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Diploma Program: Contact Hours

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O

Diploma Program
Specialization

Common Level

Course Number

EMEMM 1305

Course Title

Structur and properets of


Meaterils

Credit Hours

Structure and properties of Materials

Contact Hours
Theoretical Hours

Practical Hours

www.manpower.gov.om

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Course Description:
Structur and properets
of Materais

EMEMM 1305

3(0-9)

Most materials doesn't exist in its pure shape it is always exist as a


ores During the present century the scope of metallurgical science has
expanded enormously so that the subject can now be studied under the
following headings.
a Physical metallurgy
b Extraction metallurgy
c Process metallurgy
In the recent years studying the metallurgy science gave to humanity an
ever growing range of useful alloys. Whilst many of these alloys are put
to,purposes of destruction, we must not forget that,others have
contributed to the material progress of mankind and to his domestic
comfort.
This understanding of the materials resources and nature enable the
engineers to select the most appropriate materials and to use them with
greatest efficiency in minimum quantities whilst causing minimum
pollution in their extraction, refinement and manufacture

Objectives:

Structure and properties of Materials

.Course

This course aims at:


1- Recognise the structures of metals, polymers and ceramic materials .
2- Assess the mechanical and physical properties of engineering materials .
3- Understand the relationships between the structure of a material and its
properties.
4- Select materials for specific engineering locations

www.manpower.gov.om

-8-

E M E M M 1305
EMEMM 1305
2
Year

Course Code
Credit Hours
Level
Practical Hours
3

Structur and
properets of Meaterils
EMEMM 1305
C
2

Course Name
Pre Requisite
Passing Grade
Theory Hours

1. Recognise the structures of metals, polymers and ceramic materials.


2. Assess the mechanical and physical properties of engineering

materials.
3. Understand the relationships between the structure of a material and its
properties.
4. Select materials for specific engineering locations.
* Upon completion of the competency, the students should be able to.
5. Recognise the structures of metals, polymers and ceramic materials.

Structure and properties of Materials

Assessment
Methods and
Tools

Methodologies

Practical exam.
Oral test.

Labs
Experiment

Formative and final

Projections

Assessment

Oral test
Practical exam

Each atom is composed


of a positively
Chargednucleus
surroundedby
a
sufficient
number
of
negatively

Terminal
Learning
Outcomes
Atoms

Demonstration

Assessment

Formative and final

Learning
Experiences

Labs
Experiment
Projections

we have the following


types of bonding.
Ionic Bond
Covalent Bond
Metallic Bond
Van der Waals
Force.

Bonding in
Materials

Demonstration

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Formative and final


Oral test

Experiment
Projections

Man.ysubstances,
including metals

Demonstration

Practical exam

Assessment

Labs

Formative and final

Experiment

Oral test

Projections

Practical exam

Demonstration

Assessment

Labs

Formative and final

Experiment

Oral test

Projections

Practical exam

Demonstration

Cristallin
structures

Labs
Assessment

Types.of
cristallines
structures.
Body.Centre
Cubic (B C C)

Carbon deserves
special mention

Carbon

It.exhibits.some
metallic.properties
(reasonable
conductor)

Engineering materials
may.broadly,be
classed.in.FOUR
groups metals.

MATERIAL
CLASSIFICATION

Polymers
Ceramics
composites

Performance conditions
Learning
location:
Tools,
All basic hand tools, power tools and equipment, PPE, special equipment
tools
and
machines:
Raw
Basic mechanical workshop supplies and materials
materials:
- Text books: pamphlets and brochures
Learning
Laboratory

Worksho
p

www.manpower.gov.om

Classroom

-10-

Structure and properties of Materials

U
-

References: Shop manual, books


Handouts and other materials : internet and users manual

materials:

E M E M M 1305
E M E M M 1305

Course Code

Credit Hours

Year
2

Structur and
properets of
Meaterils
EMEMM 1305

Level

Practical Hours

Course
Name
Pre Requisite
Passing
Grade
Theory Hours

Course learning outcomes :

1-Recognise the structures of metals, polymers and ceramic materials.


2-Assess the mechanical and physical properties of engineering materials.
3-Understand the relationships between the structure of a material and its
properties
4- Select materials for specific engineering locations
Upon completion of the competency, the students should be able to :

Structure and properties of Materials

2-Assess the mechanical and physical properties of engineering materials


Terminal
Assessment Methods
Learning
Learning
Methodologies
and Tools
Experiences
Outcomes

Practical exam.
Oral test.
Formative and final
assessment.

Labs experiment.
Projections.
Demonstration.

Tensile testing
test specimens

DESTRUC
TIVE
TESTS

tensile test
results

Ductility testing
Bend tests

compressio
n test

close bend
angle bend
bend

www.manpower.gov.om

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Practical exam.
Oral test.
Formative and final
assessment.

Labs experiment.
Projections.
Demonstration.

