Application - Problems PP P
Application - Problems PP P
Application - Problems PP P
pp
-p
problems
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
The amount of water vapor in the air can be specified in various ways.
Probably the most logical way is to specify directly the mass of water vapor
present in a unit mass of dry air. This is called absolute or specific humidity
(also called humidity ratio) and is denoted by v:
The amount of moisture in the air has a definite effect on how comfortable
we feel in an environment. However, the comfort level depends more
on the amount of moisture the air holds (mv) relative to the maximum
amountt off moisture
i t
the
th air
i can hold
h ld att th
the same ttemperature
t
(m
( g).
) The
Th ratio
ti
of these two quantities is called the relative humidity
Where,
Dividing by ma gives
Dew p
point temperature
p
The dew-point temperature Tdp is defined as
the temperature at which condensation begins
when the air is cooled at constant pressure. In
other words, Tdp is the saturation temperature of
water corresponding to the vapor pressure:
Tdp = Tsat @ pv
Psychrometric
y
Chart
Cooling
g and dehumidification
Hot, moist air enters the cooling section at state 1
Hot
1.
As it passes through the cooling coils, its
temperature decreases and its relative humidity
increases at constant specific humidity. If the
cooling section is sufficiently long, air reaches its
dew point (state x, saturated air). Further cooling of
air results in the condensation of part of the
moisture in the air.
air Air remains saturated during the
entire condensation process, which follows a line of
100 percent relative humidity until the final state
(state 2) is reached. The water vapor that
condenses
d
outt off the
th air
i d
during
i thi
this process iis
removed from the cooling section through a
separate channel. The condensate is usually
assumed to leave the cooling
g section at T2.
Problem
Cooling and heating of moist air
Air enters an air-conditioning unit at 100
kPa 40C
kPa,
40 C, 70% RH
RH, and exists at 100
kPa, 20C, 50% RH as shown. The
volumetric flow rate at the inlet is 0
0.25
25
m3/s. Determine:
The temperature of the air at exit of the cooling unit
The heat transfer rates in the cooling and heating
units
Steps
p
Write a computer programme for different
inlet conditions of
Different RH (50 to 90%)
90%).
Different T (say 30 60C)
Problem
Heat transfer from a cylindrical fin
Cylindrical brass rods (4 mm diameter, 5
cm long) are attached to the surface of a
power source. Air at 20C is drawn across
the rods at 8 m/s
m/s. Ifthe temperature of the
power source is 60C, find the heattransfer
rate from one rod.
rod Assume correlations for
a single rod.
Thermal Insulation
Total Volume of Insulation material:
L
V = t ( x ) Wdx
T0
t(x), insulation
1L
V
t avg = t ( x )dx =
L0
LW
Minimize heat loss through
the insulation
& = kW T( x ) To dx
Q
t(x)
0
L
Optimization
p
L
= F( x )dx
Minimize the
heat loss integral
0
L
T( x ) To
= kW
+ Wt ( x )dx
t(x)
F
=0
t
Reduces to
1/ 2
k
t opt ( x ) =
t opt ( x ) =
[T( x ) To ]
1/ 2
t avg L
L
1/ 2
[
]
T
(
x
)
T
dx
1L
V
t avg = t ( x )dx =
L0
LW
[T(x ) To ]1 / 2
kW
1/ 2
&
Q=
(T ( x ) To ) dx
t avg L 0
Design
g of heat sink ((1-3))
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Fins - Recapitulation
&
Q
conv = hA s (Ts T )
Longitudinal Fins
Rectangular
Triangular
Trapezoidal
Concave parabolic
Convex parabolic
Radial Fins
Triangular profile
Rectangular profile
Hyperbolic profile
Pin Fins
Plate Fins
The thin p
plate fins of a car radiator g
greatly
y increase the
rate of heat transfer to the air
Fin Equation
dT
Q& x = kA c
dx
d Q& x
&
&
Q x + dx = Q x +
dx
dx
&
dQ
conv = hdA s (T T )
Energy Balance:
&
dQ
x dx + hdA ( T T )
&
= Qx +
s
dx
dT
h dA s
(T T ) = 0
dx
k dx
d 2T
dx
1 dA c dT 1 h dA s
(T T ) = 0
+
A c dx dx A c k dx
1 dA c dT 1 h dA s
(T T ) = 0
A c dx dx A c k dx
dA c
= 0
dx
A s = Px
d 2T
dx
dA s
= P
dx
hP
(T T ) = 0
kA
c
Excess temperature
( x ) T ( x ) T
d 2
dx
m 2 = 0
m 2 = 0
m2 =
hP
kA c
( x ) T ( x ) T
The g
general solution is of the form
( x ) = C 1 e mx + C 2 e mx
BCs
T (0 ) = T
(0 ) = Tb T b
hA c [T ( L ) T ] = kA c
h ( L ) = k
cosh m ( L x ) + ( h / mk ) sinh m ( L x )
=
b
cosh mL + ( h / mk ) sinh mL
d
|x =L
dx
dT
|x = L
dx
&
Q
kA
|x =0
f
b
c
x =0
c
dx
dx
& =
Q
f
hPkA c b
sinh mL + ( h / mk ) cosh mL
cosh mL + ( h / mk ) sinh mL
Insulated tip
General Sol: ( x ) = C 1 e mx + C 2 e mx
BC
C 1:
(0 ) = Tb T b
cosh m ( L x )
=
cosh mL
b
q f = q b = kA c
qf =
dT
d
| x = 0 = kA c
|x =0
dx
dx
hPkA c b tanh mL
BC 2:
d
|x = L = 0
d
dx
Prescribed temperature
This is a condition when the temperature
p
at the tip
p is known
(for example, measured by a sensor)
(
L b )sinh mx + sinh m ( L x )
=
sinh mL
b
qf =
cosh mL ( L b )
hPkA c b
sinh mL
Infinitely
y Long
g Fin ((Tfin tip
( L ) = T ( L ) T = 0
Possible when C1 0
( x ) = C 2 e mx
Apply boundary condition at base and find T
T ( x ) = T + ( T b T ) e
Q longfin = kA c
dT
|x =0 =
dx
hP
kA c
hPkA
( T b T )
as
= T)
Lc = L +
Ac
P
L c,cylindrica lfin = L +
D
4
Fin Efficiency
y
fin =
Q fin
Q fin , max
=
longfin
l fi
Q fin
Q fin , max
hPkA c (Tb T ) 1
=
hA fin (Tb T )
L
insulatedt ip =
Q fin
Q fin , max
kA c
1
=
hp
mL
hPkA
h
k c (Tb T ) ta
tanh m
mL tanh mL
=
hA fin (Tb T )
mL
Fin Effectiveness
fin =
Q fin
Q nofin
Q fin
hA b (Tb T )
longfin =
Q fin
Q nofin
hPkA
h
kA c (Tb T )
=
hA b (Tb T )
kP
hA c
Fin Effectiveness
Q fin
fin =
Q nofin
Q fin
hA b (Tb T )
fin = 1
fin < 1
fin > 1
fin , overall =
Q total , fin
Q total , nofin
Efficiency
Effi
i
off
circular fins of
length L and
constant
thickness t (from
Gardner, Ref. 6).
