
MT
Manual
Hydraulic
370
50
65
4
L/min.
L/min
kg/cm
L
530(50Hz)/750(60Hz)
58(50Hz)/66(60Hz)
10
140
Pressure released
w
cc/min.
Kg/cm2
12
130
15
1500
kg
mm
mm
mm
mm
3200
2530
3330
1821
1930
Fagor: 20
Fanuc: 25
Siemens: 20
KVA
P 2-6
MACHINE MANUAL
LT-42/52/65 SERIES
2.2.2. Power turret specifications

TBMA
Turret size
120
160
200
250
Tool holder size
Mm
20
30
40
50
Max. power
KW
12
Max. torque
Nm
15
20
50
55
Max. speed at the spindle
rpm
6000
6000
5000
5000
1:1
Transmission ratio
1:1
1:1
FM7-A037-S1C1-E01
Fagor
Fanuc
2/10000i
1:1
3/10000i
Siemens 802Dsl
1FT6084-1AH71-1DG1
Siemens 810D
1FT6084-8AH71-3AG1
Heidenhain
QSY-155 D
<Cutting Capacity (with fit motors)>

Work piece material: 600N/square mm steel
Cutting tool materials: HSS
Twist drilling
Slot milling
Tapping
dxa
[mm] x [mm/u]
dxpxa
[mm] x [mm] x [mm/min]
dxp
[mm] x [mm]
TBMA-120
8 x 0.15
12 x 8 x 45
M6 x 1
TBMA-160
12 x 0.20
20 x 10 x 40
M8 x 1.25
TBMA-200
20 x 0.20
25 x 14 x 40
M16 x 2
TBMA-250
22 x 0.20
25 x 20 x 40
M18 x 2
Version: 005
P 2-7
MACHINE MANUAL
LT-42/52/65 SERIES
2.2.3. Hydraulic turret specifications

Turret size
LS-200
Center height
mm
100
Number of tools
8T/12T
Rotating time
(tool-to-tool)
sec
0.3
Rotating time (including locking)
sec
0.4
Total indexing time for 180
sec
1.2/1.8
Total indexing time for 180

(including locking)
sec
1.3/1.9
Rotating a cycle time

(unlocking cycle locking)
rev/min
37/25
Curvic coupling type

Oil hydraulic motor type
24180
DANFOSS
OMP100
Solenoid operated valve
AC110V DC24V
Proximity switch
X2F1
Hydraulic working pressure
Kgf/cm
(35~40) 35
Flow rate
L/min
30
Thrusting force of hyd. cyl.
Kgf
3800
Accuracy of repeatability
mm
0.003
Net weight (without tool disc)
Kg
100
Version: 005
P 2-8
MACHINE MANUAL
LT-42/52/65 SERIES
2.3. Spindle Power & Torque Diagram

<LT-42>
1) Fagor FM7-A075_7.5/11KW
Horsepower Chart
Torque Chart
N-m
KW
78
Continuous rating(S1)
7.5
65.7 65
6.2
5.6
Contin
uous ra
ting
96
91
S6-40%
10.5
-40
11
104
S6
12
52
39
32.4
4.5
26
16.7
13
1.5
0
700
1400
1127
2100
2800
3500
3383
4200 4900
4511
9.8 8.8
5600 6300
6000
SPINDLE (rpm)
700
1400
1127
2100
2800
3500
3383
4200 4900
4511
5600 6300
6000
SPINDLE (rpm)
Torque / Horsepower Chart Data

Spindle Taper
ISO
Spindle Speed
6000
A2-5
-
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Fagor FM-7-A075
7.5/11 kw
1:1.33
2) FANUC aP22_6000i_11/15KW
Horsepower Chart
Torque Chart
KW
N-m
20
160
140
15min,S3-25%
120
100
S3
80.6 80
9.4
7.8
Co
nti
nu
ou
s
11
10
-25
%
109.9
60.4 60
47.1
rat
ing
15
40
34.5
20
0
1000 2000
1339 1786
3000 4000
3125
5000
6000
7000
15.7
12.7
1000 2000
1339 1786
SPINDLE (rpm)
3000 4000
3125
5000
6000
7000
SPINDLE (rpm)

Spindle Taper
ISO
Spindle Speed
6000
Version: 005
A2-5(42mm)
-
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Fanuc 12/7000i
11/15 kw
1:1.12
-
P 2-9
MACHINE MANUAL
LT-42/52/65 SERIES
3) Siemens 1PH7133-2QD_12/16KW
Horsepower Chart
Torque Chart
N-m
KW
16
240
S6-40%
120
8
6.1
90
60
30
800
752
1600
2400 3200 4000

2556
3459
4800
nuo
u
Con
ti
152 150
10
180
S6
-4 0
12
s ra
ting
210
203
14
5600 6400
6000
SPINDLE (rpm)
33
9.7
800
752
1600
2400 3200 4000

2556
3459
4800
5600 6400
6000
SPINDLE (rpm)

Spindle Taper
ISO
Spindle Speed
6000
Version: 005
A2-5
-
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
SIEMENS 1PH7133-2QD
12/16 kw
1:1.33
P 2-10
MACHINE MANUAL
LT-42/52/65 SERIES
<LT-52>
1) Fagor_FM7-A075_7.5/11KW
Horsepower Chart
Torque Chart
Kg-m
KW
12
12
7.5
Co
ntin
u
rati
n
ous
10.5
11.4
10.5
S6-40%
S6
-40
%
11
7.8 7.5
6.3
5.8
4.5
4.5
3.8
3
1.95
1.5
1.5
0
700
1400
962
2100
2800 3500 4200

2885
3846
1.26
1.16
4900 5600
5000
700
1400
962
SPINDLE (rpm)
2100
2800 3500 4200

2885
3846
4900 5600
5000
6300
SPINDLE (rpm)

A2-6
-
Spindle Taper
ISO
Spindle Speed
5000
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Fagor FM-7-A075
7.5/11kw
1:1.56
2) FANUC 12_7000i_5000rpm
Horsepower Chart
Torque Chart
KW
N-m
20
160
136 140
100
ou
sr
ati
ng
100
7.6
tin
u
80
74.5
9.1
Co
n
11
10
5%
120
S3
-2
15
15min,S3-25%
60
43.2
40
20
0
1000 2000 3000

1079 1439 2518
4000
5000
6000
17.8
15
1000 2000 3000
1079 1439 2518
SPINDLE (rpm)
4000
5000
6000
SPINDLE (rpm)

Spindle Taper
ISO
Spindle Speed
5000
Version: 005
A2-6(52mm)
-
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Fanuc 12/7000i
11/15 kw
1:1.39
-
P 2-11
MACHINE MANUAL
LT-42/52/65 SERIES
<LT-65>
1) Fagor_FM7-A110_11/15.5KW
Horsepower Chart
Torque Chart
N-m
KW
145.9 140
12
120
11
10
103.5 100
80
7.8
Contin
14
uous ra
ting
160
S6-40%
S6
-4 0
%
16
15.5
60
48.6
40
20
24.3
12.2
700 1400
1042
2100
2800 3500
3125
4200 4900
4444
5600
6300
6250
7000
700 1400
1042
2100
2800 3500
3125
4200 4900
4444
5600
6300
6250
SPINDLE (rpm)
7000
SPINDLE (rpm)

Spindle Taper
ISO
Spindle Speed
4000
A2-6
-
Fagor FM-7-A110
11/15.5 kw
1:1.44
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
2) FANUC 12_7000i_4000rpm
Horsepower Chart
Torque Chart
KW
N-m
20
160
15min,S3-25%
120
11
10
10.9
100
77.5
9.1
80
Co
nti
104
S3
-25
%
15
61 60
44
nu
ou
sr
ati
ng
141 140
40
26.5
22.6
20
0
1000 2000 3000

1042 1389 2431
4000
5000
1000 2000 3000

1042 1389 2431
SPINDLE (rpm)
4000
5000
SPINDLE (rpm)
Version: 005
Spindle Taper
ISO
Spindle Speed
4000
A2-6(65mm)
-
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Fanuc 12/7000i
11/15 kw
1:1.44
-
P 2-12
MACHINE MANUAL
LT-42/52/65 SERIES
3) Siemens 1PH7133-2QD_12/16KW
Horsepower Chart
Torque Chart
N-m
KW
16
240
226
S6-40%
14
180
170
10
tinu
ous
ratin
g
12
S6
-40
%
210
Con
150
120
6.9
90
67
4
2
60
36.9
30
17
0
600
1200
694
1800
2400
2361
3000 3600 4200

4000
3194
4800
600 1200
694
1800
2400
2361
3000 3600 4200

3194
4000
4800
SPINDLE (rpm)
SPINDLE (rpm)

Spindle Taper
ISO
Spindle Speed
4000
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
A2-6
-
SIEMENS 1PH7133-2QD
12/16 kw
1:1.44
4) Siemens 1PH8137-1DD_12/27KW
Horsepower Chart
Torque Chart
N-m
KW
28
27
400
372
350
24.5
310
21
300
17.5
250
14
200
12
10.5
165
150
7.4
100
55 50
3.5
500 1000
694 833
1500
2000 2500
2083
3000 3500
4000
SPINDLE (rpm)
17.7
500 1000
694 833
1500
2000 2500
2083
3000 3500
4000
SPINDLE (rpm)

Spindle Taper
Spindle Speed
Version: 005
A2-6(65mm)
ISO 4000 RPM
Spindle Motor
Motor Output
Gear Ratio
Pulley Ratio
Siemens 1PH8133-1DD02-0CA1
12/27KW
1:1.44
P 2-13
MACHINE MANUAL
LT-42/52/65 SERIES
2.4. General Layout
Version: 005
P 2-14
MACHINE MANUAL
LT-42/52/65 SERIES
2.5. Outline of Systems

2.5.1. Lubrication system
The lubrication system is used to maintain oil films on the machines slideways, bearings, gibs,
and ballscrews to ensure smooth motion and prevent wear.
This system comprises the lubrication pump unit, the distributors, and the piping. A float
switch (level switch) and pressure switch are installed inside the lubrication pump unit.
1) The pump is operated to charge lubricant automatically at the required intervals under the
control of PLC controller.
2) The oil dispensed from the pump enters the distributors, which distribute the correct
volume of oil to each lubrication point. The lubrication system drawings are shown in
Spare Parts Manual.
3) The pressure switch device is set up as 1kg/cm for checking if the piping works normally.
If the pressure is abnormal, it will have abnormal signal.
4) The float switch can detect the volume of oil. Warning signal will show up automatically
when the oil level is lower than the standard.
5) Overview of the electric lubricator:
1
3
2
Symbol
1
2
3
4
5
Description
Pump
Tank
Oil supply port filter
Feed oil button (F key)
Float switch
Version: 005
Function
-
Extract oil
Store oil
Filter oil poured in
Feed oil immediately
Detect oil level
P 2-15
MACHINE MANUAL
LT-42/52/65 SERIES
6) The specifications of the electric lubricator (CESD Type) are listed as following table.
TIMER
MOTOR
PUMP
TANK
Item
Act Time
Interval Time
Voltage/Hz
Current
Phase
Power
Max. Discharge Volume
Max. Discharge Pressure
Discharge Bore
Material
Capacity
Oil Viscosity
Specification
controlled by timing device
AC 110V/50 or 60Hz
1.6A
1
12W
130 cc/min
8 kgf/cm
6
Resin
2.5L
32-68 cSt@40
7) Oil type
Mobil oil
Shell oil
Esso Standard oil
Mitsubishi oil
Nippon oil
Kyodo oil
Idemitsu oil
Showa oil
G 68
Mobil Vactra oil
NO.2
Shell Tonna oil
T 68
Febis
K68
Diamond Slideway
68
Uniway
68
Kyoseki Slidus
68
Daphny Multiway
68C
Showa A-R68
HL 32
Mobil DTE oil
Lighet
Teresso
32
Shell Terrus oil
C32
Diamond Lube
RO32
FBK oil
RO32
Kyoseki RIX Turbine
32
Daphny Hydraulic
Fluid 32
Showa J-H32
CAUTION
Check all the fittings of lubrication system under normal operation temperature.
is found, tighten the fittings. Inspect oil level daily.
Version: 005
If oil leaking
P 2-16
MACHINE MANUAL
LT-42/52/65 SERIES
2.5.2. Hydraulic system

The hydraulic system comprises the hydraulic unit, the valve units, the hydraulic actuators,
and the piping. When the power is turned on, the motor starts and actuates the pump to draw
hydraulic fluid. The hydraulic fluid flowing from the pump port is supplied to the valve units
through the piping. The valve units direct hydraulic fluid to specific actuators to operate the
chucks, turrets and brakes. The specifications of the hydraulic system are listed below.
1) Oil typeISO VG32
2) Tank capital80L(2HP)
3) Period renewing Hydraulic oil
a. Renewing oil in 3 months after machine start usage.
b. Then replace oil every 2 years after 1st renewal.
Version: 005
P 2-17
MACHINE MANUAL
LT-42/52/65 SERIES
1) Chuck+ Tailstock+ Turret in/out+ Turret Rotation+ Parts Catcher (Standard)
Version: 005
P 2-18
MACHINE MANUAL
LT-42/52/65 SERIES
2) Chuck+ Tailstock+ Turret in/out+ Turret Rotation+ Parts Catcher (for MILL)
Version: 005
P 2-19
MACHINE MANUAL
LT-42/52/65 SERIES
3) Chuck+ Tailstock+ Turret in/out+ Turret Rotation (Standard)
Version: 005
P 2-20
MACHINE MANUAL
LT-42/52/65 SERIES
4) Chuck+ Tailstock+ Turret in/out+ Turret Rotation (for MILL)
Version: 005
P 2-21
MACHINE MANUAL
LT-42/52/65 SERIES
2.5.3. Coolant system

The coolant system consists of the coolant tank, the coolant pump, and the piping. Coolant is
used to cool down or lubricate the cutting point. It is pumped up from coolant tank by coolant
pump, carried through the piping, and discharged from holders and tools of the turret head.
2.5.4. Tooling system

