Heat and Mass Transfer
Heat and Mass Transfer
Heat and Mass Transfer
AIM:
To determine the volumetric efficiency and isothermal efficiency of the
given reciprocating air compressor and draw the following graphs:
(a) Volumetric efficiency Vs Receiver pressure
(b) Isothermal efficiency Vs Receiver pressure
APPARATUS REQUIRED:
Tachometer, stop clock
THEORY:
The mass of air inhaled by a reciprocating compressor will not be generally
equal to the mass of air which should fill the complete swept volume during the
suction stroke. This is due to the fact that during every suction stroke the stagnant
air in the inlet passage has to be accelerated and also due to the various restrictions
in the inlet passage causing pressure drop.
The ratio of the actual volume of free air inhaled at standard atmospheric
conditions per stroke or per unit time to the swept volume by the L.P. cylinder
piston is called volumetric efficiency.
Actual volume of free air inhaled per stroke or per unit time
vol
=
Swept volume of cylinder piston per stroke or per unit time
The standard atmospheric conditions are an atmospheric pressure of 1.013 bar and
a temperature of 150 C. The value of volumetric efficiency varies between 70 and
85 percent.
PRECAUTIONS:
1.
2.
3.
4.
PROCEDURE:
1.
2.
3.
4.
5.
CALCULATIONS:
Actual discharge
x100
(%)
CdA (2gha)
(m3/s)
Where,
Cd
(m2)
(m)
9.81
ha
= 15mm
(m/s2)
(cm)
(kg/ m3)
(kg/ m3)
Ambient temperature
D2 L
(0C)
(m3/s)
4
60
Where,
D
Bore diameter
70mm
(m)
Stroke length
56mm
(m)
x100 (%)
Shaft work input to compressor
Pd
(W)
Ps
Where,
Ps
(N/m2 )
Vs
(m3/s)
Pd
(N/m 2 )
3600x1000
x
t
(W)
EMC
EMC =
1500 rev/kWh
motor =
Motor efficiency
0.8
trans. =
Transmission efficiency
0.8
RESULT:
The following graphs are drawn:
(a) Volumetric efficiency Vs Receiver pressure
(b) Isothermal efficiency Vs Receiver pressure
[
TABULATION:
Speed
Sl.
No.
Air receiver
tank pressure
(kg/cm2)
(rpm)
1.
2.
3.
4.
5.
h2
h1~h2
Volumetric
Efficiency
Isothermal
Efficiency
(S)
(%)
(%)
OBSERVATION:
Sl.
No.
Voltmeter
Reading
(volts)
Ammeter
Reading
(amps)
Temperature of
Air
T3
T4
T5
Tsavg
T1
1.
2.
CALCULATION:
(i) Experimental:
q
Heat transfer coefficient
(W / (m2 0C)
=
As (Tsavg Tair)
Where,
Rate of heat input
q
As
Tsavg
=
=
=
=
VI
(W)
dL
(m2)
average surface temperature
T2 \ T3 \ T4 \ T5
(0C)
Tair
=
=
4
avg. temperature of air
(T1+T2 )/ 2
(0C)
(ii) Theoretical:
Theoretical heat transfer coefficient can be calculated from the correlation as
follows:
Nu
Nu
T6
Where,
Nu
Nusselt number
hL / kair
Gr
Grashoff number
L3gT/2
Pr
kair
(W / (m 0C)
(m)
(m/S2)
1/Tf
(0K-1)
Tsavg +Tair
Tf
Tsavg
=
2
& Tair should be in Kelvin scale
(m2 /S)
(Tsavg Ta)
(0K)
RESULT:
The surface temperatures along the length of the vertical cylinder are shown
in the graph and the results are tabulated below:
q
(W)
1.
2.
Tsavg Tair
(0K)
Experimental Heat
Transfer Coefficient
(W / (m2 0C))
Theoretical Heat
Transfer Coefficient
(W / (m2 0C))
(Di)
20mm
(Do)
40mm
(L)
500mm
Diameter of Orifice
(d)
24mm
Keep the dimmer stat at zero position switching on the power supply
Do not stop the blower in between the testing period.
Do not disturb the thermocouple while testing.
Operate the thermocouple selector switch gently.
Do not exceed 200 watts.
PROCEDURE:
1. Start the blower and adjust the flow by means of valve to some desired
difference in manometer level.
2. Start the heating of the test section and with the help of dimmer stat
adjust the heat input by noting voltmeter and ammeter readings.
3. Note the thermocouple reading after steady stat is reached.
4. Keeping the air flow rate constant, adjust the heat input to the next
higher value by means dimmer stat, and repeat the experiment.
OBSERVATION:
Sl.
No.
