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22c Qs001 - en P Power Flex 400
22c Qs001 - en P Power Flex 400
General Precautions
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English-2
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Mounting Considerations
Screw Size
M5 (#10-24)
M8 (5/16 in.)
M8 (5/16 in.)
M10 (3/8 in.)
Screw Torque
2.45-2.94 N-m (22-26 lb.-in.)
6.0-7.4 N-m (53.2-65.0 lb.-in.)
8.8-10.8 N-m (78.0-95.3 lb.-in.)
19.6-23.5 N-m (173.6-208.3 lb.-in.)
Enclosure Rating
IP 20/UL Open-Type
IP 20/UL Open-Type
D, E, F
(1)
Temperature Range
Minimum Mounting
Clearances
Frame C drives require installation of the PowerFlex 400 IP 30/NEMA 1/UL Type 1
option kit to achieve this rating.
English-3
120 mm
(4.7 in.)
Mounting Option A
No clearance required
between drives.
Mounting Option B
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Frame D & E
Frame F
250 mm
(9.8 in.)
150 mm
(6.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
50 mm
(2.0 in.)
150 mm
(6.0 in.)
150 mm
(6.0 in.)
L2
S
L3
T
Required
Input Fusing
Required Branch
Circuit Disconnect
PE
50 mm
(2.0 in.)
PE
T1
U
T2
V
T3
W
English-4
Frame C
Frame E & F
R/L1
S/L2
T/L3
1
Important:
Tighten screw after
jumper removal.
Note: Frame D drives do not contain a MOV to ground connection and
are suitable for operation in both grounded and ungrounded distribution
systems without modification.
CE Conformity
Refer to the PowerFlex 400 User Manual supplied with the drive for
details on how to comply with the Low Voltage (LV) and
Electromagnetic Compatibility (EMC) Directives.
EMC Line Filters
240V 50/60 Hz 3-Phase
kW
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
HP
3.0
5.0
7.5
10
15
20
25
30
40
50
kW
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
110
HP
3.0
5.0
7.5
10
15
20
25
30
40
50
60
75
100
125
150
Catalog
Number
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF018-CS
22-RF026-CS
22-RFD036
22-RFD050
22-RFD050
22-RFD070
22-RFD100
22-RFD100
22-RFD150
22-RFD180
Consult Factory
Consult Factory
English-5
Power
Dissipation
Amps
140M Motor
Fuses Protectors
Voltage
kW (HP) 50C Range kVA Amps (1)
(2) (3)
Min.
Enclosure
Volume(4) IP20 Open
Contactors (in.3)
Watts
12
180-265 6.5
15.5
20
140M-F8E-C16 100-C23
5098
17.5
180-265 8.8
21
30
140M-F8E-C25 100-C37
5098
146
207
24
35
140M-F8E-C32 100-C37
5098
266
33
45
140M-F8E-C45 100-C45
5098
359
22C-B049A103 11 (15)
49
180-265 21.3 51
70
100-C60
488
22C-B065A103 15 (20)
65
180-265 28.3 68
90
100-C85
650
180-265 32.5 78
100
100-D95
734
22C-B090A103 22 (30)
81
180-265 38.3 92
125
100-D110
778
22C-B120A103 30 (40)
120
175
100-D180
1055
22C-B145A103 37 (50)
130
200
100-D180
1200
340-528 6.3
7.5
10
140M-D8E-C10 100-C09
5098
105
10.5
340-528 10.9 13
20
140M-D8E-C16 100-C16
5098
171
12
20
140M-D8E-C16 100-C23
5098
200
17
25
140M-D8E-C20 100-C23
5098
267
22C-D022N103 11 (15)
22
340-528 19.2 23
30
140M-F8E-C32 100-C30
5098
329
22C-D030N103 15 (20)
27
340-528 25.8 31
40
140M-F8E-C32 100-C37
5098
435
340-528 33.3 40
50
140M-F8E-C45 100-C60
9086
606
22C-D045A103 22 (30)
45.5
340-528 39.1 47
60
100-C60
738
22C-D060A103 30 (40)
54
340-528 53.3 64
80
100-C85
664
22C-D072A103 37 (50)
72
340-528 60.7 73
100
100-C85
1019
22C-D088A103 45 (60)
88
340-528 74.9 90
125
100-D110
1245
22C-D105A103 55 (75)
105
340-528 89
107
150
100-D140
1487
22C-D142A103 75 (100)
128
200
100-D180
2043
22C-D170A103 90 (125)
170
340-528 142
170
250
100-D250
2617
340-528 167
200
250
100-D250
3601
(1)
(2)
(3)
(4)
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M
Motor Protection Circuit Breakers Application Ratings.
Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240
Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner
ground, or high-resistance ground systems.
When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be
installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.
English-6
Category
Specification
Agency
UL
Certification
C
US
Protection
Electrical
Control
Control
Inputs
Control
Outputs
English-7
Power Wiring
Figure 3: Power Terminal Blocks
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2
P1
DC DC+ BR+ BR
R/L1S/L2T/L3
P1 P2 DC
T/L3 P1 P2
DC
Terminal (1)
R/L1, S/L2, T/L3
U/T1
V/T2
W/T3
P2, P1
DC, DC+
P2, DC
BR+, BR
(1)
U/T1 V/T2
U/T1V/T2W/T3
R/L1 S/L2
P1
P1
P2
W/T3
Description
3-Phase Input
To Motor U/T1
To Motor V/T2
=
To Motor W/T3
DC Bus Inductor Connection
Important: Terminal screws may become loose during shipment. Ensure that all
terminal screws are tightened to the recommended torque before applying power to
the drive.
English-8
33.6 mm
2 (2 AWG)
480V
33.6 mm2 (2 AWG)
37-45 kW
(50-60 HP)
240V
107.2 mm2 (4/0 AWG) 53.5 mm2 (1/0 AWG)
30-37 kW
(40-50 HP)
480V
55-75 kW
(75-100 HP)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations. If national or local codes require sizes outside this range, lugs may
be used.
Corrective Action
Refer to the PowerFlex 400 User Manual for accessory ordering information.
English-9
Description
Minimum
Insulation Rating
Belden 8760/9460
(or equiv.)
Belden 8770
(or equiv.)
300V
60 degrees C
(140 degrees F)
(1)
If the wires are short and contained within a cabinet which has no sensitive circuits,
the use of shielded wire may not be necessary, but is always recommended.
C, D, E, F
(2)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Refer to the PowerFlex 400 User Manual for maximum control cable
length recommendations.
English-10
Typical
Typical
Stop/
(1)(4) SRC Wiring SNK Wiring
Function Loss
01
Start/Run FWD
02
Enable
Jumper
(4)
ENBL
Direction/Run REV
03
SNK
SRC
Digital Common
04
Digital Input 1
05
SNK
Digital Input 2
06
SRC
Digital Input 3
07
Digital Input 4
08
Digital Common
09
#1 Relay N.O.
#1 Relay Common
#1 Relay N.C.
Opto Common
10
R1
+24V
+24V DC Source
11
R2
Earth Referenced (5)
Frames D & E
R3
+10V
+10V DC Source
12
0-10V
#2 Relay N.O.
#2 Relay Common
#2 Relay N.C.
13
0-20mA
R4
Analog Common 1
14
0-10V
R5
15
R6
Isolated
0-10V
0-20mA
17
Analog Common 2
18
(1)
AO1
AO2
AI1
AI2
10V 20MA
10V 20MA
10V 20MA
(3)
Common
24V
RS485 Shield
20
10V 20MA
(6)
Opto Output
19
30V DC
50mA
Non-inductive
Pot must be
1-10k ohm
2 Watt Min.
16
0-20mA
(2)
RS485
(DSI)
Stop
Keypad
Per P037
3-Wire
Per P037
Per P037(4)
2-Wire
Per P037
Coast
RS485 Port
Per P037
Coast
(2)
Two wire control shown. For three wire control use a momentary input
on I/O Terminal 02 to command a
start. If reverse is enabled by A166, use a maintained input
for I/O Terminal 03 to change direction.
(3)
When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as
shown, to prevent damage to the output.
(4)
When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a
coast to stop without software interpretation.
(5)
Most I/O terminals labeled Common are not referenced to the safety ground (PE) terminal and are designed to
greatly reduce common mode interference. On Frame D and E drives, Analog Common 1 is referenced to
ground.
(6)
Common for Analog Input 2 (AI2). Electronically isolated from digital I/O and opto output. Not to be used with
Analog Input 1 (AI1), Analog Output 1 (AO1) or Analog Output 2 (AO2). With Analog Input 2, provides one fully
isolated analog input channel.
English-11
Default
Description
01
Stop (1) /
Function Loss
Coast
02
Start/Run FWD
03
Direction/Run REV
Rev Disabled
04
Digital Common
05
06
07
08
09
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Digital Common
Purge (2)
Local
Clear Fault
Comm Port
10
Opto Common
11
+24V DC
12
+10V DC
13
Analog Input 1
0-10V
14
Analog Common 1
15
Analog Output 1
OutFreq 0-10
16
Analog Output 2
OutCurr 0-10
17
Analog Input 2
0-10V
18
Analog Common 2
19
Opto Output
At Frequency
20
(1)
(2)
Param.
