Installation, Operation & Maintenance Manual FOR 210 Mkii Cell Sampler
Installation, Operation & Maintenance Manual FOR 210 Mkii Cell Sampler
FOR
This Jiskoot Product is designed to provide outstanding service if correctly installed, used and
maintained recognising the effects of the process conditions (temperature, pressure, wax/pour point,
sediment, etc.).
Truly representative sampling of crude oils etc., cannot be achieved by one single product in isolation.
A well designed system and operating procedures as laid down in the Sampling Standards ISO 3171,
API 8.2 and IP Chapter VI section 2 are mandatory.
Please consult Jiskoot for further information and assistance.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the
express written permission of Jiskoot Ltd.
2006 Jiskoot Ltd. All rights reserved. Jiskoot Ltd., formerly Jiskoot Autocontrol Ltd., also trades as Jiskoot and Jiskoot In
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1
2
3
4
5
6
7
8
9
WARRANTY..........................................................................................................................................4
INTRODUCTION..................................................................................................................................4
OPERATING INSTRUCTIONS............................................................................................................5
GLOSSARY OF SPECIAL TERMS......................................................................................................5
UTILITIES REFERENCE.....................................................................................................................6
FULL FUNCTIONAL DESCRIPTION.................................................................................................7
GENERAL ASSEMBLY & BILL OF MATERIAL..............................................................................9
INSTALLATION DETAILS................................................................................................................11
MAINTENANCE AND TROUBLESHOOTING................................................................................13
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.7.1
9.7.2
9.7.3
9.7.4
9.7.5
9.7.6
12.1
12.2
12.3
12.4
12.5
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1 Warranty
quoting
the
Jiskoot
Order
Number
or Serial
No
information:
Date installed
Full installation site details, including contact details
Maintenance and operator contact details (where different from above)
Product comments/feedback
If the product has been supplied as part of a Jiskoot system or assembly, please complete the
warranty card for the system.
Introduction
Figure 1 - Series 210 Mk II Cell Sampler Version shown included optional flanges,
standard version is a wafer mount.
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The 210 Cell Sampler provides a means of extracting a sample from liquids flowing in a small
pipeline or bypass.
provide the motive power, the 210 Cell Sampler is normally installed into a 1" bypass loop
taken off the main pipeline.
hydraulically operated version for use with a Hydraulic Power Pack for installations with no air
supply.
The
Jiskoot
Series
210
Cell Sampler
is
designed
to
extract
nominal 1cc
samples from
products ranging from crude oil, refined hydrocarbons (including non-lubricating products) and
non-corrosive chemicals, operating in a pressure range from 3 to 50 Barg, within a product
range of -20 C to 40 C.
existing samplers to the larger sample size are available to meet specific site requirements
(refer to Section 13,
The performance and seal life of the 210 Cell Sampler is dependent on the process pressure,
viscosity and outlet configuration which includes the tubing, valves, and sample collection
pressure in the sample receivers.
The cell sampler/bypass configuration allows the sampler to be located at the convenience of
the user rather than restricted by the position of the off take in the main pipeline.
It provides
the facility of easy isolation for maintenance and extremely low internal (retained) volume.
The flow rate through the cell sampler/bypass loop will be crucial to ensuring accuracy (see
installation)
The Sampler incorporates features to minimise and simplify maintenance as well as providing
integrity against leakage under all circumstances.
The standard 210 Sampler is designed for wafer installation between a pair of 1" 150#, 300#
or 600# raised face flanges and can withstand static pressure testing to full flange rating.
Other flange sizes may be available to special order as are cell samplers for spool mounting
and higher process ratings.
The 210 Cell Sampler is supplied with three actuator options. These are:
{
{
210
210 HP
210 EH
Note: When requesting assistance or spare parts, please provide the Cell Sampler
Model and Serial Numbers to ensure that the correct options are quoted.
3
Operating Instructions
The 210 Cell Sampler must be installed in accordance with the Installation Details, and be
connected to a suitable sample collection system.
To operate the Sampler, it requires a regulated air supply at 5 - 8 Barg (70 - 120 psig) and a
signal to energise the Sampler Solenoid to actuate the sampler at the required intervals.