Voltmeter
reading
Ammeter
reading
Inlet temp.
of air
T1
CALCULATIONS:
Outlet
Temperature along the
temp. of air duct
Manometer
reading
T6 oC
h1
cm
h2
cm
1. Experimental:
Experimental heat transfer co-efficient,
(W/( m2
hexp
C))
mCpT
air V
air
Cd
d2 /4
(m)
Velocity of air
(m/s)
(2ghair)
hair
(m)
Cp
(J/(kg oC))
As
Tavg
(T1+T6) /2
Tavg
(T2+T3+T4+T5) / 4
(T1+T6) /2
Where,
(W)
Where,
(kg/s)
Cd a
Where,
Tair
2. Theoretical:
(0C)
(0C)
(Tsavg + Ta) / 2
The propertied to be taken from the data book for the air are
Pr
=
Prandtl No.
kw
=
Thermal conductivity of air
(W/( m2 0C))
=
Kinematic viscosity
For flow through horizontal tube the correlation used to find the surface
heat transfer coefficient is
=
Reynolds No.
V / (/4)Di2
NuD
Di /
ReD
(m/s)
Where,
NuD =
Nusselt No. =
hDi / kw
RESULT:
Sl.No.
Velocity of air
flow (m/s)
I
Experimental
heat transfer
coefficient
(W/( m2 0C))
Theoretical
heat transfer
coefficient
(W/( m2 0C))
AIM:
To conduct an experiment on parallel flow heat exchanger and to determine
a) heat transfer rates,
b) Overall heat transfer coefficient, and also to compare this value of the
overall heat transfer coefficient with that obtained theoretically,
c) Effectiveness of the heat exchanger.
APPARATUS AND INSTRUMENTS:
1. Parallel flow heat exchanger
2. Graduated flask
3. Stop watch
SPECIFICATION OF THE TEST RIG :
Inner tube material
Inner diameter
(di)
Outer diameter
(do)
Outer tube material
Inner diameter
(Di)
Outer diameter
(Do)
Length of the heat exchanger (L)
Hot water supply
: copper
: 12mm
: 15mm
: GI
: 40mm
:
: 1800mm
: Single phase type geyser
PROCEDURE:
1. Start the flow in hot water side.
OBSERVATION:
Hot water side
Time for
Time for
Inlet
Outlet
Inlet
Outlet
Sl.No.
water
water
temperature temperature
temperature temperature
collection
collection
(0C)
(0C)
(0C)
(0C)
(s)
(s)
CALCULATIONS:
1. Heat transfer rate from hot water (qh) = mh Cph (Thi Tho)
(W)
Where,
mh
(kg/s)
Cph
(J/( kg 0C))
at Ta =
(Thi + Tho)
/2
Thi
(0C)
Tho
(0C)
(W)
Where,
mc
(kg/s)
Cpc
(J/( kg 0C))
at Ta =
(Tci + Tco)
Tci
(0C)
Tco
(0C)
/2
= (qh + qc) / 2
(W)
(W/( m2
C))
(W/( m2
C))
Where,
Ai
(m2)
Ao
(m2)
LMTD
(0C)
= (i - o) /ln (i / o)
Where,
= Thi Tci
= Tho Tco
5. Effectivness of the heat exchanger = mc Cpc (Tco Tci) / [(mCp)min *( Thi ci)]
* Note: mc Cpc & mh Ch find out the minimum value of these two terms and
substitute in denominataor.
6. For finding the overall heat transfer coefficient theoretically, the values of inside
and outside heat transfer coefficients have to be determined using correlations.
Inside heat transfer coefficient hi is calculated using the correlation.
=
NuD
Nusselt No. = ( hi di )/ kw
hi
ReD
Pr
kw
Tha
(Thi + Tho)
/2
(0C)
(m/s)
hw
(kg / m3)
NuD
Where,
(W/( m2 0C))
Where,
NuD = Nusselt No. = (ho de) / kw
ReD
Pr
De
kw
(W/(m2 0C))
(m2/s)
Tca
= (Tci + Tco) / 2
(0C)
(m)
cw
(m/s)
(kg / m3)
The overall heat transfer co-efficient can be calculated using the correlation.
l
ri
Uri
hi
l ro
ln
kt
=
Uro
ro
+
hi ri
ro
ln
kt
+
ri
ro
ri
ho
l
+
ri
(W/( m2
C))
ho
Where,
kt = Thermal conductivity of inner material i.e., Copper = 380 W/(m 0C)
RESULT:
The heat transfer rates, both experimental and theoretical overall heat
transfer coefficients, effectiveness are tabulated for different flow rates.
Sl.
No.
Flow rate
Kg/s
Hot
water
Cold
water
Average
ht. tr. rate
qa
Inside overall
ht. tr. Coeff.
(W/( m2 0C))
Expt
Theo
Outside overall
Effectivene
ht. tr. coeff..
