Mechatronics Lab Manuaol 2

INTRODUCTION TO MECHATRONICS SYSTEM
EXP NO:1
DATE:
AIM:
To study about the important features, about Mechatronics system.
INTRODUCTION TO MECHATRONICS SYSTEM:
Mechatronics is one of the new and existing fields on the engineering
landscape, subsuming parts of traditional engineering fields and requiring a
broader approach to the design of system that we can formally call as Mechatronics
system.
Many industries improving their works through automation which is based
on the inter connection between the electronic control systems and mechanical
engineering.
Such control systems generally use microprocessors as controllers and have
electrical sensors extracting information from mechanical inputs through electrical
actuators to mechanical systems.
This can be considered to be application of computer based digital control
techniques through electronic and electric interfaces to mechanical engineering
problems. Successful design of Mechatronics can lead to products that are
extremely attractive to customer in quality cost-effectiveness.
MECHATRONICS DEFINITION:
Mechatronics may be defined as a multi-disciplinary field of study that
implies the synergistic integration of electronic engineering, electric engineering,
control engineering and computer technology with mechanical engineering for the
design, manufacture, analysis and maintenance of a wide range of engineering
products and processes.
Mechatronics brings together areas of technology involving sensors and

measurement systems, drive and actuation systems, analysis of the behavior of
systems microprocessor systems.
The integration across the traditional boundaries of mechanical
engineering, electrical engineering, electronics and control engineering has to
occur at the earliest stages of the design process if cheaper, more reliable;
more flexible systems are to be developed.
APPLICATIONS OF MECHATRONICS ENGINEERING:
Mechatronics engineering finds application in the following fields.
Electronic home appliances

Electronic entertainment products
Engine systems(cars)
Large scale application
Schematic Layout of Hydraulic System

BASIC COMPONENTS OF A HYDRAULICSYSTEM:
Reservoir (or air tank):
A reservoir is an oil supply tank. It is provided to hold the hydraulic liquid
(usually oil).
Pump:
The pump is used to force the liquid into the system.
Primemover:
A Prime mover, usually an electric motor, is used to drive the pump.
3
Valves:
Valves are refitted in the system to control liquid direction, pressure, and
flow rate.
Actuator:
An actuator is provided to convert the liquid energy into mechanical
force or torque to do useful work. The actuator is the actual working element of
the system. The actuators can be either cylinders (to provide linear motion) or
hydro motors (to provide rotary motion).
Fluid-transfer piping:
The hydraulic Piping is provided to carry the compressed liquid from one
place to another.
Schematic Layout of Pneumatic System
BASIC COMPONENTS OF A PNEUMATIC SYSTEM:

Reservoir (or air tank):
An air tank is provided to store the compressed air required for the
operations.
Compressor:
The compressor is used to compress the atmospheric air so as to increase
the pressure of the air.
Prime mover:
A Prime mover, usually an electric motor, is used to drive the compressor.
Valves:
Valves are refitted in the system to control air direction, pressure, and flow
rate.
Actuator:
An actuator is provided to convert the air energy into mechanical force
or torque to do useful work.
Fluid-transfer piping:
Piping is provided to carry the compressed air from one place to another.
BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATICSYSTEM:

Symbols
Description
LINES
-continuous line flow line
-dashed line - pilot, drain
-envelope - long and short dashes around two or
more component symbols
CIRCULAR
-large circle - pump, motor
-small circle - Measuring devices
-semi-circle rotary actuator
SQUARE
-one square - pressure control function
-two or three adjacent squares - directional control

DIAMOND
-diamond - Fluid conditioner (filter, separator,
lubricator, heat exchanger)
MISCELLANEOUSSYMBOLS
-Spring
-Flow Restriction
TRIANGLE
-solid - Direction of Hydraulic Fluid Flow
-open - Direction of Pneumatic flow
PUMPS ANDCOMPRESSORS
Fixed Displacement Hydraulic Pump
-unidirectional
-bidirectional
6
Variable Displacement Hydraulic Pump

