Manual For HiAN - ACB

HHIS-WZ-LE-013-01 2002.
8 Printed by designtomato
HEAVY INDUSTRIES CO., LTD.

ELECTRO ELECTRIC SYSTEMS
Air Circuit Breakers

Instruction Manual
www.hhi.co.kr
HEAD OFFICE
1 JEONHA-DONG, DONG-GU, ULSAN, KOREA

TEL. 82-52-230-8101~8 FAX. 82-52-230-8100
SEOUL
HYUNDAI B/D, 140-2, GYE-DONG, JONGNO-GU, SEOUL, KOREA

TEL. 82-2-746-7522, 7589 FAX. 82-2-746-7648
ORLANDO
3452 LAKE LYNDA DRIVE, SUITE 110, ORLANDO, FLORIDA, 32817 U.S.A.
TEL. 1-407-249-7350 FAX. 1-407-275-4940
LONDON
11TH FL., ST. MARTINS HOUSE 1 HAMMERSMITH GROVE, LONDON W6 ONB, U.K.
TEL. 44-20-8600-7127 FAX. 44-20-8741-5620
TOKYO
8TH FL. YURAKUCHO DENKI BLDG.1-7-1, YURAKU-CHO, CHIYODA-GU, TOKYO, JAPAN 100-0006
TEL. 81-3-3212-2076, 3215-7159 FAX. 81-3-3211-2093
CAIRO
APARTMENT NO. 503, 5TH FL., BLDG. NO. 7 BLOCK 2, 9TH DIVISION, EL-NASR ROAD, NEW MAADI, CAIRO, EGYPT
TEL. 20-2-520-0148~9 FAX. 20-2-754-7528
SOFIA
41, ROJEN BLDG., 1271 SOFIA BULGARIA

TEL. 359-2-938-1068, 936-0300 FAX. 359-2-936-0742
These specification are subject to change without notice.
HiAN Series
Notice
Read and understand these instructions before attempting any
unpacking, assembly, operation or maintenance of the circuit
breaker.
This instruction manual should be applied only to HiAN
air circuit breakers.
This instruction booklet does not include all items regarding
installation and maintenance procedures.
For more information, please contact HYUNDAI Heavy Industries
Co., Ltd. or one of our partners.
This instruction manual is changable without any pre-notice
for the quality upgrade.
HEAVY INDUSTRIES CO.,LTD.
ACB
HiAN Series
For operational safety of Air Circuit Breakers
Operation Precautions
Safety Notices
Thank you for purchasing a HHIs Air Circuit Breaker.
These safety notices are followed by important safety information.
Never touch live terminal parts.

Otherwise, electric shock may occur.
Do not leave the ACB in the draw-out position.
The ACB is heavy. Dropping the ACB could cause serious injury.
Be sure to read these notices, the product instruction manual, and other associated documents accompanying the product
thoroughly to familiarize yourself with product handling, safety information and all other precautions before installing,
operating, or inspecting the product.
The safety notices are divided into DANGER and CAUTION according to the hazard level:
Signal
Signal Words
If the ACB trips open automatically, remove the cause before closing the ACB.
Otherwise, a fire could occur.
For the ACB with the fixing block, be sure to loosen the block screws before drawing out the ACB.
Otherwise, damage to the ACB may occur.
A danger notice with this symbol indicates that neglecting the suggested procedure or practice could
be fatal or result in serious personal injury.
A caution notice with this symbol indicates that neglecting the suggested procedure or practice could
result in moderate to slight personal injury and/or property damage.
Note that failing to observe caution notices
could result in serious injury/damage in some
situations.
Because safety notices contain important information, be sure to read and observe them.
OCR Field Test Precautions

OCR field test must be performed by competent persons.
Never touch live terminal parts.
Transportation Precaution
Never enter the area under the Air Circuit Breaker (ACB) when it is lifted or
suspended using a lifter or chain block. The ACB may suddenly drop.
The ACB is heavy. Entering such an area could cause serious injury.
Installation Precautions
Installation work must be performed by competent persons.
Prior to commencing any installation work, open an upstream circuit breaker or the like to isolate
all sources of power/voltage.
Tighten terminal screws securely to the specified torque.
Otherwise, a fire may occur.
Fix the ACB (draw-out cradle) firmly on a flat lever surface using mounting screws.
Otherwise, draw-out operation may cause the ACB to fall.
Avoid blocking the arc gas vents of the ACB to ensure adequate arc space (insulation distance).
Blocking the vents could result in failure of ACB tripping.
Do not place the ACB in such an area that is subject to high temperature, high humidity, dusty air,
corrosive gas, strong vibration and shock, or other unusual conditions.
Mounting in such areas could cause a fire, non-tripping, or malfunction.
Be careful to prevent foreign objects (debris, concrete powder, iron powder, etc.) and rainwater
from entering the ACB.
These materials inside the ACB could cause a fire or non-tripping.
For the ACB with four poles, connect the neutral wire of a 3-phase, 4-wire cable to the
N-phase pole (on the right end).
Otherwise, an overcurrent may cause non-tripping and a fire.
2 << Air Circuit Breakers Instruction Manual
Maintenance and Inspection Precautions
ACB maintenance, inspection and/or parts replacement must be performed by competent persons.
Prior to commencing any work on the ACB, open an upstream breaker or the like to isolate all
sources of power/voltage from both the primary and auxiliary circuits.
Prior to commencing ACB internal inspection, make sure that the ACB is open and the closing
spring is released.
Otherwise, fingers or tools could be pinched in the internal mechanism, causing an injury.
Retighten the terminal screws periodically to the specified torque.
Otherwise, a fire could occur.
Retighten the arcing contact mounting screws periodically to the specified torque.
Otherwise, a fire or malfunction could occur.
Be sure to reinstall the arc chute if removed.
Failure to do so or incorrect installation of the arc chute may result in a fire and cause burns.
Do not touch ACB live parts (contacts in particular), or structural parts close to a live part,
immediately after opening the ACB to stop supplying power.
Otherwise, remaining heat may cause burns.
Do not bring your hand or face close to the arc gas vent of the arc chute while the ACB is closed
or opened.
Otherwise, burns may result from high-temperature arc gas blowing out of the arc gas vent.
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01
Contents
ACB
HiAN Series
Receiving and Handling
Upon receipt of your breaker, check the following.
1. Receiving and Handling

1.1 Storage
If you have any questions or any problems, contact our agent nearest you.
1.2 Directions for Transportation
HiAN Series Air Circuit Breakers are completely assembled, inspected and tested both electrically and mechanically at the
factory, then shipped in fully guaranteed conditions in construction and operation.
2. Description of Various Parts
3. Operation
3.1 Manual Charging Type
3.2 Motor Charging Type
1.1 Storage
While it is recommended that the breaker be used as soon as you have received it, you may find it necessary to store the
breaker for some time before its installation. If so, please note the following for proper storage:
4. Draw-Out Mechanism
1) Store the breaker in a dry indoor location to prevent condensation due to a sudden change in temperature,
4.1 Moving the Breaker Body within Draw-Out Cradle
10
4.2 Putting the Breaker Body Back into Draw-Out Cradle
11
which is quite harmful to the breaker insulation.

