Pipe Pile: New Jersey Department of Transportation, Brielle, NJ

Pipe Pile
Similar to H-piles, pipe piles are also designed to

transfer structural loads through the foundation
to soils below. Where H-piles are typically classified
as point bearing, pipe piles are most efficient as
friction piles. Pipe piles have substantial surface
area that interacts with the surrounding soil to
provide great frictional load resistance.
Pipe piles are also used in conjunction with sheet
piles to add lateral stiffness and bending resistance
where loads exceed the capacity of sheet piles
alone.
New Jersey Department of Transportation, Brielle, NJ
L.B. Foster provides ERW, DSAW, spiral weld and

rolled and welded pipe pile in a wide range of
sizes and lengths to meet your requirements. In
addition, L.B. Foster provides value added services
such as coating and welding to facilitate complete
pipe pile solutions.
Route 70 Bridge over the Manasquan River, Brielle, NJ
USACE, Santa Maria, CA
www.lbfosterpiling.com
Pipe Accessories
L.B. Foster can provide the full line of pipe piling accessories
And can also offer

such services as:
Outside fit cutting shoe
Backing ring
Coating
Coal tar epoxy
Fusion bond
Galvanizing
Inside fit cutting shoe
Cutting and/or splicing of

pipe to specific job lengths
Inside fit conical point
Accessory Attachment
Cutting shoes
Conical points
Backing rings
Splicers
Drive on splicer
Inside fit conical point

snub nose
Outside Diameter (inches)
Pipe
Weights
Wall Thickness (inches)
lbs / ft
0.219
0.250
0.312
0.375
0.438
0.500
0.625
0.750
0.875
8.625
19.68
22.38
27.73
33.07
38.33
43.43
10.75
24.65
28.06
34.81
41.59
48.28
54.79
12
27.58
31.40
38.98
46.60
54.14
61.47
76.00
12.75
29.34
33.41
41.48
49.61
57.65
65.48
81.01
14
32.26
36.75
45.65
54.62
63.50
72.16
89.36
16
36.95
42.09
52.32
62.64
72.86
82.85
102.72
18
41.63
47.44
58.99
70.65
82.23
93.54
116.09
20
52.78
65.66
78.67
91.59
104.23
129.45
24
63.47
79.01
94.71
110.32
125.61
156.17
186.41
26
68.82
85.68
102.72
119.69
136.30
169.54
202.44
28
74.16
92.35
110.74
129.05
146.99
182.90
218.48
253.72
30
79.51
99.02
118.76
138.42
157.68
196.26
234.51
272.43
32
84.85
105.69
126.78
147.78
168.37
209.62
250.55
291.14
34
90.20
112.36
134.79
157.14
179.06
222.99
266.58
309.84
36
95.54
119.03
142.81
166.51
189.75
236.35
282.62
328.55
374.15
38
100.89
125.70
150.83
175.87
200.44
249.71
298.65
347.26
395.53
40
106.23
132.37
158.85
185.24
211.13
263.07
314.69
365.97
416.91
42
111.58
139.04
166.86
194.60
211.82
276.44
330.72
384.67
438.29
44
116.92
145.71
174.88
203.97
232.51
289.80
346.76
403.38
459.67
46
122.27
152.38
182.90
213.33
243.20
303.16
362.79
422.09
481.05
48
127.61
159.05
190.92
222.70
253.89
316.52
378.83
440.80
502.43
54
179.06
214.97
250.79
285.96
356.61
426.93
496.92
566.57
60
199.08
239.02
278.88
318.03
396.70
475.04
553.04
630.71
66
219.09
263.07
306.98
350.10
436.79
523.14
609.16
694.85
72
239.10
287.13
335.07
382.17
476.87
571.25
665.29
758.99
78
259.11
311.18
363.16
414.24
516.96
619.35
721.41
823.13
84
279.12
335.23
391.26
446.31
557.05
667.46
777.53
887.27
90
299.13
359.28
419.35
478.38
597.14
715.56
833.65
951.41
96
319.15
383.34
447.44
510.45
637.22
763.67
889.78 1015.55
ERW
1.000
DSAW
SPIRAL WELD
Electric Resistance Weld