-unidirectional
Compressor
-Compressor
Symbols
Description
MOTORS
Fixed Displacement Hydraulic Motor
-unidirectional
-bidirectional
Variable Displacement Hydraulic Motor
-unidirectional
-bidirectional
Pneumatic Motor
-unidirectional
-bidirectional
Rotary Actuator
-hydraulic
-pneumatic
CYLINDERS
Single Acting Cylinder
-returned by external force

-returned by spring or extended by spring force
Double Acting Cylinders
-single piston rod (fluid required to extend and
retract)
7
-double ended piston rod

Cylinders With Cushions
- single fixed cushion
- double fixed cushion
- single adjustable cushion
- double adjustable cushion
Symbols
Description
DIRECTIONAL CONTROLVALVES
Directional Control Valve (2 Ports / 2Positions)
-Normally closed directional control valve with 2
ports and 2 finite positions.
-Normally open directional control valve with 2
-Normally closed directional control valve with 3
-Normally open directional control valve with 3
-directional control valve with 4 ports and 2 finite
positions
positions
*-(center position can have various flow paths)
Directional Control Valve (5 Ports / 2 Positions) Normally A Pneumatic Valve
positions
Directional Control Valve (5 Ports / 3 Positions) Normally A Pneumatic Valve

positions
CONTROLMETHODS
Manual Control
-general symbol (without showing the control type)
-pushbutton
-lever
-foot pedal
Mechanical Control
-plunger or tracer
-spring
Symbols
Description
-roller
-roller(one direction only)
Electrical Control
-Solenoid (the one winding)
Pilot Operation
-pneumatic
-hydraulic
Pilot Operated Two-Stage Valve
-Pneumatic: Sol first stage
-Pneumatic: Air pilot second stage
-Hydraulic: Sol first stage
-Hydraulic: Hydraulic pilot second stage
CHECK VALVES, SHUTTLE VALVES, RAPID EXHAUSTVALVES

-check valve -free flow one direction, blocked flow
in other direction
-pilot operated check valve, pilot to close
-pilot operated check valve, pilot to open
Shuttle Valve
-to isolate one part of a system from an alternate
part of circuit
Rapid Exhaust Valve/Pneumatic
-installed close to an actuator for rapid movement
of the actuator
PRESSURE CONTROLVALVES
Pressure Relief Valve(Safety Valve) Normally Closed
- Line pressure is limited to the setting of the valve,
secondary part is directed to tank
Symbols
Description
Proportional Pressure Relief

- line pressure is limited to and proportional to an
electronic signal
Sequence Valve
- When the line pressure reaches the setting of the valve,
valve opens permitting flow to the secondary port. The pilot
must be externally drained to tank.
Pressure Reducing Valve

- pressure downstream of valve is limited to the
setting of the valve
10
FLOW CONTROLVALVES
Throttle valve
-adjustable output flow
Flow Control Valve
-with fixed output (variations in inlet pressure do
not affect rate of flow)
-with fixed output and relief port to reservoir with
relief for excess flow (variations in inlet pressure do
not affect rate of flow)
-with variable output
-fixed orifice
-metered flow toward right free flow to left
-pressure compensated flow control fixed output
flow regardless of load
-pressure and temperature compensated
-with variable output and relief port to reservoir
Flow Dividing Valve
-flow is divided equally to two outputs
SHUT-OFFVALVE
-Simplified symbol
Symbols
Description
FILTERS, WATER TRAPS, LUBRICATORS AND

MISCELLANEOUS APPARATUS
Filter or Strainer
-filter
Water Trap
11
-with manual drain

-with automatic drained
Filter With Water Trap
-with manual drain
-automatic drain
Air Dryer
- refrigerant, or chemical removal of water from
compressed airline
Lubricator
-oil vapor is indicted into airline
Conditioning unit
-compound symbol of filter, regulator, lubricator unit
-Simplified Symbol
RESULT:
Thus the important feature Mechatronics system was studied.
12
NORMAL POSITION
13
OPERATION OF SINGLE ACTING CYLINDER USING DCV

EXP NO:2a
DATE:
AIM:
To operate a single acting cylinder using the Directional Control Valve (DCV)
in Pneumatic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM(P) Software
3/2 Hand Levered Spring Return DCV
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Connect the FRL unit to the main air supply.
The various components are connected as per circuit.
Block the valve openings if necessary.
Check the leakage of air supply and correct it.
Open the valve and operate the cylinder.
14
ACTUATED POSITION
15
RESULT:
Thus the single acting cylinder was operated using DCV in Pneumatic
Trainer Kit.
NORMAL POSITION
16
OPERATION OF DOUBLE ACTING CYLINDER USING DCV