hP
kA c
Optimizations
p
Maximize heat transfer w
w.r.t.
rt
Fin thickness t
Profile length b
Heat transfer
f increases asymptotically with
increase in thickness
But
B t what
h t should
h ld b
be th
the optimum
ti
thi
thickness
k
if th
the
volume (= Ltb) of the fin is constant or the profile
area (= bt) is constant?
h2L
q f = h2LkLt b tanh
b
kLt
Rearranging:
1/ 2
2h
1/ 2
1/ 2
q f = (2hk ) L b t tanh b
kt
Constant p
profile area
In terms of Ap (= bt)
P 2L, Ac = Lt
mb =
hP
kA c
b = b 2 h
k
kt
1
2
= A
b 2h
b k
bt
kt
1
2
2h
= Ap
3
kt
1/ 2
q f = (2hk )1 / 2 L b
1
t2
L b
1
t2
1
2
2h
tanh A p
3
kt
1
2
2h
tanh A p
3
kt
1
2
Optimum
p
condition
q f = (2hk )
1
1
2 L b t 2
1
2
1
2
2h
tanh A p 3
k
kt
q f = ( 2hk ) Lb
1
t2
1/ 2
1/ 2
q f = (2hk )
L b t
tanh
dq f
=0
dt
1/ 2
3
2A
2h
6 = sinh 2 where = mb = t
p
k
= 1.4192 Gives optimum fin efficiency to be 0.627
1/ 2
2h
tanh
kt
Optimum
p
condition
Let us name profile fin length and fin thickness to be bo and to for the
optimum condition
Substituting Ap = boto in
1/ 2
2h
= mb =
k
1/2
2h
= mbo =
k
We get,
3
2A
3
2
t o bo t o
2h
to =
k
bo
kt o
b o =
2h
q f = ( 2hk ) Lb
1
t2
1
2
2h
tanh A p 3 L
kt
qf
to =
(2hk)1/2 w
0.8894
L
b
22
00.632
0.632
0 632
632 qqff
ttoo ==
22
hkL
hkw bb
Because,
A p = b0 t 0
Optimum
p
value
1
2
2h
= mb0 =
bo
kt0
Si
Since,
Re-arranging,
1
2
k
b0 =
2h
1
2
k
b0 = 1.4192
2h
0.798 q f
b0 =
hL b
1
t o2
1
2 2
0.632 q
f
2
hkL b
0 632 q f
0.632
to =
2
hkL b
q f = (2hk )
1
2 L b
1
t2
1
2
V 2h
tanh 3
L kt
1
2
1
1
2 2
t0
2h
b 0 2h
= V
= mb 0 = b 0
b0 t 0L k
kt 0
Optimum
p
length
g and thickness
The optimum fin thickness with a constant
2
1
fin volume :
using
V 3 h 3
t0
L k
V
t0 =
b0L
Optimum
p
fin length
g
1
3
V k
b0
L h
Multiple
p Fin Array
yI
Free (Natural) Convection Cooling
For a single fin, the consideration is given to
the thickness and length of the fin to get the
maximum heat transfer rate.
Additional consideration for fin array: fin
spacing z and number of fins n for a given
plate area L x W
In general, the thickness of fin is usually much smaller than
the fin spacing z.
Small Spacing
p
g Channel
Consider a small hot p
parallel p
plate channel with constant
wall temperature To.
Cold air at T enters through the bottom of the channel
by natural convection.
Assumptions
p
Assume a fullyy developed
p flow.
Assume that length of the channel is long enough so that
the temperature of air at the outlet becomes To.