<Tooling system diagram>
Refer to the tooling system diagram when carrying out tooling work (mounting holders and
tools to the turret). The tooling system diagram is shown below. The numbers is the reference
number for placing an order.
Version: 005
P 2-22
MACHINE MANUAL
LT-42/52/65 SERIES
1) LS-160_STD_8T (Metric-20mm)
42042-60018
42042-60010
20mm
42042-60016
(32mm)
42042-60011
42042-60012
Version: 005
42042-60014
(20mm)
42042-60040
P 2-23
MACHINE MANUAL
LT-42/52/65 SERIES
2) LS-160_STD_8T (I mperial-3/4)
42042-60018
42042-60011
42042-60013
Version: 005
42042-60015
(19.05mm)
42042-60
19.05mm
42042-60017
(31.75mm)
42042-60040
P 2-24
MACHINE MANUAL
LT-42/52/65 SERIES
42042-60018
42042-60054
(25mm)
42042-60050
25mm
42042-60056
(32mm)
42042-60051
42042-60052
Version: 005
42042-60058
P 2-25
MACHINE MANUAL
LT-42/52/65 SERIES
4) LS-160_STD_8T (I mperial-1)
42042-60018
42042-60070
25.4mm
42042-60057
(31.75mm)
42042-60051
42042-60055
(25.4mm)
42042-60053
42042-60058
Version: 005
P 2-26
MACHINE MANUAL
LT-42/52/65 SERIES
42042-60018
42042-60051
42042-60052
Version: 005
42042-60054
(25mm)
42042-60710
25mm
42042-60056
(32mm)
42042-60058
P 2-27
MACHINE MANUAL
LT-42/52/65 SERIES
42042-60018
42042-60051
42042-60052
Version: 005
42042-60054
(25mm)
42042-60710
25mm
42042-60056
(32mm)
42042-60058
P 2-28
MACHINE MANUAL
LT-42/52/65 SERIES
7) LS-200_STD_12T (Imperial-1)
42042-60018
42042-60051
42042-60053
Version: 005
42042-60055
(25.4mm)
25.4mm
42042-60057
(31.75mm)
42042-60058
P 2-29
MACHINE MANUAL
LT-42/52/65 SERIES
<Working zone>
1) LT-42
a. LS-160A_STD_8T (Rear mounted)
Version: 005
P 2-30
MACHINE MANUAL
LT-42/52/65 SERIES
b. LS-200_STD_12T (Rear mounted)
Version: 005
P 2-31
MACHINE MANUAL
LT-42/52/65 SERIES
c. LS-160A_VDI-30_12T (Rear mounted)
Version: 005
P 2-32
MACHINE MANUAL
LT-42/52/65 SERIES
d. LS-160A_VDI-40_8T (Rear mounted)
Version: 005
P 2-33
MACHINE MANUAL
LT-42/52/65 SERIES
e. LS-200_VDI-30_12T (Rear mounted)
Version: 005
P 2-34
MACHINE MANUAL
LT-42/52/65 SERIES
f. TBMA-160_VDI-30/R135_12T (Rear mounted)
Version: 005
P 2-35
MACHINE MANUAL
LT-42/52/65 SERIES
g. TBMA-160_VDI-40/R135_8T (Rear mounted)
Version: 005
P 2-36
MACHINE MANUAL
LT-42/52/65 SERIES
2) LT-52
a. LS-160A_STD_8T (Rear mounted) (A2-5)
Version: 005
P 2-37
MACHINE MANUAL
LT-42/52/65 SERIES
b. LS-160A_STD_8T (Rear mounted) (A2-6)
Version: 005
P 2-38
MACHINE MANUAL
LT-42/52/65 SERIES
c. LS-160A_STD_12T (Rear mounted) (A2-5)
Version: 005
P 2-39
MACHINE MANUAL
LT-42/52/65 SERIES
d. LS-200_STD_8T (Rear mounted) (A2-6)
Version: 005
P 2-40
MACHINE MANUAL
LT-42/52/65 SERIES
e. LS-200_STD_12T (Rear mounted) (A2-6)
Version: 005
P 2-41
MACHINE MANUAL
LT-42/52/65 SERIES
f. LS-200_VDI-30_12T (Rear mounted) (A2-6)
Version: 005
P 2-42
MACHINE MANUAL
LT-42/52/65 SERIES
g. TBMR-160_12T (Rear mounted) (A2-6)
Version: 005
P 2-43
MACHINE MANUAL
LT-42/52/65 SERIES
3) LT-65
a. LS-160A_STD_8T (Rear mounted) (A2-6)
Version: 005
P 2-44
MACHINE MANUAL
LT-42/52/65 SERIES
b. LS-160A_STD_12T (Rear mounted) (A2-6)
Version: 005
P 2-45
MACHINE MANUAL
LT-42/52/65 SERIES
c. LS-200_STD_12T (Rear mounted) (A2-6)
Version: 005
P 2-46
MACHINE MANUAL
LT-42/52/65 SERIES
d. LS-200_VDI-30_12T (Rear mounted) (A2-6)
Version: 005
P 2-47
MACHINE MANUAL
LT-42/52/65 SERIES
e. LS-200_VDI-30_12T (Rear mounted) +SMW+SLU1(A2-6)
Version: 005
P 2-48
MACHINE MANUAL
LT-42/52/65 SERIES
2.5.5. Pneumatic system

The pneumatic system consists of air filter, air regulator, air lubricator, air solenoid valve, and
piping. The compressed air supplied to the air supply port has moisture and dust. The
moisture and dust can be removed from the compressed air through the air filter, which
generates clean and dry air. Next, the air is adjusted to the appropriate pressure by regulator
and lubricated by lubricator. The adjusted and lubricated compressed air is sent to the
pneumatic solenoid valves, which directs air flow to specific actuators to operate the various
pneumatic devices.
Version: 005
P 2-49
MACHINE MANUAL
LT-42/52/65 SERIES
The specifications of the air unit are listed as following table.
Port size
PT 3/8
Operation pressure range
0~9.9 kgf/cm (0~0.99 MPa)
Test pressure
15 kgf/cm (1.5 MPa)
Regulated pressure range
0.5~8.5 kgf/cm (0.05~0.85 MPa)
Ambient temperature
-5~60 (No freezing)
Filter element
Standard:5m
Lubricating oil capacity
55 c.c.
Min. air flow for oil drip
60L/min
Recommended lubricating oil
Turbine oil ISO-VG32
Weight
724 g
Dimensions
Show as following figure
Version: 005
P 2-50
MACHINE MANUAL
LT-42/52/65 SERIES
2.5.6. CTS
Coolant through spindle (CTS) device is provided as standard accessory of this machine. A
CTS device includes a rotary jointer (universal union) secured to the rear end of the spindle
for conducting coolant into the spindle. The coolant is conducted through a separate passage
inside the spindle to the nozzles formed on a cutting tool. The coolant sprayed out fully cool
down and lubricate the cutting point, increase machining precision and cutting rate, and
prolong service life of the cutting tools.
The built-in type CTS system with 20 bar high pressure pump and 40m filter system is
standard. It is combined with the coolant from machine coolant tank. A compact design saves
space.
1
3
5
4
Symbol
1
2
3
4
5
6
Description
Cover
Inlet Filter
Outlet Filter
CTS Box
Pressure Gauge
Motor Pump
Version: 005
Specification
-
PF-06-10-130+MF-06-230
40CN-2-20Q-E2-C1+930119Q
2.5 x 50kg
5E-2HP-TK-3020+CE
P 2-51
MACHINE MANUAL
LT-42/52/65 SERIES
Recommendation coolant
This system only limits uses in the greasy cutting compound oil 1, water 4
1) ELF COUPE MAX FK 13T
2) ELF SPIRIT/442PLUS
1)
2)
3)
Installation
When moving it by crane, use 10mm steel rope (through the eye bolt). Should take care
of the center of gravity if there is coolant inside the tank, dont lean it & cause the coolant
flow out.
This system can be installed in any place, just on the concrete floor is ok.
Make sure the motor rotating by the clock-wise direction after power on.
Built-in type CTS
Version: 005
P 2-52
MACHINE MANUAL
LT-42/52/65 SERIES
3 INSTALLATION
MACHINE MANUAL
LT-42/52/65 SERIES
INSTALLATION .............................................................................................3
3.1
ENVIRONMENTAL REQUIREMENTS...............................................................3
3.2
EXPLANATION OF IMPORTANT PARTS ..........................................................4
3.3
CAUTIONS AND HAZARDOUS AREA .............................................................5
3.3.1
Cautions while in storage status ........................................................................ 5
3.3.2
Cautions while removing the wooden case ....................................................... 5
3.3.3
Cautions while moving....................................................................................... 6
3.3.4
Cautions while re-setup ..................................................................................... 6
3.3.5
Machine Hazardous Area Diagram ................................................................... 7
3.3.6
Operation Position ............................................................................................. 8
3.4
FOUNDATION WORK ..................................................................................9
3.4.1
Foundation layout .............................................................................................. 9
3.5
PREPARATION FOR INSTALLATION ............................................................11
3.5.1
Power requirements ........................................................................................ 11
3.5.2
Power cable ..................................................................................................... 11
3.5.3
Grounding cable .............................................................................................. 11
3.5.4
Main breaker for the shop power distribution board ........................................ 12
3.5.5
Compressed air supply .................................................................................... 12
3.5.6
Hoses for supplying compressed air ............................................................... 12
3.6
AFTER RECEIVING THE MACHINE ..............................................................13
3.6.1
Unpacking........................................................................................................ 13
3.6.2
Checking for shortage ..................................................................................... 13
3.6.3
Hoisting the machine ....................................................................................... 13
3.6.4
Placing the machine ........................................................................................ 15
3.6.5
Cleaning the machine ...................................................................................... 15
3.7
CONNECTING THE POWER CABLE .............................................................16
3.8
CONNECTION OF COMPRESSED AIR SUPPLY HOSE ....................................16
Version: 005
P 3-1
MACHINE MANUAL
LT-42/52/65 SERIES
3.9
MACHINE LEVELING .................................................................................16
3.10
LUBRICATION ..........................................................................................18
3.10.1
Automatic lubrication ....................................................................................... 18
3.10.2
Lubrication in headstock .................................................................................. 18
3.10.3
Lubrication on tailstock .................................................................................... 18
3.11
CHUCKS AND CHUCK MOUNTING ..............................................................19
3.11.1
Chuck fitting on ASA2-5 / ASA2-6 spindle nose .............................................. 19
3.11.2
Chuck fitting on cam-lock spindle nose ........................................................... 19
3.12
TAILSTOCK CENTER LOADING & UNLOADING ............................................21
3.13
COOLANT ...............................................................................................21
3.14
BAR FEEDER RECOMMENDATION (OPTION) ...............................................22
Version: 005
P 3-2
MACHINE MANUAL
LT-42/52/65 SERIES
3
3.1
INSTALLATION
Environmental Requirements
Consider the following requirements when selecting a site to install the machine. However,
these could change over a period of time or in response to seasonal changes.
<Ambient temperature and humidity>
1) Choose an installation site where the ambient temperature remains with the range 0 to
45 and the humidity does not exceed 80% RH (with no condensation).
2) Install the machine at a site where neither it nor the NC unit is subject to direct sunshine,
heat rays, or rain.
<Vibration>
1) The machine must not be installed at a site subject to excessive vibration (greater than 2
mm/s). Excessive vibration could lead to machine failure and will adversely affect
machining accuracy.
2) Be sure not to install the machine adjacent to planning machine, milling machine, molding
machine, punching machine, press brake or any high frequency control machine center.
<Atmosphere>
1) Install the machine at a site that is as free as possible from dirt, dust, and mist. If dirt and
dust adhere to the cooling fan fitted inside the machine, its cooling capacity will be
impaired.
2) Install the machine at a site where it will not be reached by chips, water, and oil scattered
from other machine.
3) Install the machine at a site that is as free as possible from acid fumes, corrosive gases,
and salt.
<Installation ground>
Make sure the floor is strong enough to support the machine. The floor must not be sloped or
irregular in any way. Twisting or other distortion of the machine will adversely affect machining
accuracy.
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MACHINE MANUAL
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<Maintenance>
When installing the machine, a distance of at least 35.4 (900mm) is required from machine to
wall and objects or between machines. Therefore, it can provide sufficient maintenance area
to allow the chip conveyor (if featured) and coolant tank to be removed, and the electrical
cabinet door to be opened and closed without difficulty.
< Noise>
Noise range emitted from all area of machine (distance: 1 m from the machine surface, height:
1.6m from the floor) during use at a typical operators position is between 70~85 dB. Take
precautions to prevent hearing damage from machine/machining noise. Wear ear protection,
alter cutting application (tooling, spindle speed, axis feed, fixturing, programmed path) to
reduce noise, and restrict access to machine area during cutting.
3.2
Explanation of Important Parts
1) This machine is a CNC machine. It would perform the required eroding operation mode
according to the program written on the base of working condition and program set rules.
2) This is a machining machine, which is made from steel metal and non-iron metal material.
This machine can perform the machining program of outer diameter cutting, milling and
drilling.
3) The main parts of the machine are main shaft box, turret, foot stock, tool slider, power
supply box and guard plate etc.
4) The machine uses high output AC servomotor, which has high torque force output and
consistent speed control to match with the conveyer of the high torque belt for the best
cutting effect.
5) This main shaft is equipped with high accuracy bearing to make the main shaft with
high-speed steel and high main shaft speed.
6) 45bank machine unit, which makes it easier for cutting, tool installation and unload, could
keep stable and high accurate performance.
7) The foot stock arbor controlled by oil pressure could be moved by hand or auto
adjustment. Use the pinion gear to make the band pulley move to make sure the
stability of drive.
The machine unit is assembled with computer control system and the oil pressure system to
make a complete set. Its more convenient for moving and takes smaller space. It will be
easier for operation.
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3.3
Cautions and Hazardous Area
3.3.1
Cautions while in storage status
1) Turn off all of the outer power.