EXP NO:2b
DATE:
AIM:
17
APPARATUSREQUIRED:
Double Acting Cylinder
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM software and check the connections.
Open the valve and operate the cylinder
ACTUATED POSITION
18
19
RESULT:
Thus the double acting cylinder was operated using DCV in Pneumatic
Trainer Kit.
NORMAL POSITION
20
21
OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGIC

CIRCUIT
EXP NO: 2c
DATE:
AIM:
To operate a double acting cylinder using AND logic circuit in Pneumatic
Trainer Kit.
APPARATUS REQUIRED:
4/2 Pilot Operated DCV
3/2 Hand Levered DCV
Two Pressure Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM(P) software and check the connections.
22
ACTUATED POSITION
23
RESULT:
Thus the double acting cylinder using AND logic circuit was operated
24
NORMAL POSITION
25
OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGIC

CIRCUIT
EXP NO: 2d
DATE:
AIM:
To operate a double acting cylinder using OR logic circuit in Pneumatic
Trainer Kit.
APPARATUS REQUIRED:
3/2 Hand Levered DCV
Shuttle Valve
FRL Unit
PROCEDURE:
26
ACTUATED POSITION
27
RESULT:
Thus the double acting cylinder using OR logic circuit was operated
NORMAL POSITION
28
29
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING

+ + - CASCADING METHOD (A B B A )
EXP NO: 2e
DATE:
AIM:
To operate a single cycle automation of multiple cylinders in cascading
+ + - method (A B B A ) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
3/2 Roller Operated Spring Return DCV
3/2 Push Button Spring Return DCV
Limit Switch
FRL Unit
PROCEDURE:
30
ACTUATED POSITION
31
RESULT:
Thus the single cycle automation of multiple cylinders was operated
+
by cascading method (A B B A ) in Pneumatic Trainer Kit.
NORMAL POSITION
32
IMPULSE PILOT OPERATION OF SINGLE ACTING CYLINDER

EXP NO: 2f
DATE:
33
AIM:
To operate a single acting cylinder using an impulse pilot valve in
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
3/2 Pilot Operated Spring Return DCV
FRL Unit
PROCEDURE:
ACTUATED POSITION
34
35
RESULT:
Thus the single acting cylinder was operated using an impulse pilot valve
NORMAL POSITION
36
CONTROLLING THE SPEED OF THE CYLINDER USING METERING

IN VALVE CIRCUIT
EXP NO: 2g
DATE:
AIM:
To control the speed of double acting cylinder using Metering In valve
circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
Flow Control Valve
FRL Unit
PROCEDURE:
37

ACTUATED POSITION
38
39
RESULT:
Thus the speed of double acting cylinder was controlled using Metering In
valve circuit in Pneumatic Trainer Kit.
NORMAL POSITION
40
CONTROLLING THE SPEED OF THE CYLINDER USING METERING

OUT VALVE CIRCUIT
41
EXP NO: 2h
DATE:
AIM:
To control the speed of double acting cylinder using Metering Out valve
circuit in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
Flow Control Valve
FRL Unit
PROCEDURE:
ACTUATED POSITION
42
43
RESULT:
Thus the speed of double acting cylinder was controlled using Metering Out
valve circuit in Pneumatic Trainer Kit.
NORMAL POSITION
44
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

USING LIMIT SWITCH
EXP NO: 2i
DATE:
45
AIM:
To operate automatic operation of a double acting cylinder in a single cycle
using limit switch in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
Limit Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
46
47
RESULT:
Thus the single cycle automation of double acting cylinder was operated by
NORMAL POSITION
48
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

USING LIMIT SWITCH
EXP NO: 2j
DATE:
49
AIM:
To operate automatic operation of a double acting cylinder in a multi cycle
APPARATUS REQUIRED:
Limit Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
50
51
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
NORMAL POSITION
52
SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