2) Store the breaker in a clean place free of corrosive gases, dirt and dust.
In particular, a mixture of cement dust and moisture can cause corrosion in the various metal parts of the breaker.
5. Periodic Inspection and Parts Replacement
Fully protect the breaker from such mixtures.
5.1 Arc Chamber
14
3) Place the breaker on a flat, level surface in its normal position.
5.2 Contacts
14
4) Do not place the breaker directly on the floor.
5.3 Operating Mechanism
16
5.4 Internal Accessories
17
1) Shunt Trip Device (SHT)
18
2) Undervoltage Trip Device (UVT)
19
3) Latch Release Coil Device (LRC)
20
4) Auxiliary Switch Unit
21
5) Motor Unit
22
6) Direction of ACB Position Padlock Device
22
1.2 Directions for Transportation

When transporting the breaker from one place to another, note the following:
1) When lifting up the breaker, apply wire ropes to the lifting plates (Fig. 1
multi-protective device (Fig. 1
).
When lifting up the breaker, be sure to lift it up slowly.
6. Over-Current Protective Device

6.1 Base Current [I ] of APR Multifunction Protective Device Type
25
2) Lower the breaker onto a flat, level surface.
6.2 Protective Functions and Setting Ranges of APR Multifunction Protective Device Type
25
3) Avoid impacts and shocks to the breaker during transportation
).
Take necessary care to ensure that the tightened wire ropes may not touch the arc chambers and
6.3 APR Characteristic Curve
27
6.4 Method of Changing Protective Function Settings
28
6.5 Operation Indication Functions of APR Multifunctions Protective Device Type
30
6.6 Field Test Method of APR Multifunction Protective Device Type
31
6.7 Configuration of APR Tester
32
6.8 Characteristic Check Method for Each Protective Function
35
6.9 General Directions for Testing at Primary Current Levels
37
6.10 Instruction Manual of APR-1D-GM Type
38
7. Insulation Resistance Test and Dielectric Withstand Test

7.1 Main Circuit
42
7.2 Control Circuit (to earth)
42
8. Troubleshooting Points
43
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02
ACB
03
Description of Various Parts
HiAN Series
Operation
HiAN series Air Circuit Breakers are available either in manual charging type or in motor charging type.
Fig. 1 Description of Various Parts
3.1 Manual Charging Type

In the manual charging type, charging the closing springs and open-close control of the breaker
are all done manually. The breaker is able to close only when the closing springs are charged.
Do not force down the charging handle after completion of charging.
Doing so may cause a malfunction.
1) Spring Charging Operation

Follow the procedure given below to charge the closing springs.
Pump the charging handle (about 4~5 cycles)(Fig. 2)
When the closing springs are fully charged, a metallic click will be heard and no further pumping of the charging handle
will be possible. When the charging handle is pumped with its maximum stroke (approx. 105), about four pumping cycles
will complete the charging. Check that the spring charged indicator (Fig. 3
) now shows CHARGED.
2) Closing Operation
Before closing the breaker, check the following items:
Closing springs should be charged.
The shutter of the draw-out handle insertion hole (Fig. 3
) should be completely closed.
Specified voltage should be applied to the undervoltage trip device (option).

See the description of the undervoltage trip device for the procedure in detail.
Upon satisfactory confirmation of the above items, press the PUSH TO CLOSE button (Fig. 3
The breaker is closed. The CLOSE-OPEN indicator (Fig. 3
).
) shows CLOSED, and the spring charged indicator (Fig. 3
shows DISCHARGED.
3) Opening Operation
Press the PUSH TO OPEN button (Fig. 3
Fig. 2
Draw-out cradle
Name plate
Front cover
Close/open indicator
Charge/discharge indicator
Close button
Open button
ACB dragger for draw-out
Position indicator
Type APR multifunction protective device (optional)

Charging handle
Disconnect device for control circuit (body side)
Disconnect device for control circuit (cradle side)
Hole for lifting lug
Draw-out handle
Key-lock device (optional)
Handle clip
Draw-out handle insertion hole shutter
Fixing blocks
) This opens the breaker, and the CLOSE-OPEN indicator (Fig. 3
) shows OPEN.
Fig. 3 Front view of breaker
Close/open indicator
Charge/discharge indicator
Push to close button
Push to open button
Position indicator
Draw-out handle insertion
hole shutter
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03
04
Operation
ACB
HiAN Series
Draw-Out Mechanism
3.2 Motor Charging Type
The draw-out mechanism permits one to draw out and remove the breaker body from the draw-out cradle and to put the
In this type, a motor-operated mechanism automatically charges the closing springs.
breaker body back into the cradle, which facilitates the inspection and parts replacement.
Means for remote electrical close-open control of the breaker are also fitted.
The draw-out mechanism permits one to move the breaker body to any of the following three positions in the draw-out cradle.
Complete manual operations are also possible for the same procedures described in above Manual Charging Type section.
The switchboard panel door can be shut with the breaker body drawn out to the TEST or ISOLATED position.
The auxiliary switch assembly mounted on the body works in the CONN, TEST and ISOLATED positions.
1) Spring Charging Operation

OPERATIONAL PRECAUTIONS
Supply the specified control power voltage to the charging motor circuit.
In case of AC MOTOR, check whether the UVT is applied to specified voltage.
As soon as the closing springs are discharged, the charging motor is turned on to charge the closing springs.
The charging motor is automatically stopped when the closing springs are fully charged, and the spring charged indicator
(Fig. 3
) shows CHARGED.
While the charging time varies depending on the rated control voltage and the type of breaker, it is normally within a range
of 3 to 10 seconds.
The permissible control voltage range for the charging motor is 85 to 110% of the rated voltage.
It is strongly recommended to supply the control power at the rated voltage.
When dielectric withstand voltage test is carried out, the dielectric withstand voltage of motor
for DC, AC110 and 220 V is 1500 V but motor for DC24 and 48 V is 500 V.
Open the breaker before working with the draw-out mechanism.

Be sure to loosen the screws of the fixing blocks (Fig. 1 )before drawing out the breaker body.
if provided otherwise, a malfunction may occur.
When you try to move the breaker body to the CONN position, the operating force will increase.
Further rotate the draw-out handle to move the breaker body to the CONN position. Typical operating force is about 25 kgf.
When the breaker is in connect position, stop turning the draw-out handle.
Otherwise, a malfunction may occur.
Make sure the shutter (Fig. 1 ) is closed after the draw-out handle is removed.
Only at the exact position (ISOLATED, TEST, CONN) the shutter (Fig. 1 ) can be closed.
CONN POSITION
In this position, the main circuit and the control circuits (of the breaker) are connected to the external
circuits for normal service.
TEST POSITION
In this position, the main circuit is isolated, and the control circuits are connected.
This position permits close-open test, control circuit function test, etc.
ISOLATED POSITION
In this position, the main circuit and the control circuits are isolated.
The breaker is completely de-energized in this position.
2) Closing Operation
Before closing the breaker, check the following items:
Closing springs are charged.
The shutter of the draw-out handle insertion hole (Fig. 3
) is completely closed.
Specified voltage is applied to the undervoltage trip device (option).

Upon satisfactory confirmation of the above items, press the CLOSE button.
This energizes the latch release coil, which, in turn, releases the charged closing springs and the breaker is immediately closed.
The spring charged indicator shows DISCHARGED.
With the closing springs discharged the charging motor is immediately turned to charge the closing springs.
CONN POSITION
TEST POSITION
ISOLATED POSITION
Even when item 2) is not satisfied, the breaker will not be placed in a closed state.
Be sure to perform closing operation according item 2).
3) Opening Operation
The shunt trip device (SHT) or undervoltage trip device (UVT) is used for remote electrical opening operation.
Press the OPEN button. This opens the breaker via the SHT or UVT.
When close-open operations are repeated with the charging motor ON, limit the number of successive
close-open cycles to 10 times. If the open-close cycle is repeated more than 10 times, allow a cooling
period of at least 10 minutes between the 10th cycle and the 11th cycle.
>>
ACB
04
HiAN Series
Draw-Out Mechanism
4.1 Moving the Breaker Body Within Draw-out Cradle

The draw-out handle (Fig. 4
3) Further Withdrawal and Removal of Breaker Body from ISOLATED Position
) is used to move the breaker body to one of the three positions (CONN, TEST, and ISOLATED)
The breaker body may be further drawn out from the ISOLATED position to remove it from the draw-out cradle for
inspection, maintenance or parts replacement purposes.
in the draw-out cradle. Attached draw-out handle (installed externally to the breaker) is to be used.
If the breaker is in charged condition, perform close-open operation once, and release the closing spring.
When the fixing blocks (optional) are fitted, be sure to loosen the right and left screws of the fixing
blocks before drawing out the breaker body.
Otherwise, a malfunction may occur.
Slowly draw out the breaker body from the draw-out cradle until the draw-out dragger stops (Fig. 1
Do not leave the breaker body as it is. When the above operation is made in as-received condition to
separate the breaker body from the cradle, take necessary measures to prevent the possible turnover
due to a change in the center of gravity.
1) Moving to TEST Position

When the fixing blocks are fitted, loosen and free the right and left screws.
Check that the breaker is OPEN. If it is CLOSED, press the PUSH TO OPEN button (Fig. 4
) to open the breaker.
Lift the breaker bodys front part to release stopper and pull out again.
Fig. 4
Never enter under the breaker.