Any
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The action of taking an individual sample (normally 1 or 2 ml) from the pipeline.
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5
Utilities Reference
Air Supply (Pneumatic samplers only)
Air Consumption
3
0.8 m /hr or 0.47 scfm (5 Barg
at 30 grabs/min)
3
1.67 m /hr or 1.0 scfm (5 Barg
AC
DC
24 Volts DC
at 30 grabs/min)
Solenoid Voltages Available:
Power Consumption
10 Watts
Pneumatically
250 milliseconds
500 milliseconds
120 Samples/min
Sampler
210 HP Cell Sampler
60 Samples/min
30 Samples/min
15 Samples/min
Sampler
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6
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The
210
Cell
Sampler
operates
on
Jiskoots
standard
3-step
principle,
using
an
air
or
The air
pressure on the Piston moves the Capture Tube (47) downwards over the Lower Capture
Tube Seal (79), trapping a sample of product inside the Capture Tube in the void between the
Sample Tube (37) and the Bottom Plug (73).
Continuing downward motion pushes the Catchplate (17) against the Sample Tube Actuator
(16), moving the Sample Tube down with the Capture Tube and forcing the trapped sample
through the centre of the Bottom Plug past the Check Valve (75) and down the Check Valve
Stem (74).
The sample is then expelled from the Connector (81) in the Bottom Plug via the
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7
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Item
No
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
121
123
125
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Description
Part
Item
Main Body
Balseal
Pan Head Screw M3 * 6
O Ring
Bottom Housing
Piston
Catchplate
Sample Tube Head
Split Collet
Lock Ring
Quadring
O Ring
O Ring
Split Collar
Cap Head Screw M5 * 20
O Ring
Sample Tube
Valve
O Ring
Spring
Capture Tube
Number
No
36-1273-00 2
4
37-0531-00 6
8
10
37-0705-00 12
36-1184-00 14
36-1186-00 16
18
36-1188-00
36-1224-00 20
36-1103-00 22
36-1191-00 24
37-0551-00 26
37-0033-00 28
37-0706-00 30
36-1209-00 32
34
37-0550-00 36
38
36-1231-00 40
37-0702-00 42
40-0085-00 44
46
36-5000-00 48
50
52
54
48-0439-00 56
58
48-0442-00 60
37-0519-00 62
64
66
68
70
72
36-1227-00 74
36-1229-00 76
40-0084-00 78
37-0519-00 80
48-0467-00 82
36-1216-00 122
37-0713-00 124
36-1215-00 126
Description
Part
Adaptor Ring
Slydring
Label
Label
O Ring
Top Housing
Bush
Sample Tube Actuator
Lower Piston Rod c/w Capture
Tube
Seal Nut
Seal Ring
Flat Washer M6
O Ring
Quadring
Spring
Balseal
Cap Head Screw M8 * 35
Gaiter
Valve Stem
Star Washer
Cheese Head Screw M3 * 6
Number
48-0440-00
48-0441-00
37-0532-00
36-1228-00
36-131000
37-0043-00
37-0403-00
O Ring
O Ring
37-0704-00
37-0550-00
36-1226-00
37-0518-00
33-0700-00
33-0239-00
37-0701-00
36-1183-00
36-1185-00
36-1187-00
36-5000-00
36-1102-00
36-1190-00
99-0001-00
37-0015-00
37-0544-00
40-0082-00
37-0530-00
48-0465-00
99-0002-00
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Installation Details
Sample Pulse
>=250ms
Pulse Length
>7600ms (Standard)
>1300ms (High Pressure/Hydraulic)
Customer Pulse
Signal to Sampler
Port "A"
Customer Air
(4-7 Bar)
Electrically
operated 5 port
Solenoid Valve
FLOW
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The standard 210 Cell Sampler is designed to be bolted as a "wafer" between a pair of 1"
ANSI 150#, ANSI 300#RF or ANSI 600#RF flanges and can withstand static pressure testing
to full flange rating.
applications.
The axis of the outlet pipe connection should be horizontal or downward facing
It is crucial that the flow through the bypass loop and cell sampler is
adequately mixed in regard to the properties of interest. Where sampling for water content we
would normally recommend that a minimum flow velocity within the cell sampler and for 1
metre upstream exceed 3.5 m/s (6 m3/h).