SEQUENCE (A+ B+ A-B-)
EXP NO: 2k
DATE:
53
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in Sequence
(A+ B+ A-B-) in Pneumatic Trainer Kit.
APPARATUS REQUIRED:
3/2 Push Button Spring Return DCV
Limit Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
54
55
RESULT:
+
sequence (A B A B ) in Pneumatic Trainer Kit.
NORMAL POSITION
56
OPERATION OF SINGLE ACTING CYLINDER USING SINGLE

SOLENOID VALVE
57
EXP NO: 3a
DATE:
AIM:
To operate a single acting cylinder using the single solenoid valve in Electro
Pneumatic Trainer Kit.
APPARATUS REQUIRED:
Input / Output Relay Box
3/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
ACTUATED POSITION
58
59
RESULT:
Thus the single acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit
NORMAL POSITION
60
OPERATION OF DOUBLE ACTING CYLINDER USING SINGLE

SOLENOID VALVE
EXP NO: 3b
DATE:
61
AIM:
To operate a double acting cylinder using the single solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
FLUIDSIM (P) Software
4/2 Solenoid Operated Spring Return Valve
FRL Unit
PROCEDURE:
Draw the circuit in FLUIDSIM (P) software and check the connections.
ACTUATED POSITION
62
63
RESULT:
Thus the double acting cylinder was operated using single solenoid valve
in Electro Pneumatic Trainer Kit.
NORMAL POSITION
64
OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE

SOLENOID VALVE
65
EXP NO: 3c
DATE:
AIM:
To operate a single acting cylinder using the double solenoid valve in
Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
4/2 Solenoid Operated Valve
FRL Unit
PROCEDURE:
ACTUATED POSITION
66
67
RESULT:
Thus the double acting cylinder was operated using double solenoid
valve in Electro Pneumatic Trainer Kit.
NORMAL POSITION
68
SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

EXP NO: 3d
DATE:
AIM:
69
To operate automatic operation of a double acting cylinder in a single cycle

using electrical switch in Electro Pneumatic Trainer Kit.
APPARATUS REQUIRED:
4/2 Solenoid Operated DCV
Electrical Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
70
71
RESULT:
Thus the single cycle automation of double acting cylinder was operated
by using electrical switch in Electro Pneumatic Trainer Kit.
NORMAL POSITION
72

SEQUENCE (A+B+B-A-)
EXP NO: 3e
DATE:
73
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence
(A B B-A-) in Electro Pneumatic Trainer Kit.
+
APPARATUS REQUIRED:
Electrical Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
74
75
RESULT:
+
sequence (A B B A ) in Electro Pneumatic Trainer Kit.
NORMAL POSITION
76
MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

EXP NO: 3f
DATE:
77
AIM:
To operate automatic operation of a double acting cylinder in a multi cycle
APPARATUS REQUIRED:
Electrical Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
78
79
RESULT:
Thus the multi cycle automation of double acting cylinder was operated by
NORMAL POSITION
80

SEQUENCE (A+B+A-B-)
81
EXP NO: 3e
DATE:
AIM:
To operate the Single Cycle Automation of Multiple Cylinders in sequence
(A B A-B-) in Electro Pneumatic Trainer Kit.
+
APPARATUS REQUIRED:
Electrical Switch
FRL Unit
PROCEDURE:
ACTUATED POSITION
82
83
RESULT:
+
sequence (A B A B ) in Electro Pneumatic Trainer Kit.

NORMAL POSITION
84
ACTUATION OF SINGLE ACTING CYLINDER WITH ON DELAY

TIMER USING PLC
85
EXP NO: 4a
DATE:
AIM:
To simulate the single acting cylinder with ON Delay Timer using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Draw the circuit diagram.
Provide +24V and 24V from PLC trainer to panel.
Open the Codesys software in desktop.
Interface PLC with PC using RS232cable.
Write a ladder diagram.
Output of PLC (Q1) is direct connecting to input of solenoid coil.
Following the opening procedure of Codesys software.
Check the ladder diagram.
Connect the air supply to FRL unit.
Run the PLC.
Sometimes delay the cylinder should be activated.
ACTUATED POSITION
86
87
RESULT:
Thus the actuation of single acting cylinder with ON Delay Timer was done
using PLC.
NORMAL POSITION
88
ACTUATION OF SINGLE ACTING CYLINDER WITH OFF DELAY