P036 (1)
P036, P037
P036, P037,
A166
T051
T052
T053
T054
P038
T069, T070,
T071, T072
P038,
T051-T054,
A152
T082, T084,
T085, T086,
T087
T073, T074,
T075, T076
T065, T066,
T068
English-12
Default
Description
Param.
R1
R2
R3
R4
R5
R6
Ready/Fault
Ready/Fault
Motor Running
Motor Running
T055
0-10V
Source (SRC)
#1 Relay N.O.
#1 Relay Common
#1 Relay N.C.
#2 Relay N.O.
#2 Relay Common
#2 Relay N.C.
T055
T060
T060
3A 3B 4A 4B 5A
5B
6A 6B 7A 7B 8A
8B
Important: If using auxiliary motor control, ensure that wiring and parameter
configuration are correct before wiring contactor outputs. All relays
on the Auxiliary Relay Card will energize on power-up by default.
Failure to verify proper wiring and parameter configuration can result
in improper motor operation or drive damage. Refer to Appendix D
for more details.
User Installed Relay Board Terminal Designations
No. Signal
Default
Description
Param.
3A
3B
4A
4B
5A
5B
6A
6B
7A
7B
8A
8B
Ready/Fault
Ready/Fault
Ready/Fault
Ready/Fault
Ready/Fault
Ready/Fault
R221
#3 Relay N.O.
#3 Relay Common
#4 Relay N.O.
#4 Relay Common
#5 Relay N.O.
#5 Relay Common
#6 Relay N.O.
#6 Relay Common
#7 Relay N.O.
#7 Relay Common
#8 Relay N.O.
#8 Relay Common
R224
R227
R230
R233
R236
English-13
1. Confirm that all inputs are connected to the correct terminals and are
secure.
2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
6. Verify that the Analog I/O DIP Switches are set to 10 volts.
Applying Power to the Drive
English-14
Intergral Keypad
Operator Keys
Key
Name
Escape
Select
Up Arrow
Down Arrow
Enter
Digital Speed
Increment and
Decrement Arrows
Run/Start & Hand (1)
Auto (1)
Stop/Off
(1)
Description
Back one step in programming menu.
Cancel a change to a parameter value and exit Program
Mode.
Advance one step in programming menu.
Select a digit when viewing parameter value.
Important: Certain digital input settings can override drive operation. Refer to the PowerFlex 400
User Manual for details.
English-15
LED State
Program Status Steady Red
Description
Indicates parameter value can be changed.
Selected digit will flash.
Fault Status
Flashing Red
Speed Status
Steady Green
Hand Status
Steady Green
Auto Status
Steady Yellow
LCD Display
No. Description
Parameter Name
Run/Stop Status:
= Stopped /
= Running
flashes to indicate that the drive is stopping, but is still decelerating.
flashes when DC Injection is commanded.
Direction Indication: The Direction Arrow
indicates the commanded direction of
rotation. If the Arrow is flashing, the drive has been commanded to change direction, but is still
decelerating.
Sleep Mode Indication:
flashes to indicate that the drive is in sleep mode.
Parameter Group and Number:
= Basic Display
= Basic Program
= Terminal Block
= Communications
= Advanced Program
= Aux Relay Card
= Advanced Display
English-16
Hand-Off-Auto Mode
In HAND mode:
Control keys operate as Hand-Off-Auto.
Start command and speed reference come from the integral keypad
Start/Hand and Digital Speed Increment and Decrement keys.
Auto key switches control from HAND mode to AUTO mode in a
bumpless transfer as long as there is an active Run command.
In AUTO mode:
Auto key LED is illuminated.
Start command is defined by P036 [Start Source].
Speed Reference command is defined by P038 [Speed Reference].
Start/Hand key switches control to the integral keypad in a bumpless
transfer and switches the speed reference to the integral keypad.
Stop key stops the drive and the drive switches to HAND mode.
Key
On Not active.
English-17
Example Displays
or
or
or
or
or
or
or
English-18
Parameter
Min/Max
Display/Options
0.00/[Maximum Freq]
0.01 Hz
0.00/[Maximum Freq]
0.01 Hz
0.0/(Drive Amps 2)
0.1 Amps
0/510
1 VAC
0/820
1 VDC
Bit 4
Decelerating
0/122
0.00/9999.99
0.01
0.0/999.9 kW
0.1 kW
0/3276.7 MWh
0.1 MWh
0/9999 Hrs
1 = 10 Hrs
0.0/(Drive Amps 2)
0.1 Amps
0/120 degC
1 degC
0.0/100.0 kWh
0.1 kWh
Bit 3
Accelerating
Bit 2
Forward
Bit 1
Running
No.
