MS For Lighting & Small Power Installation
MS For Lighting & Small Power Installation
MS For Lighting & Small Power Installation
APCPCWM_4828539:WP_0000001WP_0000001
16-May-12
DANNY
J.Y.JEONG
K.J.LIM
Rev.
Date
Drawn
Checked
Approved
For Information
Details of Revision
Owner :
Contractor :
Project :
PC
Title :
Drawing No. :
T10206-DD09-POZEN__-14005 METHOD OF
STATEMENT FOR LIGHTING & SMALL POWER
INSTALLATION
T10206-DD09-P0ZEN-14005
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
T10206
UAS :
DD09
Unit :
P0
KKS :
ZEN
Reg. No. :
14005
Revision :
Page-No :
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
INDEX
DESCRIPTION
SI NO.
PAGE NO.
1.0
PURPOSE
2.0
SCOPE
3.0
PRINCIPLE
4.0
REFERENCE DOCUMENTS
5.0
WORK PROCEDURE
6.0
7.0
8.0
RISK ASSESSMENT
9.0
ATTACHMENT
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
3-5
8-10
10
Page 2
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
1.0
PURPOSE
This work procedure stipulates engineering standard,work process and techniques, and quality
management guidelines pertaining to the installation of Lighting & Small Power as well as
the accessories for Mong Duong 2 Coal Fired Power Plant Project.
2.0
SCOPE
This document lays down the procedure to be followed in the installation of Lighting & Small
Power and its accessories.
3.0
PRINCIPLE
All the concerning works procedure should follow this method statement.
4.0
5.0
REFERENCE DOCUMENTS
4.1
4.2
4.3
WORK PROCEDURE
5.1
5.2
BEFORE INSTALLATION
5.1.1
Make sure that materials to be used for construction are always approved,
identified and properly preserved.
5.1.3
Only the authorized and qualified personnel are allowed to perform such
required works at site.
5.1.4
5.1.5
Lighting & Small Power Installation shall be confirmed with layout drawings
and proper coordination must be done for any obstruction.
DURING INSTALLATION
LIGHTING FIXTURES, RECEPTACLE/POWER SOCKET
5.2.1
5.2.2
Fields supervisors shall provide the plans for verification of any critical
dimension and portion/locations before proceeding the work.
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 3
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
5.2.3
5.2.4
Careful handling of lighting fixtures and receptacles upon installation must be properly
implemented to avoid damages.
Installed lighting fixtures and receptacles shall be aligned and leveled properly. It must
be free of dirt or any chemical impurities.
5.2.5
Prior to installation, check lighting fixtures accessories and make sure internal
connection are completed.
5.2.6
II)Medium bay lighting fixture shall be 3500MM to less than 7000MM from
bottom to finished floor.
III)High bay lighting fixture shall be 7000MM and above from bottom to
finish floor.
B) Light over door openings shall be 300MM bottom of fixture above top of
opening.
C) In boiler galleries, the mounting heght of fixture will be 2500MM from
platform except as shown.
D) Receptacles:
I)In control room/office shall be 300MM from finish floor to center.
II)Elsewhere shall be 1000MM from finish floor to center.
E) Local Swicthes shall be 1500MM from finish floor to center.
F) Lighting Panels shall be 1800MM from finish floor to top.
5.2.7
Unless otherwise noted ,all the lighting fixture shall be fed from respective
lighting panels. Normal AC lighting panels will be fed from MLDB. Emergency
AC lighting panels will be fed from emergency MLDB.DC emergency lighting
distribution boards will be fed from Main DC distribution boards.
5.2.8
All outdoor lighting poles/towers shall be provided with MCB's at their base
while receiving incoming cable.
5.2.9
Separate conduit shall be used for wiring lighting circuit of different lighting
distribution such as Normal AC lighting/emergency DC lighting.
5.2.10
AC & DC shall not be run in the same conduit and jb.Circuit fed from different
transformer and different batteries (DC source) shall not be run through same
conduit and junction boxes.
5.2.11
Receptacle circuits shall be kept separate and distinct fromm lighting circuit.
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 4
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
5.2.12
For classified hazardous area having flammable gases and vapors only, all items
and accessories of illumination system shall be explosion proof.
The lighting and small power system will meet the requirements established in
NFPA 499 for the appropriate hazard classification.
5.2.13
All outdoor lighting located in wet locations and small power circuits will use
ground-faults circuit interrupter (GFCI) protection for safety.
5.2.14
5.2.15
5.2.16
Correct rated voltage of power supply shall be check prior for energizing.
5.2.17
Continuity & Insulation resistance test for each circuit shall performed prior for
energizing. It must be recorded.
5.2.18
5.2.19
5.2.20
5.2.21
5.2.22
Circuit Breaker ratings and number of poles are as per AFC drawing.
5.2.23
5.2.24
5.2.25
5.2.26
5.2.27
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 5
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
6.0
6.3
6.2
6.2
6.2
Adjustable Wrench
6.2
Pipe Vise
6.2
6.2
Insulation Tester
6.2
Digital Multimeter
6.2
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 6
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
7.0
PM/EHSS Officer shall ensure that all work is undertaken in accordance with the
specified work scope.
7.1.2
7.1.3
7.1.4
7.1.5
7.1.6
7.1.7
7.1.8
7.1.9
7.1.10
Permit to work shall be obtained appropriately for the type of work and
location.
7.1.11
All vehicles must comply and observed speed limit of 10km/h on site.
