Professional Documents
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Penyemenan Ulang AH
Penyemenan Ulang AH
Kuliah-11
P
Penyemenan
Ulang
Ul
Dosen : Ir.
D
I Andry
A d Halim,
H li MM
Universitas Trisakti - Jakarta
2012
Objective/Sasaran
Konsep Dasar Penyemenan Ulang
Penerapannya
p y di lapangan
p g
Daftar Pustaka
Allen S.O. and Robert A.P. Production Operation, Vol. I Oil and
Gas Consultant International Inc.
Peter E. Clark,Well Completions : Stimulation and Work Over.
Pertamina Hulu, Teknik Produksi, Jakarta, 2003
H.K. Van Poolen,Well Completion and Stimulations Program.
Peter E. Clark,Well
,
Completions
p
: Stimulation and Work Over.
Jonathan Billary,Well Completions Design, PetroleumElsevier,
2009
Semua buku perihal Komplesi dan uji Sumur
Semua Jurnal tentang Komplesi dan uji Sumur
Penyemenen Ulang
Penyemenen
y
Ulangg
Penyemenen Ulang
Penyemenen Ulang
Penyemenen Ulang
Penyemenen Ulang
Remedial Cementing
Penyemenan ulang
I. SQUEEZE CEMENTING- INTRODUCTION
Squeeze cementing has long been a common operation. Numerous squeeze jobs are performed daily
under a wide variety of downhole conditions, and considerable experience has been accumulated over
five decades of field practice. Although excellent literature describing this technology has been
published and is readily available, misconceptions still exist and operating failures are not uncommon,
resulting
lti in
i increased
i
d drilling
d illi and
d completion
l ti costs.
t
A properly designed squeeze job causes :
1. the resulting cement filter cake to fill the opening(s) between the formation and the casing.
2. Upon curing, the cake forms a nearly impenetrable solid (Suman and Ellis, 1977).
3. In cases where the slurry
y is p
placed into a fractured interval, the cement solids must develop
p a filter
cake on the fracture face and/or bridge the fracture.
Squeeze cementing has many applications during both the drilling and the completion phases. The
most commonly cited applications are listed below :
1. Repair a primary cement job that failed due to the cement bypassing the mud (channeling) or
insufficient cement height in the annulus.
annulus
2. Eliminate water intrusion from above, below, or within the hydrocarbon producing zone.
3. Reduce the producing gas/oil ratio (COR) by isolating the gas zones from adjacent oil intervals.
4. Repair casing leaks due to corroded or split pipe. L
5. Abandon a nonproductive or depleted zone.
6. Plug all, or part, or one or more zones in a multizone injection well so as to direct the injection into
the desired intervals. l Seal off lost-circulation zones.
7. Protect against fluid migration into a producing zone
Penyemenan ulang
Against a high- permeability formation,.a slurry with a high
fluid-loss rate dehydrates rapidly; consequently, the wellbore
may become choked by filter cake, and channels which
otherwise
ot
e w se wou
would
d have
ave accepted cement
ce e t would
wou d be bridged
b dged off.
o .
The ideal squeeze slurry should thus be tailored to control the
rate of cake growth, and allow a uniform filter cake to build up
over all permeable surfaces.
The basics of the theoretical and practical work regarding the
f d
fundamentals
t l off filter-cake
filt
k d
deposition
iti in
i squeeze cementing
ti
can be found in the publications of :
1. Binkley, Dumbauld, and Collins (1958) and
2. Hook and Ernst ( 1969).
1.1 Binkley, Dumbauld, and Collins Study
These authors developed the law of filter-cake formation for a
suspension (such as a cement slurry). When a volume c/Q of
filtrate passes through a planar permeable surface of area A
A, a
filter cake of thicknes dS and of porosity O is deposited. This
relationship is illustrated in the following series of equations.
Penyemenan ulang
Assuming that the pressure drop across the filtration
surface is negligible, Binkley et al. (19.58) applied
Darcys law to the flow of the filtrate through the
cake,
k establishing
t bli hi the
th ffollowing
ll i equations
ti
Penyemenan ulang
Penyemenan ulang
1.2 Hook and Ernst ( 1969)
off the
h effects
ff
off fl
fluid-loss
id l
controll additives,
ddi i
diff
differential
i l pressure, and
d formation
f
i permeability
bili upon the
h
rate offil- ter-cake buildup. Their conclusions are presented in Ta- bles 13-1, 13-2, and 13-3.
