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    Last But Not Least: Drilling Methods

    Uploaded by

    Neil
    This document discusses various drilling methods used in tunneling and underground construction. It focuses on tophammer drilling, which is suitable for hole sizes between 23-205mm and depths up to 30m. It describes the advantages of tophammer drilling and lists its application areas such as drifting, tunneling, bolting, and surface construction. The document provides details on bit selection, drill strings, rods, couplings, and other equipment used for drifting/tunneling, production drilling, and bolting applications. It highlights Secoroc's Magnum SR and TC drilling systems as improvements over standard systems due to their design increasing rod life and drilling efficiency.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Last But Not Least: Drilling Methods

    Uploaded by

    Neil
    198 views38 pages
    This document discusses various drilling methods used in tunneling and underground construction. It focuses on tophammer drilling, which is suitable for hole sizes between 23-205mm and depths up to 30m. It describes the advantages of tophammer drilling and lists its application areas such as drifting, tunneling, bolting, and surface construction. The document provides details on bit selection, drill strings, rods, couplings, and other equipment used for drifting/tunneling, production drilling, and bolting applications. It highlights Secoroc's Magnum SR and TC drilling systems as improvements over standard systems due to their design increasing rod life and drilling efficiency.

    Original Description:

    HERRAMIENTAS

    Original Title

    secoroc 2014

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    This document discusses various drilling methods used in tunneling and underground construction. It focuses on tophammer drilling, which is suitable for hole sizes between 23-205mm and depths up to 30m. It describes the advantages of tophammer drilling and lists its application areas such as drifting, tunneling, bolting, and surface construction. The document provides details on bit selection, drill strings, rods, couplings, and other equipment used for drifting/tunneling, production drilling, and bolting applications. It highlights Secoroc's Magnum SR and TC drilling systems as improvements over standard systems due to their design increasing rod life and drilling efficiency.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    198 views38 pages

    Last But Not Least: Drilling Methods

    Uploaded by

    Neil
    This document discusses various drilling methods used in tunneling and underground construction. It focuses on tophammer drilling, which is suitable for hole sizes between 23-205mm and depths up to 30m. It describes the advantages of tophammer drilling and lists its application areas such as drifting, tunneling, bolting, and surface construction. The document provides details on bit selection, drill strings, rods, couplings, and other equipment used for drifting/tunneling, production drilling, and bolting applications. It highlights Secoroc's Magnum SR and TC drilling systems as improvements over standard systems due to their design increasing rod life and drilling efficiency.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 38

    LAST BUT NOT LEAST : DRILLING METHODS

    DRILLING METHODS

    DRILLING METHODS

    TOPHAMMER THE WORLD LEADING DRILLING


    METHOD FOR SURFACE AND UNDERGROUND
    DRILLING
    When?

    Hole sizes 23-205 mm

    Hole depths up to 30 m

    Demand for high mobility

    Short set-up time required

    Advantages

    Atlas Copco Total Rock Drilling Technology

    Advanced manufacturing technology

    High productivity

    Wide range of drilling solutions

    World wide market support

    APPLICATION AREAS
    Drifting
    tunneling

    Production
    underground

    Mines
    Tunnels

    Surface

    Bolting

    Mines (Open pit)


    Quarry
    Dimensional stone
    industry (sheets of
    marble, grave
    stones)

    Construction
    Dimension
    Stone
    industire

    Roads/Railroads
    Tunnelling
    Foundation
    (housing, bridges)
    Ground engineering

    SELECTION DRIFTING AND TUNNELLING


    Customer demands
    Small holes

    High productivity
    Drill meter- or supply contract

    Equipment
    Drifter bits

    41-57 mm

    Drifter rods

    L = 3.1 6.4 m

    Couplings
    Shank adapters
    Reaming

    64-127 mm

    Grinding

    GM BQ2/BQ3

    DRIFTING AND TUNNELLING


    The tunnel cycle
    Charging

    Drilling
    Blasting

    Shotcrete

    Ventilation

    Bolting
    Scaling

    Loading

    DRILL STRING FOR DRIFTING AND TUNNELLING

    Drill bits
    The drill bit's task is to effectively penetrate the geological formation
    The bit should be chosen with these parameters in mind :

    Rock

    Rock drill

    Penetration rate

    Service life

    Grinding interval

    Hole quality

    DRILL BITS
    Penetration Index in Granite with
    approximately 200 MPa (30 000 psi)

    Cross bit

    100

    Spherical button bit

    115

    Ballistic button bit

    130

    Full-ballistic button bit

    150

    Button bits

    Models for Drifting & Tunneling

    -56

    -27

    -34-67

    -37

    -37-67

    -39

    SELECTION CHART

    DRIFTING AND TUNNELING DRILLING BITS


    MEDIUM HARD ROCK
    2 200 bar (32 000 psi)

    SOFT ROCK

    HARD ROCK

    1xx-5xxx-37-66,39-20

    1xx-5xxx-37-67,39-20
    1xx-5xxx-37,39-20/1xx-5xxx-37-30-67,39-20
    1xx-5xxx-34-67,39-20
    1xx-5xxx-34,39-20
    1xx-5xxx-27-67,39-20
    1xx-5xxx-27,39-20
    1xx-5xxx-56,39-20
    1xx-5xxx-39,39-20

    102-7xxx-44,20-17

    REAMING EQUIPMENT
    Conventional

    Dome bit

    -42-24-67

    Drifter rods

    DRIFTER RODS
    The ideal drifter rod should have four
    basic properties:
    Stiffness, to minimize energy losses and
    optimize hole straightness.
    Toughness, to prevent the steel breaking
    when subjected to high bending stress,
    e.g. as a result of heavy hole deviation.
    Fatigue strength, to withstand variations in
    compressive and tensile loads.
    Resistance to wear, to ensure that the
    threads have long service life.