7.1.12
7.1.13
7.1.14
7.1.15
7.2
7.3
Ensure all workers and equipments working overtime are properly accounted
and obtained permit/approval from Doosan EHS Manager prior to carry-on
works. Regular working time is from 6:30 am ~ 5:00 pm.
Periodic refresher trainings, tool box talk and audit shall be conducted.
Safety ( PPE )
7.2.1
Personal Protective Equipment (PPE) will be issued to all workers such as safety
shoes, hard hat, working gloves,earplug, safety goggles, reflective vest and
safety harness for workers who will be assigned in elevated places 1.6m and
above.
7.2.2
7.2.3
All new recruits will undergo proper orientation and safety induction before
they could deployed at site for work.
First aid facility is always made available during working hours by a qualified
first aiders.
7.3.2
Ambulance car with Driver, Helper and stand by Nurse are available at site at all
times.
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 7
APCPCWM_4828539:WP_0000001WP_0000001
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
8.0
BASE RISK
A. Workers
LIST OF HAZARDS
TYPE OF DAMAGE
delivery of materials
Risk
Injury
condition (drunken&fatigue)
B. Transportation of equipment &
(WITHOUT CONTROL)
(WITH CONTROL)
MITIGATING CONTROLS
Risk
or permanent disability
Injury
materials
materials
tied/binded/tightened correctly
D.1.b Check the lifting
devices(slings, shackles, etc) for
proper and safe use
D.1.c Analyzing the load (wight,
shape, lifting points, etc) and the
liftinf device
Injury
Injury
Injury
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 8
APCPCWM_4828539:WP_0000001WP_0000001
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
8.0
BASE RISK
LIST OF HAZARDS
TYPE OF DAMAGE
(WITHOUT CONTROL)
Risk
any obstructions.
E.1.b Tool-box talks on a daily
permanent disability
injury
(WITH CONTROL)
MITIGATING CONTROLS
basis
Risk
materials
and beacon
E.2.c Equipment used to clear the
injury
pollution
operation
F.1 Working operation of the
night time
area
F.1.b All equipments must ensure
the area
operation
F.1.f Must use and connect 3 core
codes electric wire and separate
distribution pannel (must pass
arrangement of ELCB) and avoid
any water affect
F.1.g Provide safe entrance and
exit access road for the labors
passing
F.1.h All kinds of electric cable
must be hanged over ground
F.1.i Must use industrial socket and
plug
F.1.j Electric cabinet should not
affect any water
F.2.a Daily check of the equipment
Pollution
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Pollution
Page 9
APCPCWM_4828539:WP_0000001WP_0000001
APCPCWM_4828539:WP_0000001WP_0000001
AESVCM
METHOD STATEMENT FOR LIGHTING & SMALL POWER INSTALLATION
8.0
BASE RISK
LIST OF HAZARDS
TYPE OF DAMAGE
(WITHOUT CONTROL)
L
G. Welding and cutting works
(WITH CONTROL)
MITIGATING CONTROLS
Risk
and generators
Risk
Injury
2
Pollution
9.0
Attachment
9.1
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
Page 10
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
A.1 Not properly equipped with PPE properly equipped with PPE
C.1 Preparation of a rigging lift list and plans for lifts of ten (10) tons or greater.
C.2 Only a qualified and Certified operators. Signalman should be in-place
C.3 Do not stand beneath the lifting areas
C.4 Ensure loads are fixed with sling belt correctly
C.5 All lifting equipments must be in good conditions
C.6 Experienced lifting supervisor at all times
C.7 Only monthly checking color attached lifting tools allowed to use
Page 11
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
D.1.b Check the lifting devices(slings, shackles, etc) for proper and safe use
D.1.c Analyzing the load (wight, shape, lifting points, etc) and the lifting device
D.1.d Only monthly checking color attached lifting tools allowed to use
D.1.e All lifting tools must have identification tag (including serial number,
certification number, SWL inspection date and due date)
D.1.f Provide safe emtramce amd exit access road for the labors passing
Page 12
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
D.4.a Analyzing the loads (weight, shape, lifting points, etc) and lifting device
to suit the crane capacity
E.2 Unnecessary movements of equipments towards a person that causes injury E.2.a Designate a signalman who wear the red suit and safety helmet and control
and damage to materials
the work
E.2.b Heavy machinery should have backward light and beacon movement
warning
Page 13
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
E.2.e All vehicles entering on the site must turn-on their headlights day and night
time
F.1 Working operation of the equipments may cause injury to personnel due to
poor visibility of the area.
Page 14
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
Page 15
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
Page 16
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.
APCPCWM_4828539:WP_0000001WP_000000
APCPCWM_4828539:WP_0000001WP_0000001
AES-VCM
(Developing a habit of analyzing methods to identify hazards & unsafe practices than developing solutions that control,
minimize or eliminating hazards.
Task
Prepared by :
Reviewed by :
Original Date :
Revised by
Googles
Gloves
Yes
Safety Harness
Yes
Long Sleeves
Yes
No
Approved by :
Rev. Date:
Face Shield
Barricade Needed
Yes
Hearing Protection
Yes
Yes
MSDS Needed/Review (Y/N)
Yes
Revision :
Lock Out
No
Tack Out
No
Group Fault Interrupter
Dust Mask
No
Others
Page 17
Copyright by DOOSAN Heavy Industries and Construction. Co.,Ltd. All Rights Reserved.