A Sampler Solenoid Valve must be selected to suit the specific application and will require
connecting to suitable supplies via glands and cables appropriate to the area classification.
Note:
The correct rating fuse must be included in the Solenoid Valve supply circuit.
A regulated air supply must be connected to the Solenoid and the normally energised outlet
connected to Port 'B' of the Sampler. The normally de-energised port of the Solenoid must be
connected to Port 'A'.
The exhaust port(s) of the Solenoid may be piped away or fitted with
silencers as required.
Note:
Failure to fit an external check valve may result in the Sampler continually discharging product
from the outlet due to the line pressure exceeding the internal check valve setting.
The Check Valve will normally be set to 5 Bar above the maximum line pressure, ensuring
that
this
is
sufficient
to
allow
for
any
additional
pressure
increase
created
by
thermal
expansion when any isolating valves are closed and the effects of trace heating and or solar
energy.
If the cracking pressure is set too low, the valve may open under adverse conditions,
causing the Sample Receiver System to overfill and the sample to leak through the relief
valve to atmosphere.
Where line-balanced, high-pressure sample receivers are being used (i.e. where the sample
is being collected at, or close to line pressure), and the installation uses the Swagelok R3A or
any similar valves unaffected by back pressure, to avoid placing unnecessary load on the
Sampler seals, the Check Valve should be set to operate at 1 Bar.
and fill the Sample Receiver due to pressure surges, this setting may be increased slightly.
The relief valve fitted to the sample line is to provide protection to the Sampler in the event of
the sampler being operated against a blocked sample line, e.g. without a sample receiver
being fitted or with a full sample receiver.
pressure rating of the receiver system, but may need to be increased slightly to allow for
momentary pressure surges as the sample is being taken.
Ensure that lengths of tubing connecting the sampler to the receiver system are kept to a
minimum to minimise "dead" i.e. trapped volume (long lengths of tubing also create extra back
pressure and premature seal wear), and that the sample travels downhill at a minimum angle
of 15 degrees from the Sampler Outlet to the Receiver to avoid water traps.
The sample
Sampler
to
complete
500milliseconds is normal).
full
stroke
at
each
actuation
(in
most
systems
using
air
before the Solenoid is de-energised and the Sampler returns to its 'rest' state.
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9
9.1
Care must
be taken to avoid contamination by any product trapped within the internal components that
may be released as the Sampler is stripped down.
9.2
Weekly maintenance
Regular maintenance is limited to draining excess moisture from the air filter/regulator or on
EH applications, checking the level in the hydraulic oil reservoir on the Hydraulic Power Pack.
9.3
The service
intervals will therefore need to be determined from the experience gained on the particular
application.
The Sampler should be removed from the pipeline and taken to a clean area for servicing.
It is essential that soft vice jaws are used whenever components are required to be held, and
that all components, particularly those with sealing faces are thoroughly cleaned of dirt and
other contamination by degreasing and drying prior to re-assembly.
A Special Tool Kit, Part No 45-0127-00, is available to assist in fitting some components and
seals.
Failure to use the correct tools may damage seals and other components, and will
9.4
Overhaul Instructions
The instructions for strip down and reassembly are for the standard version of the Cell
Sampler, but are applicable to all variants, as the main differences between the standard
pneumatically
operated
Sampler,
EH
Samplers
and
HP
Samplers
are
in
the
Actuator
assembly.
Hydraulically actuated (EH) Cell Samplers may be tested using compressed air or gas instead
of hydraulic oil where this is more convenient.
See Section
11
for details of Spares Kits and the Special Tools required to overhaul all
The item numbers in brackets in each section relate to the item numbers
of the components shown on the drawing given at the beginning of that section.
The item
numbers of the components for all the standard versions are identical.
The complete overhaul should be carried out in the following order:
Step
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Description
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NOTE:
It is essential that soft vice jaws are used whenever components are required to be held, and that
all components, particularly those with sealing faces are thoroughly cleaned of dirt and other
contamination by degreasing and drying prior to re-assembly. If any of the sliding surfaces are
damaged, leakage will occur from the seals.