The breaker weight will cause serious injuries in the event that it drops.
This process should be performed slowly.
At this process, be sure to install crane or rope to breakers body.
Charge / discharge indicator

Draw-out handle
Position indicator
Close-open indicator
Push to open button
Draw-out handle insertion
Shutter of the draw-out
handle insertion hole
4.2 Putting the Breaker Body Back into Draw-out Cradle

Follow the procedure given below to put the removed breaker body back into the draw-out cradle.
Check that the breaker is OPEN, then check that the position indicator (Fig. 4
Check that the spring charged indicator (Fig. 4
) showing ISOLATED.
) shows DISCHARGED, indicating the closing springs are discharged.
Fig. 5
Press the PUSH TO OPEN button and open the shutter of the draw-out handle insertion hole (Fig. 4
) at the same time.
Engage the draw-out handle with the draw-out mechanism shaft and turn the handle counterclockwise to move the
breaker body. The position indicator moves to the test position.
When the draw-out handle is inserted in the draw-out mechanism shaft, the breaker is prevented
from being closed. For close-open test, remove the draw-out handle and close the shutter of the
draw-out handle insertion hole. (Fig. 4
2) Moving to ISOLATED Position

Press the PUSH TO OPEN button and open the shutter of the draw-out handle insertion hole (Fig. 4
) at the same time.
The breaker body has been drawn out to the TEST position.
Turn the draw-out handle counterclockwise to move the breaker body. The position indicator (Fig. 4
now shows ISOLATED.
>>
11
04
05
Draw-Out Mechanism
ACB
HiAN Series
Periodic Inspection and Parts Replacement
Lift up the breaker body or use a special lifter. Attach the body extention rail to roller of the cradle and push in the breaker
Frequency of Periodic Inspection
body slightly, at this time the body coil be stopped by stopper.
It is most appropriate that the user works out his or her own inspection plan for the breakers according to the switching
frequency, the values of normal making and breaking currents, the magnitude of fault current interrupted, service conditions
Never enter under the breaker.

The breaker weight will cause serious injuries in the event that it drops.
and environmental conditions.

Otherwise it is recommended to perform a simplified inspection once every 6 months and a full inspection once a year.
Be sure to draw out the breaker to the ISOLATED position or to remove the breaker body from the draw-out cradle for
To release the stopper, lift up the bodys front part and push in again until the extention rails are locked.
inspection or parts replacement purposes.
This position is ISOLATED.

Press the PUSH TO OPEN button and to open the shutter of the draw-out handle insertion hole at the same time,
and engage the draw-out handle with the draw-out mechanism shaft (Fig. 6
).
Mechanical Durability of the Breaker
Turn the draw-out handle clockwise to send the breaker body into the draw-out cradle.
The position indicator (Fig. 4
The following table shows the mechanical durability of the breaker in terms of the number of switching cycles.
) now shows TEST.
When the breaker switching cycles exceed those shown in the table, the possibility of failure may increase.
Turn the draw-out handle clockwise to send the breaker into the CONN position.
For renewal or thorough inspection of the breaker, contact HHI.
Mating of the primary disconnect device starts just before the CONN position, and the draw-out handle will become heavy,
but continue to turn the handle. When the breaker is sent into the CONN position, further turning effort on the draw-out
Frame Size
handle will be stopped.
No. of switching cycles
The position indicator now shows CONN. Remove the draw-out handle (Fig. 6
2000 A or larger
10000
5000
).
When you try to move the breaker body to the CONN position, the draw-out handle operating force
will increase. This is because the primary circuit contacts in the breaker begin to close and
the insertion friction increases; an increase in handle operating force does not show the CONN
position has been reached, is not a failure sign. Further rotate the draw-out handle 2 or 2.5
turns to move the breaker body to the CONN position.
Rely on a change of position indicator in order to check if the intended breaker position is reached.
When the handle is locked and impossible to be turned anyway, the breaker has reached the
intended position. Do not force-turn the draw-out handle while it is locked.
When the fixing blocks (Fig. 1
1600 A or smaller
) are fitted, fully tighten the right and left fixing screws using the draw-out handle.
When the breaker is sent into the CONN position, remove the draw handle and close the shutter of
insertion hole after confirming the position indication CONN.
Failing to firmly tighten these screws may cause a breaker malfunction, particularly
when the breaker is installed in such an area that is subject to strong vibration.
Frequency of Periodic Inspection

While it is most appropriate that the user works out his or her own inspection plan for the breakers according to the
switching frequency, the values of normal making and breaking currents, the magnitude of fault current interrupted,
service conditions and environmental conditions, it is recommended to perform a simplified inspection
once every 6 months and a full inspection once a year.
Switching Conditions of ACB
Inspection interval based on switching cycles

Below 630 Frame (A)
1250 Frame (A) - 2500 Frame (A)
Over 3200 (A)
Switching operation in the state

of nearly no-carrying current
1000
1000
1000
Switching operation in the rated

current region
1000
500
100
Switching operation in overload

region (about 2-3 times the
rated current)
25
25
10
Each time
Each time
Each time
Switching operation in current

interruption region
Fig. 6
Be sure to draw out the breaker to the ISOLATED position or to remove the breaker body from the
draw-out cradle for inspection or parts replacement purposes.
Make sure that live parts have cooled down before performing inspection work.
Trip button
Shutter of the draw-out
handle insertion hole
Draw-out mechanism shaft
Draw-out handle
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13
ACB
05
HiAN Series
5.1 Arc Chamber
1) Periodic Inspection
Check each arc chamber during the periodic inspection and also after a fault current was interrupted.
A cracked arc chamber cover or deionized grid side plate, or a heavy, hard-to-remove molten contact or deionized grid pieces
Arcing Contacts
METHODS / CRITERIA
INSPECTION ITEMS
inside of the arc chamber, requires replacement of the arc chamber unit.
Contact tip surfaces
Check visually.
Blackening of contact tip surfaces is due to oxidation and subformation,
and will not lead to any problems since it is wiped off in closing operation.
Remove dirt, dust, grease, etc.
Dress roughened surfaces with fine emery paper (#200).
If thickness of contact tip is reduced to
of original value after a number of dressing
operations, replace both the moving and stationary arcing contacts.
Mounting conditions
Check each moving arcing contact for loosening of mounting bolts (Fig. 9).
Tighten screws as necessary.
Check each contact tip pair for proper alignment in the closed position.
1) Periodic Inspection
INSPECTION ITEM
Dirt, dust, foreign matter
Cracks
METHOD / CRITERIA
Check visually. Inside must be clean, free of foreign matter and dust.
Blow off foreign matter and dust with a jet of compressed air.
Check visually. There should be no cracks or other damage.
Replace arc chamber if cracked or damaged.
2) Removal and Mounting

Loosen the one-mounting screws captivated on an arc chamber until they are free, then remove the arc chamber & nut.
To mount the arc chamber, set nut & arc chamber in position and tighten the one-mounting screws.
Main Contacts
It the main contacts were toughened wear, clean their surfaces at the time of a periodic inspection.
Fig. 7
When dressing contact tips, Be careful so as to not let dust fall into the breaker mechanism.
After dressing, be sure to wipe and clean the tips.
mounting
screw
2) Replacement
Stationary Arcing Contact (see Fig. 8)
Fig. 9
nut
Do not perform on-off operation with the nut installed after removing arc chamber.
Otherwise the nut will slip into contact unit.
Mounting bolts
Fix arc chute

Stationary arcing contact
5.2 Contacts
The pole contact assemblies are visible and accessible when the arc chutes are removed.
Check them during a periodic inspection and after a short-circuit fault current was interrupted.
Fig. 8
Remove the two mounting screws (Fig. 9) and remove the stationary arcing contact (Fig. 9).
Set a new stationary arcing contact in position and firmly tighten the two mounting screws.
At the time of removing or mounting, must not drop any washer into pole inside.
Fig. 10
Stationary arcing contact

Stationary main contact
Molded base
Moving arc/main contact
Move contact fix base
Crossbar link
Low terminal
Terminal cover
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15
ACB
05
HiAN Series
5.3 Operating Mechanism
5.4 Internal Accessories