The number of fins n can be calculated by n = W
z+t
W
For the current analysis z>>t, Hence n
z
Momentum Equation
q
The heat transfer rate for the channel:
& p (To T )
q f = mc
& = vA
m
A cf
W
A cf = (zb) = Wb
z
For finding the average velocity, we need to solve the
momentum
t
equation
ti in
i y di
direction
ti
0
v
v
P
u
+v =
+ 2 v g
y
y
x
For a fully developed flow
Pressure Gradient
Since both ends of the channel are open,
p , the p
pressure
gradient is given by: P
= g
= (T T )
1
=
T P
Average
g velocity
y
g(To T )
2v
=
y 2
Constant
Integrate twice with B.C. (i) no slip and (ii) symmetry at the centerline
2
g(To T ) x
v=
1
8
z / 2
g(To T )z 2
v=
12
12
& p ((To T )
q f = mc
Heat transfer from
fin array with
small spacing
g(To T ) 2 z 2
q f ,small = c P Wb
12
q f ,small z 2
Large
g spacing
p
g channel
Consider a large spacing, a large enough for
each
hb
boundary
d
llayer tto b
be iisolated
l t db
between
t
isothermal plates
The
Th Nusselt
N
lt number
b ffor natural
t l convection
ti iin air
i
for a vertical plate
hL
Nu =
= 0.517 Ra 0L.25
K air
Wh
Where
the
th Rayleigh
R l i h number
b iis d
defined
fi d as
Ra L =
g ( T0 T ) L3
q f ,l arg e
Optimum
p
Fin Spacing
p
g
The optimal spacing can be obtained by
equations of heat transfers
q f ,small = q f ,l arg e
1
L3 4
g(T0 T )
2.3
z opt
1
2.3Ra
R L4
Small spacing
p
g channel
The x-momentum
x momentum equation:
0
2u
u
u
P
2u
u
+v =
+ 2 + v 2
y
x
y
x
x
For a fully developed flow
Th
The pressure gradient
di t along
l
th
the channel
h
l iis
constant:
P P
x
Momentum equation
q
reduces to
2 u P
2 =
L
y
Velocity
y Expression
p
Integrating the above equation twice and using
the no slip and symmetry boundary condition,
the velocity u can be expressed as
2
Pz 2 (To T ) y
u=
1
8L
z / 2
1
A
udA
z2 P
u =
12 L
& c p (T0 T )
q f ,small = m
z 2 p W
& =
m
12L zb z
q f ,small
z 2 p
= Wb
cp ( T0 T )
12L
q f ,small z
Large
g Spacing
p
g Channel
Assumption:
Consider
C
id a llarge spacing
i channel
h
l
Each boundary layer is isolated
The pressure drop is assumed to be constant
For laminar flow the Nusselt and Reynolds number
i written
is
itt as ffor Pr
P >0.5
05
hL
N L=
Nu
=
K air
Re L =
UL
1
0.664 Re
R L2
1
P 3
Pr
q f ,l arg e = A s h (T0 T )
1
q f ,l arg e
q f ,l arg e
k air
W
= 2 bL
0.664 Pr 3 Re 2 (T0 T )
z
L
W
= 1.33288 bbk air
z
3
Pr
1
UL 2
(T0 T )
1
U 2
2
1
= 1.328 Re L2
Eliminating the
Pz
U =
1 1
2 2
1.328L
1
Pr PL 3
q f ,l arg e
2
z3
2
z3
2
3
(T0 T )
q f ,small z 2
Optimum
p
spacing
p
g
The equation for optimized spacing
1
4
z opt
1
Pr PL 3
= 2.725
2
L
PL
q f ,small
z 2 p
c p ( T0 T )
= Wb
12L
2
z3
(T0 T )
I
Inserting
ti above
b
equation
ti in
i th
the h
heatt ttransfer
f equation
ti
1
PL 2
q max
k
(T0 T )
= 0.619 air
2
WLb
L
z opt
L
fL U 2 U 2
P =
Dh 2
2
1
3.24 Re L2
1
Pr 4
Multiple
p Fin Array
y II
Heat transfer
from a single fin
hp 2h
m=
=
kA c kt
2hkA p
=
L b
q s,f
b tanh
n
n
b
W Ap
qw
= h w b
L
b
n
Where, n is number of fins
2hkA p
=
L b
q s,f
b tanh
W
W Ap
z=
t =
n
n
b
W Ap
qw
= h w b
L
n
b
1/2
2hkA p
W Ap
q total
= n
b tanh + h w b
L
b
b
n
Expression
p
for single
g fin
To find the maximum total heat transfer with respect to b,
we set the derivative equal
q
to zero
dq total
=0
db
2h w b
tanh 3 sec h =
k
If hw is ass
assumed
med to be zero,
ero we
e get optim
optimum
m for a single fin
tanh 32 sec h 2 = 0
3 = sinh cosh
Using
Solve to get
Optimum
p
However,, if a graphical
g p
solution is sought
g between
array,opt as a function of hwb/k from the relation
tanh 32 sec h 2 =
2h w b
k
hwb
k
array,opt = 1.420
array,opt = 1.438
array,opt = 1.464
N u opt =
h opt
h opt z opt
k fluid
= 1.25
k fluid
= 1.25
z opt
O i
Optimum
single
i l fifin h
heat transfer
f with
i h = 1.4192
1 4192
q s,f
L
=(
1
2hkt 0 2
b tanh = 11.258
258b h 2 A p k
1
2
q s,f q
q total
W
2
= n
+
=
1.258
b
opt A p k
L
L z opt + t 0
L
1
2
qw
= h w z b
L
+ h opt z opt b
Optimum
p
heat transfer
Using
1/ 2
kt o
b o =
2h
h opt = 1.25
k fluid
z opt
z opt
L
z opt
L
1
2.3Ra L4
1
2.714Ra L4
with Ap = boto
1
2
q total
LWb
k kt
0.8063 fluid 1 0 + 1.25k fluid
Ra 4 L
L
2.714Ra L
1
4L +
t0
where
Ra L =
g ( T0 T ) L
Optimum
p
spacing
p
g
Assuming the heat transfer from the interfin area between the fins is
negligible, following Eq.
qs,f q
q total
W
2
= n
+
Apk
1.258b h opt
=
+
L
L
L
z
t
opt
0
simplifies to
1.258 h opt kt 0
q total
LWb
z opt + t 0
1
2
+ h opt z opt b
1
2
Differentiating
Diff
i i the
h above
b
E
Eq. w.r.t. to and
d setting
i the
h d
derivative
i i to zero
provides the optimum spacing for the maximized heat transfer rate
z opt t o
Problem
z opt
1
3.24 Re
R L2
1
P 4
Pr
Find
=
L
Find hL
A
Assume
for
f a single
i l fifin.