2 0
ss
(W/( m C))
Expt
Theo
SPECIFICATION:
Thickness of the specimen
The effective heat transfer area dia
Heaters
(dx)
(d)
= 0.006 m
= 0.125 m
= 2No. (Main heater and guard heater)
DESCRIPTION:
The apparatus consisting of a guarded hot plate and cold plate. A specimen whose
thermal conductivity is to be measured is sand witched between the hot and cold plate.
Both hot plate and guard heaters are heated by electrical heaters. A small trough is the
cold plate to hold coolant water circulation. A similar arrangement is made on the other
side of the heater as shown in the figure. Thermocouples are attached to measure
temperature in between the hot plate and specimen plate, also cold plate and the specimen
plate on both sides. The specimen plates are identical in shape.
A multipoint digital temperature indicator with selector switch is provided to note
the temperature at different locations. A regulator is provided to control the input energy
to the main heater and guard heater. An ammeter and voltmeter are provided to note and
vary the input energy heater.
The whole assembly is kept in an enclosure with heat insulating material filled all
around to minimize the heat loss.
PROCEDURE:
1. Connect the power supply to the unit. Turn the regulator knob clockwise and the
power o the main heater to any desired value.
2. Adjust the regulator for guard heater so that the main heater temperature is almost
equal to the guard heater temperature.
3. Allow water through the cold plate at a steady rate. Note the temperatures at different
locations when the unit reaches steady state. The steady state is defined, as, the
temperature gradient across the plate remains same at different time intervals,
as the specimen plate is a bad conductor.
4. For different power inputs in ascending order only the experiment may be repeated
and readings are tabulated as below.
5. The guard heater enables the heat flow in uni-direction.
Thermocouples 1, 2, 3 & 4 are connected to the main heater.
Thermocouples 5 & 6 are connected to the interface of the specimen and cold plate.
Thermocouples 7 & 8 are connected to the guard heater.
TABULATION:
Sl.
No
Main heater
V1
I1
T1
T2
Guard heater
T3
T4
V2
I2
T7
T8
Cooling
plate
T5
T6
CALCULATIONS:
1. Heat input to main heater
W1
V1 I
( / 4) * (0.125)2
3. Heat flux
W1 / 2A
Where,
Th
Tc
(T5 + T6 ) / 2
RESULT:
DETERMINATION OF THERMALCONDUCTIVITY
OF A MATERIAL IN LAGGED PIPE
AIM:
To determine the thermal conductivity of saw dust by knowing the thermal
conductivity of asbestos using lagged pipe
SPECIFICATIONS:
Heater diameter
d1
20 mm
d2
40 mm
d3
80 mm
Length
500 mm
THEORY:
The insulation is defined as a material, which retards the heat flow with
reasonable effectiveness. Heat is transferred through insulation by conduction,
convection and radiation or by the combination of these three.
There is no
insulation that is 100% effective to prevent the flow of heat under temperature
gradient.
DESCRIPTION:
The experimental setup in which the heat is transferred through insulation
by conduction is under study in the given apparatus. The apparatus consisting of a
rod heater with asbestos lagging. The assembly is inside and MS pipe. Between
the asbestos lagging and MS pipe saw dust is filled.
The set us as shown in the figure. Let r1 be the radius of the heater, r2 be
the radius of the heater with asbestos lagging and r3 be the inner radius of the
outer MS pipe. Knowing the thermal conductivity of one lagging material the
thermal conductivity of the other insulating material can be found.
PROCEDURE:
1. Switch on the unit and check if all channels of temperature indicator showing
proper temperature.
2. Switch on the heater using the regulator and keep the power input at some
particular value.
3. Allow the unit to stabilize for about 20 to 30 minutes.
4. Now note down the ammeter, voltmeter reading which gives the heat input.
Temperatures 1, 2 and 3 are the temperatures of heater rod, 4, 5 and 6 are the
temperatures on the asbestos layer. 7 and 8 are temperatures on the saw dust
lagging. The average temperature of each cylinder is taken for calculation.
5. The temperatures are measured by thermocouple (Fe/Ko) with multipoint digital
temperature indicator.
6. The experiment may be repeated for different heat inputs.
OBSERVATION:
S.No.
Voltmeter
Ammeter
reading
reading
V
volts
A
amps
CALCULATION:
Heat temperature
T1
C
T2
C
T3
C
Average
temp.
Saw dust
Asbestos temperature
T4
C
T5
C
T6
C
Average
temp.
T7
C
temperature
T8 Average
C
temp.
Q =
K1 2Lt
------------------ln(r2/r1)
K2 2Lt
---------------------ln(r3/r2)
Where,
t
K1
K2
0.5 mtrs
r1
radius of heater
10 mm
r2
20 mm
r3
40mm
RESULT:
Thus the thermal conductivity of sawdust is known to be