Me 6702 Mechatronics

ME6702
MECHATRONICS
OBJECTIVES:
To impart knowledge about the elements and techniques involved in

Mechatronics systems which are very much essential to understand
the emerging field of automation.
UNIT I
INTRODUCTION
Introduction to Mechatronics Systems Concepts of Mechatronics
approach Need for Mechatronics Emerging areas of Mechatronics
Classification of Mechatronics. Sensors and Transducers: Static and
dynamic Characteristics of Sensor, Potentiometers LVDT
Capacitancesensors Strain gauges Eddy current sensor Hall effect
sensor Temperature sensors Light sensors
UNIT II
8085 MICROPROCESSOR AND 8051 MICROCONTROLLER
10
Introduction Architecture of 8085 Pin Configuration Addressing Modes
Instruction set, Timing diagram of 8085 Concepts of 8051
microcontroller Block diagram,.
UNIT III
PROGRAMMABLE PERIPHERAL INTERFACE
8
Introduction Architecture of 8255, Keyboard interfacing, LED display
interfacing, ADC and DAC interface, Temperature Control Stepper Motor
Control Traffic Control interface.
UNIT IV
PROGRAMMABLE LOGIC CONTROLLER
7
Introduction Basic structure Input and output processing Programming
Mnemonics Timers, counters and internal relays Data handling
Selection of PLC.
UNIT V
ACTUATORS AND MECHATRONIC SYSTEM DESIGN
8
Types of Stepper and Servo motors Construction Working Principle
Advantages and Disadvantages. Design process-stages of design process
Traditional and Mechatronics design concepts Case studies of
Mechatronics systems Pick and place Robot Engine Management
system Automatic car park barrier.
TEXT BOOKS:
1.
Bolton, Mechatronics, Printice Hall, 2008
2.
Ramesh S Gaonkar, Microprocessor Architecture, Programming, and
Applications with the 8085, 5th Edition, Prentice Hall, 2008.
ME6703
COMPUTER INTEGRATED MANUFACTURING
SYSTEMS
UNIT I
INTRODUCTION
Brief introduction to CAD and CAM Manufacturing Planning,
Manufacturing control- Introduction to CAD/CAM Concurrent EngineeringCIM concepts Computerised elements of CIM system Types of production
- Manufacturing models and Metrics Mathematical models of Production
Performance
Simple problems Manufacturing Control Simple Problems Basic
Elements of an Automated system Levels of Automation Lean
Production and Just-In-Time Production.
UNIT II
PRODUCTION
PLANNING
COMPUTERISED
PROCESS PLANNING
AND
CONTROL
AND
10
Process planning Computer Aided Process Planning (CAPP) Logical steps
in Computer Aided Process Planning Aggregate Production Planning and
the Master Production Schedule Material Requirement planning
Capacity Planning- Control Systems-Shop Floor Control-Inventory Control
Brief on Manufacturing Resource Planning-II (MRP-II) & Enterprise Resource
Planning (ERP) - Simple Problems.
UNIT III
CELLULAR MANUFACTURING
9
Group Technology(GT), Part Families Parts Classification and coding
Simple Problems in Opitz Part Coding system Production flow Analysis
Cellular Manufacturing Composite part concept Machine cell design and
layout Quantitative analysis in Cellular Manufacturing Rank Order
Clustering Method - Arranging Machines in a GT cell Hollier Method
Simple Problems.
UNIT IV
FLEXIBLE
MANUFACTURING
SYSTEM
AUTOMATED
GUIDED VEHICLE SYSTEM (AGVS)
(FMS)
AND
8
Types of Flexibility - FMS FMS Components FMS Application & Benefits
FMS Planning and Control Quantitative analysis in FMS Simple Problems.
Automated Guided Vehicle System (AGVS) AGVS Application Vehicle
Guidance technology Vehicle Management & Safety.
UNIT V
INDUSTRIAL ROBOTICS
8
Robot Anatomy and Related Attributes Classification of Robots- Robot
Control systems End Effectors Sensors in Robotics Robot Accuracy
and Repeatability - Industrial Robot Applications Robot Part Programming
Robot Accuracy and Repeatability Simple Problems.
TEXT BOOK:
1.
Mikell.P.Groover Automation, Production Systems and Computer
Integrated Manufacturing, Prentice Hall of India, 2008.
ME6006
TOOLS
DESIGN OF JIGS, FIXTURES AND PRESS
OBJECTIVES:
To understand the functions and design principles of Jigs, fixtures and press
tools
To gain proficiency in the development of required views of the final design.
UNIT I
8
LOCATING AND CLAMPING PRINCIPLES:
Objectives of tool design- Function and advantages of Jigs and fixtures Basic
elements principles of location Locating methods and devices Redundant
Location Principles of clamping Mechanical actuation pneumatic and
hydraulic actuation Standard parts Drill bushes and Jig buttons Tolerances and
materials used.
UNIT II
10
JIGS AND FIXTURES
Design and development of jigs and fixtures for given component- Types of Jigs
Post, Turnover, Channel, latch, box, pot, angular post jigs Indexing jigs General
principles of milling, Lathe, boring, broaching and grinding fixtures Assembly,
Inspection and Welding fixtures Modular fixturing systems- Quick change
fixtures.
UNIT III
PRESS
WORKING
ELEMENTS OF CUTTING DIES
TERMINOLOGIES
10
AND
Press Working Terminologies - operations Types of presses press accessories

Computation of press capacity Strip layout Material Utilization Shearing
action Clearances Press Work Materials Center of pressure- Design of various
elements of dies Die Block Punch holder, Die set, guide plates Stops
Strippers Pilots Selection of Standard parts Design and preparation of four
standard views of simple blanking, piercing, compound and progressive dies.
UNIT IV
BENDING AND DRAWING DIES
Difference between bending and drawing Blank development for above

operations Types of Bending dies Press capacity Spring back knockouts
direct and indirect pressure pads Ejectors Variables affecting Metal flow in
drawing operations draw die inserts draw beads- ironing Design and
development of bending, forming, drawing, reverse redrawing and combination
dies Blank development for axisymmetric, rectangular and elliptic parts Single
and double action dies.
UNIT V
7
OTHER FORMING TECHNIQUES
Bulging, Swaging, Embossing, coining, curling, hole flanging, shaving and sizing,
assembly, fine Blanking dies recent trends in tool design- computer Aids for
sheet metal forming Analysis basic introduction - tooling for numerically
controlled machines- setup reduction for work holding Single minute exchange
of dies Poka Yoke.
Note: (Use of P S G Design Data Book is permitted in the University examination)
TEXT BOOKS:
1.
2.
Joshi, P.H. Jigs and Fixtures, Second Edition, Tata McGraw Hill Publishing
Co., Ltd., New Delhi, 2004.
Joshi P.H Press tools - Design and Construction, wheels publishing, 1996

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ME6702

To impart knowledge about the elements and techniques involved in

DESIGN OF JIGS, FIXTURES AND PRESS

To gain proficiency in the development of required views of the final design.

LOCATING AND CLAMPING PRINCIPLES:

JIGS AND FIXTURES

Press Working Terminologies - operations Types of presses press accessories

BENDING AND DRAWING DIES

Difference between bending and drawing Blank development for above

OTHER FORMING TECHNIQUES

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