Optimize heat transfer rate as a function of
to.
1/ 2
kt
o
=
o
Find
2h
Volume of a fin Val(to)=Lboto
Number of fins nf(to)=W/(zopt + to)
Mech/IITD
Basic component
This type of extended surface heat exchanger has corrugated fins mostly of
triangular or rectangular cross-sections sandwiched between the parallel plates
Mech/IITD
Mech/IITD
Mech/IITD
Plate-fin
Plate
fin with OSP
Mech/IITD
Platefin
Plate
fin heat exchanger
Plate
Platefin
finheatexchangershavevariousgeometries
heat exchangers have various geometries
inordertocompensateforthehighthermal
resistance,particularlyifoneofthefluidisgas.
Theplatefinsarecategorizedastriangularfin,
rectangularfin,wavyfin,offsetstripfin(OSP),
louveredfin,andperforatedfin
Generallyusedformoderateoperatingpressuresless
than700kPa(gaugepressure)
h
k (
)
Ithasasurfaceareadensityofupto5900m2/m3.
Mech/IITD
Common
Commonfinthicknessrangesbetween0.05to
fin thickness ranges between 0 05 to
0.25mm.
Finheightmayrangefrom2to25mm
Fin height may range from 2 to 25 mm
Typicalfindensitiesare120to700fins/m,but
couldreachto2100fins/m
ld
h 2100 fi /
Mech/IITD
Geometrical Characteristics
Singlepass
Single passcrossflowplateheatexchangeris
crossflow plate heat exchanger is
considered.
Mech/IITD
Length of fluid 2
L b 2 w
Np = 3 2
b + b + 2 w
1 2
No of fins
Thetotalnumberoffinsforfluid1(hot):
L
n = p 1 Np
f1 f1
Thetotalnumberoffinsforfluid2(cold):
L
n = p 2 Np +1
f2 f2
Mech/IITD
Primary Area
Primaryareaforfluid1is:
Primary area for fluid 1 is:
A
= 2L L N p 2L n + 2b L N + 2 b + 2 w L N p +1
p1
1 2
2 f1
1 2 P 2
Mech/IITD
L
n
= 2
off 1
1
Where1,2
p
g
1 2 istheoffsetstripfinlengthforfluid
1and2.
Mech/IITD
f1
n + P n
= 2 b L n + 2 b n
1 n + 2P n
2 f1
off 1 f 1
f1
f1 f1
1
1
f1
off 1
Mech/IITD
A =A +A
t1 p1 f1
Thefreeflow(crosssectional)areaAc1 is
A = b P n
c1 1 f1 f1
The
Thefrontalareaforfluid1where
frontal area for fluid 1 where
fluid1isenteringisdefinedby
A
Mech/IITD
fr1
=L L
1 3
Fin efficiency
Thehydraulicdiameter:
4A L
D = c1 2
h1
A
t1
Forthefinefficiencyf oftheoffsetstripfin,itisassumed
thattheheatflowfrombothplatesisuniformandthatthe
p
adiabaticplateoccursatthemiddleoftheplatespacingb1.
HencetheprofilelengthLf1 isdefinedby L = b1
f1 2
Themvalueisobtainedas:
Thesinglefinefficiencyis
Theoverallfinefficiencyis
Mech/IITD
m = 2h 1+
1 k
1
f
t hmL
tanh
1 f1
=
f
mL
1 f1
A
=1 f 1 1
o1
f
A
t1
Optimum-Insulations
p
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Thermal Insulation
Total Volume of Insulation material:
L
V = t ( x ) Wdx
T0
t(x), insulation
1L
V
t avg = t ( x )dx =
L0
LW
Minimize heat loss through
the insulation
& = kW T( x ) To dx
Q
t(x)
0
L
Optimization
p
L
= F( x )dx
Minimize the
heat loss integral
0
L
T( x ) To
= kW
+ Wt ( x )dx
t(x)
F
=0
t
Reduces to
1/ 2
k
t opt ( x ) =
t opt ( x ) =
[T( x ) To ]
1/ 2
t avg L
L
1/ 2
[
]
T
(
x
)
T
dx
1L
V
t avg = t ( x )dx =
L0
LW
[T(x ) To ]1 / 2
Variational Calculas
b
I = F ( x , y , y )dx
a
Where y(x) is a function of x
F d F
= 0
y d
dx y
If the wanted variable y(x) additionally satisfies an
b
integral constraint of the type,
C = G( x , y , y )dx
a
Then y(x,) satisfies the new Euler equation
H d H
where H = F + G
=0
dx y
kW
1/ 2
&
Q=
(T ( x ) To ) dx
t avg L 0
Modeling
g of Thermal Systems
y
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Modeling
g
The process of simplifying a given problem so
that it may be represented in terms of a system
of equations
equations, for analysis
analysis, or a physical
arrangement, for experimentation, is termed
modeling
The design and optimization processes are
closely coupled with the modeling effort,
effort and
the success of the final design is very strongly
influenced by the accuracy and validity of the
model employed.
Descriptive
p
Model
The model may be descriptive or predictive.
We are all very familiar with models that are used to
describe and explain various physical phenomena. A
working model of an engineering system
system, such as a
robot, an internal combustion engine, a heat exchanger,
or a water pump, is often used to explain how the device
works.
k
Frequently, the model may be made of clear plastic or
may have a cutaway section to show the internal
mechanisms.
