Astm E1032-2012
Astm E1032-2012
Astm E1032-2012
1. Scope*
1.1 This test method provides a uniform procedure for
radiographic examination of weldments using industrial radiographic film. Requirements expressed in this method are
intended to control the quality of the radiographic images and
are not intended for controlling acceptability or quality of
welds.
1.2 The radiographic extent, the quality level, and the
acceptance criteria to be applied shall be specified in the
contract, purchase order, product specification, or drawings.
1.3 The radiographic techniques stated herein provide adequate assurance for defect detectability; however, it is recognized that, for special applications, specific techniques using
more or less stringent requirements may be required than those
specified. In these cases, the use of alternative radiographic
techniques shall be as agreed upon between purchaser and
supplier (also see Section 4).
1.4 The values stated in inch-pound units are to be regarded
as standard.
1.5 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (For more specific
safety precautionary information, see Section 7.)
2. Referenced Documents
2.1 ASTM Standards:2
E94 Guide for Radiographic Examination
E242 Reference Radiographs for Appearances of Radiographic Images as Certain Parameters are Changed
E390 Reference Radiographs for Steel Fusion Welds
E543 Specification for Agencies Performing Nondestructive Testing
E747 Practice for Design, Manufacture and Material
1
This test method is under the jurisdiction of ASTM Committee E07 on
Nondestructive Testing and is the direct responsibility of Subcommittee E07.01 on
Radiology (X and Gamma) Method.
Current edition approved June 15, 2012. Published July 2012. Originally
approved in 1985. Last previous edition approved in 2006 as E1032 - 06. DOI:
10.1520/E1032-12.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
Available from American Society for Nondestructive Testing (ASNT), P.O. Box
28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
4
Available from Aerospace Industries Association of America, Inc. (AIA), 1000
Wilson Blvd., Suite 1700, Arlington, VA 22209-3928, http://www.aia-aerospace.org.
5
Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
4th Floor, New York, NY 10036, http://www.ansi.org.
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This standard is issued under the fixed designation E1032; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon () indicates an editorial change since the last revision or reapproval.
E1032 12
similar document. The practice or standard used and its
applicable revision shall be specified in the contractual agreement between the using parties.
4.2 Qualification of Nondestructive AgenciesIf specified
in the contractual agreement, NDT agencies shall be qualified
and evaluated in accordance with Practice E543. The applicable edition of Practice E543 shall be specified in the
contractual agreement.
4.3 Time of ExaminationThe time of examination shall be
in accordance with 8.1 unless otherwise specified.
4.4 ProceduresThe procedures to be utilized shall be as
described in 7.1.
4.5 Extent of ExaminationThe extent of the examination
shall be in accordance with 7.2.
4.6 Reporting Criteria/Acceptance CriteriaReporting criteria of the examination results shall be in accordance with
Section 11.
4.7 Reexamination of Repaired or Reworked Items
Reexamination of repaired or reworked items is not addressed
in this test method and if required shall be specified in the
contractual agreement.
4.8 Radiographic Quality LevelThe radiographic quality
level shall be in accordance with 7.4.
5. Materials
5.1 Film SystemsOnly film systems having cognizant
engineering organization (CEO) approval or meeting the requirements of test method E1815 shall be used to meet the
requirements of this standard.
6. Apparatus
6.1 Radiation Source (X-Ray or Gamma-Ray)Selection of
the appropriate source is dependent upon variables regarding
the weld being examined (material composition and thickness).
The suitability of the source shall be demonstrated by attainment of the required IQI sensitivity and compliance with all
other requirements stipulated herein (film density and area of
interest density tolerances, etc.).
6.2 Film Holders and CassettesFilm holders and cassettes
shall be light tight and shall be handled properly to reduce the
likelihood that they may be damaged. They may be flexible
vinyl, plastic, or other durable material, or they may be made
from metallic materials. In the event that light leaks into the
film holder and produces images on the radiograph, the
radiograph need not be rejected unless the images encroach on
the radiographic area of interest. If the film holder exhibits
0 to 150 KeV
150 to 200 KeV; Ir 192; Se 75
200 KeV to 2 MeV; Co 60
2 to 4 MeV
4 to 10 MeV
10 to 25 MeV
Front ScreenA
A
The lead screen thickness listed for the various voltage ranges are recommended thicknesses and not required thicknesses. Other thicknesses and materials may be
used provided the required radiographic quality level, contrast, and density are achieved.