2) Remove the cutting fluid, hydraulic oil and other fluid. Make sure there is no fluid in the
machine or the fluid reservoir so that there will no fluid overflow while moving.
3) Make the turret back to home position and then fix it to avoid touching the drill chuck.
4) Make the foot stock away from the drill chuck and then tighten it.
5) Make sure to have proper anti-rust process for the parts. Which are easy to get rusted.
6) Make sure if the power specification on the machine on the machine is same as the
specification on the delivery invoice such as: voltage, frequency, current etc.
7) Check if the quantities of the standard and optional accessories are the same as listed on
the delivery invoice.
8) Put the dryer in the machines to avoid humid and use the plastic bag to cover the exterior
of the machine for anti-humidity.
9) Check if wooden plate is strong enough to bear the machine weights and the possible
force occurred during moving.
10) Fix the machine tightly on the wooden plate according to the illustration and check if the
machine is fixed securely on the wooden plate.
11) Check if every kind of mark is marked properly on the wooden case such as CE mark, the
front and back of the machine, weight, up, down, and anti-humidity.
12) Be careful with the environment and should be kept between 5 and 40C.
3.3.2
Cautions while removing the wooden case
1) While removing the wooden case, the agent should send a representative to inspect the
machine, accessories and relevant document.
2) Remove the wooden case from top first, then the sides and the wooden plates. Remove
the wooden case carefully. The torn wooden plates should be clear up quickly so that the
nails and chips will not hurt anyone.
3) Before moving the machine after removing the wooden case, take the accessories, tools
box and relevant documents away first.
4) Before moving the machine after removing the wooden case, loosen the fixed base screw
bolts and remove the nuts.
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MACHINE MANUAL
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3.3.3
Cautions while moving
1) Before using the fork truck, make sure the fork truck has more then 5 tons bearing
capacity.
2) Make enough and proper space for the machine and leave space for operation.
3) Clear all of the possible obstacles on the way. Which the fork truck uses.
4) During moving the machine, make sure the temperature of the surrounding is between 5C
to 40C.
5) When using the fork truck to carry the machine, the speed of the fork truck cant be over 5
km/hr and the height should be kept between 100mm to 1000mm.
6) When using the fork truck to carry the machine, an assistant should be accompanied with
the driver to be in charge of moving and other assorted work. The illustration is the
gestures used for conduct.
7) During the way of moving, avoid the curved road and choose the smooth road.
8) After the machine is fixed, connect the oil tubes and wires etc.
3.3.4
Cautions while re-setup
1) Turn off all of the power.

2) Remove the cutting fluid, oil pressure oil and other fluid, Make sure there is no fluid in the
machine or the fluid reservoir so that there will no fluid overflow while moving.
3) Make the turret back to home position and then fix it to avoid touching the drill chuck.
4) Make the foot stock away from the drill chuck and then tighten it.
5) Before moving, make sure the fork truck has more than 5 tons capacity.
6) Make sure to have enough space for machine operation.
7) Remove all of the possible obstacles on the way so that the fork truck can go along the
road smoothly.
8) While moving, the environment temperature should be kept between 5C and 40C.
9) When using the fork truck to carry the machine, the speed of the fork truck cant be over 5
km/hr and the height should be kept between 100mm t0 1000mm.
10) When using the fork truck to carry the machine, and assistant should be accompanied with
the driver to be in charge of moving and other assorted work, the illustration is the gestures
used for conduct.
11) During the way of moving, avoid the curved road and choose the smooth road.
12) After the machine is fixed, connect the oil tubes and wires etc.
Version: 005
P 3-6
MACHINE MANUAL
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3.3.5
Machine Hazardous Area Diagram
1. Spindle Motor
4. Turret Turning
2. Headstock
5. Conveyor Motor
3. Hydraulic Chuck
6. Chip Conveyor Outlet
Version: 005
7. Turret Moving
P 3-7
MACHINE MANUAL
LT-42/52/65 SERIES
3.3.6
Operation Position
Version: 005
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MACHINE MANUAL
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3.4
Foundation Work
To upgrade the operation efficiency and accuracy of precision machining, a proper foundation
is required.
With special torque-resistant capability at the machine base, this machine requires no
particular foundation. Just provide rubble layer with thickness of 50mm and concrete layer
with thickness of 250mm on the floor and sufficient space for leveling. The strength of
concrete is 3000 psi (28 days after placing concrete).
Do not use wood foundation with nature of unsuitability which may cause the machine to
move gradually.
Install the machine on the first or second floor. Take the stress of ceiling and foundation into
careful consideration to see if machine load can be offset.
3.4.1
Foundation layout
Drill six holes into the concrete foundation for mounting foundation bolts. The positions and
dimensions of the pre-drilled holes are shown in below figure. Place the foundation bolts into
the holes and pour concrete until the surface is flush with the ground surface. After the
concrete has been cured, place the machine on the bolts, adjust the level, and then lock the
nuts.
Version: 005
P 3-9
Bar Feeder
(Option)
Styrofoam
MACHINE MANUAL
LT-42/52/65 SERIES
Version: 005
P 3-10
MACHINE MANUAL
LT-42/52/65 SERIES
3.5 Preparation for Installation

3.5.1
Power requirements
The power source must satisfy all of the requirements indicated in following table.
Item
Range
Nominal power source voltage fluctuation range 10%*
(200/220/400 VAC)
Voltage drop
Within 15% of normal voltage for 0.5

sec.
Frequency fluctuation range (50/60 Hz)
2Hz
Momentary power failure
Less than 10 msec.
Voltage impulse
The peak value is 200% or less of the

effective value (rms value) of the line
voltage with pulse duration of 1.5
msec.
Waveform distortion of AC voltage
7% or less
Imbalance in line voltages
5% or less, or within 10V
* Voltage fluctuation (drop) during spindle or servo system acceleration must be less than 7%.
If voltage drops more than 7% during servo system acceleration or deceleration, actual
acceleration or deceleration time may be elongated than the theoretical time.
3.5.2
Power cable
Prepare a power cable that can supply the total power capacity required by the machine. The
cable type, wire thickness, and other cable specifications vary according to the insulation
class, ambient temperature, temperature correction coefficient, and wire laying conditions. For
advice on cable selection, consult the cable dealer.
3.5.3
Grounding cable
For the grounding cable, consult the cable manufacturer to select the one which is sufficient to
take earth for the machine to be installed. When selecting the grounding cable, observe the
applicable local regulations where the machine is installed.
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3.5.4
Main breaker for the shop power distribution board
Use a breaker for an AC inverter as the main breaker on the shop power distribution board. If
another type of breaker is used, it may be actuated by the high-frequency leak current specific
to AC inverters.
3.5.5
Compressed air supply
Select a compressed air supply that can supply the required volume of compressed air at the
required pressure. (Applies to machines with pneumatic devices) For the selection, consult
the compressor manufacturer.
CAUTION
1) Use only clean and dry air, 6kgf/cm. If the supplied air is moist or has a high
concentration of dust, the pneumatic devices could malfunction, causing damage to the
machine.
2) Check that the compressed air supply capacity is at least the specified capacity.
Insufficient capacity could damage the machine. If the compressed air quality is not within
the specified range, use a line filter, dryer, etc. between the machine and the air source.
3) The pressure setting of the compressor should be in the range from 0 to 9.9kgf/cm. If the
setting is higher than 9.9kgf/cm, pneumatic actuators used in the machine could be
damaged.
3.5.6
Hoses for supplying compressed air
Select hoses for supplying compressed air that can comfortably withstand the compressed air
pressure. For advice on the selection, consult the hose manufacturer.
Compressed air supply port size: 3/8
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
3.6 After Receiving the Machine

If the machine is not moved to the installation site immediately after its delivery, keep it in a
location not exposed to dust, dirt, mist, or extremely low or high temperature. Leaving the
machine in such conditions could cause troubles in the electrical systems of the NC unit and
peripheral devices and lead to machine faults.
3.6.1
Unpacking
Remove the top cover of the wooden case first and then the plates at four sides. Carefully
take out fittings at first, if necessary. Remove the set screws used for holding the machine on
the base.
Disassemble packing crate and remove skids as carefully as possible to avoid damaging the
machine. If the machine is damaged during transportation, contact your local dealer,
insurance company and the transportation company who delivered your machine
immediately.
3.6.2
Checking for shortage
Be sure to check your machine against the packing list which is shipped with every machine.
In case of shortages, note items not received and contact your local dealer.
3.6.3
Hoisting the machine
Please use Crane to hoist the machine.
WARNING
1) Make sure that the machine is well balanced in both the crosswise and lengthwise
directions after hoisting it a little above the floor.
2) Place protection material on any part of the machine that might be touched by straps.
3) Hoist the machine in the slowest speed of crane
Version: 005
P 3-13
MACHINE MANUAL
LT-42/52/65 SERIES
Carry position for lift truck
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
3.6.4
Placing the machine
Before placing the machine, lock the adjusting screws on the base, make the machine as
close as possible to the floor, and position the leveling pads at the most suitable place, so as
to increase the stability of machine.
3.6.5
Cleaning the machine
All protective coating must be removed before using machine. Do not attempt to move any
ways if the coating still exists. Be cautions while selecting a suitable cleaning agent. Paraffin
applied with a clean brush will soften the protective coating. The protective coating can then
be removed with clean rags.
Some parts of the machine are fixed in place with transit clamps when the machine is shipped.
Also eyebolts are used to hoist the machine. All clamps and eyebolts must be removed before
switching the power ON. The positions of the transit clamps are shown in the following figure.
WARNING
1) Do not use gasoline or any other flammable solution to clean the machine
2) Clean and lubricate all the exposed trails of the table and saddle. Drive the table and
saddle to one end of travel. Clean and lubricate the trails thoroughly, then drive them to the
other end and do the same procedure as well. Be sure to use a suitable lubricant such as
Sunoco Way-lube #11180 or Mobil Vactra Oil #2.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
3.7 Connecting the Power Cable

1) Make sure the voltage of power supply is the right type that the machine requires or as
marked on the unit.
2) Connect the power wires per electrical code in your area.
3) Power wires, grounding and over-voltage protector should comply with the local electricity
regulations.
For wiring to other voltages, be sure to rewire the spindle motor, coolant pump, dust suction
device and transformer to correct voltage. The relevant currents, fuses and overload relays
are shown in the electrical manual.
WARNING
Do not turn on the machine motor unless the specified power is supplied.
3.8
Connection of Compressed Air Supply Hose
Follow the procedure below to connect the compressed air supply hose.
1) Turn off the power.
2) Connect the compressed air supply hose from the air source to the air supply port (3/8) in
the air panel of the machine.
3) Start the compressor to supply the compressed air to the machine.
4) Make sure that there is no air leak at hose joints and pneumatic actuators.
5) Adjust the compressed air pressure to the specified value with the regulator in the air
panel. For the correct air pressure, refer to Chapter 2.
3.9
Machine Leveling
It is necessary to level the machine before operating the machine.

Prepare the following tools to adjust machine level:
1) Accurate spirit leveling gauge (spec. 0.02mm/1000mm or 0.001in/4ft)
2) Two adjustable wrenches
Version: 005
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MACHINE MANUAL
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<Adjusting procedure>
2) Before adjusting the level of the machine, make sure the tolerance of the accuracy
exceeds 0.04mm/min. perform the steps of level adjustment.
3) Before confirming the accuracy of the level, be sure to adjust the screw bolt first and then
tighten the bolts.
4) The illustration on the top of the right shows the simple way to confirm the accuracy of the
level: Put the leveling gauge on the turret. Then move the left, right, front and back fixed
positions of the turret. Observe the values on the leveling gauge while moving the turret to
get the accuracy values of the level for X and Z-axis of this machine.
5) Standard way of adjusting the level.
a) Place a ground parallel block with two-side parallel on the track of the machine unit as
the illustration shown on the bottom of the right. Then put the leveling gauge on it.
Move the left, right front and back fixed positions of the parallel block. Observe the
values of the leveling gauge while moving to the fixed positions to get the level
accuracy of X and Z-axis of this machine.
b) Use the value of the leveling gauge as the standard to get the highest and the lowest
position of the machine and record them according to the facts.
c) Use the positions of the record to adjust the screw bolts until they reach the required
accuracy of level within 0.04mm/M.
Leveling gauge 1
Leveling gauge 2
A VIEW
Fixed block
NOTE
1) For the newly installed machine, check its level once every week. If the foundation is rigid
enough, then you may level the machine once per month.
Version: 005
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MACHINE MANUAL
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3.10 Lubrication
3.10.1 Automatic lubrication
1) For first operation, press the feed-oil button to supply lubricating oil to the empty pipes.
Never hold down the feed-oil button more than 3 minutes. When the temperature reaches
100, the motor will shut down 5 minutes to protect the motor.
2) Make sure that lubricating oil is supplied to the slideway surfaces, ballscrews and gibs.
3) For the adjustment of the oil discharge volume, release and turn the fixing bolt to adjust to
the desired figure displayed on the scale plate.
3.10.2 Lubrication in headstock

It is not necessary to replace the oil for machine unless you have to change bearing set inside
of this device. Grease has been used as lubricant fitting, you are free to work here. The
bearing set has long life with machining, so it is no common to change it in normal condition.
In case of any damage under warranty period, we will supply the fitting free of charge.
3.10.3 Lubrication on tailstock

There is one oil ball above the tailstock. In order to ensure smooth operation, add 10 drops of
recommended lubricant every day before operating the machine.
NOTE
1) Check all the fittings of the lubrication system under normal operation temperature. If oil
leaking is found, tighten the fittings.
2) Inspect oil level daily.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
3.11 Chucks and Chuck Mounting

WARNING
Use only high-speed chucks which are capable of min. 3500rpm with these machines.
3.11.1 Chuck fitting on ASA2-5 / ASA2-6 spindle nose

When mounting an ASA type chuck, it is necessary to install a back plate first, and then mount
the chuck on the spindle nose. It would be easier to mount chuck when the back plate is
already well-fit on the machine.
3.11.2 Chuck fitting on cam-lock spindle nose