Electric resistance weld (ERW) pipe is
normally produced in sizes from 2- OD
thru 24 OD.
ERW is produced from individual sheets
or continuously from rolls of skelp. There
are two important differences in the
production of ERW pipe versus CW pipe.
ERW pipe is cold formed into a cylindrical
shape rather than hot formed. An electric
current rather than a flame is used to
heat the edges of the strip for the fusion
weld. Revolving copper discs serve as
electrodes and raise the temperature
to approximately 2600F for effective
welding. As in CW pipe, no extraneous
metal is added; in fact, due to the extreme pressure of the rolls, steel is extruded on both the inside and
outside of the pipe at the point of the weld. This is called flash and is removed on the OD by stationary
cutters while still white-hot for A252 grades, and both the ID and OD for other grades. As in CW production,
ERW pipe is subject to numerous finishing operations. ERW pipe is primarily used as API line pipe for the
transmission of gas and oil. It is also used for the transmission of water, under AWWA specifications, as piling
and slurry pipe and in mechanical applications.
Electric Resistance Weld
O u t si d e D i a m e ter (i nc hes)
ERW
Wall Thickness (inches)
lbs / ft
0.188
0.219
0.250
0.312
0.375
0.438
0.500
8.625
16.96
19.68
22.38
27.73
33.07
38.33
43.43
10.75
21.23
24.65
28.06
34.81
41.59
48.28
54.79
12.75
25.25
29.34
33.41
41.48
49.61
57.65
65.48
14
27.76
32.26
36.75
45.65
54.62
63.50
72.16
16
31.78
36.95
42.09
52.32
62.64
72.86
82.85
102.72
41.63
47.44
58.99
70.65
82.23
93.54
116.09
20
52.78
65.66
78.67
91.59
104.23
129.45
24
63.47
79.01
94.71
110.32
125.61
156.17
18
0.625
ERW is able to be produced to pipe specifications

A252, A500, A53 and API 5L.
Pipe can be produced to the above specifications
utilizing other grades of steel (A36, A572, A588, etc.)
Wall Thickness
Pipe Weight Calculation:

LB / FT = (OD-WT) x WT x 10.69
OD = Outside Diameter
WT = Wall Thickness
Outside
Diameter
0.750
186.41
Double Submerged Arc Weld

Double submerged arc weld pipe (DSAW) derives its name from the welding process wherein the welding
arc is submerged in flux while the welding takes place. Both inside and outside welds are required and
are usually accomplished in separate processes, hence the word double. These separate welds consume a
portion of the other, resulting in a single high quality weld nugget.
DSAW pipe is normally produced in sizes from 24 through 48 OD and wall thicknesses from .312 through 1.
Two different processes are used to manufacture DSAW pipe; the pyramid rolls method, and the U-0-E
method. The difference in the processes is found only in the method of forming the cylinder. In the pyramid
rolls process the cylinder is formed between three rolls arranged in a pyramidal fashion. As the name implies,
the U-0-E method uses a U press and O press for forming. Other parts of the process such as finishing and
inspection are similar. Both processes use flat steel plate as the raw material.
DSAW pipe may or may not be cold expanded. Cold expansion is a process where the pipe is expanded (up
to 1.5%) to obtain its final OD dimension. In the process, a gain of yield strength results. Expansion is most
often utilized in a U-O-E mill due to the need to
recover the yield strength lost during forming in
the O press.
DSAW pipe is normally produced in double
random lengths with square ends or beveled
for welding. Fabrication services are available to
produce lengths longer than the standard DRL
(double random lengths 38-42). A wide range
of external coatings and internal linings are
available with DSAW pipe.
Double Submerged Arc Weld
O u t si d e D i a m e te r ( i n c h e s)
DSAW
Wa l l Th i c k n e ss ( i n ch e s)
lbs / ft
0.312
0.375
0.500
.0625
0.750
0.875
24
79.01
94.71
125.61
156.17
186.41
26
85.68
102.72
136.30
139.54
202.44
28
92.35
110.74
146.99
182.90
218.48
253.72
30
99.02
118.76
157.68
196.26
234.51
272.43
32
105.69
126.78
168.37
209.62
250.55
291.14
34
112.36
134.79
179.06
222.99
266.58
309.84
36
142.81
189.75
236.35
282.62
328.55
38
150.83
200.44
249.71
298.65
347.26
40
158.85
211.13
263.07
314.69
365.97
42
166.86
211.82
276.44
330.72
384.67
438.29
44
174.88
232.51
289.80
346.76
403.38
459.67
46
182.90
243.20
303.16
362.79
422.09
481.05
48
190.92
253.89
316.52
378.83
440.80
502.43
DSAW is able to be produced to pipe specifications