B
Prepacked film with lead screens may be used from 80 to 150 KeV. No lead screens are recommended below 80 KeV. Prepacked film may be used at higher energy
levels provided the contrast, density, radiographic quality level, and backscatter requirements are achieved. Additional intermediate lead screens may be used for reduction
of scattered radiation at higher energies.
C
No back screen is required provided the backscatter requirements of 8.5 are met.
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E1032 12
6.7 Shims, Separate Blocks, or Like SectionsShims, separate blocks, or like sections made of the same or radiographically similar materials (as defined in Practice E1025) may be
used to facilitate IQI positioning. There is no restriction on
shim or separate block maximum thickness, provided the IQI
and area-of-interest density variation requirements of 8.8.2 are
met. The like section should be geometrically similar to the
object being radiographed.
6.8 Radiographic Location and Identification Markers
Lead numbers and letters are used to designate the part number
and location number. The size and thickness of the markers
shall depend on the ability of the radiographic technique to
discern the markers on the radiograph. As a general rule,
markers 116 in. thick will suffice for most low energy (less than
1 MeV) X ray and Iridium 192 radiography; for higher energy
radiography it may be necessary to use markers that are thicker
(18 in. thick or more).
6.9 Radiographic Density Measurement ApparatusEither
a transmission densitometer or a step-wedge comparison film
shall be used for judging film-density requirements. Stepwedge comparison films or densitometers calibration, or both,
shall be verified by comparison with a calibrated step-wedge
film traceable to the National Institute of Standards and
Technology. Where applicable, a film digitization and analysis
system may be substituted for a transmission densitometer
provided the film digitization and analysis system has been
calibrated and verified by comparison with a calibrated stepwedge film traceable to the National Institute of Standards and
Technology. Densitometers shall be calibrated in accordance
with Practice E1079.
7. Requirements
7.1 Procedure RequirementUnless otherwise specified by
the applicable job order or contract, radiographic examination
shall be performed in accordance with a written procedure.
Specific requirements regarding the preparation and approval
of the written procedures shall be dictated by purchaser and
supplier agreement. The production procedure shall address all
applicable portions of this document and shall be available for
review during interpretation of the radiographs.
7.2 Radiographic CoverageUnless otherwise specified by
purchaser and supplier agreement, the extent of radiographic
coverage shall include 100 % of the volume of the weld.
7.3 Radiographic Film QualityAll radiographs shall be
free of mechanical, chemical, handling-related, or other blemishes which could mask or be confused with the image of any
discontinuity in the area of interest on the radiograph. If any
doubt exists as to the true nature of an indication exhibited by
the film, the radiograph shall be rejected and the view retaken.
NOTE 1Digital image enhancement techniques applied to scanned
radiographic images have, in some cases, shown the ability to resolve
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Material Thickness
Ug Maximum
Under 1 in.
[25.4 mm]
1 through 2 in.
[25.4 through 50.8 mm]
Over 2 through 3 in.
[Over 50.8 through 76.2
mm]
Over 3 through 4 in.
[Over 76.2 through 101.6
mm]
Greater than 4 in.
[Greater than 101.6 mm]
Geometric unsharpness values shall be determined (calculated) as specified by the formula in Guide E94.
8.4 Direction of the RadiationDirect the central beam of
radiation perpendicularly toward the center of the effective area
of the film or to a plane tangent to the center of the film, to the
maximum extent possible, except for double-wall exposure
double-wall viewing elliptical-projection techniques, as described in 8.14.2.
8.5 Back-Scattered Radiation Protection:
8.5.1 Back-scattered radiation (radiation reflected from surfaces behind the film, (that is, walls, floors, etc.) serves to
reduce radiographic contrast and may produce undesirable
effects on radiographic quality. A 18-in. lead sheet, placed
behind the film, generally furnishes adequate protection against
back-scattered radiation.
8.5.2 To detect back-scattered radiation, position a lead
letter B (approximately 18 in. thick by 12 in. high) on the rear
side of the film holder. If a light image of the lead letter B
appears on the radiograph, it indicates that more back-scatter
protection is necessary. The appearance of a dark image of the
lead letter B should be disregarded, unless the dark image
could mask or be confused with rejectable weld defects.