Before mounting cam-lock chucks or face-plates, ensure that the spindle and the chuck tapers
are scrupulously clean and that all cams lock is in the correct positions. When mounting a new
chuck, it may be necessary to re-set the cam-lock studs (see A in the following figure). This is
done by loosening the cap-head locking screw (see B in the following figure) and setting each
stud so that the scribed ring (see C in the following figure) is flush with the rear face of the
chuck and the slots line up with the locking screw holes.
Now, mount the chuck or face-plate on the spindle nose and tighten the six cams in turn.
When the cams are fully tightened, the reference line on each cam should fall between the
two V marks on the spindle nose to ensure that mounting is secured.
Each spindle has two V marks at 3 oclock and 6 oclock, when mounting is properly tightened,
the reference line on the cam should be between the two V marks, shown in the following
figure. If the reference line does not fall between V marks, remove the chuck or face-plate
and re-adjust the cam-lock studs. If the reference line does not go beyond the V mark at 3
oclock, turn the stud out one full turn. In addition, turn the stud in if the line goes beyond the V
mark at 6 oclock. Then tighten the locking screw (B) beside each stud before remounting the
chuck.
A reference mark should be made on each correctly fitted chuck or face-plate to coincide with
the reference mark scribed on the spindle nose. This will assist subsequent remounting. Do
not interchange chucks or face-plates between lathes without checking correct cam lock.
Version: 005
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MACHINE MANUAL
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NOTE
1) Take careful note of speed limitations when using face plates.
A: Cam-lock stud
B: Cap-head locking screw
C: Scribed ring
Version: 005
P 3-20
MACHINE MANUAL
LT-42/52/65 SERIES
3.12 Tailstock Center Loading & Unloading

To unload the center just hold the center and back the tail spindle.
Please wipe the taper part of the center clean before loading it to the tail spindle.
3.13 Coolant
There are a variety of types of coolant available on the market. We does not specify the type
of coolant to be used. Choose a coolant suitable for your applications by consulting the
supplier, taking the following requirements into consideration.
DANGER
1) Do not use flammable coolant. Heat generated by electrical devices or during cutting might
cause a fire.
CAUTION
1) The coolant must be free of constituents with adverse affects on human beings; for
example constituents with offensive smalls or those that cause skin eruption.
2) The coolant must not corrode the machine.
3) Ensure the constituents of the coolant exclude Sulfur and Chlorine, which may damage
the machine painting.
4) The coolant must not cause hardening or swelling of chemical parts (rubber parts,
synthetic resin parts, etc.), since this will cause damage to the machine.
5) When supplying water-soluble coolant, pour the coolant into the tank after dissolving it in
water. Do not pour water only into the tank since it will cause rusting on the machine.
6) The coolant must always be used at the concentration specified by its supplier. If a coolant
of improper concentration is used, the workability will be degraded and the machine and
workpiece will be rusted, causing damage to the machine and adversely affecting
machining accuracy.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
3.14 Bar Feeder Recommendation (Option)

On following models, when a bar feeder device is chosen, considering the headstock length,
following dimension is recommended.
Model
Length from chuck to coolant collector (A)
Length of headstock (B)
Hydraulic draw tub inner diameter (C)
Recommended max. bar diameter X
length for bar feeder device
Version: 005
LT Series
921
543
64
62X980
P 3-22
MACHINE MANUAL
LT-42/52/65 SERIES
4 MAINTENANCE
MACHINE MANUAL
LT-42/52/65 SERIES
4
MAINTENANCE.............................................................................................3
4.1
REGULAR INSPECTION LIST ........................................................................3
4.2
OILING CHARTS .........................................................................................5
4.3
DAILY MAINTENANCE INSTRUCTION ............................................................6
4.3.1
Supplying oil to the lubricating oil tank .............................................................. 6
4.3.2
Supplying coolant to the coolant tank ................................................................ 7
4.3.3
Inspecting lubricating oil level of turret .............................................................. 8
4.3.4
Inspecting the air unit ........................................................................................ 9
4.3.5
Lubricating and cleaning the chuck ................................................................. 11
4.3.6
Cleaning the chip collector .............................................................................. 12
4.3.7
Cleaning front door rail .................................................................................... 12
4.4
REGULAR MAINTENANCE INSTRUCTION .....................................................13
4.4.1
Cleaning the air filter of electrical cabinet ........................................................ 13
4.4.2
Cleaning front cover of the spindle .................................................................. 14
4.4.3
Cleaning coolant tank and coolant filter........................................................... 15
4.4.4
Cleaning lubricating oil tank and oil filters ....................................................... 16
4.4.5
Disassembly and cleaning the chuck .............................................................. 17
4.4.6
Inspection of machine level using leveler ........................................................ 17
4.4.7
Inspection and replacement of slide wiper ...................................................... 18
4.4.8
Inspection of servo motor connectors.............................................................. 19
4.4.9
Inspection of coolant motor connector and chip conveyor motor connector ... 19
4.4.10
Replacing air filter for air actuators .................................................................. 20
4.4.11
Cleaning electrical cabinet............................................................................... 21
4.4.12
Cleaning fans of electrical cabinet ................................................................... 21
4.4.13
Replacing hydraulic oil..................................................................................... 22
4.4.14
Cleaning the suction strainer in the hydraulic oil tank ..................................... 23
4.4.15
Replacing the machine light ............................................................................ 24
4.4.16
Replacing the battery....................................................................................... 26
4.4.17
Replacing oil on headstock.............................................................................. 30
4.4.18
CTS ................................................................................................................. 31
4.4.19
Cleaning and replacing inlet and outlet filters .................................................. 32
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
4.4.20
Disposal Method for Oil, Water and Material Waste........................................ 33
4.5
INSTRUCTION OF GEOMETRICAL ACCURACY ADJUSTMENT .........................34
4.5.1
Headstock........................................................................................................ 34
4.6
SIMPLE TROUBLE SHOOTING ....................................................................35
Version: 005
P 4-2
MACHINE MANUAL
LT-42/52/65 SERIES
4 MAINTENANCE
4.1 Regular inspection list
This items that require inspection and maintenance regularly are indicated below. By referring
to the machine specification and other reference information, carry out inspection and
maintenance work at the specified inspection intervals.
Item
1
Inspection item
Check electrical circuit connection

Inspect the oil level in the lubricating oil tank, and supply oil if low oil
alarm is given.
Inspect interval
Every time
before operation
Reference
Chapter
Daily
4.3.1
Inspect the oil level in the turret, and supply oil if oil is scant.
Daily
4.3.3
Inspect the air unit
Daily
4.3.4
Grease chuck master jaws
Daily
4.3.5
Oil and clean the chuck
Daily
4.3.5
Clean chip drawer
Daily
Clean the coolant collector in the rear of the cylinder
Daily
4.3.6
Clean front door rail
Daily
4.3.7
10
Supply coolant to the coolant tank
Daily inspection
4.3.2
11
Clean air filter of electrical cabinet
50 hours
4.4.1
12
Inspect the clamping force of jaws by force gauge
50 hours
13
Inspect oil leak in pipe joints
50 hours
14
Inspect air pressure(with pressure gauge)
50 hours
15
Clean front cover of the spindle
50 hours
16
Check all fittings of hydraulic, pneumatic, and lubricating system
500 hours
17
Clean coolant tank and coolant filter
500 hours
4.4.3
18
Replace coolant
500 hours
4.4.3
19
Inspect temperature inside the electrical cabinet
500 hours
20
Clean chip conveyor outside machine
500 hours
21
Clean lubricating oil tank and oil filters
500 hours
4.4.4
22
Disassemble and clean the Chuck
1000 hours
4.4.5
23
Inspect machine level using level
1000 hours
4.4.6
24
Inspect and replace the slide wipers
1000 hours
4.4.7
Version: 005
4.4.2
P 4-3
MACHINE MANUAL
LT-42/52/65 SERIES
25
26
27
Inspect vibration, abnormal noise, and heat generation of

servomotors
Inspection of servomotor connectors
Inspect vibration, abnormal noise, and heat generation of the spindle
motor
1000 hours
1000 hours
4.4.8
1000 hours
28
Inspect the spindle motor insulation resistance
1000 hours
29
Inspect coolant motor connector and chip conveyor motor connector
1000 hours
30
Dynamic inspection by test cutting
1000 hours
31
Inspect abnormal noise and vibration of ball screw
1000 hours
32
Inspect abnormal noise and vibration during spindle rotation
1000 hours
33
Inspect turret indexing time
1000 hours
34
Inspect turret center height
1000 hours
35
Inspect misalignment of turret
1000 hours
36
Inspect cracked or hardened hoses
1000 hours
37
Inspect cable breakage, damaged shielding
1000 hours
38
Inspect relay terminal screws(tightness inspection and tightening)
1000 hours
39
Disassemble and clean the air solenoid valves
1000 hours
40
Clean inside the electrical cabinet
1000 hours
4.4.11
41
Clean the fans
1000 hours
4.4.12
42
Replace hydraulic oil
1000 hours
4.4.13
43
Clean the suction strainer in the hydraulic oil tank
1000 hours
4.4.14
44
Replace filter element of air actuators
2000 hours
4.4.10
45
Clean the parts catcher traverse rail
2000 hours
46
Clean the hydraulic oil tank
2000 hours
47
Disassemble and clean cylinders
2000 hours
48
Check and adjust the gibs of cross-slide and saddle
49
Replace the machine light
50
Replace the battery
2000 hours
While working
area cannot be
illuminated
satisfactorily
While battery
alarm displayed
Version: 005
4.4.9
4.4.15
4.4.16
P 4-4
MACHINE MANUAL
LT-42/52/65 SERIES
4.2 Oiling charts

The oil points of this machine, and the types and quantities of oil to be used, are indicated
below.
1) Inspect lubrication at all points and replace oil regularly.
2) Use the lubricating oil and hydraulic oil specified in the Oil Charts. Do not use oil
containing impurities or degraded oil.
3) Check all the fittings of lubrication system under normal operation temperature. If oil
leaking exists, tighten the fittings.
4) Inspect oil level of the lubrication system and the hydraulic system daily.
<Oil type>
Code
ESSO
Shell
Mobil
HL32
Unipower FM32
TETRA 32
DTE oil light
G68,G220
Febis K68, 220
TONNA T68,
T220
Coolant tank
Cut well 30
DROMUS oil B
MET 150
Jaw on chuck
Grease
Chip conveyor
Grease
CB32
Unipower FM32
TETRA 32
DTE oil light
Hydraulic system
Slide way lube
Gear box
<Oil pressure>
Main pressure
25~30 kgf/cm2
Chuck pressure
20~30 kgf/cm2
Tail stock
5~12.5 kgf/cm2
Max flow value
Version: 005
30L/min.
P 4-5
MACHINE MANUAL
LT-42/52/65 SERIES
4.3 Daily Maintenance Instruction

4.3.1 Supplying oil to the lubricating oil tank
If the oil level in the lubricating oil tank is lower than the standard, a warning alarm will appear
on the display screen. If this low lubricating oil level alarm appears, supply lubricating oil.
<Procedure>
(Example: Changhua Chen Ying CESD 2.5L)
Cap on the oil supply port

Oil level gauge
Oil tank
1) Check the volume of oil in the lubricating oil tank by the oil level gauge.
2) Remove the cap on the oil supply port.
3) Supply the specified lubricating oil by using the oil jug while checking the oil level with the
oil level gauge. For type and volume of the lubricating oil, refer to the Oil Charts in the
Chapter 4.2.
Version: 005
P 4-6
MACHINE MANUAL
LT-42/52/65 SERIES
4.3.2 Supplying coolant to the coolant tank
If the coolant level is lower than the red bold line of the level gauge installed on the coolant
tank, an insufficient amount of coolant is supplied to the cutting tool. If cutting is continued
under such conditions, accuracy will be impaired due to insufficiency of cooling, and tool and
pump service life will be shorted. Supply coolant to the coolant tank if coolant level drops
under the red bold line of the level gauge.
<Procedure>
1) Press the coolant switch off to stop coolant supply.
3) Check the coolant volume with the level gauge.
4) Supply coolant from the top of the coolant tank. For the capacity of the coolant tank, refer
to the Oil Charts in the Chapter 4.2. Be aware of not exceeding the black bold line of the
level gauge.
Coolant level gauge
Version: 005
P 4-7
MACHINE MANUAL
LT-42/52/65 SERIES
4.3.3 Inspecting lubricating oil level of turret
The inner of turret is lubricated by oil bath to reduce wear of transmitting gear, coaxial cam
and bearings. Appropriate lubricating also can reduce temperature and noise, and prolong
service life of the turret. Inspect lubricating oil volume daily, and supply oil if the lubricant is
insufficient.
<Procedure>
1) View from the oil indicating window to inspect the lubricating oil volume.
2) If the lubricating is scant, pour oil to the inner turret from the oil inlet.
3) If it is necessary to replace the lubricating oil, discharge old lubricant from the oil outlet and
supply new lubricant from the oil inlet.
NOTE
Consult the manufacture of lubricating oil for replacing interval advice since it varies with
the type of oil.
Oil inlet
Oil indicating window
Version: 005
P 4-8
MACHINE MANUAL
LT-42/52/65 SERIES
4.3.4 Inspecting the air unit
<Drain the filter>
Filtration of water and other contaminants in the air line system occurs automatically when
compressed air passes through the filter portion of the air unit. If the water level of the filter
bowl exceeds the maximum limit, the water will come into air pipes and cause damages to
pneumatic devices. Check the water level daily, and drain the filter if necessary. This is done
by pressing the drain outlet on the bottom of the filter with a finger. And the drain outlet will be
closed when the pressing load is released.
Filter bowl
Drain outlet
Version: 005
P 4-9
MACHINE MANUAL
LT-42/52/65 SERIES
<Supply oil to the lubricator>
The lubricator of the air unit ensures that the pneumatic devices receive the required
lubrication to maintain peak performance, reduce wear, and prolong service life. Check the
lubricating oil level of the lubricator bowl daily, and supply oil if the oil level drops under the
minimum limit. For supplement of lubricating oil, follow the following steps:
2) Shut off the compressed air and discharge all air from the FRL unit.
3) Remove the lubricator bowl from the air unit. Pay attention not to spill the lubricating oil
when removing the bowl.
4) Supply the specified lubricating oil by using the oil jug while checking the oil level with the
oil level gauge. For type and volume of the lubricating oil, refer to the Oil Charts in the
Chapter 4.2.
5) Assemble the air lubricator by following the disassembly procedure in reverse.
6) Supply compressed air to make sure that there is no air leak.
Lubricator bowl
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P 4-10
MACHINE MANUAL
LT-42/52/65 SERIES
4.3.5 Lubricating and cleaning the chuck
Coolant splashed on the chuck will wash away the grease of the master jaws. To maintain the
gripping accuracy of the chuck for a long time, it is necessary to lubricate the chuck regularly.
Inadequate lubrication causes malfunction at low hydraulic pressure, reduces gripping force
and affects gripping accuracy, and causes abnormal wear and seizure.
<Procedure>
1) Stop the spindle.
3) Supply grease from the grease nipples of the chuck. As a minimum, all chucks equipped
with grease nipples should be lubricated at least once a week. Lubricants should be a high
quality designed for lubricating high pressure contact surfaces. The lubricant should be
able to resist coolant and other chemicals. To lubricate those chucks without grease
fittings, the jaws must be removed to expose the scroll and apply a light coating of grease
to the scroll and re-assemble the jaws.
WARNING
1) There are a variety of types of chucks available in the market, and the lubricating method
varies with the types of chucks. Read the instruction manuals provided by the chuck
manufacturer for the procedure of lubricating the chuck.
2) At the end of each day, when operation is completed, clean the chuck body and slideways.
Do not use compressed air to remove dust and foreign particles from the chuck.
Version: 005
P 4-11
MACHINE MANUAL
LT-42/52/65 SERIES
4.3.6 Cleaning the chip collector
Coolant and chips flow into the chip collector at the rear of the cylinder via the through hole in
the draw bar. The coolant returns to the coolant tank via the drain hose. If chips are
accumulated on the punched-metal sheet of the chip collector, coolant will overflow and spill
to the floor. Coolant will flow into the hydraulic oil tank via the cylinder drain, inhibiting proper
machine operation. Remove chips from the punched-metal sheet every day.
<Procedure>
2) Remove the cover at the left side of the machine.
3) Remove the chips that have accumulated on the punched-metal sheet of the coolant
collector.
4) Mount the cover.
4.3.7 Cleaning front door rail

