Liebherr Port Cranes

FCC and TCC

FCC 350 with timber grab

Table of Contents
Product Range

Design Overview

Modularity

Applications

FCC Conguration and

Installation

12

TCC - Conguration and

Installation

14

Operational Comfort

16

Liebherr Service

17

Product Range
Many years of experience in the construction of maritime cranes is one of Liebherrs core competences. Constant technical
progress ensures innovative and exible solutions orientated towards customer requirements.
The Liebherr FCC/TCC series is designed for the exible
handling of dry bulk, general cargoes and containers in both
sea and domestic ports. Low initial outlay as well as minimum
running and maintenance costs round off the operational prole of the FCC/TCC series.

280 R

series
Radius 33 m
Max. capacity 120 t
Multi-purpose and hea

300

series
Radius 30 m
Max. capacity 30 t
Continuous heavy duty grab operation

350

series
Radius 36 m
Max. capacity 45 t
Continuous heavy duty grab and
multi-purpose operation

Capesize

Post Panamax

Panamax

230 series
Radius 29.5 m
Max. capacity 45 t
Multi-purpose operation
230 R series
Radius 32 m
Max. capacity 45 t
Multi-purpose operation

280 series
Radius 35 m
Max. capacity 45 t
Multi-purpose operation

0t
d heavy lift operation

Application:
Optimal

amax

Handymax

Feeder

Additional

Coaster

Design Overview
Liebherr port cranes have been developed using the latest scientic and technical knowledge and excel through
the following design features:

230/280 series

230 R/280 R series

Double chord box girder jib

(high stability)

Box type jib

Luffing cylinder
(maintenance free)

Internal hoisting and luffing winches

(optimum protection)

300 series

350 series

Double chord box girder jib

(high stability)

4-rope grab

Luffing cylinder
(maintenance free)

Internal
luffing winches

Single layer holding and

closing winch

Modularity
The Liebherr port crane concept is distinguished by its unique modularity. Three different crane types and two different substructures
are available. Under consideration of the infrastructure and individual needs of the port the optimum combination can be determined.

FCC Fixed Cargo Crane

TCC Travelling Cargo Crane

The FCCs are tted on xed pedestals. Due to their slender design
they are especially suitable for operation on narrow quaysides.
Thanks to jib lengths of up to 36 m vessels and barges can be
efciently loaded and unloaded from a xed position.

TCCs are tted on rail-mounted travelling gantries. A system of

parallel tracks under the gantry enables travel along the length
of the quayside. This means relocation of the vessels and barges
is not necessary during loading and unloading of cargoes, thus
improving efciency.

Applications
Whether container, general cargo or dry bulk handling Liebherr port cranes can meet a wide variety of cargo demands
ranging from universal to special applications.

Container and General Cargo Handling

No matter what type of vessel thanks to the various jib lengths
Liebherr port cranes invariably full your needs. With up to 25
cycles per hour vessels and barges can be quickly and efciently
loaded or unloaded.
For container and general cargo handling the cranes can
be equipped with a rotator. Manual, semi or fully automatic
spreaders are available for all regular container sizes.

FCC 230

FCC 230 R

TCC 230

TCC 350

10

Dry Bulk Handling

Various types of grab, ranging from motor grab up to fourrope grab, can be easily tted and operated. Liebherrs
leading position in dry bulk handling is emphasized by its high
performance crane series 300 and 350 offering the following
benets:
s classied for 360 days 24 hours continuous operation
s up to 45 cycles per hour
s operation of all 3 motions simultaneously at full load/full speed
s continuously variable speed control from zero to max. speed
s independent closed hydraulic circuits for each crane motion

FCC 280 R

TCC 300

11

FCC Conguration and Installation

Practical Application
Liebherr port cranes are tailor-made to meet individual customer requirements and are especially suitable for operation on narrow
quaysides thanks to their compact design and the following features:
s economical and robust pedestal design
s point reinforcement of the quayside keeps the foundation costs at a minimum
s relatively low forces and moments affect the cranes pedestal making dense
positioning of the cranes on the quayside possible
s electric components are protected from the environment

FCC

= ship width
= quay
= ship width
= max. working radius

B1

12

B2

B3

B1
B2
B3
R

series

Pedestal

Power Supply

The upper pedestal of the crane is welded to the lower pedestal,

enabling straightforward and uncomplicated installation of the
cranes.

An external electric cable provides power for the electrohydraulic cranes. This cable is embedded in the quayside and is
lead through the inside of the lower pedestal to the terminal box
on the slipring.