Parameter
Min/Max
Display/Options
Default
1 VAC
1 Hz
60 Hz
0.1 Amps
0.1 Hz
0.0 Hz
0.1 Hz
60.0 Hz
0 = Keypad
1 = 3-Wire
2 = 2-Wire
3 = 2-W Lvl Sens
4 = 2-W Hi Speed
5 = Comm Port
6 = 2-W Lvl/Enbl
0 = Ramp, CF(1)
1 = Coast, CF(1)
2 = DC Brake, CF(1)
3 = DCBrkAuto,CF(1)
4 = Ramp
5 = Coast
6 = DC Brake
7 = DC BrakeAuto
(1)
Stop input also clears active fault.
0/6
0/7
English-19
No.
Parameter
Min/Max
0/5
0.00/600.00 Secs
Display/Options
0 = Drive Keypad
1 = InternalFreq
Sets the source of the speed reference to the drive. 2 = Analog In 1
Important: When T051 T054 [Digital Inx Sel] is 3 = Analog In 2
set to option 1, 2, 3, 4, 5, 8, 14, 15, 16 or 17 and 4 = Preset Freq
the digital input is active, or if A152 [PID Ref Sel] is 5 = Comm Port
not set to option 0, the speed reference
commanded by this parameter will be overridden.
Refer to Chapter 1 of the PowerFlex 400 User
Manual for details.
Default
2
0.01 Secs
20.00 Secs
0.01 Secs
20.00 Secs
0 = Ready/Idle
1 = Factory Rset
0.00/600.00 Secs
0 = Disabled
Parameter
Min/Max
Display/Options
0/36
0 = Not Used
1 = Purge
2 = Auto Mode
3 = Local
4 = Comm Port
5 = PID Disable
6 = PID Hold
7 = PID Reset
8 = Preset Freq
9 = Aux Fault
10 = Clear Fault
11 = RampStop,CF
12 = CoastStop,CF
13 = DCInjStop,CF
0/23
0 = Ready/Fault
1 = At Frequency
2 = MotorRunning
3 = Hand Active
4 = Motor Overld
5 = Ramp Reg
6 = Above Freq
7 = Above Cur
8 = Above DCVolt
T056
T058
T059
T061
0.0/9999
0.0/600.0 Secs
0.0/600.0 Secs
0.0/9999
0.1
0.1 Secs
0.1 Secs
0.1
0.0
0.0 Secs
0.0 Secs
0.0
0.1 Secs
0.0 Secs
T061 Min/Max
0/320 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
0.0/600.0 Secs
Default
14 = Anlg1 InCtrl
15 = Anlg2 InCtrl
16 = MOP Up
17 = MOP Down
18 = Acc & Dec 2
19 = Current Lmt2
20 = Force DC
21 = Mtr I-Lock 1
22 = Mtr I-Lock 2
23 = Mtr I-Lock 3
24 = Mtr I-Lock 4
25 = Cmd Reverse
31 = Logic In 1
32 = Logic In 2
36 = Damper Input
9 = Above Anlg 2
10 = Above PF Ang
11 = Anlg In Loss
12 = ParamControl
13 = Retries Exst
14 = NonRec Fault
15 = Reverse
16 = Logic In 1
17 = Logic In 2
23 = Aux Motor
1
3
10
4
0
2
English-20
No.