If chips accumulate on the front door rail, the door can not open/close smoothly. Clean the
front rail daily.
<Procedure>
2) Remove the chips that accumulated on the front door rail.
Version: 005
P 4-12
MACHINE MANUAL
LT-42/52/65 SERIES
4.4 Regular Maintenance Instruction

4.4.1 Cleaning the air filter of electrical cabinet
The electrical cabinet is cooled directly or indirectly (option) by ambient air. For the direct way,
outside cool air flows into the cabinet from the lower side fan and mixed with inside hot air.
Then, the mixed air flows out of the cabinet from the top outlet. For the indirect way, the
cabinet is cooled through heat exchanger by exchanging the heat inside with cool air outside.
Therefore, if the air filter at the air suction port is clogged, the heat in the electrical cabinet will
not be cooled efficiently.
1. Air filter of electrical cabinet (directly)
2. Air filter of heat exchanger (indirectly)
<Cleaning interval>
Every 50 hours of operation
If the machine is exposed to the environment with dirt, dust, fine chips or mist, it is
recommended to clean the inside of the air filter more frequently.
<Procedure>
2) Remove the filter cover from the electrical cabinet.
3) Clean the filter using neutral detergent and dry the filter with compressed air.
4) Mount the filter cover in the electrical cabinet.
5) Turn on the power.
Version: 005
P 4-13
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.2 Cleaning front cover of the spindle
Dust and foreign particle will accumulate in the coolant discharging holes on the front cover of
the spindle. This will allow coolant to enter the bearings and cause the bearings to seize.
Clean the coolant holes in the front cover of the spindle with a clean cloth at least once a
week.
<Cleaning interval>
CAUTION
Do not use compressed air to remove dust and foreign particle from the coolant holes. If
compressed air is used, dust and foreign particle will get into the bearings or bearing surface.
Version: 005
P 4-14
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.3 Cleaning coolant tank and coolant filter
If fine chips and other foreign particles accumulate in the coolant tank, the coolant cannot be
supplied properly. In addition, if contaminated coolant is pumped, the service life of the pump
will be shortened.
<Cleaning interval>
When machining cast iron or similar material that generates fine chips, it is recommended to
clean the inside of the tank more frequently.
<Procedure>
1) Press the coolant switch off to stop coolant supply.
2) Turn of the power.
3) Remove the drain plug and discharge the coolant of the coolant tank.
4) Loosen the connector and remove coolant motor pipe and wiring.
5) Pull out the coolant tank and chip drawer.
6) Remove the chip drawer on the coolant tank and clean the chip drawer.
7) Clean the inside of the coolant tank and the coolant filter.
8) Wrap the drain plug thread with sealing tape and fit it to the coolant tank.
9) Mount the coolant tank and the chip drawer to the machine by pushing them to an
appropriate position.
10) Connect the coolant motor pipe and wiring.
11) Supply coolant in the tank. Replace the coolant if necessary. Consult the coolant
manufacturer for recommended replacing interval since it varies with the coolant type and
machining conditions.
Version: 005
P 4-15
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.4 Cleaning lubricating oil tank and oil filters
<Cleaning interval>
<Procedure>
(Example: Changhua Chen Ying CESD 2.5L)
Feed-oil button
Oil level gauge
Oil supply port filter
Suction filter
Oil tank

2) Remove the lubricating oil tank. Pay attention not to spill the lubricating oil when removing
the tank.
3) Clean the inside of the lubricating oil tank with diesel oil.
4) Remove the suction filter from the suction port.
5) Clean the suction filter with diesel oil.
6) Blow the suction filter with compressed air.
7) Mount the suction filter to the suction port.
8) Remove the filter at the oil supply port.
9) Clean oil supply port filter with diesel oil.
10) Mount the filter at the oil supply port.
11) Mount the lubricating oil tank.
12) Read the oil level gauge and supply lubricating oil in the tank. For name and volume of the
lubricating oil, refer to the Oil Charts in the Chapter 4.2.
14) Press the feed-oil button to supply lubricating oil to the slideways. Never press the feed-oil
button more than 3 minutes. When the temperature reaches 100, the motor will shut
down 5 minutes to protect the motor.
15) Make sure that lubricating oil is supplied to the slideway surfaces.
Version: 005
P 4-16
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.5 Disassembly and cleaning the chuck
<Cleaning interval>
When machining cast iron or similar material that generates fine chips, it is recommended to
clean the inside of the tank more frequently.
<Procedure>
(Example: manual operated chuck)
1) Remove the chuck jaws out of the T-slots with the chuck wrench. Wipe the jaws with a
clean cloth and cover the jaws with a light film of oil.
2) Clean the scroll and the chuck slots with a clean rag and/or brush. Wipe the scroll and
chuck slots with a clean, lightly oiled rag. Do not use too much oil on the chuck. Excessive
amounts of oil will collect dirt and chips that will eventually clog the chuck jaws and scroll.
3) Install the chuck jaws.
WARNING
1) A variety of types of chucks is available in the market, and the cleaning method varies with
chuck types. Read the instruction manuals provided by the chuck manufacturer for the
detail procedure of cleaning the chuck.
2) If any part of the chuck are worn or cracked, replace it if required.
4.4.6 Inspection of machine level using leveler

The machine level adversely affects the machine accuracy. If the machine level is not
adjusted correctly, the machine will be tilted. This will result in uneven wear of the bed and
slideway surfaces and machining defects.
<Inspecting interval>
<Procedure>
Refer to Chapter 3.9.
Version: 005
P 4-17
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.7 Inspection and replacement of slide wiper
Slide wipers are used on each slideway. The slide wipers are used to prevent the entry of
chips. Check the slide wipers periodically. Pay careful attention to abnormal wear on the
scratches or damage due to chips. If the slide wiper is abnormal, chips or foreign particles
could get in the seam over the slideway and the wear-proof material coated on the surface of
slideway could be damaged. This could adversely affect machine accuracy. If a slide wiper is
damaged, replace it immediately.
DANGER
Be sure to shut off the power before inspecting or replacing the slide wipers.
CAUTION
Before replacing the slide wipers, clean the inside of the machine and remove foreign
particles and chips completely. Chips or foreign particles on the surface of slideway will cause
machine faults
<Procedure>
For the installation positions and order numbers of slide wipers, please refer to Spare parts
Manual.
Version: 005
P 4-18
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.8 Inspection of servo motor connectors
<Connector position>
Z-axis servomotor and x-axis servo motor
<Procedure>
2) Remove the cover.
3) Make sure that servomotor connector is mounted correctly.
4) Mount the cover.
4.4.9 Inspection of coolant motor connector and chip conveyor motor

connector
<Connector position>
1) Left side behind the machine:
If the machine is equipped with a chip conveyor, the connectors of coolant motor are at the
left side of the machine.
<Procedure>
2) Make sure that the connectors are mounted correctly.
Version: 005
P 4-19
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.10 Replacing air filter for air actuators
The air filter can screen moisture and dust from the compressed air that is supplied to the
pneumatic devices. If the air filter element is clogged, the air pressure supplied to the
actuators is reduced, causing their operation failure. Therefore, the air filter element should be
inspected regularly.
<Replacing interval>
<Procedure>
2) Shut off the compressed air.
3) Remove the bowl from the air filter.
4) Replace the filter element.
5) Clean the filter bowl using neutral detergent.
6) Assemble the air filter by following the disassembly procedure in reverse.
7) Supply compressed air to ensure no air leak.
Filter element
Filter bowl
Version: 005
P 4-20
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.11 Cleaning electrical cabinet
Although the electrical cabinet is constructed to shut off external air, foreign particles such as
dust and dirt may enter the cabinet when the door is open. Accumulation of foreign particles
on the printed circuit boards or other electronic components could cause machine malfunction.
Clean the inside of the electrical cabinet regularly.
<Cleaning interval>
<Procedure>
2) Open the electrical cabinet door.
3) Remove dust inside electrical cabinet with a vacuum cleaner. Do not use compressed air
to clean inside the electrical cabinet. Never touch printed circuit boards or parts around the
connector. Also avoid shock on these parts.
4) Close the electrical cabinet.
4.4.12 Cleaning fans of electrical cabinet

<Cleaning interval>
<Procedure>
2) Remove the fan cover.
3) Wipe the fan with a dry and clean cloth.
4) Mount the fan cover.
Version: 005
P 4-21
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.13 Replacing hydraulic oil
Replace the hydraulic oil in the hydraulic unit tank regularly while paying attention to the
following:
1) Maintain the oil level of hydraulic oil in the tank at proper level; make sure that the pump
unit does not suck in air.
2) Keep the hydraulic oil clean.
3) Clean the strainer periodically to avoid clogging which will lower the pump flow rate.
Consult the manufacture of hydraulic oil for recommended replacing interval since it varies
with the type of hydraulic oil.
<Procedure>
2) Remove the cover of the oil supply port.
3) Place the drain oil receiver beneath the drain plug of the hydraulic unit tank.
4) Remove the drain plug.
Oil level gauge

Drain plug
Version: 005
P 4-22
MACHINE MANUAL
LT-42/52/65 SERIES
5) After the oil is completely discharged, wrap the drain plug thread with sealing tape and
install the drain plug.
6) Fill the tank with hydraulic oil. Supply the hydraulic oil through the oil filler port while
reading the oil level with the oil level gauge.
7) Check the oil level with the oil level gauge.
8) Fit the cover of the oil supply port.
10) Check the oil pumping sound.
11) Make sure that the chuck opens and closes smoothly.
4.4.14 Cleaning the suction strainer in the hydraulic oil tank

If the suction strainer in the hydraulic oil tank is clogged, cavitation is generated and this could
damage the hydraulic piping and hydraulic pump. Clean the suction strainer in the hydraulic
oil tank regularly.
<Cleaning interval>
<Procedure>
2) Disconnect the pipe from the suction port of the pump.
3) Remove the suction pipe mounting plate.
4) Remove the suction pipe with the suction strainer from
the tank.
5) Remove the suction strainer from the suction pipe.
6) Clean the suction strainer with diesel oil and dry it with
compressed air.
7) Mount the suction strainer to the suction pipe.
8) Mount the suction pipe and suction strainer to the tank.
9) Connect the suction pipe to the pump.
10) Mount the suction pipe mounting plate on the tank.
12) Check the oil pumping sound.
Version: 005
P 4-23
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.15 Replacing the machine light
The lamp is a consumable part.
When the light cannot satisfactorily illuminate the working area
<Procedure>
2) Clean the lamp; wipe off coolant and chips.
3) Loosen the cable connecting cap bolt.
4) Remove the screws of the clamp. Hold the lamp so that it does not fall.
5) Remove the lamp unit from the clamp.
6) Loosen the cable connecting cap bolt on the cap of the lamp unit.
7) Remove the screws on the cap.
Cable connecting
cap bolt
Screws on the cap

8) Remove the cap from the glass tube.
9) Pull the lamp mounting plate out of the glass tube.
Glass tube
Cap
10) Remove the plastic diffusers from the lamp mounting plate.
Version: 005
P 4-24
MACHINE MANUAL
LT-42/52/65 SERIES
11) Remove the fluorescent lamp by turning it 90. Be careful that the fluorescent lamp do not
fall into the machine.
Fluorescent lamps
Lamp mounting plate
Plastic diffuser
12) Mount a new fluorescent lamp.
13) Assemble the lamp by following the disassembly procedure in reverse.
15) Press the machine light switch to turn on the fluorescent lamps.
16) Make sure that the fluorescent lamps light up.
Version: 005
P 4-25
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.16 Replacing the battery
Two types of batteries are on the machine: one is for memory backup and the other is for
absolute position sensing. If the battery voltage is low, the battery alarm message will be
displayed on the screen. If the alarm indication is given, change the batteries by following the
procedure below.
DANGER
Since the battery is located in the electrical cabinet, replace the battery very carefully. If live
parts are touched by mistake, the operator could get an electric shock.
CAUTION
Replace batteries while power is being supplied to the NC. If batteries are replaced with the
NC power supply shut off, the data stored in the memory will be lost. To avoid the danger of
lost data, it is recommended to save the memory data to an external I/O device or a memory
card.
<Battery to be used>
Memory Back-up Battery
Fanuc
Heidenhain
Siemens
Fagor
Lithium battery
A02B-0200-K102*
Lithium battery, type CR 2450N