Such models are known as descriptive and are frequently
used
d iin classrooms
l
tto explain
l i b
basic
i mechanisms
h i
and
d
underlying principles
Predictive model
Predictive models are of p
particular interest to our p
present
topic of engineering design because these can be used
to predict the performance of a given system.
The
Th equation
ti governing
i th
the cooling
li off a h
hott metal
t l
sphere immersed in an extensive cold-water
environment represents a predictive model because it
allows us to obtain the temperature variation with time
and determine the dependence of the cooling curve on
physical variables such as initial temperature of the
sphere, water temperature, and material properties
Modeling
g
Physical
y
insight
g is the main basis for the simplification
p
of
a given system to obtain a satisfactory model. Such
insight is largely a result of experience in dealing with a
variety of thermal systems
systems.
Estimates of the underlying mechanisms and different
effects that arise in a given system may also be used to
simplify and idealize. Knowledge of other similar
processes and of the appropriate approximations
employed for these also helps in modeling
modeling.
Overall, modeling is an innovative process based on
experience, knowledge, and originality.
Experiment
p
In many practical systems, it is not possible to
simplify the problem enough to obtain a
sufficiently accurate analytical or numerical
solution. In such cases, experimental data are
obtained, with help from dimensional analysis to
d t
determine
i th
the iimportant
t t di
dimensionless
i l
parameters.
Experiments are also crucial to the validation of
the mathematical or numerical model and for
establishing the accuracy of the results obtained
Modeling
g of the setup
p
Curve-fitting
g
Material properties are usually available as discrete data
at various values of the independent variable, e.g.,
density and thermal conductivity of a material measured
at different temperatures. For all such cases, curve fitting
is frequently employed to obtain appropriate correlating
equations to characterize the data. These equations can
then serve as inputs to the model of the system, as well
as to the design process.
Types
yp of Model
Analog models
Mathematical models
Ph i l models
Physical
d l
Numerical models
Analog
g Model
Analog
g models are based on the analogy
gy or similarity
y
between different physical phenomena and allow one to
use the solution and results from a familiar problem to
obtain the corresponding results for a different unsolved
problem.
An example of an analog model is provided by
conduction heat transfer through a multilayered wall,
which may be analyzed in terms of an analogous electric
circuit with the thermal resistance represented by the
electrical resistance and the heat flux represented by the
electric current
Examples
p of Analog
g Model
Mathematical Model
A mathematical model is one that represents the
performance and characteristics of a given system in
terms of mathematical equations.
These models are the most important
p
ones in the design
g
of thermal systems because they provide considerable
versatility in obtaining quantitative results that are needed
as inputs for design
design.
Mathematical models form the basis for numerical
modeling and simulation, so that the system may be
investigated without actually fabricating a prototype
A solution to the equations for a heat exchanger would
give the dependence of the total heat transfer rate on the
inlet temperatures of the two fluids and on the dimensions
of the system.
Physical
y
Model
Ap
physical
y
model is one that
resembles the actual system
and is generally used to
obtain experimental results
on the behavior of the
system.
An example of this is a
scaled down model of a car
or a heated body
body, which is
positioned in a wind tunnel to
study the drag force acting
on the
th body
b d or th
the h
heatt
transfer from it.
Numerical Model
Numerical models are based on mathematical
models and allow one to obtain, using a
computer, quantitative results on the system
behavior for different operating conditions and
design parameters.
Numerical modeling refers to the restructuring
and discretization of the governing equations in
order to solve them on a computer
computer. The relevant
equations may be algebraic equations, ordinary
or partial differential equations
equations, integral
equations, or combinations of these.
Classification of models
There are several other classifications of
modeling frequently used to characterize
the nature and type of the model
model.
For instance, the model for a hot-water storage system may be described
as a dynamic, continuous, lumped, deterministic mathematical model.
Similarly, the mathematical model for a furnace may be specified as steady
state, continuous, distributed, and deterministic
Mathematical Modeling
g
The development of a mathematical model
requires physical understanding,
experience and creativity
experience,
creativity, it is often
treated as an art rather than a science.
Inputs for Model development
Steps
p in Model Development
p
Transient/steady state
Spatial dimensions
Lumped mass approximations
Simplifications of boundary conditions
Negligible effects
Idealizations
Material Properties
Conservation laws
F th simplifications
Further
i lifi ti
off governing
i equations
ti
Transient/steady
y state
Two main characteristic time scales need to be
considered: response time and characteristic time
r, refers to the response time of the material or body under
consideration,
consideration
c, refers to the characteristic time of variation of the ambient or
operating conditions.
Response,
p
characteristic time
c is very large, c .
In this case, the conditions may be assumed to remain
unchanged with time and the system may be treated as
steady state.
c << r.
In this case, the operating conditions change very
rapidly, as compared to the response of the material.
Then the material is unable to follow the variations in the
operating variables.
An example of this is a deep lake whose response time is very large
compared to the fluctuations in the ambient medium. Even though the
surface temperature
p
may
y reflect the effect of such fluctuations, the bulk
fluid would essentially show no effect of temperature fluctuations. Then the
system may be approximated as steady with the operating condition taken
at their mean values
Response,
p
characteristic time
c >> r
This refers to the case where the material or body
responds very fast but the operating or boundary
conditions change very slowly. An example of this is the
slow variation of the solar flux with time on a sunny day
and the rapid response of the collector
Replacement of the ambient
temperature variation with time
by a finite number of steps, with
the temperature held constant
over each step
Periodic process
p
Periodic processes: In many cases, the behavior
off the
th thermal
th
l system
t
may be
b represented
t d as a
periodic process, with the characteristics
repeating over a given time period p.