Display/Options
Default
Parameter
0.0/600.0 Secs
0/17
0.0 Secs
1
0.0/9999
0.1 Secs
0 = Ready/Fault
1 = At Frequency
2 = MotorRunning
3 = Hand Active
4 = Motor Overld
5 = Ramp Reg
6 = Above Freq
7 = Above Cur
8 = Above DCVolt
0.1
T065 Setting
6
7
8
9
10
12
0.0
T066 Min/Max
0/400 Hz
0/180%
0/815 Volts
0/100%
1/180 degs
0/1
0/1
9 = Above Anlg 2
10 = Above PF Anlg
11 = Anlg In Loss
12 = ParamControl
13 = Retries Exst
14 = NonRec Fault
15 = Reverse
16 = Logic In 1
17 = Logic In 2
0/6
Setting
Current Mode
Current Mode
Voltage Mode - Unipolar
Current Mode (Square Root)
Current Mode (Square Root)
Voltage Mode - Unipolar (Square Root)
1
Input Range
0-20 mA
4-20 mA
0-10V
0-20 mA
4-20 mA
0-10V
2
DIP Switch AI1 Setting
0-10V
0-10V
0-10V
0-10V
0-10V
0-20 mA
0.0/100.0%
0.1%
0.0%
T071
T075
T072
T076
0.0/100.0%
0.1%
100.0%
0/6
0 = Disabled
1 = Fault (F29)
2 = Stop
0/7
[Analog In 1 Hi]
[Analog in 2 Hi]
[Analog In 1 Loss]
[Analog In 2 Loss]
Setting
Current Mode
Current Mode
Voltage Mode - Unipolar
Voltage Mode - Bipolar
Current Mode (Square Root)
Current Mode (Square Root)
Voltage Mode - Unipolar (Square Root)
Voltage Mode - Bipolar (Square Root)
0/3
T078
T079
T080
T081
0.0/100.0%
0.0/600.0 Secs
0.0/100.0%
0.0/600.0 Secs
[Sleep Level]
[Sleep Time]
[Wake Level]
[Wake Time]
Input Range
0-20 mA
4-20 mA
0-10V
-10 to +10V
0-20 mA
4-20 mA
0-10V
-10 to +10V
0 = Disabled
1 = Analog In 1
0.1%
0.1 Secs
0.1%
0.1 Secs
3 = Zero Ref
4 = Min Freq Ref
5 = Max Freq Ref
6 = Int Freq Ref
2
DIP Switch AI1 Setting
20 mA
20 mA
10V
10V
20 mA
20 mA
10V
10V
2 = Analog In 2
3 = Command Freq
0
10.0%
0.0 Secs
15.0%
0.0 Secs
Parameter
Min/Max
Display/Options
Default
0/20
0
1
Output
Range
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-20 mA
0-20 mA
0-20 mA
0-20 mA
0-20 mA
0-20 mA
0-20 mA
4-20 mA
4-20 mA
4-20 mA
4-20 mA
4-20 mA
4-20 mA
4-20 mA
Setting
0 OutFreq 0-10
1 OutCurr 0-10
2 OutTorq 0-10
3 OutVolt 0-10
4 OutPowr 0-10
5 Setpnt 0-10
6 TstData 0-10
7 OutFreq 0-20
8 OutCurr 0-20
9 OutTorq 0-20
10 OutVolt 0-20
11 OutPowr 0-20
12 Setpnt 0-20
13 TstData 0-20
14 OutFreq 4-20
15 OutCurr 4-20
16 OutTorq 4-20
17 OutVolt 4-20
18 OutPowr 4-20
19 Setpnt 4-20
20 TstData 4-20
Min. Output
Value
0V = 0 Hz
0V = 0 Amps
0V = 0 Amps
0V = 0 Volts
0V = 0 kW
0V = 0.0%
0V = 0000
0 mA = 0 Hz
0 mA = 0 Amps
0 mA = 0 Amps
0 mA = 0 Volts
0 mA = 0 kW
0 mA = 0.0%
0 mA = 0000
4 mA = 0 Hz
4 mA = 0 Amps
4 mA = 0 Amps
4 mA = 0 Volts
4 mA = 0 kW
4 mA = 0.0%
4 mA = 0000
0/800%
T082 Setting
1 OutCurr 0-10
11 OutPowr 0-20
English-21
Filter
None
Filter A
Filter A
None
Filter A
None
None
None
Filter A
Filter A
None
Filter A
None
None
None
Filter A
Filter A
None
Filter A
None
None
DIP Switch
AO1
10V
10V
10V
10V
10V
10V
10V
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
20 mA
Related
Parameter
b001
b003
b013
b004
b010
T084
A196
b001
b003
b013
b004
b010
T084
A196
b001
b003
b013
b004
b010
T084
A196
1%
100%
0.0/100.0%
0.1%
0.0%
0.0/20.0 Secs
0.1 Secs
0.0 Secs
Parameter
C101 [Language]
C102
C103
C104
C105
C106
C107
C108
Min/Max
Display/Options
1 = English
2 = Franais
3 = Espaol
4 = Italiano
5 = Deutsch
[Comm Format]
0/9
0 = RTU 8-N-1
1 = RTU 8-E-1
Power to drive must be cycled before any
2 = RTU 8-O-1
changes will affect drive operation.
3 = RTU 8-N-2
4 = RTU 8-E-2
[Comm Data Rate]
0/5
0 = 1200
1 = 2400
2 = 4800
[Comm Node Addr] 1/247
1
[Comm Loss Action] 0/5
0 = Fault
1 = Coast Stop
2 = Stop
[Comm Loss Time] 0.1/60.0 Secs
0.1 Secs
[Comm Write Mode] 0/1
0 = Save
[Start Source 2]
0/6
0 = Keypad
Sets the control scheme used to start the drive 1 = 3-Wire
2
= 2-Wire
when in Auto/Remote mode.
1/10
0/5
0 = Drive Keypad
1 = InternalFreq
2 = Analog In 1
Default
6 = Reserved
7 = Portugus
8 = Reserved
9 = Reserved
10 = Nederlands
5 = RTU 8-O-2
6 = MetaSys N2
7 = P1 8-N-1
8 = P1 8-E-1
9 = P1 8-O-1
3 = 9600
4 = 19.2K
5 = 38.4K
3 = Continu Last
4 = Run Preset 0
5 = Kypd Inc/Dec
1 = RAM Only
3 = 2-W Lvl Sens
4 = 2-W Hi Speed
5 = Comm Port
6 = 2-W Lvl/Enbl
3 = Analog In 2
4 = Preset Freq
5 = Comm Port
100
0
5.0 Secs
0
3
English-22
Parameter
Min/Max
Display/Options
Default
A141
A142
A143
A144
A145
A146
A147
A148
A149
A150
A151
A152
[Purge Frequency]
[Internal Freq]
[Preset Freq 0]
[Preset Freq 1]
[Preset Freq 2]
[Preset Freq 3]
[Accel Time 2]
[Decel Time 2]
[S Curve %]
[PID Trim Hi]
[PID Trim Lo]
[PID Ref Sel]
0.0/320.0 Hz
0.00/320.00 Hz
0.0/320.0 Hz
0.1 Hz
0.01 Hz
0.1 Hz
0.00/600.00 Secs
0.00/600.00 Secs
0/100%
0.0/320.0 Hz
0.0/320.0 Hz
0/8
0.01 Secs
0.01 Secs
1%
0.1 Hz
0.1 Hz
0 = PID Disabled
1 = PID Setpoint
2 = Analog In 1
3 = Analog In 2
5.0 Hz
60.00 Hz
0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
30.00 Secs
30.00 Secs
20%
60.0 Hz
0.0 Hz
0
A171
0/2
4 = Comm Port
5 = Setpnt, Trim
6 = A-In 1, Trim
7 = A-In 2, Trim
8 = Comm, Trim
2 = Comm Port
0 = Analog In 1
0
1 = Analog In 2
[PID Prop Gain]
0.00/99.99
0.01
1.00
[PID Integ Time]
0.0/999.9 Secs
0.1 Secs
2.0 Secs
[PID Diff Rate]
0.00/99.99 (1/Secs)
0.01 (1/Secs)
0.00 (1/Secs)
[PID Setpoint]
0.0/100.0%
0.1%
0.0%
[PID Deadband]
0.0/10.0%
0.1%
0.0%
[PID Preload]
0.0/320.0 Hz
0.1 Hz
0.0%
[Process Factor]
0.1/999.9
0.1
30.0
[Auto Rstrt Tries]
0/9
1
0
[Auto Rstrt Delay]
0.0/160.0 Secs
0.1 Secs
1.0 Secs
[Start At PowerUp]
0/1
0 = Disabled
1 = Enabled
0
[Reverse Disable]
0/1
0 = Rev Enabled
1 = Rev Disabled
1
[Flying Start En]
0/1
0 = Disabled
1 = Enabled
0
[PWM Frequency]
2.0/8.0, 10.0 kHz
0.1 kHz
4.0 kHz
[PWM Mode]
0/1
0 = Space Vector
1 = 2-Phase
1
[Boost Select]
0/15
Settings in % of base voltage.
4
Only active when A125 [Torque Perf Mode] is 0 = Custom V/Hz
set to 0 V/Hz.
Variable Torque Constant Torque
1 = 30.0, VT
5 = 0.0, no IR
10 = 10.0, CT
2 = 35.0, VT
6 = 0.0
11 = 12.5, CT
3 = 40.0, VT
7 = 2.5, CT
12 = 15.0, CT
4 = 45.0, VT
8 = 5.0, CT
13 = 17.5, CT
9 = 7.5, CT
14 = 20.0, CT
15 = Kepco
1.1%
2.5%
[Start Boost]
0.0/25.0%
Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to 0.
A172 [Break Voltage]
0.1%
0.0/100.0%
Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to 0.
A173 [Break Frequency]
0.1 Hz
0.0/320.0 Hz
A174
A175
A176
A177
A178
A179
A180
A181
Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to 0.
[Maximum Voltage] 20/Rated Volts
1 VAC
[Slip Hertz @ FLA] 0.0/10.0 Hz
0.1 Hz
[DC Brake Time]
0.0/99.9 Secs
0.1 Secs
[DC Brake Level]
0.0/(Drive Amps 1.5) 0.1 Amps
[DC Brk Time@Strt] 0.0/99.9 Secs
0.1 Secs
[Current Limit 1]
0.0/(Drive Amps 1.5) 0.1 Amps
[Current Limit 2]
[Motor OL Select]
0/2
0 = No Derate
1 = Min Derate
2 = Max Derate
25.0%
15.0 Hz
Rated Volts
2.0 Hz
0.0 Secs
Amps 0.05
0.0 Secs
Amps 1.1
0
Parameter
Min/Max
Display/Options
0 = Disabled
1 = Reduce CLim
0.0/(Drive Amps 1.8) 0.1 Amps
0.0/Drive Amps
0.1 Amps
0/9999 Secs
1 Secs
0/5
0 = 60 Seconds
1 = 120 Seconds
2 = 240 Seconds
0/1
0 = Disabled
0/320 Hz
1 Hz
0.0/30.0 Hz
0.1 Hz
0/320 Hz
1 Hz
0.0/30.0 Hz
0.1 Hz
0/320 Hz
1 Hz
0.0/30.0 Hz
0.1 Hz
0/3
0 = Disabled
1 = Electrical
0/2
0 = Ready/Idle
1024/65535
0/2
1
0 = Ready/Idle
0/3
2/40
0.1/(Drive Amps 2)
0 = Unlocked
1 = Locked (All)
1
0.1 Amps
A183
A184
A185
A186
A187
A188
A189
A190
A191
A192
A193
A194
English-23
0/3
Default
2 = Reduce PWM
3 = Both-PWM 1st
3 = 360 Seconds
4 = 480 Seconds
5 = Flt Disabled
1 = Enabled
2 = Mechanical
3 = Both
1 = Reset MWh
2 = Reset Time
1 = Reset Fault
2 = Clear Buffer
3
0.0 (Disabled)
0.0 (Disabled)
0 (Disabled)
0
1
0 Hz
0.0 Hz
0 Hz
0.0 Hz
0 Hz
0.0 Hz
3
0
1024
0
Parameter
Min/Max
Display/Options
R221
R224
R227
R230
R233
R236
0/23
0 = Ready/Fault
1 = At Frequency
2 = MotorRunning
3 = Hand Active
4 = Motor Overld
5 = Ramp Reg
6 = Above Freq
7 = Above Cur
8 = Above DCVolt
R222
R225
R228
R231
R234
R237
0.0/9999 Hz
0.1
Default
9 = Above Anlg 2
10 = Above PF Ang
11 = Anlg In Loss
12 = ParamControl
13 = Retries Exst
14 = NonRec Fault
15 = Reverse
16 = Logic In 1
17 = Logic In 2
23 = Aux Motor
0.0
0/1
1/6
0.0/320.0 Hz
0 = Disabled
1 = 1 Aux Mtr
2 = 2 Aux Mtr
3 = 3 Aux Mtr
0.1 Hz
1 = Enabled
4 = 1 Mtr + Swap
5 = 2 Mtr + Swap
6 = 3 Mtr + Swap
0
1
50.0 Hz
English-24
No.
Parameter
Min/Max
Display/Options
Default
R242
R245
R248
R243
R246
R249
R250
R251
R252
R253
R254
0.0/320.0 Hz
0.1 Hz
25.0 Hz
0.0/100.0%
0.1%
0.0%
0.0/999.9 Secs
0.0/999.9 Secs
0.00/60.00 Secs
0.0/999.9 Hrs
0.0/100.0%
0.1 Secs
0.1 Secs
0.01 Secs
0.1 Hrs
0.1%
5.0 Secs
3.0 Secs
0.50 Secs
0.0 Hr
50.0%
Min/Max
Display/Options
Parameter
0/99
0/1
(1 = Condition True)
I/O Terminal
02
03
01
05
06
07
08
Control Input
Start/FWD In
Dir/Rev In
Stop Input
Digital In 1
Digital In 2
Digital In 3
Digital In 4
0/1
(1 = Condition True)
d304
d305
d306
d307
d308
d309
d310
d312
d314
d311
d313
d315
d316
d317
d318
d319
d320
d321
d322
d323
d324
d325
d326
d327
Default
Digit 1: Speed Command Read Only
0 = Local Keypad Pot
1 = A142
2 = Analog Input 1
3 = Analog Input 2
4 = A143-146
5 = Communications
Read Only
Read Only
0.0/100.0%
0.0/120.0%
0/122
Read Only
0/9999 Hrs
1 Hrs
Read Only
0.0/60.0 Min
0.1 Min
Read Only
0/32767
1 Hr
0.0/60.0 Min
0.1 Min
0.0/180.0 deg
0.1 deg
0/FFFF
1 Hex
1.00/99.99
0.01
Used by Rockwell Automation field service personnel.
0.0/100.0%
0.1%
0/24000 RPM
1 RPM
0.00/320.00 Hz
0.01 Hz
0.0/(Drive Amps 2) 0.1 Amps
0/820 VDC
1 VDC
0/1
1
0.0%
0.0%
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
English-25
Fault Codes
To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or
2.
No.
Fault
Description
F2
F3
F4
F5
Auxiliary Input(1)
Power Loss
UnderVoltage(1)
OverVoltage(1)
F6
Motor Stalled(1)
F7
Motor Overload(1)
F8
Heatsink OvrTmp(1)
F12
HW OverCurrent
F13
F15
F29
F33
F38
F39
F40
F41
F42
F43
F48
Ground Fault
Load Loss
Analog Input Loss(1)
Auto Rstrt Tries
Phase U to Gnd
Phase V to Gnd
Phase W to Gnd
Phase UV Short
Check the motor and drive output terminal wiring for a shorted condition.
Replace drive if fault cannot be cleared.
Phase UW Short
Phase VW Short
Params Defaulted
The drive was commanded to write default values to EEPROM. Clear the fault or cycle power to
the drive. Program the drive parameters as needed.
(1)
Check load requirements and A098 [SW Current Trip] setting.
F63 SW OverCurrent
F64 Drive Overload
Reduce load or extend Accel Time.
F70 Power Unit
Cycle power. Replace drive if fault cannot be cleared.
F71 Net Loss
The communication network has faulted.
F81 Comm Loss
If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port
expander, adapters or complete drive as required. Check connection. An adapter was
intentionally disconnected. Turn off using C105 [Comm Loss Action].
F94 Function Loss
Close input to terminal 01 and re-start the drive.
F100 Parameter Checksum Restore factory defaults.
F122 I/O Board Fail
Cycle power. Replace drive if fault cannot be cleared.
(1)
For a complete listing of Faults and Alarms, refer to the PowerFlex 400
User Manual.
English-26
Dimensions
PowerFlex 400 Frames
Output Power
kW
2.2-7.5
11-15
18.5-22
30-37
45-75
90-110
Frame Size
208-240V AC Input
C
D
D
E
HP
3-10
15-20
25-30
40-50
60-100
125-150
400-480V AC Input
C
C
D
E
E
F
Flange Mount
244
(9.61)
300
(11.81)
325
(12.8)
24.5
(0.96)
105.8
(4.17)
138.2
(5.44)
A
130.0 (5.1)
250.0 (9.84)
370.0 (14.57)
425.0 (16.73)
B
260.0 (10.2)
436.2 (17.17)
605.5 (23.84)
850.0 (33.46)
C
180.0 (7.1)
206.1 (8.11)
259.2 (10.21)
264.0 (10.39)
D
116.0 (4.57)
226.0 (8.90)
335.0 (13.19)
381.0 (15.00)
E
246.0 (9.7)
383.4 (15.09)
567.4 (22.34)
647.5 (25.49)
F
5.8 (0.23)
9.0 (0.35)
8.5 (0.33)
13.0 (0.51)
17
(0.67)
130
90 (5.12)
(3.54)
60
(2.36)
297
(11.69)
309
(12.17)
297
(11.69)
30
(1.18)
5.5 (0.22)
Weight (1)
kg (lbs.)
4.33 (9.5)
14.0 (30.9)
51.2 (112.9)
88.0 (194.0)
English-27
C
F
B
E
Catalog
Number
22-RFD036
74 (2.91)
60 (2.36)
22-RFD050
93 (3.66)
79 (3.11)
22-RFD070
93 (3.66)
79 (3.11)
22-RFD100
93 (3.66)
79 (3.11)
22-RFD150
126 (4.96)
112 (4.41)
22-RFD180
126 (4.96)
112 (4.41)
386
120
(15.20) (4.72)
306
(12.05)
40
15
68
(1.57) (0.59) (2.68)
55
(2.17)
12
(2.56)
120
(4.72)
10.5
(2.56)
25
(0.98)
G
7 (0.28)
7 (0.28)
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846