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Data Sheet Gabion Galv

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TECHNICAL DATA SHEET

Rev: 00, Issue Data 30.04.2004

GABIONS
GALVANIZED
Gabions are baskets made of double twisted steel woven wire
Lid
mesh, as per EN 10223-3 (Figs. 1, 2). Gabions are filled with
stones at the project site to form flexible, permeable, monolithic
Diaphragm
structures such as retaining walls, channel linings, and weirs End
for erosion control projects.
The steel wire used in the manufacture of the gabion is heavily
zinc coated soft temper steel. The standard specifications of
mesh-wire are shown in Table 2. Back
The gabion is divided into cells by means of diaphragms
positioned at approximately 1m centers (Fig.1). In order to
reinforce the structure, all mesh panel edges are selvedged H
with a wire having a greater diameter (Tables 3, 4). End
Dimensions and sizes of galvanized gabions are shown in
Table 1.
Front
L
W

Wire
All tests on wire must be performed prior to manufacturing the Figure 1
mesh.
1. Tensile strength: the wire used for the manufacture of
gabions shall have a tensile strength between 350-500 N/
mm2 according to EN 10223-3. Wire tolerances (Table 4)
are in accordance with EN 10218 (Class T1).
The tolerance on the opening
2. Elongation: Elongation shall not be less than 10%, in of mesh ‘D’ being the
accordance with EN 10223-3. Test must be carried out distance between the axis of
on a sample at least 25 cm long. two consecutive twists, is
3. Zinc coating: minimum quantities of zinc shown at Table according to EN 10223-3 D
4 meet the requirements of EN 10244-2 (Table 1, Class A).
4. Adhesion of zinc: the adhesion of the zinc coating to the
wire shall be such that, when the wire is wrapped six turns
around a mandrel having four times the diameter of the
wire, it does not flake or crack when rubbing it with the
bare fingers.

Figure 2

Example of gabion wall Example of gabion wall


Maccaferri reserves the right to amend product specifications without notice and specifiers are
requested to check as to the validity of the specifications they are using.

1. Table of sizes for gabions 2. Standard Mesh-Wire


L=Length (m) W=Width (m) H=Height (m) # of cells Type D (mm) Tolerance Wire Dia (mm)
2 1 0.5 2 6x8 60 +16% / -4% 2.7
3 1 0.5 3 8x10 80 +16% / -4% 2.7-3.0
4 1 0.5 4
10x12 100 +16% / -4% 2.7-3.0
1.5 1 1 1
2 1 1 2
3 1 1 3 3. Standard wire diameters
4 1 1 4 Selvedge Lacing
Mesh Wire
Wire Wire
All sizes and dimensions are nominal.
Tolerances of ± 5% of the width, height, and length of the 6x8 Mesh Type ø mm 2.7 3.4 2.2
gabions shall be permitted. 2.7 3.4 2.2
Quantity Request 8x10 Mesh Type ø mm
3.0 3.9 2.4
When requesting a quote, please specify:
• size of units (length x width x height, see Fig.1), 2.7 3.4 2.2
10x12 Mesh Type ø mm
• type of mesh, 3.0 3.9 2.4
• type of coating and diaphragms
EXAMPLE: No. 100 gabions 2x1x1m - Mesh type 8x10 - Wire
diam. 2.70 mm - galvanized—with diaphragms.
4. Table of wire tolerances and coating
Lacing Operations
Wire diameter mm 2.20 2.40 2.70 3.00 3.40 3.90
Lacing operations can be made by using the tools shown in
Fig.5. Galfan coated steel rings having the following Wire tolerance (±) ø mm 0.06 0.06 0.06 0.07 0.07 0.07
specification can be used instead of lacing wire (Figs. 3, 4): Min. Q.ty of zinc gr/m2 240 260 260 275 275 290
• diameter: 3.00 mm
• tensile strength: 170 kg/mm2.
Spacing of the rings must not exceed 200 mm (Fig.3)

Lacing wire Rings

1. Pliers
Max 200 mm

2. Pliers with

1 2 3 A nipper
3. Nipper

Pneumatic

Figure 3 B Spenax
tool

Open Closed
19 mm

44 mm
Nominal overlap of
25 mm after closure
C Manual tool

Figure 4 Figure 5

Officine Maccaferri S.p.A.


Via Agresti, 6 - P.O. BOX 396 - 40123 Bologna (Italy)
Tel. (+39) 051-6436000 - Fax (+39) 051-236507
E-mail: comes.officine@maccaferri.com - Web site: www.maccaferri.com

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