A252 and API 5L.
Wall Thickness

WT = Wall Thickness
Outside
Diameter
1.000
Spiral Weld
Spiral weld pipe, as the name implies, is a steel pipe that has a seam running its entire length in a spiral form.
In the past, due to the method of manufacture, spiral welded pipe was relegated to low pressure and
structural applications. With the development of the submerged arc welding process, the production of large
hot rolled coils of sufficient width and the development of dependable non-destructive testing methods, it
is now possible to produce spiral weld pipe for high-pressure service.
Present spiral weld mills consist of a de-coiling device (in the case of strip base material), a strip connecting
welder, straightening rollers, edge preparation tools (shearing and trimming), prebending devices, a bending
and cage forming system, an internal welder, an external welder (both submerged arc), ultrasonic testing
apparatus and cutting devices.
The material passes through all these production stages continuously. The angle between the flat strip being
fed into the machine and the finished pipe leaving the machine controls the pipe diameter in ratio to strip
width and the angle of the weld in the pipe.
Because of the method of manufacture, a wide variety of diameters can be produced. The diameter tolerance
is small, particularly with regard to ovality; and the pipe, due to its axial symmetry, has an inherent straightness.
The length range is infinite and is controlled only by the economics of transportation.
Spiral weld pipe is used for piling and structural
applications, as well as for dredging, slurry, water
and other pipelines.
Spiral weld pipe is produced in accordance with
the dimensional and tolerance requirements of
various ASTM, AWWA and API specifications.
Spiral Weld
Wa l l Th i ck n e ss ( i n c h e s)
O u t si d e D i a m e te r ( i n ch e s)
Spiral Weld
lbs / ft
0.250
0.312
0.375
0.438
0.500
0.625
0.750
0.875
1.000
18
47.4
59.0
70.7
82.2
93.5
20
52.8
65.7
78.7
91.6
104.2
22
58.1
72.3
86.7
101.0
114.9
142.8
24
63.5
79.0
94.7
110.3
125.6
156.2
186.4
26
68.8
85.7
102.7
119.7
136.3
169.5
202.4
28
74.2
92.4
110.7
129.1
147.0
182.9
218.5
30
79.5
99.0
118.8
138.4
157.7
196.3
234.5
272.4
32
84.9
105.7
126.8
147.8
168.4
209.6
250.5
291.1
34
90.2
112.4
134.8
157.1
179.1
223.0
266.6
309.8
36
95.5
119.0
142.8
166.5
189.7
236.3
282.6
328.6
374.2
38
100.9
125.7
150.8
175.9
200.4
249.7
298.7
347.3
395.5
40
106.2
132.4
158.8
185.2
211.1
263.1
314.7
366.0
416.9
42
111.6
139.0
166.9
194.6
221.8
276.4
330.7
384.7
438.3
48
127.6
159.1
190.9
222.7
253.9
316.5
378.8
440.8
502.4
54
179.1
215.0
250.8
286.0
356.6
426.9
496.9
566.6
60
199.1
239.0
278.9
318.0
396.7
475.0
553.0
630.7
66
219.1
263.1
307.0
350.1
436.8
523.1
609.2
694.9
72
239.1
287.1
335.1
382.2
476.9
571.2
665.3
759.0
78
259.1
311.2
363.2
414.2
517.0
649.4
721.4
823.1
84
279.1
335.2
391.3
446.3
557.0
667.5
777.5
887.3
90
229.1
359.3
419.3
478.4
597.1
715.6
833.7
951.4
96
319.1
383.3
447.4
510.4
637.2
763.7
889.8
1015.6
Spiral weld is able to be produced to pipe specifications

A252, API 5L and A139.

WT = Wall Thickness


Pipe Pile: New Jersey Department of Transportation, Brielle, NJ

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Pipe Pile: New Jersey Department of Transportation, Brielle, NJ

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Pipe Pile

Similar to H-piles, pipe piles are also designed to

New Jersey Department of Transportation, Brielle, NJ

L.B. Foster provides ERW, DSAW, spiral weld and

Route 70 Bridge over the Manasquan River, Brielle, NJ

USACE, Santa Maria, CA

And can also offer

Inside fit cutting shoe

Cutting and/or splicing of

Inside fit conical point

Inside fit conical point

Outside Diameter (inches)

Wall Thickness (inches)

Electric Resistance Weld

Electric Resistance Weld

Wall Thickness (inches)

ERW is able to be produced to pipe specifications

Pipe Weight Calculation:

Double Submerged Arc Weld

Double Submerged Arc Weld

DSAW is able to be produced to pipe specifications

Pipe Weight Calculation:

Spiral weld is able to be produced to pipe specifications

Pipe Weight Calculation:

Pipe can be produced to the above specifications

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