All joints, 'O' Rings and moving parts must be lubricated on assembly using a general purpose
grease such as Castrol Spheerol B2 grease or an equivalent lithium based water-resistant grease.
Jiskoot recommend that to prevent seizure, all screwed components are lubricated with copper
grease on assembly.
9.5
Torque Settings
The following torque settings should be used in the reassembly of the sampler:
Screw Location
Size
Torque
25Nm/18.4lbfft
Adaptor Ring
Lower Piston Rod to Capture Tube
Sample Tube Actuator to
75Nm/55.3lbfft
M5 * 20mm Cap Head (Item 33)
10Nm/7.4lbfft
15Nm/11.1lbfft
Catchplate
Actuator Top to Bottom Housing
25Nm/18.4lbfft
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60Nm/44.5lbfft
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9.6
Remove any shims fitted in the bore of the Cell Body and retain for fitting on
reassembly.
Unscrew and remove the Sample Outlet Connector (81) complete with the Dowty Seal (80)
from the Bottom Plug.
Remove the Spring (77) from the Sample Outlet Connector.
Remove the Check Valve Stem (74) - complete with the Check Valve Tip (75) - from the
Bottom Plug.
Pull the Check Valve Tip (75) out of the Check Valve Stem (74) and fit the new Check Valve
Tip using a twisting motion to screw it in.
Remove the 'O' Ring (78) from the Bottom Plug. Fit the new 'O' Ring.
Remove
the
Balseal
Bottom Plug.
Replace
is
any
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Fit and tighten the Connector (81), complete with a new Seal (79),
9.7
Actuator Sub-Assembly
It is recommended that the Lower Sample Tube Balseal (61) be changed when the Actuator is
overhauled.
Fit NPT Tommy Bar, Tool P, into the lower (vent) " NPT port in the Actuator Bottom
Housing (13).
Loosen the Actuator Sub-Assembly from the Cell Body (1) by gently tapping
9.7.1
Sample Tube
Head
(19)
and
Sealing Washer
Sample Tube
Actuator.
Remove the Spring and remove the two halves of the Split Collar (31).
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Apply slight air pressure to the Lower Actuator Port to move the Piston to the top of its stroke.
9.7.2
Overhaul of Actuator
Remove the six M8 screws (34), which attach the Top Housing (12) to the Bottom Housing
(13).
Apply slight air pressure to the Lower Actuator Port and withdraw the complete assembly,
comprising Piston, Catchplate, Sample Tube Actuator, Lower Piston Rod, Sample Tube,
Capture Tube and Top Housing from the Lower Actuator Housing.
Place sub-assembly to one side.
Mark the location of the Adaptor Ring (2) to Lower Actuator (13) in order that the ports will
face in the original direction on reassembly.
Remove the M8 cap head screws (65) retaining the Adaptor Ring (2) from the Lower Actuator
(13) and remove the Quadring Seal (28).
Clean the Lower Actuator and the Adaptor Ring.
Replace Quadring (28) in the Lower Actuator.
Note:
From 1999, Item 28 on all variants of the 210 Cell Sampler was replaced by a Quadring, Part No. 370544-00. This Seal is fully interchangeable with all options previously supplied.
Reassemble the Adaptor Ring (2) to the Bottom Actuator (13), ensuring the correct orientation
of the Adaptor to the Actuator.
torque.
9.7.3
Retain
no burrs or damage, which might impede removal of the Sample Tube Actuator.
Remove the
six M5 screws (33), which attach the two halves of the Catchplate (17) to the Piston (15) and
Lower Piston Rod (18).
The Balseal (32) may be removed from the Lower Piston Rod by gently
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Use a 1.5mm drill through the holes to hold the assembly whist unscrewing the M3 Screw
(43).
Remove
the
1.5mm
drill
from
the
Sample
Tube
and
withdraw
the
Vacuum
Breaker
Note:
Examine all tubes and sealing surfaces for wear, scratches and
If the Capture Tube is to be replaced, a complete sub-assembly (part no 36-5000-00, including the
Lower Piston Rod must be obtained from Jiskoot.
Fit a new Vacuum Breaker 'O' Ring (41) to the Vacuum Breaker Valve (39).