(Renata), Id. Nr. 315878-01
Estimated life: 3~5 years
3.5 V lithium battery

(Estimated life: 3 years)
Absolute Position Sensing Battery

1) Alkaline battery4 pcs.
(Size D, products on the market)*
2) Lithium battery
E67028[A06B-6073-K001]*
* The number of batteries used varies from different machine model. Check the battery
number on the battery case.
Version: 005
P 4-26
MACHINE MANUAL
LT-42/52/65 SERIES
(Example: Fanuc)
1) Memory Back-up Battery (Lithium battery)
<Battery position>
The batteries are installed in the rear cover of the operation panel.
Once a year
When the battery alarm message is displayed on the screen
<Procedure>
1) Turn the NC power switch on for about 30 seconds.
2) Turn off the NC power.
3) Disconnect the battery connector. Do not pull the battery cable.
4) Take the battery out of the battery case. The battery case is located at the top right end
of the NC unit.
5) Insert a new battery and connect the battery connector. Always make sure the polarity
of the batteries is correct.
CAUTION
Replacement of battery should be completed within 30 minutes. Do not leave the control
unit without a battery for any longer than 30 minutes, as this will result in memory lost.
Version: 005
P 4-27
MACHINE MANUAL
LT-42/52/65 SERIES
2) Absolute Position Sensing Battery (Alkaline battery)
<Battery position>
The batteries are installed in the electrical cabinet door
Once a year
<Procedure>
1) Turn the NC power switch off.
3) Place the electrical cabinet door interlock key-switch in the OFF position.
6) Turn on the NC power.
7) Loosen the screws of the battery case to remove the cover. When the cover is
removed, size D batteries are exposed.
8) Replace the batteries. Note the polarity of the batteries as shown in the figure below.
(orient two batteries one way and the other two in the opposite direction)
9) Mount the cover.
10) Press the NC power switch off.
12) Close the electrical cabinet door.
13) Place the electrical cabinet door interlock key-switch in the ON position.
Version: 005
P 4-28
MACHINE MANUAL
LT-42/52/65 SERIES
3) Absolute Position Sensing Battery(Lithium battery)
<Battery position>
The batteries are installed in the servo inserters of individual axes
Once a year
<Procedure>
3) Place the electrical cabinet door interlock key-switch in the OFF position.
6) Press the NC power switch on.
7) Remove the battery case. Hold the battery case at the top and bottom faces and pull it
toward you.
8) Disconnect the battery connector. Do not pull the battery cable.
9) Replace the battery and connect the battery connector.
10) Mount the battery case.
13) Close the electrical cabinet door.
14) Place the electrical cabinet door interlock key-switch in the ON position.
Version: 005
P 4-29
MACHINE MANUAL
LT-42/52/65 SERIES
(Example: Heidenhain)
1. Memory Back-up Battery (Lithium battery)
<Battery position>
The batteries are installed in the electrical cabinet door
3~5 years
<Procedure>
1) Check the load status of the capacitor in the Info menu. Enter the code number
79513 and read U [ACCU]. The voltage must be >= 3 V.
The capacitor (Gold cap) is only loaded when the iTNC is switched on. If the Gold cap
is still not loaded sufficiently, please wait a few seconds and enter the code number
79513 again to read the updated voltage value. If the voltage of the Gold cap does not
reach 3 V or more, the MC must be replaced.
2) Switch off the main switch of the machine.
3) Dismount the MC.
4) Replace the battery. Due to the non-symmetric shape of the battery there is only one
possibility of inserting.
4.4.17 Replacing oil on headstock

It is not necessary to replace the oil for the headstock unless you have to change bearing set
inside the headstock. Grease has been used as lubricant. The bearing set is durable for
machining, so replacement is rarely required under normal conditions. Free replacement will
be supplied if any damage under warranty.
Version: 005
P 4-30
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.18 CTS
Coolant-Through-Spindle (CTS) system allows coolant to be pumped deep into the part where
normally coolant does not reach. It improves the heat removing rate from the cutting area,
reducing the expansion of the part material significantly. In addition, there is less heat
transferred through the tool to the spindle, so expansion of the spindle and head is also
significantly reduced, improving Z axis positioning and accuracy. CTS system requires the
following maintenance.
<Daily works>
1) Check coolant level on the system. If the coolant level is lower than the low limit, supply
coolant to the coolant tank.
2) Ensure that the index of pressure switch gauge is normal.
3) After finishing the cutting job, clean the working area.
4) If the machine is out of pressure in a cutting condition, stop the machine immediately and
ensure the inlet and outlet filters are not clogged.
<Weekly works>
1) Ensure the coolant returning tube is not choked.
2) Ensure that the proportion of water to coolant is within the range recommended by the
coolant manufacturer.
<Monthly works>
1) Clean the inlet and outlet filters to obtain good filtering efficiency.
2) Ensure the system is not leaking.
3) Ensure there is no abnormal noise when the motor is running.
<Yearly works>
1) Ensure all switches on the electric box are working normally.
2) Replace the inlet and outlet filters to maintain high quality of coolant.
Version: 005
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MACHINE MANUAL
LT-42/52/65 SERIES
4.4.19 Cleaning and replacing inlet and outlet filters
Cleaning and replacing inlet and outlet filters
If the filters of CTS are clogged, cavitation is generated and this could damage the piping and
pump. In addition, if contaminated coolant is pumped to the CTS system, fine chips may enter
the pump, generating abnormal noise and shortening the service life of the pump.
<Interval>
Monthly for cleaning filters
Yearly for replacing filters
<Procedure>
The built-in type CTS system which shares the coolant from machine coolant tank. The
procedures described above are for CTS tank. The inlet/outlet filter of built-in type CTS is
shown as below figure. When cleaning or replacing the filter element, loosen the screws on
the filter to take out the filter element.
Inlet filter
(150m Galvanized
Iron Filter)
Version: 005
Outlet filter
(40m Copper
Sintered Filter)
P 4-32
MACHINE MANUAL
LT-42/52/65 SERIES
4.4.20 Disposal Method for Oil, Water and Material Waste
Oil, water and material waste produced by process should be appropriately handled. Contact
local environment protection agency or qualified waste treatment company for disposal.
Waste can be disposed privately to create pollution.
Version: 005
P 4-33
MACHINE MANUAL
LT-42/52/65 SERIES
4.5 Instruction of Geometrical Accuracy Adjustment

If taper appears on turning work piece and convex on rounding, adjust the parallel of
headstock by the following steps.
4.5.1
Headstock
<Aligning headstock>
1) Insert gauge bar in the spindle bore, attach the base of test indicator to the tool post.
Apply the stylus of the indicator to the outer diameter of the bar. Move the saddle along
Z axis and measure the maximal difference.
2) If the pointer of the indicator swings drastically, release the headstock fixing screws and
adjust the adjusting screws to fine the paralleled of spindle and Z axis
3) After adjustment, tighten the fixing screws and move the saddle to observe the pointer of
the indicator.
Version: 005
P 4-34
MACHINE MANUAL
LT-42/52/65 SERIES
4.6 Simple trouble shooting

Description
Possible cause
Repair method
Automatic lubrication system is

Add lubricant
out of lubricant
Rails on bed turn black
Inappropriate oil properties
Immediately replace the oil
Oil tube clogged
Replace tube or clear the

clogged material
Cylindrical machined into

conical shape
Spindle head slick
Alignment
Inaccurate machining
between
two centers
Poor accuracy on center
Alignment
Steps appear on the

spherical
work piece surface
Inaccurate backlash
compensation
Check Z-feed unit
Version: 005
P 4-35
MACHINE MANUAL
LT-42/52/65 SERIES
5 ADDITIONAL & REVISE

PAGES
OPERATION MANUAL
LT-42/52/65 SERIES
4 MAINTENANCE
4.1 Regular inspection list
This items that require inspection and maintenance regularly are indicated below. By referring
to the machine specification and other reference information, carry out inspection and
maintenance work at the specified inspection intervals.
Item
1
Inspection item
Check electrical circuit connection

Inspect the oil level in the lubricating oil tank, and supply oil if low oil
alarm is given.
Inspect interval
Every time
before operation
Reference
Chapter
Daily
4.3.1
Inspect the oil level in the turret, and supply oil if oil is scant.
Daily
4.3.3
Inspect the air unit
Daily
4.3.4
Grease chuck master jaws
Daily
4.3.5
Oil and clean the chuck
Daily
4.3.5
Clean chip drawer
Daily
Clean the coolant collector in the rear of the cylinder
Daily
4.3.6
Clean front door rail
Daily
4.3.7
10
Supply coolant to the coolant tank
Daily inspection
4.3.2
11
Please make basic cleaning and maintenance to the cover while

getting off work or daily duty is done
Daily
4.3.8
12
Clean air filter of electrical cabinet
50 hours
4.4.1
13
Inspect the clamping force of jaws by force gauge
50 hours
14
Inspect oil leak in pipe joints
50 hours
15
Inspect air pressure(with pressure gauge)
50 hours
16
Clean front cover of the spindle
50 hours
17
Check all fittings of hydraulic, pneumatic, and lubricating system
500 hours
18
Clean coolant tank and coolant filter
500 hours
4.4.3
19
Replace coolant
500 hours
4.4.3
20
Inspect temperature inside the electrical cabinet
500 hours
21
Clean chip conveyor outside machine
500 hours
22
Clean lubricating oil tank and oil filters
500 hours
4.4.4
23
Disassemble and clean the Chuck
1000 hours
4.4.5
24
Inspect machine level using level
1000 hours
4.4.6
Version: 005-01
Date of Version: Jan. 2013
4.4.2
Revised Ch4.1
1 of 2
OPERATION MANUAL
LT-42/52/65 SERIES
25
26
27
28
Inspect and replace the slide wipers

Inspect vibration, abnormal noise, and heat generation of
servomotors
Inspection of servomotor connectors
Inspect vibration, abnormal noise, and heat generation of the spindle
motor
1000 hours
4.4.7
1000 hours
1000 hours
4.4.8
1000 hours
29
Inspect the spindle motor insulation resistance
1000 hours
30
Inspect coolant motor connector and chip conveyor motor connector
1000 hours
31
Dynamic inspection by test cutting
1000 hours
32
Inspect abnormal noise and vibration of ball screw
1000 hours
33
Inspect abnormal noise and vibration during spindle rotation
1000 hours
34
Inspect turret indexing time
1000 hours
35
Inspect turret center height
1000 hours
36
Inspect misalignment of turret
1000 hours
37
Inspect cracked or hardened hoses
1000 hours
38
Inspect cable breakage, damaged shielding
1000 hours
39
Inspect relay terminal screws(tightness inspection and tightening)
1000 hours
40
Disassemble and clean the air solenoid valves
1000 hours
41
Clean inside the electrical cabinet
1000 hours
4.4.11
42
Clean the fans
1000 hours
4.4.12
43
Replace hydraulic oil
1000 hours
4.4.13
44
Clean the suction strainer in the hydraulic oil tank
1000 hours
4.4.14
45
Replace filter element of air actuators
2000 hours
4.4.10
46
Clean the parts catcher traverse rail
2000 hours
47
Clean the hydraulic oil tank
2000 hours
48
Disassemble and clean cylinders
2000 hours
49
Check and adjust the gibs of cross-slide and saddle
50
Replace the machine light
51
Replace the battery
2000 hours
While working
area cannot be
illuminated
satisfactorily
While battery
alarm displayed
Version: 005-01
4.4.9
4.4.15
4.4.16
Revised Ch4.1
2 of 2
OPERATION MANUAL
LT-42/52/65 SERIES
4.3.6
Cleaning the chip collector
Coolant and chips flow into the chip collector at the rear of the cylinder via the through hole in
the draw bar. The coolant returns to the coolant tank via the drain hose. If chips are
accumulated on the punched-metal sheet of the chip collector, coolant will overflow and spill
to the floor. Coolant will flow into the hydraulic oil tank via the cylinder drain, inhibiting proper
machine operation. Remove chips from the punched-metal sheet every day.
<Procedure>
2) Remove the cover at the left side of the machine.
3) Remove the chips that have accumulated on the punched-metal sheet of the coolant
collector.
4) Mount the cover.
4.3.7
Cleaning front door rail
If chips accumulate on the front door rail, the door can not open/close smoothly. Clean the
front rail daily.
<Procedure>
2) Remove the chips that accumulated on the front door rail.
4.3.8
Cleaning the cover
1) After the cover is installed, please avoid trampling on it, in case there are damages occur.
2) After the cover is installed, clean all the rust, swear and grease stained on it.
3) During the rainy season and vacation, apply second-class anti-rust treatment to the cover.
Use liquid anti-rust oil only.
4) When the cover is stored in a warehouse, keep it from raining, splashing and deforming.
5) To prevent deformation, take and place the cover gently. It is forbidden to throw, smash
and press the cover, in case there are damages caused by abnormal movement.
6) Please make basic cleaning and maintenance to the cover while getting off work or daily
duty is done.
Version: 005-02
Revise Ch4.3 (P4-12)

1 of 1
SPARE PARTS MANUAL

LT-42/52/65 SERIES
SPARE PARTS MANUAL
WARNING
Persons unable to read English must have this manual read and explained to them before
operating or maintaining the machine. Everyone working on the machine must know how to
operate it safely and correctly to avoid possible injury.
Version: 005
P 0-1
SPARE PARTS MANUAL

LT-42/52/65 SERIES
Version & relative revise record
1) Updated date: Sep. 2012
Version: 005
version date: Sep. 2012
Relative Chapters
All chapter
Version: 005
Relative Pages
Re-construct all sections and add necessary
content
P 0-2
SPARE PARTS MANUAL

LT-42/52/65 SERIES
Table of Contents
1. SPARE PARTS LIST OF LT-42/52/65
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1 SPARE PARTS LIST OF