Upper pedestal
scope of supply - Liebherr

Slip ring collector

electrical connection interface

Welded connection
scope of supply - customer

Electric cable
scope of supply - customer

Foundation - quay
scope of supply - customer

Lower pedestal
scope of supply - customer or Liebherr

13

TCC Conguration and Installation

Gantry Design
Based on many years of experience in gantry construction, Liebherr designs and manufactures tailor-made gantries to meet the
requirements of individual port infrastructures.
s the width of the gantry is determined by the rail span
s the working height of the gantry and the TCC port crane is optimized to suit the types of vessels to be handled
s the clearance height of the gantry depends on the transport requirements on the quayside. For example, TCCs in intermodal
ports can be designed to enable the free movement of trucks and rail-mounted vehicles under the gantry in order to allow for
improved cargo clearance
s the number of bogies is dependent on the type of crane and the maximum permissible wheel load on the quayside
s counterweights are necessary where rail spans are narrow in order to reduce overturning moment and ensure safe operation and
stability

TCC

series

H1

H2

H1 = clearance height
H2 = eye level
W = track gauge

14

Installation

Power Supply

s gantry drives are electrically powered

An external electric cable provides power for the electro-hydraulic

travelling cargo cranes. This cable is embedded in the quayside
and leads to the TCC through a cable guide which should be
positioned in the middle of the quayside in order to optimize the
size of the cable drum.

s prevailing forces and moments are evenly distributed to all

wheels on the gantry and so absorbed by the quay foundation
s crane can be either central or side-mounted depending on
cargo handling requirements
s safe and direct access to the drivers cab via stairway and
ladders
s gantries are optionally tted with a mechanical locking device
in order to prevent gantry travel during gales/storms

Positioning of the pedestal

to one side upon request

Cross girder

Cable drum
Side girder

Cable guide

Pedestal (variable height)

Access

Electric drive motor

Bogie (variable number)

Rail span (variable)

Electric supply in cable duct

Cable drum and cable guide

15

Operational Comfort
Optional Drivers Cabin

Litronic Crane Control

Particular attention has been paid to the ergonomic layout of

the cabin as well as the optical and acoustic requirements of
the driver:
s COMFORTABLEADJUSTABLEDRIVERSSEAT
s FULL VISION WITH FRONT OVERHEAD mOOR AND SIDE WINDOWS OF
tinted safety glass
s TWOSELF CENTRINGERGONOMICALLYPOSITIONEDJOYSTICKSALLOWALL
motions to be operated simultaneously
s AIR CONDITIONING
s SWINGEQUALIZERSTOREDUCEVIBRATIONTOAMINIMUM

Liebherrs own crane control system Litronic facilitates smooth

and high speed operation as well as preventive maintenance
and includes:
s LOADINDICATIONANDLIMITATION
s LOADRECORDING
s MACHINEDATARECORDINGINCLUDINGALARMSANDFAILURES
s DETERMINATIONOFSERVICEINSPECTIONINTERVALS
s MODEMACCESSFORREMOTEFAULT lNDING
s SOFTWAREAVAILABLEINSEVERALLANGUAGES

Maximum visibility range

16

Extended cabin

Liebherr Service
Over 10,000 marine and port cranes are attended by Liebherr-Werk Nenzing GmbH through a world-wide network of service centres
with the aim of providing maximum efciency through maximum machine availability.

Competence on Site

Dependable Partnership

Speed and reliability are inherent attributes of Liebherrs service.

Short response times mean reduced downtime and contribute
to the quick restoration of crane productivity.
A close service network throughout the world guarantees
support within 24 hours, if necessary. Qualied specialists are
on stand-by to provide maximum availability, round the clock if
required.

Comprehensive know-how ensures rst-class and effective

execution of all service and maintenance work, which contributes
to availability and productivity. Liebherr combines expertise with
customers practical experience in order to constantly optimize
equipment and service.
s PREVENTIVEMAINTENANCEANDSAFETYCHECKS
s INDIVIDUALCUSTOMERSERVICEANDMAINTENANCEAGREEMENTS
s COMPREHENSIVE TRAINING FOR CRANE DRIVERS SERVICE AND
maintenance personnel
s WORLD WIDE HOURCUSTOMERHOTLINE
s IMPLEMENTATIONOFTECHNICALMODIlCATIONSANDUP GRADES
s REMOTEDIAGNOSESFORFAULT lNDINGANDRECTIlCATION

Optimal Spare Parts Logistics quick,

reliable, at all times
Every working hour is vital for the efciency of a port crane. The
Liebherr original spare parts service is available for customers
round the clock, even at weekends and on public holidays.
Liebherrs standardised overnight distribution service secures
quick and universal delivery of original parts.

Organisation with high-speed guarantee

17

The Liebherr Group

Partner for the Future
Today, Liebherr is among the leading manufacturers in the elds of hoisting technology and materials handling equipment. The name
Liebherr stands for products and services. It has become a synonym for ideas and innovations.

Liebherr A Family Enterprise

In family-operated companies, ownership merges with active
entrepreneurship. This results in characteristic principles.
Liebherr is both a family business and a corporation. This does
not have to be a contradiction, as the continuous success and
steady growth prove.
To create top products, the development capacities and production facilities must measure up to the highest standards. This
requires substantial investments. From stable locations, Liebherr
is following a solidly nanced expansion course. The prots

18

made are almost entirely retained within the Group. This provides
ample scope for extensive investments. The economic power of
the Liebherr Group is best shown by its unusually high equity
ratio of more than 50%. This sound economic basis makes
Liebherr highly independent in its strategic decisions, and it
provides an important basis for future investment and innovation
strategies. Offering high-quality products and services which are
aimed towards customers needs remains the benchmark.