Replace Vacuum Breaker Assembly in the Sample Tube, hold in position with the 1.5mm drill
and fit Spring (43) and Star Washer (42).
37-0709-00)
Ensure that the Balseal is fitted with the seal spring facing towards the bottom
of the seal recess in the Lower Piston Rod (18), as shown on the drawing.
Insert
the
Sample
Tube
into
the
Lower
Piston
Rod/Capture
Tube
Assembly,
carefully
positioning the Balseal (32) in the seal recess in the Lower Piston Rod, using Upper Sample
Tube Seal Assembly Tool, Special Tool L.
Fit the O Ring (124) into the recess in the Lower Piston Rod (18).
Note:
From 1999, Item 25 on all variants of the 210 Cell Sampler was replaced by a Quadring, Part No. 370551-00. This seal is fully interchangeable with all options previously supplied.
Fit the Seal Ring (22), Balseal (25), and Seal Nut (20) to the Sample Tube above the Balseal
(32).
Screw the Seal Nut (20) into the Lower Piston Rod (18) and tighten using Lower Piston Rod
Seal Nut Peg Spanner - Tool E.
9.7.4
Note:
Care must be taken when pushing the Sample Tube Actuator over the Sample Tube that the Sample
Tube is not pushed back down the Capture Tube.
Note:
Fit the two halves of the Split Collet (21) to the Sample Tube.
the recess in the top of the Sample Tube Actuator.
78) ARE REFITTED UNDER SPLIT COLLET.
the End Plug (43) in the Probe Head when the Sampler is operated and result in damage.
Fit 'O' Ring (27) to Piston.
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Note:
9.7.5
EH Samplers have two 'O' Rings (122) fitted to the Piston and a Liner (127) fitted to the Actuator
Bore, sealed by an 'O' Ring (123).
Special Tool G and push down approximately half the mandrel's length to expand the lip seal
so it will fit over the Sample Tube (37).
Remove Balseal from Mandrel and fit to Sample Tube ensuring the Balseal is fitted with the
seal spring facing towards the end of the Sample Tube (as shown on the drawing).
Using fingers, reform the Balseal into the groove and then place Balseal Assembly Tool,
Special Tool J over the End Plug (tapered end first) to set the Balseal to the required size.
Leave for 3-5 minutes.
Remove Balseal Sizing Tool and check Balseal for damage.
Fit the new Slydring (62) by wrapping it round its groove in the Sample Tube until its
diagonally cut ends meet.
Push the end of the Sample Tube 20mm up inside the Capture Tube.
groove for the Split Collet at the opposite end of the Sample Tube.
Fit the two halves of the Split Collet (21) to the Sample Tube.
the recess in the top of the Sample Tube Actuator.
refitting.
9.7.6
The Lock Ring (23) on top of the Actuator must not be disturbed. If the Bush (14) is moved, the
grab size of the Sampler will be altered.
Fit the 2 off 'O' Rings (29) in the bore of the Sealing Bush (14).
Fit 'O' Ring (26) in the Top Housing (12).
Liberally grease the internal surface of the Sealing Bush (14), the outside of the Sample Tube
Actuator (16) and the internal bore of the Top and Bottom Housings.
Slide the Top Housing over the Sample Tube Actuator and carefully push the assembly
through the Balseal until the Top and Bottom Housings are together.
Rotate the Top Housing to align the Actuator Ports.
Fit 6 off M8 * 35 cap head screws and tighten to specified torque.
9.8
Main Body
Remove the Capture Tube Balseal (5) from the recess in the top of the Main Body (10).
Remove the Slydring (4) from inside the Main Body of the Sampler.
Fit the new Slydring into the groove in the Main Body. This is done by slightly overlapping the
diagonally cut ends of the Slydring, placing it in the bore of the Main Body and then pushing it
into position in the groove.
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Using Upper Capture Tube Seal Assembly Tool - Tool M, carefully fit the new Capture Tube
Balseal (5) into the recess.
Ensure that the Balseal is fitted with the seal spring facing toward
9.9
Capture Tube through the Balseal (5), ensure that Capture Tube is held square to the seal
and is slowly rotated as it is carefully inserted.
9.10 Testing
It is recommended that where a test facility is available, the Sampler is pressure tested and
re-calibrated prior to returning to service.