Table 13-1 is a compilation of permeability measurements conducted on filter cakes which were formed
with different concentrations of a fluid-loss addilive. The per- meability ofa neat-cement filter cake was
measured to be about 5 md-a value lower than that of many
y producing
p
g 13-3
SQUEEZE CEMENTING
ZONE ISOLATION
SQUEEZE CEMENTING
PACKERS
Squeeze
q
Cementing
g Methods
Pumping technique
Hesitation
Running
Placement technique
High pressure - above frac pressure
L pressure - below
Low
b l ffrac pressure
Tools
Packer/Retainer
Bradenhead
Coiled tubing
H it ti Squeeze
Hesitation
S
Intermittent pumping
Low pump rates
Small slurry volumes
Long job times
Applications
pp c o s
Channel repair
Long perforated interval
Long splits in casing
Lost circulation
i
i
Natural, man-made, caused during breakdown fractured
situations
Running Squeeze
Continuous pumping until final squeeze pressure is attained
Clean fluid in the hole
L
Large
slurry
l
volumes
l
Low or high pressure squeeze
Applications
Water flow
Abandon perforations
Increase cement top
Casing shoes
Liner tops
Block squeeze
Lost circulation zones
Temperature log
CBL/CET/USI
Noise log
Water-flow log
Tracer servey
Select tools and location
Casing integrity
Type of squeeze
Volume of the slurry
Fluid in the well
Well conditions (pre-squeeze clean-up
clean-up, if necessary)
Type of squeeze
Slurry design and amount
Pressure limitations
Injection Test
Perforations are open and ready to accept fluid
Estimate of the proper cement slurry injection rate
Estimate
st ate tthee p
pressure
essu e du
during
g squee
squeezee
Estimate the amount of slurry to be used
Slurry properties
Fluid loss
Filter cake development
V scos ty
Viscosity
Gel strength
Free water
Thickening time
Compressive strength
Slurry Volumes
Length of the interval and number of perforations to be
squeezed
Placement
ace e t tec
technique
que to be used
Injection rate
Slurry volume to be left in the wellbore
Excess
Local experience
Rules of thumb
Do not exceed capacity of the work string
T sacks
Two
k off cement per fft. off perfs
f
Should not be greater then could be reversed
Minimum 100 sks if 2 bpm after breakdown, 50 sks otherwise
Bradenhead Squeeze
Done through tubing or drill pipe
without packer
Advantages
No tool are used (simplicity)
Cost
Disadvantages
Casing and wellhead are
exposed to pressure
P k without
Packer
ith t ttailpipe
il i Squeeze
S
Downhole Isolation tool
Casing and wellhead
protection
Short intervals
No tailpipe
Suicide squeeze
Advantages
Cost
Accurate placement
S
Squeeze
C
Cementing
ti - Job
J bC
Cycle
l
Design
Well conditions
Slurry properties
Execution
S
Slurry
u yp
placement
ce e
Surface pressures
Equipment
Evaluation
Final squeeze pressure
Pressure test
Inflow test
Logs
PACKERS
PACKERS
Objectives
All packers
k
will
ill attain
tt i one or more off the
th following
f ll i objectives
bj ti
when
h they
th
are functioning properly :
p
1. Isolate well fluids and pressure.
2. Keep gas mixed with liquids, by using gas energy for natural flow.
3 Separate producing zones
3.
zones, preventing fluid and pressure contamination
contamination.
4. Aid in forming the annular volume (casing/tubing/packer) required for
gas lift or subsurface hydraulic pumping systems.
5. Limit well control to the tubing at the surface, for safety purposes.
6 Hold well servicing fluids (kill fluids,
6.
fluids packer fluids) in casing annulus.