TIMER USING PLC
EXP NO: 4b
DATE:
89
AIM:
To simulate the single acting cylinder with OFF Delay Timer using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Interface PLC with PC using RS232 cable.
Run the PLC.
ACTUATED POSITION
90
91
RESULT:
Thus the actuation of single acting cylinder with OFF Delay Timer was
done using PLC.
NORMAL POSITION
92
OPERATION OF SINGLE ACTING CYLINDER WITH AND LOGIC

USING PLC
EXP NO: 4c
DATE:
93
AIM:
To simulate the Operation of Single Acting Cylinder with AND Logic using
PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
ACTUATED POSITION
94
95
RESULT:
Thus the single acting cylinder is actuated with AND logic using PLC
NORMAL POSITION
96
OPERATION OF SINGLE ACTING CYLINDER WITH OR LOGIC

USING PLC
EXP NO: 4d
DATE:
97
AIM:
To simulate the Operation of Single Acting Cylinder with OR Logic using
PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
ACTUATED POSITION
98
99
RESULT:
Thus the single acting cylinder is actuated with OR logic using PLC.
NORMAL POSITION
100
101

SEQUENCE (A+B+B-A-) USING PLC
EXP NO: 4e
DATE:
AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence
(A B B-A-) using PLC
+
.
APPARATUS REQUIRED:
Compressor
FRL Unit
Flow Control Valve
PLC
Codesys Software.
PROCEDURE:
Open the versa pro software in desktop.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
Check the ladder diagram Sometimes delay the cylinder should be
102
activated.
ACTUATED POSITION
103

Run the PLC.
Observe the working of double acting cylinder is automatic
104
reciprocating using the circuit A B B A .
RESULT:
Thus the single cycle automation of multiple cylinders is operated in
+
sequence (A B B A ) using PLC.

NORMAL POSITION
105
CONTROL OF DOUBLE ACTING CYLINDER WITH UP COUNTER

USING PLC
106
EXP NO: 4f
DATE:
AIM:
To simulate the double acting cylinder with UP Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
.
ACTUATED POSITION
107
108
RESULT:
Thus the double acting cylinder is actuated with UP Counter using
PLC
NORMAL POSITION
109
CONTROL OF DOUBLE ACTING CYLINDER WITH DOWN COUNTER

USING PLC
EXP NO: 4g
DATE:
110
AIM:
To simulate the double acting cylinder with DOWN Counter Using PLC
.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
ACTUATED POSITION
111
112
RESULT:
Thus the double acting cylinder is actuated with DOWN Counter
using PLC
NORMAL POSITION
113
AUTOMATION OF SINGLE ACTING CYLINDER USING PLC

EXP NO: 4h
DATE:
114
AIM:
To simulate the Automation sequence of Single Acting Cylinder Using PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
Observe the working of single acting cylinder is automatic reciprocating.
ACTUATED POSITION
115
116
RESULT:
Thus the automation of single acting cylinder is done by using PLC.
NORMAL POSITION
117
AUTOMATION OF DOUBLE ACTING CYLINDER USING PLC

EXP NO: 4i
DATE:
118
AIM:
To simulate the Automation sequence of Double Acting Cylinder Using
PLC.
APPARATUS REQUIRED:
Compressor
FRL Unit
PLC
Codesys Software.
PROCEDURE:
Run the PLC.
Observe the working of double acting cylinder is automatic reciprocating
ACTUATED POSITION
119
120
RESULT:
Thus the automation of double acting cylinder is done by using PLC.
NORMAL POSITION
121
122

SEQUENCE (A+B+A-B-) USING PLC
EXP NO: 4e
DATE:
AIM:
To simulate the Single Cycle Automation of Multiple Cylinders in sequence
(A B A-B-) using PLC
+
.
APPARATUS REQUIRED:
Compressor
FRL Unit
Flow Control Valve
PLC
Codesys Software.
PROCEDURE:
Open the versa pro software in desktop.
Both Outputs of PLC (Q1, Q2, Q3 and Q4) are direct connecting to inputs
of solenoid coils.
123
Check the ladder diagram Sometimes delay the cylinder should be

activated.
ACTUATED POSITION
124
Connect the air supply to FRLunit.