LT-42/52/65
SPARE PARTS MANUAL

LT-42/52/65 SERIES
PARTS LIST
PARTS LIST .........................................................................................1
1.1
HEADSTOCK (LT-42) ...............................................................................4
1.1.1
Headstock (LT-42) ........................................................................................... 5
1.2
HEADSTOCK (LT-52) ...............................................................................6
1.2.1
Headstock (LT-52) ........................................................................................... 7
1.3
HEADSTOCK (LT-65) ...............................................................................8
1.3.1
Headstock (LT-65) ........................................................................................... 9
1.4
C-AXIS (LT-42/52) ................................................................................10
1.4.1
C-axis (LT-42/52)........................................................................................... 11
1.5
C-AXIS (LT-65) .....................................................................................12
1.5.1
C-axis (LT-65)................................................................................................ 13
1.6
CF-AXIS (LT-65) ...................................................................................14
1.6.1
CF-axis (LT-65) ............................................................................................. 15
1.7
ENCODER .............................................................................................16
1.7.1
Encoder ......................................................................................................... 17
1.8
ANGLE ENCODER ..................................................................................18
1.8.1
Angle Encoder ............................................................................................... 19
1.9
SPINDLE MOTOR PULLEY-INSIDE THE BASE HOUSING (LT-42/65) ............20
1.9.1
Spindle Motor Pulley-Inside the Base Housing (LT-42/65) ............................ 21
1.10
SPINDLE MOTOR PULLEY-OUT THE BASE HOUSING (LT-42/52) ...............22
1.10.1
Spindle Motor Pulley-Out the Base Housing (LT-42/52) ............................... 23
Version: 005
P 1-1
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.11
SPINDLE MOTOR PULLEY-OUT THE BASE HOUSING (LT-65) ....................24
1.11.1
Spindle Motor Pulley-Out the Base Housing (LT-65) .................................... 25
1.12
CYLINDER .............................................................................................26
1.12.1
Cylinder ......................................................................................................... 27
1.13
BASE ....................................................................................................28
1.13.1
Base .............................................................................................................. 29
1.14
X-AXIS ..................................................................................................30
1.14.1
X-axis............................................................................................................. 31
1.15
X-AXIS LINEAR GUIDEWAY .....................................................................32
1.15.1
X-axis Linear Guideway................................................................................. 33
1.16
X-AXIS LUBRICATION SYSTEM ................................................................34
1.16.1
X-axis Lubrication System ............................................................................. 35
1.17
Z-AXIS ..................................................................................................36
1.17.1
Z-axis ............................................................................................................. 37
1.18
Z-AXIS GUIDEWAY .................................................................................38
1.18.1
Z-axis Guideway ............................................................................................ 39
1.19
Z-AXIS LUBRICATION SYSTEM ................................................................40
1.19.1
Z-axis Lubrication System ............................................................................. 41
1.20
MOTOR .................................................................................................42
1.20.1
Motor ............................................................................................................. 43
1.21
TAILSTOCK BODY ..................................................................................44
1.21.1
Tailstock Body ............................................................................................... 45
1.22
CABLE TRACK & WORK LIGHT................................................................46
1.22.1
Cable track & Work Light ............................................................................... 47
Version: 005
P 1-2
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LT-42/52/65 SERIES
1.23
TOOL SETTER .......................................................................................48
1.23.1
Tool Setter ..................................................................................................... 49
1.24
PARTS CATCHER ...................................................................................50
1.24.1
Parts Catcher................................................................................................. 51
1.25
FULL SPLASH GUARD ............................................................................52
1.25.1
Full Splash Guard .......................................................................................... 53
1.26
CHIP CONVEYOR & COOLANT TANK .......................................................55
1.26.1
Chip Conveyor & Coolant Tank ..................................................................... 56
Version: 005
P 1-3
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LT-42/52/65 SERIES
1.1 Headstock (LT-42)
Version: 005
P 1-4
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.1.1 Headstock (LT-42)
Item Part no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 42042-00001
19
20
21
22
23
24
25
26
27
28
Version: 005
Description
Socket Screw
Drive Key
Spindle
Key
Socket Screw
Cover
Seal Ring
Socket Screw
Cover
O Ring
Bearing
Spacer
Spacer
Spacer
Nut
Socket Screw
Sleeve
Headstock
Bearing
Cover
Socket Screw
Seal Ring
Cover
Spacer
Socket Screw
Timing Belt Pulley
Pulley
Nut
Q'ty
1
1
1
1
6
1
1
8
1
1
2
1
1
1
1
6
1
1
2
1
6
1
1
1
6
1
1
1
Remark
M6XP1.0X16L
8X7X60
M6XP1.0X20L
M6XP1.0X30L
G130
7016
YSRM80XP2.0
M12XP1.75X45L
7014
M6XP1.0X20L
M5XP0.8X25L
YSAM70XP2.0
P 1-5
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LT-42/52/65 SERIES
Version: 005
P 1-6
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LT-42/52/65 SERIES
Item Part no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 42042-00051
19
20
21
22
23
24
25
26
27
28
Version: 005
Description
Socket Screw
Drive Key
Spindle
Key
Socket Screw
Cover
Seal Ring
Socket Screw
Cover
O Ring
Bearing
Spacer
Spacer
Spacer
Nut
Socket Screw
Sleeve
Headstock
Bearing
Cover
Socket Screw
Seal Ring
Cover
Spacer
Socket Screw
Timing Belt Pulley
Pulley
Nut
Q'ty
1
1
1
1
4
1
1
8
1
1
2
1
1
1
1
6
1
1
2
1
6
1
1
1
6
1
1
1
Remark
M8XP1.25X16L
12X8X70
M6XP1.0X25L
M6XP1.0X35L
G155
7020
YSRM100XP2.0
M12XP1.75X45L
7018
M6XP1.0X30L
M5XP0.8X25L
YSAM90XP2.0
P 1-7
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LT-42/52/65 SERIES
Version: 005
P 1-8
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LT-42/52/65 SERIES
Item Part no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14 42042-00051
15
16
17
18
19
20
21
22
23
24
25
26
27
Version: 005
Description
Socket Screw
Drive Key
Spindle
Key
O Ring
Seal Ring
Socket Screw
Cover
O Ring
Bearing
Spacer
Socket Screw
Sleeve
Headstock
Bearing
Cover
Socket Screw
Seal Ring
Socket Screw
Cover
Socket Screw
Timing Belt Pulley
Pulley
Cover
Cover
Cover
Socket Screw
Q'ty
1
1
1
2
1
1
6
1
1
3
1
6
1
1
2
1
6
1
6
1
6
1
1
1
1
1
4
Remark
M6XP1.0X50L
12X8X60
G100
M6XP1.0X50L
G150
7020
M8XP1.25
7020
M5XP0.8X20L
M6XP1.0X20L
M8XP1.25X20L
M8XP1.25X40L
P 1-9
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LT-42/52/65 SERIES
1.4 C-axis (LT-42/52)
4
5
3
Version: 005
P 1-10
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LT-42/52/65 SERIES
1.4.1 C-axis (LT-42/52)
Item Part no.
1
Description
Q'ty
Remark
42042-03045
Disc
LT-42
42042-03075
Disc
LT-52
51010-101501000A Hex. socket screw
M10XP1.5X100L
42042-83001
DBF10
M14XP2.0X45L
42042-83004
Bracket
LT-42
42042-83003
Bracket
LT-52
Version: 005
Brake
P 1-11
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LT-42/52/65 SERIES
1.5 C-axis (LT-65)
4
5
Version: 005
P 1-12
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LT-42/52/65 SERIES
1.5.1 C-axis (LT-65)
Item Part no.
Description
Remark
42042-03105
M10XP1.5X100L
42042-83001
DBF10
M14XP2.0X45L
42042-83002
Version: 005
Disc
Q'ty
Brake
Bracket
P 1-13
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LT-42/52/65 SERIES
1.6 CF-axis (LT-65)
Version: 005
P 1-14
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.6.1 CF-axis (LT-65)
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part no.
42042-06009
42042-06002
42042-06003
51010-081250400A
42042-83001
51010-101501000A
51010-121750300A
53030-060042200
42042-06004
42042-06005
51131-000000420
51010-101500300A
42042-06006
42042-06007
55076-000000450
55070-000000250
43110-00570
51010-061000350A
55070-000000300
43110-00571
42042-06008
55076-000000350
55077-000000350
43110-00572
51010-061000200A
43110-00573
51010-050800150A
43110-00574
51010-121750500A
42042-06001
42042-03106
Version: 005
Description
Motor
Coupling
Gear box
Fixing seat
Hex. socket screw
Brake
Hex. socket screw
Hex. socket screw
Bearing
Shaft
Gear
C snap
Hex. socket screw
Poke ring
Fixing rod
O ring
Oil seal
Cylinder
Hex. socket screw
Oil seal
Piston rod
Ring
O ring
Ring
Cylinder cover
Hex. socket screw
Dog
Hex. socket screw
Limit switch
Fixing plate
Hex. socket screw
Bracket
Disc
Q'ty
1
1
1
2
8
2
4
4
2
1
1
1
1
1
1
1
2
1
4
2
1
1
1
1
1
6
1
2
2
1
4
1
1
Remark
65X85/20X22
M8XP1.25X40L
DBF10
M10XP1.5X100L
M12XP1.75X30L
6004ZZ
R-42
M10XP1.5X30L
G-45
SKY-25
M6XP1.0X35L
SKY-30
G-35
BP-35
M6XP1.0X20L
M5XP0.8X15L
M12XP1.75X50L
P 1-15
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LT-42/52/65 SERIES
1.7 Encoder
Version: 005
P 1-16
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LT-42/52/65 SERIES
1.7.1 Encoder
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
Part no.
42042-00001
42042-00051
42042-01001
42042-01002
42042-01013
42042-01014
42042-01005
42042-01006
42042-01010
42042-01011
42042-01007
Version: 005
Description
Head Stock
Head Stock
Shaft
Adapter
Encoder Housing
Mounting Bracket
Pulley
Belt Guide
Pulley
Belt Guide
Key
Belt(935-5GT10)
Belt(960-5GT10)
Bearing
Socket Screw
Socket Screw
Socket Screw
Washer
Cap Screw
Spring Washer
Washer
Clip
Socket Screw
Q'ty
1
1
1
1
1
1
1
2
1
2
1
1
1
2
4
4
4
4
8
8
8
1
1
Remark
LT-42
LT-52,LT-65
LT-42,LT-52
LT-42,LT-52
LT-65
LT-65
LT-42,LT-52
LT-65
30*50*13
M6*1*20L
M8*1.25*35L
M8*1.25*40L
M8
M5*0.8*10L
M5
M5
30(STW)
M5*0.8*12L
P 1-17
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LT-42/52/65 SERIES
1.8 Angle Encoder
8
9
3
7
6
10
Version: 005
P 1-18
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LT-42/52/65 SERIES
1.8.1 Angle Encoder
Item Part no.
1
2
3 42042-03091-401
4 42042-03090-401
5
6
7
8
9
10
Version: 005
Description
Sensor ring
Sensor
Fixing block
Fixing block
Screw
Hex. socket screw
Washer
Hex. socket screw
Washer
Pin
Q'ty
1
1
1
1
2
2
2
2
2
2
Remark
iBZ(A860-2150-t611)
iBZ(A860-2150-t611)
M3XP0.5X20L
M6XP1.0X22L
M6
M8XP1.25X22L
M8
3X6L
P 1-19
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LT-42/52/65 SERIES
1.9 Spindle Motor Pulley-Inside the Base Housing (LT-42/65)
Version: 005
P 1-20
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LT-42/52/65 SERIES
1.9.1 Spindle Motor Pulley-Inside the Base Housing (LT-42/65)
Item Part no.
1 42042-00001
42042-00051
2 42042-03001
42042-03101
3 42042-05003
4 42042-05007
42042-05010
5 43210-552014
42042-05011
6 43210-520019
43130-05004
7
8
9
A1
A2
A3
A4
A5
A6
A7
A8
A9
Version: 005
Description
Headstock
Headstock
Spindle
Spindle
Spindle Motor Mounting Bracket
Spindle Motor Pulley
Clamp Ring
Clamp Ring
Clamp Ring
Clamp Ring
V-Belt (LT-42)
V-Belt (LT-65)
3-Jaw Chuck (LT-42)
3-Jaw Chuck (LT-65)
Spindle Motor
Socket Screw (LT-42)
Socket Screw
Socket Screw
Spring Washer
Socket Screw
Hex. Head Screw
Socket Screw
Spring Washer
Flat Washer
Q'ty
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
6
6
6
6
6
6
4
6
6
6
Remark
LT-42
LT-65
LT-42
LT-65
LT-42
LT-65
LT-42
LT-65
LT-42
LT-65
4R11M2000(2+2)
4R11M2120(2+2)
6
8 (10)
M10XP1.5X100L
M12XP1.75X100L
M12XP1.75X40L
M16XP2.0X65L
M16
M8XP1.25X30L
M14XP2.0X35L
M12XP1.75X60L
M12
M12
P 1-21
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LT-42/52/65 SERIES
1.10 Spindle Motor Pulley-Out the Base Housing (LT-42/52)
Version: 005
P 1-22
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.10.1
Spindle Motor Pulley-Out the Base Housing (LT-42/52)
Item Part no.