annulus
Tubing-To-Packer Connections
There are three methods of connecting a packer and a tubing strings,
and the tubing can be set in :
1. Tension
2. Compression
3. Left in natural (no load on the packer, tension nor compression)
Packers Classification
1. Retrievable
2. Permanent or semi permanent
p
Cementing Service
Equipment
q p
42
Cirebon
WS-
Cementing Unit
Pumping Truck
TRIPLEX PUMP
CENTRIFUGAL
PUMP
HOPPER
MIXING
BOWL
JETS
SLURRY
TUB
HIGH PRESSURE
LINE TO WELL
HEAD
Cutting Bottle
Compressor
Bulker Trailer
Pressurized
Tank
Batch Mixer
Cementing
g Job design
g
47
Cirebon
WS-
Data Gathering
To run applicable preliminary design, the following data is required:
Type of job
Well Description:
p
Casing/Liner/Drill size, weight
Survey Information
Hole size and anticipated
p
excess
BHST from logs or estimated from offset well
Mud properties (type, expected weight and rheology
To run applicable
pp
p
preliminary
y design,
g , the following
g data is required:
q
Expected pore pressure
Expected frac pressure
Expected
p
well pproblem:
Lost circulation
Gas formation
High formation pressure
Salt Formation, etc
Any known client system limitation or special instruction
Software CemCADE
Job Volume
Pumping schedule
Well Security
Pumping Time
Temperature Simulation
Cement properties:
- Density
- Fluid Properties
-Circulatingg Temperature
p
Laboratory design
Request
q
specific
p
pperformance pparameters:
Density
Rheology ( PV, YP & Gel Strength)
Fluid Loss
Thickening Time
Free Water
Compressive
p
Strength
g
Collect:
Water sample from location
Cement
C
sample
l location
l
i
Additives on location
By Design Engineer
with Client
Approval
Based on Well
problem and
cementing objective
Critical Points
Laboratorium Equipments
LABORATORIUM TEST
52
Cirebon
WS-
Cementing
g Job Execution
53
Cirebon
WS-
Pre Execution
Pre-Execution
Hole Circulation:
Conditioning mud
Conditioning temperature
Loading Plugs.Critical
Pre Job Safety Meeting:
Safety Issue
Delegation of responsibilities
Contingency plan
Execution
Cement Slurry Quality:
D
Density
it parameter.Real
t
R l Time
Ti measurementt
(Densitometer)
Mud balance..Manual measurement
Pressure Monitoring:
Well security
Lost
L t circulation
i l ti
U-tubing Effect
Cementing
g Job Evaluation
56
Cirebon
WS-
CBL
VDL
Example
p of a bad CBL
CBL
VDL
USIT sample
USIT
CBL
VDL
Squeeze Cementing
Squeeze Cementing
SQUEEZE
CEMENTING
FAILURES
SQUEEZE
CEMENTING
FAILURES
EXERCISES
EXERCISES
EXERCISES
EXERCISES
EXERCISES
EXERCISE
S
EXERCISES
EXERCISES
EXERCISES
Penyemenen Ulang
Penyemenen Ulang
EXAMPLE 1
Data Given :
Casing dimensions :
OD 20 in (508 mm)
ID 18
18.73
73 in (475
(475.7
7 mm)
133 lbm/ft (198 kg/m)
26 in (660.4 mm)
350 ft (107 m)
65 pcf (8.7 ppg or 1.041 kg/l)
Hole size :
Casing setting depth :
Mud weight :
Cement properties :
Cement API Class G with 4% bentonite
Slurry weight :
106pcf (1.7 kg/l)
Slurry yield :
1 5 ft3/sack(43
1.5
ft3/sack(43.03
03 l/sack)
EXAMPLE 1
Water requirement :
7 6 gal/sack (28.8
7.6
(28 8 l/sack)
Pumping rate : through drillpipe 100 gal/min (1700 l/min)
through casing 300 gal/min (2385 l/min)
Drill pipe :
OD/ID 5 in/4.276 in
19.5 lb/ft (29.02 kg/m)
Allow 15 min for the release of p
plugs
g and assume casing
g to be
cemented to surface.
a. Calculate required quantities of cement and bentonite for a
conventional cementing
g jjob. A shoe track of 80 ft ((24 m)) is to be
used. Also allow 100 % excess cement in the open hole.
b. Calculate volume of mixing water.