Environmental processes are examples of this
modeling because periodic behavior over a day
or over a year is of interest in many of these
systems.
The net heat transfer over the cycle must
be zero because, if it is not, there is a net
gain or loss of energy. This would result in
a consequent increase or decrease of
temperature with time and a cyclic
behavior would not be obtained
Transient Process
If none of the p
previous approximations
pp
is applicable,
pp
, the
system has to be modeled as a general time-dependent
problem.
There
Th
are many practical
ti l systems,
t
particularly
ti l l iin
materials processing, that require such a dynamic model
because transient effects are crucial in determining the
quality of the product and in the control and operation of
the system.
Heat treatment and metal casting systems are examples
in which a transient model is essential to study the
characteristics of the system for design.
Reheat Furnace
Geometrical model of
walking beam type reheat
furnace
Spatial
p
Dimensions
Though
g all p
practical systems
y
are three-dimensional,, theyy
can often be approximated as two - or one-dimensional
to considerably simplify the modeling. Thus, this is an
important simplification and is based largely on the
geometry of the system under consideration and on the
boundary conditions.
System
y
Simulation
Information flow diagram
Block represents transfer functions which can
be considered differential equations
Consider a centrifugal pump in a fluid flow
The equations for the water flow rate through open hydrants are :
w A = C A p 3 p at
w B = C B p 4 p at
Equations
q
p at p1 = C1w12 + hg
Pipe section 2-3:
p 2 p 3 = C 2 w12
p 3 p 4 = C3 w 22
System
y
of Equations
q
These five equations
q
can be written in functional form:
f1 ( w A , p 3 ) = 0
f 2 (w B , p4 ) = 0
f 3 ( w1 , p1 ) = 0
f 4 ( w1 , p 2 , p3 ) = 0
f 5 ( w 2 , p3 , p 4 ) = 0
An additional function is provided by the pump
characteristics:
f 6 ( w1 , p1 , p 2 ) = 0
Information-flow diagram
g
Mass balances provide the other two
f 7 ( w1 , w A , w 2 ) = 0
equations w1 = w A + w 2
and w 2 = w B f 8 ( w 2 , w B ) = 0
Modeling
g of Thermal Systems
y
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Example
p
A water p
pumping
p g station consists of two p
parallel p
pumps
p
drawing water from a lower reservoir and delivering it to
another that is 40 m higher. In addition to overcoming
the pressure difference due to elevation
elevation, the friction in
the pump is 7.2w2, where w is combined flow rate in
kilograms per second. The pressure-flow-rate
characteristics off the pumps are
p = 810 25w1 3.75w12
p = 900 65
65w 2 30
30w 2 2
Where w1 and w2 are the flow rate through pump 1 and
pump
p
p 2, respectively.
p
y Use successive substitution to
simulate the system and determine the values of p,
w1,w2, w.
Guess w1=4.2
Find P (eq. 3)
Find w (eq. 1)
Find w2 (eq. 2)
p = 7.2w 2 +
(1)
1000Pa / kPa
(2)
w = w1 + w 2
(3)
(4)
Elevation
and
Friction
w
w2
w1
Mass
Balance
p
Pump 1
Pump 2
Elevation
and
Friction
w
w1
w2
Mass
Balance
Pump 1
p
Pump 2
Pump 1
w1
w2
w
Mass
Balance
Pump 2
Elevation
and
Friction
Newton-Raphson
p
Method
Taylor series expansion:
1 d 2 y (a )
dy(a )
2
y = y (a ) +
(x a) +
(
x
a
)
+
2
d
dx
d
2 dx
x + 2 = ex
Basis of Newton-Raphson
q
iterative technique
Solve
y( x ) = x + 2 e x
y( x c ) = 0
Newton-Raphson
p
Method
E
Express
y iin tterms off x by
b expanding
di about
b tx
y( x c ) y( x ) + [ y( x )]( x c x )
For x = xt
y( x c ) y( x t ) + [ y( x t )]( x c x t )
y( x t )
xc xt
y( x t )
Algorithm
g
Calculate the values of f1, f2 and f3 at the temporary
p
y
values of x1, x2 and x3.
Compute the partial derivatives of all functions with
respectt to
t allll variables.
i bl
Use Taylor-series expansion to establish a set of
simultaneous equations
f1 ( x1, t , x 2, t , x 3, t ) f1 ( x1,c , x 2,c , x 3,c )
+
+
f1 ( x1, t , x 2, t , x 3, t )
x1
f1 ( x1, t , x 2, t , x 3, t )
x 3
( x1, t x1,c ) +
( x 3, t x 3,c )
f1 ( x1, t , x 2, t , x 3, t )
x 2
( x 2, t x 2, c )
Algorithm
g
The set of equation is
f1
x1
f 2
x
f 1
3
x1
f1
x 2
f 2
x 2
f 3
x 2
f1
x 3 x x f
1, t
1,c
1
f 2
x 2 , t x 2 , c = f 2
x 3
x 3, t x 3,c f 3
f 3
x 3
Algorithm
g
Correct the xxss
X1,new = x1,old (x1,t x1,c)
---- X3,new = x3,old (x3,t x3,c)
Test for convergence. If the absolute
magnitudes of all the fs
f s or all the x
xss are
satisfactorily small, terminate: Otherwise return
to step
p ((indicated with red))
Example
p p
problem
f2(x1,x2,x3) = 0
f3(x1,x2,x3) = 0
Step
p 2: Chose trial values of the variables
P = 750
w1 = 3
w2 = 1.5
w=5
Example
p p
problem
Find the partial derivatives:
f1 = p 7.2 w 2 392.28 = 0
Insert Table 6.4
f1
(p)
f 2
(p)
f 3
(p)
f 4
(p)
f1
w1
f 2
w1
f1
w 2
f1
w
f 3 = p 900 + 65w 2 + 30 w 22 = 0
f 4 = w w1 w 2 = 0
0
0 72
1
1 47.5 0
1
0 155
0
1
1
Example
p p
problem
Substitute the temporary
p
y values of the variables into the
equations for the partial derivatives. Forms a set of linear
simultaneous equations
0
0 72 x1 177.7
1
1 47.5 0
x 48.75
0
2 =
1
0 155
0 x 3 15
1 x 4 0.5
0 1 1
Where xi = xi,t
i t xi,c
ic
Solution of simultaneous equations
x1 = 98.84, x2 = -1.055, x3 = -0.541, x4 = -1.096
The corrected value of the variables are
P = 750 98.84 = 651.16, w1 = 4.055, w2 = 2.041, w = 6.096
Example
p p
problem
These variables are returned to step 3 for
the next iteration.