10
Short
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Check the stroke of the Actuator is correct - the Sample Tube Head should move
approximately 9mm.
Failure of the Lower Capture Tube Balseal (79), the Vacuum Breaker 'O' Ring (41), or the
Check Valve (75) will cause a reduction or loss of sample grab volume.
Prior
to
performing
this
test,
ensure
that
the
Sampler
is
full
of
fluid
by
rapidly
IS
CAPABLE
OF
DEVELOPING
VERY
HIGH
SAMPLE
DISCHARGE
PRESSURES.
Connect a pressure gauge (0 to 400 Bar/6000 psi) to the Sample Outlet Port of the Sampler.
It is recommended that a hydraulic hose is used to connect the pressure gauge.
as a hydraulic accumulator to dampen the pressure pulse as each sample grab is ejected.
Operate the Sampler
contacts in the safe area (some systems have a manual override on the actuating solenoid).
Each time the Sampler is operated, a pressure increase (approx. 21 Bar/300 psi) should be
produced as the pressure of the isolated sample grab is raised to force it through the Check
Valve. After a small number of operations, the Sampler should be capable of generating a
sample pressure of 140 Bar/2000 psi.
If the
pressure only drops very slowly (say 10% in 5 minutes or in maximum interval between grabs
if longer), this indicates a very small leak through the Check Valve which should not affect the
sample grab volume of the Sampler
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If the above are satisfactory, than the Sampler will require a change of internal seals.
10.7 Vibration
Vibration is unlikely to occur in cell samplers.
11
Sampler
Solenoid
Valve
(selected
to
suit
application
specific
hazardous
area
Air regulator.
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4
5
10
11
22
24
25
26
27
28
29 (2 off)
30
32
33 (6 off)
36
36(a)
41
42
43
61
62
75
77
78
79
80
122 (2 off)
123
124
Assembly
Aid
H05 Issue 9
Description
Slydring
Balseal
O Ring
O Ring
Seal Ring
Flat Washer M6
Quadring
O Ring
O Ring
Quadring
O Ring
Spring
Balseal
M5 * 20 Cap Head
Screws
Gaiter
Tyrap
O Ring
Star Washer
Spring
Balseal
Slydring
Check Valve Tip
Spring
O Ring
Balseal
Dowty Seal
O Ring
O Ring
O Ring
O Ring
1 Year
2 Year
Operation
Operation
Part No.
37-0518-00
37-0531-00
37-0701-00
37-0705-00
36-1190-00
99-0001-00
37-0551-00
37-0015-00
37-0033-00
37-0544-00
37-0706-00
40-0082-00
37-0530-00
99-0027-00
48-0465-00
99-0026-00
37-0702-00
99-0002-00
40-0085-00
37-0519-00
37-0532-00
36-1229-00
40-0084-00
37-0043-00
37-0519-00
37-0403-00
37-0704-00
37-0713-00
37-0550-00
37-0709-00
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4
5
10
11
22
24
25
26
27
28
29 (2 off)
30
32
33 (6 off)
36
36(a)
41
42
43
61 (2 off)
62
75
77
78
79
80
124
Assembly
Aid
Description
Slydring
Balseal
O Ring
O Ring
Seal Ring
Flat Washer M6
Quadring
O Ring
O Ring
Quadring
O Ring
Spring
Balseal
M5 * 20 Cap Head
Screws
Gaiter
Tyrap
O Ring
Star Washer
Spring
Balseal
Slydring
Check Valve Tip
Spring
O Ring
Balseal
Dowty Seal
O Ring
O Ring
1 Year
2 Year
Operation
Operation
Part No.
37-0518-00
37-0531-00
37-0701-00
37-0705-00
36-1190-00
99-0001-00
37-0551-00
37-0707-00
37-0708-00
37-0544-00
37-0706-00
40-0082-00
37-0530-00
99-0027-00
48-0465-00
99-0026-00
37-0702-00
99-0002-00
40-0085-00
37-0519-00
37-0532-00
36-1229-00
40-0084-00
37-0043-00
37-0519-00
37-0403-00
37-0550-00
37-0709-00
Item No.