Impact loading
a rod of highcarbon
steel in the soft
UTS having
increased to
1285 MPa

Impact

test Brinell
testVickers
testRockwell

Hardness
testing

The test piece


must be small

hot working
cold working
sand casting

die casting
centrifugal
casting
investment
casting
In this process,
a metal billet is
pulled through
a die.
used to roduce
aluminium
ections and ite
complicated
shapes may be
produced this
way

testing

Scleroscope
shoe

MANIPULAT
IVE
PROCESSES

LIQUID
CASTING
AND
MOULDING

DRAWING

extrusion

Performance conditions
Laboratory

Workshop

Classroom

All basic hand tools, power tools and equipment, PPE, special tools

Basic mechanical workshop supplies and materials


www.manpower.gov.om

Learning
location:
Tools,
equipment
and
machines:
Raw
-12-

Structure and properties of Materials

S
materials:

Text books: pamphlets and brochures


References: Shop manual, books
Handouts and other materials : internet and users manual

Learning
materials:

E M E M M 1305
E M E M M 1305

Course Code

Credit Hours

Year
2

Structur and
properets of
Meaterils
EMEMM 1305

Level

Practical Hours

Course
Name
Pre Requisite
Passing
Grade
Theory Hours

Course learning outcomes :

1-Recognise the structures of metals, polymers and ceramic materials.


2-Assess the mechanical and physical properties of engineering materials.
3-Understand the relationships between the structure of a material and its
properties
4- Select materials for specific engineering locations

Structure and properties of Materials

Upon completion of the competency, the students should be able to :

3- Understand the relationships between the structure of a material and its


properties
Terminal
Assessment Methods
Learning
Learning
Methodologies
and Tools
Experiences
Outcomes

Practical exam.
Oral test.
Formative and final
assessment.

Density is a

Labs experiment.
Projections.
Demonstration.

DENSITY

very
important
concept.
= =M/V

www.manpower.gov.om

It is the ability
of a material to
withstand
is the ability of
a material to
resist applied
forces without
fracturing

Tensile
strength

Strength

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Practical exam.
Oral test.
Formative and final
assessment.

Labs experiment.
Projections.
Demonstration.

It is the ability
of the
materials to
withstand
bending
It is the
capacity of
substance to
withstand
deformation
It is the ability
of a material to
withstand
scratching
(abrasion)
It refer to the
capacity of
substance to
undergo
deformation
under tension
It is the
measure of a
material's
ability not to
deflect under
an applied
load.
It is the
property of a
material that
shows little or
no plastic.
It is the ability
of a material to
deform under
load

Toughnes
s

Malleabili
ty

Hardness

Ductility

Stiffness

Brittleness

Elasticity

Performance conditions
Laboratory

Workshop

Classroom

All basic hand tools, power tools and equipment, PPE, special tools

www.manpower.gov.om

Learning
location:
Tools,
equipment
and
-14-

Structure and properties of Materials

S
machines:
Raw
materials:

Basic mechanical workshop supplies and materials


-

Text books: pamphlets and brochures


References: Shop manual, books
Handouts and other materials : internet and users manual

Learning
materials:

E M E M M 1305
EMEMM 1305
4
Year

Course Code
Credit Hours
Level
Practical Hours
3

Structur and
properets of Meaterils
EMEMM 1305
C
2

Course Name
Pre Requisite
Passing Grade
Theory Hours

1-Recognise the structures of metals, polymers and ceramic materials.


2-Assess the mechanical and physical properties of engineering materials.
3-Understand the relationships between the structure of a material and its
properties.
4-Select materials for specific engineering locations
* Upon completion of the competency, the students should be able to.

Structure and properties of Materials

4-Select materials for specific engineering locations


Assessment
Methods and
Tools

Practical exam.
Oral test.
Formative and final
Assessment

Methodologies

Labs
Experiment
Projections
Demonstration

Learning
Experiences
R = A/L where
is the resistivity, L
the length and A is

Terminal
Learning
Outcomes
ELECTRICAL
PROPERTIES

the cross sectional


area

www.manpower.gov.om

-15-

Assessment
Formative and final
Oral test
Practical exam

Labs
Experiment
Projections
Demonstration

Assessment
Formative and final
Oral test
Practical exam

Labs
Experiment
Projections
Demonstration

MELTING POINT
LATENT HEAT OF
FUSION
THERMAL
EXPANSION

CORROSION
RESISTANCE

THERMAL
PROPERTIES

DURABILITY

Corrosion occurs
through the oxidation
of metals in our
environment. Most
metals.

Corrosion,that,occurs
depends on factors
such as

Assessment
Formative and final
Oral test
Practical exam

Labs
Experiment
Projections
Demonstration

Amount of water in
the environment

CHEMICAL ATTACK

OXIDISATION

Metals may be
degraded by a variety
of chemicals such as
acids and alkali and
these must always be
considered

www.manpower.gov.om

Structure and properties of Materials

POROSITY
DIMENSIONAL
STABILITY

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Assessment
Formative and final
Oral test
Practical exam

Labs
Experiment
Projections
Demonstration

This is a property that


governs how well a
material conducts heat.
The formula for the
heat flow rate through a
wall of area A is given
by the following
formula.

LATENT HEAT OF
FUSION

= k A /t

Performance conditions
Learning
location:
Tools,
All basic hand tools, power tools and equipment, PPE, special equipment
tools
and
machines:
Raw
Basic mechanical workshop supplies and materials
materials:
Laboratory

Classroom

Text books: pamphlets and brochures


References: Shop manual, books
Handouts and other materials : internet and users manual

Learning
materials:

Structure and properties of Materials

Worksho

www.manpower.gov.om

-17-

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