The calculations converged satisfactorily
after three iterations
Table
T bl 6
6.5
5
Optimization
p
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Introduction
Example
p
Optimization
p
in design
g
Workable/Optimum
p
design
g
The optimum
p
design
g in a domain of
acceptable designs
Basic concepts
p of optimization
p
Objective function
Any optimization process requires specification of a
quantity or function that is to be minimized or maximized.
This function is known as the objective function, and it
represents the aspect or feature that is of particular
interest in a g
given circumstance.
Though the cost, including initial and maintenance costs,
and profit are the most commonly used quantities to be
optimized,
ti i d many others
th
aspects
t are employed
l
d ffor
optimization, depending on the system and the
application.
Examples
p of Objective
j
Function
The objective
j
functions that are optimized
p
for thermal systems
y
are frequently
q
y
based on the following characteristics:
1. Weight
2. Size or volume
3 Rate of energy consumption
3.
4. Heat transfer rate
5. Efficiency
6. Overall profit
7. Costs incurred
8. Environmental effects
9. Pressure head needed
10 Durability and dependability
10.
11. Safety
12. System performance
13. Output delivered
14. Product quality
Constraints
Equality
q
y Constraints
Inequality
q
y Constraints
Example
p
or
Mathematical Formulation
The various steps involved in the formulation of the problem are
1. Determination of the design variables, xi where i = 1, 2, 3, . . . , n
2. Selection and definition of the objective function, U
3 Determination of the equality constraints
3.
constraints, Gi = 0,
0 where i = 1,
1 2
2, 3
3,
... , m
4. Determination of the inequality constraints, Hi or Ci, where i = 1,
2 3
2,
3, . .ll
5. Conversion of inequality constraints to equality constraints, if
appropriate
Therefore
Therefore, the general mathematical
formulation for the optimization of a
system may be written as
Optimization
p
methods
There are several methods that may be employed for solving
the mathematical problem to optimize a system or a process
process.
Each approach has its limitations and advantages over the
others. Thus, for a given optimization problem, a method may
b particularly
be
ti l l appropriate
i t while
hil some off th
the others
th
may nott
even be applicable.
The choice of method largely depends on the nature of the
equations representing the objective function and the
constraints.
Because of the complicated nature of typical thermal systems,
numerical solutions of the governing equations and
experimental results are often needed to study the behavior of
the objective function as the design variables are varied and
to monitor the constraints.
Calculus methods
Lagrange
g g multipliers
p
Example
p
From Stoecker
Search Methods
Dynamic
y
Programming
g
g
Dynamic
y
Programming
g
g
Therefore,, the result obtained from dynamic
y
programming is not a point where the objective function
is optimum but a curve or path over which the function is
optimized.
optimized
The optimum path is the one over which a given
objective function, say, total transportation cost, is
minimized.
Though unique optimal solutions are generally obtained
in practical systems
systems, multiple solutions are possible and
additional considerations, such as safety, convenience,
availability of items, etc., are used to choose the best
design
Geometric Programming
g
g
Other Optimization
p
Methods
Among the methods that may be
mentioned are genetic algorithms (GAs),
artificial neural networks (ANNs),
(ANNs) fuzzy
logic, and response surfaces.
Optimization
p
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Introduction
Univariate Search
An univariate search involves optimizing the
objective function with respect to one variable at
a time. Therefore, the multivariable problem is
reduced to a series of single-variable
optimization problems, with the process
converging
i tto th
the optimum
ti
as th
the variables
i bl are
alternated
Graphical
p
p
presentation
The method
A starting point is chosen based on available information on the system
or as a point away from the boundaries of the region
region.
First, one of the variables, say x, is held constant and the function is
optimized with respect to the other variable y.
Point A represents the optimum thus obtained. Then y is held constant
at the value at point A and the function is optimized with respect to x to
obtain the optimum
p
g
given by
yp
point B.
Again, x is held constant at the value at point B and y is varied to obtain
the optimum, given by point C.
This process is continued, alternating the variable, which is changed
while keeping the others constant, until the optimum is attained.
y the change
g in the objective
j
function,, from one step
p
This is indicated by
to the next, becoming less than a chosen convergence criterion or
tolerance
Example
p
The objective
j
function U,, which represents
p
the cost of a
fan and duct system, is given in terms of the design
variables x and y, where x represents the fan capacity
and y the duct length
length, as
Calculations
x
0.5
1.944161
2.437957
2 531677
2.531677
2.547644
2.550314
2.55076
2.550834
2.550847
y
1.632993
0.828139
0.739531
0 725714
0.725714
0.723436
0.723057
0.722994
0.722983
0.722982
u
9.839626
5.598794
5.427791
5 422513
5.422513
5.422363
5.422359
5.422359
5.422359
5.422359
Steepest
p Ascent/Descent Method
The steepest
p
ascent/descent method is a very
y efficient
search method for multivariable optimization and is
widely used for a variety of applications, including
thermal systems.
systems
It is a hill-climbing technique in that it attempts to move
toward the peak, for maximizing the objective function, or
toward the valley, for minimizing the objective function,
over the shortest possible path.