Run the PLC.
Observe the working of double acting cylinder is automatic
+
reciprocating using the circuit A B A B .
RESULT:
125
Thus the single cycle automation of multiple cylinders is operated in

+ + - sequence (A B A B ) using PLC.
NORMAL POSITION
126
OPERATION OF SINGLE ACTING CYLINDER USING DCV

EXP NO:5a
DATE:
AIM:
in Hydraulic Trainer Kit.
APPARATUSREQUIRED:
FLUIDSIM (H) Software
3/2 Solenoid DCV
Pump
PROCEDURE:
Draw the circuit in FLUIDSIM (H) software and check the connections.
Check the leakage and correct it.
127
ACTUATED POSITION
128
129
RESULT:
Thus the single acting cylinder was operated using DCV in Hydraulic
Trainer Kit
130

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INTRODUCTION TO MECHATRONICS SYSTEM

Mechatronics brings together areas of technology involving sensors and

Electronic home appliances

Schematic Layout of Hydraulic System

Schematic Layout of Pneumatic System

BASIC COMPONENTS OF A PNEUMATIC SYSTEM:

BASIC SYMBOLS USED IN HYDRAULIS AND PNEUMATICSYSTEM:

-two or three adjacent squares - directional control

Variable Displacement Hydraulic Pump

-returned by external force

-double ended piston rod

-directional control valve with 5 ports and 3 finite

CHECK VALVES, SHUTTLE VALVES, RAPID EXHAUSTVALVES

Proportional Pressure Relief

Pressure Reducing Valve

FILTERS, WATER TRAPS, LUBRICATORS AND

-with manual drain

OPERATION OF SINGLE ACTING CYLINDER USING DCV

OPERATION OF DOUBLE ACTING CYLINDER USING DCV

OPERATION OF DOUBLE ACTING CYLINDER WITH AND LOGIC

OPERATION OF DOUBLE ACTING CYLINDER WITH OR LOGIC

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS USING

by cascading method (A B B A ) in Pneumatic Trainer Kit.

IMPULSE PILOT OPERATION OF SINGLE ACTING CYLINDER

CONTROLLING THE SPEED OF THE CYLINDER USING METERING

The various components are connected as per circuit.

CONTROLLING THE SPEED OF THE CYLINDER USING METERING

SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

sequence (A B A B ) in Pneumatic Trainer Kit.

OPERATION OF SINGLE ACTING CYLINDER USING SINGLE

OPERATION OF DOUBLE ACTING CYLINDER USING SINGLE

OPERATION OF DOUBLE ACTING CYLINDER USING DOUBLE

SINGLE CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

To operate automatic operation of a double acting cylinder in a single cycle

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

sequence (A B B A ) in Electro Pneumatic Trainer Kit.

MULTI CYCLE AUTOMATION OF DOUBLE ACTING CYLINDER

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

sequence (A B A B ) in Electro Pneumatic Trainer Kit.

ACTUATION OF SINGLE ACTING CYLINDER WITH ON DELAY

ACTUATION OF SINGLE ACTING CYLINDER WITH OFF DELAY

OPERATION OF SINGLE ACTING CYLINDER WITH AND LOGIC

OPERATION OF SINGLE ACTING CYLINDER WITH OR LOGIC

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

Connect the air supply to FRL unit.

reciprocating using the circuit A B B A .

sequence (A B B A ) using PLC.

CONTROL OF DOUBLE ACTING CYLINDER WITH UP COUNTER

CONTROL OF DOUBLE ACTING CYLINDER WITH DOWN COUNTER

AUTOMATION OF SINGLE ACTING CYLINDER USING PLC

AUTOMATION OF DOUBLE ACTING CYLINDER USING PLC

SINGLE CYCLE AUTOMATION OF MULTIPLE CYLINDERS IN

Check the ladder diagram Sometimes delay the cylinder should be

Connect the air supply to FRLunit.

reciprocating using the circuit A B A B .

Thus the single cycle automation of multiple cylinders is operated in

OPERATION OF SINGLE ACTING CYLINDER USING DCV