41
75
H05 Issue 9
1 Year
2 Year
Operation
1
Operation
1
Description
O Ring (Replaces 37-0702-00)
Check Valve Tip
(Replaces 36-1229-00)
Page 24
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12.4 Special Tools
Commissioning
1 Year
2 Year
Operation
Operation
Commissioning
1 Year
2 Year
Operation
Operation
Part/Sub- Assembly
Special Tool Kit (45-0127-00) comprising:
Description
Part No.
C Spanner - Tool A
36-2000-00
Check Valve Nut / Lower Piston 36-2004-00
Rod Seal Nut Peg Spanner Tool E
Tommy Bar - Tool F
36-2005-00
Balseal Loading Mandrel - Tool 36-2006-00
G
Balseal Sizing Tool - Tool J 36-2017-00
Upper Sample Tube Seal
36-2015-00
Assembly Tool - Tool L
Upper Capture Tube Seal
36-2016-00
Assembly Tool - Tool M
NPT Tommy Bar Tool P 36-2018-00
B17718
D17722
E18098
Actuator Assembly
C17720
H05 Issue 9
Page 25
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The main sample seals, (Items 6, 61, 62 & 79) are also
changed.
Overhaul of the Sampler is very similar to the standard unit, the Bottom Plug overhaul being
identical, with the exception of the larger diameter Balseal fitted to the Pillar, and the Capture
Tube Seal (5) being retained between the Seal Extension (Item 3) and the special Adaptor
Ring (2).
Figure 7 -
H05 Issue 9
Page 26
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Item
No
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
121
123
125
H05 Issue 9
Description
Part
Item
Main Body
Seal Extension
Balseal
Number
No
36-1273-00 2
2cc Special 4
Component
37-0531-00 6
8
10
37-0705-00 12
36-1184-00 14
36-1186-00 16
36-1188-00 18
36-1224-00 20
36-1103-00 22
36-1191-00 24
37-0551-00 26
37-0033-00 28
37-0706-00 30
36-1209-00 32
34
36
2cc Special 38
Component
40
36-1231-00
37-0702-00 42
40-0085-00 44
46
2cc Special 48
Component
50
52
54
48-0439-00 56
58
48-0442-00 60
2cc Special 62
Component
64
66
68
70
72
36-1227-00 74
76
36-1229-00
40-0084-00 78
2cc Special 80
Component
48-0467-00 82
36-1216-00 122
37-0713-00 124
36-1215-00 126
Description
Part
Adaptor Ring
Slydring
O Ring
Label
O Ring
Top Housing
Bush
Sample Tube Actuator
Lower Piston Rod
Seal Nut
Seal Ring
Flat Washer M6
O Ring
Quadring
Spring
Balseal
Cap Head Screw M8 * 35
Gaiter
Valve Stem
Sample Tube Piston
Star Washer
Cheese Head Screw M3 * 6
Number
48-0440-00
48-0441-00
2cc Special
Component
36-1228-00
2cc Special
Component
37-0043-00
37-0403-00
O Ring
O Ring
37-0704-00
37-0550-00
2cc Special
Component
37-0518-00
2cc Special
Component
33-0239-00
37-0701-00
36-1183-00
36-1185-00
36-1187-00
36-1189-00
36-1102-00
36-1190-00
99-0001-00
37-0015-00
37-0544-00
40-0082-00
37-0530-00
48-0465-00
2cc Special
Component
99-0002-00
Page 27
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15 Disclaimer
Whilst Jiskoot Limited has taken every care in the preparation of this document, it cannot
accept responsibility for printing errors or omissions and does not warrant that it is correct and
comprehensive
in
every
particular.
Equipment
supplied
should
always
be
operated
by
9
8
7
6
5
Issue
H05 Issue 9
P.Whittle
M.A.Jiskoot
21/04/2006
P.Whittle
P.Whittle
M.A.Jiskoot
M.A.Jiskoot
15/02/2006
20/10/2005
P.Whittle
M.A.Jiskoot
30/6/2003
P.Whittle
M.A.Jiskoot
21/1/1999
Revision History
Issued
Approved
Date
Page 28
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Notes
H05 Issue 9
Page 29
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Notes
H05 Issue 9
Page 30
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