The method is termed steepest ascent in the former
case and steepest descent in the latter.
Steepest ascent method, shown in terms of (a) the climb toward the peak
of a hill and (b) in terms of constant U contours.
At each trial p
point,, the gradient
g
vector is determined and
the search is moved along this vector, the direction being
chosen so that U increases if a maximum is sought, or U
decreases if a minimum is of interest
interest.
The direction represented by the gradient vector is given
by the relationship between the changes in the
independent variables. Denoting these by x1, x2 , --xn , we have
First approach
pp
Choose a starting
gp
point. Select x. Calculate the
derivatives.
Decide the direction of movement, i.e., whether x is
positive
iti or negative.
ti
C
Calculate
l l t y.
Obtain
Obt i the
th new values
l
of x, y, and U.
Calculate the derivatives again at this point. Repeat
previous steps to attain new point.
This procedure is continued until the change in the
variables
i bl b
between
t
ttwo consecutive
ti ititerations
ti
iis within
ithi a
desired convergence criterion.
Second Approach
pp
Choose a starting point.
Calculate the derivatives.
Decide the direction of movement, i.e., whether x must
increase or decrease
decrease.
Vary x, using a chosen step size x and calculating the
corresponding
p
g y.
y Continue to varyy x until the optimum
p
in U is reached.
Obtain the new values of x, y, and U. Calculate the
derivatives again at this point and move in the direction
given by the derivatives.
This p
procedure is continued until the change
g in the
variables from one trial point to the next is within a
desired amount.
Example
p Problem
Consider the simple problem discussed
before and apply the two approaches just
discussed for the steepest ascent/descent
method to obtain the minimum cost U.
The starting
gp
point is taken as x = y = 0.5. The results
obtained for different values of x are
Multivariable Constrained
Optimization
We now come to the problem of constrained
optimization, which is much more involved than
the various unconstrained optimization cases
considered thus far.
The number of independent variables must be
larger than the number of equality constraints;
otherwise, these constraints may simply be used
to determine the variables and no optimization is
possible
Penalty
y Function Method
The basic approach
pp
of this method is to convert the
constrained problem into an unconstrained one by
constructing a composite function using the objective
function and the constraints
Let us consider the optimization problem given by the
equations
Example
p
Example
p Problem
In a two-component system, the cost is the objective function given by the
expression
U(x y) = 2x2 + 5y
U(x,
where x and y represent the specifications of the two components. These
variables are also linked by mass conservation to yield the constraint
( y) = xyy -12 = 0
G(x,
Solve this problem by the penalty function method to obtain minimum cost.
The new objective function V(x, y), consisting of the objective function and
th constraint,
the
t i t is
i d
defined
fi d as
Geometric Programming
g
g
MEL 806
Thermal System Simulation (2-0-2)
Dr. Prabal Talukdar
Associate Professor
Department of Mechanical Engineering
IIT Delhi
Degree
g
of difficulty
y
D = N (n + 1)
where N is the total number of terms in the
objective function and in the constraints
and n is the number of independent
variables
Unconstrained Optimization
p
Single Independent Variable
Example
p
Multiple
p Independent
p
Variables
Two
o ot
other
e equat
equations
o s for
o w1 a
and
d w2 a
are
e
obtained from Equation
by equating the sum of the exponents
of each variable to zero in order to
eliminate these variables from the
optimum value of U.
Mathematical Proof
Objective function
The location of the optimum is found by
differentiating this equation and setting the
derivative equal to zero
Multiplying by x:
Define a function
with
with
i h w1 and
d w2 as the
h iindependent
d
d
variables.
Solving
Constrained Optimization
p
Five terms and four variables (x1, x2, x3, x4)
Objective function:
With constraint:
U = u 1 + u2 + u3
u4 + u5 = 1
And
with
Objective function:
With constraint:
U = u1 + u2 + u3
u4 + u5 = 1
The derivatives are taken with respect to the independent variables xi,
one at a time, and the resulting equations multiplied by xi.
Since p was taken
as arbitrary
arbitrary, it can
be assumed to be
/U* in writing this
equation
with
These linear equations may be solved for w1, w2, w3, w4, w5, and p.
Problem
In a hot-rolling process, the cost C of the
system is a function of the dimensionless
temperature T, the thickness ratio x, and
the velocity ratio y, before and after the
rolls, and is given by the expression
Solution
w1 = 0.8, w2 =0.2,
w3 = w4 = 1, p1 = 1.2, and p2 = 0.4.
Linear Programming
g
g
This method is applicable if the objective
functions as well as the constraints are
linear functions of the independent
variables.
Objective function
Problem
Slack Variable
4x + 3y + s1 = 16
s1 > 0
y - 2x - s2 = -4
s2 > 0
Problem
A company
p yp
produces x q
quantity
y of one p
product and y of
another, with the profit on the two items being four and
three units, respectively. Item 1 requires one hour of
facility A and three hours of facility B for fabrication
fabrication,
whereas item 2 requires three hours of facility A and two
hours of facility B, as shown schematically in Figure. The
total number off hours per week available for
f the two
facilities is 200 and 300, respectively. Formulate the
optimization
p
p
problem and solve it by
y linear p
programming
g
g
to obtain the allocation between the two items for
maximum profit.
Objective function
U = 4x + 3y
With constraint
x + 3y 200
3x + 2y 300
Introducing slack
variables
x + 3y +s1 = 200
3x + 2y + s2= 300
Graphical
p
Representation
p