1
Description
Q'ty
Remark
42042-00001
Headstock
LT-42
42042-00051
Headstock
LT-52
42042-03001
Spindle
LT-42
42042-03051
Spindle
LT-52
42042-05005
LT-42
42042-05006
LT-52
42042-05007
Spindle Motor Pulley (Fagor)
LT-42
42042-05009
Spindle Motor Pulley (Fagor)
LT-52
42042-05008
Spindle Motor Pulley (Fanuc)
LT-42
42042-05010
Spindle Motor Pulley (Fanuc)
LT-52
43210-552014
Clamp Ring
LT-42
42042-05011
Clamp Ring
LT-52
43210-520019
Clamp Ring
LT-42
43120-05004
Clamp Ring
LT-52
V-Belt (LT-42)
4R11M2000(2+2)
V-Belt (LT-65)
4R11M2120(2+2)
3-Jaw Chuck (LT-42)
3-Jaw Chuck (LT-52)
10
Spindle Motor
A1
M10XP1.5X100L
M12XP1.75X100L
A2
Socket Screw
M12XP1.75X40L
A3
Socket Screw
M16XP2.0X65L
A4
Spring Washer
M16
A5
Socket Screw
M8XP1.25X30L
A6
Hex. Head Screw
M14XP2.0X35L
A7
Socket Screw
M12XP1.75X60L
A8
Spring Washer
M12
A9
Flat Washer
M12
2
3
4
5
6
7
8
9
Version: 005
P 1-23
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LT-42/52/65 SERIES
1.11 Spindle Motor Pulley-Out the Base Housing (LT-65)
Version: 005
P 1-24
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LT-42/52/65 SERIES
1.11.1
Spindle Motor Pulley-Out the Base Housing (LT-65)
Item Part no.
Description
Q'ty
Remark
42042-00051
Headstock
42042-03101
Spindle
42042-05001
42042-05009
42042-05011
Clamp Ring
43130-05004
Clamp Ring
V-Belt
4R11M2120(2+2)
3-Jaw Chuck
8 (10)
Spindle Motor
A1
Socket Screw
M12XP1.75X100L
A2
Socket Screw
M12XP1.75X40L
A3
Socket Screw
M16XP2.0X65L
A4
Spring Washer
M16
A5
Socket Screw
M8XP1.25X30L
A6
Hex. Head Screw
M14XP2.0X35L
A7
Socket Screw
M12XP1.75X60L
A8
Spring Washer
M12
A9
Flat Washer
M12
Version: 005
P 1-25
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.12 Cylinder
Version: 005
P 1-26
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.12.1
Cylinder
Item Part no.

1 42042-04002
42042-04052
42042-04102
2 42042-04003
42042-04053
42042-04103
3 42042-04004
42042-04054
42042-04104
4
5 42042-04007
42042-04057
42042-04107
6
A1
A2
A3
A4
Version: 005
Description
Draw tube
Draw tube
Draw tube
Cylinder
Cylinder
Cylinder
Coolant Collector
Coolant Collector
Coolant Collector
Cover
Nut
Nut
Nut
Adjusting Plate
Screw
Fitting
Hyd. Hose
Clamper
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
1
2
8
2
2
4
Remark
6
8
10
6
8
10
M5X10L
1PTX1L
3/8R1X2800-90
P 1-27
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.13 Base
Version: 005
P 1-28
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.13.1
Item
1
2
3
4
Base
Part no.
42042-40001
43061-40002
43061-40003
43061-40007
Version: 005
Description
Base
Levelling Bolt
Levelling Block
Nut
Q'ty
1
6
6
6
Remark
M20*P1.5
80*27
M20*P1.5
P 1-29
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.14 X-axis
Version: 005
P 1-30
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.14.1
Item
1
2
3
4
5
6
7
8
9
10
A1
A2
A3
A4
A5
A6
X-axis
Part no.
42042-20001
42042-51001
42042-51002
42042-51008
43130-52004
42042-51005
42042-51007
43061-51006
42042-51009
43061-51002
Version: 005
Description
Carriage
Ball Screw & Nut
Motor Seat
Bearing Seat
Cover
Collar
Lock Nut
Stopper
Coupling
Motor Flange
Bearing
Oil Seal
Socket Screw
Socket Screw
Socket Screw
Taper Pin
Q'ty
1
1
1
2
2
4
2
4
1
1
4
4
14
12
11
4
Remark
32*669
38*18
YSF M25*P1.5*18
FANUC
FANUC
NSK 25TAC62B
38*50*8
M10*1.5*30L
M6*1*20L
M8*1.25*25L
#5
P 1-31
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.15 X-axis Linear Guideway
Version: 005
P 1-32
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.15.1
Item
1
2
3
A1
A2
X-axis Linear Guideway
Part no.
42042-20001
42042-51011
42042-51012
Version: 005
Description
Carriage
Linear Guideway
Block
Socket Screw
Socket Screw
Q'ty
1
2
14
14
14
Remark
H30LEAB2T3-680
T2
M8*1.25*30L
M6*1*20L
P 1-33
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.16 X-axis Lubrication System
Version: 005
P 1-34
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.16.1
X-axis Lubrication System
Item Part no.

1
2
3
4
5
Version: 005
Description
Distributor
Meter Valve
Meter Valve
Plug
Fitting
Q'ty
1
4
1
1
6
Remark
#3
#4
P 1-35
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.17 Z-axis
Version: 005
P 1-36
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.17.1
Item
1
2
3
4
5
6
7
8
9
10
A1
A2
A3
A4
A5
A6
A7
Z-axis
Part no.
42042-40001
42042-53001
42042-53002
42042-53003
43130-52004
42042-51005
42042-51007
43061-51006
42042-51009
43061-51002
Version: 005
Description
Base
Ball Screw & Nut
Motor Seat
Bearing Seat
Cover
Collar
Lock Nut
Stopper
Coupling
Motor Flange
Bearing
Oil Seal
Socket Screw
Socket Screw
Socket Screw
Socket Screw
Taper Pin
Q'ty
1
1
1
1
2
4
2
4
1
1
4
4
6
4
11
12
4
Remark
32*974
38*18
YEF M25*P1.5*18
FANUC
FANUC
NSK 25TAC62B
38*50*8
M10*1.5*45L
M10*1.5*55L
M8*1.25*25L
M6*1*20L
#5
P 1-37
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.18 Z-axis Guideway
Version: 005
P 1-38
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.18.1
Item
1
2
3
A1
A2
Z-axis Guideway
Part no.
42042-40001
42042-53011
42042-51012
Version: 005
Description
Base
Linear Guideway
Block
Socket Screw
Socket Screw
Q'ty
1
2
28
28
28
Remark
H35LEAB2T3-1080
T2
M8*1.25*35L
M6*1*20L
P 1-39
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.19 Z-axis Lubrication System
Version: 005
P 1-40
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.19.1
Z-axis Lubrication System
Item Part no.

1
2
3
4
5
6
Version: 005
Description
Distributor
Meter Valve
Meter Valve
Plug
Plug
Fitting
Q'ty
1
4
1
1
1
5
Remark
#3
#4
P 1-41
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.20 Motor
Version: 005
P 1-42
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.20.1
Motor
Item Part no.

1
2
3
4 42042-05004
A1
A2
A3
A4
A5
A6
A7
A8
Version: 005
Description
X-motor
Z-motor
Spindle-motor
Adjusting Block
Socket Screw
Spring Washer
Flat Washer
Hex. Head Screw
Nut
Socket Screw
Hex. Head Screw
Socket Screw
Q'ty
1
1
1
2
6
6
6
2
2
4
4
8
Remark
M12X60L
M12
M12
M8X60L
M8
M8X35L
M14X35L
M8X40L
P 1-43
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.21 Tailstock Body
Version: 005
P 1-44
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.21.1
Item
A
B
C
1
2
3
4
5
6
7
S1
S2
S3
S4
S5
S6
S7
S8
Tailstock Body
Part no.
42042-86001
42042-86002
42042-86010
42042-86004
42042-86003
42042-86007
42042-86005
42042-86006
42042-86008
42042-86009
Version: 005
Description
Tailstock Body
Tailstock Base
Clamp Pad
Clamp Plate
Riser
Gib
Adjusting Block
Clamp Plate
Adjusting Block
Adjusting Block
Hex. Head Screw
Flat Washer
Screw
Socket Screw
Flat Washer
Hex. Head Screw
Socket Screw
Socket Screw
Q'ty
1
1
1
1
2
1
1
1
1
1
4
4
3
2
2
1
2
5
Remark
M12X75L
M12
M8X30L
M16X150L
M16
M10X30L
M8X25L
M6X12L
P 1-45
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.22 Cable track & Work Light
Version: 005
P 1-46
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.22.1
Cable track & Work Light
Item Part no.

1
2
A1
A2
Version: 005
Description
Cable Track
Work Light
Socket Screw
Socket Screw
Q'ty
1
1
4
4
Remark
74X39XKR100
M6X12L
M6X40L
P 1-47
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.23 Tool Setter
Version: 005
P 1-48
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.23.1
Tool Setter
Item Part no.
Description
Q'ty
Remark
E-AREA-85003-01
Seat
E-AREA-85002-01
Block
Tool Setter
Tool Setter Seat
A1
Socket Screw
M12X35L
A2
Socket Screw
M8XP1.25X35L
A3
Socket Screw
M6XP1X50L
Version: 005
P 1-49
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.24 Parts Catcher
1
A1
9
A2
2
A3
8
6
A4
A4
7
A5
3
10
A6
5
A4
A5
Version: 005
P 1-50
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.24.1
Item
1
2
3
4
5
6
7
8
9
10
A1
A2
A3
A4
A5
A6
Parts Catcher
Part no.
42042-85010
42042-85019
42042-85020
42042-85021
42042-85022
42042-85023
42042-85024
42042-85026
42042-85031
Version: 005
Description
Block
Parts catcher assembly
Arm
Catcher
Rod
Chip Cover
Cover
Dog
Plate
Dog
Socket Screw
Socket Screw
Socket Screw
Screw
Socket Screw
Socket Screw
Q'ty
1
1
1
1
1
1
1
1
1
1
2
3
4
8
2
2
Remark
M12X35L
M8XP1.25X12L
M8XP1.25X100L
M6XP1.0X10L
M8XP1.25X16L
M8XP1.25X16L
P 1-51
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.25 Full Splash Guard
Version: 005
P 1-52
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.25.1
Item
1
2A
2B
2C
2C1
3
4A
4B
4C
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20A
20B
21
22
23
24
25
26
27
28
29
30
31
Full Splash Guard
Part no.
42042-70001
42042-70005
42042-70008
42042-70006
42042-70007
42042-70003
42042-70012
42042-70013
42042-70036
42042-70010
42042-70011
42042-70014
42042-70017
42042-70018
42042-70019
42042-70020
42042-70021
42042-70022
42042-70023
42042-70024
42042-70028
42042-70029
42042-70037
42042-70038
42042-70040
42042-70070
42042-70041
42042-70046
42042-70047
42042-70048
42042-70055
42042-70058
42042-70067
42042-70073
42042-71001
42042-71002
42042-71011
Version: 005
Description
Full Guard
Control Panel
Control Panel
Control Panel
Control Box
Side Guard-Right Headstock
Clamp Plate
Clamp Plate
Clamp Plate
Rear Guard
Rear Cover
Cover
Cover
Cover
Cover
Cover
Front Cover
Left Cover
Cover-Spindle Bore
Slide
Transfer Box
Side Cover
Guard-Base
Cover
Sliding Door
Sliding Door
Oil Collector
Clamper-Wheel
Clamp Plate
Clamp Plate
Roller Bracket
Right Cover
Front Cover
Oil Revisor
Electric Box
Door
Cover plate
Q'ty
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
2
Remark
FANUC
For Milltronic
Fagor
Fagor 8040
LT-42
LT-52
LT-65
For Parts catcher
P 1-53
SPARE PARTS MANUAL

LT-42/52/65 SERIES
32
33
34
35
36
42042-71012
42042-71014
E-ARAK-70024-01
Version: 005
Cover plate
Cover
Safety glass
Wheel
Bearing
1
1
1
2
4
535*620
608ZZ
P 1-54
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.26 Chip Conveyor & Coolant Tank
Version: 005
P 1-55
SPARE PARTS MANUAL

LT-42/52/65 SERIES
1.26.1
Item
1
2
3
4
5
6
7
A1
A2
A3
A4
A5
A6
Chip Conveyor & Coolant Tank
Part no.
42042-41001
42042-41010
42042-41015
42042-41050
Version: 005
Description
Coolant Tank
Chip Tank
Chip Conveyor
Bucket
Spacer
Coolant Pump
Pipe
Socket Screw
Socket Screw
Fitting
Check Valve
Fitting
Clamper
Q'ty
1
1
1
1
1
1
1
9
4
2
1
1
2
Remark
M10X30L
M80X30L
1PTX3/8H
3/4PT
3/4PT
P 1-56

LT-42 52 65

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LT-42 52 65

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MACHINE MANUAL

version date: April 2007

Revised manual version

Add 7..5 Replacing oil on headstock and 7.6 Aligning

8.6 Full splash guard

Add 8.8~8.22 parts list & drawing into manual

2) Updated date: Jun. 2008

version date: Jun. 2008

Revised manual version

Add Power turret

Add Spindle rpm(s) & output diagram

Add Tooling system & limitation

Add Hydraulic unit

3) Updated date: Aug. 2009

version date: Aug. 2009

Replace the content

Replace the content

Replace the content

Replace the content

Revise the belt type of No. 7

Revise the belt type of No. 8

Revise the belt type of No. 7

Replace the picture and revise the parts list

Updated date: July. 2010

Updated date: Nov. 2010

Updated date: March. 2011

Updated date: March. 2011

Updated date: March. 2011

Updated date: March. 2011

Updated date: March. 2011

Updated date: Aug. 2011

Updated date: Sep. 2011

Updated date: July. 2012

Updated date: Sep. 2012

4) Updated date: Sep. 2012

Re-construct all sections and add necessary content

Updated date: Jan. 2013

Updated date: Jan. 2013

SAFETY INSTRUCTIONS .............................................................................2

DEFINITION OF WARNING SIGN ...................................................................2

BEFORE OPERATING THE MACHINE ............................................................3

Before using the machine .................................................................................. 3

Before operating the machine ........................................................................... 6

TURNING THE POWER ON ..........................................................................8

Before turning the power on .............................................................................. 8

After turning the power on ................................................................................. 9

PRECAUTIONS ON MACHINE INSTALLATION ...............................................10

Installation site ................................................................................................. 10

Power supply ................................................................................................... 11

Air supply ......................................................................................................... 13

SAFETY PRACTICES WHEN MOUNTING/REMOVING A CHUCK ......................16

SAFETY PRACTICES WHEN CHUCKING A WORKPIECE ................................17

SAFETY PRACTICES DURING MACHINE OPERATION ....................................21

SAFETY PRACTICES DURING MAINTENANCE AND INSPECTION .....................23

Daily maintenance ........................................................................................... 23

Precautions when performing maintenance and inspection work ................... 24

WARNING PLATES ON THE MACHINE ..........................................................27

RISK LIST AND SOLUTION ........................................................................42

Definition of Warning Sign

Before Operating the Machine

Before using the machine

Before operating the machine

Turning the Power On