c. Calculate total time for the job, assuming that the mixing rate
is 10 sacks/min
EXAMPLE 1
Answer :
a. Annular area (Hole-casing) = (/4).(262-202) = 216.77 in2 =
1.5053 ft2
Annular slurry volume = 1.5053 ft3/ft x 350 ft = 527 ft3
Total annular volume = calculated volume + excess
= 527 + 100% (527) = 527 + 527 = 1054 ft3
Capacity of 20 in casing = /4 (ID2)/144 x 1ft = (18.73)2/4x144
= 1.9134 ft3/ft
Cement volume in shoe track = 1.9134 ft3/ft x 80 ft = 153 ft3
Total required slurry volume =1054+153 = 1207 ft3 (34 1721)
EXAMPLE 1
Number of sacks of cements = slurry volume (ft3)/slurry yield
(ft3/sacks) = 1207/1.5 = 805 sacks
Mass of bentonite = 4% x total weight of cement
Weight of cement = volume x density = 1207 ft3 x 106 ibm/ft3
= 127942 lbm
Therefore,
Therefore
quantity of bentonite = 0.04 x 127942 lbm = 5117.7 lbm
Number of sacks of bentonite = 5117.7/94 lb/sack = 54 sacks
b. Volume of mix water = number of sacks x water requirements
per sacks = 805 sacks x 7.6 gal/sack = 6118 gal = 6118/42 =
145.7 bbl (23 m3)
EXAMPLE 1
c. Total job time = mixing time + time for release of plug +
displacement time
Total job time = 805 sacks/10 sacks/min + 15 min
+ internal capacity of casing excluding shoe track/pumping rate
= 80.5 + 15 + (1.9134 ft3/ft x (350-80) ft/300 gal/min x ft3/7.48
gal) = 80.5 + 15 + 12.9 = 108.4 min (or 1 h 48 min)
.
EXAMPLE 2
Hole depth:
Hole size:
Casing shoe:
Mud weight:
Casing dimensions:
Cement:
13900 ft (4237 m)
8 in (2215.9 mm)
13891 ft (4234 m)
87 pcf (1.394 kg/l)
OD/ID = 7 in/6.184 Grade C95 29#
cement column should be 6562 ft (2000 m)
long, as follows:
from shoe to 656 ft (200 m), use API Class G cement from 656 ft
to 6562 ft (200-2000 m), use API Class H cement with 2%
bentonite and 0.3% HR-4 (Note: HR-4 is a type of cement
retarder)
EXAMPLE 2
To prevent contamination of cement by mud, 30 bbl (4770 l) of
fresh water should be pumped ahead of the cement.
Allow 15 min for release of plugs
Shoe track: 80 ft (24 m)
Calculate:
1 Quantity of cement from each class;
1.
2. Volume of mix water;
3. Total time for the job
(Note: Mix cement at the rate of 25 sacks/min and displace
cement at 300 gpm (1136/min);
4. Pressure differential p
prior to bumping
p g the p
plug;
g;
EXAMPLE 2
5. Annular velocity during chase;
6. Total mud returns during the whole cementing operation.
Solution:
from cementing tables (Halliburton or Dowell Schlumberger), the
properties of the two classes of cement including the addtives are as
follows:
Class G cement
Class H cement
Slurry
Weight
118 pcf of 15.8 ppg
115 pcf of 15.5 ppg
Slurry
Volume
1.15 ft3/sack
1.22 ft3/sack
Mix
Water
5 gal/sack
5.49 gal/sack
EXAMPLE 2
1. Sacks of cement required
Class G
Volume of Class G slurry = volume of shoe track + volume of
pocket + volume of 656 ft of annular space = /4 x (6.184)2 x
1/144 x (80 ft) + /4 x (8.5)2 x 1/144 x (9 ft) + /4 (8.52-72) x
1/144 x (656) = 16.7 + 3.5 + 83.2 = 103.4 ft3
Number of sacks of Class G cement = 103.5 ft3/1.14 ft3/sack =90
Class H
Volume of slurry = (6562
(6562-656)
656) x annular capacity = 5906 x /4
/4
(8.52-72) x 1/144 = 748.9 ft3
Number of sacks of Class H cement = 748.9 ft3/1.22 ft3/sack =
614
EXAMPLE 2
2. Volume of mix water
Volume of mix water = water required for Class G and Class H
cement = (90 sacks x 5 gal/sack) Class G + (614 sacks x 5.49
gal/sack) Class H = 3820.9 gal = 91 bbl
3. Total job time
job time = mix time + (time for release) + displacement or chase
time of plugs = total number of sacks/mixing rate + 15 + inner
capacity of casing excluding shoe track/pumpping rate = (614 +
90) sacks/25
sac s/ 5 sac
sacks/min
s/
+15
5 + /
/4 x (6.184)
(6 8 )2 x 1/144
/
(13891-80)
( 389 80)
ft3/(300 gal/[min] x ft3/7.48gal) = 28.2 + 15 + 71.8 = 115 min
EXAMPLE 2
4. Differential pressure The 30 bbl of water pumped ahead of
the cement will occupy in the annulus a height, h, given by
h= 30 bbl x (5.62 ft3/bbl)/ 0.128 ft3/ft = 1330 ft
(annular capacity = 0.1268 ft3/ft)
Apressure differential exist during the cementing operation due
to density differences between mud, cement and the water
spacer. Referring
R f i tto Fi
Figure 11.29,
11 29 the
th total
t t l pressure differential,
diff
ti l
p, is given by
p= pressure differential due to density difference between:
(i) mud in casing and cement
cement (Grade G) in annulus for a hight of
(656-80) = 576 ft
+ (ii) mud in casing and cement (Grade H) in annulus for a
height of 5906 ft
EXAMPLE 2
+ (iii) mud in casing and water spacer in annulus for a height of
1330 ft
Assuming the density of fresh water is 62 pcf, then
p= 576 x (118-87)/144 + 5906 x (115-87)/144 + 1330 x (6287)/144 = 124 + 1148.4 + (-230.9) = 1042 psi
5 Annular velocity
5.