Remove the front panel (Fig. 1
Fig. 11
) to gain access to the internal accessories.
To remove the front panel, remove the two front panel mounting screws.
Safety Precautions:
1) Do not place your finger or a tool in the gap between the PUSH TO CLOSE button
and the CLOSED-OPEN indicator (Fig. 12
) since this gap is closed when the breaker is closed.
2) Never attempt to put your hand or a tool into the breaker when the closing springs are charged.
Be sure to discharge the closing springs prior to internal inspection.
Fig. 12 Location of internal accessories, motor charging type
Terminal spacer
Up terminal
Low terminal
Arc chute
Move contact fix base
Crossbar link
Mold base
CT
Terminal cover
Closing cam
Close link unit
Co-latch
Co-trip latch unit
Co-trip latch unit
Trip latch lever

Crossbar unit
Crossbar support
Closing spring
Co-latch
Co-indicator
1) Periodic Maintenance
Check the operating mechanism in detail to a possible extent. If there are detail parts that seem to require a check
but are hard to check, please contact HHI.
INSPECTION ITEMS
METHODS / CRITERIA / DISPOSITIONS
Operation
Open and close the breaker through manual control to check the mechanical parts for normal operation.
Lubrication
Add a small amount of grease to each of the pins, shafts and their bearings.
Avoid excessive oiling as such will result in accumulation of dirt and dust.
Screws, Bolts
and Springs
Check screws and bolts on each part for signs of loosening. Tighten them if loose.
Check each spring for proper engagement and damage. Correct problem by repair or replacement.
Dirt and dust
Latching parts should be free of dirt and dust. Wipe them with a clean cloth.
LRC (latch release coil)

MHT (magnetic hold trigger)
Type APR over current release
Open lever for draw-out
Fixing block
Shunt trip coil
Charging motor
Draw-out shaft
Closed-open indicator
Charged-discharged indicator
Auxiliary switch unit
Auxiliary switch fixing bolt
>>
17
ACB
05
HiAN Series
(2) Replacement of SHT
1) Shunt Trip Device (SHT)
- Take out the breaker body from the draw-out cradle.
(1) Periodic Inspection
- Remove the two wires from the SHT terminals (Fig. 13

RATED VOLTAGE (V)
AC
COIL RESISTANCE ( )
421 ~ 480
380 ~ 420
180 ~ 250
100 ~ 150
472
352
101
25
- Remove the two support mount screws (Fig. 13

- Remove the two mount screws (Fig. 13
).
) and take out the SHT.
).
- After checking the light movement of the moving core of new SHT, mount it in the breaker as it was.
At mounting, be sure to confirm the trip lever (Fig. 13
- Connect the two wires to the SHT terminals (Fig. 13
) as it was.
).
- Test the SHT both electrically and mechanically for normal operation.
DC
150 ~ 230
90 ~ 125
48
24
161
36
9.7
2.7
2) Undervoltage Trip Device (UVT)

The coil of undervoltage trip device (UVT) uses only DC rating.
This undervoltage trip device includes instantaneous trip type IANS-U and time delay trip type IANS-T having 500 ms and
INSPECTION ITEMS
Operation
Push the moving core of SHT with a pointed tool, such as screwdriver tip, then slowly release the core.
The result is acceptable if the core returns lightly.
Slowly push in the moving core after closing the breaker.
The result is acceptable if breaker trips open.
If the breaker trips open at less than 70% of the rated voltage after closing the breaker,
the result is acceptable.
Coil
Terminals and
Mounting Screws
1 sec time delay characteristics.

(1) General View of Undervoltage Trip Device
Fig. 14 UVT Control Device
Measure the coil resistance with an ohmmeter.

If it is much lower than the value shown in Table or there is no continuity, replace the SHT.
UVT controller
UVT control device mounting
bolt (3-M6 x 10)
Wire terminals (fasten terminal)
Check terminals and mounting screws for loosening.

Tighten them if loose.
Fig. 13

INSPECTION ITEMS
Shunt (SHT)
SHT support
Dish screw M4 for mounting (2EA)
Charging handle
SHT terminal
Dish screw M5 for SHT
Trip lever
Operation
Coil Resistance
Terminals and
Mounting Screws

The breaker is trip-free when the UVT is de-energized.
Because of this, when the PUSH TO CLOSE button is depressed, the closing springs are discharged,
but if the breaker is not closed, the result is acceptable.
If the breaker can be closed at more than 85% of the rated voltage, the result is acceptable.
If the breaker can be tripped at 70 to 35% of the rated voltage after
closing breaker, the result is acceptable.
If the measured resistance is much lower than the value
shown in the right or there is no continuity, replace the UVT.
Rated Voltage (V)
Coil Resistance (ohms)
100 - 470 V AC
100 - 200 V DC
160 16

Retighten them if loose.
>>
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05
HiAN Series
(3) Replacement of UVT
(3) Replacement of LRC
When it is necessary to replace the UVT, replace the whole UVT unit.
- Remove the UVT coil and the wire terminal (Fig. 14
- Remove the wires from the LRC terminals (Fig. 15
- Remove two UVT control device mounting bolt (Fig. 14
- Remove one M4 LRC mounting screw (Fig. 16

M6 10). Take out the UVT controller.
- Install UVT control device as it was on the breaker with UVT mounting screws (Fig. 14
).
- Connect the wire terminals with fasten terminals at the same time.
).
), and take out the LRC from the breaker body.
- After checking the light movement of the new LRC moving core, mount it in the breaker as it was.
- Connect the wires to the LRC terminals (Fig. 15
).
- Test the device both electrically and mechanically for normal operation in the same manner described in periodic inspection table.
- Test the UVT both electrically and mechanically for normal operation in the same manner.
Fig. 16
Never apply voltage to the UVT terminals Nos.9 and 10. when the UVT function is locked.
Doing so may cause burn-out of the equipment.
Never loosen nor tighten the ADJ nut.
Dish screw M4 for mounting

Terminal
3) Latch Release Coil Device (LRC)

(1) General View of Latch Release Device
Fig. 15
4) Auxiliary Switch Unit

(1) Replacement of Auxiliary Switch Unit (See Fig. 17)
The auxiliary switch unit is an assembly of 10 switch elements (4 a-contacts and 4 b-contacts).
Replace the whole switch unit even if a defect is partial.
- Remove the M5 bolt and remove the auxiliary switch unit with wiring.
- Remove the two M4 R/H auxiliary bolts which hold auxiliary switches in line.
Yoke
Yoke mounting screw
Moving core
Coil
Terminal
- Replace the fault auxiliary switch.

- Fix it again as it was.
- Check the switch movement.
INSPECTION ITEMS
Operation

INSPECTION ITEMS
Operation
Coil Resistance
Terminals and
Mounting Screws
METHODS / CRITERIA
Push the moving core with a pointed tool, such as screwdriver tip, then slowly release the core.
The result is acceptable if the core returns lightly.
Charge the closing springs and push the moving core.
The result is acceptable if the closing springs are discharged.
If the breaker can be closed at 85% of the rated voltage, the result is acceptable.
Contact Surface
Terminals and
Mounting Screws
METHODS / CRITERIA
Take the breaker body out of the draw-out cradle.
Connect the ohmmeter or alarm (buzzer) to each switch element.
Check that a-contact is ON and b-contact is OFF when breaker is CLOSED, and that a-contact is OFF and
b-contact is ON when breaker is OPEN.
Check each contact for surface roughness (removing laminated phenolics plate from unit permits a visual check of contacts).
If contact is excessively worn or rough, replace whole switch unit.
Check terminals and mounting screws for loosening. Tighten them if loose.
Fig. 17
Fig. 18

If it were much lower than the value shown in Table 1 or there is no continuity, replace the LRC.
Tighten them if they are loose.
AUX. SW SUP/A
Mounting bolt
(2-M4 75L)
AUX. switch
>>
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5) Motor Unit
ACB
HiAN Series
Over-Current Protective Device
Fig. 21 APR TYPE
(1) General View of Motor Unit

Fig. 19
Motor control unit

mounting screws
(2) Operation Check

Open and close the breaker through electrical control to check the relay for normal operation. Do this in the following procedure.
- With the push-button switch ON, close the breaker.
- Immediately place the closed breaker in open condition. Even when the closing springs are CHARGED,
if the breaker is not placed in re-closed condition, the result is acceptable. For resetting, turn the push-button switch OFF.
(3) Replacement of Motor Control Unit
- Open the ACB
- Draw-out the body until isolated position
- Release two mounting bolt (Fig. 20
- Take out motor unit

- Release motor control unit mounting screws (Fig. 19)
- Replace with new motor control unit and assemble it in reverse order.
- Check the operation by the (2) clause.
Fig. 20
6) Direction of ACB Position Padlock Device
Base current select switch

Long time delay trip pick-up current setting dial
Long time delay setting dial
Short time delay trip pick-up current setting dial
Short time delay setting dial
Instantaneous trip pick-up current setting dial
Ground fault trip pick-up current setting dial
Pre-trip alarm pick-up indicator light (LED)
Long time delay tripped indicator light (LED)
Short time delay / tripped indicator light (LED)
Ground fault tripped indicator light (LED)
CPU malfunction indicator light (LED)

Reset button
Test switch (for long time)
Test switch (for short and instantaneous)
Pre-trip alarm current setting dial.
Pre-trip alarm time delay setting dial.
INST / MCR tripped indicator light (LED)
Ground fault trip time delay setting dial
INST / MCR select switch
Test jack
(1) Object: Position padlock device is designed for the process of locking position of ACB
(Isolated, Test or Connection position) by using shackle.
(2) Usage: At any position, after shutting the draw-out handle insertion hold shutter, lock the shutter with shackle (Not offered).
DANGER
Do not operate the draw-out handle during the running time.

