Cyclone Dimension
Cyclone Dimension
Cyclone Dimension
www.elsevier.com/locate/powtec
Department of Chemical and Environmental Engineering, Faculty of Engineering, Universiti Putra Malaysia 43400 UPM Serdang, Selangor D.E., Malaysia
Faculty of Chemical and Natural Resources Engineering, University College of Engineering and Technology Malaysia, KUKTEM, Bandar MEC, 25200 Kuantan,
Pahang, Malaysia
Received 4 May 2005; received in revised form 14 September 2005
Available online 7 February 2006
Abstract
This work presents a Computational Fluid Dynamics calculation to evaluate the effects of cone dimensions on the performance,
hydrodynamics and centrifugal forces of sampling aerocyclones (gas cyclones). The problem of modeling highly swirling flow is overcome by
means of an algebraic turbulence model. The axial and tangential velocities in a cyclone are successfully simulated. The refined mesh on the
cyclone cone was also applied to ensure a better prediction on the effect of cone tip diameter to its performance, centrifugal forces and
hydrodynamics. The pressure drop, grade efficiency and cut-off size of a cyclone of different cone dimensions was predicted very well with
average deviation of about 2.9%, 5% and 2.1% respectively from experimental data presented in the literature. The findings suggest that the higher
peak of tangential and axial velocity in a cyclone of a small cone lead to a higher collection efficiency and pressure drop. This helps to assess the
benefit of enlarging or reducing the cone of a given cyclone. Results obtained from the computer modeling have demonstrated that CFD is suitable
for modeling an effect of cyclone dimension on its performance.
D 2005 Elsevier B.V. All rights reserved.
Keywords: Cyclones; CFD; Performance; Hydrodynamics; Cone dimension
1. Introduction
Cyclones are by far the most widely used type of particulate
control equipment. Their simple design, low maintenance costs,
and adaptability to a wide range of operating conditions make
them one of the most widely used particle removal devices. By
using suitable materials and methods of construction, cyclones
may be adapted for use in extreme operating conditions such as
in high temperature, high pressure, and corrosive environment.
With no moving parts involved and mainly consisting of a drum
with a funnel at the bottom, inlet and exit ports, a cyclone
separator is fairly simple to build and inexpensive.
Many experimental and numerical investigations have
been performed either on small sampling cyclones or on
larger industrial cyclone separators. However, very little
* Corresponding author. Tel.: +60 9 549 2413; fax: +60 9 549 2399.
E-mail address: jolius@kuktem.edu.my (J. Gimbun).
0032-5910/$ - see front matter D 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.powtec.2005.12.010
127
De
S
h
ELEVATION
PLAN
Table 1
Geometrical dimensions of cyclones studied
Geometry (mm)
12.5
De
15.5
15.5
31
77
B
Cyclone I
Cyclone II
Cyclone III
19.4
15.5
11.6
31
128
Cyclone I
Cyclone II
Cyclone III
where other contributions to the force on the particle (buoyancy, virtual mass and Basset term) are negligible because of
the small fluid-to-particle density ratio. The response time of
qp dp2
18lg
CD Rer
24
where
Rer
qg dp ju vj
lg
Experiment cyclone I
Experiment cyclone II
500
400
300
200
100
0
7
11
13
15
17
Fig. 4. CFD with RSM turbulence model prediction on the pressure drop of cyclone with different cone tip diameter. Data point is obtained from Xiang et al. [6].
129
Fig. 5. CFD with RNG k ( turbulence model prediction on the pressure drop
of cyclone with different cone tip diameter. Data point is obtained from Xiang
et al. [6].
~i1 j
DPe;i
i
= DPe;i exp j
DP
e;i
cal
exp
N
100
100
50
0
0
0.5
1.5
2.5
3.5
Fig. 6. CFD prediction on cyclone pressure drop for different cone tip diameter
at inlet flow rate of 50 l/min. Data are obtained from Xiang et al. [6] (B/
D = cone tip diameter/cyclone body diameter).
Fig. 8. Calculated and measured grade efficiencies for cyclones with different
cone tip diameter ( P = 1 bar, T = 293 K, Q = 60 l/min, v i = 16 m/s). Data point is
obtained from Xiang et al. [6].
130
1.6
1.5
1.4
1.3
Xiangs' Experiment
CFD RSM
1.2
1.1
1
0.35
0.4
0.45
0.5
0.55
0.6
0.65
B/D
Fig. 9. CFD prediction on cyclone cut-off size for different cone tip diameter at
inlet flow rate of 60 l/min. Data are obtained from Xiang et al. [6] (B/D = cone
tip diameter/cyclone body diameter).
(a)
Cyclone I
2.5
Cyclone II
Cyclone III
1.5
1
0.5
0
-0.015
-0.01
-0.005
-0.5
0.005
0.01
0.015
-1
(a)
12
10
4
Cyclone I
Cyclone II
Cyclone III
-1.5
-2
-0.015
Position (m)
Cyclone I
Cyclone III
0
-0.5
0.005
0.01
0.015
10
Cyclone II
0.5
-0.005
(b)
2.5
-0.01
Position (m)
1.5
-0.015
-0.005
0.005
0.01
0.015
(b)
-0.01
7
6
5
Cyclone I
Cyclone II
4
3
Cyclone III
-1
1
-1.5
-2
Position (m)
Fig. 10. Axial velocity from CFD prediction for cyclone of different cone tip
diameter, (a) at Z = 30 mm from bottom and (b) at Z = 10 mm from bottom.
0
-0.015
-0.01
-0.005
0.005
0.01
0.015
Position (m)
Fig. 11. Tangential velocity from CFD prediction for cyclone of different cone
tip diameter, (a) at Z = 30 mm from bottom and (b) at Z = 10 mm from bottom.
131
(a)
1700
Cyclone I
Cyclone II
1500
Cyclone III
Fc/Fg
1300
1100
900
700
x vc =r
500
0
0.002
0.004
0.006
0.008
0.01
0.012
and,
Position (m)
(b)
Centrifugal force; Fc
2500
Cyclone I
Cyclone II
2000
Cyclone III
mv2c
mx2 r
r
c c
Gravity force
mg
g
Fg
Fc/Fg
1500
1000
500
0
0
0.002
0.004
0.006
0.008
0.01
Position (m)
Fig. 12. Calculated centrifugal to gravity force ratio for cyclone of different cone
tip diameter, (a) at Z = 30 mm from bottom and (b) at Z = 10 mm from bottom.
132
Nomenclature
a
Cyclone inlet height (m)
b
Cyclone inlet width (m)
D
Cyclone body diameter (m)
De
Cyclone gas outlet diameter (m)
H
Cyclone height (m)
h
Cyclone cylinder height (m)
S
Cyclone gas outlet duct length (m)
B
Cyclone dust outlet diameter (m)
qg
Gas density (kg/m3)
u, v
Inlet velocity (m/s)
Relative Reynolds number
Re r
CD
Drag coefficient
sv
Particle response time
qp
Particle density (kg/m3)
Gas viscosity (m2/s)
lg
dp
Particle diameter (m)
r
Radius (m)
vc
Tangential velocity along the path (m/s)
x
Angular velocity (rad/s)
m
Mass (kg)
Fc
Centrifugal force (kg m/s2)
Fg
Gravity force (kg m/s2)
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