8.6 IQI SelectionThe thickness on which the IQI is based
is the single-wall thickness plus actual reinforcement thickness
up to the maximum allowed. Backing strips or rings are not
considered as part of the weld or reinforcement thickness in
IQI selection. For any thickness, a thinner IQI may be used,
provided all other requirements for radiography are met.
8.7 IQI Placement:
8.7.1 Place the IQIs on the source side adjacent to the weld
being radiographed. Where the weld metal is not radiographically similar to the base material or where geometry precludes
placement, the IQI may be placed over the weld.
8.7.2 Film Side IQIIn those cases where the physical
placement of the IQI on the source side is not possible, the IQI
may be placed on the film side. The applicable job order or
contract shall specify the applicable film-side quality level.
Place a lead letter F adjacent to the IQI for identification.
8.8 Separate BlockWhen configuration or size prevents
placing the IQI on the object being radiographed, a shim or
separate block or like section conforming to the requirements
of 6.7 may be used, provided the following conditions are met:
8.8.1 The IQI shall be no closer to the film than the source
side of the object being radiographed (unless otherwise specified).
Provided by IHS under license with ASTM
No reproduction or networking permitted without license from IHS
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E1032 12
8.10.1 Shim Dimensions and LocationThe shim dimension and location shall exceed the IQI dimensions by at least 18
in. on at least three sides. At least three sides of the IQI shall
be discernible in accordance with 8.8.4 except that only the two
ends of the IQI need to be discernible when located on piping
less than 1-in. nominal pipe size. The shim shall be placed so
as not to overlap the weld image including the backing strip or
ring.
8.10.2 Shim Image Film DensityThe film density of the
shim image shall not be greater than 15 % more than the
lightest film density of the area of interest. It may be less dense
than the lightest film density of the area of interest.
8.11 Location MarkersLocation markers shall be placed
outside the weld area. The radiographic image of the location
markers for the coordination of the part with the film shall
appear on the film without interfering with the interpretation
and with such an arrangement that it is evident that complete
coverage was obtained.
8.11.1 Double-Wall TechniqueWhen using a technique in
which radiation passes through two walls and the welds in both
walls are viewed for acceptance, and the entire image of the
object being radiographed is shown on the radiograph, only
one location marker is required in the radiograph.
8.11.2 Series of RadiographsFor welds that require a
series of radiographs to cover the full length or circumference
of the weld, the complete set of location markers must be
applied at one time, wherever possible. A reference or zero
position for each series must be identified on the component. A
known feature on the object (for example, keyway, nozzle, and
axis line) may also be used for establishment of a zero position;
indicate this feature on the radiographic record.
8.11.3 Similar WeldsOn similar type welds on a single
component, the sequence and spacing of the location markers
must conform to a uniform system that shall be positively
identified in the radiographic procedure or interpretation records. In addition, reference points on the component will be
shown on the sketch to indicate the direction of the numbering
system.
8.12 Radiograph IdentificationA system of positive identification of the film shall be provided. As a minimum, the
following shall appear on the radiograph: the name or symbol
of the company performing radiography, the date, and the weld
identification number traceable to part and contract. Subsequent radiographs made by reasons of a repaired area shall be
identified with the letter R.
8.13 Multiple-Film TechniquesFilm techniques with two
or more films of equal or different speeds in the same cassette
are allowed, provided prescribed quality level and density
requirements stipulated herein are met.
8.14 Radiographic Techniques:
8.14.1 Single-Wall TechniqueExcept as provided in 8.14.2
and 8.14.3, radiography shall be performed using a technique
in which the radiation passes through only one wall.
8.14.2 Double-Wall Technique for Circumferential Welds
For circumferential welds 312 in. (OD) outside diameter or
less, a technique may be used in which the radiation passes
through both walls and both walls are viewed for acceptance on
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E1032 12
11.1.4.2 If rejectable, cause for rejection (slag, crack, porosity, etc.).
11.1.4.3 Surface indication verified by visual examination
(grinding marks, weld ripple, spatter, etc.).
11.1.4.4 Signature of the film interpreter, including certification level.
12. Keywords
12.1 gamma ray; nondestructive testing; radiographic examination; radiography; weldments; X-ray
SUMMARY OF CHANGES
Committee E07 has identified the location of selected changes to this standard since the last issue (E1032 - 06)
that may impact the use of this standard. (June 15, 2012)
(1) Revised 10.1 to include reference to 8.10.
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