Since main circuit is alive, draw-out operation will cause fatal accident.
>>
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HiAN Series
APR Multifunction Protective Device Type
6.1 Base Current [I0] of APR Multifunction Protective Device Type.
Type APR multi-function protective device is a CPU loaded, high-reliability, multifunctional protective device.
Base Current [I0]
This device is classified into types APR-1L (for general feed circuits), and Type APR-1S (for generator protection).
Base Current [I0] can be adjusted

to 50%, 63%, 80% and 100% of the rated primary CT current [ICT].
On the Type APR multifunction protective device nameplate,
the following is marked:
BASE CUR.I0:
A
Base current [I0] can be selected by sliding the base current setting select switch,
which can be set to the predetermined scale.
Refer to the following protective function combination table.

PROTECTIVE FUNCTION COMBINATION TABLE
0.65
0.5
0.8
1.0
ICT
RATED CUR.
Type APR Multifunction

Protective Device
Protective Function
Indication Function
For General
Feeder Circuits
A proper CT is selected according to the rated current [IGEN] of generator.

And then, Base Current [I0] is adjusted so as to be equal to the rated current value [IGEN] of generator
according to the input match inside APR-1S.
Accordingly, the rated current value [IGEN] of generator corresponds to base current [I0].
On the type AOR multifunction protective device nameplate,
the following is marked:
BASE CUR.I0:
A
For Generator
Protection
AL
6.2 Protective Functions and Setting Ranges of APR Multifunction Protective Device Type
INSPECTION ITEMS
APR-1L TYPE
I1:
0.95
1.0
1.05
0.9
1.1
0.85
0.8
NON
I0
CURRENT SETTING RANGE

Setting dial is scaled in multiples of [I0].
There are eight discrete setting positions:
NON, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05
and 1.1 times Io.
When [I0] is set at NON the protective
function does not operate.
The breaker is not tripped at less than 105%,
and tripped at more than 120% of [I1] setting.
LTD
APR-1S TYPE
Contact for operation indication
Short time delay trip
Tripped LED indicator & contact
Instantaneous trip
12
14
Ground fault trip
16
PRE-TRIP ALARM
function is an option
4
NON
INST
T1:
5
10
15
2.5
20
1.25
25
0.5
30
SEC at 6I1
The setting dial is scaled in seconds,

which is the operating time at 600% of
[I1] setting.
There are nine discrete setting positions:
0.5, 1.25, 2.5, 5, 10, 15, 20, 25 and 30 seconds.
The breaker is tripped at the range from
95% to 105% [T1] setting. When [Ict] is less
than 160A, the breaker is tripped at the
range from 90% to 110% [I1] setting.
The setting dial is scaled in seconds,

which is the operating time at current flow at 120% of [I1]
setting.
There are seven discrete positions:
15, 20, 25, 30, 40, 50 and 60 seconds.
Setting dial is scaled in multiples of [Io].

NON, 4, 6, 8, 10, 12, 14 and 16 times [Io].
When [I3] is set at NON, the protective
I0
APR-1S TYPE
The function check is provided in Type APR multifunction protective device with CP-I, allowing a simple field test.
APR-1L TYPE
APR-1L TYPE
10
Long time delay trip
Setting dial is scaled in multiples of [I0].

There are seven discrete setting positions:
NON, 0.8, 1.0, 1.05, 1.1, 1.15, 1.2 and 1.25
of [I0] setting.
TIME SETTING RANGE
Time setting is unnecessary.

NON, 4, 6, 8, 10, 12, 14 and 16 times [Io].
>>
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HiAN Series
INSPECTION ITEMS
APR-1L TYPE
I2
4
6
8
STD

Setting dial is scaled in
multiples of [I0].
NON, 2, 2.5, 3, 4, 6, 8, 10 times [I0].
When [I2] and [I3] are set at NON,
the device is operated at
1000% of [I0] setting as a fail-safe
function by [T2] setting.
10
TIME SETTING RANGE

Setting dial is scaled in milliseconds,
which is the operating time at
current flow higher than [I2] X 110% setting.
There are seven discrete
80,160, 240, 320, 400,
480, 560 milliseconds.
T2
APR Characteristic Curve
400
320
240
2.5
6.3 APR Characteristic Curve
480
560
160
2
NON
I0
APR-1S TYPE
INSPECTION ITEMS

multiples of [Io].
There are nine discrete setting positions:
NON, 2, 2.5, 2.7, 3, 3.5, 4 and
4.5, 5 times [Io].
When [I2] is set at NON,
the device is operated at
500% of [Io] setting as
a fail-safe function.
80
ms

milliseconds, which is the
operating time at current flow higher
than [I2] x 110% setting
setting positions:
80,160, 240, 320, 400, 480, 560 milliseconds.
TIME SETTING RANGE
APR-1L TYPE
IG
0.25
GFT
0.3
0.35
0.4
0.2
0.15
0.1
ICT

multiples of OCR rated primary
current [ICT].
Setting dial is scaled in multiples of [ICT].
There are eight discrete
setting positions:
NON, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4 times [ICT].
Setting dial is scaled in milliseconds,

which is the operating time at
current flow higher than
[I2] X 110% setting.
80,160, 240, 320, 400, 480, 560 milliseconds.

There are eight discrete positions:
0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05,
and 1.1 times [Io].
Setting dial is scaled in second which is

the operating time at
current flow higher than [IP] setting.
There are eight discrete
60, 80, 100, 120, 140, 160, 180, 200 seconds
(definite time delay).

There are eight discrete positions:
0.75, 0.8, 0.85, 0.9, 0.95, 1.0, 1.05,
and 1.1 times [Io].
There are nine discrete position

at current flow 120% of [IP]:
5, 10, 15, 20, 25, 30, 35, 40,
45 seconds.
APR-1L TYPE
IP
0.95
0.9
P
R
E
l
A
L
A
R
M
1.0
0.85
1.05
0.8
1.1
0.75
I0
APR-1S TYPE
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HiAN Series
6.4 Method of Changing Protective Function Settings

The settings of Type APR multifunction protective device can be changed easily by dial operation.
This section describes the basic procedures for setting the protective device.
For setting details of individual protective functions see Section 2.
1) Basic Procedures
Press the side center of the transparent front cover to the left or right to release the latch, and remove the cover
from the breaker front cover.
2) The Setting of SLIDE Switch

Frequency setting (50 Hz / 60 Hz)
The frequency can change between 50 Hz and 60 Hz depending on power system.
In case of APR set at 60 Hz in 50 Hz system, the tolerance of APR increases
20% more than the exact setting.
Tripping Time Characteristics (I2 t ON OFF)

The STD trip timing can be changed between ramp (I2t=C; inverse-time) mode and definite-time mode.
When delivered, the breaker has been set to the definite-time mode.
To change the trip timing to the ramp mode, set the I2t-switch on the APR to ON position.
Fig. 22
When a fault current exceeds 8 times (in case of the APR 8 times) the base current [IO],
the ramp (I2t=C) mode will be changed to the definite-time mode.
Time setting tolerance of ramp characteristic: (T2 30%)
Tripping Mode (INST / MCR)

Changeover of INST to MCR or vice versa is allowed at the APR type which requires control power.
When delivered, INST trip timing are set to a mode specified on the order from.
Using the INST/MCR mode select switch enables the tripping mode to be changed between INST and MCR.
When changing the tripping mode to MCR, be sure to observe the following condition:
Estimated short-circuit fault current
Rated breaking capacity of the breaker (without INST)
MCR is a protective function which instantaneously trips open the breaker only when a fault current
exceeding I3 is applied at making operation of the breaker.
After making operation, MCR locks the INST trip function.
Using a small flat-head screwdriver, adjust the setting switches as appropriate.
MCR is an option:
The APR has two types of setting switches: rotary step switches and slide switches.
refer to ACB Catalogue ordering form.
I2:
4
10
2.5
2
Rotary step switches: Rotate the dial until the arrow points to the desired position.
The setting is the same within the scale range denoted by a bold line.
NON
IO
60Hz
I2 t
ON
INST
Slide switches: Slide the switch knob up/down to turn ON/OFF.

