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    5.3 Design of Waste Heat Boiler: (13) : Data

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    moni bee
    This document summarizes the design of a waste heat boiler. It provides calculations to determine: 1) The heat load of 1772.29 kW based on gas flow rate and temperature change. 2) A heat transfer area of 30.7 m^2 based on the heat load and a assumed heat transfer coefficient. 3) Tube dimensions including 87 tubes of 0.2245 m diameter arranged in a triangular pitch to fit in a 0.31257 m diameter shell.

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    © All Rights Reserved
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    5.3 Design of Waste Heat Boiler: (13) : Data

    Uploaded by

    moni bee
    47 views7 pages
    This document summarizes the design of a waste heat boiler. It provides calculations to determine: 1) The heat load of 1772.29 kW based on gas flow rate and temperature change. 2) A heat transfer area of 30.7 m^2 based on the heat load and a assumed heat transfer coefficient. 3) Tube dimensions including 87 tubes of 0.2245 m diameter arranged in a triangular pitch to fit in a 0.31257 m diameter shell.

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    This document summarizes the design of a waste heat boiler. It provides calculations to determine: 1) The heat load of 1772.29 kW based on gas flow rate and temperature change. 2) A heat transfer area of 30.7 m^2 based on the heat load and a assumed heat transfer coefficient. 3) Tube dimensions including 87 tubes of 0.2245 m diameter arranged in a triangular pitch to fit in a 0.31257 m diameter shell.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    47 views7 pages

    5.3 Design of Waste Heat Boiler: (13) : Data

    Uploaded by

    moni bee
    This document summarizes the design of a waste heat boiler. It provides calculations to determine: 1) The heat load of 1772.29 kW based on gas flow rate and temperature change. 2) A heat transfer area of 30.7 m^2 based on the heat load and a assumed heat transfer coefficient. 3) Tube dimensions including 87 tubes of 0.2245 m diameter arranged in a triangular pitch to fit in a 0.31257 m diameter shell.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 7

    5.

    3 Design of Waste Heat Boiler: (13)

    Data:

    Flow rate of gas = mg = F7 = 679.8 kmol/hr

    Flow rate of cooling water = mw =

    F8 = 137.2648 kmol/hr

    Temperature of gas at inlet T1 = 678 K


    Temperature of gas at outlet T2 = 450K
    Temprature at Cooling Water Inlet=333K
    Temprature at cooling water outlet=503 K
    o
    Specific heat of gas = Cpg = 1775 J/Kg - C

    1. Heat Load:
    Q = mg × Cpg× ∆Tg

    Putting all above values we have,

    = 1772.29 KW

    2. Log mean Temperature Difference:


    − )

    = 144.3128K

    3. Correction Factor for Temperature: ( − )

    R=1.4

    S=.492

    Ft=0.8
    Corrected temperature difference:

    ∆Tm= ∆Tlm FT

    ∆Tm = 115.2 k

    1. Area:

    Let us assume:

    U = Overall heat transfer Co efficient


    2
    = 500 W/m – K (6)

    A = Q/(U∆Tm)
    2
    = 30.7m
    2. Tube Dimensions:

    Let,
    D0 = outer diameter = 25 mm
    Di =inner dia = 18 mm
    Length of tube = 7m (Range 1.83 – 7.32m)
    Thickness of tube = 0.2m

    Corrected length:

    Corrected length= selected length- thickness of tube sheets = 6.8 m


    1. Surface Area of one tube:

    At = πd0 l
    2
    = 0.379 m
    2. Number of Tubes:

    No. of Tubes = Nt= A/At

    = 87 tubes

    1. Pitch of Tube:

    For triangular pitch:

    Pt = pitch = 1.25d0
    = 31.25 mm

    2. Bundle Diameter:
    Db= d0( Nt/K1)1/n )

    K1 = 0.249

    n1 = 2.207

    1/2.207
    Db = 19 (58/0.249)
    = 224.57mm

    = 0.2245 m

    1. Shell Bundle Clearance:

    Let pull through floating head type exchanger is selected because temperature
    difference is sufficient

    Clearance = dia of shell – dia of tube


    bundle Clearance= 88mm

    DS = Db + Clearance
    = 224.57 +88

    DS = 312.57 mm

    = 0.31257 m

    1. Tube Side
    Cross sectional area of tube:
    2
    Cross sectional area of tube = At = (π/4) ×di

    = 254.34 m2
    Tube per pass:
    Tube per pass = Nt/2

    = 43.5

    Total flow area:

    Af= Total flow area = tubes per pass × Ai


    2
    = 11063.2 m
    Water linear velocity:

    3
    δ (Density of water) = 947 kg/m ut
    water linear Velocity = wt /ρ × Af
    = 0.42 m/s

    Inside coefficient of water:

    hi = 4200(1.35 + 0.02t) ut0.8 / di0.2


    2 0
    = 5976.2 W/m - C
    Shell side :
    1/3
    hs = jh×(k/de)×Re×(Pr ) …….. (i)
    3
    ρ = (Density of shell fluid side at T) = 1.1304 kg/m
    CP = Specific heat of shell side fluid at T = 1775/Kg-C k

    Thermal conductivity of shell side fluid at T = 0.19

    2
    μ = viscosity of shell side fluid at T = 0.00054 Ns / m
    Equivalent diameter: )

    2 2
    de= (1.1/19 ) (23.75- 0.917× 19 )
    = 13.49095 mm
    = 0.01349 m
    Baffle Spacing:
    Lb= baffle spacing = 0.2 × Ds
    = 0.06255 m
    Cross flow area:
    As= cross flow area = (pt –d0) × Ds× Lb/ Pt
    2
    = 0.0400m

    Linear Velocity of shell side Fluid:

    us = wg / (ρ × As)

    = 75.85 m/s

    Reynolds Number:

    Re = ρ de us/ μ

    Re=7432
    Prandtl Number:

    Pr = Cp × k /μ
    = 5.044737

    2. Overall Heat Transfer Coefficient:

    2 0
    kw= thermal conductivity of tube material = 45 W/m - C
    2 0
    h0d = fouling Co efficient of shell side fluid = 3000 W/m - C hid = fouling Co
    2 0
    efficient of tube side fluid = 3000 W/m - C
    20
    hi = inside fluid film Coefficient = 2759.94 W.m - C

    1/ U0 = 0.0134

    2 0
    U0 = 745.48 W/m - C
    3. Tube Side pressure Drop:
    Np= no. of tube passes

    3
    ρ = Density = 968 kg/m
    ut= tube side velocity = 0.42 m/s

    2
    μ= viscosity of fluid at tube side at t = 0.000785 Ns/m
    2
    μw = viscosity of fluid at wall temperature Ns/m significant only for viscous fluid,
    otherwise leaves it

    m= 0.25 for laminar flow Re˂2100, 0.14 for turbulent flow Re>2100
    ( ) = 1 (significant only for viscous fluids, otherwise equal to 1)

    Re =7432.75

    jf = Pressure factor = 0.0049 ........ from figure 12.24 (Coulson volume 6)

    By putting all values in equation 12.20 for pressure drop it comes out to

    ∆P = NP(8jf ( )( )-m +2.5)


    2
    ∆P = 413.55 N/m
    = 4.13kPa(Sufficient)

    3. Shell Side Pressure Drop:

    ∆P = NP(8jf ( )( )( )-0.14
    for less viscous fluids, correction factor is 1.
    Shell side Reynolds no = 2142.16

    Jh= 0.06 at calculated Reynolds no. of shell side

    putting all values in equation ∆P = 4.2 Pa

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