    CARBURIZATION
    In the carburization process, carbon is imparted to the
    surface of the rod at high temperature.
    After that the rod is cooled by quenching.
    This gives the rod a very hard surface layer and high
    wear resistance.

    SHOT PEENING

    COUPLINGS

    COUPLINGS

    Central stop

    Full bridge stop

    Cross over

    SHANK ADAPTERS FEATURES


    Secoroc produce more than 350 different types of shank
    adapters for virtually all types of rock drills
    Wear resistance, fatigue strength and resilience to stand up
    to bending stresses are key criteria for the selection of
    material and manufacturing methods
    High quality steel
    State-of-the-art heat treatment
    Manufactured to close tolerances
    Rigorous quality control

    Production Drilling

    SELECTION - PRODUCTION DRILLING

    Customer demands
    Long holes 12 30 m
    Straight holes
    Drill meter- or Supply contract

    Equipment
    Bits 64 -115 mm
    Speedrods/tubes L = 1.2 1.8 m
    Couplings
    Shank adapters
    Grinding GM BQ2/BQ3

    RECOMMENDED SELECTIONS

    MF rod / MF rod, Standard bit

    MF rod / Guide tube, Retrac bit

    TDS string, Guide bit

    BUTTON BITS

    Flat face
    standard

    Flat face
    HD
    Model -20

    Flat face
    XHD
    Model -21

    Drop
    center
    standard

    BUTTON BITS - RETRAC

    Flat face
    standard

    Drop centre
    standard

    Drop centre
    XHD
    Model -21

    EXTENSION DRILLING
    Production drilling
    TDS-tubes

    Male male

    Speed rods

    DRILL RODS / DRILL TUBES - FEATURES


    Wear resistance, fatigue
    strength and resilience to
    stand up to bending
    stresses are key criteria

    High quality steel


    Fully carburized: Good
    wear resistance and high
    fatigue strength.
    Manufactured to close
    tolerances
    Rigorous quality control

    SELECTION - BOLTING

    Customer demands
    Short holes-bolts 1.5 3.2 m
    Long holes-Cable 10 40 m
    Small diameter holes
    Precise bit diameters

    Equipment
    Bits
    32 -45 mm
    Speedrods or Integrals/Taper
    L = 0.7 3.2 m
    Shank adapters
    Grinding

    Button bits

    Models for Bolting

    -56

    -27

    -34-67

    -37

    -37-67

    -39

    COMMON THREADS
    R-thread

    T-thread

    Wear volume

    THE STANDARD R32 SYSTEM

    THE MAGNUM SR DIFFERENCE

    For blast hole sizes


    45 mm (1 3/4) and up

    32 mm (1 1/4)
    thread

    35 mm (1 3/8)
    thread

    Conical rope thread


    (patent pending)
    Enough with material
    at the bit skirt

    Hexagonal 35 mm
    (1 3/8) rod

    25% more material


    means a substantial
    increase in metal
    fatigue resistance

    ADVANTAGE WITH MAGNUM SR COMPARED


    TO THE STANDARD SYSTEM
    This drifting system is adapted to the new generation of powerful hydraulic
    rock drills.

    Considerably better rod life due to the ingenious design of the system.
    Better service life of the entire drill string, better availability and less wear
    on the rock drill and the drill rig components due to easy uncoupling and
    fewer tensile shock waves in the string.
    Easier collaring and straighter holes due to a stiffer drill string (H35 vs.
    H32).
    Increased service life on the rods with 25-70% compared to standard R32
    drifter rods.
    Very high operator acceptance due to easy uncoupling of the drill bits.
    Flushing capacity (round 39 mm 14,5 mm vs. hex 32 mm 9,5 mm).

    THE MAGNUM SR FAMILY

    SR38
    SR35
    SR32
    SR28
    SR25
    SR22

    Injection drilling, cable bolting


    Drifting
    Bolting Drifting
    Bolting
    Small diameter holes
    Hand held bolting SA

    SECOROC TC35 IN UNDERGROUND

    SECOROC TC35
    Based on the same technology as the Secoroc Magnum SR but with a conical
    trapezoidal thread .The TC35 system is used For cable bolting and production
    drilling with hole diameters from 48-64 mm.

    SECOROC TC42
    Secoroc TC42 The ideal tunneling and drifter solution
    This 57-64 mm diameter system is at home in tunnels. Thanks to the selection of
    extension drill rods, TC42 has become a popular choice among grouting drillers.

    20-45 % more material (depending on model)


    means a substantial increase in metal
    fatigue resistance

    42 mm (12132") diameter thread

    39 mm (11732") diameter thread

    Conical shaped T-thread facilitates


    rapid coupling and uncoupling
    More material between
    skirt and bit head

    SECOROC TC SERIES
    Secoroc TC35 advantages:
    Robust rods mean greater abrasion resistance and longer service life.
    Stiffer rods prevent hole deviations.
    The conical trapezoidal thread has 23-30 % more material than a standard thread
    which means better wear resistance.
    The time for bit and rod changes is reduced by almost 50% thanks to the TC
    thread.
    This new system results in better total productivity for the customers.

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