50Hz
OFF
MCR
After adjustment, check the APR for proper settings by using a filed tester.
Return the transparent cover to its original position.
CAUTION
Do not apply excessive force to the switches. The switches should lightly be turned
or slid with the screwdriver.
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ACB
HiAN Series
Rating of contact for tripped indication
6.5 Operation Indication Functions of APR Multifunction Protective Device Type

The operation indication function includes IU contact for tripped indication (whole indication) and CP/I LED light
Rated voltage
125 V AC
220 V DC
Rated current (resistive load)
125 VA (2A max.)
60 W (2 A max.)
Rated current (inductive load)
20 VA (2 A max.)
10 W (2 A max.)
and contact for tripped indication.

1) IU Contact for Tripped Indication (whole indication)
This contact output is one contact operating even when any one of LTD, STD, INST and GFT operates.
The contact is automatically reset after 40 ms.
The contact output is transmitted between the terminals 22 and 23 of disconnecting device for control circuit.
Rating of contact for tripped indication
Rated voltage
250 V AC
30 V DC
125 V DC
250 V DC
Rated current (resistive load)
8A
5A
0.5 A
0.3 A
6.6 Field Test Method of APR Multifunction Protective Device Type

1) Function Check Method
A simple check of operation for APR multifunction protective devices type can be made with a test switch.
Rated current (inductive load)
3A
3A
0.25 A
0.15 A
CAUTION
For function check of each protective function, draw out the breaker to the ISOLATED position,
or take it out from the draw-out cradle.
If making function check in the TEST position, confirm that there is no influence on the sequence.
2) CP/I LED Light and Contact for Tripped Indication

Control Power is required for tripped indication.
Function check of the ground fault trip function is not possible.
Supply the following power between terminals 19 and 20 of control circuit disconnecting device (Fig.1
).
Protective Function
-100 V AC to 125 V AC/5 VA or 200 V AC to 250 V AC/5 VA.

-100 V DC to 125 V AC/5 W or 200 V DC to 250 V DC/5 W or 240 V DC/5 W.
When LTD, STD or GFT operates, the LED lights for tripped indication (Fig. 21
I2:
) light up individually.
I3:
6
4
10
At the same time, the contact signal ON is outputted individually between terminals 22-24, 25-26, 27-28 of control circuit
disconnecting device (Fig. 1
Type APR-1L (for General Feeder Circuit) / Type APR-1S (for Generator Protection)
10
2.5
).
Long Time Delay Trip
Function Check
22-24: Pre-alarm terminal

25-26: LTD/STD/INST terminal
27-28: GFT terminal
The LTD, STD and GFT tripped indications remain ON until the reset button (Fig. 21
) is depressed
14
16
RESET
6
2
AS, GS TYPE
12
NON
I0
NON
Push the test switch (Fig. 21 ) to LO (current flow of 6 times the base current [IO] in Type
APR-1L, and 1.5 times the base current in type APR-1S), and at the same time, start the
tripping time measurement with a watch. Also hold the test switch until the breaker is tripped.
After tripping, release the test switch. It is reset to OFF (neutral) automatically.
Read the tripped time. If it is nearly equal to the operation time at the current flow of
6 times [IO] for Type APR-1L and 1.5 times [IO] for Type APR-1S, it is normal.
I3:
Pressing the reset button or turning the control power OFF for more than one second resets the ON state.
10
Close the breaker.

Set the INST pickup current setting dial to NON,
using a flat-bladed screw-driver.
LED light and contacts for pre-trip alarm operation indication
Short Time Delay Trip

Function Check
CPU malfunction indication LED lights and contact

When the analog circuit is abnormal, CPU malfunction indication LED light lights up.
If CPU malfunction indication LED light lights up, the breaker in service is not effected directly.
Press the reset button.
If the abnormality is temporary, such as noise, the LED will go off. At that time, the control function returns to normal.
16
RESET
HI
NON
I0
LOW
After tripping, release the test switch.

Return the INST pickup current setting dial to the original set value with a flat-bladed screwdriver.
But take the following measures at earlier stages and eliminate the trouble.
If the LED does not go off even by pushing the reset button, some abnormality may occur.
Push the test switch (Fig. 21 ) to HI

current flow of more than 16 times the
base current [IO]. If the breaker is tripped
with time delay setting, it is normal.
14
) flickers at more than pickup current value [IP].
The operation indication is automatically reset if the current of less than [IP] is reached.
12
At the same time, the contact signal ON is outputted between terminals 22-28 of control circuit disconnecting device.
In this case, immediately contact HHI.
LOW
I0
or the control power is turned OFF.
The LTD pickup indication LED light (Fig. 21
HI
Instantaneous Time
Delay Trip Function Check
Close the breaker.

Push the test switch (Fig. 21 ) to HI current flow of more than
16 times the base current [IO]. If the breaker is tripped momentarily, it is normal.
After tripping, release the test switch. It is reset to OFF (neutral) automatically.
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HiAN Series
3) Manual
6.7 Configuration of APR tester
(1) Caution and Preparation Items Before a Test
1) Front Configuration of the Tester
- Under any test, connect the jack of the number 10 to the test terminal of the APR before a test.
- Select a phase that you want to test with the switch operation (Fig. 23
Fig. 23
- Select the PICK-UP or the TIME with the switch (Fig. 23
).
- Select the test item of the APR with the switch (Fig. 23
).
- Turn on the power switch (Fig. 23
).
).
- Set the current in advance that you want to test with the VR (Fig. 23
).
- As the indication LCD, the number 1 is indicated the current in the first line (2000 mA (current range depends
on the current from 0 to 3400) and the time in the second line (the operation time range from 0 to 999.999 sec).
(2) Pre-Alarm Pick-Up Check
- Select the PICK-UP with the switch (Fig. 23
- Select the PTA with the switch (Fig. 23
- Push the INPUT switch (Fig. 23
).
).
).
- Check the pre-alarm condition of the APR while the current is (being) varied
with the VR (Fig. 23
).
(3) Pre-Alarm Time Check

- Select the TIME for the switch (Fig. 23
- Select the PTA for the switch (Fig. 23
).
).
- Set the current in advance that you want to test while the current is (being) varied
Front Configuration of the Tester
).
),
- Stop the operation time when the pre-alarm of the APR works.
- Push the RESET switch (Fig. 23
) after the test.
2) Specifications
No.
Item
Rate or indication
Control voltage
AC 220 V 10 V
Usable temperature range
Test range of operation time
0 ms ~ 999.999 sec
Test current range
0 ~ 3400 mA
Dimension (mm)

- Select the LTD with the switch (Fig. 23
45
W220 H90
(4) LTD Pick-Up Check

).
).
).
- Check the LTD Pickup condition of the APR while the current is (being) varied
).
D150
(5) LTD Time Delay check

The tripping, current value and time delay characteristics of each protective function are checked with secondary current
levels converted from the set value primary current supplied to CT secondary side from a test current source.
- Select the LTD for the switch (Fig. 23
Test current value can be obtained from the conversion formula shown below.
).
).
).
Test current=(I/ICT) 0.2
where, I: Set value [I1], [I2], [I3], [IP] or [IG]
- Stop the operation time when the APR is tripped.
ICT: Secondary current of CT.
).
) after the test.
5: Secondary current value of CT.