Mastering Key Technologies

In view of the high quality that Liebherr demands of its products, mastering key technologies internally and keeping core
competencies in-house has always been of great importance
to the company. Therefore, Liebherr develops and produces
crucial components, such as the entire propulsion and control
technology, themselves. Further examples are hydraulic
components, slip ring elements, and diesel engines. Here, Group
suppliers are measured against the best and most efcient
external provider.

Decentralized and International,

Based on Tradition
Operating efciently in manageable, self-dependent units and
aiming strategically at emerging markets have always formed
part of the basic business principles. Thus, Liebherr regularly
invests substantially in further marketing and service companies
as well as in new production sites. Entering and expanding
into new markets means being locally available to assure the
customer receives full and lasting manufacturer support.
While maintaining the proven decentralized organizational form,
a divisional company structure, whose international expansion is
being carried forward, was implemented globally.

19

Maritime Equipment Worldwide

Sunderland
Killarney

Rostock

Nenzing

Manufacturing Head Offices

Sales and Service Stations
Representative Offices

Members of Liebherr-MCCtec GmbH (Maritime Division):

Liebherr-Werk Nenzing GmbH
P.O. Box 10,
6710 Nenzing/Austria
Tel.: +43 50809 41 0
Fax. +43 50809 41 500
E-Mail: info.lwn@liebherr.com

Liebherr Container Cranes Ltd.

Killarney, Co. Kerry
Republic of Ireland
Tel.: +353 64 70 200
Fax. +353 64 31 602
E-Mail: sales.lcc@liebherr.com

Liebherr-MCCtec Rostock GmbH

Liebherrstrasse 1
18147 Rostock
Germany
Tel.: +49 381 60 06 0
Fax. +49 381 60 06 100
E-Mail: info.mcr@liebherr.com

Liebherr Sunderland Works Ltd.

Ayres Quay, Deptford Terrace
Sunderland
Tyne and Wear, SR4 6DD
Great Britain
Tel.: +44 191 51 43 001
Fax. +44 191 51 44 191
E-Mail: info.lsw@liebherr.com

Liebherr Nenzing Crane Co.

11801 NW 100th Road, Suite 17
Miami, FL 33178
USA
Tel.: +1 305 889 0176
Fax. +1 305 889 0655

Liebherr Nenzing Service GmbH

Am Neulnder Baggerteich 1
21079 Hamburg
Germany
Tel.: +49 40 767 022 00
Fax. +49 40 767 587 86

Liebherr-Maritime Benelux B.V.

Beeldschmerweg 2
3821 AH Amersfoort
Netherlands
Tel.: +31 33 4500 830
Fax. +31 33 4500 899

Liebherr EMtec Italia S.p.A.

Via dellIndustria, 8-12
24040 Lallio (BG)
Italy
Tel.: +39 035 69691 40
Fax. +39 035 69691 49

Liebherr Great Britain Ltd.

Stratton Business Park
Normandy Lane
Biggleswade, SG18 8QB
Great Britain
Tel.: +44 1767 602 160
Fax. +44 1767 602 161

Liebherr Singapore Pte. Ltd.

8 Pandan Avenue
Singapore 609384
Singapore
Tel.: +65 6265 2305
Fax. +65 6261 6485

Liebherr Russland
1-aja Borodinskaja str. 5
Ofce 302
121059 Moscow
Russian Federation
Tel.: +7 495 502 1734
Fax. +7 495 933 7223

Liebherr India Private Limited

D-16/3 MICD, Ground Floor
TCC Industrial Area, Turbhe
Navi Mumbai - 400 703
India
Tel.: +91 22 6795 7500
Fax. +91 22 6795 7505

Liebherr Brasil Port Equipment

Latin America
Rua do Rcio, 288 - Cjs 81 e 82
Vila Olmpia
04552-000 Sao Paulo - SP
Brazil
Tel.: +55 11 3845 4181
Fax. +55 11 3845 7268

Liebherr Ibrica S.A.

Carretera A-2, km 41
c/Aluminio, parcela 6-8
Poligono Industrial Miralcampo
19200 Azuqueca de Henares,
Guadalajara
Spain
Tel.: +34 949 348 730
Fax. +34 949 262 853

Liebherr-Werk Nenzing GmbH

P.O. Box 10, A-6710 Nenzing/Austria
Tel.: +43 50809 41-280
Fax: +43 50809 41-448
ship.port.crane@liebherr.com
www.liebherr.com

www.liebherr.com

FCC-TCC 10567009 06/2011 Subject to change without notice.

Sales and Service Stations: