Alloy Weld 4643
Alloy Weld 4643
Alloy Weld 4643
TYPICAL APPLICATIONS
Welding Filler Wire
GENERAL INFORMATION
Heat treatable
Principle alloying elements: Silicon, Magnesium
Applicable specifications:
ANSI/AWS A5.10 (ER & R), AMS 4189
TYPICAL PROPERTIES
Melting range: 1065 - 1175oF
Density:
.097 lbs./cu. in.
CHEMISTRY
SILICON
3.6-4.6
IRON
0.8
COPPER
0.10
MANGANESE
0.05
MAGNESIUM
0.10-0.30
CHROMIUM
---
ZINC TITANIUM
0.10
0.15
BERYLLIUM
0.0003
OTHERS
EACH TOTAL
0.05
0.15
ALUM
REM
ALLOY CHARACTERISTICS
A PRIMARY USE FOR ALLOY 4643 IS IN THE WELDING OF HEAVY SECTIONS OF CERTAIN ALUMINUM ALLOYS
WHEN MULTIPLE WELD PASSES ARE USED AND DILUTION OF THE BASE METAL INTO THE PUDDLE IS
NEGLIGIBLE. POST WELD SOLUTION HEAT TREATMENT AND ARTIFICIAL AGING MAY DEVELOP 90% OF THE
TENSILE STRENGTH OF THE UNWELDED BASE METAL IN ALLOYS 6061, 6063, 6070, AND 6071. THIS ALLOY
COULD ALSO OFFER ADVANTAGES IN BRAZING TYPE APPLICATIONS ON THIN SECTIONS WHERE DILUTION
RATIOS ARE LOW.
WELDS MADE WITH ALLOY 4043 OR 4643 FILLER METAL SHOULD HAVE APPROXIMATELY EQUAL
PERFORMANCE IN THE AS-WELDED CONDITION.
ALLOY 4643 IS VERY SIMILAR IN WELDABILITY TO 4043. THE WELD CRACKING CHARACTERISTICS, FLOW,
PRE-CLEANING AND MACHINE SETTINGS ARE THE SAME FOR THIS ALLOY AS FOR 4043. THE CORROSION
RESISTANCE IS VERY GOOD AND EQUALS OR EXCEEDS ALLOY 4043 IN THE WELD ZONE AND HEAT AFFECTED
REGIONS.
Typical Semiautomatic GMA Procedures for Fillet and Lap Welding Aluminum
3
Wire Dia
Inches
.030
DC(EP)
Range
Amps
Volts
100-130
18-22
125-150
20-24
Base
Thickness
Inches
.094
.125
DC(EP)
Suggested
Amps Volts
100
22
120
22
Wire
Feed
IPM
500
600
Argon
Gas Flow
CFH
30
30
Approximate
2
Consumption
Lbs/100Ft
0.75
1
.035
85-120
125-150
170-190
20-23
20-24
21-26
.094
.125
.250
110
130
170
22
22
23
480
566
740
30
30
35
0.75
1
4
.047
125-150
180-210
170-240
20-24
22026
24-28
.125
.187
.250
150
180
190
23
23
24
360
410
470
30
30
40
1
2.3
4
.062
190-260
240-300
260-310
280-320
290-340
21-26
22-27
22-27
24-28
26-30
.250
.375
.500
.750
1.000
200
230
260
280
300
23
24
26
27
28
265
300
340
385
420
50
50
60
65
70
4
9
16
36
64
.094
280-360
300-400
26-30
26-32
.750
1.000
320
330
29
30
170
180
60
80
36
64
1. Metal thickness of or greater for fillet welds sometimes employs a double vee bevel of 50 deg
or greater included vee with 3/32 to 1/8 inch land thickness on the abutting member.
2. Electrode consumption given for weld on one side only and based on leg length equal to plate
thickness.
3. For 5XXX series electrodes use a welding current in the high side of the range given and an arc
voltage in the lower portion of the range. 1XXX, 2XXX, and 4XXX series electrodes would use
the lower currents and higher arc voltages.
THIS INFORMATION IS BASED ON DATA DEVELOPED UNDER LABORATORY CONDITIONS AND IS DESIGNED AS
A GUIDELINE ONLY. INDIVIDUAL CONDITIONS, WELDING EQUIPMENT AND ENVIRONMENT CAN AFFECT
SUGGESTED SETTINGS.