Example: I=900 A[I1] ICT=1250 A
Test current=(900 / 1250) 0.2=144 mA
CT secondary current is 0.2 A
CAUTION
For each protective function characteristic check, draw out the breaker to the ISOLATED position or
take it out from the draw-out cradle.
If making function check in the TEST position, confirm that there is no influence on the sequence.
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ACB
HiAN Series
(6) STD Pick-Up Check
6.8 Characteristic Check Method for Each Protective Function

- Select the STD with the switch (Fig. 23
).
).
Protective Function
).
- Check the STD pick-up condition of the APR while the current is (being) varied
).
Close the breaker.

Increase the test current from zero: the LTD pick-up indication LED pick-up indication
LED light (Fig. 21 ) flickers just before the LTD pickup current setting.
(7) STD Time Delay Check

- Select the STD for the switch (Fig. 23
).
).
PICK-UP CURRENT
).
).


- Select the INST with the switch (Fig. 23
Reduce the test current output to zero.
) after the test.
(8) INST Pick-Up Check

).
LTD
Close the breaker.
).
When the STD/INST pick-up current setting is less than 6 times

of the base current in Type APR-1L, set each dial to NON
with a flat-bladed screwdriver.
).
- Check the INST Pickup condition of the APR while the current is (being) varied
).
TRIP TIME
(9) Ground Fault Pick-Up Check
- Select the GFT with the switch (Fig. 23
Apply secondary current corresponding to 6 times the set value [I1] current for type
APR-1L and 1.2 times the set value [I1] current for Type APR-1S.
At the same time, start the trip time delay measurement with a watch.
Read the tripped time delay.
If the breaker is tripped within the range of set time [T1] sec
).
).
15%, it is normal.
).
In step 2 above, return the STD/INST pick-up current setting dial to the original set
value with a flat-bladed screwdriver.
- Check the GFT Pickup condition of the APR while the current is (being) varied
Further, increase the test current slowly up to the position in which the LTD pick-up
indication LED light turns to steady lighting;
if the current value at that time is within
the range of 1.05 to 1.2 times of secondary current value converted from current
[I1] for Type APR-1L, and within the range of 5% of secondary current value
converted from current [I1] for Type APR-1S, it is normal.
).
(10) Ground Fault Time Delay Check

- Select the GFT for the switch (Fig. 23
Close the breaker.
).
).
Set the LTD/INST pickup current setting dial to NON, using a flat-bladed screwdriver.
PICK-UP CURRENT
).
).
Rapidly apply the test current within 15% (Type APR-1L) and 10% (Type APR-1S) range
of secondary current converted from set value [I2] current: if the breaker is tripped, it is normal.

) after the test.

Close the breaker.
Set the test equipment output to 1.2 times the secondary current levels converted from
the set value[I2] current.
Apply the test current. At the same time, start the trip delay measurement with a watch.
STD
If the breaker is tripped, reduce the test equipment out-put to zero.
TRIP TIME
Read the tripped time. If the tripped time is within the range of resettable time (ms) and
maximum total clearing time (ms) shown in the table below, it is normal.
Time setting [T2] (ms)
7-step system
Resettable time (ms)
Max. total clearing time (ms)
80 160 240 320 400 480 560

55 120 190 260 330 400 460
150 240 335 425 520 610 700
Return the LTD/INST pickup current setting dial to the original set value with
a flat-bladed screwdriver.
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6.9 General Directions for Testing at Primary Current Levels

When a single-phase current source is used to test the breaker, observe the following directions.
Protective Function
1) Temperature Test
INST
PICK-UP CURRENT
Close the breaker.
If a single-phase test current equal to the rated current is applied to a breaker
If the breaker is not tripped by applying the test current of -20% secondary current levels
converted from the set value [I3] current and tripped by applying the test current of +20%
secondary current levels, it is normal.
with its three poles connected in series for temperature test, the breaker will be tripped.
All function (LTD, STD, INST, GFT) of APR set NON for a single phase test.
2) Overcurrent trip test
Close the breaker.
PICK-UP CURRENT
Increase the test current up to the position in which the LTD pick-up indication LTD light
(Fig. 21 ) flickers: if the current value at that time is within the range of 7.5% (APR-1L)
and 5% (APR-1S) of secondary current levels converted from the set value [TP] current,
it is normal.
When a trip test is performed on a breaker with a test current supplied to its main circuit,
in the same manner as in the temperature test, do this for each pole so that 2 out of the three poles
are not in the same direction (not allowed when ground fault trip is provided) or with 2 poles.

PRE-TRIP
ALARM
Supply the specified control power.
TRIP TIME
Apply the test current of 1.1 times (APR-1L) and 1.2 times of (APR-1S) of
secondary current levels converted from the set value [Ip] current. At the same time,
start the time measurement with a watch.
- If the time at which an alarm signal is outputted across terminals Ac and
Ap is within the range of 20% (APR-1L) and 15% (APR-1S) of
the set value [Tp] second, it is normal.
- Reduce the test current output to zero.
Close the breaker.
TRIP CURRENT
Apply the test current within the range of 20% of secondary current levels converted
from the set value [IG] current: if the breaker is tripped, it is normal.
Close the breaker.

Set the test equipment output to approx. 4 times the secondary current levels converted
from the set value current.
GFT
Apply the test current.

At the same time, start the trip time measurement with a watch.
TRIP TIME
If the breaker is tripped, reduce the test equipment output to zero.

Read the tripped time.
If the tripped time value is within the range of resettable time (ms) and maximum total
clearing time (ms) shown in the table below, it is normal.
Time setting [TG] (ms)
7-step system
80 160 240 320 400 480 560
Resettable time (ms)
55 120 190 260 330 400 460
Max. total clearing time (ms) 150 240 335 425 520 610 700
>>
37
06
ACB
HiAN Series
6.10 Instruction Manual of APR-1D-GM Type
2) Key Manual
1) Key Menu Structure
It is very easy to access the menu, using key pad.
APR-1D-GM key pad
Display screen (display phase current & setting values)
UP
LEFT
RIGHT
RESET
DOWN
Main Window
Fault
< [APR-COM.] >

Disp?
#01
Fault?
< [APR-COM.] >

^
APR - 1D - GM
Set2
Sys?
#01
Test?
APR - 1D - GM
Main window consists of display, fault, setting, system and test.

Push
Push
key and move to next window.
RIGHT
LEFT
key to view upper menu, from available all menu windows.

UP
Display Window
< Display >
Set screen (set the value of protection function)
Curr?
Set?
Sys?
APR - 1D - GM
In main window, put the cursor at Disp? by using
RIGHT
LEFT
Disp? and push
key.
This moves to display window.

This window displays load current, setting values and system setting values.
Load current
Sys
[a]
0[A]
[c]
0[A]
[b]
0[A]
[n]
0[A]
APR - 1D - GM
APR - 1D - GM
In display window, put the cursor at Curr? by using
LEFT
RIGHT
and push
key.
and push
key.
This load current window monitors Ia, Ib, Ic, In, Vab, Vbc, Pf, W.
Tests
Setting Information
Long-Curr:
40 [ % ]
Long-Time:
0.5 [ % ]
APR - 1D - GM
In display window, put the cursor at Set? by using
LEFT
RIGHT
This moves to window of setting information.

By pressing
continuously, user sees each value.
>>
39
ACB
06
HiAN Series
System Information
Sys Window
In sys window, user can set the communication port, password, CT ratio, Hz, load type and
[60Hz] 1Ct=5000/5 `
the characteristic curve of overload.
Press Any Key!

APR - 1D - GM
< Pass Word Check >
In display window, put the cursor at Sys? by using
RIGHT
LEFT
and push
Password : [ 0000 ]
key.
This moves to system information window.
APR - 1D - GM
In main window, move cursor to Sys? by using
Fault Window
RIGHT
LEFT
and press
key.
Password check window appears and input the password.

1] LTD TRIP PH:LA `
Curr : 11983 [A]
Then the below screen will follow.
8] LTD TRIP PH:LA `

a
APR - 1D - GM
Curr : 11983 [A]
a
< [APR-COM.] >
APR - 1D - GM
Disp?
In main window, put the cursor at Fault? by using
and push
RIGHT
LEFT
key.
#01
Fault?
< [APR-COM.] >

^
APR - 1D - GM
Set2
Sys?
#01
Test?
APR - 1D - GM
This moves to window of trip information.

This window displays the history of fault trip (up to 8 items) and the key will display trip information 1-8 sequentially.
This sample shows how to set the value of communication address.

(ex. 3) Put the cursor on Add? and push
Set Window
If communication address is 1, push
Old Addr = 1
< Pass Word Check >
than push
New Addr = 1
Password : [ 0000 ]
key.
key and select 1 and
key.
APR - 1D - GM
APR - 1D - GM
Put the cursor Y and push

In the main window, put the cursor at Set? by using
LEFT
RIGHT
, and push
New Addr =
Want to Set?
This moves to the password check window.

The default password is 0000 but the user can change the password in sys window.
After inputting input pasword according to example 1, push
1
[Y/N]
Test Window
key and press
LEFT
or
RIGHT
According to
above method, set the other digits.
User can easily check the functions of OCR.

In main window move cursor to Test? by using
< Pass Word Check >
press
Password : [ 0000 ]
I1? T1? I2? T2? I3? ^
APR - 1D - GM
The setting is finished.
key.
(ex. 1) If password were 1234, change the flicker O into 4. Press
key.
APR - 1D - GM
The set windows all appear.
< SETTING >
DOWN
UP
< SETTING >
Is? Ts? Ip? Tp?
LEFT
RIGHT
, and
key. Password check window appears. Input the password.
Then the below screen will follow.
APR - 1D - GM
In case of non-trip function, ACB does not operate but only OCR simulates LTD, STD & INST
APR - 1D - GM
< Test Mode >

Non Trip?
In set window, each item is represented as follows.

LTD Curr: I1, LTD time: T1, STD Curr: I2, STD time: T2, INST Curr: I3, GFT Curr: Ig, GFT time: Tg,
`
Trip?
APR - 1D - GM
trip like a real fault.

In case of trip function, OCR simulates LTD, STD & INST trip and gives a trip signal to ACB,
then ACB operates trip mechanism.
PRE-ALARM Curr: Ip, PRE-ALARM time: Tp (This example shows how to set the value)
(ex. 4) In case of trip function, put the cursor on Trip? and push
(ex. 2) If user wants to set I1=40%, put the cursor on I1 by using
LEFT
RIGHT
and push
key in setting window.
This moves to the window below.
Long-Curr
: 40[%]
: 40[%]
LTD?
Want to Set?
UP
key, set 4 and O and push
key.
STD?
INST?
APR - 1D - GM
OCR simulates according to setting value: alarm and fault lamp light on and
ACB : Trip Test
: 40[%]
[Y/N]
If user moves the cursor to Y and pushes
key, the setting is finished.
If user moves the cursor to N and pushes
key, the setting is canceled.
ACB is tripped.
= LTD Trip Test!

APR - 1D - GM
Push
APR - 1D - GM
key.
Then, the below screen will appear.
APR - 1D - GM
Long-Curr
DOWN
Using
Select LTD among LTD, STD, INST and push

ACB : Trip Test
Move cursor to the position of required modification.

Preset
key.
key to reset the fault in this screen.
[ OCR LONG TRIP! ]

[ Fault Phase :
Ia ]
APR - 1D - GM
>>
41
06
08
ACB
HiAN Series
Troubleshooting Points
3) APR-1D-GM Connection Diagrams

APR 1D-GM Connection Diagrams
N0.
Trouble phenomena
Expected causes
Mis-wiring in supply lines
The breaker cannot

be closed
UVT operated
Spring discharged
Corrective actions
Check the control lines with

schematic diagram.
Check UVT line and pick-up condition
in terminal 9 &10.
Charge spring.
Overheat
Loosening of terminal screws.
Fix the terminal screws.
Contact
- Lack of compression force
- Roughness of compression plane
- Contamination of compression plane.
- Regulate compression force or refer

to HHI.
- Grinding contact or changing.
- Clean the plane.
Rise of ambient temperature
Install the venting equipment.
Sliding between feed lever and ratchet
The breaker cannot

be charged
Defect of charging motor

- Abnormal control source
- Detect of control circuit
- Detect of motor pinion or gear
- Detect of motor
Abnormal UVT
- Lack of trip force
-Residual magnetism
07
Abnormal SHT
- Cut or short of coil
- Decrease of source voltage
- Lack of moving core stroke
- Detect of control circuit
Insulation Resistance Test and Dielectric Withstand Test

4
The insulation resistance test and dielectric withstand test for main circuit and control circuit are performed as follows:
7.1 Main Circuit

Dielectric withstand voltage characteristic is 3500 V AC for one minute.
Use a 500 V DC insulation resistance tester (Megger).
7.2 Control Circuit (to earth)

Dielectric withstand voltage characteristic is 1500 V AC for one minute.
For 24 V DC rating of motor charging and closing operation circuits, its characteristic is
The breaker cannot

be tripped
Abnormal OCR
- Detect of OCR
- Cut of CT coil
Roughness of moving parts by
not greasing
When the return spring of feed

lever is cut, change it.
If abrasion is taken place in feed
lever or ratchet, change it.
- Supply normal control source.
- Revise control circuit.
- Change motor unit.
1.- Confirm the state of spring if any harm

detected, change or fix it.
- Confirm the moving operation of
moving part.
If any harm detected, fix it or
refer to HHI
- If any contamination is attached,
remove it.
- Change the whole kit.
2.- Change the coil.
- Supply normal source voltage.
- Refer to HHI.
- Check the relay and revise the.
control circuit.
3. - Refer to HHI.
4.- Remove dust and inject grease.
- Check the abrasion degree of ratch,
roller and shaft.
If any trouble takes place, refer to HHI.
500 V AC for one minute. (Control circuit terminals 1, 2, 3)

For DC rating of the following control circuits, dielectric withstand test is impossible.
Control circuit terminals 9 and 10 of undervoltage trip device (UVT). (For both AC and DC
ratings, the terminals 19 and 20 of Type APR multifunction protective device)
Use 500 V DC insulation resistance tester (Megger) for insulation resistance test.
>>
43

Manual For HiAN - ACB

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HHIS-WZ-LE-013-01 2002.

HEAVY INDUSTRIES CO., LTD.

Air Circuit Breakers

1 JEONHA-DONG, DONG-GU, ULSAN, KOREA

HYUNDAI B/D, 140-2, GYE-DONG, JONGNO-GU, SEOUL, KOREA

41, ROJEN BLDG., 1271 SOFIA BULGARIA

HEAVY INDUSTRIES CO.,LTD.

For operational safety of Air Circuit Breakers

Never touch live terminal parts.

OCR Field Test Precautions

2 << Air Circuit Breakers Instruction Manual

Maintenance and Inspection Precautions

Receiving and Handling

Upon receipt of your breaker, check the following.

1. Receiving and Handling

1.2 Directions for Transportation

2. Description of Various Parts

3.2 Motor Charging Type

4.1 Moving the Breaker Body within Draw-Out Cradle

4.2 Putting the Breaker Body Back into Draw-Out Cradle

which is quite harmful to the breaker insulation.

5. Periodic Inspection and Parts Replacement

Fully protect the breaker from such mixtures.

5.1 Arc Chamber

3) Place the breaker on a flat, level surface in its normal position.

4) Do not place the breaker directly on the floor.

5.3 Operating Mechanism

5.4 Internal Accessories

1) Shunt Trip Device (SHT)

2) Undervoltage Trip Device (UVT)

3) Latch Release Coil Device (LRC)

4) Auxiliary Switch Unit

6) Direction of ACB Position Padlock Device

1.2 Directions for Transportation

When lifting up the breaker, be sure to lift it up slowly.

6. Over-Current Protective Device

2) Lower the breaker onto a flat, level surface.

3) Avoid impacts and shocks to the breaker during transportation

6.3 APR Characteristic Curve

6.4 Method of Changing Protective Function Settings

6.5 Operation Indication Functions of APR Multifunctions Protective Device Type

6.6 Field Test Method of APR Multifunction Protective Device Type

6.7 Configuration of APR Tester

6.8 Characteristic Check Method for Each Protective Function

6.9 General Directions for Testing at Primary Current Levels

6.10 Instruction Manual of APR-1D-GM Type

7. Insulation Resistance Test and Dielectric Withstand Test

7.2 Control Circuit (to earth)

4 << Air Circuit Breakers Instruction Manual

Description of Various Parts

Fig. 1 Description of Various Parts

3.1 Manual Charging Type

1) Spring Charging Operation

) now shows CHARGED.

) should be completely closed.

Specified voltage should be applied to the undervoltage trip device (option).

) shows CLOSED, and the spring charged indicator (Fig. 3

6 << Air Circuit Breakers Instruction Manual