Using Q = VA (where V= velocity; Q= volume flow rate; A=
annular area)
V= Q/A = 300 gal/min/ /4(8.5
/4(8 52-7
72) in2 (ft3/7.48
/7 48 gal)/(ft2/144 in2) =
316 ft/min
EXAMPLE 2
6. Mud returns
Mud returns = steel volume + volume of water ahead + total
slurry volume = /4 (72-6.184
6.1842) x 1/44 (ft3/ft) x 13891 ft + (30 bbl)
+ (748.9 + 103.5) ft3 = 815.1 ft3 + 30 bbl x 5.62 ft3/bbl + 852.4 ft3
= 1836.1 ft3 = 326.7 bbl
EXERCISE 1
Data Given :
Casing dimensions :
OD 20 in (508 mm)
ID 18
18.73
73 in (475
(475.7
7 mm)
133 lbm/ft (198 kg/m)
26 in (660.4 mm)
500 ft (107 m)
67.4 pcf (9 ppg)
Hole size :
Casing setting depth :
Mud weight :
Cement properties :
Cement API Class G with 5% bentonite
Slurry weight :
106pcf (1.7 kg/l)
Slurry yield :
1 5 ft3/sack(43
1.5
ft3/sack(43.03
03 l/sack)
EXERCISE 1
Water requirement :
8 gal/sack (30.3 l/sack)
Pumping rate : through drillpipe 150 gal/min (1700 l/min)
through
g casing
g 350 g
gal/min ((2385 l/min))
Drill pipe :
OD/ID 5 in/4.276 in
19.5 lb/ft (29.02 kg/m)
Allow 20 min for the release of plugs and assume casing to be
cemented to surface.
a. Calculate required quantities of cement and bentonite for a
conventional cementing job. A shoe track of 80 ft (24 m) is to be
used. Also allow 50
0 % excess cement in the open hole.
b. Calculate volume of mixing water.
c. Calculate total time for the job, assuming that the mixing rate
i 15 sacks/min
is
k / i
EXERCISE 2
Hole depth:
Hole size:
Casing shoe:
Mud weight:
Casing dimensions:
Cement:
13900 ft (4237 m)
8 in (2215.9 mm)
13891 ft (4234 m)
87 pcf (1.394 kg/l)
OD/ID = 7 in/6.184 Grade C95 29#
cement column should be 7000 ft (2133.5
m) long, as follows:
from shoe to 1000 ft (305 m), use API Class G cement from
1000 fft to 7000
000 fft (30
(305-2133.5
2133 m),
) use API C
Class H cement with
1% bentonite and 1% HR-4 (Note: HR-4 is a type of cement
retarder)
EXERCISE 2
To prevent contamination of cement by mud, 50 bbl (7950 l) of
fresh water should be pumped ahead of the cement.
Allow 15 min for release of plugs
Shoe track: 80 ft (24 m)
Calculate:
1 Quantity of cement from each class;
1.
2. Volume of mix water;
3. Total time for the job
(Note: Mix cement at the rate of 20 sacks/min and displace
cement at 300 gpm (1136/min);
4. Pressure differential p
prior to bumping
p g the p
plug;
g;
EXERCISE 2
5. Annular velocity during chase;
6. Total mud returns during the whole cementing operation.
CLUE :
from cementing tables (Halliburton or Dowell Schlumberger), the
properties of the two classes of cement including the addtives are
as follows:
Class G cement
Class H cement
Slurry
Weight
118 pcf of 15.8 ppg
115 pcf of 15.5 ppg
Slurry
Volume
1.15 ft3/sack
1.22 ft3/sack
Mix
Water
5 gal/sack
5.49 gal/sack
Questions ?
PR-11
1.
2.
3.
4
4.
5.
6.
7.